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1. input mask TEMES Copyright amtec GmbH Desktop Beispiel KTA3211 2 DY y TES general load flange 1 fange 2 raised faces bots thread gasket geometry gasket material weld neck flange cyl material flange ge separate material input of flange 2 type of flange 2 weld neck flange cor material name number 1 4550 X 6 CrNiNb 18 10 flange face 2 ants DIN 17440 09 96 type B raised face om of manufacture St be und Schmiedest cke d s lt 160 mm type of bolts TIRES extension sleeve austenitic cast assembly test condition loadcond 1 load cond 2 type of gasket temperature TF1 20 20 180 200 strength parameter Rp0 2T MPa 205 205 161 157 strength parameter RmT MPa 510 510 modulus of elasticity EFt MPa 200000 200000 187600 186000 thermal expansion coefficient 1E5 K 152 152 1 68 17 safety coefficient SB 11 11 11 11 remarks fi cal The numerical values can be either manually entered or imported into the fields from a database For this purpose the button norm is available TEMES User Manual antee fl cal Seite 89 After the selection of the material via material name or number the code can be defined in a dialog box and finally you can select the form of manufacture in a third dialog box As long y
2. In accordance with the entries in the temperature input field the temperature of each load case is applied to all components of the connection It is also possible to assign individual component temperatures in the input fields below but if you enter a value in the temperature input field at the top of the mask all individual component temperatures for this load case are replaced with the global value Also affected by changes in temperature input are the strength values of the flanges and bolts unless they are read from the database These inputs can be stored with the Button save file and are available for further calculations The reading of data is done via the button open file in this mask TEMES User Manual f cal Seite 103 8 3 Mask flange 1 Depending on the selected flange geometry different input masks are available Eingabemaske TEMES fl cal Copyright amtec GmbH E u Canton method flange 1 raised faces bots thread gasket geometry gasket materal fl 1 material material of bots assembly defned 2 see ew oe type of flange 1 User wl weld neck flange coni flange geometry hub flange face 1 flange code 1092 1 2008 type B raised face zi nominal pressure nominal size apes tme inner diameter flange 40 m
3. f input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general oad fange 1 flange 2 ised aces bots read gasket geometr gasket material 1 material material of bots sssembly 3211 2 Standard wel neck bus cyl raised face flange 1 code flange face 1 type B raised face code type of flange 2 nominal pressure nominal size weld neck flange cor flange face 2 nd type B raised outer diameter raised face 91 122 type of bolts height of raised face mm 3 antifatigue bolt extension sleeve no 57 type of gasket spiralwound gasket raised face flange 2 code version code 2 nominal pressure nominal size E remark type B raised face KE outer diameter raised face 91 mm 122 21 calculation height of raised face fl mm 3 se TOP close 500 amp IRRI exo Seite 33 TEMES User Manual fl cal The following raised faces geometries are available type A flat face type B raised face type C tongue 4 type D groove type E spigot TEMES User Manual anec fl cal Seite 34 type F recess type I RTJ groove type J chamfer TEMES User Manual ennu es e fJ cal Seite 35 After you have selected symmetrical flange in the dialog box flange 2 an
4. TEMES User Manual fl cal Seite 57 For flanges with cylindrical neck the sections A A transition flange face to neck and C C in flange face are evaluated For flanges with conical neck the section B B transition between neck and pipe is evaluated as well For loose flange joints the loose flange itself is evaluated additionally For this purpose a modification to KTA 3211 2 is applied The starting point of the load transmission from the loose flange to the collar raised edge is moved to the outer edge of the collar raised edge reducing the lever arm to a value of a ap Ina strict approach to KTA 3211 2 the loose flanges are overloaded at relatively low forces FE analyses confirm this approach TEMES User Manual fl cal Seite 58 3 54 Mask fl 2 dimensioning In the dimensioning of flange 2 the required modulus of resistance is safeguarded according to KTA 3211 2 Appendix A 2 10 4 Apart from that the blind flange is safeguarded according to KTA 3211 2 Appendix A 2 7 3 2 result mask Desktop Beispiel KTA3211 2 stress analysis bind flange Intemediary resut 1 Int emediary result 3 bok force dimensioning of bolts fl 1 dimensioning 5 assembly presetting proof bolt and gasket stress analysis flange 1 assembly test condition load cond 1 load 2 dimensioning blank flange req
5. stress analysis flange 1 allowable stress IMPa 159 159 125 122 required resistance of flange in section 174891 192788 206244 12452 existent flange resistance in section mmg 5177 pe ps 8073 allowable flange rotation 0100 0100 0100 0100 existent flange rotation U1 0205 02 0242 0250 load ratio 1 1 524 57 pz recovery gasket 02 0057 0061 pos TEMES fi cal result mask Desktop Beispiel KTA3211 2 bolt force dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 assembly stress analysis flange 2 allowable stress MPa 159 required resistance of flange in section A A 199830 existent flange resistance in section A A 2 85177 allowable flange rotation 0100 Je existent flange rotation 0235 load ratio 59 recovery gasket mm poss TEMES TEMES User Manual fl cal Seite 99 For flanges with a cylindrical neck of the section A A transition flange face to approach and the section C C in flange face is always evaluated wherein flanges having a conical neck of the section B B is considered transition approach to the tube For loose flange connections nor the loose flange itself is secured beyond For flanges at the tension protection
6. After the selection of the material via material name or number the code can be defined in a dialog box and finally you can select the form of manufacture in a third dialog box As long as you make no changes to this selected data from the database the values are also automatically updated when you are changing the temperature of a load condition This does not happen if you modify or enter the data manually Manual inputs can be stored with the button save file and are available for further calculations again The reading of data is done via the open file also on this mask 3 4 12 Mask loose flange 1 material For the material of loose flange 1 there are the same functions as for the material of flange 1 available To enable this input mask for the loose flange 1 you need to activate Separate material input for loose flange 1 in the mask fl 1 material TEMES User Manual fl cal Seite 50 3 4 13 Mask fl 2 material For the material of flange 2 there are the same functions as for the material of flange 1 available To enable this input mask for flange 2 you need to activate Separate material input flange 2 in the mask fl 1 material r 3 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method material of extensi
7. trennt nnmnnn nennen 66 3 6 3 Mask Tangente 68 3 6 4 Mask flange TS 70 3 6 5 Mask raised faces ine 71 3 6 6 Mask DOS a 75 3 6 7 Mask inas ai a a a a as a a a 79 3 6 8 Mask geometry of extension 81 3 6 9 Mask gasket geometry pp 82 3 6 10 Mask gasket material 2 4222 22 0 86 3 6 11 Mask fl 1 material 2 2 2 2252 262 2502282 250 082 280 250 280 062 280 222 262 87 3 6 12 Mask fl 2 material a ia 89 3 6 13 Mask material of bolts pe 90 3 6 14 Mask material of extension 1 90 3 6 15 Mask assembly pp 91 3 7 Program module 3211 2 KNS results 92 3 7 1 Mask lo o BERN o 93 3 7 2 Mask dimensioning nee 94 3 7 3 Mask proof bolt and 96 3 7 4 Mask stress analysis flange 1 flange 2 97 3 8 Program module EN 1591 user interface 100 3 8 1 Mask general TEC 100 3 8 2 Mask Ba ui 101 3 8 3 Mask flange tC 103 3 8 4 Mask geometry Flange 2 109 3 8 5 Mask raised Tages uu E 110 TEMES User Manual 77
8. version calculation remarks The different gasket parameters can either be entered manually if the dimensions are defined in a standard they can be read from a database For this purpose the button code is available TEMES User Manual fl cal Seite 43 These inputs can be stored with the button save file and are available for further calculations The reading of data is done via the button open file in this mask The following different types of gaskets can be defined in order to achieve an accurate determination of the effective gasket surface and the acting lever arms flat gasket Form FF da di h non metallic flat gasket Form IBC TG SR da di h rubber gasket with inserts da di h sheet gasket with inner eyelet da TEMES User Manual fJ cal Seite 44 spiral wound gasket ds d2 di do h sheet gasket with PTFE envelop d3 d2 d metallic gasket with flat or corrugated profile type SC da di metallic gasket with flat or corrugated profile type CR d3 d2 d RTJ gasket ovale type TEMES User Manual fl cal Seite 45 RTJ gasket octogonal type A kammprofile gasket h Odi d3 metall cased gasket with layers d3 2 welded lip gasket lense gasket di d2 TEMES User Manual f cal Se
9. r 3 result mask Desktop Beispiel KTA3211 2 mm Intermediary result 1 Intermediary result 2 Intermediary result 3 bolt force dimensioning of bolis fl 1 dimensioning fl 2 dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition loadcond 1 load 2 dimensioning of bolts allowable stress MPa 500 500 337 333 reguired bolt diameter mm 8 01 7 63 9 51 9 82 existent bolt diameter mm 18 00 18 00 18 00 18 00 load ratio 45 42 53 55 remark save result input mask The reguired bolt diameter is safeguarded according to KTA 3211 2 Appendix A 2 9 4 3 To determine the allowable stress of the bolt material a safety factor of 1 1 assembly and test condition and 1 5 load cond 1 2 respectively is applied for the dimensioning of screw and studs For all other types of bolts a safety factor of 1 3 TEMES User Manual annise e fl cal Seite 56 installation and test condition and 1 8 operation 1 2 respectively is applied The safety factors are fixed default values TEMES car For existing bolted flanged joints the sizing calculation is not required since the detailed analysis of a leak and strength assessment can be regarded as superior A shortfall of the required bolt diameter is tolerable in this case 3 5 3 Mask fl
10. TEMES User Manual f cal emnnnaexe Seite 22 and the selected assembly reguirements save result Saves the entire file including the input values calculation results tim CA DA 5 59 PN J E ON 5 59 RA J B S 69 TN 53 2 Backup TEMES 423 Dichtungskennwerte EN 1591 1 gg EN 1591 6 28 Excel DB zg KHS VB Code gg TEMES 4 2 TEMES fl cal zum Brennen 424 TEMES flcal 4 3 TEMES flcal 5 14 TEMES fical 5 8 823 TEMES fical 6 00 TEMES fical 6 07 Test gg TEMES fical 7 0 08 081 01 01 09 01 0 01 01 01 01 08 i TEMES 8 0 RA Test W rmetauscher SBG 111257 Test modified on 22195252088 552 Flanschverbindung Roh amp BER_U20AB_2627_B29A 10 10 2012 11 14 30 24 09 2012 12 21 57 28 08 2012 08 22 53 28 08 2012 08 22 54 05 12 2012 10 01 04 04 12 2012 14 45 58 file name TEMES User Manual fl cal Seite 23 print With this button the calculation data is sent to the configured default printer or another printer installed The scope input result can be selected If a PDF writer is installed on the PC the calculation can be saved as a pdf file B print printer PDF Complete print cover sheet cover sheet without signature signature editor
11. table of contents Page 4 38 6 Mask 5 114 38 m Len 117 3 8 8 Mask geometry of extension 1 119 3 8 9 Mask gasket geometry pp 120 3 8 10 Mask gasket material pp 124 3 8 11 Mask flange 1 126 3 8 12 Mask loose flange 1 material 127 3 8 13 Mask shell 1 material ee 128 3 8 14 Mask flange 2 128 3 8 15 Mask loose flange 2 material 129 3 8 16 Mask shell 2 material a ee 129 3 8 17 Mask material of bolts ne 129 3 6 16 Mask material of extension 1 129 3 8 18 Mask cane aec 129 3 9 program modul EN 1591 results pp 131 3 9 1 Mask axial Compliance une 132 3 9 2 Mask 133 3 9 3 Mask assembly presetting pp 134 3 9 4 Mask load VALIO eine 135 fee ID PEE ii i E i a a i E E 136 A 1 principles Norm KTA 221 1 2 _ Y sio iai a eksas 136 A 2 priniciples Norm EN 1591 ic CG dw 136 Rules and Standards pe 136 TEMES User Manual f cal Seite 5 1 Introduction The software TEMES ca is used for flange calculations based on the draft of 3211 2 for main load ga
12. TEMES User Manual fl cal Seite 51 3 4 15 Mask material of bolts In the input mask material of bolts the strength characteristics of the material can be entered It offers the same functionality like in the input mask fl 1 material for the material of flange 1 3 4 16 Mask material of extension sleeve In the input mask material of extension sleeve the strength characteristics of the material can be entered It offers the same functionality like the input mask of the material of flange 1 TEMES User Manual fl cal Seite 52 3 4 17 Mask assembly The last input mask contains the information that is necessary for the calculation of the assembly requirements specifications such as tightening device scatter band of the tightening and friction coefficients ai ispi input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 pyng calculation method general load Range 1 flange 2 raised faces bolts thread geometry of extension sleeve gasket geometry gasket material fl 1 material fl 2 material material of bolts KTA 3211 2 Standard material of extension sleeve assembly as userd defined zm open file E save file weld neck flange flange face 1 type raised face tightening device peewee scatter of bolt force e1 02
13. 90 14 5 5 bolt force FB kN 90 16 15 15 gasket stress Q MPa 70 14 5 5 e check of thightness criteria compliance of minimum required gasket stress Qmin gt Gsmin ok ok ok ok heat TEMES User Manual SMEG f cal Seite 135 3 9 4 Mask load ratio In this mask the load ratios of the individual components are shown for the selected bolt force under consideration of the scatter band of the tightening device f result mask Desktop Beispiel EN1591 1 intermediary result 6 validity axial compliance assembly presetting intermediary result 2 intermediary result 3 intermediary result 4 intermediary result 5 assembly test condition loadcond 1 load 2 check of admissibility of the load ratio bolts allowable load ration 100 100 100 100 load ratio oB 053 0 09 012 012 ok ok ok ok flange 1 allowable load ration OF all 0 76 0 76 0 76 0 76 load ratio 033 0 04 0 10 0 10 ok ok ok ok flange 2 allowable load ration OF all 0 76 0 76 0 76 0 76 load ratio 033 0 04 0 10 0 10 ok ok ok ok gasket 9 allowable load ration oGal 1 00 1 00 1 00 1 00 S load ratio oG 1 00 0 16 0 08 0 08 Sm S L 2 E TA TOP close SUD 4 25155 TEMES User Manual f cal Seite 136 App
14. 0205 load ratio 2054 flange 2 allowable flange rotation 0 100 existent flange rotation 7 0 235 9 mm load ratio 1 1 2355 8 STOP close TUV SUD TEMES The required bolt diameter is hedged according to KTA 3211 2 Appendix A 2 9 4 3 To determine the allowable stress of the bolt material is in the dimensioning of screw and studs a safety factor of 1 1 assembly and test condition or 1 5 load cond 1 2 TEMES User Manual fl cal Seite 95 for all other types of bolts a safety factor of 1 3 installation and test condition or 1 8 operation 1 2 applied These values are stored within the program When sizing the required moment of resistance of the flanges is secured in accordance with KTA 3211 2 Appendix A 2 10 4 It is considered that there is no need for a sizing calculation for existing compounds since the detailed analysis of a leak and strength assessment is to be regarded as superior A shortfall of the required bolt diameter is tolerable in this case TEMES User Manual f ca Seite 96 3 7 3 Mask proof bolt and gasket Just after the calculation routine is finished the program jumps to this result mask During the calculation the assembly bolt force is increased until leakage in consideration of the value of the tightening device is a capacity in a case of 100 load For this force the associated bolt elongation and the associated torque are report
15. 46 3 4 11 Mask fl 1 material aaa aaa aaa aaa aaa aaa aaa aaa 48 3 4 12 Mask loose flange 1 49 3 4 13 Mask fl 2 material aaa nana aaa aaa aaa aaa aaa aaa 50 3 4 14 Mask loose flange 2 material 50 3 4 15 Mask material of bolts 51 3 4 16 Mask material of extension 1 51 3 4 17 Mask een 52 3 5 Program module 3211 2 standard results 53 25 1 Mask DOM forces see ee 54 3 5 2 Mask dimensioning 55 3 5 3 Mask fl 1 GIM NSIONING pp 56 TEMES User Manual 77 table of contents Page 3 3 5 4 Mask fl 2 dimensioning Ne 58 3 5 5 Mask proof bolt and 59 3 5 6 Mask stress analysis flange 1 61 3 5 7 Mask stress analysis flange 2 62 3 5 8 Mask Intermediary result 1 62 3 5 9 Mask Intermediary result 24 444 2201 63 3 5 10 Mask Intermediary result 3 63 3 6 Program module 3211 2 MMC user interface 65 3 6 1 Mask general ies 65 3 6 2 Mask
16. At the top line of the input mask the recommended thread is displayed which is defined by the flange geometry you previously defined The numerical values can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose is the button norm available TEMES User Manual f cal Seite 76 geometry of bolts After determining the mounting screw the program automatically moves to the input mask thread geometry to select the standard thread and after the choice of the standard thread back to the screen geometry screws 4 geometry of thread When the bolt geometry manually entered into the fields the thread geometry is thread defined directly in the mask In the following different forms bolts are available TEMES User Manual fl cal Seite 77 screw anti fatigue bolt stud TEMES User Manual fl cal Seite 78 stud metal end The input variables in the input mask bolts geometry can stored with the button ysave record and are available for further calculations again The reading of data is done via the button open data on the screen TEMES User Manual fl cal Seite 79 3 6 7 Mask thread For the geometry data of the thread is a separate input mask available This mask thread is skipped and the selection of a standard geometry for screws in the
17. This logo is then automatically added to the calculation printout These inputs can be stored with the button save file and are available for further calculations With the button open file you can fill in all input fields on this mask with predefined values 3 8 2 Mask load In the mask load four load cases are specified assembly assembly conditions unpressurized bolting torque test condition leak test Operation 1 e g normal operation Operation 2 e g operation with design conditions For each of the four load cases the loads temperature internal pressure external axial force and bending moment can be defined The consideration of shear forces and torsional moments is not possible in EN 1591 1 TEMES f cal User Manual Gemnnnaexe Seite 102 A Eingabemaske TEMES fi cal u Benutzerdefiniert Temperatur Tic Innendruck p MPa Zusatzkrafte Axialkraft FA kN Querkraft FL KN Au eres Biegemoment kNm Torsionsmoment MTG kNm Betriebstemperatur Schrauben TB C Betriebstemperatur Flansch 1 TF1 C Betriebstemperatur Schale 1 TS1 C Betriebstemperatur Flansch 2 TF2 C Betriebstemperatur Schale 2 TS2 C Betriebstemperatur Dichtung TG Datei ffnen Montage Datei speichem 20 50 0 B Manuelle 8311 8311 8 831 831161
18. name type IBC flatgasket date 05 03 2013 Br 05 03 2013 Br signature L7 L7 o version B mw revision 2 new 9 calculation plant save identification code S nomenclature STOP close SUD f cal 4 There are four panels for entering customer data the name of the editor and the auditor can be entered as well as the revision of the calculation For a unique assignment of the calculation to a flanged connection a plant identifier identification code and a nomenclature description of the flange can be entered as alpha numeric data TEMES User Manual fl cal Seite 25 The logo of the customer you are making the calculation for must be in wmf format added in the installation folder of your TEMES installation e g DATEMES 7 xx logo wmf For optimal viewing and logo quality we recommend an aspect ratio of 1 3 This logo is then automatically added to the calculation printout These inputs can be stored with the button save file and are available for further calculations With the button open file you can fill in all input fields on this mask with predefined values TEMES User Manual fl cal Seite 26 3 4 2 Mask load In the mask load four load cases can be specified assembly assembly conditions unpressurized bolting torque test condition leak test Operation 1 eg normal operation Operation 2 eg operation with design c
19. 1 4550 X6CrNiTi18 10 1 4541 GX20Cr14 1 4027 GX22CrNi17 1 4059 GX3CrNiMoN17 13 5 1 4439 GX5CrNi13 4 1 4313 GX5CrNiMoNb18 10 1 4581 GX5CrNiNb18 9S 1 4552 GX6CrNi18 9 1 4308 GX6CrNiMo18 10 1 4408 GX8CrNi13 1 4008 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 15Mo3 1 5415 C 22 8 1 0460 S235J2G4 1 0117 S235JRG1 1 0116 S235JRG2 1 0038 S355J2G4 1 0577 S235J2G3 1 0116 St37 3 S235JRG2 1 0038 RSt 37 2 10CrMo9 10 1 7380 13CrMo4 5 1 7335 13CrMo4 4 amp emnnnaexe Seite 145 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10028 2 1993 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2003 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 20
20. 1 7386 X20CrMoV11 1 1 4922 10CrMo5 5 1 7338 10CrMo9 10 1 7380 11CrMo9 10 1 7383 13CrMo4 5 1 7335 14MoV6 3 1 7715 15NiCuMoNb5 6 4 1 6368 16Mo3 1 5415 20CrMoV13 5 5 1 7779 20MnNb6 1 0471 25CrMo4 1 7218 7CrMoVTiB10 10 1 7378 amp IRR exo Seite 152 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2004 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 material 7CrWVMoNb9 6 1 8201 8MoB5 4 1 5450 P195GH 1 0348 P235GH 1 0345 P265GH 1 0425 X10CrMoVNb9 1 1 4903 X10CrWMoVNb9 2 1 4901 X11CrMo5 1 7362 1 X11CrM05 NT1 1 7362 NT1 X11CrM05 NT2 1 7362 NT2 X11CrMo9 1 1 1 7386 1 X11CrM09 1 NT 1 7386 NT X11CrMoWV
21. 1991 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 277 2 1986 VdTUV 314 VdTUV 337 1997 VdTUV 341 1985 VdTUV 351 1 1994 VdTUV 351 1 1994 VdTUV 353 1 2000 VdTUV 353 1 2000 VdTUV 364 VdTUV 376 1984 VdTUV 377 1 1986 VdTUV 377 2 1986 VdTUV 390 1997 VdTUV 395 1 3 material X6CrNiNb18 10S 1 4553 X6CrNiTi18 10S 1 4533 15NiCuMoNb5 1 6368 20MnMoNi5 5 1 6310 20NiCrMo14 5 I 1 6772 20NiCrMo14 5 ll 1 6772 21CrMoV5 7 1 7709 C 22 8 S 1 1338 X8CrNiMoBNb16 16 1 4986 15NiCuMoNb5S 1 6369 WB36 15MnNi6 3 1 6210 X20CrMo13 1 4120 C 22 1 0402 C 35 1 1181 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 12 CrMo 19 5 G 1 7362 Altherm 35 H I 1 0345 Altherm 41 II 1 0425 Altherm 44 H IV Altherm 44 H IV Altherm 47 17Mn4 1 0481 Altherm 50 19Mn6 1 0473 Altherm 55 Altherm CrMo 13CrMo4 4 1 7335 Altherm Mo 15Mo3 1 5415 X5 CrMnNiN 18 9 1 6909 Altherm NiMoV 1 6918 20NiCrMo14 5 1 6772 GS 45 R StE 255 1 0461 WSIE 255 1 0462 StE 315 1 0505 WSIE 315 1 0506 C 22 3 1 0427 17MnMoV6 4 1 5403 15NiCuMoNb5 1 6368 15NiCuMoNb5 1 6368 26NiCrMo14 6 1 6958 X5CrNi13 4 1 4313 amp IRR exo Seite 165 TEMES User Manual fl cal A 3 2 material standards Standard VdT V 395 3 1999 VdT V 399 1 1996 VdT V 399 1 1996 VdT V 399 3 1996 VdT V 399 3 1996 VdT V 400 2007 VdTUV 401 1 2000 VdT V 401 2 1983 VdT V 401
22. 22 remark calculation remarks F r alle Bauteile wird die gleiche Temperatur angesetzt Zusatzl save STOP close SUD 7 3 In accordance with the entries in the temperature input field the temperature of each load case is applied to all components of the connection It is also possible to assign individual component temperatures in the input fields below but if you enter a TEMES User Manual fl cal Seite 27 value in the temperature input field at the top of the mask all individual component temperatures for this load case are replaced with the global value Also affected by changes in temperature input are the strength values of the flanges and bolts unless they are read from the database These inputs can be stored with the Button save file and are available for further calculations The reading of data is done via the button open file in this mask TEMES User Manual f cal Seite 28 3 4 8 Mask flange 1 Depending on the selected flange geometry different input masks are available r input mask TEMES fi cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 x calculation method general flange Ti tange 2 reised faces bots thread gasket geometry gasket material l 1 material material of bots assembly 32112 Standard open file save file code ee userd defined E weld neck flange cyl flange ge
23. DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 material X3CrNiMo13 4 1 4313 X3CrNiMo17 13 3 1 4436 X3CrNiMoBN17 13 3 1 4910 X3CrTi17 1 4510 X4CrNiMo16 5 1 1 4418 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X5CrNiN19 9 1 4315 X5NiCrAITi31 20 1 4958 X5NiCrAITi31 20 RA 1 4958 X6CrMoNb17 1 1 4526 X6CrNi18 10 1 4948 X6CrNi23 13 1 4950 X6CrNi25 20 1 4951 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi12 1 4516 X6CrNiTi18 10 1 4541 X6CrNiTiB18 10 1 4941 X8CrNiNb16 13 1 4961 X8NiCrAITi32 21 1 4959 C35E 1 1181 Ck 35 34CrNiMo6 1 6582 42CrMo4 1 7225 X1NiCrMoCu25 20 5 1 4539 X1CrNiSi18 15 4 1 4361 X17CrNi16 2 1 4057 X20CrNi17 2 X5CrNiCuNb16 4 1 4542 G12MoCrV5 2 QT 1 7720 G15CrMo5 QT 1 7365 G17CrMo5 5 QT 1 7357 G17CrMo9 10 QT 1 7379 G17CrMoV5 10 QT 1 7706 G20Mo5 QT 1 5419 GP240GH N 1 0619 GP240GH QT 1 0619 GP240GR N 1 0621 GP280GH N 1 0625 GP280GH QT 1 0625 Gemnnnaexe Seite 150 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 3 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996
24. DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 DIN EN 10213 4 1996 material GS C 25 1 0619 GX23CrMoV12 1 1 4931 GX4CrNi13 4 1 4317 GX4CrNiMo16 5 1 1 4405 GX8CrNi12 1 1 4107 GX8CrNi12 QT2 1 4107 G17Mn5 QT 1 1131 G17NiCrMo13 6 QT 1 6781 G18Mo5 QT 1 5422 G20Mn5 N 1 6220 G20Mn5 QT 1 6220 G9Ni10 QT 1 5636 G9Ni14 1 5638 GX3CrNi13 4 QT 1 6982 GX2CrNi19 11 1 4309 GX2CrNiMo19 11 2 1 4409 GX2CrNiMoCuN25 6 3 3 1 4517 GX2CrNiMoN22 5 3 1 4470 GX2CrNiMoN26 7 4 1 4469 GX2NiCrMo28 20 2 1 4458 GX5CrNi19 10 1 4308 GX5CrNiMo19 11 2 1 4408 GX5CrNiMoNb19 11 2 1 4581 GX5CrNiNb19 11 1 4552 DIN EN 10216 1 8 AD W4 2002 P195TR2 1 0108 DIN EN 10216 1 8 AD W4 2002 P235TR2 1 0255 DIN EN 10216 1 8 AD W4 2002 P265TR2 1 0259 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 10CrMo5 5 1 7338 10CrMo9 10 1 7380 11CrMo9 10 1 7383 13CrMo4 5 1 7335 14MoV6 3 1 7715 15NiCuMoNb5 6 4 1 6368 16Mo3 1 5415 20CrMoV13 5 5 1 7779 20MnNb6 1 0471 25CrMo4 1 7218 8MoB5 4 1 5450 P195GH 1 0348 P235GH 1 0345 Gemnnnaexe Seite 151 TEMES User Manual fJ ca
25. X20CrMoV12 1 1 4922 13CrMo4 4 1 7335 X10Cr13 1 4006 X15Cr13 1 4024 X2CrNi19 11 1 4306 X2CrNiMo17 13 2 1 4404 X2CrNiMo18 14 3 1 4435 X2CrNiMo18 16 4 1 4438 X2CrNiMoN17 12 2 1 4406 X2CrNiMoN1 7 13 3 1 4429 X2CrNiMoN1 7 13 5 1 4439 X2CrNiN18 10 1 4311 X5CrNi18 10 1 4301 X5CrNi18 12 1 4303 TEMES User Manual fl cal Seite 144 A 3 2 material standards Standard DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1996 DIN 17440 1996 DIN 17440 1996 DIN 17440 1996 DIN 17440 1996 DIN 17440 1996 DIN 17441 1997 DIN 17441 1997 DIN 17441 1997 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17445 1984 DIN 17457 1985 DIN 17457 1985 DIN 17457 1985 DIN 17458 1985 DIN 17458 1985 DIN 17458 1985 DIN 17458 1985 DIN 2528 DIN 2528 DIN EN 10025 amp AD W13 1994 DIN EN 10025 amp AD W13 1994 DIN EN 10025 amp AD W13 1994 DIN EN 10025 amp AD W13 1994 DIN EN 10025 ADW1 1994 DIN EN 10025 ADW1 1994 DIN EN 10028 2 1993 DIN EN 10028 2 1993 material X5CrNiMo17 12 2 1 4401 X5CrNiMo17 13 3 1 4436 X6Cr13 1 4000 X6CrAI13 1 4002 X6CrNiTi18 10 1 4541 X17CrNi16 2 1 4057 X20CrNi17 2 X20Cr13 1 4021 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10
26. cor v cu flange face 2 shank diameter ds mm 18 type raised face shank length Is mm 545 type of total length 120 antifatiouebot ameter intemal bot 0 extension sleeve no M type of gasket spiralwound gasket o version E new 22 remark calculation g arks B STOP close e SUD TEMES LS To illustrate the required input variables a drawing of the part is shown in the right area showing the nomenclature of the geometry sizes At the top line of the input mask the recommended thread is displayed which is defined by the flange geometry previously defined The numerical values can either be entered manually in the fields or if the dimensions are defined in a standard they can be read from a database For this purpose the button code is available TEMES User Manual fJ cal Seite 37 geometry of bolts After determining the bolt the program automatically moves to the input mask thread geometry to select the standard thread and after the choice of the standard thread back to the screen geometry screws a geometry of thread When the bolt geometry is entered manually into the fields the thread geometry is defined directly in the mask TEMES User Manual fl cal Seite 38 For the bolts different forms are available Screw anti fatigue bolt Stud bol
27. 0460 P280GH 1 0426 P305GH 1 0436 P305GH QT 1 0436 X10CrMoVNb9 1 1 4903 201201 122 amp IRR exo Seite 156 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 3 1999 DIN EN 10222 3 1999 DIN EN 10222 3 1999 DIN EN 10222 3 1999 DIN EN 10222 3 1999 DIN EN 10222 4 2001 DIN EN 10222 4 2001 DIN EN 10222 4 2001 DIN EN 10222 4 2001 DIN EN 10222 4 2001 DIN EN 10222 4 2001 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 DIN EN 10222 5 2000 material X16CrMo5 1 A 1 7366 X16CrMo5 1 NT 1 7366 X20CrMoV1 1 1 1 4922 12Ni14 1 5637 13MnNi6 3 1 6217 15NiMn6 1 6228 X12Ni5 1 5680 X8Ni9 1 5662 P285NH 1 0477 P285QH 1 0478 P355NH 1 0565 P355QH1 1 0571 P420NH 1 8932 P420QH 1 8936 X1CrNiMoCuN20 18 7 1 4547 X1CrNiMoCuN25 20 7 1 4529 X1NiCrMoCu25 20 5 1 4539 X2CrNi18 9 1 4307 X2CrNiCu19 10 1 4650 X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo 1 7
28. 1 4466 X1NiCrMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X2CrMoTi17 1 1 4513 X2CrMoTi18 2 1 4521 X2CrNi12 1 4003 X2CrNi18 9 1 4307 X2CrNi19 11 1 4306 X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo 1 7 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuN25 6 3 1 4507 X2CrNiMoCuWN25 7 4 1 4501 X2CrNiMoN17 11 2 1 4406 X2CrNiMoN17 13 3 1 4429 X2CrNiMoN1 7 13 5 1 4439 X2CrNiMoN18 12 4 1 4434 X2CrNiMoN18 15 4 1 4438 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiN18 10 1 4311 X2CrNiN18 7 1 4318 X2CrNiN23 4 1 4362 X2CrTi17 1 4520 X2CrTiNb18 1 4509 2 He wa amp emnnnaexe Seite 149 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10083 2 2006 DIN EN 10083 3 2006 DIN EN 10083 3 2006 DIN EN 10088 2 1995 DIN EN 10088 2 2005 DIN EN 10088 3 1995 DIN EN 10088 3 1995 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996 DIN EN 10213 2 1996
29. 1 dimensioning In the dimensioning the required modulus of resistance of the flanges is safeguarded in accordance with KTA 3211 2 Appendix A 2 10 4 For existing bolted flanged joints the sizing calculation for flange dimensions as well is not required since the detailed analysis of a leak and strength assessment can be regarded as superior A shortfall in the required modulus of resistance is tolerable in this case r 3 result mask Desktop Beispiel KTA3211 2 Intermediary result 1 Intermediary result 2 I Intermediary result 3 ok force dimensioning of bots 1 dimensioning i 2dmensionng assembly preseting proof bot and gasket stress analysis lange I stress analysisfiange 2 assembly test condition loadcond 1 load 2 flange 1 dimensioning required resistance of flange in section A A mm 4 88E 04 3 97 04 5 32 04 5 80 04 existent flange resistance in section mm 8 52E 04 8 52 04 8 52 04 8 52 04 load ratio 57 47 62 68 required resistance of flange in section B Imm existent flange resistance in section B B mm 2 load ratio required resistance of flange in section C C mm 4 88E 04 3 56E 04 4 75E 04 5 13 04 existent flange resistance in section C C 2 9 35 04 9 44 04 9 45 04 9 38 04 load ratio 52 38 52 57 remark save result pri input mask
30. 10CrMo9 10 1 7380 11CrMo9 10 1 7383 13CrMo4 5 1 7335 16Mod 1 5415 P235GH 1 0345 P250GH 1 0460 P265GH 1 0425 P275NH 1 0487 P295GH 1 0481 P355GH 1 0473 P355NH 1 0565 P355QH 1 8867 P460NH 1 8935 P460QH 1 8871 P500QH 1 8874 P690QH 1 8880 DIN EN 1561 1997 EN GJL 150 DIN EN 1561 1997 EN GJL 200 DIN EN 1561 1997 EN GJL 250 DIN EN 1561 1997 EN GJL 300 DIN EN 1561 1997 EN GJL 350 DIN EN ISO 3506 1 1998 A2 50 DIN EN ISO 3506 1 1998 A2 70 DIN EN ISO 3506 1 1998 A2 80 DIN EN ISO 3506 1 1998 A4 50 DIN EN ISO 3506 1 1998 A4 70 DIN EN ISO 3506 1 1998 A4 80 DIN EN ISO 3506 1 2010 04 A1 50 DIN EN ISO 3506 1 2010 04 A1 70 DIN EN ISO 3506 1 2010 04 A1 80 DIN EN ISO 3506 1 2010 04 A2 50 DIN EN ISO 3506 1 2010 04 A2 70 DIN EN ISO 3506 1 2010 04 A2 80 DIN EN ISO 3506 1 2010 04 A3 50 DIN EN ISO 3506 1 2010 04 A3 70 DIN EN ISO 3506 1 2010 04 A3 80 DIN EN ISO 3506 1 2010 04 A4 50 DIN EN ISO 3506 1 2010 04 A4 70 DIN EN ISO 3506 1 2010 04 A4 80 amp IRR exo Seite 163 TEMES User Manual fl cal A 3 2 material standards Standard material DIN EN ISO 3506 1 2010 04 A5 50 DIN EN ISO 3506 1 2010 04 A5 70 DIN EN ISO 3506 1 2010 04 A5 80 DIN EN ISO 3506 1 2010 04 C1 110 DIN EN ISO 3506 1 2010 04 C1 50 DIN EN ISO 3506 1 2010 04 C1 70 DIN EN ISO 3506 1 2010 04 C3 80 DIN EN ISO 3506 1 2010 04 C4 50 DIN EN ISO 3506 1 2010 04 C4 70 DIN EN ISO 3506 1 2010 04 F1 45 DIN EN ISO 3506 1 2010 04 F1 60 DIN EN ISO 898 10
31. 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoN17 11 2 1 4406 X2CrNiMoN17 13 3 1 4429 X2CrNiMoN17 13 5 1 4439 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiN 18 10 1 4311 X3CrNiMo13 4 1 4313 X3CrNiMo17 13 3 1 4436 X3CrNiMo18 12 3 1 4449 X3CrNiMoBN17 13 3 1 4910 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X6CrNi18 10 1 4948 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X6CrNiTiB18 10 1 4941 X7CrNiNb18 10 1 4912 TEMES User Manual fJ cal amp IRR exo Seite 157 A 3 2 material standards Standard DIN EN 10250 2 amp AD W13 1999 DIN EN 10250 2 amp AD W13 1999 DIN EN 10250 2 amp AD W13 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 material 235J2G3 1 0116 S235JRG2 1 0038 S355J2G3 1 0570 19MnB4 QT 1 5523 20Cr
32. 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 material X12Ni5 1 5680 X15CrMo5 1 1 7390 X19CrMoNbVN11 1 1 4913 X22CrMoV12 1 QT1 1 4923 X22CrMoV12 1 QT2 1 4923 X2CrNi18 9 AT 1 4307 X2CrNi18 9 C700 1 4307 X2CrNi18 9 C800 1 4307 X2CrNiMo17 12 2 AT 1 4404 X2CrNiMo 1 7 12 2 C700 1 4404 X2CrNiMo 1 7 12 2 C800 1 4404 X2CrNiMoN17 13 3 1 4429 X2CrNiN18 10 1 4311 X3CrNiCu18 9 4 AT 1 4567 X3CrNiCu18 9 4 C700 1 4567 X3CrNiMoBN17 13 3 1 4910 X4CrNi18 12 AT 1 4303 X4CrNi18 12 C700 1 4303 X4CrNi18 12 C800 1 4303 X5CrNi18 10 AT 1 4301 X5CrNi18 10 C700 1 4301 X5CrNiMo17 12 2 AT 1 4401 X5CrNiMo17 12 2 C700 1 4401 X5CrNiMo17 12 2 C800 1 4401 X6CrNi18 10 1 4948 X6CrNi25 20 1 4951 X6CrNiMoB17 12 2 1 4919 X6CrNiTiB18 10 1 4941 X6NiCrTiMoVB25 15 2 1 4980 X
33. 3 1983 VdT V 401 3 1986 VdT V 405 1999 VdT V 412 1995 VdT V 418 1999 VdT V 424 1995 VdT V 427 1 2000 VdT V 427 2 1981 VdT V 427 3 1982 VdT V 432 1 1999 VdT V 432 2 1999 VdT V 432 3 VdT V 435 3 1997 VdT V 451 2000 VdT V 451 2000 VdT V 451 2000 VdT V 452 1999 VdT V 453 1984 VdT V 459 2 1983 VdT V 459 3 1995 material X4CrNi13 4 1 4313 A 105 1 0432 C 21 1 0432 A 105 1 0432 C 21 1 0432 NiMo16Cr15W 2 4819 20MnMoNi5 5 1 6310 20MnMoNi5 5 1 6310 20MnMoNi5 5 1 6310 20MnMoNi5 5 1 6310 X2CrNiMoN1 7 13 5 1 4439 X10NiCrAITi32 20 1 4876 X2CrNiMoN22 5 3 1 4462 NiMo 16 Cr 16 Ti 2 4610 15MnNi6 3 1 6210 15MnNi6 3 1 6210 15MnNi6 3 1 6210 NiCr 21 Mo 2 4858 NiCr 21 Mo 2 4858 NiCr 21 Mo 2 4858 X5NiCrTi26 15 1 4980 X6CrNiMoTi17 12 2S 1 4579 X6CrNiNb18 10S 1 4553 X6CrNiTi18 10S 1 4533 GX5CrNi13 4 1 4313 C 22 8 S 1 1 1338 15NiCuMoNb5S1 1 6369 WB36 S1 15NiCuMoNb5S1 1 6369 WB36 S1 VdTUV WB 305 2012 VdTUV WB 395 3 1995 VdTUV WB 405 1995 X2CrNiMoN17 13 5 1 4439 VdTUV WB 427 3 1982 15MnNi6 3 1 6210 VdTUV WB 505 Alloy 59 2 4605 NiCr23Mo16Al WB 424 RS 1973 22NiMoCr3 7 1 6751 WB 091 08 EG2 1999 GX8CrNi26 7 1 4347 WB 100 20 B 1999 34CrNiMo6S 1 6589 NiCr15Fe 2 4816 X5CrNi13 4 1 4313
34. DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 material P355M 1 8821 P355ML1 1 8832 P355ML2 1 8833 P420M 1 8824 P420ML1 1 8835 P420ML2 1 8828 P460M 1 8826 P460ML1 1 8837 P460ML2 1 8831 X1CrNi25 21 1 4335 X1CrNiMoCuN20 18 7 1 4547 X1CrNiMoCuN25 20 7 1 4529 X1CrNiMoCuN25 25 5 1 4537 X1CrNiMoN25 22 2 1 4466 X1NiCrMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X2CrNi18 9 1 4307 X2CrNi19 11 1 4306 X2CrNiMo17 12 2 1 4404 X2CrNiMo 1 7 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuN25 6 3 1 4507 X2CrNiMoN1 7 11 2 1 4406 X2CrNiMoN1 7 13 3 1 4429 X2CrNiMoN1 7 13 5 1 4439 X2CrNiMoN18 12 4 1 4434 X2CrNiMoN18 15 4 1 4438 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiN18 10 1 4311 X2CrNiN18 7 1 4318 X2CrNiN23 4 1 4362 X2NiCrMoCuWN25 7 4 1 4501 X3CrNiMo17 13 3 1 4436 X3CrNiMoBN17 13 3
35. Mask assembly The last input screen contains the information that are necessary for the calculation of the assembly requirements specifications such as tightening device scatter band of the tightening and friction coefficients TEMES User Manual etnies de fl cal Seite 130 n 3 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel EN1591 1 a 2 EN 1591 1 X 25 open file savefile type of flange 1 userd defined weld neck flange coni v flangefaceT tightening device torgue wrench wrench with measuring of torgue only v raised fi of bolt force e1 02 type of flange 2 symmetrical flanges scatter of bolt force e1 02 flange face 2 neglection of torsion moment type B raised face number of re assemblies NR 1 type of bolts _ thread friction coefficient ut 012 screw v friction factor connecting surface un 0 12 extension sleeve no type of gasket remarks type SC metallic gask o version 2 new 22 remark calculation STOP close TOV SUD f cal 4 The dialog box assembly are selectable various tightening devices The associated scattering values used to calculate the bolt force are provided in Annex C of EN 1591 1 Additional tightening devices with other scatter values can stored as user records with save
36. always available while others are only displayed if the corresponding preset value is selected The tabs which are always present include general In this tab can be entered general information for the flange calculation load In this tab the temperature and pressure loads can be defined which will be included in the calculation Similarly external loads can be defined flange 1 Depending on the type of flange appear different tabs to define the flange geometry raised faces Here the geometric dimension of the raised faces of the flanges cam be entered bolts Depending on the type of bolt different screens for defining the geometry of the bolt will appear thread Tab for entering the thread dimensions gasket geometry Entering the gasket dimensions material of gasket Tab for entering the required gasket characteristics flange 1 material Entering the strength characteristics of the material for flange 1 material of bolts Entering the strength characteristics of the material for the bolts assembly Defining the assembly parameters Furthermore additional tabs can be displayed which shall also be completed Flange 2 If the geometries of the two flanges differ these can be entered separately TEMES User Manual fl cal Seite 15 Flange 2 material If the materials of the two flanges differ these can be entered separately Loose flange 1 material is for flange 1 the type l
37. and the language are selected Click OK to load the corresponding calculation module and user interface in the selected language TEMES fl cal Copyright amtec GmbH calculation method KTA 3211 2 Standard KTA 3211 2 MMC EN 1591 1 KTA 3211 2 Standard Simple EN 1591 Simple language English Choices are KTA 3211 2 KHS Calculation of a main load seal flange connection based on KTA 3211 2 rules KTA 3211 2 KNS Calculation of a force shunt flange connection based on KTA 3211 2 rules EN 1591 Calculation of a flanged connection based on EN 1591 rules For display input and output the languages German and English can be chosen The description of the user interface and the results in this manual is for the following calculation methods TEMES User Manual fl cal Seite 10 KTA 3211 2 KHS in sections of 3 4 und 3 5 3211 2 5 in sections of 3 6 und 3 7 EN 1591 in sections of 3 8 und 3 9 In the following section 3 2 the main page of the TEMESfl cal user interface will be described TEMES User Manual fl cal Seite 11 3 2 _ TEMES 4 input window general information The user interface of the TEMES software is arranged in four areas e Presets 1 e Selection of input masks 2 e Input fields of the selected input masks 3 e File management 4 3 input mask TEMES flcal Copyr
38. bots type of flange 1 gasket characteristics weld neck flange coni T cr DU symmetrical flanges E flange face 2 gasket manufacturer p B raisedface gasket marking type of bolts re screw m _ sl extension sleeve T wsded source gasket characteristics type of gasket type IBC flat gasket v assembly test condition loadcond 1 load cond 2 temperature rerg 2 5 18 0011 11 11 eiie modulus of elasticty Emea E m ad tonel defection ofthe gasket dueto creep themal expansion coefficient 5 1 11 11 1 gt gt remarks TUV Standard Data are not available for the gasket characteristics or no longer reflect the state of the art Gasket characteristics given from the manufacturers can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask Basically in 1591 1 shall be only use gasket characteristics determined according to EN 13555 For this the gasket manufacturer should be contacted TEMES User Manual fl cal Seite 125 With the CustomerDatabank you can add gasket characteristics manually to the database Therefore you must open the CustomerDatabase in mask gasket material Then you go to create data record You will find the database in the folder of y
39. cal User Manual Smitas Seite 18 Save file save file before a calculation starts H TEMES 4 2 H TEMES fl cal zum Brennen H TEMES flcal 4 3 9 TEMES fical 5 14 8 22 TEMES fical 5 8 H TEMES flcal 6 00 8424 TEMES 6 07 Test 2 08 TEMES fical 7 0 Bilder 9421 Logos bj TEMES fical 8 0 88 23 Test EB UN 95252088 EA 552 Flanschverbindung Roh BER_020AB_26 27_B29A 4c386040_Fla_d1 amp c396040_ 42 W rmetauscher SBG 111257 Test W rmetauscher SBG 111257 Test modified on 10 10 2012 11 14 30 24 09 2012 12 21 57 28 08 2012 08 22 53 28 08 2012 08 22 54 05 12 2012 10 01 04 04 12 2012 14 45 58 file name TEMES User Manual Seite 19 Open file open an existing file Open dm CM mum Ga D amp 35252088 552 Flanschverbindung 10 10 2012 11 14 30 IPA 020 26 27 B29A 24 09 2012 12 21 57 B RA amp c296040 Fa di 28 08 2012 08 22 53 H SA C386040 d2 28 08 2012 08 22 54 W metauscher SBG 111257 KTA Test 05 12 2012 10 01 04 3 53 amp Wametauscher SBG 111257 Test 04 12 2012 14 45 58 Backup Software Backup TEMES Dichtungskennwerte EN 1591 1 EN 1591 6 A Excel DB KHS VB Code TEMES fl cal 4 2 TEMES zum Brennen TEMES fical 4 3 TEMES flcal 5 14
40. file and are available for further calculations via the button Open file TEMES User Manual fl cal Seite 131 3 9 program modul EN 1591 results With the Calculate button the calculation is started Are all input data available the program displays after the end of the calculation routine the output mask strength and tightness proof in which the maximum permissible bolt force and torque bolt elongation are displayed result mask Desktop Beispiel EN1591 1 x intermediary result 6 E validity axial compliance limits assembly presetting jigidty intemediary 1 intermediary result 2 intermediary result 3 intermediary resuit 4 intermediary resu 5 assembly test condition loadcond 1 load cond 2 definition of assembly bolt force required assembly bolt force FBOmin 10 duplicate allowable assembly bolt force FBOmax 80 chosen assembly bolt force FBOnom 803 The value must be higher or equal 1 corresponding bolt elongation Alnom mm 0 038 corresponding torque Mnom Nm 40 internal forces in subsequent conditions resulting from FBOnom only informative gasket force FGmin 70 62 32 32 FGnom 80 71 38 38 FGmax 90 79 43 43 bolt force FBmin 70 64 42 42 FBnom 80 73 47 47 FBmax 9
41. flange 2 and choosed a raised face for this flange the opposite side automatically select the raised face that fits to flange 1 If this is not desired an individual input must be done for flange 2 Also the sealing surfaces can stored with the button save record and are available for further calculations again The reading of this data is done via the button open data on the same screen On a blind flange it is to ensure the correct entering of the raised face because of the flange thickness of the central portion of the flange must be considered An additional TEMES User Manual fl cal Seite 114 input of a raised face Form B would mean in this case a too large length of the clamping lengths of the bolt It is therefore advisable to select the raised face type A C 8 6 Mask bolts In dependence on the selected bolt various input forms are available Eingabemaske TEMES fl cal Copyright amtec GmbH calculation method general load flange 1 raised faces bolts thread gasket geometry gasket material 1 1 material material of bolts assembly EN 1591 1 2014 P open file save file code m user defined zx weld neck flange coni x geometry of screws flange face 1 recommended thread size B raised face ado cece TE L symmetrical flanges Y flange face 2 length of bot Bem type B faisedface thread length mm type of bolts d
42. is always related to the gasket face and specified as required gasket stress cpns to meet the leakage TEMES User Manual fl cal Seite 87 The creep of gasket AhD denotes the creeping of the gasket under the applied strength under temperature Thermal expansion coefficients are also not available for the gasket materials The default value here a value of 10 10 6 1 K is attached The usually small gasket height compared to the thickness of the flangering this approximation is acceptable The coefficient of friction for the gasket materials that will be needed to calculate the additional axial force reguired to shear forces and torsional moments can be transmitted by friction is if no test results are available to use of KTA 3211 2 as follows 0 05 for gasket PTFE based 0 1 for graphit gaskets 0 15 with metallic pads with a smooth surface and 0 25 with uncoated fiber based gaskets The safety coefficient used in the dimensioning calculation is set to 1 2 3 6 11 Mask fl 1 material In the input mask Flange Material 1 the strength characteristics of the material used for loose flange and flange 1 of the stub flare can be entered At the same time can you can choose the material for the other flange flange 2 loose flange 1 2 if they are made of a different one Therefore you must click separate material input for in the input mask TEMES User Manual emnnuexe f cal
43. mr _ In the head of the results mask multiple choice riders appear via these riders you can be accessed through the various output masks TEMES User Manual fl cal Seite 93 The individual result tables will be described now 3 7 1 Mask bolt force In the output mask bolt forces are the dimensioning of the bolt calculated forces are shown according to KTA 3211 2 Appendix A 2 9 4 In detail these are the force due to internal pressure the additional forces from a pipe acting axial force or bending moment the annular surface force the additional force to shear forces and torsional moments can ablate and the minimum required gasket force As a result is the required bolt force for each load condition Finally the required assembly bolt force is determined which must be used for all further steps for the dimensioning of the components But this required bolt load for the assembly condition is not the same as the bolting up which is determined when detailed tightness and strength assessment r mw 3 result mask Desktop Beispiel KTA3211 2 mm bolt force dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition load cond 1 load 2 calculation of bolt forces bolt force for MMC 471 reguired gasket force for 392 392 392 392
44. required input variables a drawing of the seal is shown in the right area showing the nomenclature of the geometry sizes E input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel EN1591 1 calculation method general load Range 1 raised faces bots thread igasket geometry gasket material R 1 material material of bolts assembly EN 1591 1 open file save file code er userd defined fal weld neck flange coni gasket geometry flange face 1 type aisedface 7 geometry data type SC metallic gasket with flat or corrugated profile type of flange 2 quantity of gaskets 1 symmetricalfianges v inner diameter dG1 mm 18 doo flange face 2 outer diameter dG2 mm 46 d G1 type B raised face gt gasket thickness eG mm 35 type of bolts screw M G extension sleeve no 2 rubber lining mm type of gasket type SC metallic gask remarks o version 2 new 22 remark calculation open close TUV SUD f L The different gasket parameters can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose the button norm is available These inputs can stored with the Button save File and are available for further calculations TEMES User Manual fl cal Seite 121 The reading of data
45. weld neck flange cor flange face 2 scatter of bolt force e1 0 typeB raisedface thread friction coefficient uG 012 type of bolts friction factor connecting surface uK 012 antifatigue bolt extension sleeve remarks Streuung wird zur Absicherung der Einzelschraubenkraft beruch yes type of gasket spiralwound gasket o version ne remark calculation save tightening device be selected from a drop down list The associated scattering values used to calculate the bolt force are provided in Annex C of EN 1591 1 Additional tightening devices with other scatter values can be stored as user records with save file and are available for further calculations via the button open file In the draft rule change proposal of KTA 3211 2 it is mentioned that the tightness proof must be provided with the average computational bolt force so that the negative dispersion value 4 can be set to zero The strength analysis of the TEMES User Manual fl cal Seite 53 flanges and the bolts must be considered with the scatter band of the tightening device Verify the strength of the flanges and bolts is to exhibit taking into account the scatter band of the tightening For assembly with a torque wrench the factor of 0 2 is proven 3 5 Program module KTA 3211 2 standard results With the calculate button the calculation is started If all in
46. 0 82 52 52 9 gasket stress Qmin MPa 700 61 5 32 3 323 B seru MPa 80 7 37 37 amp Gmax MPa 90 78 43 43 internal forces in subseguent conditions for stress analysis gasket force FG KN 90 14 5 5 W bolt force FB kN 90 16 15 15 gasket stress Q MPa 70 14 5 5 TOV check of thightness criteria compliance of minimum required gasket stress Gmin gt Gsmin ok ok ok ok TEMES _ _ _ 1 In the head of the results mask multiple choice riders appear via these riders you can be accessed through the various output masks The individual result tables will be described now TEMES User Manual cal Seite 132 3 9 1 Mask axial compliance In the mask axial compliance you can see the effective gasket geometry which results from the flange rotation Also in this screen you can see the elasticity s of the individual components which are needed to determine the compliances between the various loads These axial compliances under the loads gasket force axial force of the media pressure and external force are also given result mask Desktop Beispiel EN1591 1 assembly presetting rigidity intermediary result 1 intermediary result 2 intermediary result 3 intermediary result 4 intermediary result 5 asse
47. 0217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 DIN EN 10222 2 2000 material P235GH 1 0345 P265GH 1 0425 P215NL 1 0451 P265NL 1 0453 X1CrNiMoCuN20 18 7 1 4547 X1NiCrMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X1NiCrMoCuN25 20 7 1 4529 X2CrNi18 9 1 4307 X2CrNi19 11 1 4306 X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo 1 7 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuWN25 7 4 1 4501 X2CrNiMoN17 13 3 1 4429 X2CrNiMoN17 13 5 1 4439 X2CrNiMoN18 15 4 1 4438 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN22 7 4 1 4410 X2CrNiN18 10 1 4311 X2CrNiN23 4 1 4362 X3CrNiMo17 13 3 1 4436 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 11CrMo9 10 1 7383 13CrMo4 5 1 7335 14MoV6 3 1 7715 15MnCrMoNiV5 3 1 6920 15MnMoV4 5 1 5402 16Mo3 1 5415 18 5 5 1 6308 P245GH 1 0352 P250GH 1
48. 09 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 2 2009 DIN EN 10028 3 1993 material 16 03 1 5415 15 3 10CrMo9 10 1 7380 12CrMo9 10 1 7375 12CrMoV12 10 NT 1 7767 12CrMoV12 10 QT 1 7767 13CrMo4 5 1 7335 13CrMoSi5 5 NT 1 7336 13CrMoSi5 5 QT 1 7336 13CrMoV9 10 NT 1 7703 13CrMoV9 10 QT 1 7703 15NiCuMoNb5 6 4 1 6368 16Mod 1 5415 18MnMo4 5 1 5414 20MnMoNi4 5 1 6311 P235GH 1 0345 P265GH 1 0425 P265GH 1 0425 H Il P295GH 1 0481 P355GH 1 0473 X10CrMoVNb9 1 1 4903 X12CrMo5 NT 1 7362 X12CrMo5 QT 1 7362 10CrMo9 10 1 7380 12CrMo9 10 1 7375 12CrMoV12 10 1 7767 13CrMo4 5 1 7335 13CrMoSi5 5 NT 1 7336 NT 13CrMoSi5 5 QT 1 7336 QT 13CrMoV9 10 1 7703 15NiCuMoNb5 6 4 1 6368 16Mo3 1 5415 18MnMo4 5 1 5414 20MnMoNi4 5 1 6311 P235GH 1 0345 P265GH 1 0425 P295GH 1 0481 P355GH 1 0473 X10CrMoVNb9 1 1 4903 X12CrMo5 1 7362 P275NH 1 0487 WStE 285 TEMES User Manual fJ cal Gemnnnaexe Seite 146 A 3 2 material standards Standard DIN EN 10028 3 1993 DIN EN 10028 3 1993 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2003 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 20
49. 09 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 3 2009 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2003 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 DIN EN 10028 4 2009 material P355N 1 0562 StE355 P355NH 1 0565 WStE 355 P275NH 1 0487 P275NL1 1 0488 P275NL2 1 1104 P355N 1 0562 P355NH 1 0565 P355NL1 1 0566 P355NL1 1 8915 P355NL2 1 1106 P460NH 1 8935 P460NL2 1 8918 P275NH 1 0487 P275NL1 1 0488 P275NL2 1 1104 P355N 1 0562 P355NH 1 0565 P355NL1 1 0566 P355NL2 1 1106 P460NH 1 8935 P460NL1 1 8915 P460NL2 1 8918 11MnNi5 3 1 6212 12Ni14 1 5637 13MnNi6 3 1 6217 15NiMn6 1 6228 X12Ni5 1 5680 X7Ni9 1 5663 X8Ni9 NT640 1 5662 X8Ni9 QT640 1 5662 X8Ni9 QT680 1 5662 11MnNi5 3 1 6212 12Ni14 1 5637 13MnNi6 3 1 6217 15NiMn6 1 6228 X12Ni5 1 5680 X7Ni9 1 5663 X8Ni9 NT640 1 5662 X8Ni9 QT640 1 5662 X8Ni9 QT680 1 5662 arises Seite 147 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009 DIN EN 10028 5 2009
50. 1 4910 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X5CrNiN19 9 1 4315 X5NiCrAITi31 20 1 4958 X5NiCrAITi31 20 RA 1 4958 2 was amp IRR exo Seite 148 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2000 DIN EN 10028 7 2003 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 DIN EN 10028 7 2008 material X6CrNi18 10 1 4948 X6CrNi23 13 1 4950 X6CrNi25 20 1 4951 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X7CrNiTiB18 10 1 4941 X8CrNiNb16 13 1 4961 X8NiCrAITi32 21 1 4959 X2CrNi18 9 1 4307 X1CrNi25 21 1 4335 X1CrNiMoCuN20 18 7 1 4547 X1CrNiMoCuN25 20 7 1 4529 X1CrNiMoCuN25 25 5 1 4537 X1CrNiMoN25 22 2
51. 10CrMo9 10 1 7380 13CrMo4 4 1 7335 15Mo3 1 5415 17Mn4 1 0481 19Mn6 1 0473 H I 1 0345 H II 1 0425 UH I 1 0348 TTSt 35 N 1 0356 TTSt 35 V 1 0356 10CrMo9 10 1 7380 13CrMo4 4 1 7335 14MoV6 3 1 7715 15Mo3 1 5415 17Mn4 1 0481 arises Seite 143 TEMES User Manual fl cal A 3 2 material standards Standard DIN 17175 1979 DIN 17175 1979 DIN 17175 1979 DIN 17175 1979 DIN 17177 1979 DIN 17177 1979 DIN 17177 1979 DIN 17240 DIN 17240 DIN 17240 DIN 17240 DIN 17240 DIN 17240 DIN 17240 DIN 17240 1959 DIN 17240 1976 DIN 17240 1976 DIN 17240 1976 DIN 17240 1976 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1979 DIN 17243 1987 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 DIN 17440 1985 material 19Mn5 1 0482 St 35 8 1 0305 St 45 8 1 0405 X20CrMoV12 1 1 4922 15Mo3 1 5415 St 37 8 1 0315 St 42 8 1 0498 40CrMo5 1 7711 C 35 1 0501 Ck 35 1 1181 Cq 35 1 1172 NiCr20TiAl 2 4952 X19CrMoVNbN11 1 1 4913 X8CrNiMoBNb16 16 1 4986 24 CrMoV 5 5 1 7733 21CrMoV5 7 1 7709 24CrMo5 1 7258 34CrNiMo6S 1 6589 X22CrMoV12 1 1 4923 10CrMo9 10 1 7380 14MoV6 3 1 7715 15Mo3 1 5415 17Mn4 1 0481 20Mn5 1 1133 20Mn5 V 1 1133 C 22 8 1 0460
52. 147 1 max gasket force 197 162 225 220 4 1 gasket stress 1 min gasket stress MPa 51 40 47 46 a nominal gasket stress MPa 51 40 47 46 4 max gasket stress MPa 61 50 70 68 4 stress analysis gasket i compliance of maximum allowable gasket stress 15 12 17 16 stress analysis bolts allowable stress MPa 500 500 460 455 active cross section mm 3 254 254 254 254 stress MPa 97 101 116 118 load ratio 19 20 125 26 The header of the result mask area 2 appears in dependence of the choices made for preset data area 1 of the input window For each tab a different set of data will be displayed in the results section area 3 A detailed description of the different result tabs is given in the results sections for the different program modules below On the left side area 4 the arranged buttons have the following functions TEMES User Manual fl cal Seite 21 remark enter additional information about the current calculation it is also possible to print this information remark lesa customer flange ff identification code nomenclature note for calculation calculation method KTA 3211 2 Standard version 7 00 print
53. 166 174 184 189 max bolt force KN 199 208 246 250 gasket forces min gasket force kN 166 130 161 156 nominal gasket force KN 166 130 161 156 max gasket force KN 199 163 215 209 gasket stress min gasket stress MPa 52 40 50 48 nominal gasket stress MPa 52 40 50 48 max gasket stress MPa 62 51 67 65 stress analysis gasket compliance of maximum allowable gasket stress 15 12 16 15 29 stress analysis bolts allowable stress MPa 500 500 460 455 8 save result active cross section Imm 254 254 254 254 amp print stress MPa 98 102 121 123 a input mask load ratio 20 20 26 27 STOP close e SUD The user can now choose the assembly bolt force in the field chosen assembly bolt force under the tab assembly presetting Based on the selected force all results are recalculated and reported When choosing the assembly bolt force it is necessary to ensure that the maximum allowable bolt force for the assembly condition is not exceeded and that it is not too small in order to avoid unloading of the gasket down to gasket stresses below the minimum value TEMES User Manual fl cal Seite 60 Based on the chosen assembly bolt force the minimum and maximum bolt force or gasket stress is determined under consideration of the scatter band of the tightening device The minimum gasket force and gasket stress respectively is used for the tightness proof The maximum bolt force and ga
54. 2005 DIN EN 10217 2 2005 DIN EN 10217 2 2005 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 3 2002 DIN EN 10217 4 2005 DIN EN 10217 4 2005 DIN EN 10217 5 2005 material X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X5NiCrAITi31 20 1 4958 X5NiCrAITi31 20 RA 1 4958 X6CrNi18 10 1 4948 X6CrNiMo17 13 2 1 4918 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X6CrNiTiB18 10 1 4941 X7CrNiNb18 10 1 4912 X7CrNiTi18 10 1 4940 X8CrNiMoNb16 16 1 4981 X8CrNiMoVNb16 13 1 4988 X8CrNiNb16 13 1 4961 X8NiCrAITi32 21 1 4959 P195TR1 1 0107 P195TR2 1 0108 P235TR1 1 0254 P235TR2 1 0255 P265TR1 1 0258 P265TR2 1 0259 16Mo3 1 5415 P195GH 1 0348 P235GH 1 0345 P265GH 1 0425 P275NL1 1 0488 P275NL2 1 1104 P355N 1 0562 P355NH 1 0565 P355NL1 1 0566 P355NL2 1 1106 P460N 1 8905 P460NH 1 8935 P460NL1 1 8915 P460NL2 1 8918 P215NL 1 0451 P265NL 1 0453 16Mo3 1 5415 _ L ZL YS DBS WH Gemnnnaexe Seite 155 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10217 5 2005 DIN EN 10217 5 2005 DIN EN 10217 6 2005 DIN EN 10217 6 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 10217 7 2005 DIN EN 1
55. 77 P620QL 1 8890 P690Q 1 8879 P690QH 1 8880 P690QL1 1 8881 P690QL2 1 8888 11MnNi5 3 1 6212 12Ni14 1 5637 13MnNi6 3 1 6217 26CrMo4 2 1 7219 P215NL 1 0451 P255QL 1 0452 P265NL 1 0453 X10Ni9 1 5682 X12Ni5 1 5680 X10CrNiMoMnNbVB15 10 1 1 4982 X1CrNi25 21 1 4335 X1CrNiMoCuN20 18 7 1 4547 X1CrNiMoN25 22 2 1 4466 X1NiCrMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X1NiCrMoCuN25 20 7 1 4529 X2CrNi18 9 1 4307 X2CrNi19 11 1 4306 X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuN25 6 3 1 4507 X2CrNiMoCuWN25 7 4 1 4501 X2CrNiMoN17 13 3 1 4429 X2CrNiMoN1 7 13 5 1 4439 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiMoSi18 5 3 1 4424 X2CrNiN18 10 1 4311 X2CrNiN23 4 1 4362 X2NiCrAITi32 20 1 4558 X3CrNiMo17 13 3 1 4436 X3CrNiMoBN17 13 3 1 4910 amp emnnnaexe Seite 154 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10217 1 2005 DIN EN 10217 1 2005 DIN EN 10217 1 2005 DIN EN 10217 1 2005 DIN EN 10217 1 2005 DIN EN 10217 1 2005 DIN EN 10217 2 2005 DIN EN 10217 2
56. 7CrNiMoBNb16 16 1 4986 X8Ni9 NT 1 5662 X8Ni9 QT 1 5662 X12Cr13 1 4006 X17CrNi16 2 QT800 1 4057 X17CrNi16 2 QT900 1 4057 X1CrNiMoCu25 20 5 1 4539 X1CrNiMoCuN20 18 7 1 4547 X1NiCrMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X1NiCrMoCuN20 18 7 1 4547 Gemnnnaexe Seite 160 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2001 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 material X1NiCrMoCuN25 20 7 1 4529 X2CrNi12 1 4003 X2CrNi18 11 1 4306 X2CrNi18 9 1 4307 X2CrNi19 11 1 4306 X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo 1 7 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuN25 6 3 1 4507 X2CrNiMoCuWN25 7 4 1 4501 X2CrNiMoN1 7 11 2 1 4406 X2CrNiMoN1 7 13 3 1 4429 X2CrNiMoN1 7 13 5 1 4439
57. 8 52E 04 8 52 04 18 52E 04 8 52 04 stress in section MPa 89 95 109 111 load ratio 56 60 87 91 acting moment in section B B Nmm existent flange resistance in section B stress in section B B MPa load ratio acting moment in section C C Nmm 7 58E 06 6 40 06 7 32E 06 7 47E 06 existent flange resistance in section C C 9 37E 04 9 33E 04 8 86 04 8 77 04 2 stress in section C C MPa 81 69 83 86 2 remark save result load ratio 51 437 67 71 print rames For flanges with cylindrical neck the sections A A transition flange face to neck and C C in flange face are evaluated For flanges with conical neck the section B B transition between neck and pipe is evaluated as well For loose flange joints the loose flange itself is evaluated additionally TEMES User Manual fl cal Seite 62 If flange 1 is designed with a blind hole the required depth is calculated according to KTA 3211 2 Appendix A 2 9 4 4 2 There the stripping strength of the bolt thread the stripping strength of blind hole thread and adherence to a tried and tested criteria is checked Failure to meet any requirement of this limiting criterion is explicitly shown 3 57 Mask stress analysis flange 2 The tension protection of flange 2 is the same lilke the protection of flange 1 A special feature represents only the
58. 9 DIN EN ISO 898 12 9 DIN EN ISO 898 5 6 DIN EN ISO 898 8 8 DIN EN ISO 898 1999 4 6 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 EN 10028 5 2003 KTA 3201 1 1990 P355M 1 8821 P355ML1 1 8832 P355ML2 1 8833 P420M 1 8824 P420ML1 1 8835 P420ML2 1 8828 P460M 1 8826 P460ML1 1 8837 P460ML2 1 8831 20NiCrMo14 5 II 1 6772 KTA 3201 1 1990 X6CrNiTi18 10S 1 4533 KTA 3201 1 1998 10MnMoNi5 5 KTA 3201 1 1998 20MnMoNi5 5 1 6310 KTA 3201 1 1998 21CrMoV5 7 1 7709 KTA 3201 1 1998 26NiCrMo14 6 1 6958 KTA 3201 1 1998 34CrNiMo6S 1 6589 KTA 3201 1 1998 8MnMoNi5 5 KTA 3201 1 1998 GS 18NiMoCr3 7 1 6761 KTA 3201 1 1998 GS C 25 S 1 1339 KTA 3201 1 1998 GX5CrNiNb18 9S 1 4552 KTA 3201 1 1998 Inconel 600 2 4816 NiCr 15 Fe KTA 3201 1 1998 X2NiCrAITi32 20 1 4558 KTA 3201 1 1998 X5CrNi13 4 1 4313 KTA 3201 1 1998 X6CrNiMoTi17 12 2S 1 4579 TEMES User Manual fJ cal amp IRR exo Seite 164 A 3 2 material standards Standard KTA 3201 KTA 3201 KTA 3211 KTA 3211 KTA 3211 KTA 3211 KTA 3211 1 1991 KTA 3211 1 1991 KTA 3211 1 1991 KTA 3211 1 2000 KTA3211 1 1991 SEW 400 SEW 620 1951 SEW 620 1951 ThyssenKrupp ThyssenKrupp VdTUV 007 3 1984 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 12 238 6 71 VdTUV 12 238 6 71 6 71 6 71 6 71 1998 1998 1991 1991 1991
59. 9 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 material X4CrNi18 12 AT 1 4303 X4CrNi18 12 C700 1 4303 X4CrNi18 12 C800 1 4303 X5CrNi18 10 AT 1 4301 X5CrNi18 10 C700 1 4301 X5CrNiMo 1 7 12 2 AT 1 4401 X5CrNiMo 1 7 12 2 C700 1 4401 X5CrNiMo17 12 2 C800 1 4401 X6CrNi18 10 AT 1 4948 X6CrNiMoB17 12 2 AT 1 4919 X6CrNiTiB18 10 AT 1 4941 X6NiCrTiMoVB25 15 2 AT P 1 4980 X7CrNiMoBNb16 16 WW 1 4986 X8Ni9 NT 1 5662 X8Ni9 QT 1 5662 C35E QT 1 1181 20CrMoVTiB4 10 1 7729 20Mn5 1 1133 20MnBA 1 5525 21CrMoV5 7 1 7709 23MnB3 1 5507 23MnBA 1 5535 25CrMo4 1 7218 26NiCrMo14 6 1 6958 27NiCrMoV 15 6 1 6957 30CrNiMo8 1 6580 34CrNiMo6 1 6582 35B2 QT 1 5511 40CrMoV4 6 1 7711 42CrMo4 1 7225 42CrMo5 6 1 7233 C35E N 1 1181 C35E QT 1 1181 C45E N 1 1191 C45E QT 1 1191 NiCr15Fe7tiAl 2 4669 NiCr19Fe19Nb5Mod 2 4668 NiCr20TiAl 2 4952 X10CrNiMoMnNbVB15 10 1 1 4982 X12CrNiMoV12 3 1 4938 amp emnnnaexe Seite 159 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269
60. D f 7 al L 4 Standard data are not available for the gasket characteristics or no longer reflect the state of the art Gasket characteristics given from the manufacturers can be stored with the button save file and are available for further calculations The reading of data is done via the button open file in this mask The gasket characteristics and which define the minimum required gasket stress during assembly and during operation shall be specified depending on the required tightness class In the software TEMES5 ca the values for ogum are entered in the input field minimum gasket stress for the test condition and load cond 1 2 TEMES User Manual ennu e e ffl cal Seite 47 For the assembly condition the minimum gasket stress that is required to obtain the target oau during operation is entered in this field not the minimum gasket stress OVUIL The modulus of elasticity of the gasket is dependent on the previously applied maximum gasket stress from which the gasket is unloaded again In a first approximation therefore the modulus of elasticity of the gasket should be determined from the minimum surface pressure that is required for ogy If the first calculation run reveals that a much higher gasket stress can be applied during assembly the modulus of elasticity should be adjusted and another calculation run should be performed The creep of gasket A hD indicates the creeping of the
61. DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 material X2CrNiMo 1 7 12 2 1 4404 X2CrNiMo 1 7 12 3 1 4432 X2CrNiMo18 14 3 1 4435 X2CrNiMoCuN25 6 3 1 4507 X2CrNiMoCuWN25 7 4 1 4501 X2CrNiMoN17 11 2 1 4406 X2CrNiMoN17 13 3 1 4429 X2CrNiMoN17 13 5 1 4439 X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiN18 10 1 4311 X2CrNiN23 4 1 4362 X3CrNiMo13 4 QT650 1 4313 X3CrNiMo13 4 QT780 1 4313 X3CrNiMo13 4 QT900 1 4313 X3CrNiMo17 13 3 1 4436 X4CrNiMo16 5 1 QT760 1 4418 X4CrNiMo16 5 1 QT900 1 4418 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X6CrNi25 20 1 4951 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 10CrMo9 10 1 7380 11CrMo9 10 1 7383 13CrMo4 5 1 7335 16Mo3 1 5415 P235GH 1 0345 P250GH 1 0460 P265GH 1 0425 P275NH 1 0487 P295GH 1 0481 P355GH 1 0473 P355NH 1 0565 P355QH 1 8867 P460NH 1 8935 P460QH 1 8871 P500QH 1 8874 Gemnnnaexe Seite 162 TEMES User Manual fJ cal A 3 2 material standards Standard DIN EN 10273 2000 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 DIN EN 10273 2008 material P690QH 1 8880
62. IN 940 1995 A 3 1 3 Standards for the thread geometry Typ Standard Metrical thread with large match DIN 2510 1971 Bl 2 Metrical ISO thread regular thread DIN 13 1986 A 3 1 3 Standards for the extension sleeve geometry Standard DIN 126 1990 DIN 2510 1971 Form D DIN 2510 1971 Form E A 3 1 3 Standards for the nut geometry Standard ASME B18 2 2 2010 DIN 2510 1971 Bl 5 EN ISO 4032 2000 Gemnnnaexe Seite 142 TEMES User Manual f cal A 3 2 material standards Standard material AD W3 2 GG 25 AD W3 2 GGG 35 3 AD W3 2 GGG 40 0 7040 AD W3 2 GGG 40 3 AD W3 2 GGG 50 0 7050 AD W3 2 GGG 60 0 7060 AD W3 2 GGG 70 0 7070 AD W3 2 2000 AD W3 2 2000 AD W3 2 2000 AD W3 2 2000 AD W3 2 2000 AD W3 2 2000 DIN 1691 1985 DIN 1691 1985 DIN 1691 1985 DIN 1691 1985 DIN 1691 1985 DIN 17100 DIN 17100 DIN 17100 DIN 17100 DIN 17100 ADW13 1980 DIN 17103 1989 DIN 17103 1989 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17155 1983 DIN 17173 1985 DIN 17173 1985 DIN 17175 1979 DIN 17175 1979 DIN 17175 1979 DIN 17175 1979 DIN 17175 1979 EN GJS 350 22 EN GJS 400 15 EN GJS 400 18 EN GJS 500 3 EN GJS 600 3 EN GJS 700 2 GG 15 GG 20 GG 25 GG 30 GG 35 RSt 37 2 1 0038 ST 37 3 1 0116 St 37 2 1 0037 USt 37 2 1 0036 St 52 3 1 0570 StE 355 1 0562 WStE 355 1 0565
63. MoVTiB4 10 QT 1 7729 20Mn5 N 1 1133 21CrMoV5 7 QT 1 7709 25CrMo4 QT 1 7218 30CrNiMo8 QT 1 6580 34CrNiMo6 QT 1 6582 35B2 QT 1 5511 40CrMoV4 6 QT 1 7711 41NiCrMo7 3 2 QT 1 6563 42CrMo4 QT 1 7225 42CrMo5 6 QT 1 7233 C35E N 1 1181 C35E QT 1 1181 C45E N 1 1191 C45E QT 1 1191 NiCr15Fe7tiAl AT P 2 4669 NiCr20TiAl AT P 2 4952 X10CrNiMoMnNbVB15 10 1 AT WW 1 4982 X12CrNiMoV12 3 QT 1 4938 X12Ni5 NT 1 5680 X12Ni5 QT 1 5680 X15CrMo5 1 NT 1 7390 X15CrMo5 1 QT 1 7390 X19CrMoNbVN11 1 QT 1 4913 X22CrMoV12 1 QT1 1 4923 X22CrMoV12 1 QT2 1 4923 X2CrNi18 9 AT 1 4307 X2CrNi18 9 C700 1 4307 X2CrNi18 9 C800 1 4307 X2CrNiMo17 12 2 AT 1 4404 X2CrNiMo 1 7 12 2 C700 1 4404 X2CrNiMo 1 7 12 2 C800 1 4404 X2CrNiMoN17 13 3 AT 1 4429 X3CrNiCu18 9 4 AT 1 4567 X3CrNiCu18 9 4 C700 1 4567 X3CrNiMoBN17 13 3 AT 1 4910 amp IRRI exo Seite 158 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 1999 DIN EN 10269 2006 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 10269 2014 DIN EN 1026
64. N mm spring rate gasket N mm 2 86E 06 2 86E 06 2 86 06 2 86 06 clamping length 64 5 save result input mask close TEMES f cal These are the thermal expansion the spring constants of the individual components of the flange as well as the calculated clamping lengths of the bolt TEMES User Manual fl ca Seite 65 3 6 Program module KTA 3211 2 MMC user interface This chapter describes the data input screens of the program module KTA 3211 2 MMC 3 6 1 Mask general In the mask general information can be saved for the calculation and are also displayed on the printout E input mask TEMES fl cal Copyright amtec GmbH a calculation method general load flange 1 raised faces bots thread gasket geometry gasket material 0 1 material materia of bots assembly KTA3211 2 MMC ES open file save file Bent userd defined E weld neck flange cor flange face 1 customer logo no Z type raised face type of flange 2 symmetrical flanges flange face 2 type raised face type of bolts calculation type flange calculation according to KTA 3211 2 draft March 2003 I calculated checked extension sleeve fes division type of gasket name ty
65. Nb9 1 1 1 4905 X20CrMoV11 1 1 4922 P275NL1 1 0488 P275NL2 1 1104 P355N 1 0562 P355NH 1 0565 P355NL1 1 0566 P355NL2 1 1106 P460N 1 8905 P460NH 1 8935 P460NL1 1 8915 P460NL2 1 8918 P620Q 1 8876 P620QH 1 8877 P620QL 1 8890 P690Q 1 8879 P690QH 1 8880 P690QL1 1 8881 P690QL2 1 8888 P275NL1 1 0488 P275NL2 1 1104 P355N 1 0562 P355NH 1 0565 P355NL1 1 0566 P355NL2 1 1106 P460N 1 8905 P460NH 1 8935 P460NL1 1 8915 amp IRR exo Seite 153 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 3 2008 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 4 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 DIN EN 10216 5 2004 material P460NL2 1 8918 P620Q 1 8876 P620QH 1 88
66. TEMES fical 5 8 3 TEMES flcal 6 00 TEMES flcal 6 07 Test TEMES flcal 7 0 eg 91 23 Bilder Logos Signature H TEMES fical 8 0 f fim Test m 0 8 9 9 9 88 9 8 uH ei Close closes the program The following section 3 3 describes the main page of the TEMES ca presentation of results 3 3 Results General information With the button calculation in the input mask you can start the calculation If all input data is available the calculation is performed and the program in the KTA 3211 2 calculation modules jumps to the output mask strength and tightness proof or in EN 1591 calculation module to the output tab assembly value The structure of the results masks is similar to the structure of the input masks as an example the output mask proof bolt and gasket of KTA 3211 2 KHS calculation module TEMES f cal User Manual r result mask Desktop Beispiel KTA3211 2 1 Intermediary resut 1 Intermediary result 2 Intermediary result 3 bolt force dimensioning of bolts fl 1 dimensioning fl 2 dimensioning assembly presetting Li 4 4 1 boltforce 2 min bot force KN 164 173 195 200 5 nominal bol force kN 164 173 195 200 bolt force kN 197 206 236 241 4 gasket forces min gasket force KN 164 129 152 147 1 nominal gasket force kN 164 129 152
67. User Manual TEMES ff cal Version 8 xx SMEG Advanced Services GmbH Hoher Steg 13 74348 Lauffen N www amtec de October 2014 TEMES User Manual table of contents Page 2 DM seco rer a a a a O i O A OR O 5 2 Installing the software 2 6 2 1 Software POLS CMON Lm 6 2 2 Installing a single user 2 4 00 6 2 3 Installing a network Versignm 2 020 sek 7 2 4 Uninstalling the software TEMES ea 8 3 Software TEMES aai 9 Sal K 5 sis RESI E EIN MM UE 9 3 2 TEMES input window general information 11 3 3 Results General information 19 3 4 Program module 3211 2 KHS user interface 24 3 4 1 Mask nnne nnne 24 3 4 2 Mask load ana 26 3 43 Mask flange 1 28 3 4 4 Mask flange 2 31 3 4 5 Mask raised 32 3 4 6 Mask i Gu UU a a Gw o 36 3 4 7 Mask a a a eneee 40 3 4 8 Mask extension SleeVe 2 41 3 4 9 Mask gasket geometry pp 42 3 4 10 Mask gasket material
68. X2CrNiMoN22 5 3 1 4462 X2CrNiMoN25 7 4 1 4410 X2CrNiN18 10 1 4311 X2CrNiN23 4 1 4362 X2NiCrMoCuWN25 7 4 1 4501 X3CrNiMo13 4 QT650 1 4313 X3CrNiMo13 4 QT780 1 4313 X3CrNiMo13 4 QT900 1 4313 X3CrNiMo17 13 3 1 4436 X4CrNiMo16 5 1 QT760 1 4418 X4CrNiMo16 5 1 QT900 1 4418 X5CrNi18 10 1 4301 X5CrNiMo17 12 2 1 4401 X6CrNiMoNb17 12 2 1 4580 X6CrNiMoTi17 12 2 1 4571 X6CrNiNb18 10 1 4550 X6CrNiTi18 10 1 4541 X12Cr13 1 4006 X17CrNi16 2 QT800 1 4057 X17CrNi16 2 QT900 1 4057 X1CrNiMoCu25 20 5 1 4539 X1NiCrMoCu31 27 4 1 4563 X1NiCrMoCuN20 18 7 1 4547 X1NiCrMoCuN25 20 7 1 4529 X2CrNi12 1 4003 X2CrNi18 11 1 4306 X2CrNi18 9 1 4307 amp IRR exo Seite 161 TEMES User Manual fl cal A 3 2 material standards Standard DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10272 2008 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000 DIN EN 10273 2000
69. ange face 2 type B raised face type B raised face outer diameter raised face 91 122 type of bolts height of raised face fimm 3 extension sleeve type of gasket spiralwound gasket raised face flange 2 code e version code nominal pressure nominal size 22 type B raised face outer diameter raised f di 122 calculation Ri nm height of raised face mm 3 S open STOP close TUV SUD fl cal SSS SSS SSS The following raised faces geometries are available type A flat face type B raised face TEMES User Manual f cal Seite 73 type C tongue type D groove type E spigot type recess TEMES User Manual fl cal Seite 74 O Ring groove After you select symmetrical flange in the dialog box flange 2 and choosed a raised face for this flange the opposite side automatically select the the raised face that fits to flange 1 If this is not desired an individual input must be done for flange 2 Also the sealing surfaces can stored with the button save record and are available for further calculations again The reading of this data is done via the button open data on the same screen On a blind flange it is to ensure the correct entering of the raised face because of the flange thickness of the centra
70. ank flange blank flange 1 blank flange 2 only KTA 3211 2 only EN 1591 only EN 1591 Flange face 2 Like flange 1 flange face 2 Type of bolts screw anti fatigue bolt stud bolt stud metal end only KTA 3211 2 Extension sleeve yes no Type of gasket Flat gasket Form FF Type IBC flat gasket Non metallic flat gasket Form TG Non metallic flat gasket Form SR Rubber gasket with inserts Sheet gasket with inner eyelet Spiral wound gasket Sheet gasket with PTFE envelop Metallic gasket with flat or corrugated profile type SC Metallic gasket with flat or corrugated profile type CR RTJ gasket oval type RTJ gasket octogonal type Kammprofile gasket Metal jacketed gasket with layers TEMES User Manual fl cal Seite 14 In the header of the user interface area 2 the tabs representing various input masks are displayed Tabs that are not required according to the preselections made in area 1 are not displayed If you miss a tab please check preselections In the central region region 3 of the user interface are the specific Input fields These tabs include drawings which illustrating the required data In all input masks there is the possibility to save the input data by clicking the button save record and selecting a drive a folder and a file name The stored data can be read via the button open data after selecting a drive a folder and a file name Some of these input tabs are
71. ars Loose flange plain collars Loose flange plain collars Lose Flansche plain collars Loose flange with welding end Loose flange with welding end Loose flange with welding end Loose flange with welding end Flange outlets Block flange Welding flange with neck amp emnnnaexe TEMES fJ cal User Manual Gmnnnaexe Seite 139 A 3 1 2 Standards for the flange geometry Standard Typ DIN 86030 1987 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 1 2008 EN 1092 2 1997 EN 1092 2 1997 EN 1092 2 1997 prEN 1092 1 1994 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 1 2005 prEN 1092 2 1993 prEN 1092 3 1994 prEN 1092 4 1995 Welding flange with neck Typ 01 flat welding flange Typ 05 blank flange Typ 11 weld neck flange Typ 12 hubbed slip on weleded flange Typ 13 hubbed threaded flange Typ 21 Typen 02 und 32 Loose flange plain collars Typen 02 und 33 Loose flange for beaded pipes Typen 02 und 35 Loose flange with welded ring Typen 02 und 36 Loose flange with long neck Typen 02 und 37 Loose flange fur Pressb rdel Typen 04 und 34 Loose flange for welded necks Typ 21 ductile cast iron DG Typ 21 gray cast iron GG Typ 21 malleable iron TG Steel flange Typ 01 welding plain fla
72. bles a drawing of the seal is shown in the right area showing the nomenclature of the geometry sizes E input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 mm calculation method general lead Range 1 Range 2 raised faces pots igasl geometry gasket material A 1 material material of bolts assembly caine userd defined H weld neck flange cyl gasket geometry flange face 1 type B raised face geometry data spiralwound gasket type of flange 2 quantity of gaskets 1 d3 weld neck flange cor inner diameter inner ring 40 mm d 2 flange face 2 inner diameter gasket 41 mm 82 d type raised face 4 42 104 outer diamet et GE er diameter ga Imm do mse eg cm eee ng gt extension sleeve gasket thickness h mm 45 h no rubber lining Imm type of gasket 5 spiralwound gasket diameter contact line 122 o version E new 22 remark calculation save remarks open close e SUD f 7 c 2 2 L 4 The different gasket parameters can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose the button norm is available These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open fil
73. blind flange which is regarded like the dimensioning acc to KTA 3211 2 Appendix A 2 7 3 2 3 5 8 Mask Intermediary result 1 To make the calculation for the user easier to understand various intermediate results for flange 1 are shwon such as the factor or lever arms ort he distance of their centres With the help of these intermediate results it should be possible to verify individual calculation steps These intermediate results are also displayed on the printout of the calculation TEMES User Manual fl cal Seite 63 n al 23 result mask Desktop Beispiel KTA3211 2 m bolt force dimensioning of bolts fl 1 dimensioning A 2 dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 i Intermediary result 2 intermediary result 3 assembly test condition loadcond 1 load 2 Intermediary result flange 1 reduction factor of allowable stress 1 1 085 lever arm gasket force aD mm 3850 lever arm pipe force aR mm 40 77 lever am ring surface force aF mm 4451 lever arm cross section C C al mm 31 02 lever am loose flange a mm distance center of mass 1 mm 6 75 distance center of mass e2 mm 6 75 effective bolt cycle diameter dL mm 2421 intemediate value K 9352 intemediate valu
74. bly KTA32112 MMC open file save file TTT userd defined a weld neck flange cyl flange face 1 m type raised face scatter of bolt force e1 02 type of flange 2 weld neck flange cor scatter of bolt force e1 0 flange face 2 thread friction coefficient 012 type B raised face friction factor connecting surface uK 012 Boe antifatigue bolt 7 eee remarks Streuung wird zur Absicherung der Einzelschraubenkraft extensionseeve v type of gasket spiralwound gasket o version 2 new 22 remark calculation save close 9 TEMES The dialog box assembly are selectable various tightening devices The associated scattering values used to calculate the bolt force are provided in Annex C of EN 1591 1 Additional tightening devices with other scatter values can stored as user records with save file and are available for further calculations via the button open file In the draft rule change proposal of KTA 3211 2 is mentioned that the tightness proof must be provided with the average computational bolt force so that the negative dispersion value e4 can be set to zero The strength analysis of the flanges and the bolts must be considered with the scatter band of the tightening device TEMES User Manual fl cal Seite 92 Verify the strength of the flanges and screws is to ex
75. bolts geometry is shown E 3 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 mue general load fange 1 fange 2 raised faces bots thread gasket geometry gasket material fl 1 material material of bolts assembly 1 32112 MMC Se gt n Fer chu weld neck flange cyl thread flange face 1 thread code DIN 2510 BI 2 raised face ih o thread 1424 type of flange 2 d weld neck flange cor pitch P mm 3 ll ei flange face 2 basic pitch diameter 42 mm 21 639 da type B raised face thread core diameter dk mm 19 691 d lt type of bolts nominal diameter dnimm 23413 wrench size 35 extension sleeve number of bolts n 8 TEMES f cal Here you have the option of manually entering the thread geometry or the selection of a standard geometry TEMES User Manual f ca Seite 80 geometry of thread A In this screen the number of bolts of the flange is defined TEMES User Manual fl cal Seite 81 These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask 3 6 8 Mask geometry of extension sleeve If you selected a flange with extension sleeves on the left side a separate e
76. creen 3 8 7 Mask thread For the geometry data of the thread is a separate input mask available This mask thread is skipped and the selection of a standard geometry for bolts in the bolts geometry is shown TEMES User Manual fl cal Seite 118 Eingabemaske TEMES fl cal Copyright amtec GmbH calculation method general load flange 1 raisedfaces bolts thread gasket geometry gasket material f 1 material material of bolts assembly weld neck flange coni thread flange face 1 thread code type raised face T Sa d BO type of flange 2 symmetrical flanges Y dg2 flange face 2 dmm type B aisedface v thread core diameter Bamm des type of bolts nominal diameter dm wer extension sleeve nut thickness eN mm type of gasket number of bolts nB 8 type IBC flat gasket G B RG 1 close g 8 5 m o t 9 Here you have the option of manually entering the thread geometry or the selection of a standard geometry geometry of thread TEMES User Manual fl cal Seite 119 These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask o 8 8 Mask geometry of extension sleeve If you selected a flange with extension sl
77. d 1 load cond 2 temperature Taci 2 x 5s strength parameter wmzwa 11 11 11 worm II DI EL EL E L LI LJ L 2 erie ey ewal JCO TC JL 26 calculation thermal expansion coefficient oF 1E5 R minimum elongation at fracture aa close ceodnotoFpozs 39 C3 nominal design stress 1 E pe Seite 129 TEMES User Manual anec fl cal 3 8 15 Mask loose flange 2 material For the material of loose flange 2 there are the same functions as for the material of flange 1 available To enable this input mask for the loose flange 2 you need to activate Separate material input loose flange 2 in mask of flange 1 material 3 8 16 Mask shell 2 material For the material of shell 2 the same functions as for the material of flange 1 are available To enable this input mask for shell 2 you need to enable Separate input material for shell 2 in mask of material for flange 1 3 8 17 Mask material of bolts In the input mask bolt material the strength characteristics of the material can be entered It offers the same functionality like in the input screen of the material of flange 1 3 6 16 Mask material of extension sleeve In the input mask material of extension sleeve the strength characteristics of the material can be entered It offers the same functionality like in the input screen of the material of flange 1 3 8 18
78. d chosen a raised face for this flange the opposite side is automatically set to the raised face that fits to flange 1 If this is not desired an individual input must be done for flange 2 Also the gasket surfaces can be stored with the button save record and are available for further calculations again The reading of this data is done via the button open data on the same mask On a blind flange it is important to ensure the correct entering of the raised face because the flange thickness of the central portion of the flange must be considered An additional input of a raised face Form B would mean in this case a too large clamping length of the bolt It is therefore recommended to select the raised face type A TEMES User Manual f J cal arises Seite 36 3 4 6 Mask bolts Depending on the selected type of bolt various input masks are available input mask TEMES fi cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load Range 1 fange 2 raised faces bots lthread gasket geometry gasket material fl 1 material material of bolts assembly USA deed openfile 7 save file code weld neck flange cyl geometry of anti fatigue bolts flange face 1 Recommended thread size type B raised face code of bots DIN 2510 Bl 3 Fo type of flange 2 weld neck flange
79. drical shell TEMES User Manual fl cal Seite 31 A blind flange can be modelled only as flange 2 Container flanges are not explicitly listed in KTA 3211 2 therefore it must be adapted to the model as good as possible A blind hole for welding neck flanges can be modelled on the mask of flange 1 For this purpose blind hole must be selected With that selection additional input fields will appear These inputs can stored with the Button save file and are available for further calculations The reading of data is done via the button open file in this mask 3 4 4 Mask flange 2 Essentially the input masks for flange 1 and 2 are identical and the input options are the same Following differences should be noted With the preselection symmetrical flanges you don t need to enter the flange geometry data for flange 2 Ablind hole can be modelled only in flange 1 A blind flange must be modelled as flange 2 TEMES User Manual fl cal Seite 32 3 4 5 Mask raised faces To accurately calculate the clamping length of the bolts and the effective pressed gasket geometry you can define the geometry of the raised faces for both flanges in the mask raised faces if the selection has been made in the preset area before To illustrate the reguired input variables a drawing of the selected raised faces is shown with the reguired dimensions in the right area
80. during the detailed analysis according to KTA 3211 2 2 10 1 Table A considering the tension state No 4 always use a safety factor of 1 1 At small sizes diameter ratio dF di gt 2 still takes a requirement for tension reduction by a factor which is included in the software TEMES If flange 1 is designed with a blind hole the required depth is calculated according to KTA 3211 2 Appendix A 2 9 4 4 2 There the stripping strength of the bolt thread the stripping strength of blind hole thread and adherence to a tried and tested criteria is checked Failure to meet any requirement of this limiting criterion is explicitly shown The tension protection of flange 2 is the same like the protection of flange 1 A special feature represents only the blind flange which is regarded like the dimensioning acc To KTA 3211 2 Appendix A 2 7 3 2 TEMES User Manual SMS fl cal Seite 100 3 8 Program module EN 1591 user interface This chapter describes the input screens of the program module EN 1591 3 8 1 Mask general In the mask general you can enter information about the calculation see screenshot below 3 Eingabemaske TEMES fi cal Copyright amtec Gmb im Y rt Allgemein Belastung Flansch 1 Dichtfi chen Schrauben Gewinde Dicht Geo Dicht Werkst 1 Werkst Schra
81. e TEMES User Manual fl cal Seite 42 These inputs can be stored with the button save file and are available for further calculations The reading of data is done via the button open file in this mask 3 4 9 Mask gasket geometry Depending on the selected flange geometry different input masks are available To illustrate the required input variables a drawing of the gasket is shown in the right area showing the nomenclature of the dimensions E input mask TEMES fical Copyright amtec GmbH Desktop Beispiel KTA3211 2 A calculation method material of extension sleeve assembly E 3211 2 Standard general load 1 ange 2 raised faces thread geometry of extension sleeve gasket material 1 1 material material of bolts Wedge EI E sew weld neck flange flange face 1 gasket geometry type B raised face type of flange 2 geometry data spiralwound gasket weld neck flange cor quantity of gaskets 1 Sa aan flange face 2 inner diameter inner ring 40 mm type B raised face inner diameter gasket 91 82 type of 1 outer diameter gasket 42 104 d anti fatigue bolt p 0 siceve outer diameter centering ring d3 mm cn gasket thickness hmm 45 h type of gasket rubber lining mm spiralwound gasket
82. e e SUD 4 In the head of the result mask multiple tabs appear These tabs give access to the various output masks The individual result masks are described below TEMES User Manual fl cal Seite 54 3 5 1 Mask bolt forces In the output mask bolt forces the calculated bolt forces are shown according to KTA 3211 2 Appendix A 2 9 4 In detail there are the forces due to internal pressure the additional forces from an active axial pipe force or bending moment the ring shaped surface force the additional force required to transfer shear forces and torsion moments and the minimum required gasket force All these forces result in the bolt forces required for each load condition Finally the required assembly bolt force is determined which must be used for all further steps for the dimensioning of the components This required bolt load for the assembly condition is not the same as the bolting up which is determined in the final detailed tightness and strength assessment after all dimensions have been defined f result mask Desktop Beispiel KTA3211 2 intermediary result 1 Intermediary result 2 Intemediary result 3 bolt force dimensioning of bolts fl 1 dimensioning A 2 dimensioning assembly presetting proof bolt and gasket stress analysis f
83. e in this mask TEMES User Manual fl cal Seite 83 In this mask the input for the diameter of the contact point of the power shunt takes place The following different types of gaskets can be defined in order to achieve an accurate determination of the effective sealing surface and the acting lever arms flat gasket Form FF da 201 eG non metallic flat gasket Form IBC TG SR das dai eG rubber gasket with inserts dee dai eG sheet gasket with inner eyelet dee dat eG spiral wound gasket TEMES User Manual fl cal Seite 84 d c3 dae dai eG sheet gasket with PFTE envelop des dao metallic gasket with flat or corrugated profile type SC dg dat eG metallic gasket with flat or corrugated profile type CR dag das dat eG RTJ gasket ovale type TEMES User Manual fl cal Seite 85 RTJ gasket octogonal type A Kammprofile gasket eG dat dae Metal jacketed gasket with layers dae dai Go eG Welded lip gasket TEMES User Manual Seite 86 3 6 10 Mask gasket material In the input mask gasket material the gasket characteristics are entered to DIN 28090 1 23 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 a calcu
84. e L 1385 reguired wall thickness of hub s1 mm 0 00 0 55 121 141 reguired ring thickness dimensioning hS mm 747 6 78 9 04 9 76 required ring thickness hS mm 7 29 7 63 1112 11 64 22 remark save result 8 a input mask close SUD f cal L 1 3 5 9 Mask Intermediary result 2 In this output mask intermediate results for flange 2 are reported 3 5 10 Mask Intermediary result 3 Also in this issue mask interim results are reported in order to make the calculation for the user to easier understand TEMES User Manual f cal Seite 64 result mask Desktop Beispiel KTA3211 2 bolt force dimensioning of bolts fi 1 dimensi fl 2 dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 Intermediary result 1 intermediary result 2 assembly test condition loadcond 1 load cond 2 thermal expansion different thermal expansion AW mm 000 0 00 10 05 005 spring rate spring rate bolt N mm 5 47 06 5 47E 06 5 12E 06 5 08E 06 spring rate flange 1 N mm 1 31E 08 1 31E 08 1 23E 08 1 22E 08 spring rate loose flange 1 N mm E spring rate flange 2 N mm 115 08 1 15 08 1 08 08 1 07 08 spring rate loose flange 2 N mm spring rate blind flange 2 gasket force N mm Federkonstante Blindflansch 2 Innendruck
85. ed in accordance with VDI 2230 At the same time this power is held as a maximum permissible bolt force in load conditions 1 and 2 r 3 result mask Desktop Beispiel KTA3211 2 bolt force dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition loadcond 1 load cond 2 Stress and tightness proof bolt force min bolt force kN 611 611 611 611 nominal bolt force kN 611 611 611 611 max bolt force 733 733 733 733 gasket forces min gasket force kN 392 392 392 392 nominal gasket force KN 392 392 392 392 max gasket force kN 392 392 392 392 gasket stress min gasket stress MPa 122 122 122 122 nominal gasket stress MPa 122 122 122 122 max gasket stress MPa 122 122 122 122 stress analysis bolts allowable stress MPa 500 500 460 455 active cross section mm 4 254 254 254 254 22 remark axial stress MPa 360 360 360 360 load ratio 1 1 724 72 78 79 save result print a input mask close TUV SUD The user can now choose the assembly bolt force in the field Selected bolt force for assembly Based on these selected force all resulting quantities are calculated from new and reported back When choosing the assembly bolt force its necessary to assure that the maximum permissible bol
86. eeves on the left side a separate entry screen appears In this mask the outside diameter the inner diameter and the height of the expansion sleeves need to be entered The expansion sleeves are used to calculate the correct clamping length of the bolts and spring as an additional element in the flange IE ingabemaske TENES cal Copyright amtee mbr y calculation method material of extension sleeve 1 assembly rr gt general load flange 1 raisedfaces bolts thread geometry of extension sleeve gasket geometry gasket material fl 1 material material of bots EN 1591 1 2014 type of flange 1 nel m open file E 75 weld neck flange coni flange face 1 geometry of extension sleeve D ern une type of flange 2 symmetrical flanges 7 inner diameter di mm EE outer diameter dA type B raised face height ml type of x extension sleeve flange 2 inner diameter dl mm two sided dA mm type of gasket type IBC flat gasket height h mm L_ remarks close These inputs can stored with the Button Save File and are available for further calculations TEMES User Manual fl cal Seite 120 The reading of data is done via the button Open file in this mask 3 8 9 Mask gasket geometry Depending on the selected flange geometry different input masks are available To illustrate the
87. eite 41 In this mask thread the number of bolts of the bolted flanged joint is defined These inputs can be stored with the button save file and are available for further calculations The reading of data is done via the button open file in this mask 3 4 8 Mask extension sleeve If you selected a flange with extension sleeves on the left side a separate input mask appears In this mask the outside diameter the inner diameter and the height of the extension sleeves need to be entered The extension sleeves are used to calculate the correct clamping length of the bolts and spring as an additional element in the flanged joint r input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 s calculation method materalof extension sleeve assembly nn KTA32112 Standard Jgenere load lenge 1 Range 2 raised faces bots thread geometry of extension sieeve gasket geometry gasket material 1 1 material material of bots type of flange 1 ME deed zm open file save file Nom weld neck flange cyl v flange face 1 geometry of extension sleeve type B raised face v outer diameter dA mm MEANN inner diameter di mm weld neck flange cor flange face 2 ise type raised face type of bolts remarks antifatique bok extension sleeve ves M type of gasket spiralwound gasket o version remark calculation v
88. el KTA3211 2 X calculation method material of extension sleeve die EE A drdd CC KTA3211 2 Standard general flange 1 Range 2 reised faces bots _ thread geometry of extension sleeve gasket geometry gasket materia type of flange 1 open file save file code weld neck flange cyl flange face 1 material flange type B raised face separate material input of flange 2 type of flange 2 weld neck flange cor flange face 2 material name number 1 4550 X 6 CrNiNb 18 10 type B raised face code DIN 17440 09 96 type of bolts form of manufacture St be und Schmiedest cke ds lt 160 mm extension sleeve austenitic D cast type of gasket assembly test condition loadcond 1 load cond 2 spiralwound gasket temperature TF1 C 20 20 180 200 strength parameter Rp0 2T MPa 205 205 161 157 o version strength parameter RmT MPa 510 510 m modulus of elasticity ER MPa 200000 200000 187600 186000 a thermal expansion coefficient a 1E 5 K 1 52 1 52 1 68 17 remark safety coefficient 581 1 11 11 11 11 calculation save o open remarks close e SUD f cal The values can be entered manually or imported into the fields from a database For this purpose the code button is available TEMES User Manual fl cal Seite 49 3 material material selecton 9 name materail name form of manufacture
89. en STOP close SUD fl cal In accordance with the entries in the temperature the temperature of each load case are applied to all components of the connection It is also possible to assign the individual components of the composition at different temperatures But this will repealed by a new entry in the load specific again Also affected by changes in temperature input are the strength values of the flanges and bolts unless they are read from the database These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask TEME S User Manual ff cal amp IRR exo 3 6 3 Depending on the selected flange geometry different input masks are available Mask flange 1 input mask TEMES fl cal Copyright amtec Desktop Beispiel KTA3211 2 urn general load flange 2 raised faces bolts _ thread gasket geometry gasket material f 1 material material of assembly 3211 2 FS open file save file code userd defined zx E weld neck flange cyl flange geometry cylindrical hub flange face 1 flange code d k R type B raised face nominal pressure nominal size 5 Loc ep TES dF fmm 220 weld neck flange cor IE b
90. endix A 1 principles Norm KTA 3211 2 refer to KTA 3211 2 Draft rule change proposal Version March 2003 A 2 priniciples Norm EN 1591 refer to EN 1591 Version Februar 2013 A 3 Rules and Standards The calculation Software TEMES fl cal accesses on a variety of standards A 3 1 geometry standards A 3 1 1 gaskets A 3 1 2 flanges A 3 1 3 bolts A 3 2 material standards Below those are listed in a table TEMES User Manual fl cal Seite 137 A 3 1 1 Standards for the gasket geometry Standard EN 1514 1 1997 Form FF DIN 2690 1966 DIN 2691 1971 DIN 2692 1966 DIN 2697 EN 1514 1 1997 Form IBC EN 1514 1 1997 Form TG EN 1514 1 1997 Form SR EN 1514 2 2005 EN 1514 3 1997 EN 1514 4 1997 EN 1514 6 2003 EN 1514 7 2004 Form C O oder EN 1514 7 2004 Form SC oder DIN EN 12560 6 2004 Werknorm 104 fur DIN Flansche Werknorm 188 fur DIN Flansche Werknorm 101 fur DIN Flansche Werknorm 145 fur DIN Flansche WN 41 32 fur Wellringdichtung WD12 Rev 1 Typ Full Face Gasket Flat gasket DIN flanges PN1 PN40 Flat gasket DIN flanges PN10 PN160 Flat gasket DIN flanges PN10 PN100 mit Vor und Rucksprung Groove gasket Flat gasket Flat gasket tongue groove Flat gasket male female Spiral Wound gasket Sheet gasket with PTFE envelop Metallic gasket with flat or corrugated profile Kammprofile gasket Metallic gasket Metallic gasket Kammprofile gasket Werknorm 104
91. et stress E 3 result mask Desktop Beispiel EN1591 1 i intermediary result 6 dk validity compliance assembly presetting rigidity intemediary result 1 intemediary result 2 intermediary result 3 intemediary result 4 intemediary result 5 assembly test condition loadcond 1 load 2 minimum forces minimum gasket force F Greg kN 40 5 5 5 internal forces in assembly minimum assembly gasket force FGA KN 16 reguired gasket force F GOreg KN 40 reguired bolt force FBOreq 33 gasket force several assemblies FG0d kN 16 min reguired assembly presetting minimum assembly bolt force F BOmin KN 10 corresponding bolt elongation Almin mm 10 005 corresponding torque Mmin Nm 5 max allowable assembly presetting max allowable assembly bolt force F BOmax KN 80 max allowable bolt elongation Almax mm 0 038 22 remark max allowable torgue Nm 40 save result print ai input mask STOP close TOV 500 fl cal TEMES User Manual fl cal Seite 134 3 9 3 Mask assembly presetting In this screen first the reguired assembly bolt force to maintain the tightness reguirements and the maximum force to meet the strength reguirements are reported The user can choose the assembly bolt force in chosen assembly bolt force Then the correspond
92. fur DIN flanges Werknorm 188 fur DIN flanges Werknorm 101 fur DIN flanges Werknorm 145 fur DIN flanges WN 41 32 fur Wellringdichtung WD12 Rev 1 TEMES fJ cal User Manual A 3 1 2 Standards for the flange geometry Standard Typ DIN 2527 1972 DIN 2532 1976 DIN 2533 1976 DIN 2534 1967 DIN 2535 1967 DIN 2543 1977 DIN 2544 1977 DIN 2545 1977 DIN 2546 1969 DIN 2548 1969 DIN 2549 1969 DIN 2550 1969 DIN 2551 1969 DIN 2566 1975 DIN 2568 DIN 2569 DIN 2573 1975 DIN 2576 1975 DIN 2627 1975 DIN 2628 1975 DIN 2629 1975 DIN 2630 1975 DIN 2631 1975 DIN 2632 1975 DIN 2633 1975 DIN 2634 1975 DIN 2635 1975 DIN 2636 1975 DIN 2637 1975 DIN 2638 1975 DIN 2652 DIN 2653 DIN 2655 DIN 2656 DIN 2673 1962 DIN 2674 1974 DIN 2675 1979 DIN 2676 1978 DIN 28115 2003 DIN 28117 1990 DIN 86029 1987 Blank flange weld neck flange weld neck flange weld neck flange weld neck flange Cast steel flanges Cast steel flanges Cast steel flanges Cast steel flanges Cast steel flanges Cast steel flanges Cast steel flanges Cast steel flanges Threaded flange with neck Threaded flange with neck Threaded flange with neck Weld on plate flange Weld on plate flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange weld neck flange Loose flange plain coll
93. gasket for the applied gasket stress and temperature Thermal expansion coefficients are also not available for the gasket materials The default value is 10 10 1 K As the gasket height normally is small compared to the thickness of the flange ring this approximation is acceptable The coefficient of friction for the gasket material is reguired to calculate the additional axial force needed to transmit shear forces and torsion moments If no test results are available the coefficient of friction can be defined according to KTA 3211 2 as follows 0 05 for gasket PTFE based 0 1 for graphite gaskets 0 15 with metallic pads with a smooth surface and 0 25 with uncoated fiber based gaskets The safety coefficient used in the dimensioning calculation is set to 1 2 TEMES User Manual fl cal Seite 48 3 4 11 Mask fl 1 material In the input mask fl 1 material the strength characteristics of the material used for flange 1 or the stub flare of a loose flange can be entered At the same time can you can choose the material for the other flange flange 2 loose flange 1 2 if they are made of a different one Therefore you must click the corresponding check box separate material input of in the input mask r 3 input mask TEMES fl cal Copyright amtec GmbH Desktop Beispi
94. hibit taking into account the scatter band of the tightening For assembly with a torque wrench the factor of 0 2 is proven 3 7 Program module 3211 2 KNS results With the Calculate button the calculation is started Are all input data available the program displays after the end of the calculation routine the output mask proof bolt and gasket in which the maximum permissible bolt force and torque bolt elongation are displayed result mask Desktop Beispiel KTA3211 2 a bott force dimensioning assembly presetting Proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition loadcond 1 load 2 Stress and tightness proof bolt force min bolt force kN 611 611 611 611 nominal bolt force kN 611 611 611 611 max bolt force kN 733 733 733 733 gasket forces min gasket force kN 392 392 392 392 nominal gasket force KN 392 392 392 392 max gasket force kN 392 392 392 392 gasket stress min gasket stress MPa 122 122 122 122 nominal gasket stress MPa 122 122 122 122 max gasket stress MPa 122 122 122 122 stress analysis bolts allowable stress MPa 500 500 460 455 active cross section mmg 254 254 254 254 9 e axial stress MPa 360 360 360 360 E ema load ratio 1 1 725 72 78 79 8 print ai input mask STOP close TUV SUD
95. iameter intemal bolt dim p screw m extension sleeve without To the reguired input variables a drawing of the part is shown in the right area showing the nomenclature of the geometry sizes At the top line of the input mask the recommended thread is displayed which is defined by the flange geometry you previously defined TEMES User Manual fl cal Seite 115 The numerical values can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose is the button norm available geometry of bolts After determining the bolt norm the program automatically moves to the input mask thread geometry to select the standard thread and after the choice of the standard thread back to the screen geometry bolts 4 geometry of thread When the bolt geometry manually entered into the fields the thread geometry is thread defined directly in the mask In the following different forms bolts are available TEMES User Manual emnnnaexe fl cal Seite 116 screw anti fatigue bolt stud TEMES User Manual f cal Seite 117 Stud metal end The input variables in the input mask bolts geometry can stored with the button save record and are available for further calculations again The reading of data is done via the button open data on the s
96. ight amtec GmbH gt calculation method 1 general load flange 1 raised faces bots thread gasket geometry gasket material fl 1 material material of bolts assembly fa KTA 32112 Standard HnnnnnnnRRRRRRRRRRRRARRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRARRRRRRRRRRRRRRRRRR R EE ARRRRRRRRRRRRRAu 2 Stan 21 2 i open file save file er userd defined weld neck flange cor i e flange face 1 customer logo m type B rais 1 type of flange 2 symmetrical flanges 4 flange face 2 type B raised face i type of bolts 1 calculation type flange calculation according to KTA 3211 2 draft March 2003 a screw az 1 calculated checked extension sleeve 1 Lon i 314 division no El type of gasket amp typelBC flatgasket 4 date 05 03 2013 05 03 2013 8 F signature xe version revision new ce remark Re calculation ve flange plant identification code Es nomenclature open In the upper part of the left panel area 1 the geometric designs of the flanges the bolts the expansion sleeves and the seal of the selected method are defined Calculat
97. ing torgue and the bolt elongation are shown as default for the assembly of these selected forces Also the bolt force the gasket force and the gasket stress are reported for all loads in each case taking into account the scatter band of tightening result mask Desktop Beispiel EN1591 1 s intermediary result 6 validity compliance rigidity intermediary result 1 intemediary result 2 intermediary result 3 intemediary result 4 intermediary result 5 assembly test condition load cond 1 load 2 definition of assembly bolt force reguired assembly bolt force FBOmn 10 duplicate max allowable assembly bolt force FBOmax kN 80 chosen assembly bolt force FBOnom 80K The value must be higher or equal 1 corresponding bolt elongation Alnom mm 0 038 corresponding torque Mnom Nm 40 internal forces in subsequent conditions resulting from FBOnom only informative gasket force FGmin 70 62 32 32 FGnom 80 71 38 38 FGmax 90 79 43 43 bolt force 70 64 42 42 FBnom 80 73 47 47 90 82 52 52 gasket stress Qmin MPa 70 0 61 5 323 323 E seru MPa 80 70 37 37 amp print Gmax MPa 90 79 43 43 SM mam internal forces in subseguent conditions for stress analysis gasket foroe FG
98. inspector signature third party V print input V print results input mask back to the input mask to modify input values or to change the calculation method Close Button to close the software TEMESwca or to change the calculation method In the following chapters the different input masks will be described in detail in the context of the chosen calculation method TEMES User Manual fl ca Seite 24 3 4 Program module KTA 3211 2 KHS user interface This chapter describes the input masks of the program module KTA 3211 2 KHS in detail 3 41 Mask general In the mask general you can enter information about the calculation which are seen on the printout n 3 input mask TEMES flcal Copyright amtec GmbH calculation method genera load 1 raised faces bots thread gasket geometry gasket material 1 material material of bots assembly KTA 3211 2 Standard ES open file savefile uo userd defined weld neck flange cor flange face 1 customer logo no Z type raised face type of flange 2 symmetrical flanges flange face 2 type raised face type of bolts calculation type flange calculation according to KTA 3211 2 draft March 2003 I calculated checked extension sleeve fes division no
99. ion methods At the moment 3211 2 Standard 3211 2 MMC and EN 1591 are available TEMES User Manual fl cal Seite 12 The following list shows all the parameters of the implemented methods of calculation The selections in the program parameters depend on the selected method Flange type 1 Loose flange conical neck Loose flange with cylindrical neck Loose flange cylindrical 1 Loose flange cylindrical 2 Hubbed threaded flange Weld with conical neck Weld neck flange conical shell 1 Weld neck flange conical shell 2 Weld neck flange conical shell 3 Slip on welding flange with neck Weld on plate flange Weld neck flange cylindrical shell Flange conical shell 1 Flange conical shell 2 Flange spherical shell 1 Flange spherical shell 2 Flange face 1 type A flat face type B raised face type C tongue type D groove type E spigot type F recess type G O ring spigot type H O ring groove type I RTJ groove type J chamfer only KTA 3211 2 KHS EN 1591 only KTA 3211 2 KHS only EN 1591 only EN 1591 only EN 1591 only KTA 3211 2 only EN 1591 only EN 1591 only EN 1591 only EN 1591 only EN 1591 only EN 1591 only EN 1591 only EN 1591 only EN 1591 pou 2 TEMES User Manual fJ cal Gemnnnaexe Seite 13 flange type 2 Same like flange type 1 additional symmetrical flange bl
100. is done via the button Open file in this mask The following different types of gaskets can be defined in order to achieve an accurate determination of the effective sealing surface and the acting lever arms flat gasket type FF da dci eG non metallic flat gasket type IBC TG SR das dai eG rubber gasket with inserts dea dai eG sheet gasket with inner eyelet dee dai TEMES User Manual f cal Seite 122 Spiral wound gasket d c3 d dai dao eG sheet gasket with PTFE envelop dag dG2 dat 6 metallic gasket with flat or corrugated profile type SC das dai metallic gasket with flat or corrugated profile type CR dag RTJ gasket ovale type RTJ gasket octagonal type TEMES User Manual f cal Seite 123 kammprofile gasket metal jacketed gasket with layers welded lip gasket a8 2 dG1 dG2 lense gasket d O d2 TEMES User Manual emnnnuaexe f cal Seite 124 3 8 10 Mask gasket material In the input mask gasket material the gasket characteristics are entered to DIN 28090 1 Eingabemaske TEMES fl cal Copyright amtec GmbH 5 calculation method material of extension sleeve 1 assembly Jen 159112014 general load flange 1 raised faces bolts thread geometry of extension sleeve gasket geometry gasket material 1 material material of
101. ite 46 3 4 10 Mask gasket material In the input mask gasket material the gasket characteristics are entered to DIN 28090 1 E 3 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method material of extension sleeve assembly KTA 3211 2 Standard general Range 1 Range 2 raised faces bolts thread geometry of extension sleeve gasket geometry i9 1 material material of bolts type ci finge t open file E save file code weld neck flange cyl flange face 1 gasket characteristics type raised face type of flange 2 weld neck flange cor flange face 2 gasket manufacturer type raised face gasket marking Spiraldichtung mit Graphiteinlage type of bolts material TC 01 40 MPa 300 C extension sleeve type of gasket assembly test condition loadcond 1 load 2 spiralwound gasket temperature TD C 20 20 180 200 minimum gasket stress c min MPa 40 36 36 36 o version max gasket stress c max MPa 420 420 420 420 B w E Modul ED MPa 4000 4000 4000 4000 of gasket A hD mm 0 0 0 0 22 remark thermal expansion coefficient a 1E 5 K 1 1 1 1 6 calculation friction coefficient u 01 01 01 01 dl save safety coefficient SD 12 g open remarks close e SU
102. k flange 1 material In the input mask Flange Material 1 the strength characteristics of the material used for loose flange and flange 1 of the stub flare can be entered At the same time can you can choose the material for the other flange flange 2 loose flange 1 2 if they are made of a different one Therefore you must click separate material input for in the input mask r input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel EN1591 1 x calculation method general load flange 1 raised faces bolts thread gasket geometry gasket material 1 H EN 1591 1 25 SE open file save file code type of flange 1 userd defined etnesksteooeiceolss material flange 1 fangeface 1 separate material input of fiance 2 shel2 shel 1 type B raised face type of flange 2 symmetricalflanges v material name number 1 4571 X 6 CrNiMoTi 17 12 2 flange face 2 code DIN 17440 09 96 B aisedface form of manufacture Schmiedest cke St be s 160mm type of bolts fenitic steel screw v extension sleeve L assembly test condition load cond 1 load cond 2 type of gasket temperature TF1 C 20 20 200 200 type SC metalic gask 7 strength parameter Rp0 2T MPa 210 210 167 167 s
103. l A 3 2 material standards Standard DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2002 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2004 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 DIN EN 10216 2 2007 material P265GH 1 0425 X10CrMoVNb9 1 1 4903 X11CrMo5 l 1 7362 1 X11CrM05 NT1 1 7362 NT1 X11CrM05 NT2 1 7362 NT2 X11CrMo9 1 1 1 7386 1 X11CrM09 1 NT 1 7386 NT X20CrMoV11 1 1 4922 10CrMo5 5 1 7338 10CrMo9 10 1 7380 11CrMo9 10 1 7383 13CrMo4 5 1 7335 14MoV6 3 1 7715 15NiCuMoNb5 6 4 1 6368 16Mo3 1 5415 20CrMoV13 5 5 1 7779 20MnNb6 1 0471 25CrMo4 1 7218 8MoB5 4 1 5450 P195GH 1 0348 P235GH 1 0345 P265GH 1 0425 X10CrMoVnb9 1 1 4903 X11CrMo5 1 7362 X11CrMo5 NT1 1 7362 X11CrMo5 NT2 1 7362 X11CrMo9 1 I 1 7386 X11CrMo9 1 NT
104. l portion of the flange must be considered An additional input of a raised face Form would mean in this case a too large clamping length of the bolt It is therefore advisable to select the raised face type A TEMES User Manual f ca Seite 75 3 6 6 Mask bolts In dependence on the selected bolt various input forms are available E input mask TEMES Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load lange 1 2 raised faces thread gasket geometry gasket materi 1 1 material material of bots assembly N KTA3211 2 MMC open file save file code i userd defined weld neck flange v geometry of anti fatigue bolts flange face 1 Recommended thread size type raised face code of bots DIN 2510 Bl 3 Fo of fl 2 thread M24 weld neck flange cor v flange face 2 shank diameter ds mm 18 type raised face shank length Is mm 545 type of total length 120 aniiaiguobok ameter intemal bot extension sleeve no M type of gasket spiralwound gasket o version E new 22 remark calculation g save remarks open STOP close SUD To illustrate the reguired input variables a drawing of the part is shown in the right area showing the nomenclature of the geometry sizes
105. lange conical shells 2 TEMES User Manual fl cal Seite 109 flange spherical shell 2 ds A blind flange can be modeled only as a flange 2 For welding flanges and flanges on conical and spherical shells a blind hole can be modeled in the flange 1 For this purpose must be labeled blind hole Then there appear additional input fields These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask 3 8 4 Mask geometry Flange 2 Essentially the input masks for flange 1 and 2 are identical the input options are the same The following differences should be noted Inthe pre selection Symmetrical Flange you don t need to enter the geometric data for flange 2 A blind hole can just be modeled in flange 1 Flanges on conical and spherical shells can also be modeled only as a flange first A blind flange must be modelled as a flange 2 TEMES User Manual fl cal Seite 110 o blind flange 1 o blind flange 2 3 8 5 Mask raised faces To accurately calculate the clamping length of the bolts and the effective pressed gasket geometry you can define the geometry of the raised faces for both flanges in the mask raised faces if earlier the selection made in the dialog boxes To illustrate the reguired input variables a drawing of the selected raised faices is shown with
106. lange 1 stress analysis flange 2 assembly test condition load cond 1 load 2 calculation of bolt forces required bolt force in service condition kN 192 202 axial force addition bending moment KN 0 24 42 48 axial force subtraction bending moment KN 0 24 9 4 axial fluid pressure force ky 13 19 additional axial force 0 0 3 3 additional force caused by moments KN 0 0 26 26 minimum gasket force in service KN 116 116 116 ring surface force KE p 11 15 additional axial load KENN 0 0 allowable gasket force in service KN 1350 1350 1350 reguired bolt force in test condition KN 195 minimum gasket force in assembly KN 129 maximum gasket force in assembly KN 1350 reguired assembly bolt force KN 202 IJ B stripping resistance shear forces additional axial load 9 99 9 99 d m required gasket force additional axial force 2 1 49 1 45 close 9 SUD UP er TEMES User Manual SMEG fl cal Seite 55 For existing bolted flanged joints the sizing calculation is not required since the detailed analysis of a leak and strength assessment can be regarded as superior In this case the estimated assembly bolt force from the sizing calculation can be used as initial value for the detailed proof 3 5 2 Mask dimensioning of bolts In the mask dimensioning of bolts the results for the dimensioning of the bolt are shown
107. lation method general load flange 1 fange 2 raised faces bots thread gasket geometry gasket material 1 material material of bolts assembly 3211 2 EX E openfile save file code Ei yee weld neck flange cyl gasket characteristics flange face 1 type raised face type of flange 2 weld neck flange cor gasket manufacturer flange face 2 gasket marking Spiraldichtung mit Graphiteinlage type B raised face type of bolts scope 160 bar L 0 1 40 MPa 300 C antifatigue bolt extension sleeve no assembly test condition load cond 1 load 2 type of gasket temperature TD C 20 20 180 200 spiralwound gasket cn MMC KNS MPa 122 creep of gasket A hD mm 0 0 0 0 o version expansion coefficient a 1E5 K 1 1 1 1 B m friction coefficient u 01 01 01 01 ES nci safety coefficient SD 12 calculation 8 wel g open STOP close e SUD Standard Data are not available for the gasket characteristics or no longer reflect the state of the art Gasket characteristics given from the manufacturers can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask To achieve the leakage in a power shunt connection a characteristic force is required which depends on the geometric relations between the gasket and the groove in substantially This force
108. m symmetrical flanges 7 o 0 ddim B raised face outer diameterflange 44 mm type of bolts diameter of bolt hole d5 mm screw 21 thickness of flange ring bF mm pun nen sm without of 2m of conical hub 685 049 8 sg 1 43721 Us To illustrate the reguired input variables a drawing of the part is displayed in the right area showing the nomenclature of the geometry dimensions The numerical values can either be entered manually in the fields or if the dimensions are defined in a standard they can be read from a database For this purpose you find the button code TEMES User Manual f cal Seite 104 x geometry of flange The following different geometrical shapes can be defined for flange 1 loose flange conical hub TEMES User Manual fl cal amp IRR exo o Loose flange cylindrical hub 2 hubbed threaded flange 227227 TEMES User Manual f cal Seite 106 weld neck flange conical shell 1 d sel 2 S_s s SS r Ss TEMES User Manual f J cal Seite 107 hubbed slip on welded flange weld on plate flange TEMES User Manual anec fl cal Seite 108 flange conical shells 1 f
109. mbly test condition loadcond 1 load 2 effective gasket geometry effective gasket diameter dGe mm 29 00 effective gasket width bGe mm 11 00 effective gasket area AGe mm 1002 17 flexibilities axial flexibility modulus of bolts XB 127E01 rotational flexibility modulus of flange 1 ZF 2 53E 04 rotational flexibility modulus of loose flange 1 ZL 0 00E 00 rotational flexibility modulus of flange 2 ZF 2 53E 04 rotational flexibility modulus of loose flange 2 ZL 000 00 axial flexibility modulus of gasket XG 349E03 loads pressure force FQ 0 2 2 2 axial force addition bending moment FR 0 0 8 8 9 e axial force subtraction bending moment FR kN 0 0 8 8 axial thermal expansion AU mm 0 000 0 000 0 005 0 005 em m axial compliance related to SN gasket force YG mm N 3 65E 06 3 65E 06 4 49E 06 4 49E 06 STOP close pressure force YG mm N 9 88E 07 9 88E 07 1 05 06 1 05 06 resulting additional force YR mm N 1 06 06 1 06 06 1 12 06 1 12 06 TEMES User Manual f cal Seite 133 3 9 2 Mask limits In the mask limits there are given the minimum required forces to reach the tightness reguirements Out of this results from each load condition you can calculate backwards the assembly bolt force you need to select so that you don t drop below the minimum reguired gask
110. nal bending moment and torsion moment can be defined In the transmission of shear forces is specified whether these are transmitted via interlocking or by friction TEMES User Manual fl cal Seite 67 r al input mask TEMES fi cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load lange 1 fiange 2 raised faces bots thread gasket geometry gasket material 1 material material of bolts assembly KTA32112 MMC open file savefile userd defined zx weld neck flange assembly test condition loadcond 1 load cond 2 flange face 1 temperature 20 20 180 200 type raised face intemal pressure p MPa 0 65 35 5 additional forces manual input m weld neck flange cor SESE extemal axial force FRZ 0 0 33 32 type raised face shear force 0 0 0 2 01 type of bolts extemal bending moment kNm 0 0 06 0 6 torsion moment M iN E 01 01 HYO NEN transmission of shear forces R or F R TW temperature bolts TS 20 20 180 200 spiralwound gasket temperature flange 1 1 C 20 20 180 200 o Rue temperature flange 2 TF2 C 20 20 180 200 E new temperature gasket TD C 20 20 180 200 22 remark calculation remarks F r alle Bauteile wird die gleiche Temperatur angesetzt Zus tzl op
111. ng as the dongle on the associated USB port is found 2 3 Installing a network version The software can be installed directly on the network server or on a local computer which serves as a file server The following description is therefore generally referred to a server Insert the CD into the CD ROM drive of an arbitrary client PC with access to the server or in the CD drive of the server It is necessary to have write permissions on the destination drive of the server to install the software The installer will start automatically If the autorun option is disabled on your PC go to the Windows Start menu click Start and subsequently to Run enter XAsetup exe in the command line where X is the name of the CD ROM drive your computer and confirm with OK Enter the installation drive and directory on the server Follow the instructions during the installation process After installation is complete you will receive information about whether the program was successfully installed The installation directory of the software must be shared on the network so that this can be accessed by other workstations Then you can install the software for the dongle This must be done in all cases before the insertion of the USB dongle itself The software installation for the dongle must be done on the server For this you need to start the installation programm TEMES User Manual fl cal Seite 8 Installation of Sen
112. nge Typ 05 blank flange Typ 11 weld neck flange Typen 02 und 35 Loose flange with welded ring Typen 02 und 36 Loose flange with long neck Typen 02 und 37 Loose flange fur Pressb rdel Typen 04 und 34 loose flange for welded necks Cast iron flanges Flanges copper alloy and compoiste materials Flanges aluminium alloy TEMES User Manual f cal Seite 140 A 3 1 2 Standards for the flange face geometry Standard Typ DIN 2512 1975 DIN 2513 1966 DIN 2514 1975 DIN 2527 1972 DIN 2532 1976 DIN 2533 1976 DIN 2534 1967 DIN 2535 1967 DIN 2543 1977 DIN 2544 1977 DIN 2545 1977 DIN 2546 1969 DIN 2548 1969 DIN 2549 1969 DIN 2550 1969 DIN 2551 1969 DIN 2566 1975 DIN 2627 1975 DIN 2628 1975 DIN 2629 1975 DIN 2630 1975 DIN 2631 1975 DIN 2632 1975 DIN 2633 1975 DIN 2634 1975 DIN 2635 1975 DIN 2636 1975 DIN 2637 1975 DIN 2638 1975 DIN 28115 2003 EN 1092 1 2008 prEN 1092 1 2005 Tongue groobe Male female Male female Blank flanges nominal oressure 6 bis 100 Cast iron flanges nominal pressure 10 Cast iron flanges nominal pressure 16 Cast iron flanges nominal pressure 25 Cast iron flanges nominal pressure 40 Cast steel flanges nominal pressure 16 Cast steel flanges nominal pressure 25 Cast steel flanges nominal pressure 40 Cast steel flanges nominal pressure 64 Cast steel flanges nominal pressure 160 Cast steel flanges nominal pressure 250 Cast steel flanges nominal pre
113. ntry screen appears In this mask the outside diameter the inner diameter and the height of the expansion sleeves need to be entered The expansion sleeves are used to calculate the correct clamping length of the bolts and spring as an additional element in the flange input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 mm KTA3211 2 MMC general load flange 1 fiange 2 raised faces bots thread geometry of extension sleeve gasket geometry gasket material fl 1 material material of type of flange 1 weld neck flange cyl flange face 1 geometry of extension sleeve type B raised face type of flange 2 weld neck flange cor userd defined open file Ei savefile outer diameter dA mm inner diameter dl mm height h mm flange face 2 type raised face type of bolts remarks antifatigue bolt extension sleeve yes type of gasket spiralwound gasket version remark calculation Ini These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask TEMES User Manual f ca Seite 82 3 6 9 Mask gasket geometry Depending on the selected flange geometry different input masks are available To illustrate the required input varia
114. olt circle diameter dt mm 170 typeB raisedface diameter of bolt hole dL mm 26 27 type of bolts thickness of flange ring hF mm 27 7 SERERE 2 perm thickness of wall SRImm 195 2 type of gasket 22 spiralwound gasket 22 blind hole o version 2 new 22 remark calculation dl save remarks S open STOP close e SUD f cal To illustrate the reguired input variables a drawing of the part is shown in the right pane showing the nomenclature of the geometry sizes The numerical values can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose is the button norm available TEMES User Manual fl cal Seite 69 r geometry of flange Following different geometrical shapes can be defined for flange 1 weld neck flange conical shell TEMES User Manual fl cal Seite 70 weld neck flange cylindrical shell 0 SS NN WO Ehe A blind flange can be modeled only as a flange 2 Container flanges are not explicitly listed in KTA 3211 2 therefore it must be adapted to the model as good as possible A blind hole for welding neck flanges can be modelled on the mask of flange 1 For this purpose blind hole must be selected There appear additional input fields These inputs can stored with the Button save File and are available fo
115. ometry cylindrical hub flange face 1 flange code type raised face x ra d SR pe nominal pressure nominal size H yet longe outer diameter flange dF mm 220 weld neck flange cor i flange face 2 bolt circle diameter dt mm 170 7 type raised diameter of bolt hole mm 26 2 type of bolts thickness of flange ring hF 27 7 inner diameter flange di mm 68 96 2 extension sleeve thickness of wall SR mm 195 2 type of gasket 22 spiralwound gasket 22 bind hole 0 o version E new 22 remark calculation g save remarks S D close SUD fl cal b To illustrate the required input variables a drawing of the part is displayed in the right area showing the nomenclature of the geometry sizes The numerical values can either be entered manually in the fields or if the dimensions are defined in a standard they can be read from a database For this purpose you find the button code TEMES User Manual fl cal Seite 29 geometry of flange The following different geometrical shapes can be defined for flange 1 loose flange conical hub di ZA 7 N Seite 30 Gemnnnaexe TEMES User Manual fJ cal loose flange cylindrical hub weld neck flange conical shell weld neck flange cylin
116. on loadcond 1 load 2 type of gasket temperature TF2 C 20 20 180 200 spiralwound gasket utm Rp0 2T MPa strength parameter RmT MPa o version modulus of elasticity ER MPa 3 new thermal expansion coefficient a 1E 5 K 9 safety coefficient SB 11 11 11 11 calculation Hm TOP close SUD fl cal 3 6 13 Mask material of bolts In the input mask bolt material the strength characteristics of the material can be entered It offers the same functionality like in the input screen of the material of flange 1 3 6 14 Mask material of extension sleeve In the input mask material of extension sleeve the strength characteristics of the material can be entered It offers the same functionality like in the input screen of the material of flange 1 TEMES User Manual annisee fJ cal Seite 91 3 6 15 Mask assembly The last input screen contains the information that are necessary for the calculation of the assembly reguirements specifications such as tightening device scatter band of the tightening and friction coefficients i P 2 ham input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 a calculation method general load Range 1 Range 2 raised faces bolts thread gasket geometry gasket material Ja 1 material fl 2 material material of bolts assem
117. on sleeve i 7 32112 Standard general load flange 1 Range 2 raised faces bots thread geometry of extension sleeve gasket geometry gasket material f 2 material material of bots twy o B open file save file code weld neck flange cyl flange face 1 material flange type B raised face separate material input of 7 flange 2 type of flange 2 weld neck flange cor flange face 2 material name number 1 4550 X 6 CrNiNb 18 10 type raised face code DIN 17440 09 96 type of bolts form of manufacture Stabe und Schmiedest cke ds lt 160 mm E EI extension sleeve gt austenitic cast yes type of gasket assembly test condition loadcond 1 loadcond 2 spiralwound gasket temperature TF1 C 20 20 180 200 strength parameter Rp0 2T MPa 205 205 161 157 o version strength parameter RmT MPa 510 510 B el modulus of elasticity MPa 200000 200000 187600 186000 5 thermal expansion coefficient a 1E 5 K 1 52 1 52 1 68 17 remark safety coefficient 581 1 11 11 11 11 calculation save o open remarks STOP close SUD fl cal LL 4 3 4 14 Mask loose flange 2 material For the material of loose flange 2 there are the same functions as for the material of flange 1 available To enable this input mask for the loose flange 2 you need to activate Separate material input loose flange 2 in the mask fl 1 material
118. onditions For each of the four load cases the loads temperature internal pressure external axial force shear force external bending moment and torsional moment can be defined In the transmission of shear forces is specified whether these are transmitted via interlocking or by friction r input mask TEMES fl cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 x ange 1 lange 2 raised faces bots iresd gasket geometry gasket material 1 I materal mater of bots assembly calculation method general load _ bolt 3211 2 Standard open file save file ej weld neck flange cyl assembly test condition loadcond 1 load cond 2 flange face 1 temperature TC 20 20 180 200 type B raised face intemal pressure p MPa 0 65 35 5 additional forces manual input 2 weld neck flange cor extemal axial force FRZ kN 0 0 33 32 flange face 2 type raised face shear force Q kN 0 0 02 0 1 type of bolts extemal bending moment MB kNm 0 0 06 0 6 antifatigue bolt torsion moment Mt kNm 0 0 01 01 extension slee transmission of shear forces R or F R no temperature TS C 20 20 180 200 spiralwound gasket temperature flange 1 TF1 C 20 20 180 200 o temperature flange 2 TF2 C 20 20 180 200 E new temperature gasket TD C 20 20 180 200
119. oose flange selected and the material of the loose flange differs from stub flare these can be entered separately Loose flange 2 material is for flange 2 the type loose flange selected and the material of the loose flange differs from stub flare these can be entered separately Shell 1 material Entering the strength characteristics of the material for shell 1 only EN 1591 Shell 2 material Entering the strength characteristics of the material for shell 2 only EN 1591 Extension sleeve geometry In these selection must be entered the geometry of the expansion sleeves Extension sleeve material In these selection must be entered the material of the expansion sleeves In the lower left region of the window area 4 several buttons are arranged to give access to the following functions version contains information about the installed versions of each component Seite 16 TEMES User Manual f cal TEMES fleal yeight amtec Gmbit ti cal pes 9 i new a new empty file is created remark a remark window opens to document important information about the present calculation TEMES User Manual SMEG f ca Seite 17 note for calculation calculation method KTA 3211 2 Standard version 7 00 calculation the calculation can be started as soon as you have entered all information TEMES fJ
120. ou made no changes to this selected data from the database the values are also automatically updated when you are changing the temperature of a load condition This does not happen if you modified or entered the data manually Manual inputs can stored with the button save file and are available for further calculations again The reading of data is done via the Open file also on this mask 3 6 12 Mask fl 2 material For the material of flange 2 there are the same functions as for the material of flange 1 available To enable this input mask for the flange 2 you need to activate separate material input flange 2 in mask of flange 1 material TEMES User Manual arises Seite 90 E al input mask TEMES fi cal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load Fange 1 fiange 2 raised faces I bolts thread gasket geometry gasket material Ir 1 material AZ erial material of bolts assembly KTA3211 2 MMC open file savefile code E K weld neck flange cyl material flange flange face 1 type raised face type of flange 2 weld neck flange cor material name number flange face 2 code type raised face E spa of bots feritic steel antifatigue bolt extension sleeve 2 austenitic D cast assembly test conditi
121. our TEMESfI cal installation X TEMESflcal8 x CustomerWerkstoffdatenbank mdb mtec Gmt 1 x calculation method JEN 1591 1 2014 y thread geometry of extension sleeve gasket geometry gasket material n eu onEE Kk E weldnec 4 4 1 von 102 gt Pl p X Edit Accept Reject flange fa File Change type of fl symmetn Dichtung Gsmax E Modul GAund Gsmin PAR eGGGO flange fa Gasket No 153 Manufacturer Geometry data setting Nomenclature Flachdichtung WS 7115 Dyneon TFM 4105 Dichtungsdicke 2 mm Material of gasket slg 318 sls 3 01 MPa Fiction coef 005 1 Ct 612200 ur After opening the material database you can record new characteristics with the button Here you will be asked in the first mask to specify the type of gasket the gasket manufacturer and the gasket material In the following input masks you can define gasket characteristics as the minimum and maximum required gasket stress the thermal conductivity the modulus of elasticity and the value depending on the temperature and the design pressure After entering the parameters click on the Accept button and the data is stored in the Customer Material Database and is available for any further calculation TEMES User Manual fl cal Seite 126 3 8 11 Mas
122. pe IBC flat gasket date 05 03 2013 gv 05 03 2013 gv signature L7 L7 o x x B mw revision 2 new 9 flange calculation plant save identification code S nomenclature close TOV SUD f ca There are four panels for entering customer data the name of the editor and the auditor can be entered as the revision of the calculation For uniguely assignment of the calculation to a flange connection a number of plant plant identification and a description of the flange can be entered TEMES User Manual fl cal Seite 66 The logo of the customer for which you are making the calculation must be in wmf format added in the installation folder of your Temes flcal D TEMES flcal 7 0 logo wmf For optimal viewing and logo quality we recommend you an aspect ratio of 1 3 This logo is then automatically added to the calculation printout These inputs can stored with the Button Save File and are available for further calculations The reading of data is done via the button Open file in this mask 3 6 2 Mask load In the mask loads are four load cases specified assembly assembly conditions unpressurized torque test condition leak test Operation 1 eg normal operation Operation 2 eg operation with design conditions For each of the four load cases the loads temperature internal pressure external axial force shear force exter
123. pipe force kN 0 24 36 42 axial fluid pressure force KN 24 13 19 additional axial force kN 0 0 3 3 additional force caused by moments KN 0 0 20 20 fing surface force KN 20 11 15 additional axial load KN 0 0 0 reguired bolt force in subsguent condition KN 436 517 527 reguired bolt force in assamly kN 527 remark save result pri input mask TEMES User Manual anec fl cal Seite 94 Principle can be dispensed with sizing calculation for existing compounds since the detailed analysis of a leak and strength assessment is to be regarded as superior In this case the estimate assembly bolt force from the sizing calculation is used as a benchmark for the detailed proof 3 7 2 Mask dimensioning In the mask dimension of bolts the results of the dimensioning of the bolt are shown result mask Desktop Beispiel KTA3211 2 a bolt force dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition loadcond 1 load cond 2 bolts allowable stress MPa 500 500 337 333 reguired bolt diameter 12 96 12 96 15 77 15 87 existent bolt diameter mm 18 00 18 00 18 00 18 00 load ratio 1 1 72 72 88 88 flange 1 allowable flange rotation 0 100 existent flange rotation
124. put data is available the program displays after the end of the calculation routine the output mask strength and tightness proof in which the maximum permissible bolt force and torque as well as the bolt elongation are displayed r 3 result mask Desktop Beispiel KTA3211 2 em Intemediary resu 1 Intemediary resut 2 Intermediary resut 3 M bolt force dimensioning of bolts fl 1 dimensioning fl 2 dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition loadcond 1 load 2 Stress and tightness proof bolt force min bolt force KN 164 173 195 200 nominal bolt force 164 173 195 200 max bolt force 197 206 236 241 gasket forces min gasket force 164 129 152 147 nominal gasket force KN 164 129 152 147 max gasket force KN 197 162 225 220 gasket stress min gasket stress MPa 51 40 47 46 nominal gasket stress MPa 51 40 47 46 max gasket stress MPa 61 50 70 68 stress analysis gasket compliance of maximum allowable gasket stress 15 12 17 16 stress analysis bolts allowable stress MPa 500 500 460 455 save result active cross section Imm 254 254 254 254 amp print axial stress MPa 97 101 116 118 a input mask load ratio 194 20 25 26 clos
125. r further calculations The reading of data is done via the button open file in this mask 3 6 4 Mask flange 2 Essentially the input masks for flange 1 and 2 are identical the input options are the same The following differences should be noted n the pre selection Symmetrical Flange you don t need to enter the geometric data for flange 2 A blind flange must be modelled as a flange 2 TEMES User Manual f cal Seite 71 3 6 5 Mask raised faces To accurately calculate the clamping length of the bolts and the effective pressed gasket geometry you can define the geometry of the raised faces for both flanges in the mask raised faces if earlier the selection made in the dialog boxes To illustrate the reguired input variables a drawing of the selected raised faices is shown with the reguired geometric guantities in the right area TEMES User Manual f cal Seite 72 n 3 input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load flange 1 fange 2 thread gasket geometry gasket material fl 1 material material of bolts assembly u KTA3211 2 MMC ES open file save file TT userd defined Id neck fl MEE flange face 1 typeB raisedface code type of flange 2 nominal pressure nominal size weld neck flange cor fl
126. sket force respectively is used for stress analysis With the forces determined for assembly conditions the forces for all subsequent load conditions are calculated Therefore stiffness and thermal expansion of the individual components are considered according to KTA 3211 2 2 10 6 Appendix A The minimum forces are used for the tightness proof and the maximum forces are used for stress analysis In the detailed stress analysis for the bolts a safety factor of 1 1 is applied according to KTA 3211 2 table 6 7 2 no 5 considering the tensioning condition TEMES User Manual fl cal Seite 61 3 5 6 Mask stress analysis flange 1 For the determined maximum forces in each condition the required moduli of resistance are recalculated and safeguarded against the existing moduli of resistance of the flanges n E result mask Desktop Beispiel KTA3211 2 mm Intermediary result 1 Intermediary result 2 Intermediary result 3 bolt force dimensioning of bolts fl 1 dimensioning fl 2 dimensioning assembly presetting proof bolt and gasket stress analysis flange 1 stress analysis flange 2 assembly test condition load cond 1 load 2 stress analysis flange 1 allowable stress MPa 159 159 125 122 acting moment in section A A Nmm 7 58E 06 8 11 06 9 24 06 9 47 06 existent flange resistance in section A A mm
127. skets and power shunt gaskets rule change proposal draft March 2003 and EN 1591 April 2001 Amendment A1 amended May 2007 The ASME calculation procedure is integrated into the next stage of development in the software The KTA 3211 2 applies to bolts with a circular and eguidistant arrangement as a force locked connection of pressure parts The calculation rules take into account primarily static tensile stresses Shear and bending stresses in the bolt for example derived from the deformations of the flanges and caps of thermal effects for example local and temporal temperature gradient difference in thermal expansion coefficients are not considered The EN 1591 1 is a European calculation rule for the design of circular flanges and gaskets It considers the whole system of flange bolt and gasket under the criteria of strength and tightness TEMES User Manual fl cal Seite 6 2 Installing the software TEMES The software TEMES ca is a program developed for Windows platforms In order to achieve good display quality and an acceptable processing speed the following hardware requirements are essential Pentium III with 500 MHz 128 MB RAM VGA Display resolution 800 x 600 Windows 8 7 XP or Windows Server 2008 2003 20 MB hard disk space 1 free USB port for the dongle 2 1 Software protection The software TEMES ca is protected against unauthorized copying For this purpose the software is deli
128. ssure 320 Cast steel flanges nominal pressure 400 Hubbed threaded flange PN 6 10 16 25 40 Weld neck flanges nominal pressure 400 Weld neck flanges nominal pressure 250 Weld neck flanges nominal pressure 320 Weld neck flanges nominal pressure 1 und 2 5 Weld neck flanges nominal pressure 6 Weld neck flanges nominal pressure 10 Weld neck flanges nominal pressure 16 Weld neck flanges nominal pressure 25 Weld neck flanges nominal pressure 40 Weld neck flanges nominal pressure 64 Weld neck flanges nominal pressure 100 Weld neck flanges nominal pressure 160 Flange connector nominal pressure 10 Round steel flanges Round steel flanges TEMES User Manual fl cal Seite 141 A 3 1 3 Standards for the bolt geometry Typ Standard Anti fatigue bolt DIN 2510 1971 Bl 3 Form K Anti fatigue bolt DIN 2510 1971 Bl 3 Form KU Anti fatigue bolt DIN 2510 1971 Bl 3 Form L Anti fatigue bolt DIN 2510 1971 Bl 3 Form Z Anti fatigue bolt DIN 2510 1971 Bl 4 Form G Anti fatigue bolt DIN 2510 1971 Bl 4 Form H Anti fatigue bolt DIN 2510 1971 Bl 4 Form Anti fatigue bolt DIN 2510 1971 Bl 4 Form O Anti fatigue bolt DIN 2510 1971 Bl 4 Form R Anti fatigue bolt DIN 2510 1971 Bl 4 Form S Stud bolt DIN 2509 1970 screw DIN 931 1970 screw DIN 933 1970 screw with shaft EN ISO 4014 2001 Produktklasse A screw with shaft EN ISO 4014 2001 Produktklasse B screw DIN 938 1995 screw DIN 939 1995 screw D
129. t TEMES User Manual fl cal Seite 39 stud metal end The input variables in the input mask bolts can be stored with the button save record and are available for further calculations again The reading of data is done via the button open data on the screen TEMES User Manual f cal Seite 40 3 4 7 Mask thread For the geometry data of the thread a separate input mask is available r input mask TEMES flcal Copyright amtec GmbH Desktop Beispiel KTA3211 2 calculation method general load fange 1 flange 2 raised faces bots ad gasket geometry gasket material 1 material material of bolts assembly em uu weld neck flange cyl thread 202221 thread code DIN 2510 Bl 2 raised face type B rai Tm type of flange 2 d weld neck flange cor Pitch P mm 3 flange face 2 basic pitch diameter d2 mm 21 639 d2 type B raised face thread core diameter dk mm 19 691 d type of bots nominal diameter 23413 antifatigue bolt d wrench size 35 extension sleeve number of bolts n 8 type of gasket spiralwound gasket Here you have the option of manually entering the thread geometry or the selection of a standard geometry geometry of thread TEMES User Manual anec fl cal S
130. t force in the assembly load is not exceeded and that it is not too small ie to avoid undue discharge of the minimum gasket stress TEMES User Manual fl cal Seite 97 Based on the selected assembly bolt force the minimum and maximum bolt force or gasket stress is determined by considering the scatter band of the tightening device With the minimum gasket force or gasket stress takes the tension protection The determined forces in the assembly state are under consideration of the tension state that means under considaration of the stiffness and the thermal expansion of the individual components acc to KTA 3211 2 2 10 6 Appendix A the forces calculated for the subsequent states Now you can make the leakproofness test with the minimum force and the proof of strength with the maximum force For the bolts in the detailed analysis of the tension protection according to KTA 3211 2 Table 6 7 2 no 5 taking account to the tension state always use a safety factor of 1 1 3 7 4 Mask stress analysis flange 1 flange 2 For the determined maximum forces in every condition the moments of resistance getting calculated new and protected against the available moments of resistance of the flange TEMES User Manual SMEG f J cal Seite 98 r result mask Desktop Beispiel KTA3211 2 bolt force dimensioning assembly presetting proof bolt and gasket
131. terial of flange 1 available To enable this input mask for the loose flange 1 you need to activate Separate material input for loose flange 1 in mask of flange 1 material TEMES User Manual fl ca Seite 128 3 8 13 Mask shell 1 material For the material of shell 1 the same functions as for the material of flange 1 are available To enable this input mask for shell 1 you need to enable Separate input material for shell 1 in mask of material for flange 1 3 8 14 Mask flange 2 material For the material of flange 2 there are the same functions as for the material of flange 1 available To enable this input mask for the flange 2 you need to activate Separate material input flange 2 in mask of flange 1 material TA material of bolts material of extension sleeve 1 assembly Jen 1591 1204 general load flange 1 raised faces bots thread geometry of extension sleeve gasket geometry gasket material f 1 material shell 1 A 2 material shel 2 type of flange 1 separate material input of V shell2 weld neck flange coni flange face 1 ul dose er PITT save symmetrical flanges material flange 2 flange face 2 Enw ris type B raised face code type of bolts screw v form of manufacture extension sleeve two sided type of gasket type IBC flat gasket femtic steel austenitic cast i assembly condition loadcon
132. the reguired geometric guantities in the right area TEMES User Manual fl cal Seite 111 Eingabemaske TEMES fl cal Copyright amtec GmbH calculation method general load flange 1 raised faces bots thread gasket geometry gasket material fl 1 material material of bolts assembly J open file save file type of flange 1 E Tl games tace tange flange face 1 ar type offlange 2 nominal pressure nominal size IPN25 DN100 symmetrical flanges B type B raised face eni ose cea Le code 1092 1 2008 nominal pressure nominal size IPN25 DN100 te to outer diameter raised f di calculation 95 baht df Mm a 5 8 3 close g 4 m gg m o f cal The numerical values can either be entered manually in the fields or if it is standardized dimensions are read from a database For this purpose is the button norm available The following raised faces geometries are available type A flat face TEMES User Manual fl cal Seite 112 type B raised face type C tongue Ow type D groove type E spigot type recess TEMES User Manual fl cal Seite 113 type O Ring spigot type RTJ groove type J chamfer 2 f1 After you select Symmetrical Flange in the dialog box
133. tinel Super Pro key driver or run XASuperProNet Combo Installer setup exe from the installation CD Now you can install the USB dongle on the corresponding port of the server Finally relevant links from the client machines need to be established with the software on the host computer For this purpose click to the desktop with the right mouse button and select New and Shortcut With the Browse button you can select the installation directory of the software and the file TEMESflcal exe At first start of the software the user must have local administrator rights because the file sx32w dll is copied from the server to the local machine into the directory system32 The software can be now started from the individual workstations if the host computer is running and the installation directory is shared The number of users that can run the program in parallel is limited to the number of licenses purchased 2 4 Uninstalling the software TEMES ca During the installation of the software TEMES an uninstaller was created on your PC which can help you to uninstall the software Follow the instructions shown after starting the uninstaller For the case of a network version the links need to be deleted manually on the individual workstations TEMES User Manual fl cal Seite 9 3 Software TEMES 3 1 Program start After starting the software menu window pops up where the calculation method
134. trength parameter Rp1 0T MPa 245 245 196 196 e version strength parameter RmT MPa 500 500 390 390 2 modulus of elasticity EF MPa 200000 200000 186000 186000 9 themal expansion coefficient aF 1E 5 K 1 57 1 57 175 1 75 minimum elongation at fracture A 30 calculation g according to EN 13480 S open safety coefficient SB STOP close nominal design stress fF MPa 232 8 2328 130 7 130 7 remarks TOV SUD fl cal Ku The values can be either manually entered or imported into the fields from a database For this purpose is the norm button available TEMES User Manual fl cal Seite 127 3 material material selecton 9 name materail name form of manufacture After the selection of the material via material name or number the code can be defined in a dialog box and finally you can select the form of manufacture in a third dialog box As long you made no changes to this selected data from the database the values are also automatically updated when you are changing the temperature of a load condition This does not happen if you modified or entered the data manually Manual inputs can stored with the button save file and are available for further calculations again The reading of data is done via the Open file also on this mask 3 8 12 Mask loose flange 1 material For the material of loose flange 1 there are the same functions as for the ma
135. ub Werkst Montage gt Das a Datei offnen Datei speichem Benutzerdefiniert zm Vorschwei flansch kor Flansch 1 Dichtflache Kunde Kunde Logo kein Form B Dichtleiste Flansch 2 Typ Symmetrischer Flansch Flansch 2 Dichtflache Fom B Dichtleiste Schraubentyp Stamschraube X Bearbeiter Pr fer Dehnh l Fach Teilbereich amtec amtec onhe Eu Diehiungsfom Name Bearbeiter Pr fer Form IBC Nichtmet F Datum 25 10 2013 gv 25 10 2013 gv Unterschrift 85 o Version x x Revision Neu 9 Se Berechnung Anlage Demo s Speichem AKZIKKS 03 Einladen Bezeichnung Demo Flansch U Beenden There are four input fields for customer data fields for division name date and signature of the editor in the column calculated and the same four fields for the auditor in the column checked as well as the revision of the calculation For a unigue assignment of the calculation to a flanged joint a flange number plant name identification code and a nomenclature description of the flange can be entered The logo of the customer you are making the calculation for must be in wmf format added in the installation folder of your TEMES installation e g DATEMES 7 xx logo wmf TEMES User Manual f cal Seite 101 For optimal viewing and logo quality we recommend an aspect ratio of 1 3
136. uired wall thickness mm 24 20 24 existent thickness of wall 270 270 270 load ratio gt 73 88 8 a input mask STOP close SUD TEMES x 4 For blind flanges the reguired thickness is safeguarded in the middle part of the flange TEMES User Manual fl cal Seite 59 3 5 5 Mask proof bolt and gasket Just after the calculation routine is finished the program displays this result mask During the calculation the assembly bolt force is increased until under consideration of the scatter due to the selected tightening device one of the components has reached 100 of its allowable stress For this force the associated bolt elongation and the associated tightening torque are reported in accordance with VDI 2230 At the same time this force is held as a maximum permissible bolt force in load conditions 1 and 2 E hi result mask Desktop Beispiel KTA3211 2 s stress analysis bind lange intermediary resut 1 Intemediary resut 2 3 0 bolt force dimensioning of bolts fl 1 dimensioning dimensioning blank flange assembly presetting proof bolt and gasket stress analysis flange 1 assembly test condition loadcond 1 load cond 2 Stress and tightness proof bolt force min bolt force KN 166 174 184 189 nominal bolt force kN
137. vered with a USB dongle called Sentinel SuperPro key The software can be executed only when this dongle exists on the system on which it is installed The software is therefore installed in several steps in the following order Install the software Install the software for the dongle Insert the dongle Setup links and shortcuts on the client computers to the software installed on the host computer only network version mo 2 2 Installing a single user version Insert the CD into the CD ROM drive of the PC where the software is to be installed The installer will start automatically If the autorun option is disabled on your PC go to the Windows Start menu click Start and subsequently Run enter XAsetup exe in the command line where X is the name of the CD ROM drive of your computer and confirm with Seite 7 TEMES User Manual fl cal Follow the instructions during the installation process After installation is complete you will receive information about whether the program was successfully installed Then install the software for the dongle This must be done in all cases before inserting the USB dongle Therefore you need to start the installation program Installation of Sentinel Super Pro key driver or run X SuperProNet Combo Installer setup exe from the installation CD Finally you can insert the USB dongle The software is now ready for use as lo

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