The Timken c-Power multi
Contents
1. Number Remaining volume of the Indicates either that the temperature Shows remaining volume Timken C Power LV Unit fell below 0 C 32 F icon blinking or discharge period outlet no PIN Shows the lubricant remaining that the low temperature shutoff below and malfunction codes in the Timken C Power LV Unit 20 C 4 F has turned the system off In percent volume icon permanent Drive Unit No Function Setting of C Power LV Unit size is done via menu on the display Battery Compartment For insertion of battery set Catch For driving the spindle Interlocking teeth To position the Timken C Power LV Unit Battery Set Timken C Power B On this page you will find some important information for quick and easy operation and setting of the Timken C Power Before the first installation of the Timken C Power and whenever you need detailed instructions you should read the complete Operating Manual which contains information that must be observed Make sure to follow the instructions given in the chapter Safety Notes 1 Assembly of the Timken C Power Exchange of Timken C Power LV Unit refer to Chapters 4 and 7 Mount the drive unit on the mounting plate and secure it at the three pre drilled holes see attached template Insert a new battery set into the battery compartment follow directions of the arrows Place the LV Unit inside the cover and remove the plug of the2. MiscellaNeo0Us cece cece een 7 1 1 Delivery Content 1 2 Storage 1 3 Markings 1 4 Intended Usage 1 5 Legal Requirements Safety Instructions cece eee eee eee 9 2 1 Persons Responsible for Safety 2 2 General Safety Instructions 2 3 Safety Information for Timken C Power Multi Point Lubricator Tecnmcal Data ss scsi 10 3 1 Design of the Timken C Power Multi Point Lubricator Mounting and Assembly of the Lubrication System 14 4 1 Mounting the Drive Unit on to a Fixing Device for Wall Mounting 4 2 Distributor Housing 4 3 Assembly of the Lubricator Display and Control Elements of the Lubrication System 18 5 1 Display Elements 5 2 Function Indication on the Display b 3 Function Indication via the LEDs 5 4 Control Buttons Operation and Control eee ees 20 6 1 Preparations 6 2 Prior to Operation 6 3 Setting into Operation 6 4 During Operation 6 5 Switching the Lubrication System On 6 6 Switching the Lubrication System Off 6 7 Determining the Discharge Period 6 8 Setting the Discharge Period 6 9 Settings and Display 6 10 Initialization of Distributor 6 11 Determining the Discharge Period Without Impulse Mode 6 12 Calculation of the Remaining Discharge Period Replacement of the Timken C Power LV Unit 29 11 Setting the Volume of the Timken C Power LV Unit 7 2 Howto Replace the Timken C Power LV Unit Troubleshooting 0 ccc cece eneen
3. 30 8 1 Error Messages on the Display 8 2 Troubleshooting Guide Vy i ari 31 10 S IWICE aoc ene soci ees Eee ua bee oa eenen 31 Y D 1 2 MISCELLANEOUS About this Operating Manual This operating manual is intended for the safe operation of the Timken C Power Multi Point Lubricator It contains safety instructions that must be adhered to Everyone who works on or with the lubricator must have access to this operating manual during their shift They also must pay attention to all relevant instructions and notices The operating manual must always be kept complete and in easy to read condition Terms Used Timken C Power Multi Point Lubricator In the following text the Timken C Power Multi Point Lubricator will either be called lubricator or by its name Timken C Power Multi Point Lubricator Lubrication Canister In the following text the Canister will be called Timken C Power LV Unit The user can order the Timken C Power LV Unit with different lubricants and in size 250 cc and 500 cc Usage of Safety Instructions All safety instructions in this operating manual are standardized Danger Signs This sign warns you of any danger to people s health or to subjects Tips This sign alerts you to application tips that will help you in doing certain tasks quicker and safer Delivery Content Timken C Power Multi Point Lubricator will be delivered according to customer specifications in regard
4. LV Unit Push the LV Unit into the cover until lubricant comes out of the opening Place the LV Unit with its cover on the drive unit Make sure that the catch locks and that the teeth of LV Unit and drive unit interlock Turn the cover clockwise until the bayonet catch locks Determine the Discharge Period refer to Chapter 6 7 Refer to the manufacturer s guidelines about the lubrication point that you want to lubricate to determine the required lubricant amount in cc per one hundred operating hours Refer to Chart 3 Chapter 6 7 Chart 4 and find your required lubrication amount Based on that the chart will show you the required C Power LV Unit size the setting of the discharge period and the setting mode You also may refer to our Timken Select program which can be downloaded from our web page free of charge It helps you in selecting the correct settings Setting of LV Unit Size Discharge Period Outlets and PIN refer to Chapter 6 8 Hold down the MODE SAVE button until the set time is displayed Hold down the MODE SAVE button again until you reach the current PIN PIN cannot be changed here PIN setting at delivery is 00 Hold down the MODE SAVE button again until you reach the other setting menus LV Unit discharge period outlets and PIN change Change settings with a short push of MODE SAVE or ON OFF SELECT Save Settings refer to Chapter 6 8 Keep the MODE SAVE button pressed until di
5. current PIN Set LV Unit size Set discharge period Either Months Weeks or Days Set discharge period Goto Days or Weeks Activate outlets Activate outlet 1 Outlet 1 activated Outlet 2 activated if desired other outlets may be turned On Off the same way PIN first digit enter for initial configuration or after a PIN reset otherwise setting is complete PIN second digit enter for initial configuration or after a PIN reset Configuration finished Info LV Outlets Configuration Menu Intro 24 Caption for Chart on Left Side Instructions should be followed from top to bottom and from left to right also refer to Chart 3 The instructions correspond to the operating sequence on the turned off Timken C Power Multi Point Lubricator Configuration also is possible if Timken C Power is On Short Push Function Symbol Long Push Blinking Display Go To 4 MZ gt Table 8 Configuration sections see Table 7 INTRO INTRO informs INFO and asks for the current PIN PIN entry Settings can be changed in the configuration menu with its different sections LV Time Outlets PIN CONFIGURATION MENU LV You can change the C Power LV Unit size from LV250 to LV500 and back by pushing the ON OFF SELECT button refer to Chapter 7 1 and 7 2 Time The discharge period can only be set in one type of calendar unit i e either Months Weeks or Days When the h
6. having to interrupt the operation It does not matter if the lubrication system is switched on or off since the system switches back to Its original operating status after the changes have been made For a precise setting of the discharge period please refer to the Operating Instructions of the connected Timken C Power Multi Point Lubricator Additional Discharge With an additional discharge all open lubrication points can be supplied with an additional amount of the lubricant Each open outlet provides 1 0 cc of the lubricant For an additional discharge the lubrication system must be switched on and you have to press and hold down both buttons of the lubricator simultaneously refer to Fig 21 An additional discharge is carried out at each activated outlet it takes approximately 30 seconds between outlets This means that if all outlets are open the process of an additional discharge takes a maximum of 14 minutes Timken C Power Timken C Power Control Fig 21 For an additional discharge press both buttons of the lubricator and hold them down An additional discharge is only possible at temperatures above 0 C 32 F Every additional discharge reduces the remaining discharge period since an increased amount of the lubricant has been supplied This must be taken into account in your lubrication and maintenance schedule The time between two additional discharges is at least 30 seconds Each additional long push of bot
7. lt Battery set consisting of two batteries The batteries are not rechargeable and must be changed every time the Timken C Power LV Unit is igh replaced Batteries can only be used once Usage of Timken battery sets only lt t Drive unit consisting of a gear motor a pump system and an electronic unit for the control system reusable Table 3 12 Each distributor refer to Fig 4 is supplied with all necessary accessories refer to Fig 5 The user must install the required connections or plugs and must connect the distributor to a lubricator of the Timken C Power line The Timken C Power Distributor Block consists of lt lt Housing containing the drive unit and the distribution system maximum 6 outlets Accessories TED N lt Connections 6 pcs for grease lines lt Connecting cable short for power supply i Z of the distributor and for communication Fig 5 between distributor and lubricator Plugs 4 pcs for sealing the outlets that are not used 13 14 4 ASSEMBLY AND MOUNTING OF THE DISTRIBUTOR 4 1 Mounting the Connections Chose the number 6 maximum and the position of the outlets that you intend to use Screw the connections tightly maximum torque of 2Nm into the outlets to be opened refer to Fig 6 Seal all the remaining outlets using the enclosed plugs Bi 19 42 Distributor Housing Never loosen these screws at the bottom of
8. the distributor and never open the housing RCA re 7 rh TLT esana POWER 4 PEW EF SAVE C am DRI UNIT 15 4 3 Assembly of the Lubricator Insert the battery set into the drive unit according to the direction of the arrow on the label No Function Setting of C Power LV Unit size is done via menu on the display Battery set Catch Interlocking teeth Fig 8 Place the Timken C Power LV Unit inside the protection cover and remove the plug refer to Fig 9 Protection cover gt NI C Power LV Unit gt 16 Push the C Power LV Unit into the protection cover until lubricant comes out of the opening refer to Fig 10 Place the Timken C Power LV Unit with its protection cover on the drive unit Make sure that the catch locks in place and that the teeth of the Timken C Power LV Unit and the drive unit interlock refer to Fig 8 and Fig 11 Turn the cover clockwise until the bayonet catch locks GC 17 5 2 5 3 18 DISPLAY AND CONTROL ELEMENTS OF THE LUBRICATION SYSTEM Display Elements The operating status of the lubricator can be determined via the green or the red LED and via the display at the control unit refer to Fig 12 of the Timken C Power Multi Point Lubricator The Timken C Power offers menu guided setting Changes of the settings are shown on the display Error messages for example if the pressur
9. to type of grease and size of Timken C Power LV Unit The user must only assemble it and adjust the desired settings Mounting device and screws included Operating instructions and EC Conformity Declaration included Upon delivery make sure to check if the delivered goods correspond to your order Timken will not accept liability for subsequent claims of any shortcomings Please immediately forward any claims e of noticeable transport damage directly to the forwarder e of noticeable faults shortcomings or defects directly to your Timken distributor Storage When the lubricators are not immediately installed you must ensure appropriate storage conditions in dry dust free places with a temperature of 20 C 5 C 68 F 9 F 3 2 Please make sure that the cover disc 2 with plug 3 on Timken C Power Timken C Power Control Multi Point Lubricator drive units 1 is never removed for a longer period since this will cause the internal support battery to empty prematurely Remove the cover disc only right before you intend to use the lubricator Extended storage periods without cover disc plug or without a Timken C Power LV Unit should be avoided Make sure that Timken C Power LV Units and battery sets are not stored longer than one year 1 3 Markings The lubricator is clearly marked with a label serial number on the drive system and a label on the Timken C Power LV Unit CE mark on the drive u
10. During initialization the system recognizes the activated outlets Outlets represented by squares in the display are blinking Activated outlets squares will be blackened inactive outlets Squares are blank gt When initialization is finished the display shows the remaining volume and activated outlets The green LED starts to blink and the lubrication system operates Manual Initialization of the Distributor A If you connect a new distributor to the lubricator exchange old distributor with new one you must do a manual initialization of the Timken C Power Distributor Block The system recognizes the activated outlets Outlets represented by squares in the display are blinking Activated outlets squares will be blackened inactive outlets Squares are blank A manual initialization long push of both buttons on the lubricator refer to Fig 23 can only be done when the lubrication system is turned OFF display of lubricator shows for OFF Timken C Power will immediately start initialization refer to Fig 12 ee amp y Timken C Power Timken C Power Control Fig 23 For a manual initialization press and hold down both buttons of the lubricator simultaneously Timken C Power Multi Point Lubricator When the manual initialization is completed the display of the lubricator Timken C Power shows for OFF and the lubrication system is switched off In Initialization Sequence Initialization fini
11. R attach a C Power LV Unit that is not completely full 7 2 How to Replace the C Power LV Unit Drive system and circuit board must be protected from moisture Exchanges should only be done in a dry place and it must be ensured that no moisture enters the drive unit a Turn the protection cover on the drive unit counterclockwise and remove it b Remove the empty Timken C Power LV Unit The display indicates LV and the red LED is blinking c Remove the used battery set from the drive unit d Insert the new battery set into the drive unit Follow the directions of the arrows e Remove the plug of the Timken C Power LV Unit refer to Fig 9 Chapter 4 3 f Push the Timken C Power LV Unit into the protection cover until lubricant comes out of the opening refer to Fig 10 Chapter 4 3 g Place the new Timken C Power LV Unit on the drive unit turn it until the catch locks and the teeth of the Timken C Power LV Unit and the drive unit interlock The control system automatically recognizes the new Timken C Power LV Unit The display indicates if the Timken C Power was switched off prior to the replacement of the Timken C Power LV Unit Or it indicates 99 Vol if the Timken C Power was switched on before the replacement You should only use completely full Timken C Power LV Units to guarantee a trouble free operation h The lubrication system continues to operate with the previous setting of the discha
12. TIMKEN Timken C Power Multi Point Lubricator Operating System Manual QUICK REFERENCE TIMKEN C POWER MULTI POINT LUBRICATOR GUIDE Protection Cover __ _ gt Content With bayonet catch for quick opening and closing Timken C Power LV Unit Lubrication Canister Cartridge piston spindle filled with lubricant Description of the contained lubricant and the filling date Type Product type and size of Timken C Power LV Unit Display Red LED Information about operating conditions Additional malfunction malfunctions settings and the lubricant indication volume left in the Timken C Power LV Unit Push Button ON OFF SELECT To turn system ON or OFF and to change settings x Green LED a i _ Additional indication of the current operating condition Push Button MODE SAVE Leads to the Configuration TT i _ Menu and saves the selected suna b Drive Unit gt A Contains electronics motor eee and pump system Timken C Power Distributor Block DAIVE UNIT p Connection Thread a G 3 8 outside and G 1 8 inside for wo application into a lubrication point or for connecting a grease tube Display Setting Mode Displays the current setting in days Configuration menu weeks or months For entering the settings Outlets 1 6 A Shows activated outlets Size of Timken C Power LV Unit Displays volume of LV Unit 250 or 500 cc Ice Icon
13. arrow 3 meets the dotted line of low temperature grease at the 5 C mark and the dashed line of the standard grease at the 10 C mark Temperature Degrees Fahrenheit Length Diameter Weight Number of outlets Maximum working pressure Lubricants Ambient temperature Power supply Connection thread for lubricators of the Timken C Power line Connection thread for grease line Diameter of grease line Length of the grease line Storage conditions Protection class Table 4 Timken C Power Distributor Block 148 mm 64mm ca 0 960 kg 2 minimum 6 maximum 25 bar 360 psi Greases up to rated consistency NLGI2 20 C to 40 C 4 Fto 104 F from the lubricator via connecting cable G 3 8 inside G 1 8 inside 8 x 1 5 linner Q 5mm Admissible total length per pipe up to 5 m For details please refer to the operating manual Timken C Power Timken C Power Control Chapter 3 page 7 Dry dust free at temperatures of 20 C 5 C 68 F 9 F IP 54 11 3 1 Design of the Timken C Power Lubricator Lubricators are available as 250 cc and 500 cc versions and they can be supplied with the lubricant requested by the customer They consist of refer to Fig 3 lt __ Protection cover for the drive unit reusable lt __ Timken C Power LV Unit can be supplied as 250 cc and 500 cc versions with the lubricant requested by the customer Usage of Timken C Power LV Units only
14. bricator refer to Chapter 4 2 f required mount the distributor together with the lubricator onto the mounting device and onto a fixing device for wall mounting refer to Chapter 4 2 Connect the distributor to the lubricator with the connecting cable to enable signal exchange refer to Chapter 4 2 If necessary carry out a manual initialization refer to Chapter 6 10 Determine the discharge period for the open outlets refer to Chapter 6 7 Set the discharge period with the push buttons on the lubricator refer to Chapter 6 8 Activate the desired outlets with the push buttons on the lubricator refer to Chapter 6 9 If necessary do a manual initialization after a distributor exchange refer to Chapter 6 10 Did the lubricator correctly recognize the distributor during initialization Carry out an additional discharge refer to Chapter 5 8 If the drive motor has started and the green LED is lit the lubricator has started to discharge The display of the lubricator indicates the remaining volume Vol of the Timken C Power LV Unit The operator must always check the customer specific settings and if necessary change them before the lubricator is set into operation In addition the Operating Instructions of the lubricator must be observed 6 4 During Operation Carry out regular inspections during operation You should pay special attention to leakage to the condition of the distributor and the c
15. e in the lubricant tube gets too high also are indicated on the display LCD ON OFF SELECT Push button Red LED Green LED MODE SAVE Push button Connector for C Power distributor Fig 12 Function Indication on the Display The display is located on the control unit of the Timken C Power refer to Fig 8 Chapter 5 1 The display shows settings operating conditions and error messages of the lubricator In error free operation of the lubrication system the display shows the remaining volume of the mounted Timken C Power LV Unit in percent volume Vol Fig 13 shows an example of the displayed information if the Timken C Power LV 500 Unit is new and full 9 9 LV 500 Vol Fig 13 The display cannot be switched off by the operator If the lubrication system is switched off the display will always show two lines see Fig 14 below Fig 14 Function Indication via the LEDs LED Signal Signal Length Explanation Green Flash Every 10 seconds Operation OK Red Error malfunction Green and Red C Power LV unit empty Green Lubricator is discharging Green and Red Lubricator switched off or battery low Table 5 5 4 Control Buttons There are two push buttons on the control unit refer to Fig 8 which can be used for a menu guided change of the settings With the MODE SAVE button refer to Fig 15 you can reach the configuration menu change the mode and save the modified s
16. ettings for further operation With the SELECT button refer to Fig 16 you can do the following increase discharge period Days Weeks Months each press of the button increases the discharge period by one calendar unit change Timken C Power LV Unit size activate C Power distributor outlets and set PIN Press Chore Short Long gt 4 seconds until the displayed Long gt 4 seconds until the displayed content changes completely content changes completely Button Ea Fig 15 Fig 16 Fig 17 Fig 18 Selection in current a Moves to new menu and Returns to original menu without Table 6 19 20 6 1 6 2 6 3 OPERATION AND CONTROL Please note that the Timken C Power Distributor Block may only be connected to a lubricator of the Timken C Power line If you combine the distributor with a Timken C Power Multi Point Lubricator you also have to observe the Operating Instructions of the lubricator Preparations Prior to installing the lubrication system lubricator and distributor all lubrication points must be pre lubricated and all grease lines must be sufficiently pre filled with the same lubricant that Is contained in the LV Unit of the Timken C Power Multi Point Lubricator For this Timken offers a 400 g lubrication cartridge for grease presses with the corresponding lubricant refer to Chart 3 Chapter 7 When installing the lubrication system the supplied Timken mounting device should be used The l
17. ff Outlet 1 Configuration of outlets a Activation of outlet 1 Outlet 1 active On Off Outlet 2 Outlet 2 active if desired remaining outlets can be turned On Off the same way On this page you will find some important information for quick and easy operation and setting of your Timken C Power Distributor Block Before the Timken C Power Distributor Block is used prior to the assembly of the distributor with a lubricator of the Timken C Power range and whenever you need detailed information you should read the complete Operating Instructions which contain information that must be observed Make sure to follow the instructions given in the chapter Safety Instructions Additionally you have to observe the Operating Instructions of the connected lubricator 1 Assembly of Timken C Power refer to Chapters 4 1 and 4 2 Screw connections into the outlets that you want to activate and seal the other outlets with plugs Connect Timken C Power to the Lubricator refer to Chapter 4 2 Connect the lubricant tubes 8 x 1 5 inner 5mm admissible total length per pipe up to 5 m to the connecting pieces of the distributor and lay them between the distributor and the lubrication point Connect the lubricator with the distributor using the enclosed connecting cable For this the lubrication system must be switched off Determine Discharge Period refer to Chapter 6 7 Determine the required l
18. for persons the lubricator itself and for other material assets of the operator If e unqualified personnel operate the lubricator e the lubricator is used inappropriately and for operations for which it was not intended e the lubricator setting variation is incorrect e the lubricator is opened by force while in operation e the lubricator is not mounted with the Timken mounting device e the tube connection to the lubrication point was not carried out and attached correctly Operate the lubricator only when it is in perfect condition Retrofitting changing or reconstructing the lubricator is prohibited Timken must be consulted first Only original tube connections and connectors from Timken can be used on or with the lubrication system since these will withstand high pressures of up to 25 bar 360psi Ambient media especially chemically aggressive substances can attack seals and plastic 2 3 Safety Information for Timken C Power Multi Point Lubricator AN Safety During Installation and Maintenance e Ensure that all workstations and traffic routes are clean and safe e Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenance work Is carried out in places where danger of falling exists e Ensure that the relevant safety and operating instructions are observed when the lubricators are installed or serviced on machines or in factories i e to stop the machine AN Safety When Handling
19. g Must Always Be Taken into Account If the replacement of an empty Timken C Power LV Unit becomes necessary it will be indicated by a simultaneous blinking of the red and the green LED Additionally the display indicates that the Timken C Power LV Unit is empty refer to Fig 26 Vol Fig 26 If you replace the Timken C Power LV Unit you also have to change the battery set Otherwise the correct operation of the lubricator cannot be guaranteed If you replace the Timken C Power LV Unit with a Timken C Power LV Unit of a different size a corresponding protection cover must be used After the installation of the new Timken C Power LV Unit the control system continues to operate using the previously valid setting of the discharge period Setting the Volume of the C Power LV Unit The size of the C Power LV Unit must be set in the configuration menu with the two buttons on the drive unit refer to Fig 18 Please also refer to the settings and display chart Table 7 Chapter 6 9 ATTENTION If the displayed setting does not correspond with the attached C Power LV Unit size it will result in incorrect discharge amounts and wrong signals in the display Display LEDs Config Config i LV 250 LV 500 Fig 27 ATTENTION Whenever a C Power LV Unit is removed from the lubricator and is replaced by another LV Unit the control system assumes that a new completely filled C Power LV Unit was attached Therefore NEVE
20. h buttons Fig 22 will be recorded by the system and leads to further additional discharges on all outlets The system records up to 5 additional discharges Calculation of the Remaining Discharge Period Please note that in case of one or several additional discharges the remaining discharge period of the lubrication system must be recalculated This also applies in case of a shut off of the lubrication system due to an extended machine standstill i e weekends or annual holidays or in case of a low temperature shut off carried out by the system if temperatures reach 20 C 4 F For information on the calculation of the remaining discharge period please refer to the Operating Instructions of the connected Timken C Power Multi Point Lubricator You also should note the result of your calculation of the remaining discharge period in your lubrication and maintenance schedule 6 9 Settings and Display Display zn ee 0 be Change first digit Change second digit Change from Config LV500 to LV250 Config Change months Time Change days Config or weeks Time Config Outlets E GB GB amp GF GE Config Outlets Outlet 2 On Off G Gi E Change second digit Table Meaning Description Display at delivery with attached Timken LV Unit Shows discharge period PIN reset Enter first digit of current PIN PIN 00 at delivery Enter second digit of
21. hed off Timken C Power system is on When the lubrication system is switched on for the first time the initialization is carried out automatically by the lubricator After the initialization is complete the remaining volume is shown Switching the Complete Lubrication System Off To switch off the Timken C Power Multi Point Lubricator refer to Fig 20 keep the ON OFF SELECT button of the lubricator pressed until the display no longer indicates the remaining volume but indicates Instead When the lubrication system is switched off all of the settings are saved This means that if you start the lubricator again it will start the operation at the point where it had been switched off Q LV 500 Vol Fig 20 Only with Timken C Power Determining the Discharge Period The required discharge period must be determined using the Operating Instructions of the connected lubricator You have to take into account that the Timken C Power Distributor Block is able to supply an equal amount of lubricant to up six lubrication points When determining the discharge volume multiply the number of open outlets with the required discharge volume per outlet With the result of this calculation you can determine the setting point of the discharge period using the Operating Instructions of the connected lubricator 21 22 6 8 Setting the Discharge Period The discharge period can be set any time via the lubricator and without
22. ier for technical support Every time that an error message is shown on the display of the lubricator the red LED at the lubricator also is blinking Display shows Malfunction Possible cause Corrective Action EO Lubrication system Excess motor current of the Replace Timken has been switched off Timken C Power Distributor Block C Power Distributor Block Eritaratimerdfenlavsd Excess motor current of the Clear the blockage and acknowledge F I to F6 ubicato fn lubricator motor caused by a blocking the fault by pushing and holding down the p of the displayed outlet ON OFF SELECT or SELECT button E2 Lubrication system Outlets of distributor has been switched off not correctly recognized Replace distributor Timeout while activating E3 Lubrication system distributor has been switched off Replace distributor Connection cable damaged Remace connection cable E4 Lubrication system Drive mechanism of the Replace the drive unit of has been switched off lubricator is defective the lubricator Activate desired outlets Turn off power E5 Outlet configuration missing Outlets were not activated supply on Timken C Power Control before you acknowledge error messages Install a Timken C Power LV Unit Observe the Operating Instructions of the lubricator Lubrication system LV does not detect the Timken i C Power LV Unit WEES No Timken C Power LV Unit Lo No power supplied Only with to the lubrication system Timken C Power Establish a p
23. ighest unit is reached counting starts again with number 01 Outlets Outlets 1 6 can be set individually The activated outlets 1 6 are displayed with a filled in square in the display PIN We strongly suggest entering a personal PIN to protect your settings from unauthorized access The PIN can only be changed during initial configuration or after a PIN reset A PIN reset short push of buttons left left right right left in the INTRO Info menu changes your personal PIN back to 00 The PIN reset was successful when the displayed time disappears for a second and then comes back on All other settings remain unchanged Save or Reject Changed Settings The display settings can be saved with a long push of the MODE SAVE button If you do not want to save your changes to settings that are currently displayed in the configuration menu LV Time Outlets PIN press the ON OFF SELECT button until the display shows either for Off or the remaining volume of the Timken C Power LV Unit in Vol All other settings and already saved changes remain valid Automatic Termination of the Configuration Mode If you do not press a button in the configuration menu for 180 seconds the control system automatically switches back to the previously set mode On or Off without saving the changes All other settings and already saved changes remain valid Additional Discharge With an additional discharge a lubrication point can be supplied w
24. ith an additional amount of the lubricant For an additional discharge the lubrication system must be switched on display shows remaining volume and you have to press both buttons simultaneously and hold them down refer to Fig 15 99 LV 500 Vol Fig 22 Lubricator On For an additional discharge press both buttons at the same time and hold them down An additional discharge is only possible at temperatures above 0 C 32 F Fig 25 ice crystal is not visible and when the lubrication system is not currently conducting a regular discharge Every additional discharge reduces the remaining discharge period since an increased amount of the lubricant has been supplied This must be taken into account in your lubrication and maintenance schedule A calculation is possible with the formula from Chapter 6 9 and with the remaining volume which is displayed The time between two additional discharges is 30 seconds Each additional long push of both buttons simultaneously Fig 22 during this time is being registered and will lead to even more additional discharges The system remembers a maximum of 5 additional discharges 6 10 Initialization of Distributor Automatic Initialization of the Distributor To supply lubricant to all open outlets and ensure a correct operation of the Timken C Power distributor an automatic initialization of the lubrication system is carried out when the system is switched on for the first time
25. nge from 0 C to 19 C 32 F to 2 2 F is indicated by a blinking ice crystal symbol refer to Fig 16 In this temperature range the lubrication system Timken C Power continues to operate without interruption Please note that in this temperature range an additional discharge is not possible N LV 500 Vol AN Fig 25 Display with a blinking ice crystal in this example with 89 Vol To protect the system from damage the low temperature cut off of the lubrication system is automatically carried out by the control system and the built in temperature sensor If the temperature reaches or falls below 20 C 4 F the lubricator is switched off by the low temperature cut off and the ice crystal symbol is permanently indicated on the display The remaining volume is still displayed in Vol From this time onward the lubricant is no longer discharged To prevent damages take this fact into account if your system continues to operate As soon as the temperature rises and reaches 19 C 2 2 F or higher the control system switches the lubrication system on The display shows the remaining volume and the blinking ice icon All discharges except additional discharges accumulated during the shut off will be caught up when the system continues operation at a maximum of two additional discharges with every regular discharge Calculation of the Remaining Discharge Period Please note that in case of one or several additi
26. nit and the Timken C Power LV Unit Manufacturer Timken Hammelburger StraBe 21 97717 Euerdorf Germany This equipment is suitable for use in Class I Division 2 Groups A B C and D or non hazardous locations only AN WARNING EXPLOSIVE HAZARD substitution of components may impair suitability for Class I Division 2 1 4 Intended Usage The Timken C Power Multi Point Lubricator e Immediately supplies all lubrication points with lubricant at a pressure build up of maximum 25 bar 360 psi permanently precisely and independent of temperature e Can be used for all lubrication points of sliding and roller bearings drive and transport chains sliding guideways open gears and seals e Should only be connected to used with original lubrication tubes from Timken e Is intended for use on machinery and equipment e Is only to be used for the ordered purpose and purposes confirmed by Timken e Is only to be used for operating conditions recommended in this operating manual e Is only to be used with settings and variations recommended in this operating manual gt Any other usage setting addition and or variation is considered inappropriate 1 5 Legal Requirements Liability e The information data and tips stated in this operating manual were up to data as of the printing date No claims for already delivered Timken C Power Multi Point Lubricators can be made based on the information pictures and descriptions e Timken cann
27. omplete lubrication system Regularly check the condition of the grease lines and the connections Regularly check the filling level of the transparent Timken C Power LV Unit of the lubricator After one or several additional discharges calculate the remaining discharge period and mark it in your lubrication and maintenance schedule f a malfunction is indicated on the display you can determine the cause using the troubleshooting guide refer to Chart 3 Chapter 6 2 If the fault cannot be fixed please contact your supplier for technical support Additional discharges and long machine standstills must always be taken into account with regard to the remaining discharge period of the lubrication system Switching the Complete Lubrication System On To switch on the Timken C Power Multi Point Lubricator refer to Fig 19 keep the ON OFF SELECT button of the lubricator pressed until the display no longer shows To start the Timken C Power Control Multi Point Lubricator you have to switch on the power supply After switch on the lubricator automatically does an initialization system recognizes the activated outlets During initialization the outlets represented by squares in the display are blinking Activated outlets squares will be blackened inactive outlets squares are blank Outlets Q 9 MIER n Vol 3E MG Fig 19 The lubrication Only with Initialization finished The lubrication system is switc
28. onal discharges the remaining discharge period of the lubrication system must be recalculated This also applies in case of a cut off of the lubrication system due to a long machine standstill i e weekends or annual holidays or in case of a low temperature cut off carried out by the system if temperatures reach 20 C 4 F You also should note the result of your calculation of the remaining discharge period in your lubrication and maintenance schedule Formula Rpp SDP RV 100 SDP Set Discharge Period of the lubricator days weeks months RV Remaining Volume displayed in Vol Rpp Remaining discharge period days weeks months depending on SDP Example of a Calculation of the Remaining Discharge Period The Timken C Power with a 250 cc Timken C Power LV Unit was originally set to a discharge period SDP of eight months since the lubrication point needs 4 3 cc lubricant 100 h After two months the Timken C Power indicates a remaining volume RV of 75 Vol At this point the lubricator is switched off for six weeks i e machine standstill When it is switched on again you would like to determine when the Timken C Power LV Unit will be empty Rpp SDP RV 8 75 600 6 100 100 100 This results in a remaining discharge period of six months After these six months the Timken C Power LV Unit will be empty and must be replaced by a new one 21 28 11 REPLACEMENT OF THE C POWER LV UNIT The Followin
29. ot be held liable for damages and malfunctions caused by Inappropriate usage unauthorized alterations to the drive system or the Timken C Power LV Unit Inappropriate operations on or with the lubricator incorrect operation and settings of the lubricator incorrect settings of time and size of the lubricator Ignoring the operating manual Warranty e Warranty terms and conditions see terms and conditions of sale and delivery pertaining to Timken e Lodge any warranty claims with your local supplier immediately after the defect or error has been identified e The warranty expires in all instances where no liability claims can be enforced 2 SAFETY INSTRUCTIONS 2 1 Persons Responsible for Safety The operator or his safety officer must warrant e that all the relevant regulations instructions and laws are adhered to e that only qualified personnel will work with and on the lubricator e that unauthorized personnel are not allowed to work with and on the lubricator e that the safety regulations are adhered to when mounting the lubricator or during maintenance 2 2 General Safety Instructions We are not laying claim to completeness in regards to these safety instructions Please contact Timken Customer Service if you have any questions or problems Atthe time of delivery the lubricator is in line with state of the art technology and in principle is considered to be safe to operate Dangers emanate from the lubricator
30. ower supply Observe the Operating Instructions of the lubricator No power supplied to the lubricator Table 10 9 DISPOSAL Help us in protecting the environment and saving resources by recycling valuable raw material Please follow the individual waste disposal regulations in your country 10 SERVICE f you wish to return a Timken C Power Distributor Block that is no longer used please check with your local supplier for possible return to recycle or dispose of the used parts in an environmentally safe manner 31 TIMKEN The Timken team applies their know how to improve the reliability and performance of machinery in diverse markets worldwide The company designs makes and markets high performance mechanical components including bearings gears chain and related mechanical power transmission products and services Stronger Commitment Stronger Value Stronger Worldwide Stronger Together Stronger By Design www timken com 300 03 15 29 Form No 999 108 Timken is a registered trademark of The Timken Company 2015 The Timken Company Printed in U S A
31. pplication Greases up to rated is limited according Lubricants consistency NLGI 2 to the diagram below Power supply Battery set C Power B 3 V alkaline manganese not rechargeable Connection thread G 3 8 outside G 1 8 inside Protection class IP 54 D L PIOLSCUOM Class UL Certification and listing information 60 140 Diagram showing dependency of application 50 temperature and tube length inner 5 mm for Timken 120 re ee ee standard grease and low temperature grease od T D DE LULU T 80 aL dd dl EEE 60 el i LL 7 n i SS a e 7 EE op de j Tube Length in Meters Application area Application area Out of specification range for standard grease for low temperature grease No warranty The dashed standard grease and dotted low temperature lines show the maximum values allowed If your application is out of the specification range shown in this diagram please contact your local distributor Timken cannot be held liable for these applications 1 The application temperature is 5 C 41 F What is the maximum tube length allowed for standard grease Correct Answer 3 m maximum tube length for standard grease 5 m maximum tube length for low temperature grease arrow 1 meets the dashed line of the standard grease range at 3 m 2 You want to use a 4 m tube Up to what temperature can the system be used Correct Answer 10 C 50 F with standard grease 5 C 23 F with low temperature grease
32. rge period i If required change lubricator settings see Chapter 6 8 If the lubricator was ON before changing the LV Unit it will automatically resume operation with existing settings If the lubricator was OFF it must be turned ON refer to Fig 19 Chapter 6 5 29 30 TROUBLESHOOTING Error Messages of the Distributor on the Display of the Lubricator Possible errors of the distributor and the complete lubrication system are detected by the electronic control unit and are indicated on the display of the lubricator For example if the error message F2 is shown on the display the required pressure at the second connected lubrication point exceeds 25 bar 360psi This means that this lubrication point is no longer supplied with lubricant The distributor still provides lubricant to all other activated lubrication points Correct the malfunction of the second lubrication point i e grease line bent or blocked and acknowledge it by pushing the ON OFF SELECT button on the lubricator Timken C Power or the SELECT button on lubricator Timken C Power Control Error messages are acknowledged and reset by pushing the ON OFF SELECT or SELECT button Troubleshooting Guide If there are malfunctions during the operation of the distributor or the lubrication system please check for possible causes using the following chart refer to Table 10 If you have a malfunction that is not listed in the chart below please contact your local suppl
33. shed 25 6 11 Determining the Discharge Period The discharge period is automatically factory set to six months according to the supplied Timken C Power LV Unit The size of the Timken C Power LV Unit is taken into account If you want to determine the discharge period you need to know the required amount of the lubricant in cubic centimeters for 100 operating hours cc 100 h This information can be taken from the technical documents of the manufacturer of the lubrication point With this information you can determine the discharge period using the following chart Table 9 Average discharge volume in cc per 100 operating hours Setting mode Setting point Discharge period Days Weeks Months Days Weeks Months Om a w a es a w e sa n w w 7 ss di as see se 2 Cama ee es 7 ss ss as ses ns 7 sa se n ess na 3 Cao I EE E O o OOAD A B N N Table 9 gt In case of one or several additional discharges the remaining discharge period of the lubrication system must be recalculated refer to Chapter 6 9 This also applies in case of a cut off of the lubrication system due to a long machine standstill i e weekends or annual holidays You also should note the result of your calculation of the remaining discharge period in your lubrication and maintenance schedule 26 6 12 Low Temperature Cut Off of the Lubrication System The temperature ra
34. splay shows Starting Timken C Power refer to Chapter 6 5 Hold down the ON OFF SELECT button until the Remaining Volume appears in the display and the green LED starts blinking Stopping Timken C Power refer to Chapter 6 6 Keep the ON OFF SELECT button pressed until the display shows QUICK REFERENCE DISTRIBUTION GUIDE Ji aaa Connection Thread For attaching a lubricator of the Timken C Power Line Outlets 1 to 3 Outlets 4 to 6 With connections With connections for grease lines for grease lines Housing i Contains drive unit and gt mmm distribution system Connector Used for plugging in the connecting cable Accessories Plugs 4 pes gt TED f For sealing the outlets lt 6 Connections Straight or angle For that are not used grease lines Connecting Cable 1 pc Used for power supply and gpr for communication Activation of Outlets on Timken C Power Multi Point Lubricator Timken C Power Control Multi Point Lubricator Activation selection of outlets is done on the connected Timken C Power Timken C Power Control Please observe operating instructions refer to Chapter 6 8 of the attached lubrication system since the following chart does not go into detail Outlets must be activated by the user before operation factory setting all outlets inactive le Config Outlets 1004 2005 1 3006 NU Config Outlets l On O
35. the Timken C Power LV Unit e Avoid contact of lubricant with eyes skin and clothing e Avoid swallowing lubricant e Prevent lubricant from getting into soil or sewer system e Observe lubricant safety data sheets e Lubricant on traffic ways will increase the danger of slipping Therefore immediately clean lubricant from floors with special cleaner e Only use original Timken C Power LV Units from Timken A Safety when Handling Batteries e Avoid contact of battery substances with eyes skin and clothing e Avoid swallowing any leaking battery substances e Observe safety data sheets for batteries e Do not expose batteries to extreme heat and do not throw into open fire e Do not recharge batteries e Ensure that regulations for waste disposal of batteries are observed e Only use original battery sets from Timken 10 3 TECHNICAL DATA FOR DRIVE UNIT Table 1 Table 2 Example Temperature Degrees Celsius C Power 250 C Power 500 Volume of the C Power LV Unit 250 cc 500 cc Length U 260 mm Diameter 0 92 mm Weight empty 137 mm Weight filled with SF04 1 82 mm Discharge period 1 day to 12 months Discharged volume per lubrication impulse 0 5 cc Application temperature 20 C to 60 C 4 F to 140 F Maximum pressure buildup 25 bar 360 psi Combination of these maximum values can only be realized by temperatures of Maximum tube length inner 5 mm 5m gt 20 C 68 F At lower temperatures the a
36. ubricant volume cc per one hundred operating hours while taking into account the number of open outlets For this you have to multiply the lubricant volume with the number of open outlets You have to take into account that this distributor is able to supply an equal amount of lubricant to up to six lubrication points Determine the required discharge volume using the Operating Instructions of the lubricator Depending on the size of the Timken C Power LV Unit you can then determine the setting of the discharge period and the setting mode You also may refer to our Timken Select program It helps you in selecting the correct settings Setting and Starting the Complete Lubrication System refer to Chapter 6 5 Set discharge period or Impulse mode size of Timken C Power LV Unit outlets PIN refer to Timken C Power Multi Point Lubricator Timken C Power Control Multi Point Lubricator operating instructions Chapter 6 8 of each lubricator Keep the ON OFF SELECT button of the Timken C Power Multi Point Lubricator pressed until the display no longer shows for Off An automatic initialization is carried out by the lubrication system and the display shows the counting of the outlets After the initialization is complete the display of the lubricator shows the remaining volume and the lubrication system starts to operate TABLE OF CONTENTS THE TIMKEN C POWER MULTI POINT LUBRICATOR SYSTEM QUICK REFERENCE GUIDE 1 9
37. ubricator and the distributor should be fixed to this mounting device refer to Chapter 4 3 The grease lines must be installed and mounted correctly Grease lines must be from Timken and cannot exceed a length of 5 m per outlet For the initial setting into operation of a Timken C Power Multi Point Lubricator the pump system in the drive unit is pre filled with SF 04 from Timken s standard range of lubricants An exception is made with regard to lubricants for the food industry A complete discharge of this pump filling is guaranteed after approximately 10 discharges carry out additional discharges if necessary Prior to Operation Check all parts of the distributor and the complete lubrication system for obvious damages Did you correctly assemble mount and tighten all of the connections and the plugs of the distributor Are the grease lines coming from the distributor mounted correctly on the connections Did the lubricator recognize the distributor with all open outlets during initialization Was the drive unit of the lubricator set to the discharge period requested by the operator while taking into account the required discharge volume and the number of open outlets Did you correctly assemble mount and tighten all of the parts Setting into Operation Open the required number of outlets by mounting the connections and seal the unused outlets with plugs refer to Chapter 4 1 Screw together the distributor and the lu
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