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DESSALATOR - Silent Line Group

1. eJnssaJd By WIN JMOJS MOJ 00 51 9155914 2155919 1004 O 01 5 5 saxe1 Suisun Yem Ssea d SUISUTY 8 poof si Aujenb 131eM durnpoJd unnposd yes au poof si Ajjenb 1818 au usu 8 104 Sunem yo 9055919 8uoz y ui SI Jy SSIMYIOII 1018881 eJns584d au UN 5 9155919 uononpoaud 104 payeys sduing 55 asea a1 01 101e n8a1 au uado se jd uo sq31 85991 uauM dnyiejs 5 5 SNOLLOV 0141 2539 YOLVIIGNI Troubleshooting Page 17 BEWARE DO NOT LIFT BY CHASSIS DESSALATOH Technical and sales departments Z des 3 Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 Email contact dessalator com Web Site www dessalator com DESALINATOR 440 1 000 LITRES HOUR CONTENTS 1 Installation diagrams Integrated control Compact version page 1 2 Components supplied by DESSALATOR page 2 3 Installation instructions 3 1 Pre pump page 3 3 2 Membranes page 4 3 3 Control panel page 5 3 4 Motor unit page 6
2. Suionpoud poof si Aujenb 1818 4 duirnpoJd S8uranpoud 5 au poof si Ajjenb 1818 au uauM em aseald Ayrjenb 8 104 Suniem 9155919 uononpoad 8uoz y ui 51 Jy eJns58Jd au UN 5 9155919 uononpoaud 10 payeys aJnssaJd asea a1 01 101e n8a8J au uado se jd 5037 85991 uauAM dnyeys 2992 5 SNOLLOV NOlLdl2s3Q NO 5 031 ONIHSV 1 5 931 YOLVIIGNI 031 Page 17
3. 5 MOJ 00 51 SJnssaJd 1 55 2 1004 O 01 5 5 seaxe1 Suisun Ssea d t SUISUTY 8 poof si Aujenb 8 yes Sulysew au poof si Ajjenb 1818 au usu Ayrjenb 8 104 Suniem 9055919 18 y ui SI Jy 851 20 JO1e n8aJ eJns58Jd au UN 5 aunssa1d uononpoaud 10 Suniem payeys sduing aJnssaJd asea a1 01 101e n8a8J au uado se jd 5037 85991 uauM dnyrejs pau ura1s s Em SNOLLOV 0141 2539 YOLVIIGNI 031 Troubleshooting Page 17 DESSALATOR Technical and Sales Departments Z des Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES FRANCE Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A4 5 1 Components page 1 2 How to install the desalinator oea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 1 Maintaining and 5 2 Rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Steril
4. 8 yes Sulysew au poof si Ajjenb 1818 au usu Ayrjenb 8 104 Suniem 9055919 18 y ui SI Jy 851 20 JO1e n8aJ eJns58Jd au UN 5 aunssa1d uononpoaud 10 Suniem payeys sduing aJnssaJd asea a1 01 101e n8a8J au uado se jd 5037 85991 uauM dnyrejs pau ura1s s Em SNOLLOV 0141 2539 YOLVIIGNI 031 Troubleshooting Page 17 IICED eCnmMZANII installation and utilisation DESSALATOH Technical and Sales Departments 2 1 des Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES FRANCE Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A3 CONTENTS 1 Components page 1 2 How to install the desalinator oea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 Maintenance 5 1 Maintaining and 5 2 Rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Sterilizing the membranes page 10 5 4 High pressure pump page 10 6 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructi
5. 2 2 2 Motor unit The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection between the prefilter oulet and the inlet to the low pressure side of the pump is in Tricoflex hose of 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 Apply a little liquid Loctite or nut seal on the male and female cones before joining 2 3 Electrical connections Negative battery cable 4 Positive battery cable Please connect a fuse holder to this cable CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT When connecting the 12 or 24V motor ensure that the polarity is correct positive brown wire on the relay and negative yellow wire on the 12 or 24V motor Depending on the voltage install a 12V fuse holder supplied or a 24V circuit breaker supplied on the positive cable Ensure that the cable is of sufficient diameter 50mm for the 12V or 35mm for the 24V The Dessalator control cable is 5m long and is equipped with a plug with
6. diameter pipe from the pre filters A 19 mm diameter HP hose to the membranes Two capillary hoses are connected to the stainless steel pre filter disconnect them please push the black collar and pull the hose at the same time The HP unit should always be installed horizontally Do not place it where there is a risk of water spray The connection should be done as on the scheme below Page 6 BELA 12V i Diac n es A Sonde Salinite a E H Sande prie NF S dH jism besten rire acer e F n any 5 Mii Km fa ani ri m hn dec DE E p pu oum i Phu Loi ow Di FE AU M Seis SC F TUB Moteur 380V pour Pompe BP Liar bh ur CA 380V r Pompe HP Page 7 WATER 440 TO 1 000 LITRES HOUR 4 Instructions for use 1 Ensure the valves are open before starting up the water maker 2 If the water maker has not been run for several days rinse it manually with the three way valve on the pre pump and start the pre pump This should be carried out while the water maker is idle and with the pressure regulator open fully anti clockwise Rinse for two minutes Purge in the same time stainles
7. 18 y ui SI Jy 851 20 JO1e n8aJ eJns58Jd au UN 5 aunssa1d uononpoaud 10 Suniem payeys sduing aJnssaJd asea a1 01 101e n8a8J au uado se jd 5037 85991 uauM dnyrejs pau ura1s s Em SNOLLOV 0141 2539 YOLVIIGNI 031 Troubleshooting Page 17 DESSALATOR Technical and Sales Departments Z des 3 Moulins Euro 92 Bat D 282 rue des Cistes 06600 ANTIBES FRANCE Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A4 5 1 Components page 1 2 How to install the desalinator oea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 Maintenance 5 1 Maintaining and 5 2 Rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Sterilizing the membranes page 10 5 4 High pressure pump page 10 6 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructions for use page 14 A4 Manual rinsing page 15 A5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 17 Connections plan title Connections DES 12 23 230V DUO Doc RAC DUO 4 12 10 Installation diagram Dessalator
8. The 12 or 24V motor power cable with a connector and pin location system is connected to the cable exiting the 12 or 24V motor The 120 or 230V motor power cable mentioned on the cable of 6m length is to be connected from the control panel to the 120 or 230V control panel of the boat The supplied circuit breaker must be positioned on this line if you haven t one already available on your boat Beware 6 Amps minimum The second 120 or 230V cable 6m must be connected to the connection box of the 120 or 230V motor see plan enclosed The connection of the solenoid valve has to be connected with cable Page 5 3 Starting the DUO 1 Ensure the valves are open before starting up the watermaker Hull valve and waste oulet valve if relevant 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre filter to the back this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water put the valve handle of the pre filter to the front 3 It is important to take account of the ampere capacity of the batteries and of the working duration for a use without any risk it is better to start the motor of the boat 4 start the watermaker the pres
9. circuit breaker N 2 Control panel Length 320 Width 200 Depth 150 Membranes Length 700 Width 270 Height 120 Brown Power supply of the control panel from boat Blue batteries Motor unit Length 500 Width 330 Motor 120 or 230 Volts Height 250 J Legend Diam 12 N 4 Waste oulet Water line Rinsing with pressurized fresh water Board pump Diam 12 D Rinsing solenoid valve control cable Sea water Filter m Fresh water Width 310 HP hose pump Height 390 re ee Depth 240 Diam 12 N 8 J DESSALATOR 2 des 3 Moulins 282 rue des Cistes Bat Euro 92 D 06600 Antibes T l 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITION CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP T
10. 5 4 HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the water maker However if refilling is necessary use multi grade oil 15W40 and do not exceed the indicated level in the middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use Page 10 6 SPARE PARTS AND ACCESSORIES opare parts Dessalator amp systems are very reliable hardwaring and do not generally require expensive services Nevertheless an accident is always possible running without enough water accidental overpressure impact Should the need arise we supply spare parts and maintenance accessories oum 10 ft filter driving belt motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV N Accessories gt Sterilizing cartridge ST2 Sterilizer bag Mineralizing cartridge Page 11 APPENDIX A1 Reverse Osmosis What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the me
11. A Tricoflex waste oulet inner 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull redrilled If this is not possible remember to open the outlet valves before using the Dessalator Electrical connection The 12 or 24V motor power cable with a connector and pin location system is connected to the cable exiting the 12 or 24V motor The 5m long power cable 120 or 230V information on the cable has to be connected from the control panel to the 230V boat electric panel The supplied circuit breaker must be installed on this cable unless you already have one available on your electrical 120 or 230 V panel Beware min 6 amps The second 5m long 120 or 230V cable must be connected to the 120 or 230V motor electrical box see diagram enclosed The connection of the solenoid valve has to be done with Page 5 3 Starting the DUO 1 Ensure the valves are open before starting up the desalinator Hull valve and waste oulet valve if relevant 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre filter to the back this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of
12. Moteur 380V pour Pompe BP Liar bh ur CA 380V r Pompe HP Page 7 WATER 440 TO 1 000 LITRES HOUR 4 Instructions for use 1 Ensure the valves are open before starting up the water maker 2 It can be started only when the sea water float is in a high position contact on 3 If the water maker has not been run for several days rinse it manually with the three way valve on the pre pump and start the pre pump This should be carried out while the water maker is idle and with the pressure regulator open fully anti clockwise Rinse for two minutes Purge in the same time stainless steel pre filters 4 To start the water maker the pressure regulator must be open owitch on The low pressure pump will run for two minutes after which the HP pump will start automatically Please check the rotating direction of the pre pump when starting arrow on the bronze pre pump body The control panel has two inverters The one on the left is for rinsing and engages only the low pressure pump please do not forget to place the sand pre filter valve on the rinsing position before starting it The other position allows starting the water maker On the other inverter on the right there is an automatic position for running the automatic floats provided these floats are connected one of them to the fresh water settling tank the other one to the fresh water storage tank 5 Turn the pressure
13. Pre pump Fixed under the waterline it enables water to flow through the pre filters to the HP motor unit For a manual rinsing or following to the filter replacement please put the valve handle to the right and fill the circuit with fresh water during 3 or 4 minutes then put the valve handle back to the bottom Pre filters The first 25um cartridge filters out rough particles and the second Sum cartridge refines the treatment For automatic rinsing an electro valve is mounted Motor unit HP motor unit either in compact frame or with remote control It allows water to be pressurised to 60 65 bars Compact Remote control Version version Motor with Motor and control integrated control panel are separated Control panel The control panel is either part of frame compact version or separated horizontal or vertical version and it manages the functions of the desalinator Horizontal version Vertical version Compact version Page 2 Sea water inlet valve 34 The sea water inlet valve should be positioned as low as possible below the waterline and should be accessible Ihe grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward The underwater installation should be sealed with Rubson or Sicaflex The valve and the hose connector can be installed using a tube made watertight with 577 or 542 Loctite The pre filter should be connected t
14. A3 Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter e cuc po ca Remove the 5um cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 erum Replace the 5pm cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse leaving a little sterilizer in the cartridge 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 um cartridge BEWARE The ST2 cartridge is reusable Page 14 Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually MANUAL RINSING Manual rinsing and sterilization Valve handle to the back HP pump Le r Fresh water inlet Page 15 Sea water inlet Normal position for a use w
15. CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT Please connection the 120 or 230 V motor according to the installation diagram Depending on the voltage we supply an adequate circuit breaker Page 3 2 How to install the desalinator 2 4 Membrane unit The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pump vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly in accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones before tightening Recommendation To facilitate the connection it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly Page 4 2 How to install the desalinator 2 5 Control panel The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections is recommended that it is installed at the bottom or on the sides of cupboards under chart t
16. DESSALATOR Technical and Sales Departments Z des 3 Moulins 282 rue des Cistes Euro 92 Bat D rue des Cistes 06600 ANTIBES FRANCE Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail dessalator wanadoo fr Web site www dessalator com Version A3 CONTENTS 1 Components page 1 2 How to install the desalinator oea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 1 Maintaining and 5 2 Rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Sterilizing the membranes page 10 5 4 High pressure pump page 10 1 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructions for use page 14 A4 Manual rinsing page 15 A5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 1 Connections DES 12 23 230V DUO Doc RAC DUO 4 12 10 Water line Rinsing with pressurized fresh water Installation Diagram Dessalator D100 12 to 24V Production Diam 10 N 3 Rinsing solenoid 1 valve cable Diam 12 N Diam 12 Filter Width 310 Height 390 Depth 340 DESSALATOR 2 des 3 Moulins Tel 33 0 4 93 95 04 55 Fax Diam 12 N 4 jil Membranes 5 Length 700 W
17. OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITION CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP TITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version Hull valve It must be located the lowest possible in the boat to the back for a motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline not possible there is a solution Install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic ri
18. Or by inserting a screwdriver to check free passage 13 APPENDIX A3 Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter Pe co oe Remove the 5um cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 erum Replace the 5 cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse leaving a little sterilizer in the filter 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 um cartridge BEWARE The ST2 cartridge is reusable Page 14 MANUAL RINSING Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually Manual rinsing and sterilization Valve handle to the back HP pump Fresh water in
19. gt or by inserting a screwdriver to check free passage Eu Page 13 APPENDIX Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter e ipo cuc ee quce Remove the 5um cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 erum Replace the 5 cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse leaving a little sterilizer in the filter 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 um cartridge BEWARE The ST2 cartridge is reusable Page 14 APPENDIX A4 Your DESSALATOR is equipped with an automated rinsing Please find her below the procedure if you wish to rinse it manually MANUAL RINSING Your Dessalator is equipped with
20. 3 5 Connection plan page 7 4 Instructions for use page 8 5 Reverse osmosis principle page 9 5 1 The membranes page 10 6 Maintenance 6 1 Cleaning the membranes page 11 6 2 Sterilizing the membranes page 12 7 Filters and power supply page 13 7 1 Basket pre filter 7 2 Filter unit 7 3 Power supply on terminals 8 Troubleshooting page 14 PURITY OF INNOVATION AS WELL Fresh water tank Booster control float DESSALATOR INNOVATES Illustration of how a 900 I hr AN land based system works Dessalator adapts its unique sea water desalination designs to all types of land based constructions The principle behind this process is to improve considerably both comfort and hygiene in living quarters whilst generating life long savings on water Dessalator has 25 years experience in fitting out accommodation on the water s edge as well as constructions that are more difficult to access the equipment is designed manufactured and installed by the company s engineers and technicians Purge sluice Dessalator has designed a system that caters for your various daily domestic needs It provides a continuous supply to reserve tanks can be used for automatic watering in the garden for filing and daily maintenance of swimming pools With a wide range of watermakers from 200 Dessalator is able to provide you made to measure units It enables water to flow through the pre
21. 6 2 MAINTENANCE STERILIZING THE MEMBRANES STERILIZING THE MEMBRANES When should the membranes be sterilized Normally regular monthly rinsing of the membranes may be all that is required to maintain the membranes If this is not possible sterilization will be necessary Sterilizing efficiency doesn t exceed 6 months Membranes don t be sterilized more than twice a year Between these two operations membranes must be rinsed with fresh water Abusive concentration of sterilizing can corrode membranes head Non observance of these recommendations and the using of other sterilizers cancel all guarantees Membranes sterilizing procedure 1 Rinse the water maker with fresh water while placing the three way valve of the pre pump on the side of fresh water then unscrewing to the maximum the regulator 5 minutes 2 Place sterilizing doses in the pre filter cartridge then close again the pre filter and rinse 2 minutes 6 3 High Pressure Pump The HP pump is half filled of oil up to the level indicated on the gauge Normally the lubrication is made for 500 hours In case of replacement use a multi grade oil 20W40 and do not exceed the level located on the oil dipstick Caution The scotch tape placed on the red stopper of oil filling of the HP pump is just here for the transport it must be removed before the use 6 4 Mineralizing If a mineralizing cartridge is provided this one have to be placed on the circuit of water to the tank
22. The membrane unit includes 3 membranes 2521 assembled in a compact frame According to the model a fuse or a circuit breaker is supplied Control panel includes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator lights Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly Miscellaneous screws including Parker Stainless jubilee clips 10mm and 212mm Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape Silicon Rubson mastic Sicaflex or equivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 10mm and 2 12mm Power cable 35mm for the 12V and 20mm for the 24V Various tools electric drill saw VVVVVVVV V Page 1 2 How to install the watermaker 2 1 Sea water inlet Sea water inlet valve The strainer should be positioned as low as possible below the waterline and as far as possible from the deck waste oulet Drill the hull 21mm The grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or Sicaflex and ensure that the immersed part is painted with underwater grade paint The hull valve should be accessible fo
23. This guarantees drinking water with a TDS value of 500 average Please note that the drinking water with produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a slight dose of chlorine or iodine to ensure it remains consumable Pay attention not to allow pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your water maker work oea water enters the inlet valve which penetrates the hull The sea water is then routed by the pre pump through the 25um pre filters The filters water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurized water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content if the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity gt 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel Capacities of drinking water production are giving for a 25 temperature of sea water Performances are reduced of 2 5 to 5 for o
24. green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the watermaker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the watermaker you need to 1 Make sure the pressure dial is turned all the way anti clockwise 2 urn the watermaker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 3 STERILIZING THE MEMBRANE When should the membrane be sterilized Normally regular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual method Thoroug
25. middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use Page 10 6 SPARE PARTS AND ACCESSORIES opare parts DessalatorB systems are very reliable hardwaring and do not generally require expensive services Nevertheless an accident is always possible running without enough water accidental overpressure impact Should the need arise we supply spare parts and maintenance accessories oum 10 ft filter driving belt motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV V Accessories gt Sterilizing cartridge ST2 gt Sterilizer bag gt Mineralizing cartridge Page 11 APPENDIX A1 REVERSE OSMOSIS What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membrane This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 2
26. on the male tapered union M gt 3 Lightly grease the of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union gt 9 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations gt 5 IMPORTANT Check carefully that the end piece does not block the hose Please don t forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up gt either by blowing into the hose gt or by inserting a screwdriver to check free passage EE ou 13 APPENDIX A3 Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter e ipo cuc ee quce Hemove the 5 cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 erum Replace the 5
27. 12 for automatic rinsing It can be connected under a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal for the basin is secure and that the bleeder screw is tightened and fill the circuit with fresh water again for 3 to 4 minutes without pressure put then the handle to the front If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction 2 2 2 Motor unit M kr The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection between the prefilter oulet and the inlet to the low pressure side of the pump is in Tricoflex hose of 2 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 Apply a little liquid Loctite or nut seal on the ma
28. IMPORTANT Before next use rinse the desalinator thoroughly with fresh water for 15 minutes Ensure that the sterilizing cartridge has been removed and replaced by a 5 um cartridge BEWARE The ST2 cartridge is reusable Page 16 Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually Manual Rinsing Normal position for sea water use Valve handle to the Sea water inlet bottom Double filter TT Fresh water inlet Manual rinsing and sterilization Valve handle to the right Sea water inlet Double filter a Fresh water inlet Page 17 DESALINATOR 90 TO 200 L H 9 TROUBLESHOOTING PROBLEM CAUSE SOLUTIONS Leak on the pressure regulation Tighten the cable gland regulator in front of the cable gland with a 17 wrench control panel Check the valves No reading on the low valve closed Turn the pump fan pressure gauge Pre pump impeller with a screwdriver or Stuck clean the pump Dirty pre filters body Change the filters Ensure correct size reduced water inlet of pipes diameter Noisy HP pump or air inlet in the clips and filters system secure and filters residues in the clean pump valves Open the pump head and clean the 6 valves Hed Alarm light Tighten the screw on illuminated HP switch top of switch below Power cut while the connector pressure rising Reset the two thermal push button
29. a pin locator system The Dessalator can only be operated when the power cable is connected to a DC supply Page 3 2 4 Membrane unit ot T SES L ux M LE LI gt The membranes can be installed horizontally preferably flat or on wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pump vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly in accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones before tightening Recommendation To facilitate the connection it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly 4 2 How to install the desalinator 2 5 Control panel N 1 The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections It is recommended that it is installed at the bottom or on the sides of cupboards under chart table or main cabin seats on the front panel of a rear bunk The
30. all particles dissolved in sea water can be eliminated The system is designed to reject 9996 of the TDS Totally Dissolved Solids approximately 2 of the 35 000 PPM TDS will pass through the membranes This guarantees drinking water with a TDS value of 500 average Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a slight dose of chlorine or iodine to ensure it remains consumable Pay attention not to allow pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed by the pre pump through the 25 um and 5 um pre filters The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars Ihe pressurized water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity 1 000 siemens the valve will reject the water produced into the sea The volume of drinking wat
31. by mineral residues or biological matter These residues reduce both the volume of drinking water produced and the amount of salt filtered out The membranes should be cleaned whenever the volume of water produced is 10 to 15 lower than initial volume This volume comparison can be made over the first 24 or 48 hours of operation or when the detector indicates low quality after the probe has been cleaned the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm sea water temperature of 25 and pressure of 65 bars in green zone and if production is not improved by rinsing the membranes then the membranes have to be replaced Please take in consideration that the volume of drinking water produced is dependent on ideal sea water temperature and pressure in system Therefore if the volume of drinking water produced falls it does not mean necessarily that the membranes need to be replaced Membranes cleaning procedure 1 Open the regulator fully turning anti clockwise 2 Close the inlet and outlet hull valves 3 Disconnect the inlet and outlet hoses and place them in a bucket containing 10 litres of fresh water and the cleaning solution 4 Run the water maker without pressure for 10 minutes and then switch off D Repeat three times then rinse with fresh water for at least 15 minutes 6 Heconnect the hoses Page 11 DESALINATOR 440 1 000 LITRES HOUR
32. cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse leaving a little sterilizer in the filter 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 um cartridge BEWARE The SI2 cartridge is reusable Page 14 Your DESSALATORG is equipped with an automated rinsing Please find here below the procedure if you choose the manual rinsing MANUAL RINSING Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually Manual rinsing and sterilization Valve handle to the back HP pump Fresh water inlet Sea water inlet Normal position for a use with sea water Valve handle to the front HP pump Fresh water inlet Sea water inlet Page 15 Troubleshooting Heduced water inlet or air inlet in the system Leak on pump head seals Very cold water Dirty pre filter Tension drop on the power cable Ensure correct size of hoses diameter clips and iom secure and filters clean Replace seals Replace the pre filter Recharge batteries Check the connection Inadequate power cable section rei
33. damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with the pressure regulator open Page 7 5 Maintenance CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 5 2 Rinsing the membranes Once a week the watermaker needs to be flushed with fresh water before using it to make fresh water There
34. filters to the HP motor unit Pre filters otainless steel pre filter multi cartridges 25 um 10 Inch x5 it allows a first filtration It is supplied with an anode in its wm Stainless steel pre filter multi cartridges 5 10 inch x5 it allows a filtration up to 5um It is supplied with an anode in its cover 1 1 de me Motor unit HP motor fixed on a frame with silent blocks Control panel _ HP motor unit Control panel The control panel manages the functions of the water maker Page 2 Pre pump The pre pump with its rinsing valve and its pre filler should be instaled in charge and the pressurized fresh water should be connected to the valve Beware Please check the rotating direction of the pre pump when starting up the machine THE PRE PUMP SHOULD NOT BE PLACED WHERE THERE IS A RISK OF WATER SPRAY Pre pump cable case 400V Pump cable case 400V LP Pump HP pump threephased motor 240 400 Motor 400 660V Beware Check the direction of rotation Phase 1 Phase 2 Phase Earth CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT PLEASE DO NOT FORGET TO CONNECT THE CHASSIS TO EARTH ON THE SCREW LOCATED ON THE FRONT PANEL Page 3 Membrane s according to desired water flow 2 membranes for 440 litres hour water production 3 membranes for 660 litres hour water production
35. for the basin is secure and that the bleeder screw is tightened and fill the circuit with fresh water without pressure again for 3 to 4 minutes put then the handle to the front Hull valve three way valve Pre filter pump Fresh water three way valve rinsing electro valve The sea water inlet valve should be connected to the pre filter using a tricoflex hose of inner 12mm for sea water circuit and rinsing under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect the pressurized fresh water from the water oulet to the three way valve This connection can be made under a sink wash basin or anywhere on the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction Page 2 2 2 Motor unit 2 How to install the DUOGO The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection b
36. fresh water put the valve handle of the pre filter to the front 3 It is important to take account of the ampere capacity of the batteries and of the working duration for a use without any risk it is better to start the motor of the boat 4 To start the water maker the pressure regulator must be open Switch on 5 Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the water maker is running 6 Fresh water quality and flow into the tank is automatically monitored by the electronics board 7 f pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the water maker 8 shut down the water maker switch off then reduce pressure 9 shut down with rinsing please see page 8 and 9 If the water maker is not used for extended periods of time it should be rinsed preferably once a month not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Reverse osmo
37. in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boats water pump and a flow of fresh water from the tank to the watermaker 1 Don t turn the watermaker ON Leave it on its OFF position 2 the pressure dial all the way anti clockwise 3 Turn the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will start and fresh water will run through the watermaker Automatic Flush After using the watermaker don t switch it off While the watermaker is still running turn the pressure dial all the way anti clockwise The watermaker will stop making water and will automatically start the flushing process The
38. is no need to flush it with fresh water after each use as this is just a waste of water that are taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat and there is no use in water from the dock or a connection of any hose from a source outside the boat Hemember biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boats water pump and a flow of fresh water from the tank to the water maker 1 Don t turn the water maker ON Leave it on it s OFF position 2 urn the pressure dial all the way anti clockwise 3 Turn the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will start and fresh water will run
39. is no need to flush it with fresh water after each use as this is just a waste of water that is taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat and there is no use in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boat s water pump and a flow of fresh water from the tank to the watermaker 1 Don t turn the watermaker ON Leave it on its OFF position 2 urn the pressure dial all the way anti clockwise 3 the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will start and fresh water will ru
40. maintained as they are the most delicate elements of the system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee 15 not invalidated Maximum production capacity of the desalinator is achieved with a sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and the sailing area Output drops by approximately 2 596 to 5 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 C as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog
41. panel has the following water connections gt HP hose gt Production hose exiting the membranes blue gt Production hose from panel to tanks a 10mm inner Tricoflex hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet A Tricoflex waste oulet inner 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull redrilled If this is not possible remember to open the outlet valves before using the Dessalator Electrical connection The 12 or 24V motor power cable with a connector and pin location system is connected to the cable exiting the 12 or 24V motor The solenoid valve is connected with cable Page 5 8 9 3 Starting the Dessalator Ensure the valves are open before starting up the desalinator Hull valve and waste oulet valve if relevant To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre filter to the back this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water p
42. pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 The output drops by approximately 2 5 to 596 for each degree below 25 C Page 12 APPENDIX A2 Installation instructions HP Connectors 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears m gt 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly
43. regulator dial to the right until the HP gauge reading is in the green zone 6 Fresh water quality and flow into the tank is automatically monitored by the electronic controller 7 pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure and restart the water maker 8 If the water maker is not used for extended periods of time it should be rinsed preferably once a month while starting the pre pump If not in use for more than two months remember to sterilize the membranes with our special sterilization cartridge for a storage Note Fresh water production depends on the temperature of the sea water and on the cleanliness of the pre filters together with the right voltage of the generating unit Page 8 DESALINATOR 440 TO 1 000 LITRES HOUR 5 REVERSE OSMOSIS PRINCIPLE What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membranes This waste along with remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 2 of the 35 000 ppm TDS will pass through the membranes
44. regulator must be open Switch on 4 Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the water maker is running o Fresh water quality and flow into the tank is automatically monitored by the electronics board 6 If pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the water maker 7 shut down the water maker switch off then reduce pressure 8 To shut down with rinsing please see page 8 and 9 9 f the water maker is not used for extended periods of time it should be rinsed preferably once a month If not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Reverse osmosis membranes must be carefully maintained as they are the most delicate elements of system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the de
45. rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content if the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity gt 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel Capacities of drinking water production are giving for a 25 temperature of sea water Performances are reduced of 2 5 to 5 for one of lower temperature Page 9 DESALINATOR 440 TO 1 000 LITRES HOUR 5 1 THE MEMBRANES MEMBRANES DELICATE COMPONENTS Heverse osmosis membranes must be carefully maintained as they are the most delicate elements of the reverse osmosis system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the water maker is achieved with sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and on the sailing area Output drops by approximately 2 5 to 596 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 C Overpressure due to expansion caused by freezing can rupt
46. rinsing the membranes then the membranes have to be replaced Please take in consideration that the volume of drinking water produced is dependent on ideal sea water temperature and pressure in system Therefore if the volume of drinking water produced falls it does not mean necessarily that the membranes need to be replaced Membranes cleaning procedure 1 Open the regulator fully turning anti clockwise 2 Close the inlet and outlet hull valves 3 Disconnect the inlet and outlet hoses and place them in a bucket containing 10 litres of fresh water and the cleaning solution 4 Run the water maker without pressure for 10 minutes and then switch off D Repeat three times then rinse with fresh water for at least 15 minutes 6 Heconnect the hoses Page 11 DESALINATOR 440 1 000 LITRES HOUR 6 2 MAINTENANCE STERILIZING THE MEMBRANES STERILIZING THE MEMBRANES When should the membranes be sterilized Normally regular monthly rinsing of the membranes may be all that is required to maintain the membranes If this is not possible sterilization will be necessary Sterilizing efficiency doesn t exceed 6 months Membranes don t be sterilized more than twice a year Between these two operations membranes must be rinsed with fresh water Abusive concentration of sterilizing can corrode membranes head Non observance of these recommendations and the using of other sterilizers cancel all guarantees Membranes steriliz
47. should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water put the valve handle of the pre filter to the front To start the water maker the pressure regulator must be open Switch on 4 Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the water maker is running 5 Fresh water quality and flow into the tank is automatically monitored by the electronics board 6 If pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the water maker 7 shut down the water maker switch off then reduce pressure 8 shut down with rinsing please see explanations page 8 and 9 9 f the water maker is not used for extended periods of time it should be rinsed preferably once a month If not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Reverse osmosis membranes must be careful
48. through the water maker Automatic Flush After using the water maker don t switch it off While the water maker is still running turn the pressure dial all the way anti clockwise The water maker will stop making water and will automatically start the flushing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the water maker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the water maker you need to 1 Make sure the pressure dial is turned all the way anti clcockwise 2 urn the water maker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 3 STERILIZING THE MEMBRANE When should the membrane be sterilized Norm
49. 18 19 Installation diagram Dessalator D90 200 horizontal front panel 230 V or 400 V Legend Production Rinsing valve control Sea water Fresh water HP hose from pump to membranes Electric cable v He di Membranes D90 1190x110x110 D160 1190x190x110 D200 1190x260x110 Waste outlet 12 Sea waterline For rinsing with gt pressurized fresh water Pump of the boat Control panel Width 220 Height 440 Depth 170 Double filter Width 360 Height 390 Depth 180 DESSALATOR 2 des 3 Moulins 282 rue des Cistes Bat Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 E mail contact dessalator com Electric box Width 180 Height 160 Depth 260 d 230 V power supply of the boat Rinsing valve Motor unit 90 and 160 200 Length 490 510 Width 340 340 Height 310 320 Low pressure Euro 92 D F 06600 Antibes France Installation diagram Dessalator D90 200 Vertical front panel 230 V or 400 V Control panel 4 b Width 220 Legend Height 440 Electric box Production 3 Depth 170 Width 180 1 Rinsing Solenoid valve 7 Height 160 control Depth 260 E Sea water 77 Fresh water E HP pump hose to membranes Electric cable J Membranes D90 1190x110x110 D160 1190x190x110 D200 1190x
50. 260x110 Multiconductor Waste outlet 12 Sea waterline For the rinsing with pressurized fresh water Pump of the board Rinsing valve Double filter Motor unit 90 and 160 200 Width 360 Length 490 510 Height 390 Width 340 340 Depth 180 Height 310 320 Low pressure ZN DESSALATOR Z I des 3 Moulins 282 rue des Cistes B t Euro 92 D F 06600 Antibes France m Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 E mail contact dessalator com Installation diagram Dessalator D90 200 Compact version 230 V 400 V Legend Production Rinsing valve control Fresh water HP hose from Pump to membranes V Electric cable EE Sea water Membranes Compact D90 1190x110x110 Width 580 D160 1190x190x110 Height 480 D200 1190x260x110 Depth 380 Sea waterline For rinsing with gt pressurized fresh water Pump of the boat 230 V power supply of the boat Rinsing valve Double filter Width 360 Height 390 Depth 180 Low pressure pump QA DESSALATOR 2 des 3 Moulins 282 rue des Cistes Bat Euro 92 D F 06600 Antibes France cy Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 E mail contacto dessalator com _ Version Hull valve The 34 hull valve strainer filters out the larger particles at system entrance
51. 4 membranes for 1000 litres hour water production The number of membranes used depends on the desired water flow Le nombre de membranes est fonction du d bit souhait Hose from the HP pump should join the membranes at the red ring Recommendation To facilitate the attachment to the HP stainless steel joins it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Then remove the rod to obtain access and rotate the membrane end cap using a box wrench to join the stainless steel connector Reinstall the rod and tighten the unit Page 4 4 mo an Bn A 4 i 4 A 4 m Le 1 Bu gt nstallation inst Beware The handle is in the electric connection box Security for shipment Front panel Back panel 6 Figures for each connection are as follows blue HP piping exiting the membranes N blue hose 8 10mm diameter Production hose exiting the membranes NS Production hose from panel to tanks A 15mm inner diameter Tricoflex length will be required which should be connected either to the fresh water tanks or before the fresh water pump provided there is no constricting valve N 12 Waste outlet 15 mm inner diameter Tricoflex N 4 4mm capillary hose to be connected to the exiting side of the HP s
52. 7 18 sea water float 19 20 Fresh water float Connection of the sea water float blue and black cable closed buckle for starting Connection of the fresh water float brown and black cable opened buckle for starting Page 13 No reading on the low pressure gauge Noisy HP pump Variations in speed of the electric motors L shaped valve Valve closed Pre pump impeller stuck Dirty pre filters Heduce water inlet or air inlet in the system Hesidues in the pump valves Generating unit too weak Voltage error Wrong frequency Dirty fuel filter No rinsing No sea water Handle incorrectly mounted Page 14 Check valves Turn the pump fan with a screwdriver or clean the pump body Change the filters Insure correct size of pipes diameter clips and filters secure filters clean Open the pump head and clean the 6 valves Service the generating unit and address adjustments and maintenance Fix the handle correctly USER S MANUAL INSTALLATION OF A DESSALATOR 440 TO 1 000 LITRES HOUR IN 400 V BEWARE DO NOT LIFT BY CHASSIS DESSALATOH Technical and sales departments Z des 3 Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 Email contact dessalator com Web Site www dessalator com DESALINATOR 440 1 000 LITRES HOUR CONTENTS 1 Installation diagrams Integrated control Comp
53. 8J au uado se jd 5037 85991 uauAM dnyeys 2992 5 SNOLLOV NOlLdl2s3Q NO 5 031 ONIHSV 1 5 931 YOLVIIGNI 031 Page 17 COMPACT VERSION DESSALATOH Technical and Sales Departments Z des 3 Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A3 CONTENTS 1 0 Installation diagrams Remote control Horizontal version Remote control Vertical version Integrated control Compact version Components supplied by DESSALATOR Installation Instructions 3 1 Sea water inlet valve and filters 3 2 Pre pump and high pressure switch 3 3 Membranes 3 4 Control panels 3 5 Motor unit 3 6 Connection plan P131 DES2001 41E Version E Rev E January 03 2005 3 7 High pressure connectors Instructions for use Heverse osmosis principle 5 1 The membranes Maintenance 6 1 Maintaining and 6 2 rinsing the membranes 6 2 Rinsing the membranes 6 3 Sterilizing the membranes 6 4 HP Pump Instructions for sterilisation of cartridges Manual Rinsing Troubleshooting Troubleshooting Led indicator page 2 page page page page page page page O1 OO 10 11 12 13 14 15 15 16 page 17
54. CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP TITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version Hull valve It must be located the lowest possible in the boat the back for motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline If not possible there is a solution to install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted Motor unit It must be located compulsory under the waterline The motor unit is comprised of the 12 or 24 V motor and the 120 or 230 V motor It should be installed in a well ventilated space BEWARE In 120V please think of an even more important ventilation of the motor unit than in 230V Membrane unit
55. HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the watermaker However if refilling is necessary use multi grade 15W40 and do not exceed the indicated level in the middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use Page 10 6 SPARE PARTS AND ACCESSORIES opare parts Dessalator systems are very reliable hardwaring and do not generally require expensive services Nevertheless an accident is always possible running without enough water accidental overpressure impact Should the need arises we supply spare parts and maintenance accessories oum 10 ft filter driving belt motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV V Accessories gt Sterilizing cartridge ST2 gt Sterilizer bag gt Mineralizing cartridge Page 11 APPENDIX A1 REVERSE OSMOSIS What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membrane Th
56. ITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version A4 Hull valve It must be located the lowest possible in the boat to the back for a motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline If not possible there is a solution Install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted Motor Pump unit It must be located compulsory under the waterline The motor pump unit is comprised of the 120 or 230 V motor and a high pressure pump It should be installed in a well ventilated space BEWARE In 120V please think of an even more important ventilation of the motor unit than in 230V Membrane unit gmm The membrane unit includes 3 membranes 2521 assembled in a compact frame According to the model a fuse or a circuit breaker is supplied Control panel includes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator
57. N CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP TITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version Hull valve It must be located the lowest possible in the boat to the back for a motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline If not possible there is a solution install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted Motor Pump unit It must be located compulsory under the waterline The motor pump unit is comprised of the 12 or 24 V motor and a high pressure pump Membrane unit The membrane unit includes 2 membranes 2521 assembled in a comp
58. R 5 REVERSE OSMOSIS PRINCIPLE What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membranes This waste along with remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 2 of the 35 000 ppm TDS will pass through the membranes This guarantees drinking water with a TDS value of 500 average Please note that the drinking water with produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a slight dose of chlorine or iodine to ensure it remains consumable Pay attention not to allow pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your water maker work oea water enters the inlet valve which penetrates the hull The sea water is then routed by the pre pump through the 25um pre filters The filters water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurized water passes through the surface holes of the membranes depositing the salt and minerals which are then
59. SE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 6 3 STERILIZING THE MEMBRANES When should the membranes be sterilized Normally regular monthly rinsing of the membranes may be all that is required to maintain the membranes If this is not possible sterilization will be necessary Membrane sterilizing procedure 1 Manual method Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the low pressure pump This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed and the hose can be reconnected not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the watermaker valve opening inlet at a spray pressure of around 3 to 4 bars If not see number 3 3 Sterilizing cartridge ST2 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge
60. SOLO 60 120 or 230 V Production Diam 10 N 3 Power supply 120 V or 230 V circuit breaker Control panel Length 320 Width 200 Depth 150 Membranes Length 700 Width 190 Height 120 Brown Power supply of the control panel from Blue E Cru 1 boat batteries X T E p mam a n B Waste Diam 12 N 4 Motor unit Length 500 Motor 120 c Volts Width 320 Height 220 Rinsing with gt pressurized fresh water Board pump AE Rinsing solenoid valve control cable Sea water Fresh water HP hose pump membranes Diam 12 Filter Width 310 Height 390 Depth 240 lile Diam 12 N 8 A DESSALATOR Z l des 3 Moulins 282 rue des Cistes Bat Euro 92 D 06600 Antibes T l 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITION CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue
61. Sea water inlet Page 15 Reduced water inlet Ensure correct size of or air inlet in the hoses diameter clips system and M secure and Leak on pump head filters clean seals Replace seals Very cold water Replace the pre filter Dirty pre filter Recharge batteries Tension drop on the Check the connection power cable Inadequate power cable section reinforce cable section HP head Pees No pressure reading Insufficient water or the rinsing valve valves in the pump head Page 16 NO 51931 ONIHSV 1 5 931 cCTISO0cO T FA y 1i81saJ pue 101e n83J HO passsid uoyinq 4015 48 4 00 55 T z uue v E 001 8863 OA 5 JO aJn rej 10595 ajqissod dn Suus mwod saye 5141 01 5308 y 10suss aJnssaJd uo aun rej JAMO Z T i181 pue pezs y duund aud pue sja3 1 oJd 5 YIBUD 3519 Je Wels duind y pig 001 9155919 1no auij T T paso jou s SINS eJnssaJd SU uini 5 MOJ 00 51 SJnssaJd 1 55 2 1004 O 01 5 5 seaxe1 Suisun Ssea d t SUISUTY 8 poof si Aujenb
62. UO 4 12 10 INSTALLATION DIAGRAM DESSALATOR Duoi ioo BI POWERED 12 OR 24 V AND 120V OR 230 V Production Diam 10 N 3 Power supply 120 V or 230 V circuit breaker Membranes Control panel 200 Length 320 Width 270 Heieht 120 Width 200 Depth 150 Legend Waste oulet Diam 12 N 4 Water line Rinsing solenoid valve control cable Sea water Fresh water HP hose pump membranes Diam 12 N 8 EE pem Motor 120 V or 230 V I a 2 1 Control cable 3x1 5mm Cable 3x1 5mm Rinsing with pressurized fresh water Board pump Diam 12 Motor 12 V 24 V Filter Width 310 Motor unit Height 390 Length 710 Negative connection on motor with Depth 240 Width 400 Positive connection on relay Green yellow cable 35 mm en 12V et 24V Height 240 with brown cable 35 mm T l 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contacto dessalator com DESSALATOR Z l des 3 Moulins 282 rue des Cistes B t Euro 92 D 06600 Antibes OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITION CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE
63. able or main cabin seats on the front panel of a rear bunk The panel has the following water connections gt HP hose gt Production hose exiting the membranes blue gt Production hose from panel to tanks a 10mm inner Tricoflex hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet gt A Tricoflex waste oulet inner Z 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull re drilled If this is not possible remember to open the outlet valves before using the Dessalator Electrical connection The cable is for the rinsing valve connection the cable is connected to 120 or 230 volts the cable must be powered in 12 or 24 V on board low tension network brown positive connection blue negative connection the cable is connected to the motor Page 5 3 Starting the Dessalator 1 Ensure the valves are open before starting up the desalinator Hull valve and waste oulet valve if relevant 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre filter to the back this operation
64. act frame According to the model a fuse or a circuit breaker is supplied Control panel includes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator lights Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly Miscellaneous screws including Parker Stainless jubilee clips 10 and 212 Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape oilicon Rubson mastic Sicaflex or equivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 10 and 12 Power cable 35mm for the 12V and 20mm for the 24V Various tools electric drill saw VVVVVVVV WV Page 1 2 How to install the watermaker 2 1 Sea water inlet Connections Hull valve three way valve Pre filter pump Fresh water three way valve rinsing electro valve The sea water inlet valve should be connected to the pre filter using a tricoflex hose of inner 12mm for sea water circuit and rinsing under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect the pressurized fresh water from the water oulet to the three way valve This connection can be made under a sink wash basin o
65. act version page 1 2 Components supplied by DESSALATOR page 2 3 Installation instructions 3 1 Pre pump page 3 3 2 Membranes page 4 3 3 Control panel page 5 3 4 Motor unit page 6 3 5 Connection plan page 7 4 Instructions for use page 8 5 Reverse osmosis principle page 9 5 1 The membranes page 10 6 Maintenance 6 1 Cleaning the membranes page 11 6 2 Sterilizing the membranes page 12 7 Filters and power supply page 13 7 1 Basket pre filter 7 2 Filter unit 7 3 Power supply on terminals 8 Troubleshooting page 14 L 1000 1 300 H 500 Rincage eau douce sous pression N gt as gt 1200 Diam 220 L 1000 1 600 H 500 If 798 Diam 220 n a gt T a s Soci t DESSALATOR 67 Av des anemones 06600 Antibes Tel 04 93 95 04 55 Fax 04 93 95 04 66 L N b It enables water to flow through the pre filters to the HP motor unit Pre filters otainless steel pre filter multi cartridges 25 um 10 Inch x5 it allows a first filtration It is supplied with an anode in its wm Stainless steel pre filter multi cartridges 5 10 inch x5 it allows a filtration up to 5um It is supplied with an anode in its cover 1 1 de me Motor unit HP motor fixed on a frame with silent blocks Control panel _ HP
66. ally regular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual method Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed the hose can be reconnected not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the water maker inlet at a spray pressure of 3 to 4 bars not see number 3 3 Sterilizing cartridge 512 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix A3 Before using the desalinator again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the sterilizer will be removed
67. als Very cold water Replace the pre filter Dirty pre filter Recharge batteries Tension drop on the Check the connection power cable Inadequate power cable section reinforce cable section HP head hen pem ERRAT T No pressure reading Insufficient water or the rinsing valve up valves in the pump head Page 16 NO 51931 ONIHSV 1 5 931 cCTISO0cO T FA y 1i81saJ pue 101e n83J HO passsid uoyinq 4015 48 4 00 55 T z uue v E 001 8863 OA 5 JO aJn rej 10595 ajqissod dn Suus mwod saye 5141 01 5308 y 10suss aJnssaJd uo aun rej JAMO Z T i181 pue pezs y duund aud pue sja3 1 oJd 5 YIBUD 3519 Je Wels duind y pig 001 9155919 1no auij T T paso jou s SINS eJnssaJd SU uini 5 MOJ 00 51 SJnssaJd 1 55 2 1004 O 01 5 5 seaxe1 Suisun Ssea d t SUISUTY 8 poof si Aujenb 8 yes Sulysew au poof si Ajjenb 1818 au usu Ayrjenb 8 104 Suniem 9055919
68. an automated rinsing Here below the procedure to rinse manually Manual rinsing and sterilization Valve handle to the back HP pump Fresh water inlet Sea water inlet Normal position for a use with sea water Valve handle to the front HP pump Fresh water inlet Sea water inlet Page 15 Reduced water inlet Ensure correct size of or air inlet in the hoses diameter clips system and M secure and Leak on pump head filters clean seals Replace seals Very cold water Replace the pre filter Dirty pre filter Recharge batteries Tension drop on the Check the connection power cable Inadequate power cable section reinforce cable section HP head Pees No pressure reading Insufficient water or the rinsing valve valves in the pump head Page 16 NO 51931 mH SNIHSY13 S 031 cCTSO0cO T T y ezsa pue 101e n83J HO jeuondo passsid uoyinq 4015 ugiu 00 31n5531d T z 001 5 JO aJn rej 10525 2415509 dn saye 5141 01 5308 291 1059865 9155919 uo aun rej JAMO Z T uue v i181 pue pezs y duind sid pue 51 1 1 5 2992 3519 Je Wels duind y pig 00 91155919 1no auir T T jou 51 SINS
69. and there is no use in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boats water pump and a flow of fresh water from the tank to the watermaker 1 Don t turn the watermaker ON Leave it on its OFF position 2 the pressure dial all the way anti clockwise 3 the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will start and fresh water will run through the watermaker Automatic Flush After using the watermaker don t switch it off While the watermaker is still running turn the pressure dial all the way anti clockwise The watermaker will stop making water and will automatically start the flush
70. be sterilized Normally regular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual method Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed the hose can be reconnected not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the watermaker inlet at a spray pressure of 3 to 4 bars not see number 3 3 Sterilizing cartridge 512 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix Before using the desalinator again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the ster
71. cident is always possible running without enough water accidental overpressure impact Should the need arise we supply spare parts and maintenance accessories oum 10 ft filter driving belt motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV V Accessories gt Sterilizing cartridge ST2 gt Sterilizer bag gt Mineralizing cartridge Page 11 APPENDIX A1 REVERSE OSMOSIS What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membrane This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 9996 of the TDS Totally Dissolved Solids approximately 296 of the 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 average Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a slight dose of chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow
72. ction of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 5 2 Rinsing the membranes Once a week the water maker needs to be flushed with fresh water before using it to make fresh water There is no need to flush it with fresh water after each use as this is just a waste of water that are taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat and there is no use in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater f
73. d the working of the water maker in Marinas The system is not recommended for use in muddy or polluted water briny water river Red sea which can clog and damage the membranes However if the water maker has to be used in such conditions only run it for very short periods and as soon as clean sea water becomes available clean the membranes and run the system without pressure for 5 minutes with the pressure regulator open Page 10 DESALINATOR 440 TO 1 000 L HOUR 6 1 MAINTENANCE Cleaning the membranes CAUTION IN FREEZING CONDITIONS EMPTY THE GAPMETER ON THE CONTROL PANELS DISCONNECTING THE PRODUCTION PIPE AND BLOWING OR INJECTING AIR IN THE PIPE CLEANING THE MEMBRANES When should the membranes be cleaned On average after 800 hours working Under normal conditions the membranes may be contaminated by mineral residues or biological matter These residues reduce both the volume of drinking water produced and the amount of salt filtered out The membranes should be cleaned whenever the volume of water produced is 10 to 15 lower than initial volume This volume comparison can be made over the first 24 or 48 hours of operation or when the detector indicates low quality after the probe has been cleaned the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm sea water temperature of 25 and pressure of 65 bars in green zone and if production is not improved by
74. de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP TITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version A4 Hull valve It must be located the lowest possible in the boat to the back for a motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline If not possible there is a solution Install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted Motor Pump unit It must be located compulsory under the waterline The motor pump unit is comprised of the 120 or 230 motor and a high pressure pump It should be installed in a well ventilated space BEWARE In 120V please think of an even more important ventilation of the motor unit than in 230V Membrane unit The membrane unit includes 2 membranes 2521 assembled in a compact frame According to the model a fuse or a circuit breaker is supplied Control panel It incl
75. e pressure regulator open Page 7 CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane needs to be replaced 5 2 Rinsing the membranes Once a week the watermaker needs to be flushed with fresh water before using it to make fresh water There is no need to flush it with fresh water after each use as this is just a waste of water that is taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat
76. e 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 The output drops by approximately 2 5 to 5 for
77. e pump membranes Positive connection on relay with brown cable 35 Negative connection on motor with green yellow cable 35 mm in 12V and 24V Soci t DESSALATOR 7 1 des 3 Moulins Euro 92 Bat D 06600 Antibes T l 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Installation Diagram Dessalator 060 12 V and 24V Production Diam 10 N 3 al Rinsing solenoid valve cable Diam 12 N 4 Membranes Length 700 Width 190 Height 120 Control panel Length 320 Width 200 Depth 150 Control cable 3x1 5mm Water line Motor unit Length 500 Rinsing with 4 pressurized fresh water Width 320 Height 220 Legend Diam 12 D Rinsing solenoid valve control cable ENEN Sea water mw Fresh water mem hose pump membranes Filter Width 310 Height 390 Depth 340 Positive connection on relay with brown cable 35 mm Negative connection on motor with green yellow cable 35 mm in 12V and 24 V 2 Soci t DESSALATOR 2 1 des 3 Moulins Euro 92 D 06600 Antibes T l 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITIO
78. e red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use 10 6 SPARE PARTS AND ACCESSORIES opare parts Dessalator amp systems are very reliable hardwaring and do not generally require expensive services Nevertheless an accident is always possible running without enough water accidental overpressure impact Should the need arise we supply spare parts and maintenance accessories oum 10 ft filter driving belt motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV V Accessories gt Sterilizing cartridge ST2 gt Sterilizer bag gt Mineralizing cartridge Page 11 APPENDIX A1 REVERSE OSMOSIS What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membrane This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 2 of th
79. each degree below 25 C Page 12 APPENDIX A2 Installation instructions HP Connectors 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears m gt 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union gt 3 Lightly grease the tip of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union gt 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations RE I gt 5 IMPORTANT Check carefully that the end piece does not block the hose Please don t forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up either by blowing into the hose gt Or by inserting a screwdriver to check free passage 13 APPENDIX Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartrid
80. ed as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the output of your board pump An electro valve is mounted on the output diam 12 for automatic rinsing It can be connected under a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal for the basin is secure and that the bleeder screw 15 tightened and fill the circuit with fresh water again for 3 to 4 minutes put then the handle to the front Pre filter pump Fresh water three way valve rinsing electro valve The sea water inlet valve should be connected to the pre filter using a tricoflex hose of inner 12mm for sea water circuit and rinsing under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect t
81. ed to the cable exiting the 12 or 24V motor gt The solenoid valve is connected with cable Page 5 3 Starting the Dessalator 1 Ensure the valves are open before starting up the desalinator Hull valve and waste oulet valve if relevant 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water WITHOUT PRESSURE with the pump of board put the handle valve on the pre filter to the back this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water put the valve handle of the pre filter to the front 3 It is important to take account of the ampere capacity of the batteries and of the working duration for a use without any risk it is better to start the motor of the boat 4 To start the desalinator the pressure regulator must be open Switch 5 Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the desalinator is running 6 Fresh water quality and flow into the tank is automatically monitored by the electr
82. er being treated at any time is monitored by a flowmeter on the control panel Page 11 DESALINATOR 90 TO 200 L H 5 1 REVERSE OSMOSIS PRINCIPLE MEMBRANES DELICATE COMPONENTS Reverse osmosis membranes must be carefully maintained as they are the most delicate elements of the reverse osmosis system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the desalinator is achieved with a sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and on the sailing area Output drops by approximately 2 596 to 596 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 C Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinit
83. er will run through the watermaker Automatic Flush After using the watermaker don t switch it off While the watermaker is still running turn the pressure dial all the way anti clockwise The watermaker will stop making water and will automatically start the flushing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the watermaker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the watermaker you need to 1 Make sure the pressure dial is turned all the way anti clcockwise 2 urn the watermaker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that is in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 14 DESALINATOR 90 TO 200 L H 6 MAINTENANCE CAUTION IN FREEZING CONDITIONS PLEA
84. es measured by the salinity probe are too high conductivity gt 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 The output drops by approximately 2 5 to 5 for each degree below 25 Page 12 APPENDIX A2 Installation instructions HP Connectors DESSALATOR 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears es gt EC 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union 3 Lightly grease the tip of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union gt 9 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations 4 gt gt 5 IMPORTANT Check carefully that the end piece does not block the hose Please don t forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up either by blowing into the hose
85. ess steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations I gt EE C 5 IMPORTANT Check carefully that the end piece does not block the hose Please don t forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up a either by blowing into the hose b or by inserting a screwdriver to check free passage Page 9 DESALINATOR 90 TO 200 L H 4 DIRECTIONS FOR USE 1 Ensure the valves are open before starting up the desalinator 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre pump to the right this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water put the valve handle on the low pressure pump back to the bottom 3 To start the desalinator the pressure regulator must be open Switch on the low pressure pump will start
86. etween the prefilter oulet and the inlet to the low pressure side of the pump is in Tricoflex hose of 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 Apply a little liquid Loctite or nut seal on the male and female cones before joining 2 3 Electrical connections Ground Yellow green CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT When connecting the 12 or 24V motor ensure that the polarity is orrect positive brown wire on the relay and negative green yellow wire on the 12 or 24V motor Depending on the voltage install a 12V fuse holder supplied or a 24V circuit breaker supplied on the positive cable Ensure that the cable is of sufficient diameter 35mm for the 12V or 20mm for the 24V The Dessalator control cable is 5m long and is equipped with a plug with a pin locator system The Dessalator amp can only be operated when the power cable is connected to a DC supply The 120 or 230 V motor is connected using the cable from the control panel taking care to respect the connections on the terminal strip Page 3 The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pum
87. for each degree below 25 C Page 12 APPENDIX A2 Installation instructions HP Connectors DESSALATOR 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears ____ gt 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union i _ 3 Lightly grease the tip of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union gt 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations 4 gt gt 5 IMPORTANT Check carefully that the end piece does not block the hose Please dont forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up gt either by blowing into the hose gt or by inserting a screwdriver to check free passage EN mE 13 APPENDIX Sterilizing cartridge instructions for use The desalinator is not running Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter P
88. ge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter e ipo cuc ee quce Remove the 5um cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 erum Replace the 5 cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse leaving a little sterilizer in the filter 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 uim cartridge BEWARE The ST2 cartridge is reusable Page 14 Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually MANUAL RINSING Manual rinsing and sterilization Valve handle to the back HP pump Do water inlet Na water inlet Normal position for a use with sea water Valve handle to the front HP pump Fresh water inlet Sea water inlet B Page 15 Reduced water inlet Ensure correct size of or air inlet in the hoses diameter clips system and n secure and Leak on pump head filters clean seals Replace se
89. gular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual method Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed the hose can be reconnected not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the watermaker inlet at a spray pressure of 3 to 4 bars If not see number 3 3 Sterilizing cartridge 512 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix A3 Before using the watermaker again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the sterilizer will be removed 5 4
90. he deck waste oulet Drill the hull 2 21mm The grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or Sicaflex and ensure that the immersed part is painted with underwater grade paint The hull valve should be accessible for maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon tape Cartridge pre filter The pre filter should also be positioned as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the output of your board pump An electro valve is mounted on the output diam 12 for automatic rinsing It can be connected under a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal
91. he pressurized fresh water from the water oulet wash basin or anywhere on to the three way valve This connection can be made under a sink the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction Page 2 2 2 Motor unit The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection between the and the inlet to the low pressure side of the pump is in Tricoflex hose of 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 Apply a little liquid Loctite or nut seal on the male and female cones before joining CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK 15 CARRIED OUT Please connection the 120 or 230 V motor according to the installation diagram Depending
92. hly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed the hose can be reconnected not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the watermaker inlet at a spray pressure of 3 to 4 bars not see number 3 3 Sterilizing cartridge ST2 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix A3 Before using the watermaker again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the sterilizer will be removed 5 4 HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the watermaker However if refilling is necessary use multi grade 15W40 and do not exceed the indicated level in the middle of th
93. idth 270 EE Height 120 58 282 33 Positive connection on relay with brown cable 35 mm Negative connection on motor with green yellow cable 35 mm in 12V and 24 V rue des Cistes Bat Euro 92 Control panel Length 320 Width 200 Depth 150 Motor unit Length 500 Width 330 Height 220 Legend 1 Rinsing solenoid valve control cable Sea water mam Fresh water mem hose pump membranes D 06600 Antibes 0 4 93 95 04 66 e mail contact dessalator com OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S OVIS RUN ON 230V AC RUN ON 12 24V DC PRESSURE SENSOR PRODUCTION VALVE 0 100 Bar 4 20mA MAIN 3 POSITION CONTROL SWITCH HOURS COUNTER PROGRAM RED GREEN YELLOW OPTIONAL REMOTE CONTROL 230V AC INPUT N PROTECTION GROUND 230V AC INPUT L Q 12 15V or 24 29V DC IN POS Zl des 3 Moulins D S SALATO 282 Rue de Cistes B timent Euro 92 RL1 06600 Antibes France 12 15V 24 29V DC IN NEG ae HP PUMP TITLE CONNECTIONS DES 12 23 230V DUO 12 24V DC 230V AC DOC RAC DUO PAGE 1 1 SHEET REV A DATE 04 12 10 AUTHOR VAK GREENTRONICS BV THE NETHERLANDS _ _ e ee w p ee a a g 8 Version Hull valve I
94. ilizer will be removed 5 4 HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the watermaker However if refilling is necessary use multi grade oil 15W40 and do not exceed the indicated level in the middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use 10 6 SPARE PARTS AND ACCESSORIES opare parts Dessalator amp systems are very reliable hardwaring and do not generally require expensive services Nevertheless an accident is always possible running without enough water accidental overpressure impact Should the need arises we supply spare parts and maintenance accessories oum 10 ft filter driving belts motor relays production solenoid valve HP pump seals and valves HP hose sold by meter Connector for HP tube Flowmeter tube VVVVVVV V Accessories gt Sterilizing cartridge ST2 gt Sterilizer bag gt Mineralizing cartridge Page 11 APPENDIX A1 REVERSE OSMOSIS What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid partic
95. ing procedure 1 Rinse the water maker with fresh water while placing the three way valve of the pre pump on the side of fresh water then unscrewing to the maximum the regulator 5 minutes 2 Place sterilizing doses in the pre filter cartridge then close again the pre filter and rinse 2 minutes 6 3 High Pressure Pump The HP pump is half filled of oil up to the level indicated on the gauge Normally the lubrication is made for 500 hours In case of replacement use a multi grade oil 20W40 and do not exceed the level located on the oil dipstick Caution The scotch tape placed on the red stopper of oil filling of the HP pump is just here for the transport it must be removed before the use 6 4 Mineralizing If a mineralizing cartridge is provided this one have to be placed on the circuit of water to the tanks To obtain one dose use three packets Page 12 DESALINATOR 440 TO 1 000 LITRES HOUR 7 Filters and power supply 7 1 Basket pre filter Sea water position Normal functioning Fresh water position Rinsing Fresh water Waste position oulet Sea water 7 2 Pre filter unit _ The red valves allow purging the filters 25 cartridge filter 5 um cartridge filter 7 3 POWER SUPPLY ON TERMINALS 1 2 3 400V power supply 4 5 6 High pressure motor connection 7 8 9 Low pressure pump connection 11 12 pressure switch 13 14 Quality probe 15 16 Fresh water solenoid valve 1
96. ing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the watermaker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the watermaker you need to 1 Make sure the pressure dial is turned all the way anti clockwise 2 urn the watermaker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 9 STEHILIZING THE MEMBRANE When should the membrane be sterilized Normally regular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary A sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual me
97. instructions are given on the next page Before using the desalinator again simply rinse with fresh water for a few minutes using the three way valve on the pre pump and all traces of the sterilizer will be removed 6 4 HP Pump The HP pump is half filled with oil to the indicated level Normally it is done for 500 hours If refilling is necessary use multi grade oil 15W40 and do not exceed the indicated level in the middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use Page 15 Close the sea water inlet valve Open the sterilizing cartridge Remove the top grid Place the foam filter at the bottom of the filter Pour the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned coo de A Remove the 5um cartridge from the pre filter Remove the 5um cartridge from the 219 pre filter 9 Replace with the sterilizing cartridge Replace 5um cartridge in the 219 pre filter with the sterilizing cartridge et 10 Set the rinsing valve to pressurized fresh water and leave a little sterilizer in the filter 11 Do not run the desalinator at this point 12 The sterilization remains effective for six months at most Repeat after this time as necessary
98. is waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 296 of the 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity gt 1 000 siemens the valve will reject
99. it Then remove the rod to obtain access and rotate the membrane end cap using a box wrench to join the stainless steel connector Reinstall the rod and tighten the unit Page 4 4 mo an Bn A 4 i 4 A 4 m Le 1 Bu gt istallation inst Beware The handle is in the electric connection box Security for shipment Front panel Back panel 6 Figures for each connection are as follows blue HP piping exiting the membranes N blue hose 8 10mm diameter Production hose exiting the membranes NS Production hose from panel to tanks A 15mm inner diameter Tricoflex length will be required which should be connected either to the fresh water tanks or before the fresh water pump provided there is no constricting valve N 12 Waste outlet 15 mm inner diameter Tricoflex N 4 4mm capillary hose to be connected to the exiting side of the HP stainless steel 5 um pre filter HP it indicates on the low pressure gauge the dirtiness of the stainless steel pre filter are provided N 13 4mm capillary hose to be connected to the entry side of the stainless steel pre filter it indicates the dirtiness of the sand pre filter In the case of installing a mineralizing filter it should be located on the production hose to the tanks Page 5 HP motor unit There are two water connections to the pump head A
100. ith sea water Valve handle to the front HP pump Fresh water inlet Sea water inlet Reduced water inlet Ensure correct size of or air inlet in the hoses diameter clips system and Leak on pump head filters clean seals Replace seals Very cold water Replace the pre filter Dirty pre filter Recharge batteries Tension drop on the Check the connection power cable Inadequate power cable section reinforce cable section HP head ments pressure reading Insufficient water or the rinsing valve up valves in the pump head Page 16 tor ICa led ind Troubleshootinc T y ezsa pue HO jeuondo passaud 4015 ugiu 00 2559214 T z 001 5 JO aun rej 10525 ajqissod dn saye 5141 01 5208 au 1059895 9155919 uo aun rej JAMO Z T uue v Aa pezs y pue sja3 1 aJd 2 5 uau 75114 Je 11215 duind au pig 00 91155919 9 T T uue v jou s 1 SINS 101e n88J eJnssaJd y WN 5 MOJ 00 SI 31NSS314 a1nssa1d 1004 0 OF saxe1 8015012 aseajd BUISUIY Jajem
101. izing the membranes page 10 5 4 High pressure pump page 10 1 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructions for use page 14 A4 Manual rinsing page 15 5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 1 Connection plan DES 12 24 230V April 12 2006 Rev B 4 INSTALLATION DIAGRAM DESSALATOR SOLO 100 120 230 V Production Diam 10 N 3 Ower sup ply 120 Vor 230 breaker N 2 N 1 Membranes gt Length 700 Width 270 Height 120 Control panel Length 320 Width 200 Depth 150 Brown Power supply of the control panel from boat Blue batteries Diam 12 N 4 Waste oulet Motor unit Length 500 Width 330 Motor 120 or 230 Volts Height 250 33 Water line Rinsing with pres water Board Legend Rinsing solenoid valve control cable Sea water Fresh water HP hose pump membranes Filter Width 310 Height 390 Depth 240 T l 33 0 4 93 9504 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Ce DESSALATOR 2 1 des 3 Moulins 282 rue des Cistes Bat Euro 92 D 06600 Antibes INSTALLATION DIAGRAM DESSALATOR SOLO 100 120 oR 230 V Production Diam 10 N 3 Supply 120 V 30
102. ks a 10mm inner Tricoflex hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet gt A Tricoflex waste oulet inner Z 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull re drilled If this is not possible remember to open the outlet valves before using the Dessalator Electrical connection he cable is for the solenoid valve connection the cable is connected to 120 or 230 volts the cable must be powered in 12 or 24 V on board network brown positive connection blue negative connection the cable is connected to the motor Page 5 3 Starting the Dessalator 1 Ensure the valves are open before starting up the desalinator Hull valve and waste oulet valve if relevant 2 To be done compulsory For the first use after the replacement of the filter when lifting the boat out of the water or for a long period of not using your water maker please fill the circuit with fresh water put the handle valve on the pre filter to the back this operation should be done for 3 or 4 minutes water maker stopped and pressure captor open fully anti clockwise Once the circuit is full of fresh water put the valve handle of the pre filter to the front 3 start the water maker the pressure
103. le and female cones before joining 2 3 Electrical connections Negative battery cable Positive battery cable Please connect a fuse holder to this cable CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT When connecting the 12 or 24V motor ensure that the polarity is correct positive brown wire on the relay and negative green yellow wire on the 12 or 24V motor Depending on the voltage install a 12V fuse holder supplied or a 24V circuit breaker supplied on the positive cable Ensure that the cable is of sufficient diameter 35mm for the 12V or 20mm for the 24V The Dessalator control cable is 5m long and is equipped with a plug with a pin locator system The Dessalator can only be operated when the power cable is connected to a DC supply Page 3 2 How to install the desalinator 2 4 Membrane unit The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pump vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly in accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones before tightening Recommendation Io facilitate the connection of the HP stainless steel fittings it is possible to rotate the heads through 90 by unscrewi
104. les will not penetrate the membrane This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 9996 of the TDS Totally Dissolved Solids approximately 296 of the 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 average Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a small dose of chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity valu
105. let Sea water inlet Normal position for a use with sea water Valve handle to the front HP pump Fresh water inlet Sea water inlet Page 15 Troubleshooting Reduced water inlet Ensure correct size of or air inlet in the hoses diameter clips Noisy HP pump system and secure and Leak on pump head filters clean seals Replace seals Oil leak on HP pump Worn seals on Replace the seals connecting rods Very cold water Replace the pre filter Insufficient water flow Dirty pre filter Recharge batteries Tension drop on the Check the connection power cable Inadequate power cable section reinforce cable section HP head hen pass Pagans T No pressure reading Insufficient water or the rinsing valve up valves in the pump head Page 16 NO 51931 ONIHSV 1 5 931 cCTISO0cO T FA y 1i81saJ pue 101e n83J HO passsid uoyinq 4015 48 4 00 55 T z uue v E 001 8863 OA 5 JO aJn rej 10595 ajqissod dn Suus mwod saye 5141 01 5308 y 10suss aJnssaJd uo aun rej JAMO Z T i181 pue pezs y duund aud pue sja3 1 oJd 5 YIBUD 3519 Je Wels duind y pig 001 9155919 1no auij T T paso jou s SINS eJnssaJd SU uini
106. lights and a control in 12 or 24 V for security Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly VVVVVV V Miscellaneous screws including Parker Stainless jubilee clips 10 and 212 Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape Silicon Rubson mastic Sicaflex or equivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 2 10 and 2 12 Power cable 35mm for the 12V and 20mm for the 24V Various tools electric drill saw Page 1 2 How to install the watermaker 2 1 Sea water inlet The strainer should be positioned as low as possible below the waterline and as far as possible from the deck waste oulet Drill the hull 21mm The grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or Sicaflex and ensure that the immersed part is painted with underwater grade paint Sea water inlet valve The hull valve should be accessible for maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon tape Connections Hull valve three way valve Cartridge pre filter The pre filter should also be position
107. ly a little liquid Loctite or nut seal on the male and female cones before joining CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT When connecting the 12 or 24V motor ensure that the polarity is correct positive brown wire on the relay and negative green yellow wire on the 12 or 24V motor Depending on the voltage install a 12V fuse holder Sp supplied or a 24V circuit breaker supplied on the positive holder to this cable Neutral blue Ground Yellow green cable Ensure that the cable is of sufficient diameter phase brown 35mm for the 12V or 20mm for the 24V The Dessalator control cable is 5m long and is equipped with a plug with a pin locator system The Dessalator can only be operated when the power cable is connected to a DC supply The 120 V or 230 V motor is connected using the cable from the control panel taking care to respect the connections on the terminal strip Page 3 2 How to install the desalinator 2 4 Membrane unit The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pump vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly in accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones bef
108. ly maintained as they are the most delicate elements of the system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the desalinator is achieved with a sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water Output drops by approximately 2 5 to 5 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog the pre filter and
109. mbrane This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not all particles dissolved in sea water can be eliminated The system is designed to reject 99 of the TDS Totally Dissolved Solids approximately 2 of the 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 average Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with a slight dose of chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow pure chlorine or a too high dose of chlorine into the desalination system as this could damage the device How does your desalinator work Sea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity
110. motor unit Control panel The control panel manages the functions of the water maker Page 2 Pre pump The pre pump with its rinsing valve and its pre filler should be instaled in charge and the pressurized fresh water should be connected to the valve Beware Please check the rotating direction of the pre pump when starting up the machine THE PRE PUMP SHOULD NOT BE PLACED WHERE THERE IS A RISK OF WATER SPRAY Pre pump cable case 400V Pump cable case 400V LP Pump HP pump three phased motor 240 400 Motor 400 660V Beware Check the direction of rotation Phase 1 Phase 2 Phase Earth CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT PLEASE DO NOT FORGET TO CONNECT THE CHASSIS TO EARTH ON THE SCREW LOCATED ON THE FRONT PANEL Page 3 Membrane s according to desired water flow 2 membranes for 440 litres hour water production 3 membranes for 660 litres hour water production 4 membranes for 1000 litres hour water production The number of membranes used depends on the desired water flow Le nombre de membranes est fonction du d bit souhait Hose from the HP pump should join the membranes at the red ring Recommendation To facilitate the attachment to the HP stainless steel joins it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the un
111. n through the watermaker Automatic Flush After using the watermaker don t switch it off While the watermaker is still running turn the pressure dial all the way anti clockwise The watermaker will stop making water and will automatically start the flushing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the watermaker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the watermaker you need to 1 Make sure the pressure dial is turned all the way anti clockwise 2 urn the watermaker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 3 STERILIZING THE MEMBRANE When should the membrane be sterilized Normally re
112. nd the procedure is completed the hose can be reconnected not see number 3 2 The sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the water maker inlet at a spray pressure of 3 to 4 bars not see number 3 3 Sterilizing cartridge 512 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix A3 Before using the desalinator again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the sterilizer will be removed 5 4 HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the water maker However if refilling is necessary use multi grade oil 15W40 and do not exceed the indicated level in the middle of the red mark on the gauge which is on the back of the pump to the opposite of the pump head BEWARE the sticker located on the red oil filling cap of the HP pump is there only for the shipment it must be removed before use 10 6 SPARE PARIS AND ACCESSORIES opare parts Dessalator amp systems are very reliable hardwaring and do not generally require expensive services Nevertheless an ac
113. ne of lower temperature Page 9 DESALINATOR 440 TO 1 000 LITRES HOUR 5 1 THE MEMBRANES MEMBRANES DELICATE COMPONENTS Heverse osmosis membranes must be carefully maintained as they are the most delicate elements of the reverse osmosis system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the water maker is achieved with sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and on the sailing area Output drops by approximately 2 5 to 596 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 C Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out Ihe membranes must not be exposed to temperatures above 60 as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the water maker is not used for extended periods of time Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency an
114. nforce cable section HP head hee penser RES No pressure reading Insufficient water or the rinsing valve up valves in the pump head Page 16 tor ICa led ind Troubleshootinc T y ezsa pue HO jeuondo passaud 4015 ugiu 00 2559214 T z 001 5 JO aun rej 10525 ajqissod dn saye 5141 01 5208 au 1059895 9155919 uo aun rej JAMO Z T uue v Aa pezs y pue sja3 1 aJd 2 5 uau 75114 Je 11215 duind au pig 00 91155919 9 T T uue v jou s 1 SINS 101e n88J eJnssaJd y WN 5 MOJ 00 SI 31NSS314 a1nssa1d 1004 0 OF saxe1 8015012 aseajd BUISUIY Jajem Suionpoud poof si Aujenb 1818 4 duirnpoJd S8uranpoud 5 au poof si Ajjenb 1818 au uauM em aseald Ayrjenb 8 104 Suniem 9155919 uononpoad 8uoz y ui 51 Jy eJns58Jd au UN 5 9155919 uononpoaud 10 payeys aJnssaJd asea a1 01 101e n8a
115. ng it to make fresh water There is no need to flush it with fresh water after each use as this is just a waste of water that are taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that is in the tanks of the boat and there is no use in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use Page 13 Manual Flush On the pre pump there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boat s water pump and a flow of fresh water from the tank to the watremaker 1 Don t turn the watermaker ON Leave it on its OFF position 2 Turn the pressure dial all the way anti clockwise 3 Turn the valve of the fresh water intake which is located on the pre pump for 2 minutes The boat s water pump will start and fresh wat
116. ng it to make fresh water There is no need to flush it with fresh water after each use as this is just a waste of water that are taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat and there is no use in water from the dock or a connection of any hose from a source outside the boat Remember The biggest enemy of the membranes is fresh water Fresh water should be always used with no pressure when going through the system pressure dial turned all the way anti clockwise and the system should always run with no pressure after a fresh water flush to dump all the fresh water that are in it before making freshwater from sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boat s water pump and a flow of fresh water from the tank to the watremaker 1 Don t turn the watermaker ON Leave it on its OFF position 2 the pressure dial all the way anti clockwise 3 Turn the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will
117. ng the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly Page 4 2 How to install the desalinator 2 5 Control panel The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections is recommended that it is installed at the bottom or on the sides of cupboards under chart table or main cabin seats on the front panel of a rear bunk The panel has the following water connections gt HP hose gt Production hose exiting the membranes blue gt Production hose from panel to tanks a 10mm inner hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet gt A Tricoflex waste oulet inner Z 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull redrilled In this case remember to open the outlet valves before using the Dessalator Electrical connection he 12 or 24V motor power cable with a connector and pin location system is connect
118. ning of the manual A capillary 4mm diameter tube this must be clipped into its connector remove it just push the black ring and remove it at the same time The HP unit should be installed in a horizontal position and must be protected from water spray Connections are illustrated below Additional hardware needed for assembly miscellaneous screws including Parker assortment of stainless jubilee clips 10mm 16mm and 19mm diameter miscellaneous tie wraps insulating piping 22mm diameter Tricoflex hoses 10 15 and 19mm diameter Page 7 Compteur Horaire bs UN LAMP NEON Fi os Oo ENT eee LA S A 124 a P 4 a ar E kg rz b El Disjoncteur A CONI C umm F mi E ita DS Jo D hs rs Sonde E va sd LU i 238 4 a Fos D hr ali duris Moteur CA 230V pour Pompe Haute Pression F inzm pour Pompe o Basse Pression Page 8 Installation instructions HP Connectors 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm Stop where the inner threading disappears me I 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union gt BRI 3 Lightly grease the tip of the stainl
119. nsing an electro valve is mounted on the pre filter Motor unit It must be located compulsory under the waterline The motor unit is comprised of the 12 or 24 V motor and the 120 or 230 V motor It should be installed in a well ventilated space BEWARE In 120V please think of an even more important ventilation of the motor unit than in 230V Membrane unit The membrane unit includes 2 membranes 2521 assembled in a compact frame Control panel includes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator lights Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly Miscellaneous screws including Parker Stainless jubilee clips 10mm and 212mm Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape Silicon Rubson mastic Sicaflex or equivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 10mm and 2 12mm Power cable 35mm for the 12V and 20mm for the 24V Various tools electric drill saw VVVVVVVV WV Page 1 2 How to install the watermaker 2 1 Sea water inlet Ns Connections Sea water inlet valve The strainer should be positioned as low as possible below the waterline and as far as possible from t
120. o the low pressure pump using a Tricoflex hose 19 mm inner diameter with 2 stainless jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose The hull penetration drilling diameter must be 2 mm Hecommendation ensure that the immersed part of the valve is painted with underwater grade paint Bronze pre filter The basket pre filter is directly fixed to the hull inlet Cartridge pre filter There are two parts to the cartridge pre filter In order to allow the filter cartridges to be removed 5cm space should be left below the pre filters A key is supplied to dismantle the filters Anchoring clip is reversible An electro valve is mounted on the outlet for automatic rinsing 15 Recommendation When replacing pre filter cartridge be careful not to position the pre filters above water sensitive parts for risk of them getting wet Check that the O ring seal for the basin is secure and that the bleeder screw is tightened Rinsing valve Page 3 The pre pump with its rinse valve with exception of Solo version should be installed as low as possible in the boat and should be easily accessible The pressurised fresh water pipe should be connected to the valve to facilitate rinsing the desalinator See water and electricity connection plan enclosed at the beginning of the manual according to the model Recommendation Remembe
121. of the 35 000 PPM TDS will pass through the membrane This guarantees drinking water with a TDS value of 500 Please note that the drinking water produced by your reverse osmosis system is essentially sterile however your fresh water storage should be treated periodically with chlorine or iodine and it should be also mineralized to ensure it remains consumable Pay attention not to allow chlorine into the desalination system as this could damage the device How does your desalinator work oea water enters the inlet valve which penetrates the hull This sea water is then routed through the 5 um pre filter The filtered water is forced through the membrane by the HP pump operating pressure 60 to 65 bars The pressurised water passes through the surface holes of the membranes depositing the salt and minerals which are then rejected into the sea with the remaining solution The now fresh water flows over a detector which measures its salt content If the desalination achieved is satisfactory the three way valve automatically directs the fresh water to the tank If the salinity values measured by the salinity probe are too high conductivity 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 The output drops by approximately 2 5 to 5
122. on the voltage we supply an adequate circuit breaker Earth yellow green Page 3 2 4 Membrane unit The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets As the hose from the HP pump vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly in accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones before tightening Recommendation To facilitate the connection it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly Page 4 The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections is recommended that it is installed at the bottom or on the sides of cupboards under chart table or main cabin seats on the front panel of a rear bunk The panel has the following water connections gt HP hose gt Production hose exiting the membranes blue gt Production hose from panel to tan
123. onics board 7 f pressure becomes too high the desalinator will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the desalinator 8 shut down the watermaker switch off then reduce pressure 9 To shut down with rinsing please see page 8 and 9 10 the desalinator is not used for extended periods of time it should be rinsed preferably once a month without pressure If not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Heverse osmosis membranes must be carefully maintained as they are the most delicate elements of your system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee 15 not invalidated Maximum production capacity of the desalinator is achieved with a sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and the sailing area Output drops by approximately 2 596 to 5 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The memb
124. ons for use page 14 A4 Manual rinsing page 15 5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 17 Connections plan Connections DES 12 23 230V DUO Doc RAC DUO 4 12 10 Installation diagram Dessalator DUO 60 Bi powered 12 or 24 V and 120V or 230 V Production Diam 10 N 3 Power supply 120 V or 230 V circuit breaker N 2 Membranes Control panel Eno 0 Length 320 Width 190 4 Height 120 Width 200 ni Depth 150 Legend Waste oulet Diam 12 N 4 Water line Rinsing solenoid valve control cable Sea water Fresh water HP hose pump membranes Diam 12 N 8 Motor 120 V or 230V Cable 3x1 5mm Rinsing with pressurized fresh water Board pump 4 Control cable 3x1 5mm as Motor 12 V or 24V Diam 12 Filter Width 310 Height 390 M Negative connection on motor with Depth 240 Positi ti Green yellow cable 35 mm en 12V et 24 V Length 710 ositive connection on relay with brown cable 35 mm Width 330 Height 250 Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 E mail contact dessalator com DESSALATOR 2 des 3 Moulins 282 rue des Cistes B t Euro 92 D F 06600 Antibes OPTIONAL 12 24V DC PRE PUMP SALINITY SENSOR RINSE VALVE POWER LED Ub S
125. ore tightening Recommendation To facilitate the connection it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly Page 4 1 The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections It is recommended that it is installed at the bottom or on the sides of cupboards under chart table or main cabin seats on the front panel of a rear bunk The panel has the following water connections HP hose Production hose exiting the membranes blue hose Production hose from panel to tanks a 10mm inner Tricoflex hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet A Tricoflex waste oulet inner 12mm hose will also be required which can be connected to a sink wash basin or cockpit water drain to avoid having the hull redrilled If this is not possible remember to open the outlet valves before using the Dessalator Electrical connection
126. our the powder into the cartridge Replace the top grid and close the cartridge Check that the seal is properly positioned Dismantle the basin of the pre filter Remove the 5um cartridge from the pre filter gt ee Remove 5um cartridge from the pre filter 10 Replace with the sterilizing cartridge ST2 LN Replace the 5um cartridge with the sterilizing cartridge ST2 11 Set the rinsing valve to pressurized fresh water and rinse until all traces of the sterilizer have been removed 12 At this point the desalinator must be switched off 13 The sterilisation remains effective for six months at most Repeat after this time as necessary Caution Before next use rinse the desalinator thoroughly with fresh water for 15 minutes and ensure that the sterilizing cartridge has been removed and replaced by a 5 uim cartridge BEWARE this cartridge is reusable Page 14 APPENDIX A4 Your DESSALATOR is equipped with an automated rinsing Please find her below the procedure if you wish to rinse it manually MANUAL RINSING Your Dessalator is equipped with an automated rinsing Here below the procedure to rinse manually Manual rinsing and sterilization Valve handle to the back HP pump Fresh water inlet Sea water inlet Normal position for a use with Sea water Valve handle to the front Fresh water inlet HP pump
127. p vibrates it is preferable to install the hose with an insulating tube The HP connectors should be installed strictly accordance with the instructions Appendix A2 Apply a little loctite or nut seal to the two male and female cones before tightening Hecommendation To facilitate the connection it is possible to rotate the heads through 90 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Remove the rod to obtain access and rotate the membrane head using a box wrench to join the stainless steel connector Reinstall the rod and tighten the assembly Page 4 2 How to install the desalinator 2 5 Control panel The control panel must be mounted on a vertical surface as close as possible to the motor pump unit and to the membranes Leave space behind the panel to facilitate the connections is recommended that it is installed at the bottom or on the sides of cupboards under chart table or main cabin seats on the front panel of a rear bunk The panel has the following water connections HP pipe exiting hose Production hose exiting the membranes blue hose Production hose from panel to tanks a 10mm inner Tricoflex hose will be required which must be connected either to the fresh water tanks or to the distribution manifold on the fresh water unit inlet provided there is no constricting valve on the fresh water tank outlet
128. pacity of the desalinator is achieved with a sea water temperature of 25 The functioning of the membranes will vary depending on the temperature of the sea water Output drops by approximately 2 596 to 596 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 C as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog the pre filter and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with th
129. pe Cartridge pre filter The pre filter should also be positioned as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the output of your board pump An electro valve is mounted on the output diam 12 for automatic rinsing It can be connected under Ne a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal for the basin is secure and that the bleeder screw is tightened and fill the circuit with fresh water without pressure again for 3 to 4 minutes put then the handle to the front Connections Hull valve three way valve Pre filter pump Fresh water three way valve rinsing electro valve The sea water inlet valve should be connected to the pre filter using a tricoflex hose of inner 2 12mm for sea water circuit and rinsing
130. pre filter using a tricoflex hose of inner 2 12mm for sea water circuit and rinsing under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect the pressurized fresh water from the water oulet to the three way valve This connection can be made under a sink wash basin or anywhere on the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction Page 2 2 2 Motor unit M ok Negative battery cable The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection between the prefilter oulet and the inlet to the low pressure side of the pump is in Tricoflex hose of Z 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 App
131. probe are too high conductivity gt 1 000 siemens the valve will reject the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 C The output drops by approximately 2 5 to 5 for each degree below 25 C 12 APPENDIX A2 Installation instructions HP Connectors 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears sm gt 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union gt 3 Lightly grease the tip of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union gt 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations 4 5 IMPORTANT Check carefully that the end piece does not block the hose Please dont forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up either by blowing into the hose
132. put of your board pump An electro valve is mounted on the output diam 12 for automatic rinsing It can be connected under a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal for the basin is secure and that the bleeder screw is tightened and fill the circuit with fresh water again for 3 to 4 minutes put then the handle to the front Connections Hull valve three way valve Pre filter pump Fresh water three way valve rinsing electro valve The sea water inlet valve should be connected to the pre filter using a tricoflex hose of inner 2 12mm for sea water circuit and rinsing under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect the pressurized fresh water from the water oulet to the three way valve This connection can be made under a sink wash basin or anywhere on the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction
133. r anywhere on the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation Sea water inlet valve The strainer should be positioned as low as possible below the waterline and as far as possible from the deck waste oulet Drill the hull 21mm The grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or Sicaflex The hull valve should be accessible for maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon tape Recommendation ensure that the immersed part is painted with underwater grade paint Cartridge pre filter The pre filter should also be positioned as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the output of your board pump An electro valve is mounted on the output diam
134. r maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon tape Cartridge pre filter The pre filter should also be positioned as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the output of your board pump An electro valve is mounted on the output diam 12 for automatic rinsing It can be connected under a sink a wash basin or on the way of pressurized cold water hoses The valve handle must be positioned to the front when the water maker is working For a manual rinsing please move the valve handle to the back When replacing the filter cartridge please check that the O ring seal for the basin is secure and that the bleeder screw is tightened and fill the circuit without pressure with fresh water again for 3 to 4 minutes put then the handle to the front Connections Hull valve three way valve Pre filter pump Fresh water three way valve The sea water inlet valve should be connected to the
135. r to attach two stainless jubilee clips to each joint THE PUMP SHOULD NOT BE PLACED WHERE THERE IS A RISK OF WATER SPRAY Pump cable case 220V Pump cable case 380V phase Earth earth neutral CAUTION POWER SUPPLY SHOULD BE SWITCHED OFF BEFORE WORK IS CARRIED OUT Page 4 Membrane s according to desired water flow 1 membrane for 90 litres hour water production 1190x110x110mm 2 membranes for 160 litres hour water production 1190x190x110mm 3 membranes for 200 litres hour water production 1190x260x110mm The membranes can be installed horizontally preferably flat or on a wall support They are mounted using 8 Parker screws in stainless steel brackets The number of membranes used depends on the desired water flow Hose from the HP pump should join the membranes at the red As the hose from the HP pump vibrates it is preferable that it is installed using an insulating pipe The HP connectors should be installed strictly in accordance with the connection plan see page 9 Please apply a little Loctite or nut seal on the two male and female cones before tightening Recommendation To facilitate the attachment to the HP stainless steel joins it is possible to rotate the heads through 905 by unscrewing the grey production connectors Remove the nut covers and loosen the 12 nuts maintaining the unit Then remove the rod to obtain access and rotate the membrane head using a box w
136. ranes must not be exposed to temperatures above 60 C as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog the pre filter and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with the pressure regulator open Page 7 5 Maintenance CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of produ
137. rench to join the stainless steel connector Reinstall the rod and tighten the unit Page 5 mmm 2m Ar N aw mt wa N Lt 5 s we B PE Control panels in accordance with your watermaker version Vertical version Horizontal version Front panel Back panel Front panel Back panel Compact version Front panel Back panel All remote control panels must be mounted on a vertical surface Installing the panels close to the watermaker system facilitates the piping and hose connections Figures for each connection are as follows see diagrams at the beginning of the manual N 8 red mark HP piping exiting the membranes N 6 blue hose 8 10mm diameter production hose exiting the membranes N 3 Production hose from panel to tanks A 10mm inner diameter Tricoflex length will be required which should be connected either to the fresh water tanks or to the fresh water pump provided there is no constricting valve on the fresh water tank outlet N 12 Waste outlet 15mm inner diameter Tricoflex N 4 4mm capillary hose 6m are provided to be connected to the side of the HP pump and to the low pressure gauge Page 6 High pressure motor unit There are three water connections to the pump head A 15mm diameter pipe from the pre filters A HP hose to the 8mm diameter membranes see installation diagrams at the begin
138. river Red Sea which can clog the pre filter and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with the pressure regulator open Page 7 CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 5 2 Rinsing the membranes Once a week the watermaker needs to be flushed with fresh water before usi
139. rom sea water also with the pressure dial all the way anti clockwise When running the watermaker with the dial all the way anti clockwise it will shut it self down automatically after 1 minute Only then the watermaker is ready for use 8 Manual Flush Next to the pre filter there is a valve The valve is connected to the fresh water system of the boat and turning it will automatically start the boats water pump and a flow of fresh water from the tank to the water maker 1 Don t turn the water maker ON Leave it on it s OFF position 2 Turn the pressure dial all the way anti clockwise 3 Turn the valve of the fresh water intake which is located next to the filter for 2 minutes The boat s water pump will start and fresh water will run through the water maker Automatic Flush After using the water maker don t switch it off While the water maker is still running turn the pressure dial all the way anti clockwise The water maker will stop making water and will automatically start the flushing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the water maker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water ou
140. s To obtain one dose use three packets Page 12 DESALINATOR 440 TO 1 000 LITRES HOUR 7 Filters and power supply 7 1 Basket pre filter Sea water position Normal functioning Fresh water position Rinsing Fresh water position Sea water The red valves allow purging the filters 25 cartridge filter 5 um cartridge filter 7 3 POWER SUPPLY ON TERMINALS 1 2 3 400V power supply 4 5 6 High pressure motor connection 7 8 9 Low pressure pump connection 11 12 pressure switch 13 14 Quality probe 15 16 Fresh water solenoid valve Page 13 No reading on the low pressure gauge Noisy HP pump Variations in speed of the electric motors L shaped valve Valve closed Pre pump impeller stuck Dirty pre filters Heduce water inlet or air inlet in the system Residues in the pump valves Generating unit too weak Voltage error Wrong frequency Dirty fuel filter No rinsing No sea water Handle incorrectly mounted Page 14 Check valves Turn the pump fan with a screwdriver or clean the pump Change the filters Insure correct size of pipes diameter clips and filters secure filters clean Open the pump head and clean the 6 valves Service the generating unit and address adjustments and maintenance Fix the handle correctly DESSALATOH Technical and Sales Departments Z des 3 Moulins Euro 92 B t D 282 rue des Ci
141. s Red light continuously Check the two thermals under the relays illuminated in the electric box High and low pressure Generating unit too Service the Variations in speed of weak generating unit and the electric motors Voltage error address adjustments Wrong frequency and maintenance Dirty fuel filter Three way valve No rinsing Fix the handle No sea water correctly Handle incorrectly mounted Page 18 gt y pease pue wos su yoyuswas puogdo pazza 1d 4015 484 0012 14 T 202 usesS y u ansad dn 2 un s e3j2 pu 8 pews aus 2 24 33345 an dund 3 14 Pasop jou y suns sx eu mao a sunssesd 243 ung 001 30155324 aunssaid 10 Og Ws 03 09 Sexe Bursunu pen sse Sursu ny ony seem spgeqod Sumnpod 5 Awenbsse M sagem peg aus s Aye nb i338 391 usu y ew Ag enb poof so Bury S yo 2 3d u 0330 po 4d Suez 1228 siu a ssQowouew 223 n2 3 amss sd ucx13npoud 10 Sug is pauses aaay sdung Dpuc2ss OF pem sse aid 5 5 Surzun
142. s steel pre filters 3 To start the water maker the pressure regulator must be open owitch on The low pressure pump will run for one minute after which the HP pump will start automatically Please check the rotating direction of the pre pump when starting arrow on the bronze pre pump body The control panel has two inverters The one on the left is for rinsing and engages only the low pressure pump please do not forget to place the pre filter valve on the rinsing position before starting it The other position allows starting the water maker The manual position allows a continuous working 4 Turn the pressure regulator dial to the right until the HP gauge reading is in the green zone 5 Fresh water quality and flow into the tank is automatically monitored by the electronic controller 6 If pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure and restart the water maker 7 f the water maker is not used for extended periods of time it should be rinsed preferably once a month while starting the pre pump If not in use for more than two months remember to sterilize the membranes with our special sterilization cartridge for a storage Note Fresh water production depends on the temperature of the sea water and on the cleanliness of the pre filters together with the right voltage of the generating unit Page 8 DESALINATOR 440 TO 1 000 LITRES HOU
143. salinator is achieved with a sea water temperature of 25 The functioning of the membranes will vary depending on the temperature of the sea water Output drops by approximately 2 596 to 596 for each degree below 25 Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog the pre filter and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with the pressure reg
144. sis membranes must be carefully maintained as they are the most delicate elements of the system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production capacity of the desalinator is achieved with a sea water temperature of 25 C The functioning of the membranes will vary depending on the temperature of the sea water and of the sailing area Output drops by approximately 2 5 to 5 for each degree below 25 C Extreme temperatures The membranes should not be exposed to temperatures below 0 Overpressure due to expansion caused by freezing can rupture the membranes and prevent the salt from being filtered out The membranes must not be exposed to temperatures above 60 C as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the desalinator is not used for extended periods of time See sterilization methods appendix A3 Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water
145. sseig po es sd und 21n522 sd 54 pus o aunssaid sse 2 014 au u ado sse uo 5027 usu M dns payo SNOUDV ONY nozon a sSNusvisamn 100 E B B YOLVIIONI 937 Page 19 First bi powered water maker world wide producing 100 L Hr with automatic rinsing model patented Technical and Sales Departments Z des 3 Moulins Euro 92 B t D rue des Cistes 06600 ANTIBES FRANCE Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A3 5 1 Components page 1 2 How to install the desalinator Sea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 Maintenance 5 1 Maintaining and 5 2 rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Sterilizing the membranes page 10 5 4 High pressure pump page 10 6 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructions for use page 14 A4 Manual rinsing page 15 A5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 17 Connections plan Connections DES 12 23 230V DUO Doc RAC D
146. start and fresh water will run through the watermaker Automatic Flush After using the watermaker don t switch it off While the watermaker is still running turn the pressure dial all the way anti clockwise The watermaker will stop making water and will automatically start the flushing process The green and orange lights on the control panel will turn on which indicates that flushing is in process This should take 30 seconds and will stop automatically The green and orange lights will shut off and the only indicator will be the blue flashing light on the ON OFF button to remind you to shut the watermaker OFF The automatic flush is a better way to flush the system since it s not only flushes the sea water out it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the watermaker you need to 1 Make sure the pressure dial is turned all the way anti clcockwise 2 Turn the watermaker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 3 STERILIZING THE MEMBRANE When should the membrane
147. stes 06600 ANTIBES Tel 33 0 4 93 95 04 55 Fax 33 0 4 93 95 04 66 e mail contact dessalator com Web site www dessalator com Version A3 5 1 Components page 1 2 How to install the desalinator Sea water inlet page 2 Motor unit page 3 Membrane unit page 4 Control panel page 5 3 Starting the Dessalator page 6 4 Directions for use membranes page 5 Maintenance 5 1 Maintaining and 5 2 rinsing the membranes page 8 5 2 Rinsing the membranes page 9 5 3 Sterilizing the membranes page 10 5 4 High pressure pump page 10 6 Spare parts and accessories page 11 Appendix A1 Reverse osmosis page 12 A2 How to assemble the HP connectors page 13 A3 Sterilizing cartridge Instructions for use page 14 A4 Manual rinsing page 15 A5 Troubleshooting page 16 A5 Troubleshooting Led indicator page 17 Connections plan Connections DES 12 23 230V DUO Doc DUO 4 12 10 Production Diam 10 N 3 1 Rinsing solenoid valve cable Diam 12 N 4 Membranes Length 700 Width 190 Height 120 Control panel Length 320 Width 200 Depth 150 Control cable 3x1 5 mnr Water line Motor unit Length 500 Width 320 Height 220 Rinsing with pressurized fresh water Legend D Rinsing solenoid valve control cable Sea water Fresh water Filter Width 310 Height 390 Depth 340 mmm hos
148. sure regulator must be open Switch 5 Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the watermaker is running 6 Fresh water quality and flow into the tank is automatically monitored by the electronics board 7 f pressure becomes too high the watermaker will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the watermaker 8 shut down the watermaker switch off then reduce pressure 9 To shut down with rinsing please see instructions page 8 and 9 10 If the watermaker is not used for extended periods of time it should be rinsed preferably once a month If not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Reverse osmosis membranes must be carefully maintained as they are the most delicate elements of the system We recommend that the maintenance instructions are carefully followed to prevent the membranes from damage and to ensure the guarantee is not invalidated Maximum production ca
149. t it also back wash the pre filter and dumps all the dirt and debris that accumulated in the filter s housing back to the sea through the sea water intake DON T FORGET After each system flushing before using the water maker you need to 1 Make sure the pressure dial is turned all the way anti clcockwise 2 urn the water maker ON and let it run with no pressure for 1 minute until the red alarm light comes on This is the time needed for the sea water to replace all the fresh water that are in the system before running pressurized sea water through the membranes RUNNING FRESH WATER IN HIGH PRESSURE THROUGH THE MEMBRANES WILL DAMAGE THE MEMBRANES Page 9 5 3 STERILIZING THE MEMBRANE When should the membrane be sterilized Normally regular monthly rinsing of the membrane may be all that is required to maintain the membrane If this is not possible sterilization will be necessary sterilisation procedure should be carried out every six months Membrane sterilizing procedure 1 Manual method Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty a
150. t must be located the lowest possible in the boat to the back for a motor yacht or in the centre near the keel for a sailing boat The hull valve strainer filters out the larger particles at system entrance Pre filter It must be located the nearest possible to the hull valve and be compulsory under the waterline If not possible there is a solution Install a LP pump optional The pre filter filters out solid particles down to 5 um at the motor unit inlet It is supplied with wrench For automatic rinsing an electro valve is mounted Motor Pump unit It must be located compulsory under the waterline The motor pump unit is comprised of the 12 or 24 V motor and a high pressure pump Membrane unit The membrane unit includes 3 membranes 2521 assembled in a compact frame According to the model a fuse or a circuit breaker is supplied Control panel includes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator lights Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly Miscellaneous screws including Parker Stainless jubilee clips 2 10 and 212 Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape Silicon Rubson mastic Sicaflex or eq
151. tainless steel 5 um pre filter HP it indicates on the low pressure gauge the dirtiness of the stainless steel pre filter are provided N 13 4mm capillary hose to be connected to the entry side of the stainless steel pre filter it indicates the dirtiness of the sand pre filter In the case of installing a mineralizing filter it should be located on the production hose to the tanks Page 5 WATER 440 TO 1 000 LITRES HOUR 3 4 Installation instructions HP motor unit There are two water connections to the pump head 34 diameter pipe from the pre filters A19 mm diameter HP hose to the membranes Two capillary hoses are connected to the stainless steel pre filter To disconnect them please push the black collar and pull the hose at the same time The HP unit should always be installed horizontally Do not place it where there is a risk of water spray The connection should be done as on the scheme below Page 6 BELA 12V i Diac n es A Sonde Salinite a E H Sande prie NF S dH jism besten rire acer e F n any 5 Mii Km fa ani ri m hn dec DE E p pu oum i Phu Loi ow Di FE AU M Seis SC F TUB
152. than the high pressure pump will automatically start 4 Turn the pressure regulator dial to the right until the HP gauge reading is in the green zone 5 Fresh water quality and flow into the tank is automatically monitored by the electronics board 6 If pressure becomes too high the desalinator will cut out and the red indicator will light up If this occurs reduce pressure and restart the desalinator 7 To shut down the desalinator reduce pressure switch off and stop the machine 8 To shut down the desalinator with rinsing please see pages 13 and 14 9 If the desalinator is not used for extended periods of time it should be rinsed preferably once a month not please remember to sterilize the membranes with our special sterilization cartridge for a storage valid for a period of max 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanliness of the pre filters together with the right voltage of the generating unit Page 10 DESALINATOR 90 TO 200 L H 5 REVERSE OSMOSIS PRINCIPLE What is the reverse osmosis principle used in your desalinating system oea water is forced at high pressure through the membranes which act as molecular sieves only allowing pure fresh water to pass through Most dissolved solid particles will not penetrate the membranes This waste along with the remaining saline solution will flow on the surface of the membranes and will be rejected Not
153. the pre filter and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods as soon as clean sea water becomes available rinse the membrane and run the system without pressure for 30 minutes with the pressure regulator open Page 7 CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 5 2 Rinsing the membranes Once a week the water maker needs to be flushed with fresh water before using it to make fresh water There
154. the water produced into the sea The volume of drinking water being treated at any time is monitored by a flowmeter on the control panel The production capacity of fresh water is achieved with a sea water temperature of 25 C The output drops by approximately 2 5 to 596 for each degree below 25 C Page 12 APPENDIX A2 Installation instructions HP Connectors 1 Screw the brass union skirt anti clockwise onto the HP pipe no more than 2 5cm otop where the inner threading disappears ns D3 a 2 Insert the steel tapered end piece into the stainless steel nut and tighten very firmly on the male tapered union i 3 Lightly grease the tip of the stainless steel cone and screw it straight into the brass union Stop where the steel threading disappears into the brass end piece a gap of approximately 7mm between the nut and the brass union 4 Unscrew the nut of the tapered adaptor The connector is now ready for the hose from pump to membrane We recommend using an insulating pipe to protect it against vibrations gt gt 5 IMPORTANT Check carefully that the end piece does not block the hose Please don t forget to put Loctite or watertight product on the male and female cones when remounting Please check that the HP connector is not blocked up gt either by blowing into the hose gt or by inserting a screwdriver to check free passage Eu 13 APPENDIX
155. thod Thoroughly rinse the desalinator with fresh water for 10 minutes using the three way valve on the pre filter This procedure should be followed while the machine is idle Pour the sterilizer entire packet contents into a bucket containing 8 litres of water Disconnect the sea water inlet hose and immerse it in the bucket Run the desalinator without increasing pressure until the bucket is empty When the bucket is empty and the procedure is completed the hose can be reconnected If not see number 3 2 he sterilizing procedure can also be carried out using a garden spray Pour the entire packet contents of sterilizer into a bucket containing 8 litres of fresh water and mix thoroughly Fill the spray bottle with this mixture and spray the sterilizer into the watermaker inlet at a spray pressure of 3 to 4 bars If not see number 3 3 Sterilizing cartridge ST2 We have developed a sterilizing cartridge which makes this procedure very simple and easy Cartridge instructions are given in appendix A3 Before using the desalinator again simply rinse with fresh water for a few minutes using the three way valve on the pre filter and all traces of the sterilizer will be removed 5 4 HP Pump The HP pump is half filled with oil to the indicated level on the gauge Normally no additional oil is needed throughout the life of the watermaker However if refilling is necessary use multi grade oil 15W40 and do not exceed the indicated level in the
156. udes a HP gauge a flowmeter an on off switch a pressure adjustment knob an operating time meter 3 indicator lights and a control in 12 or 24 V for security Pipes and hoses supplied by Dessalator High pressure pipes pump membranes and membranes control panel 2 pipes and 4 special connectors Water production pipe membrane control panel Additional hardware needed for assembly Miscellaneous screws including Parker Stainless jubilee clips 10 and 212 Assortment of plastic rings tie wraps Teflon tape or insulating water proof tape Silicon Rubson mastic Sicaflex or equivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 10 and 12 Power cable 35mm for the 12V and 20mm for the 24V Various tools electric drill saw WNN VN NN N Page 1 2 How to install the watermaker 2 1 Sea water inlet Sea water inlet valve The strainer should be positioned as low as possible below the waterline and as far as possible from the deck waste oulet Drill the hull 21mm The grooves on the strainer should be facing forward oicaflex and ensure that the immersed part is painted with towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or underwater grade paint The hull valve should be accessible for maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon ta
157. uivalent Ribbed insulating pipe for cables and HP tubes Tricoflex hoses 10 and 2 12 Power cable 50mm for the 12V and 20mm for the 24V Various tools electric drill saw VVVVVVVV NV Page 1 2 How to install the watermaker 2 1 Sea water inlet Sea water inlet valve The strainer should be positioned as low as possible below the waterline and as far as possible from the deck waste oulet Drill the hull 2 21mm The grooves on the strainer should be facing forward towards the bow for maximum water intake when the boat is moving forward Please seal watertight with Rubson mastic or Sicaflex and ensure that the immersed part is painted with underwater grade paint The hull valve should be accessible for maintenance Make the valve strainer and valve hose connector watertight using 577 Loctite or Teflon tape Cartridge pre filter The pre filter should also be positioned as low as possible below the waterline and it should remain accessible The mounting bracket is reversible which facilitates the height positioning The hose connection must be done with 12mm inner diameter Tricoflex for all the sea water circuit and the pressurized rinsing Don t forget to place two stainless steel collars on each connection 5cm space should be left below the filter body to allow the filter basin to be removed A wrench is supplied to dismantle the filter The fresh water pressurized rinsing must be connected to the out
158. ulator open Page 7 CAUTION IN FREEZING CONDITIONS PLEASE EMPTY THE FLOWMETER TUBE ON THE CONTROL PANEL BY DISCONNECTING THE PRODUCTION HOSE AND BLOWING OR INJECTING AIR INTO THE HOSE PROTECT YOUR MEMBRANES WITH BLANKETS 5 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 15 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 5 2 Rinsing the membranes Once a week the watermaker needs to be flushed with fresh water before using it to make fresh water There is no need to flush it with fresh water after each use as this is just a waste of water that is taken from the boat s tank There are 2 methods to flush the system manual and automatic Both systems are using the water that are in the tanks of the boat and there is no use
159. under pressure Mount two jubilee clips at each joint with their tightening heads positioned diametrically opposite on the hose Connect the pressurized fresh water from the water oulet to the three way valve This connection can be made under a sink wash basin or anywhere on the length of the pressurized fresh water pipe When operating in sea water mode the valve handle should be positioned in line with the filter see photo above Recommendation If the pipe must pass through dividing walls or touch sharp edges use an insulating pipe or tube superior to the pipe diameter to protect it against wear and friction 2 2 2 Motor unit Earth yellow green The HP motor unit should be installed as low as possible in the boat in a horizontal position and it must be protected from water spray as much as possible The unit is mounted using two brackets under the two motors leaving a few centimetres clear space around the unit to get sufficient air circulation space for motor cooling The connection between the prefilter oulet and the inlet to the low pressure side of the pump Is in Tricoflex hose of 12mm with doubled stainless jubilee clips at each joint The HP head of the pump is connected to the membrane inlet red mark through an HP pipe cut to the appropriate length see installation of connectors appendix A2 Apply a little liquid Loctite or nut seal on the male and female cones before joining
160. ure the membranes and prevent the salt from being filtered out Ihe membranes must not be exposed to temperatures above 60 as high temperatures may also prevent salt from being removed Drying out of the membranes The membranes should be permanently immersed in liquid either sea water before treatment fresh water provisionally stored or sterilizing liquid if the water maker is not used for extended periods of time Sterilizer is effective for six months and must be replaced after this period of time Recommendations for use The various quality and salinity grades of sea water affect both membrane efficiency and the working of the water maker in Marinas The system is not recommended for use in muddy or polluted water briny water river Red sea which can clog and damage the membranes However if the water maker has to be used in such conditions only run it for very short periods and as soon as clean sea water becomes available clean the membranes and run the system without pressure for 5 minutes with the pressure regulator open Page 10 DESALINATOR 440 TO 1 000 L HOUR 6 1 MAINTENANCE Cleaning the membranes CAUTION IN FREEZING CONDITIONS EMPTY THE GAPMETER ON THE CONTROL PANELS DISCONNECTING THE PRODUCTION PIPE AND BLOWING OR INJECTING AIR IN THE PIPE CLEANING THE MEMBRANES When should the membranes be cleaned On average after 800 hours working Under normal conditions the membranes may be contaminated
161. ut the valve handle of the pre filter to the front It is important to take account of the ampere capacity of the batteries and of the working duration for a use without any risk it is better to start the motor of the boat To start the water maker the pressure regulator must be open Switch on Turn the pressure regulator dial to the right until the HP gauge reading is in the orange zone then gradually adjust until the needle reaches the beginning of the green zone Check that the pressure remains constant The purpose of this operation is to remove air from the system and to obtain a more constant pressure while the water maker is running Fresh water quality and flow into the tank is automatically monitored by the electronics board If pressure becomes too high the water maker will cut out and the red indicator will light up If this occurs reduce pressure switch off and restart the water maker To shut down the water maker switch off then reduce pressure To shut down with rinsing please see page 8 and 9 10 If the water maker is not used for extended periods of time it should be rinsed preferably once a month If not the membranes will have to be sterilized for the storage for 6 months Note Fresh water production depends on the temperature of the sea water and on the cleanness of the 5um pre filter 6 4 Directions for use MEMBRANES DELICATE COMPONENTS Heverse osmosis membranes must be carefully
162. y grades of sea water affect both membrane efficiency and the working of the desalinator in Marinas The system is not recommended for use in muddy or polluted water briny water river Red Sea which can clog and damage the membranes However if the desalinator has to be used in such conditions only run it for very short periods and as soon as clean sea water becomes available rinse the membranes and run the system without pressure for 30 minutes with the pressure regulator open Page 12 DESALINATOR 90 TO 200 L H 6 MAINTENANCE 6 1 Maintaining the membrane After 1 000 working hours it is normal that the flow lowers between 10 and 1592 If more you should think of replacing the membranes e he volume of production of your watermaker can be made over the first 24 to 48 hours of operation If the drinking water produced falls below the normal working specifications sea water containing a TDS of 35 000 ppm a sea water temperature of 25 C and pressure of 65 bars and if production is not improved by rinsing the membrane then the membrane has to be replaced e Please take into consideration that the volume of drinking water produced is dependent on ideal sea water temperature and on pressure in the system Therefore if the volume of drinking water produced falls it does not necessarily mean that the membrane need to be replaced 6 2 Rinsing the membranes Once a week the watermaker needs to be flushed with fresh water before usi

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