Optical Fiber Fusion Splicer
Contents
1. 5 4 4Reset system default settings Using this option all the user splicing parameter files will be reset to factory default settings 1 Enter list of splicing parameter files as shown in above Figure 5 4 1 2 Click to popup the sub menu select the option All reset The moment a dialog box as shown in Figure below will pop asking you whether to reset default settings Te FE Fa IS RES BLE NE i 48 il AIF D Mi EAR ARE BL DE gt per FARRU Figure 5 4 6 3 Click to confirm All reset Click to cancel the operation 5 5 Operations of heating parameter files 5 5 1Selecy 1 Enter the list of heating parameter files as shown in Figure below E Fs FA OE 5 252 FP20 Wi FP 03 FP 03 FP 03 Ny 8 FP 03 Ny 8 FP 03 Ny 8 FP5 01 250 20 FPS 01 250 20 FPS 01 250 20 FP 03 FP 03 FP 03 FP 03 FP 03 Oo ONS Ole amp bo Figure 5 5 1 2 Click AdO move the cursor choose and highlight the parameter files to be operated 3 Click to popup the sub menu as shown in Figure below 18 Te FE Fa IS RES BLE NE B 48 il AIF D Li ERKA ARERNX DE gt per FARRU Figure 5 5 2 4 Choose the option Select The moment the currently highlighted files will be chosen as current heating parameter files Current heating parameter files will be marked witha tick J inthe left as shown in Figure below FPS 01 250 20 FPS 01 250 20 FPS 012. The machine has been precisely calibrated please try to prevent strong shake or collision please transport and store it using special carton Any repair or commissioning of the machine is to be made by technicians If you find any problem please immediately contact the manufacturer 1 Overview The machine employs high speed image processing technology and special positioning technology allowing the total process of fusion splicing to be finished within 10 seconds Large screen LCD clearly demonstrates every stage of optical fiber fusion splicing As the machine is compact in size light in weight it is ideal to work in outdoor environment In addition it is easy to operate fuses fast with low fusion loss especially suitable for the construction and maintenance of the optical fiber works built in a wide range of sectors including telecommunications broadcast amp TV railway petrochem electricity army police as well as teaching and research of scientific institutes In order to finish the fusion operations more accurately please thoroughly read this Manual 2 Features Handy easy to carry solid and durable Color LCD Data can be uploaded to PC via USB cable Intelligent power volume indicator and auto power off at low voltage Visual interface Built in heater It provides a wide range of fusion and heating parameters for your choice Built in light make optical fiber placement more convenient 3 Specifications
3. 2 Click to popup the sub menu select the option All reset the moment a dialog box as shown in Figure below will popup asking you whether to reset the default settings 21 Tak FF es FFI A OE 0 03 _f9 i BEB A MBSR DEF DEFAULT DEFAULT DEFAULT As Figure 5 5 6 3 Click to confirm All reset Click to cancel the operation 5 6Save splicing results The results of splicing operations will be automatically saved in form of splicing recording file This operation can be made in the interface Splicing data 5 6 1Enter the list of splicing recording files 1 Enter the menu option History as shown in Figure below Figure 5 6 1 22 2 Select splicing data click to enter the list of splicing recording files as shown in Figure below W 2011 10 16 14 42 11 10 16 14 41 35 11 10 16 14 41 44 11 10 16 14 41 56 Figure 5 6 2 5 6 1View delete clean history splicing records 1 First enter the list of splicing recording files for operating steps please refer to Section 5 6 1 2 Click AIO move the cursor choose and highlight the splicing recording file to be operated 3 Click to popup the sub menu select the option view the system will enter the interface of splicing recording files and display the contents of splicing records as shown in Figure 5 6 3 below select delete to delete current splicing record select clean
4. Standard USB port Built in 11 8V lithium battery external adapter input AC100 240V output DC12 6V 5 0A temperature 10 C 50 C humidity 95 RH 40 C no condensation height 0 5000m above sea level LengthxWidthxHeight 169x152x155 mm Weight 2 4kg exclusive of battery 2 9kg inclusive of battery 4 Instructions of panel and interfaces 4 1 Instrumental ports Figure 4 1 1 Figure 4 1 2 4 2 Key panel and definitions of buttons 4 2 1Key panel Figure 4 2 2 4 2 2Definitions of buttons e me D Switching between X Y display Do m O mee 4 3Instructions of frequently used interfaces 4 3 1Main menu Figure 4 3 1 Figure 4 3 2 1 Splicing parameters SplicePara It lists all the Splicing parameter files already configured well User can select view modify the Splicing parameter file under this menu option 2 Heating parameters HeatPara It lists all the heating parameter files already configured well User can select view modify the heating parameter file under this menu option 3 System setup SysSetup Under this menu option user can realize the functions such as time setup power saving set up resetting More importantly total splicing parameters splicing control are also set under this menu option 4 History All splicing results are saved in the interface of splicing data under this option in form of data file Besides user c
5. Applications Splice loss Return loss Operation mode Average splicing time Average heating time Fiber aligning method Fiber diameter Fiber cleaved length Lens magnification Display Tension test Heat shrinkable tube Battery capacity Battery life Power volume display Electrode life Optical fiber clamp Construction lighting External ports Power supply Operating conditions Dimensions SM single mode MM Multi mode DS Dispersion displacement NZDS Non zero dispersion displacement 0 02dB SM 0 01dB MM 0 04dB DS 0 04dB NZDS Greater than 60dB Full auto semi auto manual Core aligning clad aligning Cladding diameter 80 150um Coating diameter 100 1000 Um 10 16mm coating diameter lt 250um 16mm coating diameter 250 1000um Vertical double display 310x horizontal double display 155x High definition 5 1 640 480 LCD provides fine and clear images Standard 2N optional 60mm 40mm and a series heat shrinkable tube Typical 250 times of splice it takes 3 0 hours to fully charge it the machine is operable during charging process 300 500 charging cycles Real time power volume display in the screen Typical 5000times customer can change electrode by himself New design allows optical fiber positioning to be easier and more accurately Built in high brightness wide range light substantially increases easiness of construction at night
6. the small pressing board and integrated pressing board push the slide with Knives to the other side so as to cut off the optical fiber 4 Open the integrated pressing board while holding the optical fiber with hands and opening small pressing board concurrently remove the shredded optical fiber 26 with fingers move away the optical fiber carefully note prevent the section of optical fiber contacting anything else 6 4Place optical fiber 1 Open storm shutter and pressing board 2 Place the ready optical fiber on V groove with the tip lying between the tip of electrode and the edge of V groove If the optical fiber is bend keep the bending part upward when you place the optical fiber Please prevent the ready optical fiber colliding with anything so as to ensure the quality of optical ends 4 Hold the optical fiber with fingers then close the pressing board and press the optical fiber Make sure the optical fiber is placed at the bottom of V groove If the optical fiber has been improperly placed please place it again 4 Place another optical fiber following the above procedures 21 5 Close storm shutter 6 5Splicing 6 5 1Select splicing parameter files heating parameter files Select splicing parameter files 1 Enter main menu select the option splicing parameters then enter the list of splicing parameter files as shown in Figure 5 4 1 2 Click AdO move the cursor choose and h
7. to clean all splicing records 23 AJADA EPH fa BRR LAr I AAS Ef J Figure 5 6 3 5 Electrode discharge times 5 1View clean Electrode discharge times 1 Enter the menu option History as shown in above Figure 5 6 1 2 Then enter the interface of electrode data to view current Electrode discharge times The interface is as shown in figure below ce ACHE REE gt PEKER OOOO O Figure 5 7 1 3 Click to popup the sub menu select the option Zero to zero current Electrode discharge times 24 6 Operations of splicing 6 1Install optical fiber heat shrinkable tube Install optical fiber heat shrinkable tube onto the optical fiber a 6 2Cleaving and cleaning of optical fibers Cleave the clad of optical fibers by 30 40mm using cleaver then clean the optical fiber using yarn or soft cotton paper dipped with alcohol Then wipe it once using clean cotton cloth don t wipe it for a second time using the same cotton cloth Stripping 25 Cleaning Caution please use the alcohol of higher than 99 6 3Cleave optical fober 1 First make sure the sliding board installed with Knives in the frontal end then open big and small pressing board 2 Align the cladding edge of optical fiber to appropriate scale of the gauge then place the optical fiber into guide groove make sure the stripped optical fiber is straightly placed on rubber pad 3 Close
8. 250 20 Figure 5 5 3 5 5 2View modify 1 Enter the list of heating parameter files as shown in above Figure 5 5 1 2 Click AdO move the cursor choose and highlight the parameter files to be viewed or modified 19 3 Click to popup the sub menu choose the option Modify The moment the system will enter the interface of Edit heating parameter files as shown in Figure below AIT Figure 5 5 4 5 5 3Copy from system Using this option the selected system heating parameter files can be copied to defined user heating parameter files 1 Enter the list of heating parameter files as shown in above Figure 5 5 1 2 Click AdO move the cursor choose and highlight the parameter files to be modified 3 Click to popup the sub menu select the option Copy from system The moment the system will enter the interface of system heating parameter files as shown in Figure below 20 FP 03 Ny 8 FP 03 Ny 8 FP 03 Ny 8 FPS 01 250 20 FPS 01 250 20 FPS 01 250 20 4 E 3 4 5 6 7 8 9 Figure 5 5 5 4 Click AV YD move the cursor choose and highlight the system heating parameter files from which the files are copied 5 Click copy files 5 5 4Reset system default settings Using this option all the user heating parameter files will be reset to factory default settings 1 Enter the list of heating parameter files as shown in above Figure 5 5 1
9. 5 4 2 4 Choose the option Select The moment the currently highlighted files will be chosen as current splicing parameter file The moment current splicing parameter file will be marked with a tick v in the left as shown in Figure 5 4 3 below aal xa a Zag MM MM SM SM SM SM SM SM SM SM Figure 5 4 3 5 4 2View modify 1 Enter the list of splicing parameter files as shown in above Figure 5 4 1 2 Click AVI move the cursor choose and highlight the parameter files to be viewed or modified 3 Click to popup the sub menu choose the option Modify The moment the system will enter the interface of Edit splicing parameter files as shown in Figure below wen ee KATUR is Figure 5 4 4 5 4 3Copy from the system Using this option the selected system splicing parameter files can be copied to defined user splicing parameter files 1 Enter the list of splicing parameter files as shown in above Figure 5 4 1 2 Click AdO move the cursor choose and highlight the parameter files to be modified 3 Click to popup the sub menu select the option Copy from system The moment the system will enter the interface of system splicing parameter files as shown in Figure below RAVES BSA Figure 5 4 5 4 Click AVP move the cursor choose and highlight the system splicing parameter files from which the files are copied 5 Click to copy files
10. Even though there are no error message alerting the operator the operator should inspect the end of optical fiber manually If any phenomenon as described below is found take the optical fiber out of the splicer then get the optical fiber again Any defect on the surface of optical fiber may lead to splicing failure and the quality of optical fiber end exerts material impact on the loss of joint therefore please try to make the optical fiber end appear in a plane and the angle between such a plane and section of optical fiber shall be less than 1 for example the optical fiber end as shown in Figure a below is good for splicing but the ends shown in 29 Figures b f are defective user should remake ends for these optical fiber After inspecting the optical fiber align it in core to core or clad to clad manner axial offset will appear a Good end b Unfilled corner c Extruding tip d Tooth e Concave f Turtle pattern 2 After aligning is over the machine will discharge and splice the optical fiber hh A mH a 0 01 dB Splicing finished 3 After splicing is finished the estimated splice loss will appear The calculation of splice loss is based on some spatial parameters When either of splice loss or cleaving angle exceed its preset limit value the machine will display an error 30 message If inspection shows that any spliced optical fiber has
11. Optical Fiber Fusion Splicer Optical Fiber Fusion Splicer User s Manual Contents MOOT GW cas ge castes tsp sie E ee E E E E l ZNO AL UO S E E E E E acd l ie ew 01161 0r 0 0 ccc 8 4 Instructions of panel ANd INtErfACEYS eee cecceccecccceccceccceeccesesssesssssessteeueeeeeeeeseess 9 A TINStrUMENtal POSTS ccceeceeeeceeeeeeeeeeeeeeeeceeeceeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeenaess 9 4 2 Key panel and definitions of buttons ssooeseeesssseeseessssssseseessssesressssssereessss 10 4 2 1Key a O52 ee ee ee ee eee 10 4 2 2Definitions Of buttonSs esseeesseessssessseeesseresssressseessoresssressseesssresssressne 10 4 3lnstructions of frequently used INtErfACES ce eccesssscceceeeessssseeeeeeeeeseaes 11 AO TN ION ee E E E EE E EE E 11 4 3 2Menu OptiOnS seeoeeeeeseeeeeeeeerssssssssssssssesesrrrrerererssssssssssssseserrereereereesseesssss 11 5 Guide to software operationS eesessseeeererrrrrrrsrrrssssssssrrerrrrrerrrrrrrrrerssssssesrerrrrrreeees 12 TAPONO ON OFT ooir E E EE EA E E 12 DE DOMN eenia e EA EE E R E 13 5 3 fime SetUp eesssssssssssssssssssesrrerererresssssssssssssssrerereeereeeessssssssssssssssrerreeeeereeeeeesssssses 13 5 4Operations ofsplicing parameter fil S cc cceccscccceeeesssseeeeeeeessstseeeeeeeens 14 te SIL E E E E E 14 94 2 VIEW MOQITY osceni in EE 15 5 4 3Copy from SyStemM sseeesssseseesssssesseessssssreressss
12. an view electrode discharge times under this option 5 Guide to software operations 5 1Power ON OFF Power ON Press and hold for 1 second or so the LED indicator on control panel will illuminate company LOGO will appear in the screen Normal soft power off Normal soft power off ensure no data loss will occur after power off user just need click O the machine will be powered off in normal soft mode Forced power off Press and hold for 5 seconds or so the machine will be immediately turned off in such case the data will be lost Forced power off mode is usually chosen when the instrument appears abnormal and normal soft power off fails 5 2LCD brightness While in main menu click A to increase LCD brightness click V to decrease LCD brightness While in this interface user can realize the functions by operating status bar 5 3Time setup There is an option Time Setup as shown in the figure below under the sub menu Syssetup HERE KES DE Figure 5 3 1 5 4Operations of splicing parameter files 5 4 1Select 1 Enter the interface of list of splicing parameter files as shown in Figure 5 4 1 Te FE Fa IS FRE BLE oM MM NZ DM MM MM SM SM SM SM SM SM SM SM Figure 5 4 1 2 Click AVD move the cursor choose and highlight the parameter files to be operated 3 Click to popup the sub menu as shown in iai Sa 4 2 TE PE Sa EBB ETET Figure
13. aning V groove so as to prevent any damage to walls of V groove If the cotton swab dipped with alcohol cant clean the contaminant from V groove please use the tail of an optical fiber which is cut well to remove the contaminant Afterwards repeat step 2 12 2Clean fiber presser foot If there is dust on presser foot of optical fiber the optical fiber may not work well this may result in poor splicing quality Therefore please regularly inspect and clean the presser foot of optical fiber at fixed intervals Presser foot cleaning steps Open storm shutter Clean the surface of presser foot with thin cotton swab dipped with alcohol then wipe dry the presser foot with dry cotton swab 40 12 3Clean air tight lens If air tight lens get dirty the optical fiber core may be difficult to keep in correct position because the transparency degrades this will surely results in high loss It can be cleaned in the following steps clean the surface of air tight lens with thin cotton swab dipped with alcohol then remove the residual alcohol on air tight lens with dry cotton swab If the lens are clean they will be free of stripe pattern or dirt 12 4Clean objective lens If objective lens get dirty it may affect good observation over the position of optical fiber core this will result in high splice loss or poor splicing quality Therefore please regularly clean the two objective lens at fixed intervals otherwise more and more dust will sta
14. anything abnormal e g too thick too thin or bubble the splicer will display an error message Even though there are no error messages displayed but the splicing results are found very bad in the display we recommend users to remake the splicing Caution a Sometimes the splicing point may look a little thicker than other parts but the splicing result will still be considered normal and it doesn t impact the splice loss b To change the cleaving angle of optical fiber and calculate limit values of splice loss please refer to the section splicing mode c Error messages e g calculate splice loss splicing angle too thick too thin bubble can be ignored User can set these functions as disabled d In some cases extra discharge may improve splice loss Click Q to make extra discharge the moment the splice loss will be recalculated and the optical fiber will be reinspected 7 Operations of heating 1 Open the cover of heater 2 Open storm shutter with left hand holding left side of optical fiber at the edge of storm shutter 3 Open left pressing board hold optical fiber firmly till total optical fiber is moved into heater gt e M Ruryan Fo N Heating 4 Open the right pressing board 5 Hold the right part of optical fiber with right hand take down the spliced optical fiber from the machine and place it into the right pressing board 6 Set the splicin
15. discharge time pushed in If pre discharge strength is too great the end of optical fiber will fuse excessively this will lead to too much splice loss set the pre discharge period from the beginning of discharge to when the optical fiber is pushed in Too long pre discharge time will bring the same results as that of too great pre discharge strength The pushed in length of optical fiber after pre fusion Discharge proceeds in two stages The first discharge strength is called stage 1 of discharge Here user can set the strength of discharge 1 Set the time of discharge 1 Discharge 2 is stage 2 of discharge Here user can set the strength of discharge 2 Set the time of discharge 2 The discharge strength during tensile splicing The discharge time during tensile splicing Tensile degree The tensile splicing degree Tensile waiting The waiting time before tensile splicing is started time Discharge To optimize discharge strength so as to adapt the core strength bias There are the following compensation modes auto compensation manual close compensation mode Discharge The amount of compensation strength compensation value 10 Part list 11 Troubleshooting 11 1Power supply Fully charged battery can t support splicing for more than one time If power saving function is disabled power consumption will rise As the battery s discharge depends on medical reaction
16. esrressssssrreeesssserrressssssreees 16 5 4 4 Reset system default SettingS cc ccccsssseccceeeesssseeeeeeeeesssseeeees 17 5 5 Operations of heating parameter fil S cc ccecsccccccessssseeecceeeesssseeeees 18 Cie SOE ett stata A E E A E A A A A 18 i OZ VEW MOIN roana E EE E 19 9 050 CODY FOM SYSE aroni O N 20 D9 CODY OMS yS lE M ee ded aesivseatoateedeees 21 20 Save SII CIC SS NES seraa rn E oes eeases 22 5 6 1Enter list of splicing recording files ooo eccccessecceeeesesssseeeeeeeens 22 5 6 1View delete clean history Splicing reCOrds cc cceceeesssseeeeeees 23 D Electrode discharge tiMES cee cssssssssccccececeessssessaeeeeeeeecessessssaaaeeeeeeeeeeess 24 5 7 1View clean electrode discharge tiMes cccccccccceessssssstceeeeeceeeeees 24 6 ODELAllONS Ol eS PICU exedsvssevsssesintiecy ction E oiceoiddaedetne dese TEE 20 6 1Install optical fiber heat shrinkable tube 00 ee cceeessseseeeseesreeeees 20 6 2 Cleaving and cleaning of Optical fIDEPS 0 cc ccccesscceceeeesssseeeceeesessaes 20 6 3 Cleave opuca TOD SY ireira EA T O TOO 26 6 4APlace optical MDE irens nai nena T E NENO E EEE ETS 2 OD SICH essene E EE 28 6 5 1Select splicing parameter files heating parameter files 28 OZAN SPIC 81 6 Ree ne tne Annee ee ite ea ar eS ee 29 QDETAUOMS OF Neal essensen oes chedevestonentceeeetiea vas 31 S DISCNAlGS ANG CallDFAW Olesen n E EEN 33 9 Instr
17. f optical fibers i e optical fibers Aligning Cleaving angle limit Loss limit Core angle limit Cleaning discharge time Optical fiber interval setting Optical fiber pre fusion SM Single mode MM Multi mode DS Dispersion displacement NZDS Non zero dispersion displacement Set optical fiber aligning modes Core aligning align optical fiber through core of optical fiber Clad aligning align optical fiber through central position of clad Set limit values of cleaving angle When either of the left and right optical fiber exceeds the limit value of cleaving angle an error message will appear in the screen When estimated splice loss exceeds the preset loss limit an error message will appear in the screen When either of the two optical fibers exceeds limit values of the preset limit value of bending angle an error message will appear in the screen Cleaning discharge lasts for a short while It is used to clean micro dust on the surface of optical fiber Changing this parameter will change length of cleaning discharge Set the interval of optical fiber alignment set the pre discharge strength during the period from the beginning of discharge to when the optical fiber is strength Optical fiber pre discharge time Pushed in length Strength of discharge 1 Time of discharge 1 Strength of discharge 2 Time of discharge 2 Tensile discharge strength Tensile
18. g point at the central position of heating protective tube using heat shrinkable tube central positioning device 7 Close the left and right pressing boards and the cover of heater 8 Click HEAT to start heating When heating is finished buzzer will alarm 9 Open the cover of heater and take away the optical fiber under the protection of heat shrinkable tube Some pull is to be exerted when the optical fiber is taken out from the heater The moment heat shrinkable tube may have bonded with the bottom board of the heater if so take out the heat shrinkable tube using cotton swab 10 After heating is over check heat shrinkable tube whether there are bubbles or dust inside it 8 Discharge and calibration The atmospheric environment such as temperature humidity air pressure is always changing as a result the discharging temperature is always charging Temperature and air pressure inductors have been built in the machine they can feedback the environmental parameters to control system so as to adjust discharging strength As the change of discharging strength arising of electrode abrasion and optical fiber shred adhesion can t be corrected automatically and sometimes the discharging central position may move leftward or rightward For this reason the splicing position of optical fiber may offset against discharging centre to solve this problem a discharging calibration is to be made Using this function current discharging streng
19. if temperature is too low especially falls below 0 C the volume may decline While in high altitude regions the discharge current will rise Under such conditions current will decline faster AC adapter can t charge the battery properly Power volume display is incorrect The information appearing in the power volume indicator is for reference only Power volume indicator doesn t work well 11 2Operations of splicing Splice loss is unsteady too high Clean V groove optical fiber clamps reflector objective lens in storm shuttle If the optical fiber with secondary protective layer has bending or curling memory please keep the bending part upward when placing the optical fiber If the splice loss still appears too high or unsteady after taking the above actions please contact the dealer Users are recommended to make maintenance regularly for the machine at least once a year so as to ensure good splicing quality How to resume parameters of discharge conditions Please refer to Section select splicing parameter files Change limit values of cleaving angle splice loss offset angle Please refer to Section view edit splicing parameter files Ignorable error messages Please refer to Splicing control under the option History error message is permitted to be ignored Display cleaving angle optical fiber angle core clad bias 38 Please refer to Splicing control under the option History Estimated value
20. ighlight the parameter files to be operated 3 Click to popup the sub menu as shown in Figure 5 4 2 Choose the J337 option Select The moment the currently highlighted files will be chosen as current splicing parameter file Current splicing parameter file will be marked with a tick v in the left as shown in Figure 5 4 3 below select heating parameter files 1 Enter the list of heating parameter files as shown in Figure 5 5 1 2 Click AdO move the cursor choose and highlight the parameter files to be operated 3 Click to popup the sub menu as shown in Figure 5 5 2 below Choose J33 the option Select The moment the currently highlighted files will be chosen as current heating parameter files current heating parameter files will be marked with a tick v in the left as shown in Figure 5 5 3 28 6 5 2Start splicing PAG FEARCHE ARE Y clad 0 40 X clad 0 18 Pause 2 1 After optical fiber is placed in the splicer Click to start splicing After cleaning and discharging the optical fiber will stop at the preset position Next check the cleaving angle of optical fiber and quality of optical fiber end If the measured cleaving angle is bigger than the preset limit value or spurs are found in the end of optical fiber the buzzer will alarm concurrently an error message will appear in the display alerting the operator In the meantime the splicing will pause
21. ly pull AC power cord out of the receptacle and turn off the fusion splicer otherwise the machine may become irreparable even result in injuries death and fire smoke emits out order smells noise sounds or heating appears abnormal or Liquid foreign object falls inside the machine or Machine is damaged or crashed No parts of the machine needs maintenance please don t disassemble the machine or modules of power supply Any improper repair or maintenance may make the machine irreparable or result in injuries The machine must use the power modules that the manufacturer specified In order to avoid fire explosion or any other material consequence don t use the machine in any place where there is flammable gas or liquid Precautions This machine is used to splice glass optical fiber please don t use it for any other purpose Please read this Manual thoroughly before using the machine Please don t store the machine in high temperature or high humidity environment If the machine is used in dusty environment please take all possible measures to prevent the dust falling to the machine When the machine is moved from a low temperature environment to a high temperature environment please try to make the machine experience a transition from the low temperature to high temperature so as to dispel the condensation To keep the machine in good performance users are recommended to make maintenance for entire machine at least once a year
22. of splice loss differs from the actual value Estimated value of splice loss is just a calculation result it is provided for reference only The optical parts of splicer needs cleaning 11 30perations of heating Heat shrinkable tube doesn t shrink completel Extend the heating time For details please refer to Section View edit heating parameter files Heat indicator on control panel blinks Click CHEAT while in heating process the Heat indicator may blink click G gt again heating operation will be cancelled If the temperature doesn t reach the presser value the indicator will blink and alarm sounds at the same time if so please contact the dealer Heat shrinkable tube bonds with heating board after it shrinks Separate them using cotton swab or soft things Initialize heating conditions Please refer to Section View edit heating parameter files Cancel heating 39 Click G amp S the system doesn t respond the moment you need to click Chear J 12 Maintenance 12 1 Clean V groove If there is any contaminant in V groove it will be unable to clamp optical fiber this will increase splice loss Therefore please regularly inspect and clean V groove at fixed intervals V groove cleaning steps 1 Open storm shuttle 2 Clean the bottom of V groove with cotton swab dipped with alcohol and remove the alcohol left in V groove with dry cotton swab Please note to avoid using too strong force when cle
23. st the adjustment screw clockwise using a 1 5mm hexagon wrench to marked point and align it with next position mark Please don t rotate screw over two marks at one time Fasten the adjustment screw Fasten blade locking screw 3 Change of blade 42 lf a blade has been raised for 3 times you should change the blade 43 Appendix A Warranty Warranty term and warranty conditions We provide free repair for any fault occurring within 3 years since the date of delivery except x Any fault or damage caused by natural disasters Any fault or damage caused by abnormal voltage of power supply Any fault or damage arising of improper operations Any fault or damage arising of violating against operating procedures or instructions as described in the User s Manual Please contact the dealer before sending the machine to us for repair To request for repair please provide the following information Please accompany the following information with the following information Your full name occupation company name address phone number fax e mail Machine model and SN Fault description Background and time of the fault occurrence Status quo of machine Display status and relevant error messages etc 44
24. th is measured and corrected as standard strength and discharging strength is to be inspected based on the axial offset of splicing part before and after discharging Discharge calibration will change the parameter value of discharging strength this value will be applied in all splicing processes Operating procedures 1 Enter main menu select the option ArcCalib open the picture of discharging and calibration 2 Prepare optical fiber and place it in the splicer 3 Discharge the optical fiber before pushing it in so as to test the discharging central position and set the interval centre of optical fiber at the discharging central position 4 An axial offset is intentionally for the optical fiber while the discharging and calibration are made The calibration results will appear in the screen when discharging and calibration are finished 5 Discharging strength and splicing position have been calibrated but we still strongly recommend to make further calibration 9 Instructions of parameters 9 1Descriptions of splicing global parameters For observing the cutting conditions of ends For observing the aligning conditions of ends Tensile For improving splicing strength of optical fiber splicing Tensile test is to be made after splicing is over to observe the Tensile test splicing conditions of optical fiber 9 2 Descriptions of splicing parameters Parameters Descriptions Type of There four types o
25. uctions of Dal aINCle lS ofivessseriniviconsntidvcnidvcuenstidas eisadietaaeeiustnvicubiueterdeinataiceisione 34 9 1Descriptions of splicing global paraMetels i cccccesseccceeeesssseeeeeeeeeeeees 34 9 2Descriptions of splicing PAFAMETELS cece ccccessssccecceeeessseeececeesesstseeeeeeens 34 OA AIOE SS Ura nercarsateacceeausa Sees te E oie samece ice ae Pane 3 Tte ANOU SS IO OWING arses ch cesses n E E 37 tI POWER SUDDIV saronno E S O 37 11 2Q0perations OF SDICINO eernninananin iedadodvicdeeaeisaaadoeens 38 TBO PEAllONS OF NEAN Oeris E yee teediaanemnesaee 39 TZ IN VAIS TVA Caesarea atari cian dhe dctes T 40 12 CICA VOOOV senorna rarene E O 40 12 2 Clean fiber presser TOO Crissin E 40 123 Glean air TNES iss e E 41 12 4Clean objective IONS eee cccccssssssccceccessssscecececessstsaeeseceesessaeeeeceeeeesaeeees 41 12 5 Regular inspection ANd CIEANING cccccssssececeeeesssseceeeeeessesseeeeeeeeseesaes 41 12 6Maintenance of CICAVET ccccssscecsssnecessnsecesseeecsssnsecssenecessenecessntesesenseesees 42 7a 8 012 aXe Ip ay oem Waran y ene aTr none ne a ee ee 44 Warnings ignoring the warnings or improperly operating the fusion splicer may result in serious injuries or death The input voltage of the machine must be within the specified range please prevent the input voltage exceeding the range Please use proper AC DC power supply When any of the following faults occurs please immediate
26. y on the lens and it will be harder to remove them Objective lens cleaning steps 1 Please shut off the power before cleaning objective lens 2 Clean the objective lens in circling action from centre to edge using thin cotton swab dipped with alcohol then remove the residual alcohol with dry cotton swab Please note to first remove electrode bar before cleaning objective lens and note to avoid colliding with or touching electrode bar in cleaning process The surface of objective lens should keep clean and free of dirt 12 5 Regular inspection and cleaning To keep good splicing quality users are recommended to perform regular 41 inspection and cleaning at fixed intervals 12 6Maintenance of cleavers 1 Rotate blade of cleaver lf cleaver can t cut off optical fiber rotate the blade by 1 16 of a round so as to keep the blade sharp as a new one Blade rotating steps Remove the pressing pad distance limit device Unfasten screws using screwdriver rotate the blade by 1 16 While you are rotating the blade please note to avoid touching the edge of knife Using thin cotton swab to rotate blade may be safer 2 Adjustment of blade height lf a round blade has been rotated by a round it means that the 16 sides of the knife have all been used user need to adjust the blade height to compensate the abrasion of blade Adjustment steps Unfasten blade locking screws adjust the locking screws using a 0 89mm hexagon wrench Adju
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