User Manual - Automatikprodukter
Contents
1. lt On Relay 3 Of Acknowledging On signal Of 3 5 5 External Relay Operation Assignment of the digital input DI for external switching of the alarm relay ON and or OFF This function has priority to gas alarm and or manual switching in the menu Status Relay Symbol Description six Function R 01 Relay No Relay Selection DI ON External On 0 If digital input closed relay switches ON DI OFF External Off 0 If digital input closed relay switches OFF 3 5 6 Delay Mode of the Relay Delay time ON starts when the alarm is released and or delay time OFF starts when the alarm returns to normal condition fae Setting Symbol Description Status Function R 01 Relay No Relay Selection 0s Delay Time ON 0 Mode ON Relay is only activated at the end of the defined time sec O sec No delay 0s Delay Time OFF 0 Mode OFF Relay is only deactivated at the end of the defined time sec 0 sec No delay 3 6 Menu MP Parameters Display and change of parameters assignment of alarms to alarm relays and activation of Measuring Points MP Main Menu Selection of MP Activate or deactivate MP See 3 6 1 Define gas type See 3 6 2 Define measuring range See 3 6 3 Adjust signal form of the transmitter See 3 6 4 IT Id HHHH Define threshold 1 See 3 6 5 Define threshold 2 See 3 6 5 Define threshold 3 See 3 62. 3 to 12 miles h Duct diameter ca 200 1000 mm 8 40 inch 8 Gas Sensor 8 1 Description The semi conducting metal oxide sensor measures the electrical conductivity of the nanocrystalline metal oxide coated on a heatable substrate The typical operating temperature is between 300 and 400 C The doping of the metal oxide with noble metals results in a positive sensibility to combustible gases like VOCs carbon monoxide and natural gas The doping permits the adaptation to the demands of the measuring task VOCs are partially or totally burnt at the sensor surface by the oxygen of the metal oxide The electrons released in the semi conductor by this process lead to an increase of the electrical conductivity At the end of the combustion process the metal oxide returns to its initial state by incorporating oxygen from the air with the conductivity also adopting the initial value The change of the conductivity is evaluated via the internal micro controller and output as a standard signal 8 2 VOC Measurements The VOC content in indoor areas is mainly determined by the persons present and their activities See table 1 When for example working with cleaning agents or when cooking VOCs Volatile Organic Compounds are set free but also human respiration is a constant source of volatile metabolism products VOCs The air quality sensor detects the increasing VOC level and calculates the proportional CO value The VOC
3. 5 Define threshold 4 See 3 6 5 Hysteresis See 3 6 5 Set delay ON time See 3 6 6 Set delay OFF time See 3 6 6 Define control mode See 3 6 7 Assign MP fault to alarm See 3 6 8 Assign alarm to alarm relay See 3 6 9 Assign MP signal to analog output See 3 6 10 3 6 1 Activate Deactivate MP Setting Symbol Description Status Function MP 01 Measuring point Selection MP No f Not Active Measuring point activated at the controller Active MESS active Not active Measuring point not activated at the controller MP01 On Board sensor MPO02 Externer Transmitter optional 3 6 2 Selection Gas Type Assign gas type to attached gas transmitters Symbol Description S Gas type Unit EE i MP 01 Measuring point CO Carbon monoxide ppm 0 300 O2 Oxygen increasing Vol 0 25 03 Ozone ppm 0 5 TOX Toxic gas ppm 0 XX CO2 Carbon dioxide ppk 0 50 RH Humidity RH 0 100 Temp Temperature C 0 50 R22 Refrigerant gas ppm 0 2000 R134 Refrigerant gas ppm 0 300 R123 Refrigerant gas ppm 0 300 R11 Refrigerant gas ppm 0 300 R411 Refrigerant gas ppm 0 300 R410 Refrigerant gas ppm 0 300 R407 Refrigerant gas ppm 0 300 R416 Refrigerant gas ppm 0 300 VOC Gas type VOC R404 Refrigerant gas ppm 0 300 R409 Refrigerant gas ppm 0 2000 R408 Refrigerant gas ppm 0 2000 R402 Refrigerant gas ppm 0 2000 R401 Refrigerant gas
4. Function The internal horn is connected to alarm relay R3 open collector With this parameter the alarm relay is defined as horn relay with the following possibilities to reset e By pressing any of the 4 push buttons only possible in the starting menu e Automatic reset at the end of the fixed time e By an external push button assignment of the digital input The horn function is only activated if at least one of the two parameters time or digital input is set Special function Response After acknowledging the output by push button or externally time starts When this time has run out and the alarm is still acting the relay is set again od Setting Symbol Description Status Function R 03 Relay No Selection of relay 0 Reset of the relay after time having run out or by push button Quitt Mode 0 1 Reset of the relay by push button after time having run out and when alarm is still acting relay is set again Response function Time for automatic reset function or response function Time 120 a 0 no reset function DI 0 Assignment which digital input resets the output Acknowledge the horn output On Alarm 3 B Gas concentration higher ower than threshold Time lt gt On Relay 3 I O Acknowledging On signal Special function Response Return of the horn rela On Alarm 3 Gas concentration higher lower than threshold Time Time
5. conditions such as fire protection etc For the exact position of the terminals see the following connection diagram When choosing the option Power Supply you have to make sure that a switch or a circuit breaker is provided in the building automation especially for the PBIO It must be installed easily accessible near the PBIO It has to be marked as a disconnecting device for the PBIO This switch or circuit breaker shall meet the relevant requirements of IEC 60947 1 and IEC 60947 3 4 2 Connection Diagram 5 EN 0 2 20V SPC X3 Option Digital 24 VDC pa oa eo Geena 13 DIO 1 L4 Buzzer 0 VDC 2 2 dE R3 24V 3 Z ii 3 4 20mA 4 7 4 4 oon X puon erna P mc M Rppionbemei 5 8 Mag oder 3 ij 5 Analog Inp 1 6 NO 1 ption External OV E Transmitter MP 02 X4 4 Analog Out Liz Nc1 X5 das 3 24 VDC Out g comi 2 4 K3 5 9 FIT 2 0 VDC 9 coud2 2 ha H2 0 50 R2 4 Pin4 Alarm4 392 1 24 VDC gt 2 10 Noc 2 Pin 2 Alarm3 gt T po s 5 alO Option Power RelayK3 One y i z max 250VAC 5A Su Saco R1 SPDT 30 VAC DC 0 5 A o ess gs gt R2 SPNO SPNC 30 VAC DC 0 5 A tor oO 3 R3 R4 Open Collector 30 VDC 50 mA 2 0 VDC 6L 4 11 1 24 VDC 7 K V Ve X4 8 M4 12 11 24 VDC 230 20 VDC 9 K2 NES 1
6. due Phone ppm Time AV ance Pass Relay ON in x days Time interval Time 0853190040 120 120 1800 365 1234 o 30s Project No Pp Calibration Mode 4 20 6 2 Configuration Card of Alarm Relays Relay Static Latching Horn mE e 7 Flash Mode Function ON A o benefi a m a ncn ROT R02 R03 R04 6 3 Configuration Card of Measuring Parameters MP uin M Thresholds status Type Range sona EA aw Jas a EASSLSESESENESESENES Delay Time Assigned MP Assigned Alarm Sec AV Fault lt gt Alarm lt gt Alarm Rela PON forF f a1 a2 a3 A4 A1 a2 a3 04 EEE EEES 7 Specifications PBIO Electrical Power supply 18 28 VDC AC reverse polarity protected Power consumption without options 100 mA max 2 5 VA Analog output signal 0 4000 ppm 0 4 20 mA load x 500 O Selectable Current Voltage 0 2 10 V load 2 50 kO Starting point O or 20 Proportional overload and short circuit proof Alarm relay R1 30 VAC DC 0 5 A potential free SPDT Alarm relay R2 30 VAC DC 0 5 A potential free SPNO SPNC Binary output R3 R4 30 VDC 0 05 A open collector output Visualization Display Two lines each 16 characters Status LED 4 Normal operation Fault Alarm 1 Alarm 2 Operation 4 push buttons menu driven Operation Environment Humidity 15 90 RH non
7. e v EMEN 23 4 3 Connector Block Overview SPC X3 Module sssssssseeeee enm ennemis 24 LEBER 25 5 1 Commlssiohilrig cent reet e te ette eee eta ee ttr ee teda edet Vu dee sad de tudo dedu d eet ee ot d 25 5 2 Checklist COMMISSIONING sAr reete esae en Fe eee Ln ee ER e ROLL Heuer eb Rc Le ne Re Ed 26 6 Configuration and Parameter Card 4 esee ieessieeeeeeeneeee ense rc 27 6 1 Configuration Card of System Parameters sssssssssssseee enne 27 6 2 Configuration Card of Alarm Relays eiiie ene nennen ennemi nennen nns 27 6 3 Configuration Card of Measuring Parameters ssssssssseeeeeemm eene 27 Y Specifications PBIO 230 rent etie e DN user mia 28 A PP aa aa evsubavet a ara a a aaa eaaa ae eaaa oaaae Se aanak 29 8 1 Description lts HE LEE LEES 29 8 2 VOC Measurements niania t e EPA SR RER ETRAS a REM aE RARE RERBA HERR EAM R Ea Coa ame PERS 29 Q COMMISSION laa la 30 10 Inspection AMAS aa 30 10 1 INSPECUON at de T 30 10 2 Exchange of Sensor Element iion ehe eed e edet pins 30 11 Specification Gas Sensor ence Iren iiec cia 31 12 Part Disposal a 32 13 Notes and General Information eeceeeeeeees esses eeen eene nennen nnne nhan nnn nn nnns inta siis nnne nn nn nnn nn 32 13 1 Intended Product Application ssr irdena aeaa aie aee enne 32 13 2 Installers Responsibilities eec dd tddi dais 32 13 3 Maint
8. has priority to the manual operation in the menu Status Relay and to gas alarm Relays manually operated in the menu Status Relay are deleted again by selecting the function Automatic Acknowledging the relays in latching mode is also effected in this menu Select the relay Select the function of manual operation Manual ON Relay ON Select the function Manual OFF Relay OFF Automatic Delete manual operation Reset Reset of a latching mode Take over the function 3 4 Menu Measuring Values This menu is for displaying the current value CV or the average value AV with gas unit and gas type for each active measuring point according to the defined mode of control CV or AV mode For gas type CO both values are displayed together Symbol Description rd Function MP 01 Measuring P No Selection of MP No VOC Gas type voc See 3 6 2 ppm Gas unit See 3 6 2 CV Current value CV Current value of gas concentration AV Average value Average value 10 measured values within the time unit Control mode Display of selected control mode CV or AV Not active Status MP Not active MP not active Error Fault MP Current signal lt 3 mA or gt 22 mA 3 5 Menu Relay Parameters Display and change of the parameters for each alarm relay Main menu acia Select relay No Relay mode See 3 5 1 Relay function See 3 5 2 Activate latching mode See 3 5 3 De
9. is prepared for gas transmitters with linear signal as well as for uGard analog transmitters with semiconductor sensor and non linear signal The classification of signals is defined in this menu S Setting 2 Symbol Description Status Function MP 01 Measuring Point Selection of MP No ineat MP Signal inier Linear Transmitter with linear output signal Non linear Transmitter with non linear output signal 3 6 5 Threshold Hysteresis For each measuring point four alarm thresholds are available for free definition If the gas concentration is higher than the adjusted alarm threshold the associated alarm is set If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is again reset Unused alarm thresholds have to be defined as full scale value in order to avoid false alarms FS For Oz measurement Pay attention to the alarm activation at decreasing or increasing concentration as Default Symbol Description Status Function MP 01 Measuring Point Selection MP No 800 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 1500 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 4000 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 4000 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 200 Hysteresis Gas concentration Threshold X Hysteresis Alarm X OFF 40 ppm Threshold 3 6 6 Delay of Alarm ON or OFF Definition of alarm ON and
10. menu m Default 30s Power On Time 30s XX Define the power on time sec 4 Mounting Electrical Connection The Gas Controller is fixed to the wall through the mounting holes at the 4 corners of the housing These mounting holes are accessible after opening the housing If the mounting holes at the bottom of the housing are used the device loses the IP 65 protection The mounting holes at the plastic housing are covered with the enclosed caps after the end of the assembly We recommend considering the following when choosing the mounting position Mounting height About 1 2 to 1 8 m 4 to 6 ft above floor Do not mount the transmitter next to doors windows air inlets and outlets Free air supply must be granted Vertical mounting air inlet at the transmitter down up Avoid direct sunlight Customer s instructions 130 mm Mounting holes Fig 01 Standard plastic housing Stainless steel housing 4 1 Electrical Connection The technical requirements and regulations for wiring electrical security as well as project specific and environmental conditions etc must be observed when mounting The electrical installation may only be completed by a qualified electrician in full compliance with pertinent regulations We recommend the following cable types e Power supply J Y St Y 2x2 x 0 8 e Alarm relay J Y St Y 2x2 x 0 8 e Gas transmitter J Y St Y 2x2 x 0 8 The recommendation does not consider local
11. one of the relays is manually operated LED red Flashes when alarm two or more alarms are active Permanently on when at least one of the relays is manually operated LED yellow Flashes at system or sensor failure or when maintenance needed LED green Power LED 2 2 Setting Changing Parameters or Set points Open desired menu window I Code window opens if no code level approved After input of the valid code the cursor jumps on the first position segment to be changed gt Push the cursor onto the position segment which is to be changed a Change the parameter set point Save the changed value Finished 2 3 Code Level All inputs and changes are protected by a four digit numeric code password against unauthorised intervention All menu windows are visible without entering a code Level 1 1234 Code level 1 allows the operator to acknowledge alarms and to manually activate the alarm relays Level 2 Code level 2 is intended for the service technician to change parameters and set points Level 3 With code level 3 it is possible to register and deregister transmitters in addition to code level 1 This code is released by AP only in emergency situations Level 4 Code level 4 is intended for updating the maintenance date Normally the code is only known by the service technician and can be changed individually via code level 2 The release of a code level is cancelled if no button is pushed with
12. or alarm OFF delay The function applies to all alarms of an MP Mm Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No 2 Gas concentration gt Threshold Alarm is only activated at the end d Delay Time ON 10 of the fixed time sec O sec No Delay E Gas concentration lt Threshold Alarm is only deactivated at the a Delay Times 6 end of the fixed time sec O sec No Delay The delayed activation of an existing gas alarm can cause damage to persons and objects Le The commissioning technician and or the operator are solely responsible for the activation 3 6 7 Control Mode Definition of the alarm evaluation by means of current CV or average value AV n Default Symbol Description Status t Function MP 01 Measuring Point Selection of MP No CV Control by the current gas value AV Control by the average gas value CV Evaluation CV Current average value function see also 3 7 4 3 6 8 MP Fault Assigned to Alarm In this menu it is defined which alarms are activated in case of a fault at the measuring point E Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Alarm 1234 0 Alarm not ON at MP failure Fault 0000 _ Fallure MP 0000 1 Alarm ON at MP failure 3 6 9 Alarm Assigned to Alarm Relay Each of the 4 alarms can be assigned to any alarm relay Unused alarms are not assigned to a
13. ppm 0 2000 VOC Air quality ppm 0 2000 ETC Ethylene oxide ppm 0 20 CI2 Chlorine ppm 0 100 H2S Hydrogen sulphide ppm 0 200 SO2 Sulphur dioxide ppm 0 100 Ex Carbon dioxide ppm 0 2000 O2 Oxygen falling Vol 0 25 NH3 Ammonia ppm 0 300 NO2 Nitrogen dioxide ppm 0 25 NO Nitrogen oxide ppm 0 50 Ex Combustible gas LEL 0 100 1 Recommendation without obligation Oxygen measurements Alarm at increasing concentration 3 Oxygen measurements Alarm at falling concentration Carbon dioxide measurements with unit ppk 1 vol96 10 ppk 5 Carbon dioxide measurements with unit ppm 1 vol 10 000 ppm 3 6 3 Measuring Range The measuring range can be defined arbitrarily between 10 and 10000 The measuring ranges in the table gas type are only recommendations without obligation The measuring range for MP01 on board gas sensor is factory set the measuring range for MP02 must agree with the signal 4 to 20 mA 0 2 to 10 V of the attached gas transmitter 4 mA 0 2 V Display 0 ppm 20 mA 10 V Display of the full scale value 3 6 4 MP Signal Gas transmitters using electro chemical or catalytic beat gas sensors normally produce a linear 4 to 20 mA 0 2 to 10 V signal proportional to the gas concentration Semiconductor gas sensors produce a non linear exponential signal This signal leads to a non linear 4 to 20 mA 0 2 to 10 V signal of the gas transmitter The Gas Controller PBIO
14. warranty is expressed or implied concerning the accuracy of these data 13 1 Intended Product Application The PBIO is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants i e detection and automatic exhaust fan control for automotive maintenance facilities enclosed parking garages engine repair shops warehouses with forklifts fire stations tunnels etc 13 2 Installers Responsibilities It is the installer s responsibility to ensure that all PBIO are installed in compliance with all national and local regulations and OSHA requirements All installations shall be executed only by technicians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructions as provided in the user manual 13 3 Maintenance We recommended checking the PBIO system regularly Due to regular maintenance differences in efficiency can easily be corrected 13 4 Limited Warranty Automatikprodukter warrants the PBIO against defects in material or workmanship for a period of one 1 year beginning from the date of shipment Should any evidence of defects in material or workmanship occur during the warranty period AP will repair or replace the product at their own discretion without
15. 24VDC 10 na d XA X5 Option Power Relay Option Power Supply 90 230 VAC Fig 2 Connection diagram max 250 VAC 5 A The analog input function is determined by the hardware Each PCB has got a label with the specific type See fig 4 4 3 Connector Block Overview PBIO 230 Module 2 N we oe NI Fig 5 Housing e e e e Caras Opt ese O Se 00 oseseses 20203030 o e e e Fig 4 Selection Output Signal ion Power Supply 90 230 VAC i X5 X4 Option Power Relay 1 z rais smerV Sora Not set Not set 0 20mA Set Not set 4 20mA 8 Not set Set 0 10V 7 Set Set 2 10V 8 9 5 Commissioning 5 1 Commissioning Prior to commissioning the wiring of the PBIO including all field devices must be completely terminated Check the optional external transmitter input signal current or voltage signal It has to be the same as indicated on the label of the PCB See fig 3 Select the contact for relay 2 with jumper NC NO See fig 2 and 3 Select the analog output signal with jumper V A and 0 20 See fig 3 and 4 After switching the power supply ON and at the end of the Power ON Time the SPC 03 is ready for use The PBIO is delivered with standard parameters and set points for the on board sensor MP 01 These parameters have to be checked at commissioning
16. CO correlation was determined by taking measurements under real conditions See diagram 1 To this day there aren t any standard signals for the VOCs therefore the IAQ air quality sensor reduces the measured VOC values to CO equivalents with the unit ppm This grants the compatibility to existing CO ventilation standards Each time the IAQ air quality transmitter is switched on it runs through a warm up period of 20 minutes During this warm up period there aren t any measurements the sensor outputs the signal of 8096 of the measuring range After the warm up period the sensor interprets the currently read VOC value as zero point independently from the actual concentration An internal algorithm continuously updates the zero point by taking the lowest measured VOC value Therefore the ambient air should be of low VOC content after the warm up period This can be obtained by shortly venting when starting the measurements with the 80 signal If the sensor isn t started at low VOC concentrations it can take a couple of days until the internal algorithm has updated the zero point so far that effective measuring results are available The natural sensor drift and ageing is corrected by the implemented control algorithms Indoor Air Typical Substances Ventilation Contamination Emission Source VOCs Others Source Acetone Ethanol Isoprene Breath CO2 Humidity Nonanal Decanal a Pinene Humidity Methane Hydrogen Ski
17. Single Point Controller PBIO Air Quality VOC Transmitter User Manual March 2012 1 2 3 ME A AN 4 1 1 Normal Mode iS A nM 4 1 2 ALAMOS as 4 Tos Tr deae ccc 4 Operating Iristruction 2 id 5 2 1 Description Keypad User Interface ssssssssssssssssssssseenene eene eere nnnm nennen nnne 5 2 2 Setting Changing Parameters or Set points eene eene nennen 5 2 9 Gode Leveliiaz ibt cte o ooi rt ecu lata rca Prou Dur 6 M n Overview e 7 3 1 Fault Management soisessa ae aAA E ENEE e Debe eee pL E dee Eo EA 8 3 1 1 Acknowledge a Fault 4 4 2 e crue te nice e eee xn a ee eee eed dod 8 3 1 2 Error Memory o ee EE e e e aive ee eua de ike tu e e eode he de es es 8 3 1 3 Systeam ELIT UII TL ET LIIS ILL E 9 3 2 Otatus Alarm E 9 E eddie itte tait ue mte innt itis idis dpi Vr 10 3 3 1 Manual Operation of the Relays sssssssssseeeene eene rra 10 3 4 Menu EN 11 3 5 Menu Relay Parametros 11 3 5 1 Relay Mode aio Ere EE E ere PUO putei ead 12 3 5 2 Relay Eunction Statlc Fla cnt e reta been 12 3 5 3 Eatching ModS ecce tte Re ero E e RO p teet T ppt 12 3 5 4 Horn FUNCION e e t cd ra e d ra ehe e re er ae dd 13 3 5 5 External Relay Operatloriz nitet A ao 14 3 5 6 Delay Mode of the Relay 1 o dete ettet re need tte adr eus 14 3 6 Menu MP Parameters 2 5 i ee eO rtr ee o eed A tee Deep Dee
18. als The maximum intervals have to be determined by the person responsible for the gas warning system according to the legal requirements AP recommends checking the Transmitter every three months and maintaining it every 24 months If different intervals are indicated always consider the shortest interval Inspections and services must be documented The date for the next maintenance has to be affixed to the transmitter 10 1 Inspection The PBIO should be controlled regularly by a competent person according to EN 45544 4 The following has to be checked in particular e Maintenance calibration interval not exceeded e Visual inspection of the transmitter including cable for damage etc e Remove dust deposits especially at the gas inlet e The filter at the gas inlet has to be replaced if extremely dirty e Check the Function of Alarm relays 10 2 Exchange of Sensor Element Please send the complete PCB back to the manufacturer for exchange of the sensor 11 Specification Gas Sensor Sensor performances Gas type VOC alcohols aldehydes aliphatic hydrocarbons amines aromatic hydrocarbons carbon monoxides methane LPG ketones and organic acids Sensor element Metal oxide semi conductor Measuring range 450 4000 ppm VOC Accuracy 150 ppm Repeatability 5 of reading Response time toy lt 60 s Warm up time 20 min Sensor life expectancy gt 10 years normal ambient co
19. and adjusted if necessary If an additional external transmitter is connected then you have to set the parameters for MP02 according to the intended application The standard parameters can be taken from the following configuration and parameter card We recommend registering the individual parameters and set points into the list We recommend checking the parameters and set points according to the following check list 5 2 Checklist Commissioning Parameter of average function Password level 1 customer s password Function analog output Define fault relay Power ON time Service phone no Maintenance date Relay mode Function static flash Latching mode Horn function External relay operation Delay ON time Delay OFF time MP mode Gas type Measuring range MP signal Threshold 1 Threshold 2 Threshold 3 Threshold 4 Hysteresis Delay ON time Delay OFF time C A mode Assigned failure lt gt alarm Assigned alarm lt gt alarm relay Assig MP sig lt gt analog output 1 MP 01 On Board Sensor MP 02 external Transmitter 6 Configuration and Parameter Card Customer o all Commissioning Company jJ Y Commissioning Date Service Technician 6 1 Configuration Card of System Parameters Service Software Mainten Service AV Overlay Mainten Costumer Fault Power Version ance
20. charge This warranty does not apply to units that have been altered had attempted repair or been subjected to abuse accidental or otherwise The above warranty is in lieu of all other express warranties obligations or liabilities This warranty applies only to the PBIO AP shall not be liable for any incidental or consequential damages arising out of or related to the use of the PBIO
21. condensing Working temperature 10 C to 50 C 14 F to 122 F Storage temperature 5 C to 30 C 41 F to 86 F Pressure range Atmospheric 10 96 Physical Enclosure plastic version type C Polycarbonate Combustion UL 94 V2 Colour RAL 7032 light grey Dimensions W x H x D 130 x 130 x 75 mm 5 12 x 5 12 x 2 95 in Weight Approx 0 6 kg 1 32 Ibs Protection IP 65 Installation Wall mounting Cable entry Standard 3 x M 20 Screw type terminals min 0 25 to 2 5 mm 14 to 30 AWG EMC Guidelines 2004 108 EEC Low voltage guideline 73 23 EEC CE Warranty One year material without sensor Analog input external transmitter 4 20 mA input resistance 200 Analog input 1 0 2 10V input resistance 25 KQO overload and short circuit proof Power supply for external analog transmitter 24 VDC max 50 mA Wire connection Guidelines Buzzer Acoustic pressure 85 dB A distance 300 mm 1 ft Frequency 3500 Hz LED flashlight red Flashing frequency Adjustable Luminosity gt 5 000 mcd Power supply 90 230 VAC Consumption max 25 VA Power Relay K1 K3 Switch capacity 250 VAC 5 A potential free SPDT Serial Interface Transceiver RS 485 19200 Baud Heating Temperature controlled 32 C 38 F 3 6 F Ambient temperature 40 C 40 F Power consumption 0 3 A 7 5 VA Duct mounting version Flow speed 5000 20 000 m h
22. e menu Analog Output 1 The analog output can be calibrated at 4 and at 20 mA only in mA mode Therefore an ampere meter measuring range 25 mA can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 and or 20 mA During calibration evaluation of the measuring point signals is not possible This calibration is effected by the factory The factors shall not be changed Default f Symbol Description Status Function Select Min Displays the minimum value of all assigned MP Max Output Mode Max Max Displays the maximum value of all assigned MP P Average Displays the average value of all assigned MP 4 0 Calibration 4 0 4 0 Calibration factor at 4 mA 20 0 20 0 20 0 Calibration factor at 20 mA 3 7 7 Definition of the failure relay See also fault management 3 1 Define the Failure Relay t Default Symbol Description Status Function X Fault Relay RX RX Define the fault relay 3 7 8 Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions Power On Time During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the power on time is started at the PBIO after having switched on the power supply While this time is running out the Gas Controller does not activate any alarms The power on status occurs in the starting
23. enant e eere A AA AAA a AA ba 32 13 4 Limited WATAN oc ti ad id da 32 Single Point Gas Controller PBIO 1 Intended Use The PBIO Gas Controller is used for measuring and controlling of the indoor air quality The controller is equipped with an internal gas sensor MP01 for VOC One external gas transmitter MPO02 for toxic combustible or refrigerant gases can be controlled additionally Four alarm thresholds are free adjustable for each Measuring Point MP Every alarm threshold can be assigned to one of the maximum 4 alarm outputs RX The Gas Controller can interface via the 0 4 to 20 mA or 0 2 to 10 V output signal with any compatible electronic analog control DDC PLC control or automation system The free adjustable parameters and alarm threshold make a very flexible use in the gas measuring possible Simple and comfortable commissioning is possible due to factory adjusted parameters The configuration parameter settings and operation is easy to do without programming knowledge The intended sites within the ambient conditions as specified in the Technical Data are all areas being directly connected to the public low voltage supply e g residential commercial and industrial ranges as well as small enterprises according to EN5O 082 The Single Point Gas Controller PBIO must not be used in potentially explosive atmospheres 1 1 Normal Mode In normal mode the gas concentrations of the active transmitters are continuously p
24. er not calibrated transmitter defective Check cable to transmitter make calibration replace the transmitter Internal communication error I O Board to LCD Board Internal error Change the Gas Controller module System maintenance is necessary Maintenance date exceeded Make the maintenance Display of the actual alarms in plain text in the order of their arrival Only those measuring points are displayed where at least one alarm is active Changes are not possible in this menu Symbol Description MP 01 Measuring MP Point No Function AX Status alarm A1 Alarm 1 ON A2 Alarm 2 ON A3 Alarm 3 ON A4 Alarm 4 ON 3 3 Status Relay The PBIO has two alarm relays R01 R02 and two open collector outputs RO3 R04 In the following description they are referred to as alarm relays Display of the actual status of alarm relays Manual operation of the alarm relays Symbol Description d Function R 01 Relay No 01 Select Relay No OFF Relay OFF No gas alarm ON Relay ON Gas alarm OFF Sale PEAY OPF Manual OFF Relay manual OFF Manual ON Relay manual ON 3 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay If a relay is in the manual ON or OFF status the orange red alarm LED at the Gas Controller is lit continuously The external operation of the alarm relay via an assigned digital input
25. finition of horn function See 3 5 4 Definition of external relay operation See 3 5 5 Set delay ON time See 3 5 6 Set delay OFF time See 3 5 6 HHH 4 3 5 1 Relay Mode Definition of relay mode Setting Symbol Description Status Function R 01 Relay No Selection of relay De Relay Mode De De energized Alarm ON Relay ON energized y energized Energized Alarm ON Relay OFF 3 5 2 Relay Function Static Flash Definition of relay function a Setting Symbol Description Status Function R 01 Relay No Selection of relay O Relay function static 0 Function 0 gt 0 Relay function flashing Time period in sec Impulse Break 1 1 3 5 3 Latching Mode Definition of latching function d Setting Symbol Description Status Function R 01 Relay No Selection of relay No Latching mode non active MO Latching Mode No Yes Latching mode active Acknowledging a latching relay in the menu Status Relay is only possible if the gas concentration is again lower than the alarm threshold including hysteresis In this case the status latching occurs in the display Example Alarm relay R2 with latching mode On Alarm 2 EN Gas concentration higher tower than threshold Display in the Menu R2 R2 R2 R2 R2 R2 Status Relay Off On On On Latching Off On Relay 2 off Reset in the Menu Status Relay On o d 1 3 5 4 Horn
26. ftware 230 Version XX Software Version 3 7 3 Maintenance Concept Integrated in the PBIO system there is a control of the maintenance intervals required by law or by the customer At commissioning or after maintenance the number of days until the next due maintenance is entered Reset of the maintenance message service phone no When the days counter reaches zero the failure signal is activated the following morning at 9 o clock and the phone no of the service technician occurs in the display The remaining days until the next maintenance can be read from the menu Maintenance in The service phone no can be entered individually in the next menu Symbol Description a Function XXX Maintenance in Remaining days until the next maintenance XXX Maintenance interval 365 Reset of the maintenance message by entering the number of days until the next maintenance 0853 Phone No Input of the individual service phone no 3 7 4 Average Function For each active measuring point the Single Point Gas Controller calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu AV Time This average value is indicated in the menu Measuring Values next to the current value At each measuring point the control mode current or average value is defined for the alarm evaluation The alarm evaluation of the control mode average value is overlaid by t
27. he current value when the current value exceeds the alarm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu Whit time factor 0 sec the overlay is not active a Default Symbol Description Status Function 120s 120s sec Delay time of average value overlay 0 No overlay function 120 ppm AV Overlay 120 ppm ppm Alarm threshold of average overlay 1800 s AV Time 1800 s sec Time for the calculation of the average value 3 7 5 Customer Password Code 4 Change the system password for level 4 m Default Symbol Description Status Function Customer XXXX Definition of an individual 4 digit customer s password XXXX Password level 4 3 7 6 Analog Output The Single Point Gas Controller has one analog output A001 with 0 4 to 20 mA 0 2 to 10 V signal The signal of MP01 or and MP02 can be assigned to the analog output The assignment is effected in the menu MP Parameters for each MP The measuring point sends the signal which is defined in the menu C A Mode The output signal mA V and starting point 0 20 is selected at the I O board by means of bridges jumpers See fig 5 Out of the signals of all assigned measuring points the Single Point Gas Controller determines the minimum the maximum or the average value and transmits it to the analog output The definition which value is transmitted is effected in th
28. in 15 minutes 3 Menu Overview The operation of the Single Point Gas Controller PBIO is effected by a simple and logical menu structure which is easy to learn The operating menu contains the following levels e Starting menu Scrolling of the measuring points of all registered transmitters in 10 second intervals e Main menu e Submenu 1 and2 e Starting menu Main menu Submenu After 20 sec m Display and reset of errors See from point 3 1 m Displays the status of actual alarms See point 3 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 3 3 Displays the measuring values See point 3 4 Display and change of the relay parameters See from point 3 5 Display and change of the measuring point parameters Activate or Deactivate MP Assignment of the alarms to the alarm relay See from point 3 6 m 0 0 m Q Display and change of the system parameters See from point 3 7 m 3 1 Fault Management The integrated fault management records the last 15 faults in the menu System Errors with a stamp indicating how many days the error has already existed The day counter subtracts active ones from 365 Additionally a record of the faults occurs in the Error Memory which can be selected and reset only by the service technician An actual fault is displayed in plain text in the starting menu the failure relay which is defined in the sy
29. ite 14 3 6 1 Activate Deactivate MP do em to e aie pen de d eh eden 16 3 6 2 Selection Gas Type muii 16 3 6 3 Measuring Range RED 17 304 MP Signal iiid eet Ld ea eet Lodo gu deb liue pete eee 17 3 605 Threshold Hysteresis n editrice Lender e dde aede lb did ideada 17 3 6 6 Delay ot Alarm ON ior OFF zt rie e ee Pte E SEE 17 3 6 7 Control MOd6 i325 EET 18 3 6 8 MP Fault Assigned to AAM dor ee OPEP da 18 3 6 9 A Alarm Assigned to Alarm Relay sssssseeeeenn enm nennen mener en nnne nnns 18 3 6 10 MP Signal Assigned to Analog Output sssssssee emen 18 3 7 Ment System Parametros 19 3 7 1 Service Mode 5 D tsm A epa eu cent 20 3 7 2 Software Version icc A oie di det ee duoi ee ee 20 3 7 3 Maintenance CoN ODi e eer e ode dada ti hee ada 20 SALA Average FUNCION aot ede re reb Mt tp d eR Mog e i e riot etie edicti b Lese eb mds 20 3 4 9 Customer Password Code 4 ccs iE etc e ege oir 21 3 7 6 Analog OUIDUE 1 ee ere Le eite edge eie heri edle bn steeds e ee i doen ebrio b rto eds 21 3 7 7 Define the Failure Relay aci edere iin etd etd erae ce aee eov eda 21 3 7 8 Power On Time ecce A A aud deo ee a E id 21 4 Mounting Electrical Connection eeeeeeeeeeeeeee eese ee rr 22 4 1 Electrical Connection ia Et eter dieere deterret aen e Hee et bene ds 22 4 2 Gonnection DIagralm eoo ie DEP
30. n respiration amp transpiration Flatus demand controlled Human Being Cosmetics Limonene Eucalyptol Household Supplies Alcohols Esters Limonene Combustion Engines Appliances Tobacco Smoke Unburnt Hydrocarbons CO CO2 Humidity Building Material Furniture Office Equipment Consumer Products Paints Adhesives Solvents Carpets Formaldehyde Alkanes Alcohols Aldehydes Ketones Siloxanes PVC Toluene Xylene Decane Printers Copiers Computers Benzene Styrene Phenole Table 1 Typical indoor air contaminants VOC and others permanent 5 10 Window opened closed Diagram 1 Correlation CO2 VOC records from a business meeting session 9 Commissioning Consider commissioning instructions at any exchange of the sensor element as well Only trained technicians should perform the following e Check mounting location e Select output signal form Current or voltage and starting point O or 20 See fig 5 e Check power voltage e Check PCB SMO03 002 for correct mounting at X4 and X5 10 Inspection and Service Inspection service and calibration of the PBIO should be done by trained technicians and executed at regular intervals We therefore recommend concluding a service contract with AP or one of their authorized partners According to EN 45544 4 inspection and service has to be executed at regular interv
31. nditions Humidity range short term 15 95 RH non condensing Temperature range continuous 0 C to 50 C 32 F to 122 F Temperature range short term 0 C to 50 C 32 F to 122 F Pressure range Atmospheric 10 12 Part Disposal Since August 2005 there are EC wide directives defined in the EC Directive 2002 96 EC and in national codes concerning the waste electrical and electronic equipment and also regarding this device For private households there are special collecting and recycling possibilities For this device isn t registered for the use in private households it mustn t be disposed this way You can send it back to your national sales organisation for disposal If there are any questions concerning disposal please contact your national sales organisation Outside the EC you have to consider the corresponding directives 13 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PBIO gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructions and recommendations must be followed Due to permanent product developments AP reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or
32. ny alarm relay Symbol Description Pcia Function MP 01 Measuring Point Selection of MP No A1 01 01 Alarm 1 activates alarm relay R 01 4 A2 02 02 7 Alarm 2 activates alarm relay R 02 A3 03 03 Alarm 3 activates alarm relay R 03 A4 00 00 Alarm 4 doesn t activate any alarm relay 3 6 10 MP Signal Assigned to Analog Output The measuring point signal can be assigned to the analog output At this the signal defined in the control mode current or average value is transmitted Analog output see also 3 7 7 Symbol Description ane Function MP 01 Measuring Point Selection of MP No 0 A 0 0 MP Signal not assigned to analog output 1 MP Signal assigned to analog output 1 3 7 Menu System Parameters Displays and changes the system parameters of the Gas Controller module Main Menu m A A A A A A A 4 4 o See 3 7 7 iH See See 3 7 7 3 7 1 Service Mode When the service mode is active ON the alarms are not transmitted to the alarm relays in case of calibration or service work The service mode is reset automatically after 60 minutes or manually in the menu Service Mode ae Default Symbol Description Status Function Off Service Mode Off Off Alarms activate the associated alarm relays On Alarms are not transmitted to the alarm relays 3 7 2 Software Version ae Default Symbol Description Status Function PBIO So
33. olled and displayed at the LCD display in a scrolling way The controller also monitors the communication to all active transmitters 1 2 Alarm Mode If the gas concentration reaches the programmed alarm threshold the alarm is started the assigned alarm relay is activated and the red alarm LED is flashing The set alarm can be read from the menu Alarm Status When the gas concentration falls below the alarm threshold the alarm in automatically reset In latching mode the alarm has to be reset manually in the menu Relay Status 1 3 Fault Mode If the controller detects an analog signal outside the admissible range 3 mA 22 mA from an active transmitter the assigned fault relay is set and the error LED is blinking The error is displayed in the menu Error Status in clear text After removal of the cause the error message is acknowledged in the menu Error Status 2 Operating Instruction The complete configuration parameterization and service are made via keypad user interface in combination with the display screen Security is provided via two password levels Alarm 1 Alarm 26 2 1 Description Keypad User Interface Exits programming returns to the previous menu level Enters submenus saves settings Scrolls up in main menu and submenus increases or decreases a value v gt m e Moves the cursor position LED orange Flashes when alarm one or more alarms are active Permanently on when at least
34. stem parameter Failure relay is activated and the yellow LED in the front of the gas controller flashes In case of fault of a measuring point MP the alarms defined in the menu MP Parameter are activated additionally 3 1 1 Acknowledge a Fault Attention Acknowledging a fault is only possible after having removed the cause Select menu System Errors m pos Example Failure MP 01 3 mA m m Reset the fault Fault reset Fault reset Cause not eliminated Reset not possible 3 1 2 Error Memory The menu Error Memory in the main menu System Error can only be opened via code level 2 In the error memory the last 15 faults are listed for the service technician even if they were already acknowledged in the menu System Error The deletion of each individual message is effected in the same way as the reset of a fault 3 1 3 System Errors The following system error messages are recorded MP 02 22 mA Cause Solution MP 02 3 mA Cause Solution GC Error Cause Solution Maintenance Cause Solution 3 2 Status Alarm Current signal at analog input 22 mA 11 VDC External Transmitter Short circuit at analog input or transmitter not calibrated transmitter defective Check cable to transmitter make calibration replace the transmitter Current signal to analog input 3 mA 1 3 VDC External Transmitter Wire breaking at analog input or transmitt
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