User Manual for CC300D
Contents
1. cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown 8 9 10 Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 C 122 F Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire Be careful not to drop or strike battery Do not use a damaged battery Follow your local regulations relating to disposal of battery SAVE THESE INSTRUCTIONS Tips for maintaining maximum battery life 1 Charge the battery cartridge before completely discharged Always stop tool operation and charge the battery cartridge when you notice less tool power Never recharge a fully charged battery cartridge Overcharging shortens the battery service life Charge the battery cartridge with room temperature at 10 C 40 C 50 F 104 F Let a hot battery cartridge cool down before charging it FUNCTIONAL DESCRIPTION CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool Installing or removing battery cartridge 1 Button2. not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care 17 18 19 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 20 21 22 23 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving
3. turn causes the uncontrolled power tool to be forced in the direction opposite of the wheel s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if proper precautions are taken b Never place your hand near the rotating accessory Accessory may kickback over your hand c Do not position your body in line with the rotating wheel Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging d Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory
4. ENGLISH Original instructions SPECIFICATIONS Model CC300D Diamond wheel diameter 85 mm Max wheel thickness 0 8 mm Max Cutting depth ato Sam at 45 16 5 mm Rated speed n No load speed no 1 400 min Overall length 300 mm Rated voltage D C 10 8 V Net weight 1 7 kg Due to our continuing program of research and development the specifications herein are subject to change without notice Specifications and battery cartridge may differ from country to country Weight with battery cartridge according to EPTA Procedure 01 2003 END221 4 Symbols The following show the symbols used for the equipment Be sure that you understand their meaning before use OT Read instruction manual RE Ni MH Li ion Wear safety glasses Only for EU countries Do not dispose of electric equipment or battery pack together with household waste material In observance of the European Directives on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their implementation in accordance with national laws electric equipment and batteries and battery pack s that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ENE025 1 Intended use The tool is intended for cutting in glass and masonry materials with a diamond wheel and water GEA006 2 Ge
5. and cause loss of control or kickback e Do not attach a saw chain woodcarving blade segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade Such blades create frequent kickback and loss of control f Do not jam the wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage g When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel binding h Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece i Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback Large workpieces tend to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel j Use extra caution when making a pocket cut into existing walls or other blind areas The protruding w
6. ed from the battery may cause irritation or burns Service 28 29 30 Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Follow instruction for changing accessories Keep handles dry clean and free from oil and grease lubricating and GEB053 4 CUTTER SAFETY WARNINGS 1 The guard provided with the tool must be securely attached to the power tool and positioned for maximum safety so the least amount of wheel is exposed towards the operator Position yourself and bystanders away from the plane of the rotating wheel The guard helps to protect operator from broken wheel fragments and accidental contact with wheel 2 Use only diamond cut off wheels for your power tool Just because an accessory can be attached to your power tool it does not assure safe operation 3 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart 4 Wheels must be used only for recommended applications For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter 5 Always use undamaged wheel flanges that are of correct diameter for your selected wheel Proper wheel flanges support the w
7. he tank holder so that the tank holder fits between the step and dots Connect the cap on the tube end to the mouth of the tank Turn the tank clockwise Then tighten the screw B Water supply 1 Cap 2 Open 1 Water supply cock 2 Close 3 Open Be sure that the water supply cock is closed before filling the tank with water Open the cap on the tank and fill the water Recap the tank ACAUTION When filling the tank with water be careful not to let the tool get wet OPERATION Hold the tool firmly Set the base plate on the workpiece to be cut without the wheel making any contact Then turn the tool on and wait until the wheel attains full speed Feed water to the wheel by adjusting the water supply cock to obtain a gentle flow of water Move the tool forward over the workpiece surface keeping it flat and advancing smoothly until the cutting is completed Keep your cutting line straight and your speed of advance uniform For fine clean cuts cut slowly When cutting glass plate 5 mm thick cut at about 250 mm min When cutting tile 10 mm thick cut at about 300 mm min Also slow down as you complete a cut to avoid breaking or cracking the workpiece being cut A CAUTION Be sure to hold the workpiece firmly down on a stable bench or table during operation Do not twist or force the tool in the cut or the motor may be overloaded or the workpiece may break Do not use the tool with the diamond wheel in an upward o
8. heel may cut gas or water pipes electrical wiring or objects that can cause kickback 17 Before using a segmented diamond wheel make sure that the diamond wheel has the peripheral gap between segments of 10 mm or less only with a negative rake angle Additional Safety Warnings 18 Never attempt to cut with the tool held upside down in a vise This can lead to serious accidents because it is extremely dangerous 19 Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow material supplier safety data SAVE THESE INSTRUCTIONS AWARNING DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to safety rules for the subject product MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE 1 Before using battery cartridge read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery 2 Do not disassemble battery cartridge 3 If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possible burns and even an explosion 4 If electrolyte gets into your eyes rinse them out with clear water and seek medical attention right away It may result in loss of your eyesight 5 Do not short the battery
9. heel thus reducing the possibility of wheel breakage 6 The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled 7 The arbour size of wheels and flanges must properly fit the spindle of the power tool Wheels and flanges with arbour holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control 8 Do not use damaged wheels Before each use inspect the wheels for chips and cracks If power tool or wheel is dropped inspect for damage or install an undamaged wheel After inspecting and installing the wheel position yourself and bystanders away from the plane of the rotating wheel and run the power tool at maximum no load speed for one minute Damaged wheels will normally break apart during this test time 9 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and shop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss 10 Keep bystanders a safe d
10. istance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken wheel may fly away and cause injury beyond immediate area of operation 11 Hold the power tool by insulated gripping surfaces only when performing an operation where the cutting accessory may contact hidden wiring Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock 12 Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning wheel 13 Never lay the power tool down until the accessory has come to a complete stop The spinning wheel may grab the surface and pull the power tool out of your control 14 Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body 15 Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards 16 Do not operate the power tool near flammable materials Sparks could ignite these materials Kickback and related warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel Pinching or snagging causes rapid stalling of the rotating wheel which in
11. neral Power Tool Safety Warnings IN WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety 1 Keep work area clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety 4 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 7 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat
12. ock 2 Hex wrench 3 Tighten 4 Loosen ACAUTION When installing the diamond wheel be sure to tighten the bolt securely Use only the Makita wrench to install or remove the diamond wheel To remove the diamond wheel press the shaft lock fully so that the diamond wheel cannot revolve and use the wrench to loosen the hex bolt counterclockwise Then remove the hex bolt outer flange and diamond wheel 1 Inner flange 2 Diamond wheel 3 Outer flange 4 Hex bolt To install the diamond wheel follow the removal procedure in reverse Always install the diamond wheel so that the arrow on the diamond wheel points in the same direction as the arrow on the diamond wheel case BE SURE TO TIGHTEN THE HEX BOLT SECURELY 1 Hex bolt 2 Outer flange 3 Diamond wheel 4 Inner flange 5 Protrusion bigger side NOTE If a inner flange is removed by chance install the inner flange so that its protrusion bigger side faces inside as shown in the figure Hex wrench storage 1 Hex wrench When not in use store the hex wrench as shown in the figure to keep it from being lost Installing water supply 1 Tank holder 2 ScrewA 3 Notch 4 Motor housing Loosen the screw A Slide the tank holder all the way over the motor housing Position the notch of the tank holder positions just below the screw head as illustrated Then tighten the screw A 1 ScrewB 2 Tank 3 Tube Attach the tank on t
13. oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 8 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected supply Use of an GFCI reduces the risk of electric shock Personal safety 10 11 12 13 14 15 16 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do
14. parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care 24 25 26 27 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid eject
15. pth of cut 1 Clamping screw 2 Depth guide A CAUTION After adjusting the depth of cut always tighten the clamping screw securely Loosen the clamping screw on the depth guide and move the base up or down At the desired depth of cut secure the base by tightening the clamping screw Bevel cutting 1 Clamping screw 2 Bevel scale plate Loosen the clamping screw on the bevel scale plate on the front of the base Set for the desired angle 0 45 by tilting accordingly then tighten the clamping screw securely Sighting 1 Cutting line For straight cuts align the A position on the front of the base with your cutting line For 45 bevel cuts align the B position with it Switch action 1 Lock off lever 2 Switch trigger ACAUTION Before installing the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released Do nat pull the switch trigger hard without pressing the lock off lever This can cause switch breakage To prevent the switch trigger from being accidentally pulled a lock off lever is provided To start the tool slide the lock off lever and pull the switch trigger Release the switch trigger to stop ASSEMBLY ACAUTION Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool Installing or removing diamond wheel 1 Shaft l
16. r sideways position The wheel for this tool is a wet type diamond wheel for glass and tile applications Be sure to feed water to the diamond wheel during operation If the cutting action of the diamond wheel begins to diminish dress the cutting edge of the wheel using an old discarded coarse grit bench grinder wheel or concrete block Dress by pressing lightly on the outer edge of the diamond wheel NOTE When the battery cartridge temperature is low the tool may not work to its full capacity At this time for example use the tool for a light duty cut for a while until the battery cartridge warms up as high as room temperature Then the tool can work to its full capacity Make sure that the water supply cock is closed before operation MAINTENANCE ACAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance Never use gasoline benzine thinner alcohol or the like Discoloration deformation or cracks may result To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized Service Centers always using Makita replacement parts OPTIONAL ACCESSORIES ACAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use acces
17. s 2 Battery Always switch off the tool before installing or removing of the battery cartridge To remove the battery cartridge withdraw it from the tool while pressing the buttons on both sides of the cartridge To install the battery cartridge hold it so that the battery cartridge front shape fits to that of the battery installment opening and slip it into place Always insert it all the way until it locks in place with a little click If not it may accidentally fall out of the tool causing injury to you or someone around you Do not use force when installing the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Battery protection system The tool is equipped with a battery protection system This system automatically cuts off power to the motor to extend battery life The tool will automatically stop during operation if the tool and or battery are placed under one of the following conditions Overloaded The tool is operated in a manner that causes it to draw an abnormally high current In this situation release the switch trigger on the tool and stop the application that caused the tool to become overloaded Then pull the switch trigger again to restart Low battery voltage The remaining battery capacity is too low and the tool will not operate If you pull the switch trigger the motor runs again but stops soon In this situation remove and recharge the battery Adjusting de
18. sory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita Service Center Diamond wheels Hex wrench Various type of Makita genuine batteries and chargers NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country 11 Makita Corporation 88508349 www makita com
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