MACISTE P35 – Double Scissor Lift USER`S MANUAL
Contents
1. 1 Filter 5 d 2 Pump 4 7 p 1 V D P 0 L A X gt A a e bue Zf 1 C OLOF xu k 7 4 ax Pressui uve 30 MPa m pe E 4 Z 2 5 2 77 D anual Pump Optional SS l vi m K N V 6 heck valve 3 Zz uU e x 2 1 gt Aca IN 7 1 Lowering valve PA z j A 8 2 Lowering valve e Ws Flow control e OO Master slave automatic by pass ZJ G AN dastar EMT E 117 Master slave automatic by pass d a ch 5 1 Wear Pula Avie arac ia Hte v V e 7 VIC DLS US UPOQUrllule VOIVE E L foc Nu e x 36 IL A TONS Y 7 ne Z L l e EE 13 P2 Master Cylinder Parachute valve d Z x 2 4 H 2 E A gt 1 e ter B y ane e K O4 YO P Vi 2 m DI 5 7 p 1 5 rZ Master Cylnde Y Ar lt d D T k PEN d andar 1 6 21 Slave Cylinde 4 VE VJ g 2 amp Si A 50 10 d 22 Slave Cylinder FARM D 1 Er Pat 2 NSA 1 2 P1 Slave automatic by pass y E m P U Slave auto2. DANGER DO NOT operate the lift until its installation has been approved by a Technician authorised by TERMOMECCANICA GL 11 1 INITIAL CHECK Check CHECK DESCRIPTION NOTES Check of the quality of the ground where the lift is to be installed Concrete type and thickness Check of the minimum safety distances from walls other machines 501 Check of the electric supply for compliance to applicable safety norms ii Functional check of the lift 5 UP DOWN cycles to eliminate air from the hydraulic circuit Maximum pressure valve set ups are correct 80 MPa Successful test of safety devices including photocell Check that the lift is securely fixed to the ground ii Use instructions were delivered together with the lift li NOTES INSTALLATION SITE ADDRESS 0 SITE ADDRESS RESULT OF THE CHECK OF THE CHECK emer Kg CUSTOMER STAMP SIGNATURE TERMOMECCANICA GL STAMP SIGNATURE DATE NEXT CHECK TERMOMECCANICA G 11 2 PERIODICAL CHECKS enen eee nen NUNC SS 00000 00 000000 T eem NOTES RESULT OF THE CHECK ACCEPTED REJECTED CUSTOMER STAMP SIGNATURE TERMOMECCANICA GL STAMP SIGNATURE DATA NEXT CHECK 1 5 Fermomeccanica Gi RRE Le IL ER 4 Grease Moving parts pins and bushes x 177 C 7 Fe De e NOTES RESULT OF THE CHECK ACCEPTED REJECTED CUSTOMER STAMP SIGNATURE TERMOMECCANICA GL STAMP SIGNATURE
3. Italy Firma Signature pue qe 1 5 FERMONECCANICA INDEX FOREWORD GENERAL SAFETY AND ACCIDENT PREVENTION RULES WORKPLACE ENVIRONMENT RESIDUAL HAZARDS 4 1 4 2 4 3 4 4 4 5 4 6 Crushing Hazard Hazard of the Vehicle to fall from the lift Hazard of overturning of the vehicle do to instability of the load Electric Hazard Generic Hazards Emergency Stop MACISTE P35 DOUBLE SCISSOR LIFT 5 1 9 2 5 5 4 5 5 5 6 Description of the machine 5 1 1 Features of the machines 5 1 2 Controls 5 1 3 Layout 5 1 4 Forecasted Use 5 1 5 Identification and CE Marking label Installation 5 2 1 Packing type shipping handling hoisting points 5 2 2 Storage 5 2 3 Unpacking 5 2 4 Foundations 5 2 5 Pit Assembly 5 3 1 Authorised Personnel 5 3 2 Needed Tools 5 3 3 Position of the workstation 5 3 4 Connection of the electric box 5 3 5 Connection of the hydraulic circuit 5 3 6 Final Connections to the control circuits Preliminary Operations 5 4 1 Hydraulic Circuit 5 4 2 General Preliminary Operations Use 5 5 1 Loading of a vehicle 5 5 2 Operating the lift 5 5 3 Safety Precaution during the Use Maintenance 5 6 1 Regular checks 5 6 2 Specific Checks 5 6 3 Recommended Hydraulic Oil 5 6 4 Cleaning DISMANTLING OF THE MACHINE AND SCRAPPING TECHNICAL ASSISTANCE SR 10 11 1 5 Fermoneccanica Gi TROUBLE SHOOTING SPARE PARTS GENERAL INS
4. Verify all the hydraulic and electric connections 1 5 Fermomeccanica G DANGER Check that all the screws bolts are properly tight after the first 4 working hours Repeat this procedure every 50 working hours 4 Verify that all the safety devices including limit switches and photocell sensors are installed and work properly 5 Make the lift go up and down several time with no load on it 6 Grease if needed the sliders rails inside each platform DANGER Clean the machine after each working session removing all the debris on the ground that could with the time cause malfunctions and hazards The user shall have the same care that has for the lift also for the surroundings If during the work there were liquids lost from the car that was being repaired dry up the lift as soon as possible 5 5 USE DANGER Do not perform any lifting operation if you have not previously controlled that the vehicle is properly positioned on the rubber pads 5 5 1 LOADING OF VEHICLES Completely lower the lift Drive the vehicle on the lift platforms verifying that all the requirements of 4 2 and 4 3 of this manual are fulfilled Before lifting the vehicle check that the load is shared symmetrically between the two platforms for this reason make sure that the longitudinal axis of the vehicle is correspondent with the longitudinal axis of the lift 5 5 2 OPERATING THE PLATFORM To start up the lift turn the main switch 4 into th
5. attrezzature a pressione secondo quanto indicato all articolo 1 sezione 3 6 La sicurezza relativa all utilizzo di fluidi in pressione di pressione con questa apparecchiatura stata valutata secondo la pratica ingegneristica consolidata Sound Engineering Li to the Directive 97 23 CE this equipment is not included in the application field of the directive on the pressure equipment as to the art 1 section 3 6 The safety related to the use of pressure oil has been evaluated aclording to the sound engineering practice SEP Nome indirizzo e numero di identificazione dell organismo notificato Name address and identification number of the certifying body ANCCP Srl Agenzia Nazionale Certificazione Componenti e Prodotti Via Rombon 11 20134 Milan Italy ID nr 0302 EC type Certificate Attestation CE de type EG Baumusterpr fbescheinigung Attestato CE di Tipo MAC220AT496 Dated En date du Datiert Datato Guarded by Class a la Abgelegt bei Archiviato presso TERMOMECCANICA GL Srl Via Luciano Giangolini 42035 Castelnuovo ne Monti Reggio Emilia Italia Person authorized to compile the technical file personne autoris e a constituer le dossier technique befugt ist die technischen Unterlagen zusammenzustellen persona autorizzata a costituire il fascicolo tecnico Sig Romeo Giangolini c o TERMOMECCANICA GL Srl Via Giangolini 42035 Castelnuovo ne Monti Reggio Emilia Italia Castelnuovo ne Monti RE
6. DATA NEXT CHECK
7. data indicated on the nameplate shall be always called back for any need of assistance and request of spare parts TEZA INSTALLATA BENE ONE TARATURA MRANTI LEOD TE ER TARATURA IMPrAnTU PELO eet sunt M 8 m i iem gt z iz 5 2 INSTALLATION Here we list the criteria and the prescription for a proper installation of the lift and the preliminary operation to perform a safe first use of the machine 5 2 1 PACKING TYPE SHIPPING HANDLING HOISTING POINTS The machine is supplied conveniently packed Check that all the content corresponds to what agreed when ordering and that the packing has not been damaged during the transport In the event an anomaly was found do not proceed with the assembly and immediately contact the authorized TERMOMECCANICA GL dealer The standard package content is the following Left Platform 1 unit Right Platform 1 unit Control Panel 1 unit Pay particular attention to the handling of the packed lift and use a lifting device whose capacity is greater to the weight to be moved and or raised above 500 kg lifting capacity The platforms should only be handled with a hoist amp appropriate sling and must be accompanied by a second person to prevent dangerous swinging The equipment chosen must be suitable for safe lifting amp moving taking into consideration the dimensions amp weight DANGER Always load unload and handle the lift
8. the installation of the lift Always remove and keep in a safe place the key controlling the by pass switch before using the lift to lift vehicles 1 5 Fermoneccanica Gi 4 Run both platforms UP DOWN for several cycles to eliminate the air 5 Raise both the main platforms to top position When the top position is reached keep pushing the UP buttons The automatic by passes 11 and 12 in the scheme of page 20 will feed oil to the master slave connection circuits A ATTENTION Under particular installation conditions low ambient temperature long hoses between lift and control box there could be a small a synchronisation in time when the movement of the two platforms is started This should not be considered a defect does not compromise the safe use of the lift and should not be confused with an a synchronisation consequence of a bad installation 6 ONLY WHEN OPTIONAL ADJUSTING VALVES ARE INSTALLED Are available as optional regulating valves that enable to fine tune the oil flow going to each platform If the lift is synchronised but one platform moves slightly before than the other then the oil flow going to this platform should be reduce by slightly closing the appropriate valve In order to do that rotate clockwise the knob of the valve until a satisfactory setup is reached ATTENTION The lowering speed of the lift is set in the factory and does not depend on the weight supported on the lift Eventually particu
9. there is a properly working grounding circuit there is a properly working protection circuit A ATTENTION Before plugging the lift to the main power supply or before any maintenance work make sure that the main switch of the power supply is set to the OFF 0 position 4 5 GENERIC HAZARDS Any other use or operation not in compliance with this manual could cause damages to the user and or to the machine An un forecasted and unexpected use alters the technical characteristics for which the machine has been designed and manufactured and could then compromise its correct and safe use DANGER The lift was designed for indoor operation only Do not install and or use this lift outdoor DANGER lt is absolutely forbidden to raise persons with this lift Do not climb onto the load or on the load carrying devices while they are raised Z DANGER Before operating the lift make sure that the vehicle to be lifted does not have any fluid leakages If fluids are spilled on the floor immediately remove them TERMOMECCANICA GL DANGER Do not wash the vehicle on the lift DANGER Before operating the lift visually check all the components of the lift and in particular the safety devices for possible defects Do not operate the lift even if any defect is detected DANGER It is not allowed to perform any type of aid and or maintenance operation to the machine during its normal use 4 6 EMERGENCY STOP In the case an
10. warranty on the machine and could have as a consequence serious hazards for the user 5 1 1 FEATURES OF THE MACHINE 1 Italian made power pack is provided for reliable operation Master Slave hydraulic circuit gives maximum precision and reliability The use of a master slave circuit cylinders reduces as much as possible the residual hazards To guarantee a safe use the lift maintains a constant lowering speed not depending on the weight of raised vehicle 2 Extendable Support Platform allows for maximum flexibility giving the possibility to service short and long wheelbases 3 Photocell sensors continuously check the leveling of the lifting platforms 4 Convenient drive on ramps are provided both for in ground and on ground version of the lift Smart and advanced design along with durable powder coating finished paint enhances the class of lift and its appearance for long time Components are modular minimizing down time in the event of a part replacement 5 1 2 CONTROLS The Controls to operate the lift are all placed in the control box Emergency Stop Power light Up Button Down Button Main Switch Buzzer Photocell bypass switch 1 5 Fermoneccanica Gi 5 1 3 LAYOUT The lift has been designed for an exclusive use on the indoor It has not been considered and thus it is not allowed its use on the outdoor DANGER Make sure that all around the machine there is sufficient space in order to guarantee the correct u
11. welded mesh with quadrant of 10 cm and with a wire diameter equal or greater to 8 millimetre On top of the mesh a concrete layer with a thickness of at least 160 millimetre shall be placed 1 5 Fermomeccanica GL 5 2 5 INGROUND INSTALLATION If you wish to install the lift inground the pits shall be constituted from un fissured concrete levelled at least 16 cm of thickness built with a resistance class of C25 30 minimum allowing the fixing to the ground of the lift with the aid of the M10 anchors supplied with the machine Make sure that both pits have a constant depth of 105 mm and that they are levelled The dimensions of the pits are shown in the following sketch 2060 min 800 max 2000 PVC 60 DRIVE_ DIRECTION SALITA 2 DANGER Verify that all around the machine there is sufficient space in order to guarantee the correct and safe use of the machine 1 5 Fermoneccanica G 5 3 ASSEMBLY In order to guarantee an easy and correct installation and a safe use of the machine of the machine the lift is delivered pre assembled There are however some detached parts that need to be assembled in the final location 5 3 1 AUTHORISED PERSONNEL Only a person qualified competent and acquainted to all the enforced norms in safety matter shall be allowed to install and or use the lift DANGER In order to properly install TERMOMECCANICA GL MACISTE P35 lift read carefully this Manual first and refer only
12. 1775 Fermomeccanica G MACISTE P35 Double Scissor Lift USER S MANUAL 230 V 3 0 kW 400 V 3 0 kW 575 V 3 0 kW The C certification number assigned to the product by ANCCP is n MAC220A 1496 dated 13 05 2011 1 5 Fermoneccanica Gi Manufacturer Termomeccanica GL Ul Via Luciano Giangolini 42035 Felina Castelnuovo ne Monti Reggio Emilia Italia Double Scissor Vehicle Lift MACISTE P35 Manufacturing year TERMOMECCANICA GL Warranty amp Liability This lift is warranted by TERMOMECCANICA GL to be of satisfactory quality fit for its purpose and comply with applicable TERMOMECCANICA GL specifications for the period of twelve months from the date of installation Verified by reference to your proof of purchase This warranty dose not apply if the lift has 1 been mishandled misused wilfully damaged neglected improperly tested repaired altered or defaced in anyway 2 a defect arising as a result of any failure to follow instructions either in the manual or product specification 3 a defect arising from the use of non TERMOMECCANICA GL approved parts or ancillary items attached to or in connection with the lift 4 a malfunctioning or damage arisen out of natural disaster such as earthquake flood and so on 5 Been installed by unauthorized personnel Warranty does not affect your statutory rights as a consumer Warranty conditions may vary depending on the country in which you
13. Kit coupling pin of rear arms lt Kit coupling pin of arms base platfom 1 5 fermoneccanica Gi 9 3 PARTS LIST TOP PLATFORMS Description Upper platform Platform extension P1 Platform extension P2 Kit extension pin 1 5 fermoneccanica Gi 9 4 PARTS LIST PISTONS roe oe ka Master Piston P1 lL Master Piston P2 Slave Piston P1 Slave Piston P2 Kit piston lower fixing pin 1 5 fermoneccanica Gi 9 5 PARTS LIST ACCESSORIES Description 21 Space cover 23 Hose cover L 700 Pads Kit 22 Short front ramp 1 5 Feanoneccanica GL 10 SAFETY PICTOGRAMS ON THE LIFT The safety pictograms installed on the lift are shown in the pictures of this page DANGER The user of the machine must be a person able to fully understand and recognise all the pictograms installed on it The safety stickers shall not be taken away damaged or destroyed The owner of the machine and or the person in charge of it shall immediately replace any damaged or partially unreadable pictogram The following information are fixed on the lift CAPACITY PORTATA Lifting capacity A DANGER CAPACITE TRAGFAHIGKEIT Do not overload the lift 1 5 Fermomeccanica Gi SE e EE ae hee ey t r r CAPACITI MAXIMAL 3 50088 LOAD DISTRIBUTION A ON THIS SIDE MAX 1400 kg Electric supply infor
14. Mmm NADO di 3 d i cas 011 252160004 1004 WA v R L 1 5 Frrmomeccanica Gi AC FE On NaLa UU C 7 0 2 Hd E PUE Hd 5 L E 1 22 ET Lay P 1 0027270800 1102 90 101 wiv sn eat d ii EL DOVUN Lal Ld 1084 1 XA X 7 E HADI Mi 21009 Lota 1 5 7 E C ree a es EE 8 09 JIJ 1 1 5 Fermomeccanica Gi d er n PN 1 d ep Vu ZW gg ni ni NOW 114 4 Tite 1 st 100 i 6 Cio te MEE ERN a ip xa AMA WEE l DEEP AN ere NOU Jh d d x 4 vi x1 INDI 5 EBS 25 01721790401 1004 85 8 y y 1 5 Fermoneccanica Gi 5 3 5 CONNECTION OF THE HYDRAULIC CIRCUIT Inside each master cylinder and each support cylinder there is a parachute valve installed its function is to block instantaneously the descent of the carriage if a hose is accidentally cut Before using the lift it is necessary to fill up the tank of oil verify the correct assembly of the hoses connecting the hydraulic power unit to the master cylinder and the master cylinder to the slave Connect the hydraulic pipes between the platforms taking care to ensure the elbow connections are positioned to prevent damage when fitting the Cover Plate
15. TERMOMECCANICA GL s parts are approved for the specific use on the MACISTE P35 lift The use of spare parts not approved by TERMOMECCANICA GL for the specific use with the MACISTE P35 lift not only result in termination of the warranty but could also compromise the safety characteristics of the machine MAINTENANCE CHART PART TIME GAP TYPE OF CONTROL AND OR MAINTENANCE Expansion Bolts 60 days Check if tight Hydraulic Connection 60 days Check if tight Oil Pump Filter 120 Days Clean with compressed air replace every 250 days Check play and efficiency maintenance only by Olum Ee authorised personnel Cylinder gaskets 120 Days Check for oil leaks and eventually replace Air Oil Hoses 15 Days Check for damages and replace if needed Check for excessive wear end replace if needed Grease Plastic Pads 60 days the sliding rails Oil Level 15 Days Check Oil Level and add if needed Use only the suggested types of oil 1 5 Fermoneccanica G 5 6 3 RECOMMENDED HYDRAULIC OIL Here equivalents hydraulic oils recommend by MANUFACTURER DESCRIPTION TERMOMECCANICA GL for the use with the MACISTE P35 Aral Vitam GF 46 lift are listed BP HLP 46 If any of the above mentioned oils are available use an oil Esso Nuto 46 with a viscosity of 46 cst at 40 C according to the ISO 3448 Esso Hydraulioil 46 ISO VG 46 norm Fina hydran 46 Klockner Rando oil HDA 46 Raab karcher Aval Vitamin GF 46 ATTENTION Eventually particular rigid am
16. TRUCTIONS 9 1 Spare Parts List Base Frames 9 2 Spare Parts List Scissors 9 3 Spare Parts List Top Platforms 9 4 Spare Parts List Pistons 9 5 Spare Parts List Accessories SAFETY PICTOGRAMS ON THE LIFT CHECK LISTS 11 1 Initial Check 11 2 Periodical Checks 1 5 Fermoneccanica Gi CAUTION This document is the exclusive property of TERMOMECCANICA GL which forbids its reproduction either in part or wholly without its explicit approval in writing WARNING The machine shall not be put in service until when the user has been completely read and understood the contents of this manual 1 FOREWORD This manual contains the instructions for handling installation use and maintenance of the double scissor lift MACISTE P35 This manual is an essential part of the machine and it shall be opportunely taken care of In case of its damaging or loss a duplicate can be asked to the manufacturer who will provide a copy The content of the present is in compliance with the Directive 2006 42 CE WARNING Compliance with the instructions herein provided will allow for the safe operating of the system during the handling installation operating and maintenance stages and assure at the same time the proper functioning and cost effectiveness of the machine TERMOMECCANICA GL declines every responsibility for damages to things and or persons consequences of a negligent use of the machine or to the lack of observance of the in
17. a whole it must be stressed that the scattering of potentially toxic components is extremely hazardous The lift was built mainly with metals plastic materials electric power cables oils and lubricants If the demolition is carried out by your personnel the various components must be divided by sorting them by type These are to be handed over to specialized and authorized firms for the disposal of the various materials e Aluminium steel copper Plastic rubber DANGER Hand over the used hydraulic oil only to the authorised firms that operate in compliance with the locally enforced law Z DANGER Hand over all the material to authorised companies that operate in compliance with the locally enforced law 7 TECHNICAL ASSISTANCE 15 TERMOMECCANICA Gi Company is always available to answer your questions and The technical service office of the satisfy your requests Manufacturer 125 Fermomeccanica G Via Luciano Giangolini Address 42035 Felina Castelnuovo ne Monti Reggio Emilia Italia Tel 39 0522 184 8411 Fax 39 0522 184 8445 Contact Email termomec tin it 175 Fermomeccanica Gi 8 TROUBLE SHOOTING SYMPTOMS CHECK POINT ACTION Damaged fuses a Check the fuses and replace if needed The main switch is on the OFF position b The control box is not working There is no power C Rotate the switch into the ON position Check the electric line A Refer to TERMOMECCANICA GL Technica
18. are no objects preventing the lift to lower button Parachute valve kicked in b Raise and then try to lower again If the problem is not solved check hydraulic connections for a possible leak The lift is not moving gently but is rather a There is air in the hydraulic circuit a Clean the hydraulic circuit see 5 4 1 jumping up and down b The hydraulic lowering valve is not working properly b Refer to TERMOMECCANICA GL Technical assistance a Lifting over weight limit a Lift within rated capacity Motor noise b Shortage of hydraulic oil b Top Up hydraulic oil and bleed air in hose line 1 5 Fermomeccanica Gi SYMPTOMS CHECK POINT ACTION a Parachute valve is jammed a Try raising lift amp lower again Descending malfunction b Electrical problem b Refer to TERMOMECCANICA GL Technical assistance c Hydraulic lines are not connected correctly c Check hydraulic connections Regular change of oil once every year and however first oil change 2 months after initial operation a Defect in hose Replace hose Hydraulic oil leakage Leakage from connections Tighten the loose connection Bad cylinder packing Contact TERMOMECCANICA GL Technical assistance Oil leak amp defective motor or pump Contact TERMOMECCANICA GL Technical assistance beieneen Erratic movement Release air out of hydraulic system Pressure relief valve on Check relief pressure of valve 30 MPa Hydraulic lines are not connected correctly Ch
19. bient temperatures below 10 C could result in slower lowering lifting speeds This is not to be considered a defect of the lift the extent of the effects of a low ambient temperature could be reduced by using a lower viscosity oil Contact TERMOMECCANICA GL technical assistance to get information on the most suitable type of oil to be used DANGER The complete change of all the hydraulic oil and the cleaning of the tank are strongly advised every 5 years or after every 500 days of use The exhausted oil will have to be scraped according to the locally enforced laws 5 6 4 CLEANING For the proper conservation of the system provide for the regular cleaning of the machine by removing all the dust and or parts of cloth lost while working When cleaning use non corrosive and non pollutant detergents that do not react with the paints used on the machine Use compressed air to clean the power unit DANGER Clean up the lift after every working session removing all the impurities that could with the time being cause of malfunctions and dangers If during the work there were liquids lost from the car that was being repaired dry up the lift as soon as possible 1 5 Fermoneccanica Gi 6 DISMANTLING OF THE MACHINE AND SCRAPPING The system must be put out of service and disassembled only when its replacement has been decided Regardless of any considerations on the convenience of the reuse of the machine either in part or as
20. bought the lift 1 5 Fermoneccanica Gi DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG DICHIARAZIONE DI CONFORMITA Manufacturer Fabricant Hersteller Costruttore TERMOMECCANICA GL Srl Via Luciano Giangolini 42035 Castelnuovo ne Monti Reggio Emilia Italia Product type Genre de produit Produktart Tipo di prodotto Double Scissor Lift Type Model Type Modello Maciste P35 Serial Number Num ro de S rie Seriennumer Numero di Serie Noi la societa dichiara di qui con la nostra responsabilita che il prodotto sopra citato e conforme al campione sottoposto a prova da parte dell Organismo Notificato e soddisfa i requisiti delle seguenti direttive Machine Directive Directive Machines Maschinen Richtlinie Direttiva Macchine 2006 42 CE Low Voltage Directive Directive Basse tension Niederspannungsrichtlinie Direttiva Bassa Tensione 2006 95 CE Electromagnetic Compatibility Directive Directive compatibilit electro magn tique EMV Richtlinie Direttiva Compatibilit Elettromagnetica 2004 108 CE La conformit stata controllata con l ausilio delle seguenti norme armonizzate The conformit has been checked with the help from the following harmonized rules EN ISO 12100 1 EN ISO 12100 2 EN 60204 1 EN 1493 EN ISO 13857 EN ISO 13850 EN ISO 11202 EN ISO 14121 1 Dichiarazione relativa alla Direttiva 97 23 CE questo impianto 6 escluso dal campo di applicazione della direttiva sulle
21. cable from Control Box to Power Pack make Connections to motor connector block terminals U1 V1 W1 and refit cover plate ATTENTION Z The internal wiring star or delta of the motor could change without prior notice The internal wiring of the electric motor and as such the motor connector plates should not be changed by the user for any reason Install limit switches and synchronisation photocell in position DANGER Please note that the Limit Switch is a safety device and the lift must not be operated unless fitted correctly 5 4 PRELIMINARY OPERATIONS ATTENTION There could be the presence of air in the hydraulic circuit especially after the first installation or following some maintenance jobs Before using the lift it is mandatory to fulfil the following operations 5 4 1 HYDRAULIC CIRCUIT 1 Fill the tank with hydraulic oil up to the level shown on the tank itself ATTENTION Only use the type of Oil authorized by TERMOMECCANICA GL see 85 6 3 Switch on the control box by rotating the main switch into the position Energise the hydraulic pump pushing the UP button on the control box During installation it could be necessary to temporary disable the photocell The control box is equipped with a manual by pass switch that overrides the photocell control DANGER Only a trained person should be allowed to perform the lift installation The photocell by pass should be used exclusively during
22. d control given to the manufacturing process the lift object of this manual has however some risks that for the specific type of job to execute cannot be completely eliminated with the aid of security systems Such risks are later on listed It is absolutely necessary therefore that the operator is informed of such risks and that uses the machine with the maximum precaution Familiarize with the controls and the operations described in this manual to use the machine in safe conditions Always keep this manual together with the machine so as to make immediately possible any future consultation The manual shall follow the machine in case of its sale A safe use is only guaranteed for the functions listed in this manual DANGER Never use the machine before having verified that all the emergency devices limit switches buzzer are opportunely mounted connected and working 4 1 CRUSHING HAZARD This hazard is present during the lowering operation of the lift 2 DANGER In order to prevent risks to third parties and or damages to things before any operation takes place and before operating the lift the user shall make sure that there are no things or persons close to it The platform is equipped with a control system that during the lowering process automatically stops the descent when the distance between the lift s main platform and the ground reaches 220 millimetres To resume the working cycle the user shall release t
23. e ON position Push the UP button 2 in the control panel and raise the lift until the wheels of the lifted vehicle loose contact with the ground Before continuing make sure that the vehicle is correctly positioned on the load supporting platforms Push then the UP button 2 until the desired working height is reached To lower the lift to the ground push the DOWN buiton 8 During the lowering process once the main platforms reaches 220mm from the ground the lift will automatically stop to prevent possible crushing hazards In order to resume the descent release and push again the DOWN button 3 1 5 Fermoneccanica Gi DANGER Before and during each working cycle check that the safety devices are working correctly Stop using the lift and immediately call TERMOMECCANICA GL technical department for assistance if they appear not to be working as required 5 5 3 SAFETY PRECAUTIONS DURING THE USE DANGER To prevent personal injury from flying objects check all bolts nuts and any other part for deformation or elongation prior to each use Deformed or elongated materials must be replaced If they look deformed they are deformed Replace them Before operating the lifts make sure that the vehicle is correctly positioned on the load supporting devices DANGER Field of motion of the load on of the load carrying devices shall be free of obstructions It is forbidden to people to stand in the field of motion of the load and o
24. e actions are taken at a reduced speed DANGER Do not raise the lift if the vehicle s weight is not properly balanced on the load supporting devices Before beginning the working cycle verify the correct disposition of the vehicle on the platform of the lift by stopping the lifting process immediately after the vehicle has lost contact with the ground Make sure that the vehicle is properly balanced on the supporting pads and abort immediately any operation on the lift if the load appears to be unbalanced DANGER Do not overload the lift The maximum gross liftable weight is 3500 kg Any other use of the lift is not allowed was not considered during the designing phase and could compromise the safety of the machine Do not tamper with the maximum pressure valve in the power pack By doing so it could result in damaging the lift and could expose the user to serious risks injuries death or long term damage to his health JzRMOMECCANICA GZ DANGER Place the vehicle on the lift making sure that its heaviest wheel track is placed on the front side of the platform 4 4 ELECTRIC HAZARD This hazard is present if the electric connections are not compliant to the applicable safety local norms A ATTENTION Do not connect the lift to the electric line before having verified that the line itself is completely compliant to the enforced norm Also make sure that the electric line can supply the needed power and that 2
25. eck hydraulic connections a Defective motor a Replace motor Blown fuse Find cause and replace fuse Motor is not running noise from motor Push button not contacting Replace push button Not enough amp supply to motor Supply enough amp electrician only Bad contact on solenoid wire Replace Circuit breaker is clicking Low amp circuit breaker used Check capacity of circuit breaker and change Damaged wire Check damage area and replace l l 1 a Motor is turning wrong direction a Change the phase of wire and re operate Motor is turning but lift is not raising l l l b Hydraulic hose incorrectly fitted b Check hose connection from motor and other connection area 1 5 Fernomeccanica GL 9 SPARE PARTS GENERAL INSTRUCTIONS k ATTENTION When requesting spare parts it is highly recommended to always specify not only the name of the person ordering them the name of the Company and the telephone number but also the following data DESCRIPTION OF THE MACHINE ON WHICH THE ITEM IS MOUNTED MACHINE SERIAL NUMBER DESCRIPTION OF THE ITEM NUMBER OF PIECES OF THE REQUIRED ITEM 9 1 PARTS LIST BASE FRAMES Description M 6x10 EI Nut 1 5 fermoneccanica Gi 9 2 PARTS LIST SCISSORS Description Lower outside arm Lower inside arm Upper outside arm 6 Upper inside arm Kit lever 8 Kit slip plate lever roller 9 Kitlower slide Kit upper slide Kit central joint pin front arm
26. ed protective apparels are used protective gloves goggles This manual is addressed to the user of the lift and to the person who has the responsibility of its correct and safe use Read carefully the warnings contained in this manual which is also supplying the indications for a correct and hazard free use of the machine Familiarize with the controls and the operations required for the use of the lift in emergency conditions Always keep this manual by the machine in order to consult it in the event of any future possible need The manual shall follow the machine in case it is sold DANGER Immediately point out any problem or breakdown including eventual defects detected on the control unit and or on the hydraulic and electric connections to the owner of the lift or to the person in charge of its safe use The user in charge of the machine shall be a person fit for the job and shall have a perfect knowledge of how the system s equipment is to be used He shall follow the instructions provided to guarantee their safety and the safety of others JzRMOMECCANICA GZ 3 WORKPLACE ENVIRONMENT Workplace environment must be clean and in orderly conditions In particular hazardous areas must be duly delimited The work tools and materials shall not be left on the machines or in places where these may interfere with its mechanical movements or kept in places where they may fall and hence cause accidents Any to
27. emergency stop is needed to interrupt the work on the machine operate the main switch by rotating it into the O position In order to resume the working cycle previously interrupted the user shall reset the main button by turning it clockwise into the I position 1 5 Fermoneccanica G 5 MACISTE P35 DOUBLE SCISSOR LIFT 5 1 DESCRIPTION OF THE MACHINE The MACISTE P35 lift is a double scissor type lift designed for servicing tyre changing or repairing light vehicles and trucks The maximum liftable gross weight is 3500 kg Any other use of the lift is not allowed was not considered during the designing phase and could compromise the safety of the machine MOBILE STRUCTURE ge DESCRIPTION Left platform Right platform Master Cylinder Slave Cylinder DANGER It is not allowed to perform any type of aid and or maintenance to the lift while being operated DANGER The lift was designed for indoor operation only Do not install and or use this lift outdoor 1 5 fermomeccanica Gi The loading supporting devices are moved by hydraulic pistons designed to operate with a max pressure of 30 MPa 300 bar The hydraulic power pack installed on the machine is equipped with a pressure limiting valve that prevents the pressure of the oil from exceeding of the allowable max pressure DANGER Do not modify for any reason the set up of the max pressure valve Its modification immediately voids the
28. f the load carrying devices during their movement DANGER The load carrying devices shall be continuously observed by the operator throughout the motion of the lift On the hydraulic block and additional connection for an optional pressure gauge is available It is strongly advised to periodically check the setup of the max pressure valve 5 6 MAINTENANCE To reduce the effects of the wear consequence of the use it is necessary to execute a correct and regular maintenance This type of activity first of all extends the life of the lift but also it is fundamental for its safe use 1 5 Fermoneccanica Gi 5 6 1 REGULAR CHECKS DANGER Prior to any kind of maintenance and or cleaning operation is performed completely lower the platforms unload the lift make sure that there is no pressure in the hydraulic hoses and disconnect the power source from the machine DANGER Modifications not authorized in writing by the technical staff of TERMOMECCANICA GL could affect the safe use of the lift DANGER After any kind of maintenance and or cleaning operation are performed before re starting the lift make sure that all the protective devices are correctly mounted and that they have not been damaged DANGER For the extraordinary maintenance of the MACISTE P35 lift address exclusively to the qualified TERMOMECCANICA GL staff 5 6 2 SPECIFIC CHECKS amp WARNING Only use original TERMOMECCANICA GL spare parts Only the original
29. he lowering push button and press it again The successive lowering process until the platforms touch the ground is accompanied by a sonorous alarms signalling the presence of a hazard of crushing The hydraulic circuits is designed in such a way that if one line is broken the remaining line can hold the load Platforms can then lower but no further raising movement is possible Each master lifting cylinder is also equipped with a safety parachute valve that stops any movement in the event of a failure in the hydraulic circuit e g if a hose is cut 1 5 Fermoneccanica G 4 2 HAZARD OF THE VEHICLE TO FALL FROM THE LIFT This hazard is present while driving the vehicle on of the platform and during both the raising and the lowering phases The user shall make sure that the vehicle is correctly positioned on the platforms of the lift as per the requirements given in 5 5 and that all the actions are taken at a reduced speed DANGER Do not support the vehicle with any kind of device while lifting lowering the lift DANGER Do not shake the vehicle while supported on the lift DANGER Do not lift only one side of the vehicle 4 3 HAZARD OF OVERTURNING OF THE VEHICLE DUE TO INSTABILITY OF THE LOAD This hazard is present during both the raising and the lowering phases The user shall make sure that the vehicle correctly is positioned on the platforms of the lift as per the requirements given in 5 5 and that all th
30. l assistance Add hydraulic Oil Check the push button and its electric connections Check and clean the hydraulic valve if needed replace A Check and clean the oil filter if needed replace Refer to TERMOMECCANICA GL Technical assistance A safety device is not working properly or is activated d The quantity of oil in the tank is insufficient a The UP button is not working properly b The lift is not going up The hydraulic lowering valve is jammed open C The Oil Filter is dirty d A safety device is not working properly or is activated e a Themax pressure valve is not properly set a Refer to TERMOMECCANICA GL Technical assistance The loading capacity is lower than rated b The pump is not working properly b Check and clean the pump if needed replace a hydraulic lowering valve is not working properly a Refer to TERMOMECCANICA GL Technical assistance The lift is not completely lowering l l b There is an object under one of the platforms b Raise the lift and remove the object The hydraulic lowering valve is leaking a Refer to Technical assistance The lift is lowering by itself There are leakages in the hydraulic circuit b Check the hydraulic circuit for leakages Hydraulic lines are not connected correctly c Check hydraulic connections a Raise the lift to synchronise the platforms and make sure that The lift is not going down pushing the lowering The platforms are not synchronised there
31. lar rigid ambient temperatures below 10 C could result in slower lowering lifting speeds This is not to be considered a defect of the lift the extent of the effects of a low ambient temperature could be reduced by using a lower viscosity oil Check 5 6 3 of this manual and contact TERMOMECCANICA GL technical assistance to get information on the most suitable type of oil to be used DANGER The parachute valve is setup and tested at the factory to operate in standard working conditions 20 C and 46 Cst oil with a load on the platform comprised between 40 and 100 of the nominal maxim load between 1400 kg and 3500 kg The setup of the valve can be heavily affected by the working conditions including temperature oil viscosity humidity and minimum load on the platform If the lift is to be used in different working conditions from the standard design criteria then the parachute valve setup shall be verified and approved by authorised personnel before any working operation takes place A wrongly setup parachute valve could generate a serious hazard because in the event of a hydraulic failure would not properly work and stop the fall of the lift 5 4 2 GENERAL PRELIMINARY OPERATIONS Before starting each working cycle the user shall perform the following checks 1 Check that all the bolts screw and in general all the components that during the use could have gone loose are tight Verify that the lift is properly fixed to the ground
32. matic by pass Flow Controls optional Power pack block Before using the lift it is necessary to fill the oil tank connect the hydraulic hoses connecting the power I I I I pack to the master cylinder and the hoses connecting the master slave synchronisation circuits and bleed Master Slave Master Slave 11 P1 P1 P2 P2 the air out of the circuits S When you connect the hoses make sure to connect the hoses matching the colours on the label on their fittings and that the elbow fittings are positioned in such a way that they are not damaged during the A c B normal use of the machine Connect the hoses as show on the sketch on the right SAE 100 R1 AT 1 4 FG 1 4 FG 1 4 L 4900 SAE 100 R1 AT 1 4 MF 1 4 FG 1 4 L 1650 SAE 100 R1 AT 1 4 MF 1 4 FG 1 4 L 1650 ER SAE 100 R1 AT 1 4 FG 1 4 FG 1 4 L 4200 1 5 Fermoneccanica G 5 3 6 FINAL CONNECTIONS TO THE CONTROL CIRCUITS Make electrical connections to the Solenoid switches ensuring that all pins are securely in position inside the connector block Dress both the hydraulic pipe amp ducting with plastic cable ties ensuring they are positioned centrally between the cables to prevent any possibility of chaffing Connect hydraulic pipes to Power Pack ensuring all hydraulic connections are secure Run
33. mation A DANGER A picture on the side is just as a reference Do not connect the lift to the electric line before having verified that the line itself is completely compliant to the enforced norm that there are properly working grounding and protection circuits A WARNING The machine shall not be put in service until when the user has read and completely understood the contents of this manual A digest of the operation instructions taking into account possible existing hazards are fixed on the control box of the lift and are readily visible A WARNING In order to prevent risks to third parties and or damages to things before any operation takes place the user shall make sure that there are not things or persons close to the lift before starting any working cycle A WARNING In order to prevent pinching hazards before any operation takes place the user shall make sure that there are not things or persons close to the lift before starting any working cycle A DANGER Do not lift persons on the lift This machine was designed to lift vehicles only this is not a device designed to lift persons A WARNING The machine shall not be put in service until when the user has read and completely understood the contents of this manual A DANGER Place the vehicle on the lift making sure that its heaviest wheel track is placed on the front side of the platform 1 5 Fermomeccanica GL 11 CHECK LISTS
34. ol in deteriorated or in poor conditions is a potential source of hazards Workplace environment must be clean and in orderly conditions In particular the hazard areas must be duly delimited Any oil or grease on the floor shall be removed immediately to prevent any risk of slipping or falling Each tool must be used exclusively for the use it was designed for and in the most suitable way Do not clean nor touch any mechanical part while in motion The use of loose fitting working cloths e g scarves button down shirts etc can be hazardous Always wear close fitting garments Any oil or grease on the floor shall be removed immediately to prevent any risk of slipping or falling TTI JzRMOMECCANICA GZ 4 RESIDUAL HAZARDS A DANGER lt is mandatory to the owner of the machine and or the person in charge of it to supply to the final user all the necessary information and aids to the safeguard of its physical health All the various stages Designing Construction Selection of the sub contractors and Final Inspection involving the manufacturing processes of the MACISTE P35 Double Scissor lift were carried out by TERMOMECCANICA GL with the outmost care and attention to assure compliance of the product with the strictest safety standards through its high mechanical and engineering quality It is however necessary to specify that notwithstanding 0 the attentions taken in the designing phase 0 the care an
35. package paying the utmost attention to possible hazards in particular make sure that there are no persons or things in the range of the lifting device 5 2 2 STORAGE If the machine before being unpacked needs a temporary storage keep it in a covered dry place 1 5 Fermoneccanica G 5 2 3 UNPACKING Once positioned the load close to the point in which the machine shall be installed remove the eventual packing A Execute any maintenance installation and assembly operation on the lift wearing proper protective devices gloves shoes ATTENTION All the packing material shall be properly scrapped in respect of the enforced norms in matter of scrapping of refusals 5 2 4 FOUNDATIONS DANGER Before proceeding with the assembly and installation of the machine verify that the floor is of a suitable type to stand the load consequence of the use of the lift Only install the lift on a horizontal floor free from obstacles The floor where the machine is to be installed shall be constituted from un fissured concrete levelled at least 16 cm of thickness built with a resistance class of C25 30 minimum allowing the fixing to the ground of the lift with the aid of the M10 anchors supplied with the machine If these conditions are not satisfied proper foundations will have to be prepared with a gravel floor with a minimum thickness of at least 50 millimetre on the gravel floor the user shall lay a steel electro
36. rifying that the tightening torque is equal to 30 N m DANGER Verify that all the bolts are properly tightened before proceeding with the installation of the machine It is prohibited to use or even test the lift if only one of the dowels has not been correctly positioned or if the tightening torque of all of them has not been verified 1 5 Fermoneccanica G 5 3 4 CONNECTION OF THE ELECTRIC BOX The user will have to supply the connection to the electric line To doing that he shall use a 4 wires cable with minimal section of 2 mm for each of the phases and of 2 5 mm for the ground The cable shall also have a plug compliant to the locally enforced safety laws The electric motor powering the hydraulic pump is available in the following voltages DANGER AZ Do not connect the lift to the electric line before having verified that the line itself is completely compliant to the enforced norm that there are properly working grounding and protection circuits 5 41 wm 14 Nd Wes LLOZ SO LE V LV oz 90 U 1 WA 4 WATE i a a yx EE EE a n Lgs 1 Im oe A uzun ky 3 J 1 R V M TH EH cu SY OL aL oe NOLLZ2NDS TWNBILN c LN i b NOLLdO HH 244 SR Sie m E ES Ku a ai m
37. se of the lift according to the dimensions of the car to be repaired and in the respect of the local safety norms DANGER Avoid working in conditions of insufficient light 5 1 4 FORECASTED USE This device was designed for raising vehicles It was not designed for any different use In particular it is prohibited to use the lift to raise persons using it as a scaff holding washing vehicles exerting pressure Any accessory or part installed on the lift or the vehicle shall be comprised in the compute of the raised weight TERMOMECCANICA GL does not assume any responsibility for the eventual damages to persons objects and or to the lift caused by an use which is inadequate and or inconsistent with the prescription of this manual DANGER Do not overload for any reason the lift The maximum allowable lifting weight is agreed to be the maximum total weight that can be loaded on lift thus it does not refer e g just to the simple empty mass of the vehicle DANGER Only use original accessories approved by TERMOMECCANICA GL for the specific use with the MACISTE P35 lift 1 5 Fermomeccanica Gi 5 1 5 IDENTIFICATION AND CE MARKING LABEL On the metallic plate applied to the machine the following information are indelibly indicated Business name of the manufacturer Country of Manufacture Designation of the machine Year of Construction Serial number of the machine Type and model of the machine CE Logo The
38. structions contained in this manual 2 GENERAL SAFETY AND ACCIDENT PREVENTION RULES PAY CAREFUL ATTENTION TO THE DANGER SIGNS WHEN THEY APPEAR IN THIS MANUAL THERE ARE THREE LEVELS OF DANGER SIGNS DANGER This sign warns that if the operations described are not carried out correctly the user is exposed to serious risks which may result in injuries death or long term damage to his health 2 WARNING This sign warns that if the operations described are not carried out correctly the user is exposed to risks which may result in injuries death or long term damage to his health JzRMOMECCANICA GZ CAUTION This sign warns that if the operations described are not carried out correctly the machine risks being damaged A WARNING Only authorised persons can operate the lift Any person authorized to operate the lift shall be given copy of the manual the owner of the lift shall make sure that any person authorized to use the machine has fully read and understood the present manual therefore knowing how to use the machine in safe conditions A safe use is guaranteed only meticulously following the instructions listed in this manual 2 DANGER In order to prevent risks to third parties and or damages to things before any operation takes place and before starting any working cycle the user shall make sure that there are not things or persons close to the lift A DANGER LE Before using the lift make sure that requir
39. to somebody qualified by TERMOMECCANICA GL for the job 5 3 2 NEEDED TOOLS Beyond the common workshop equipment the following tools will be necessary 1 A drill with 215 L 80 mm minimum widia tap and dynamometric wrench 2 A lifting device such as a Crane or Fork lift with a minimum admissible load of 500 kg 3 Hydraulic Oil with a viscosity of 46 Cst at 40 C according to ISO 3448 ISO VG46 norms 5 3 3 POSITION OF THE WORKSTATION Only install the lift if the minimum height of the ceiling in the place of installation is 5000 mm The minimum distance from the walls and from other machines must be 1000 mm The minimum walking area must be 500 mm If the lift is installed in a pit make sure it is centred inside it keeping as constant as possible 20mm the distances between the lift itself and the pit s walls Position amp align platforms into position and raise lift using a wood block to ensure it cannot drop Drill holes 15mm Diameter x 80mm Depth amp remove any dust amp debris before inserting bolts It is permissible to use packing washers if necessary Max 10 mm Fix platform into position using bolts supplied amp tighten to specified torque Align 2 platform with 1 and then repeat previous steps Fix the lift to the ground using the bolts supplied with the machine DANGER Only use the fixing bolts supplied with the lift to fix the lift to the ground Lock the bolts with the dynamometric wrench ve
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