here - Andy Guest Jetters
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1. water and an out of control nozzle present one of the highest risks to health and property when this equipment is in use Most machines are derived by the type and power of the engine normally between 20 55 horsepower HP Typically the size of engine will determine the size of pump however these can be varied in accordance with the two principal factors of jetter specification pressure velocity of water and flow volume of water These are normally quoted in PSI pounds per square inch or BAR derived from the Greek word baros meaning weight with 1 bar being equal to atmospheric pressure and Gallons or Litres per minute for example 3000012 refers to 3000psi at 12 gpm and is considered one of the most common specifi cations to deal with the largest volume of drain blockages in the most efficient manner gt 1 bar is equal to 14 5 psi gt 1UK gallon is equal to 4 55 litres There are many types of engines and pumps and many arrangements of equipment resulting in different weights sizes serviceability and performance Our equipment has been developed over time to provide a configuration that we believe offers a high level of performance Safety and reliability with low ownership costs Whilst the financial measure of the life of our equipment tends to be governed by customer accounting policies the practical life of the machine if properly maintained can be up to 20 years depending on usage Typically we wo2. 9 4 0 CONSTRUCTION 10 41 V PACK 10 4 2 COMPACK 11 5 0 CONTROLS 12 51 Before Departure 12 5 2 Positioning the Vehicle 12 5 3 Hydraulic Reel Control 12 5 4 Engine Counter 13 5 5 Run Dry Protection Optional 13 5 6 Pre Operational Checks 13 5 7 Starting the Engine 13 5 8 Using the Hard Wire Remote Control Optional 13 5 9 Using the Radio Remote Control Optional 14 510 Nozzle Application 14 5 11 Using Lances 14 512 Completion Procedures 14 513 Frost Protection 15 514 Recommended Maintenance Schedules 15 6 0 TROUBLESHOOTING 16 61 Declarations amp Directives 16 6 2 Useful Links amp External References 17 7 0 APPENDIX 18 71 Declarations amp Directives 18 72 Service Centres 20 10 INTRODUCTION Foreword This operator s manual is designed for trained and competent users of industrial jetting equipment as prescribed by the Water Jetting Association of the United Kingdom The purpose of the manual is to ensure safe and efficient operation of the equipment with any associated drawings or images to serve as a guide only In each section we try to familiarise users with the most important safety aspects to consider prior to the operation of the equipment along with the operating controls and diagnosis of potential faults Andy Guest Jetters Ltd wishes to first thank you for your purchase of our drain and sewer clearing equipment We recommend that you read this manual thoroughly to ensure that the equipment is main
3. E The following PPE is prescribed when operating the equipment gt Ear protection LWA 109dB gt Eye protection gt Hand Protection gloves gt Waterproof clothing gt Spray boots with toe protection Always apply PPE prior to operation of the equipment and use your risk assessments to determine if additional PPE is required 2 5 General Warnings From our experience of commonly reported incidents and near misses please take note of the following gt Never operate the equipment near a person or animal gt Use protective barriers to reduce the risk of unauthorised access to the work area gt Never block the control levers in any way or lean equipment on or near them gt Ensure that the high pressure nozzle does not leave the drain whilst the unit is in operation gt Before using a spray gun you must always set the pressure below the maximum the half of the maximum pressure is recommended and this should be done before the machine is started gt Never exceed the maximum pressure that is marked on the manometer when using the spray gun gt After use of the high pressure circuit ensure that you depressurise it gt Always check for electrical feeds or equipment if you are cleaning with a spray gun gt Always check for loose items near the applica tion of the spray gun to avoid them becoming projectiles gt Personnel that use maintain and inspect the equipment should be suitably
4. SI 9GPM 3000PSl 12GPM 3625PSI 13GPM 200Bar 38LPM 200Bar 40LPM 200Bar 54LPM 250Bar GOLPM Air Cooled Water Cooled Optional Anti Freeze Valve Hydraulic Optional 45 Metres 1 2 Std 90 Metres Std 90 Metres 12 Std 90 Metres 1 2 Std Fixed Reel Yes 5 Channel Optional 2 Standard Nozzles User Manual back pressure safety burst disc 360 KG 360 KG 455 KG CO KG 570 KG 570 KG 855 KG 965 KG 1250 x 1200 x 1200 1350 x 1300 x 1350 1350 1350 x 1350 with standard tank with standard tank with standard tank 20 Litres 20 Litres 20 Litres 30 Litres MES IBC 8 V PACK COMPACK Operator s Manual COMPACK SERIES Machine Model Type Std Water Tank Capacity Frame Construction Engine Power Hours Run Time Monitor HP Pump Type Capacity Others Available Engine Cooling Run Dry Protection Frost Protection Hydraulic Drive HP Hose Guidance High Pressure Hose Length Hose Reel Arrangement Filling Hose Control Box Remote Control Included Accessories Approx Dry Weight Approx Max Weight Machine Dimensions Mm Length Width Height Fuel Tank Capacity Upgradeable 3 Series Compact Lightweight aluminium construction self colour option Lombardini LC 33HP 24kW 50HP 37kW 36253517 13GPRM 4000PSI 13GPM 250Bar GOLPM 275 Bar GOLPM 80 Metres 42 NW13 80 Metres 42 NW13 100 Metres 34 NW19 LightWeight LightWeight LightWeight 2 Standar
5. WWW ANDYGUESTJETTERS CO UK by Rior Mec JETTERS OPERATOR S MANUAL V PACK COMPACK SE RESOR doris VRE EINS EC RENO Copyright April 2015 Andy Guest Jetters Ltd Unit 11 Riparian Way The Crossings Business Park Cross Hills Keighley West Yorkshire UK BD20 7BW Tel 44 0 3300 240404 Fax 44 0 1535 636969 Email info andyguestjetters co uk Web www andyguestjetters co uk All rights reserved No part of this publication may be copied or published by means of printing photocopying microfilm or otherwise without the prior written consent of Andy Guest Jetters Ltd This restriction also serves in respect of all corresponding drawings and diagrams Andy Guest Jetters Ltd has the right to change components and assemblies at any time without prior or direct correspondence with the operators The contents of this manual may be changed without any prior warning This manual is to be used only for the equipment models stated For additional technical information or support please contact your local service agent which may be located on the Company s website TABLE OF CONTENTS 1 0 INTRODUCTION 4 2 0 FUNCTIONALITY amp GENERAL SAFETY 5 21 Equipment methodology 5 2 2 Safety Icons 6 2 3 Critical Safety Features 6 2 4 Personnel Protection Equipment PPE 6 2 5 General Warnings 7 2 6 Making Changes and Fabricating Non OEM Components 7 3 0 TECHNICAL SPECIFICATIONS 8 2 2 V PACK Series 2 3 COMPACK Series
6. afety or Unloader If you are using a dry shut lance you should ensure that you have an unloader valve fitted to your jetting equipment in lieu of a burst disc ar rangement The most common cause of burst disc failure a manufactured weak spot to protect from backpressure is when using lances An unloader valve or pressure relief valve is designed to re turn water back to the water tank in the event that the back pressure exceeds the desired level A safety lance or unloader lance has the valve incorporated in its design so that any back pres Sure will eject from the lance normally through a secondary barrel pointing in the same direction as the pressurised water You should always check that the working pres sure on the lance corresponds with the pressure of the machine and start the unit on the lowest pressure setting and when in operation increase Slowly to the correct working pressure After use and when the engine is turned off activate the trigger to release pressure from the hose 5 12 Completion Procedures At the end of the job you should gt Retract the HP hose and secure gt Remove nozzle from hose and store on frame bracket if applicable gt Retract the Inlet hose and secure gt Stop the engine store any accessories and drain the water tank down to approximately 5 10 capacity 513 Frost Protection It is important to protect your equipment particu larly the high pressure pump from freezing as th
7. d Nozzles User Manual back pressure safety burst disc 530 KG Doo KG 930 KG 935 KG l350x lt 1350 1050 1250 x 1350 x 1050 with standard tank with standard tank 400 Litres Lombardini LDW1404 3000PSI 12GPM 200Bar 54LPM MOO x 1200050 with standard tank V PACK COMPACK Operator s Manual 9 4 0 CONSTRUCTION 41 V PACK Drak fee rem andy puostgortoni ia dl Anti freeze suction pipe 10 V PACK COMPACK Operator s Manual 4 2 COMPACK V PACK COMPACK Operator s Manual 11 D O C O N T R O E S Note all controls and their operation will be clearly labelled on all new equipment 51 Before Departu re positioned OUT the hydraulic motor will feed out the high pressure hose When the lever is Before you drive away check the following positioned IN the hydraulic motor will pull the gt Roll the HP hose neatly and fully onto the hose high pressure hose back on to the reel You can reel ensuring no kinks control the speed at which the hydraulic motor operates by adjusting the throttle lever gt Ensure the Hydraulic Reel Control is NOT in the Free Wheel position When operating the hydraulic reel control please take note of the following gt Roll the inlet hose neatly and fully onto the hose reel ensuring no kinks gt The hose should remain pressurised when retracting until only 3 metres of hose remain in gt Ensure the water tank has been drained to the drain
8. dyguestjetters co uk Rioned UK Ltd 23 James Carter Road Mildenhall Suffolk IP28 7DE United Kingdom T 44 0 3300 240404 F 44 0 1638 716863 www rioned co uk sales rioned co uk Service Agents Crumlin Plant Sales Limited 90a Blackisland Road Craigavon Portadown BT62 1NH Tel 0283 885 2540 HP Pump Services Wynford Industrial Park Romsey Hampshire S051 OPW 01794 367 477 Hydro Power UK Ltd Unit 19d Robell Way Water Lane Industrial Estate Storrington Nr Pulborough West Sussex RH20 3DW Tel 01903 741780 Kensway Engineering Unit 5 Dotton Farm Sidmouth Devon EX10 OJY Tel 0139 556 7374 Midland Jetting Services Ltd Unit 4 Kingfisher Ind Estate Charles Street West Bromwich West Midlands B70 OAT Tel 0121 520 6641 N1 Jetting Systems Limited Unit 13 Cathedral Park Durham DH1 1TF Tel 0191 375 7779 Scotjet Limited 50 Loanbank Quadrant Glasgow Lanarkshire G51 3HZ Tel 0141 440 0200
9. e inlet hose to your supply feed and turn on OR put a supply hose directly into the water tank by removing the filler cap 5 Starting The Engine To start the engine please ensure the following gt Ensure you are in a position to operate the equipment safely gt Ensure the emergency stop button is in the open position gt If you have a radio remote ensure the switch is set to manual gt Insert the key and turn it to ignition holding until the glow plug light switches off and then start the engine gt If everything is running correctly you will see a green light appear on the control panel gt If you receive any warning lights please consult your engine booklet supplied with the new equipment or contact one of the service centres 5 8 Using the Hard Wire Remote Control Optional If you have purchased a hard wire remote control you will receive a foot pedal and the requested amount of cabling normally 80 100m Plug your foot pedal connector into the hardwire remote socket prior to starting the engine determine the pressure you require using the throttle and then apply the foot switch in order to turn water on via the pump As soon as you release pressure from the foot switch the water will stop gt DONOT switch of the engine with the foot pedal still depressed as this will result in pressurised water the next time the machine is turned on without the foot pedal connected If you have done this inadve
10. filter Air in high pressure pump Allow the machine to run for a few minutes The high pressure pump and if the air doesn t bleed out contact your does not produce the service agent Suction valves blocked Carefully loosen the valves and descale them Pump drive belt not sufficiently tightened Tighten the belt replace if necessary required pressure Suction valves worn out Contact your service agent Water level in tank too low Stop the engine refill the tank and restart engine Water supply valve not sufficiently opened Open the supply valve completely Water filter clogged Stop the machine and clean the filter Pump sucks air Stop the machine and check all hoses and couplings for leakage Nozzle clogged Stop the machine and clean the nozzle Pressure not consistent clean the nozzle holes Pressure valves dirty or worn Stop the machine Check the condition of the pressure valves Clean or replace them Pump packing s worn out Stop the machine and replace gasket Pump drive belts slipping Stop the machine and tighten the belts Pump plungers damaged Contact your service agent Pressure control clogged or damaged Contact your service agent 16 V PACK COMPACK Operator s Manual Frate Reso Sotto MRS NS oe Return filter for hydraulic tank dirty Switch off the machine and clean the return filter Hydraulic system damaged Contact your service agent Warning lights after short Recharge or replace battery operaron Ba
11. ine and many other additional yet optional features As well as the general information in this chapter you should also follow the safety guidance in the other chapters Always consider the safety of yourself and others when operating this machine try to complete risk assessments before each job to highlight potential hazards and either avoid and or protect people and equipment from their consequences 2 2 Safety Icons Any safety warnings in this manual that are accompanied by the safety icon below Security sign DIN 4844 W9 are considered to present a high level of danger to persons or equipment and should be followed at all times DIN 4844 W9 2 3 Critical Safety Features Emergency Stop 6 V PACK COMPACK Operator s Manual This machine is equipped with an emergency stop By operating the emergency stop the machine will stop immediately Do not use this button for normal operation and only use it in emergencies The stop button will remain depressed after application so that the equipment cannot be restarted If used and only when the danger has been averted twist pull the emergency stop button back Out in order to be able to use the equipment again Ensure the emergency stop is always accessible Security Covers This machine is equipped with several safety covers designed to protect users from rotating parts or hot surfaces Do not remove these security covers 2 4 Personnel protection equipment PP
12. is can damage your equipment You should never attempt to run your equipment if you suspect it has frozen Many customers will install a night heater optional for cold weather periods though all equipment is fitted with an anti freeze valve as standard We recommend during cold weather that you either perform the anti freeze procedure at the end of the day when the unit is no longer going to be used or prior to any long journeys The following procedure should be applied gt Drain water tank gt Turn anti freeze valve to the open position pointing towards the anti freeze pipe gt Turn the water tank flow valve to the closed vertical position COMPACK ONLY gt Put anti freeze hose into the anti freeze drum gt Turn selector valve to pressure gt Start engine and run until anti freeze comes out of high pressure hose ensure no nozzles are attached gt Turn selector valve to dump and turn the re mote briefly onto pressure remote only gt Turn remote off and stop engine Do not run the equipment with selector in dump position and remote off or all anti freeze will be dumped back into the tank START UP post anti freeze gt pre operation gt Refill water tank gt Turn anti freeze valve and water tank flow valve if applicable back to original operating position gt Put pressure hose into anti freeze drum ensure no nozzles are attached gt Start engine and run until water starts running clea
13. on of the hose during retraction and if you suspect se Hyd raulic Reel Control any damage to the hose you should have it There are three settings for this control replaced by an authorised agent immediately gt IN gt OUT gt FREE WHEEL In FREE WHEEL mode the reel can be manually operated either in or out When the lever is 12 V PACK COMPACK Operator s Manual 5 4 Engine Counter All engines are equipped with a visual hours counter This indicates the total number of hours that the engine has been operated and can be used to determine when the unit is ready for maintenance and servicing 5 5 Run Dry Protection Optional Some units are equipped with a run dry switch so that when the tank water level reaches approxi mately 5 10 the engine will automatically turn off furthermore an override switch can also be added so that in the event that the run dry switch acti vates the operator may still briefly use the engine to activate other functions such as the hydraulic reel control or the anti freeze suction valve 5 6 Pre Operational Checks You should check the following prior to operation gt Engine Oil gt Hydraulic Oil gt Pump Oil gt Fuel Level gt Water Level in main tank maximum recom mended water temperature is 600c 1400f gt Water filter should be clean and free of debris gt Check nozzle holes and clear debris before attaching nozzle to the high pressure hose gt Connect th
14. or immediately upon sight of sight of approximately 10 capacity before driving the leader hose optional this reduces the risk of the hose stretching or becoming 52 Positioning The Vehicle compacted on the hose reel which upon re pressurisation can cause damage to the When positioning the vehicle please take note of hose and reel always remove the jetting the following nozzle from the HP hose after use gt Vehicle engine turned off vehicle in gear and gt Do not let the unit run out of water prior to hand brake applied retraction if this happens and you cannot find gt Always try to site the vehicle on a level hard a local source of water you should retract the standing hose manually and then when possible let out all hose safely pressurise before hydraulic gt See to it that the vehicle is more or less level a retraction is performed ee E OUI ike A SU aata gt Always retract the hose slowly to ensure it is than usual if the liquid gathers away from the neatly rolled onto the reel keep hands and ucio memg clothing away from the reel to avoid crushing gt Secure the working area according the local and always check for contaminants or sharps regulations that may have lodged onto the reel an optional hose reel guide is available to eliminate direct Acti iate h kli gt Activate all appropriate hazard and work lights hand cohtaci vith ae nice and beacons gt Itis good practice to check the conditi
15. qualified and authorised If the safety guidance is not observed you increase the risk of near misses and serious accidents Always try to recognise the important functions and controls ensure you follow maintenance and pre check recommendations and most importantly remember that no job is worth risking the safety of yourself and others 2 6 Making Changes and Fabricating Non OEM Components Changes to the machine will affect your warranty and may result in significant rectification costs or potential safety hazards and therefore should only be conducted if authorised in writing and in advance by an authorised representative of Andy Guest Jetters Ltd V PACK COMPACK Operator s Manual 7 3 0 TECHNICAL SPECIFICATIONS V PACK SERIES Machine Model Type Std Water Tank Capacity Frame Construction Engine Power Hours Run Time Monitor HP Pump Type Capacity Others Available Engine Cooling Run Dry Protection Frost Protection Hydraulic Drive HP Hose Guidance High Pressure Hose Length Hose Reel Arrangement Filling Hose Control Box Remote Control Included Accessories Approx Dry Weight Approx Max Weight Machine Dimensions Mm Length Width Height Fuel Tank Capacity Upgradeable Compact mild steel construction shot blasted zinc primed amp powder coated Kohler V Twin Diesel Lombardini LDW2204 20HP 14kW 44HP 32kW Engine Based Interpump Speck NP Speck P 3000PSI 8GPM 3000P
16. r or drum has been filled to original level Obviously the process will have a slight diluting ef fect so care must be taken and it is only designed to reduce the risk of freezing so normal safety checks should always be conducted 514 Recommended Maintenance Schedules We would recommend the following maintenance plans conducted by a recognised service agent using only OEM parts ACTION FREQUENCY Clean water filter Daily or after high concen tration of pollutants Service engine Every 250 working hours or 6 monthly whichever soonest Lubricate moving parts Every 250 working hours or 6 monthly whichever soonest Cleaning pressure regulator Every 250 working hours or 6 monthly whichever soonest Renew pump oil Every 500 working hours or annually whichever soonest Renew oil hydraulic system Decalcify suction valves Annually Decalcify pressure valves Annually Re puncture nozzle holes Every 50 working hours V PACK COMPACK Operator s Manual 15 6 0 TROUBLESHOOTING 61 Troubleshooting Guide Machine has run out of fuel Add fuel Main or secondary fuse blown Contact your service agent Engine does not start or stops abruptly Battery voltage too low Charge or replace Emergency stop activated Release the emergency stop on machine remote Water tank empty Fill the water tank Water tank flow valve closed Open the valve Water filter clogged Stop the machine and clean the water
17. rtently remove the nozzle from the high pressure hose position the hose to the ground or into a drain plug in your foot pedal and start the engine this will return the water to the off position V PACK COMPACK Operator s Manual 13 5 0 CONTROLS 5 9 Using The Radio Remote Control Optional If you have purchased a radio remote control you should have had the receiver kit installed to your nominated vehicle by a qualified professional and have also received a remote handset These will typically provide the following operations gt Remote On Off gt Throttle Up Down gt Water On Off gt Emergency Stop Before starting the engine switch the radio remote switch to Radio Remote turn the ignition on and hold the corresponding on buttons down at the same time to turn on the remote now start the engine 5 10 Nozzle Application The high pressure nozzles are designed to use the hydraulic pressure to pull the hose through the sewer pipe and depending on application and nozzle a degree of cleaning or unblock ing will commence immediately All nozzles will have the capability to eject water in a backwards direction to project them forward and others will also include forward ejecting water to assist in the clearance of blockages and debris The basic principal can be seen below 14 V PACK COMPACK Operator s Manual 5 11 Using Lances There are two types of lance gt Dry Shut gt S
18. s subject to the terms of sale which is normally 12 months from date of invoice for new equipment and 3 months on second hand purchases Should following our investigation it be determined that the control and maintenance procedures are not diligently followed the warranty will become invalid this does not affect your statutory rights The machine may only be used by authorized personnel and should not be operated in an explo sive or hazardous environment In this manual you will find all necessary information concerning the operation and maintenance of your machine 2 0 FUNCTIONALITY amp GENERAL SAFETY 21 Equipment Methodology The integrated engine drives the high pressure pump using a V belt This pump receives water from the water tank which is usually filled via the inlet reel via the water filter before pressurisation is applied to the desired level The pressurised water is ejected through the high pressure hose black in colour and mounted on the HP reel and eventually passes through the high pressure jetting nozzle Many operators also purchase and install a three metre leader hose which is normally blue in colour When retracting a hose that is in operation this tells the operator that they are nearing the end of the line and so the pump should be turned off to reduce the risk of high pressure water being on operation outside of the confines of the application for example the sewer pipe High pressure
19. tained and operated to the highest standard If you require technical support additional parts or services or indeed would like to schedule an approved service please don t hesitate in contacting us The machine is built by Andy Guest Jetters Ltd Unit 11 Riparian Way The Crossings Business Park Cross Hills Keighley West Yorkshire UK BD20 7BW The equipment has been specifically designed and manufactured for cleaning and unblocking domestic and commercial drains in conjunction with the uniquely calibrated high pressure jetting nozzles that are supplied with your equipment other specialist nozzles are available for pipe cleaning silt removal high fat content other foreign material based blockages and root cutting 4 V PACK COMPACK Operator s Manual Other common uses for the equipment include the cleaning and maintenance of walls floors building materials and rubbish containers with cold or warm water and can be used with our collection of lances and accessories If you aren t sure about a particular application you should always contact us in the first instance for advice as no liability can be placed on the company for consequential damage theft or injury to persons or property This manual contains all the necessary information concerning control and maintenance If the device is installed correctly properly controlled and regularly maintained then the owner may invoke a warranty claim for non wear part
20. ttery flat defective Check if the unit is charging correctly Check battery terminals for debris Electrical supply Emergency stop pushed in Unlock emergency stop ment not functioning 6 2 Useful Links amp External References gt www lombardini co uk gt www speck co uk gt www interoump co uk gt www waterjetting org uk gt www draintraderltd com V PACK COMPACK Operator s Manual 1 7Q APPENDIX 7A Declarations amp Directives EC Declaration of Conformity for Machinery Directive 2006 42 EC Annex Il sub A Andy Guest Jetters Ltd Unit 11 Riparian Way The Crossings Business Park Cross Hills Keighley West Yorkshire UK BD20 7BW Herewith declares that High pressure device models V PACK amp COMPACK are gt in compliance with the Machinery Directive 2006 42 EC gt in conformity with the provisions of the following other EEC directives 2004 108 EC gt and the following harmonised standards have been applied NEN EN ISO 12100 1 NEN EN ISO 12100 2 NEN EN ISO 13850 NEN EN ISO 13857 NEN EN 349 EN 60204 1 M Mr James Michael Burke UK General Manager On Behalf of Rioned UK Ltd amp Andy Guest Jetters Ltd 18 V Pack COMPACK Operator s Manual Manufacturing Sales Service Andy Guest Jetters Ltd Unit 11 Riparian Way The Crossings Business Park Cross Hills Keighley West Yorkshire BD20 7BW T 44 0 3300 240404 F 44 0 1535 636969 www andyguestjetters co uk info an
21. uld recommend replacement after 7 10 years when performance begins to deteriorate and cost of refurbishment is no longer viable to achieve Original performance parameters There is a market for used machines for which our brand of equipment is still very desirable and as such we would always recommend having second hand equipment that hasn t been refurbished by the OEM original equipment manufacturer or a recognised service agent to be multi point checked prior to operation Other common accessories for safety and efficiency include hard wired remote controls to turn the water on and off when up to 100m away from the operating vehicle or radio wireless remote controls which can have the facility to Start stop water start stop engine retract the high pressure hose reel or provide emergency stop capabilities depending on the number of channels purchased and installed V PACK COMPACK Operator s Manual 5 2 0 FUNCTIONALITY amp GENERAL SAFETY There are numerous accessories to provide additional protection for people or equipment such as safety lances that prevent a build up of back pressure to the machine unloader valves which return back pressurised water back to the tank unlike the standard burst disc arrangement run dry switches that prevent pump operation if the operator runs out of water hose guidance adapter so that operators don t have to come into contact with the high pressure hose when retracting from a sewer l
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