BARTON Floco Series F500 PD Meter IOM
Contents
1. Percent Registered Percent Registered 860 30 860 31 860 32 10 Gallon Readout on 3 Meter One Gallon Readout on 3 Meter Drive 958 Dia Teeth 45 Gear Ratio 12 to 1 Driven 375 Dia Teeth 19 Worm P N 0000 3192 0 Worm Gear P N 0000 3193 0 10 CHANGE GEARS Order by number of teeth and diameter Standard for all Meters SWEEP HAND REGISTER DRIVEN GEAR DRIVE GEAR GEAR CASE ADAPTER A332 REGISTER BOX o pa eii i i aa PEA a ee aee ie diog iLE Seis pet tpa AA teel ee ee 2 5to 1 alele s lalale a fafe a s elele e falle e efle e a x H N 2 u s N N N Pane o wo njo o o o N KJA 5 5 5 GEAR BOTTOM OB CHANGE Calibration Gear Chart All Listings on this Sheet are Standard Issue GEAR TOP DRIVEN CHANGE 3127 3127 F500 1 F500 2 F2500 1 F2500 2 F5000 1 3127 FS00 1 F500 2 COMPLETE REGISTER ASSEMBLY 11 SECTION 4 MAINTENANCE AND REPAIR Maintenance Regular inspection and preventive maintenance of Floco meters will ensure a long and trouble free service life The following procedure is suggested as a maintenance program However this program should be adapted to the type of liquid metered based on corrosive and abrasive qualities 1 2 3 Inspect the register assembly semi annually All gears shall turn freely and assembly shall be fr2. 0020 1012 C ia 375 Teeth 18 0020 1014 C 0020 1016 0 0020 1016 C ia 460 Teeth 20 ia 460 Teeth 21 ia 460 Teeth 22 ia 570 Teeth 22 ia 570 Teeth 23 ia 570 Teeth 24 ia 570 Teeth 25 0020 1029 C 26 F500 Parts List Continued tem Description SSCS Per 770 Teeth 29 770 Teeth 31 770 Teeth 33 770 Teeth 34 860 Teeth 38 27 SECTION 6 PARTS LIST DRAWING Continued F500 Parts List Continued tem Description SSCS CRN 45 C A 0020 1072 0 Dia 860 Teeth 39 Dia 860 Teeth 40 Dia 860 Teeth 41 Dia 860 Teeth 43 0020 1073 C Dia 860 Teeth 44 0020 1074 C Dia 968 Teeth 41 0020 1075 C Dia 968 Teeth 42 0020 1076 C Dia 968 Teeth 43 0020 1077 C Dia 968 Teeth 44 Dia 968 Teeth 45 Dia 968 Teeth 46 Dia 968 Teeth 47 Dia 968 Teeth 49 Dia 968 Teeth 50 ia 968 Teeth 51 Dia 860 Teeth 43 o Dia 860 Teeth 44 S Dia 968 Teeth 43 o Dia 968 Teen 44 0020 1078 0 Dia 968 Teeth 45 0020 1079 0 Dia 968 Teeth 46 0020 1080 6 Dia 968 Teeth 47 0 0020 1081 0 0020 1082 C Dia 968 Teeth a9 0020 1088 0 Dia 968 Teeth 50 oozonosac 0020 1085 C 46 Calibration Driven Gear Same as Item 45 47 Register Assembly a U S Gallons 1 2 amp 3 Meters 0000 3015 0 b 42 Gallon Barrels 0000 3059 0 c U S Gallons 3 Meters 10 Gal Readout 0000 3126 0 d Imperial Gallons 1 amp 2 Me
3. The Floco meter may be mounted on both oil and water outlets The downcomer in either case should be at least two times flow line pipe diameter and never less than 4 inches O D 2 The liquid level in each downcomer should be adjusted so that minimum liquid height after dump is six feet 3 Liquid level control valves should always be downstream from the meter P Throttling controls should not be used 5 The meter manifold should include a bypass with isolation valves to permit normal operation if meter repairs are necessary Oil Treater Liquid Flow WATER LEG LIQUID LEVEL FLOCO P D CONTROL VALVE METER ISOLATION VALVES GAS OUTLET HEAT EXCHANGER DIAPHRAGM ACTUATOR AIR ELIMINATOR Pa OPTIONAL PROVER CONNECTION BLOCK VALVE TO STOCK TANK TYPICAL ARRANGEMENT EACH SIDE STARTUP 1 Close all valves until liquid level has been established in treater 2 Open both block valves and bypass valves 3 Allow sufficient flow to purge lines of gas and debris 4 Set liquid level controls on each side to maintain a minimum height of 6 feet above liquid outlet NOTICE WATER LEG AND OIL LEG SHOULD BE APPROX IMATELY TWO PIPE DIAMETERS OR 4 INCHES OD MINIMUM 5 Open upstream isolation valves slowly to permit pressure to equalize and to charge Floco P D Meter 6 Open downstream valves to permit meter to operate 7 Close bypass valves Flow Line page 7 1 The meter may be mounted in a
4. Welded with Teflon 1 amp 2 Meters a Delrin na amp 2 Meters Buna N 0000 1533 0 e eMM oooocsez0 oe 304 Buna N 0001 0167 R b Viton 001 0171 Liner 316 SST a 1 amp 2 Meters b 3 Meters z c Steel 3 Meters M a Bridge Seals 2 per Set Buna o Vion c Teflon Bridge c Steel 1 amp 2 Meters 316 SST 1 amp 2 Meters a T id e Czar _ ea screw SSCS Conger 2a Washer 0023000 z e Wearplate Register Side a Chrome Plated a 2275 0 b No Chrome 0022 7527 0 7527 0 25 SECTION 6 PARTS LIST DRAWING Continued F500 Parts List Continued tem Description Panno Porum 31 Sideplate Assembly Register Side a Steel 1 amp 2 Meters b Steel 3 Meters c 316 SST TZ sa Magnet Dive Dien T ooon A 80 A Crt T_ s0 Magnet Dive Assembly T osoon Worm O 43 Register Adaptor Assembly f oooozesro Worm Gear Assembly i 0000 0257 0 b 40 1 Ratio Delrin Gear 0002 5637 0 c 12 5 1 Ratio 0000 3191 0 4 0020 1020 C Dia 460 Teeth 23 0020 1021 C Dia 460 Teeth 24 0020 1022 C Dia 570 Teeth 21 0020 1023 C 0020 1024 C CE 000100516 Di Di Di Di 0020 1017 C pesso rens o oooi Di Di Di 0020 1026 C 0020 1027 Dia 570 Teeth 26 0020 1028 C Dia 570 Teeth 27 ala v N o a D w o 5 Calibration Driven Gear Specify Diameter amp of Teeth 0020 1011
5. a 0 0015 to 0 002 feeler gage If the feeler gage slides beneath the liner tap the liner with a hardwood or plastic mallet Tighten the bridge screws until the bridge is snug against the liner 11 With the liner wedged in place remove the bridge and sideplate Dress the edges of the liner until they are smooth and flush with the meter body facings 12 Replace the bridge leaving the bridge screws loose Do not tighten the bridge screws until the sideplate assemblies are attached and snug The sideplates will align the bridge in the correct position when the bridge screws are tightened 13 Replace the bridge seals 24 and body seal O rings 20 14 Proceed to further assembly as required Rotor Inspect all rubber covered parts Some visible wear is normal and will not affect the accuracy of the meter If the rubber coating is missing from any part replace the part Inspect for broken springs broken or missing boots missing or damaged rotor blade hinge grommets Replacement of hinge assemblies 1 Remove retaining clips 14 from hinge pins 13 2 Remove hinge pins with pliers allowing hinges springs and grommets to be removed 3 To assemble rotor insert hinge pin in appropriate hole in web so that hinge arm will slip on 4 Insert spring with grommets in place so that holes are aligned with pin 5 Insert hinge pin through all grommet holes and through pin hole in opposite web 6 Hold hinge pin firmly in pla
6. applicable meter already in use provided the rated torque limit is not exceeded The register adapter 0000 2931 0 is used with the F500 Series meters M500 Installation If the M500 was ordered separately turn worm gear by hand and check that the drive coupling 0500 1024 B and shaft assembly rotates Make sure the torque demanded from the worm in the coupling is limited to a maximum of 12 ounce inches Tools Required for Installation and Repair e 7 8 inch open end wrench to remove LP seal housing 1 inch open end wrench to install magnetic coupling Standard Screwdriver for removal of screws Can of lightweight Oil Lubrication E 018 Truac Applicator to remove retaining rings 1 32 inch Pin Punch amp Small Ballpeen Hammer to remove install worm pin Note Letters in parentheses X correspond to items in illustration on page 18 A Preliminary Procedure The following preliminary procedure is necessary to mount the magnetic coupling on the applicable meter if the coupling was ordered as a separate item If a complete meter was ordered with the magnetic coupling included omit the mounting instructions in this supplement and mount the entire meter as directed in the installation section of the applicable technical manual 1 Close isolation valves upstream and downstream from the Floco meter 2 Relieve pressure from Floco meter using a method suited to the particular installation B Removal of Low Pressure Seal As
7. threading housing bearing assembly onto bushing of regis ter sideplate assembly left hand thread and at the same time rotate driven magnet assembly back and forth until slot of drive coupling and shaft assembly is engaged into rotor shaft If drive coupling and shaft assembly is not properly engaged onto rotor shaft housing assembly will not thread properly and will jam 15 16 16 17 18 When it is determined that drive coupling and shaft assembly is firmly engaged onto rotor shaft continue to thread the housing bearing assembly onto register sideplate assembly until it is tight against O ring Tighten securely with one inch open end wrench The housing bearing assembly will move approximately 1 4 inch into bushing of sideplate assembly when completely tightened Push register adapter over driven magnet assembly so the worm is in align ment with worm gear and register adapter is tight against the sideplate Secure with two 10 32 x 1 2 screws Re install calibration gears register assembly register gasket and regis ter cover using two screws SECTION 5 M500 MAGNETIC COUPLING OPTION Introduction The Floco M500 Magnetic Coupling transmits power from the rotor to a standard small register small reset register large numeric reset register ticket printer and other accessories A magnet on the rotor side is magnetically coupled to a magnet on the register side eliminating pressure seals The M500 can be installed on
8. Barton F500 SERIES FLOCO POSITIVE DISPLACEMENT METERS Installation Manual Version 02E65a ID 11500 5 2002 Section 1 IntrOduction sssrinin N SETOR Section 2 Installation esien Section 3 Operation and Calibration Section 4 Maintenance and Repair ccseeeeeeeeeeeeeeeeeees Section 5 M500 Magnetic Coupling Option cee Page 17 Section 6 Parts Drawings Parts Lists M500 Parts Drawing Parts List 0 0 0 0 ceeeeeeeeeeeeeeeeeeteeeeeeneeee SECTION 1 INTRODUCTION General The Models F500 1 F500 2 and F500 3 Floco Positive Displacement Meters are designed to measure the flow of a broad range of liquids including viscous corrosive and abrasive substances Like all Floco meters these models measure the flow by separating it into segments of known volume and then counting the segments The rotor design allows small soild particles and sediment to pass through without causing damage or malfunction Bridge seals prevent liquid from passing to the outlet port without being measured F500 1 and F500 2 have identical parts except for housing thread connections The Model 500 Magnetic Coupling Assembly is used on the register side of the meter A low pressure seal is used on the sampler side when a sampler is used see FRA Sampler manual for details F500 3 parts are identical to the F500 1 and 2 except for the sideplate assemblies Floco Positive Displacement Meters are made up of f
9. Floco meter to operate Close bypass valve Set proper flow rate by adjusting flow control valve SECTION 3 OPERATION CALIBRATION Startup Procedures General Specific application procedures are on pages 4 8 1 Start with isolation valves closed 2 Permit flow through the bypass for a time sufficient to purge the flow lines of gas and other undesirables During the startup phase adjust the liquid level controls where applicable 3 Open the isolation valve ahead of the meter slowly to equalize the pressure across the meter 4 Open the downstream isolation valve or control valve slowly to allow the meter to start operating 5 Close the bypass valve 6 Adjust downstream control valve to obtain proper flow rate through meter NOTICE The Floco meter does not normally require an upstream strainer However in applications where large solid fragments may enter the flow lines a filter may be used without modifying the meter If the liquid stream contains dissolved gas or vapors a gas eliminator should be installed ahead of the meter Proving The Floco Positive Displacement Meter may be calibrated by three proving methods Gravimetric Proving Volumetric Proving or Master Meter Proving Meter proving by any method is basically a laboratory operation and should be performed carefully to obtain accurate data and exact mathematical calculations Refer to American Petroleum Institute API Standard 1101 August 1960 A Gra
10. N 40 1 Ratio Steel with Buna N 40 1 Ratio Zytel with Buna N 20 1 Ratio Steel with Viton 40 1 Ratio Steel with Viton 40 1 Ratio Zytel with Viton 20 1 Ratio Steel with Teflon 40 1 Ratio Steel with Teflon 40 1 Ratio Zytel with Teflon Notes Indicates recommended spare parts Tem Deseripfon SSS 0000 0324 0 0000 3193 0 0000 0257 0 0000 0256 0 0002 5637 0 0000 2931 0 0000 2932 0 0000 1612 0 0500 1030 B 0500 1031 B 0500 1032 B 0500 1033 B 0500 1034 B 0500 1035 B 0500 1036 B 0500 1037 B 0500 1038 B 0500 1039 B 0500 1040 B 0500 1041 B 0500 0006 A 0500 0007 A 0500 0008 A 0500 0009 A 0500 0011 A 0500 0012 A 0500 0013 A 0500 0014 A 0500 0015 A 0500 0016 A 0500 0017 A 0500 0019 A 0500 0020 A 0500 0021 A 0500 0023 A 0500 0024 A 0500 0025 A 0500 0027 A 0500 0028 A 0500 0029 A When ordering parts specify meter model and serial number Item 5 Part 0500 1027 B Magnet Drive Assembly purchase as one assembly 0500 0010 A 31 Product Warranty A Warranty Cameron International Corporation Cameron warrants that at the time of shipment the products manufactured by Cameron and sold hereunder will be free from defects in mate rial and workmanship and will conform to the specifications furnished by or approved by Cameron Warranty Adjustmen
11. ary Typical Installations continued Horizontal Separator Liquid Flow ISOLATION LIQUID LEVEL VALVES GAS ELIMINATOR GAS OUTLET OPTIONAL PROVER CONNECTION FLOCO P D METER LIQUID INLET STARTUP BY PASS BLOCK ye TO FLOW LINE VALVE VALVE 1 Open bypass valve and block valve Close isolation valves and prover connection 2 Allow sufficient flow through bypass loop to purge vessel and piping of gas and debris 3 Set liquid level control valve to maintain a maximum height practicable above oil outlet 4 Slowly open upstream isolation valve to equalize pressure and charge the F loco P D Meter 5 Slowly open downstream isolation valve to permit meter to operate 6 Close bypass valve Vertical Separator Liquid Flow GAS OUTLET GAS ELIMINATOR OPTIONAL FLOCO P D METER L L C VALVE PROVER CONNECTION BLOCK VALVE BY PASS VALVE STARTUP ISOON TO FLOW LINE 1 Open bypass valve and block valve Close isolation valves and prover connection 2 Allow sufficient flow through bypass loop to purge vessel and flow lines of gas and debris 8 Set liquid level control valve to maintain a minimum level of 18 inches above oil outlet 4 Slowly open upstream isolation valve to equalize pressure and charge the F loco P D Meter 5 Slowly open downstream isolation valve to permit meter to operate 6 Close bypass valve Typical Installations continued Oil Treaters 1
12. assembly is not properly engaged onto rotor shaft housing assembly will not thread properly and will jam C Mounting the Model 500 Magnetic Coupling Continued 3 When it is determined that drive coupling and shaft assembly N is firmly engaged onto rotor shaft 0 continue to thread coupling housing L onto register sideplateassembly M until coupling housing is tight against Oring Tighten securely with 1 inch open end wrench Coupling housing L will move approximately V4 inch onto bushing or sideplate assembly to be completely tightened 4 Push register adapter H over coupling housing L so that magnetic drive assembly and worm J is in alignment with worm gear G and tight against flange of sideplate assembly M and secure with two 10 32 x 1 2 screws If necessary install worm gear assembly G in register adapter 5 Install drive calibration gear E which was previously removed onto end of split shaft of worm gear assembly G with small hub of gear facing up 6 Place register assembly D over register adapter assembly H set register gasket C in flange of register assembly place register box assembly A over register assembly and secure with the two 10 32 x 1 2 screws M500 Troubleshooting And Repair Servicing The servicing information in this section refers only to the Model 500 Magnetic Coupling which has replaced the low pressure seal To service those portions of the meter that were not changed by t
13. ation company and notify the nearest Barton Sales Office as soon as possible Precautions The following precautions must be observed to assure safe and effective perfor mance of Floco meters Lines The flow lines upstream of the Floco meter should be purged to remove scale rocks welding slag or other debris prior to installing the meter if no bypass manifold is used Control Valves Control valves should be opened slowly to permit charging of the Floco meter with liquid before normal operation begins Sudden surges of pressure or gas can severly damage the Floco meter assembly if the valves are not opened slowly Liquids with Gas or Vapor If the liquid to be measured contains gas or vapor a separator or air eliminator must be used ahead of the Floco meter to prevent rotor damage Mounting The meter may be mounted either horizontally or vertically When mounting horizontally orient the nameplate upward When mounting vertically the liquid flow should be downward Typical Installations pages 5 8 Separators page 5 1 The meter may be mounted on any liquid gas separator that has been or may be adapted to liquid level controllers 2 Liquid level height should be maintained at least 18 inches above liquid outlet 3 The liquid level control valve should always be downstream from meter 4 Isolation valves and a bypass manifold should be included in the mounting assembly to permit normal operation if meter repairs are necess
14. ce and insert retaining clip NOTICE Hinge pin should be firmly in place without wobble or lateral movement 7 Repeat steps 1 through 6 for each hub section Sideplate NOTE Sideplate bushings are designed with left hand threads 14 1 Remove register and register adapter magnetic coupling assembly or blind nut from sideplate Unscrew bearing nut 6 with a wide blade screwdriver Slide out bearing assembly Remove wearplate 30 from the sideplate Remove O ring 56 To remove bushing place sideplate face down on flat surface such as 2 x 8 inch wood block with a 1 2 inch O D hole bored in wood Continued on next page Dna wn 9 10 I1 Using bushing insertion tool 1434 or similar flat tool place tool against bushing and tap sharply with a small hammer The bushing is pressed in place and will fall out easily when the pressure is released To replace bushing turn sideplate face up insert the bushing using tool 1434 and tap with small hammer until bushing is flush with sideplate face Do not dent or sear bushing or sideplate Bushing must be flush with sideplate to within 0 003 of an inch Replace O ring 5 and wearplate 30 Insert bearing assembly 12 taking care that bearing sleeve lugs fit into lug slots in bushing Insert and tighten bearing nut 6 Magnetic Coupling Note Reference parts drawing and list pages 30 31 1 2 12 13 14 15 Remove driven magnet assembly Re
15. ee of scale and corrosion Lubricate magnetic coupling and gears with one ounce of light oil If the meter accuracy changes inspect the rotor assembly Inspect specifi cally the edges of the hinges and the rotor hub where a positive seal is required for separation or splitting of the elastomer Replace the rotor blades or rotor body if splitting or separation of the elastomer is apparent or if portions of the elastomer are missing Inspect bearings every 25 000 barrels 4 000 cubic meters for excessive wear Tests on brine indicate satisfactory service even after metering 100 000 barrels 16 000 cubic meters Replace bearings if rotor shafts become scored if bearings surface shows excessive wear or if bearing becomes out of round Inspect bridge and bridge seals semi annually or whenever sideplate is removed Bridge seals should not be split chipped or elongated Liners should be inspected annually for excessive wear or scoring If liner is excessively worn replace with new liner refer to para A Body on next page If slightly scored the liner may be polished with a fine emery cloth Inspect the wearplates whenever the sideplate is removed or whenever the meter accuracy varies If the wearplates show excessive wear worn through chrome plating reverse or replace the plates Do not confuse a normal wear pattern with excessive wear The rotor will normally wear a pattern on the wearplate Tools Required For Maintenance And Troub
16. embly M has been reinstalled on body slowly start threading coupling housing L onto bushing of sideplate assembly left hand thread and at the same time rotate worm J back and forth until slot of drive coupling and shaft assembly N is engaged onto rotor shaft 0 If drive coupling shaft assembly is not properly engaged onto rotor shaft housing assembly will not thread properly and will jam 21 B Magnetic Coupling Maintenance continued 22 h When it is determined that drive coupling and shaft assembly is firmly engaged onto rotor shaft 0 continue to thread coupling housing L onto register sideplate assembly M until it is tight against O ring Tighten securely with 1 inch open end wrench Coupling housing will move approximately 1 4 inch onto bushing of sideplate assembly to be completely tightened Push register adapter H over coupling housing L so that magnetic drive assembly and worm J is in alignment with worm gear G and tight against flange of register sideplate assembly M and secure with the two screws I Pour enough lightweight lubricating oil into register adapter H to cover approximately half the thickness of toothed section of worm gear G Place register assembly D over register adapter H set register gasket C in flange of register assembly place register box assembly A over register assembly and secure with the two 10 32 x 1 2 screws B NOTE Drive and driven magnets are of
17. flow line but should have a control valve or back pressure valve downstream from the meter 2 The meter manifold should include a bypass manifold with isolation valves to permit normal operation if meter repairs are necessary 3 Where gas or air is present in the flow line a gas eliminator should be installed ahead of the meter Flow Line Liquid Flow PULSATION DAMPER FOR RECIPROCATING PUMPS NOT NORMALLY REQUIRED WITH CENTRIFUGAL PUMPS FLOCO P D METER FLOW REGULATOR OR BACK PRESSURE VALVE PROVER CONNECTION fy _ 7 ISOLATION S VALVES BLOCK VALVE TO PROCESS STARTUP EQUIPMENT BY PASS VALVE 1 Open bypass valve and block valve Close isolation valves and prover connection 2 Start pump and set back pressure valve to control flow rate or back pressure 8 Allow sufficient flow through bypass loop to purge flow lines of gas and debris 4 Open upstream isolation valve slowly to equalize pressure and charge the F loco P D Meter 5 Open downstream valve slowly to permit meter to operate 6 Close bypass valve Gas Eliminator Liquid Flow GAS VALVE GAS OUTLET FLOAT amp LEVER ARM CONTROLLER FLOCO P D METER ISOLATION PROVER VALVES I CONNECTION TO PROCESS LIQUID LEVEL BYPASS aoti EQUIPMENT STARTUP VALVE VALVE 1 Close prover connection and isolation valves Open bypass valve and block valve 2 Allow sufficient flow through bypass loop to purge the vessel and piping of excess
18. g 5 Use a 1 inch open end wrench to loosen coupling housing L from bushing of register sideplate assembly M left hand thread and then continue to unscrew and finally separate coupling housing from side plate assembly B Magnetic Coupling Maintenance 20 Refer to the following troubleshooting table for suggestions and inspection procedures Troubleshooting Table Part No amp Name Inspection Probable Cause 0087 1014 T Retaining Ring Worm Worm Gear amp Shafts 0000 2944 0 If tops of teeth are thin or sharp especial ly in center area replace On shafts any visible wear that can be felt with the fingernail is cause for replacement of cor responding assembly worm or worm gear and associated shaft Note Always replace O rings if any associated with worn parts that are re placed Be sure new O rings are of the same material as used in original O ring Check if bore is out of round If it is re O Ring Bushing place bushing Inspect O rings associated 0500 1024 B Drive Coupling amp Shaft Assy 0500 1025 B Magnet Drive Assembly with 0000 2944 0 bushings if worn replace If wear is uneven or excessive replace Check for uneven or excessive wear If wear is uneven inspect magnet for grooves or gouges and replace if necessary If ring is distorted or corroded it should be replaced Water getting into worm amp worm gear area or mis alignment between worm am
19. he installation of the magnetic coupling refer to the applicable sections or pages as directed Troubleshooting Suggestions If regularly maintained Floco meters will provide long trouble free service If trouble becomes evident the source of trouble will usually be found in the magnetic coupling rotor assembly or bearings Maintenance A Register Removal refer to page 18 Regular inspection and preventive maintenance on the magnetic couplings of Floco meters in addition to the prescribed maintenance of the other major parts of the meter will ensure many months of trouble free service It is suggested that the following maintenance program be performed semiannually However this program should be adapted to the type of liquid metered based on corrosive and abrasive qualities Only the maintenance of the magnetic coupling is described in detail in this supplement refer to the maintenance section in the main portion of the manual as directed for maintenance of other parts of the meter Remove Register as follows 1 Close isolation valves upstream and downstream from Floco meter 2 Relieve pressure on meter 19 3 Remove screws B that secure register box assembly A to register adapter H and remove register box assembly register gasket C and register assembly D 4 Remove screws I that secure register adapter H to register sideplate assembly M of body assembly and slide register adapter off coupling housin
20. him of the material available and let his experience help determine the proper choice of material A review of the Accuracy and Pressure Drop graphs will show that the pressure drop on the three inch Floco meter is about 50 of the pressure drop on the one and two inch Floco meters If this parameter is more important than the slight difference in accuracy and cost then the three inch size should be recommended Measurements have been made which indicate that Floco meters will work well with fluid viscosities at least as high as 10 000 SSU 2 ACCURACY ACCURACY Meter Accuracy with Various Component Materials F500 1 or F500 2 Measuring 100 SSU Oil BRIDGE ELASTOMER 1 STEEL BUNA N 3 DELRIN TEFLON 2 DELRIN BUNA N 4 STEEL TEFLON 0 10 20 30 40 50 60 FLOW RATE GPM Accuracy and Pressure Drop of F500 1 and F500 2 zg 15 5 z a 3 F Q i 10 5 STEEL BRIDGE A 400 SSU 4 STAINLESS STEEL ROTOR B 100 SSU TEFLON ELASTOMER C 44SSU 1 o 0 10 20 30 40 50 60 70 FLOW RATE GPM 105 Accuracy and Pressure Drop of F500 3 100 A 7 95 6 B 5 4 90 Cc 3 2 85 STEEL BRIDGE A 400 SSU 1 STAINLESS STEEL ROTOR B 100 SSU TEFLON ELASTOMER C 44SSU m siea e a o o 10 20 30 40 50 60 70 80 20 100 FLOW RATE GPM PRESSURE DROP PSI SECTION 2 INSTALLATION Unpacking Check the shipment for damage and if any is noted file a claim with the transport
21. in of shaft If necessary push magnet tight against pin and reset retaining ring with E 018 Truac applicator c Replace all worn parts NOTE Make sure new O rings are of the same material as the original O rings or of a material compatible with fluid conditions Reassembly of Magnetic Coupling NOTE Before reassembling magnetic coupling place one drop of oil on each 0 ring used in reassembly and work oil onto all surfaces of O ring Lubricate bearing surfaces with oil or good grease lubricant a Install O ring onto housing bearing assembly b Install drive pin in drive coupling and shaft assembly Slide drive magnet over drive coupling and shaft assembly Secure drive magnet with retaining ring by using E 018 Truac applicator Retaining ring fits into groove in the drive coupling and shaft assembly c Slide drive coupling and shaft assembly with drive magnet attached into housing bearing assembly aligning end of shaft into bearing in the inside of bearing housing assembly d Install O rings on bushing and then insert bushing into bearing housing assembly with end having larger inside diameter about 7 16 being inserted first e Install worm over shaft on drive magnet assembly and align holes for worm pin Drive roll pin through holes in worm and shaft being careful not to bend or distort shaft or assembly f Slide magnet drive assembly over housing bearing assembly g Refer to page 18 Assuming register sideplate ass
22. ive basic components body bridge rotor side plates and register The fluid passing through the meter is divided into segments by the blades of the rotor Three segments pass through the meter each time the rotor completes a revolution By counting rotor revolutions a measure of the fluid is obtained UN SAFETY Before installing this instrument become familiar with the installation instructions in Section 2 WARNING notes that appear on the following pages of this manual should be reviewed before proceeding NONE Liquid entering the meter is deflected downward by the bridge against the rotor blades The force of the liquid on each successive blade causes the rotor to turn The liquid between the blades is moved to the outlet port where it is discharged as the bridge reduces the volume of the flow segment The rotor is magnetically coupled to the register drive shaft which is connected to the register by appropriate calibration gears The design of the rotor allows small particles to pass through the meter without causing damage or malfunc tion Performance Data The graphs on the next page can be used as a guide in selecting the appropriate Floco meters for a particular application Meter Accuracy with Various Component Materials This graph shows the relative effect on the accuracy of the four most popular combinations of bridge and elastomer materials for a fluid of 100 SSU and a two inch Floco Industrial Meter The pressure dro
23. ive gas and debris 3 Adjust lever arm float controller to open gas valve when liquid level falls below 18 inches above oil outlet Set back pressure valve to correct back pressure 4 Open upstream isolation valve slowly to equalize pressure and charge the Floco P D Meter 5 Open downstream isolation valve slowly to permit meter to operate 6 Close bypass valve Typical Installations continued Waterflood Injection L 2 The meter may be mounted either near the injection well or in a meter manifold near the injection pump The meter manifold should include a bypass manifold with isolation valves to permit normal operation if meter repairs are necessary The flow rate control valve should always be installed downstream from the meter If pulsation or vibration is possible a pulsation dampener should be installed ahead of the meter Severe pulsation can cause rotor damage Water Injection Liquid Flow PULSATION DAMPER FOR RECIPROCATING PUMPS NOT NORMALLY REQUIRED WITH CENTRIFUGAL PUMPS FLOCO P D METER FLOW CONTROL N ISOLATION VALVE NC VALVES TO INJECTION WELL BY PASS STARTUP VALVE Close isolation valves Open bypass valve and flow control valve Start pump and allow sufficient flow through bypass loop to purge flow line of air gas and debris Open upstream isolation valve slowly to equalize pressure and charge F loco P D Meter Open downstream isolation valve slowly to permit
24. leshooting 12 To remove sideplate bolts To remove magnetic coupling 5 16 inch hex key 1 inch open end wrench 7 32 inch hex key To remove bridge screws Long nose pliers To remove rotor hinge pin File To dress replaced liner Wide blade screwdriver Rotor spring tool No 0000 22090 Sideplate bushing tool No 0000 14340 E 018 Truarc applicator 1 32 inch pin punch Small ballpeen hammer To replace bearings To remove rotor springs To remove and replace bushings To remove retaining ring To remove pin in worm To install pin in worm Troubleshooting NOTE Visual inspection of the rotor assembly and the magnetic coupling will reveal most causes of malfunctions in the Floco Meters Problem Possible Probable Cause Corrective Action Sources Rotor Hinge Broken Hinge Replace Hinge Broken or Worn Shaft Replace Rotor Body Rotor Shaft nspect Bearing Surfaces wear of these surfaces may be the cause of shaft failure No Flow Remove Register and observe worm Indication gear Maonetic f it is rotating check register for one Slipping Magnetic Coupling excessive drag Determine the cause Coupling and correct f worm gear is not rotating trouble is in magnetic coupling Bypass Valve Leak Repair or Replace Valve Valve Wearplates Plate Worn Reverse or Replace Wearplates Low Flow oo Worn or Incorrect Gears Replace Gears Indication Bridge Seals Wor
25. move flange bearing from housing bearing assembly Do not beat end of housing bearing assembly on hard surface to remove bush ing Instead use small needle nose pliers with smooth surfaces that will not damage the bearing Remove drive coupling and shaft assembly with drive magnet as one unit from the housing bearing assembly Remove all O rings Remove retaining ring with flat surface of standard screwdriver or E 018 Truarc applicator and slide drive magnet off end of drive coupling and shaft assembly Clean parts with petroleum cleaning Stoddard solvent Inspect all parts for excessive uneven wear Replace all worn parts Place a drop of oil on each O ring and work the oil into the surface Apply a heavy coat of grease to outside of housing bearing assembly Install O ring onto housing bearing assembly Install drive pin in drive coupling and shaft assembly Slide drive magnet over drive coupling and shaft assembly Secure drive magnet with retaining ring by using E 018 Truarc applicator E ring fits into groove in the drive coupling and shaft assembly Slide drive coupling and shaft assembly with drive magnet attached into housing bearing assembly aligning end of shaft into bearing in the inside of bearing housing assembly Install O rings on bushing and then insert bushing larger inside diam eter approx 7 16 inch end first into bearing housing Slide driven magnet assembly over housing bearing assembly Slowly start
26. n Seals Replace Bridge Seals Worn or Broken Hinges Replace Hinges Rotor Hinge i i 9 Slow Closing Rotor Hinges due to large Recalibrate Meter Using Service Fluid change in viscosity of service fluid nstall Gas Eliminator ahead of meter or raise liquid level in vessel to a High Flow Excessive Gas in Liquid height sufficient to prevent gas flow Indication Rotor Spin nspec Rotor Assembly for wear or damage Repair Procedures Numbers in parentheses are items in parts drawing lists starting on page 23 A Body 1 ao PON Remove the sideplates 9 and the rotor assembly 18 Remove bridge screws 28 and washers 29 using 7 32 inch hex key Remove the bridge 25 Remove the liner wedge 19 by prying out with a screwdriver Remove the liner 17 The liner should slide out of the body freely Clean the meter body by removing scale deposits or rust with a wire brush and emery cloth Apply a thin coat of rust inhibitor to all machined surfaces Replace the liner Attach one sideplate assembly with three bolts but without the O ring Insert the liner positioned with its edges equally spaced from the bridge screws and snug against the sideplate Insert the wedge 19 between the bridge screws with the wedge apex against the bridge Insert the bridge with the screws very loose 13 C 10 Tighten the bridge screws evenly until the wedge is slightly flattened Check the liner clearance to the sideplate with
27. n the register assembly and the gear case assembly These gears may be changed while the meter is in operation Selection Selection of the correct change gears is done by dividing the true volume into the metered volume True Volume 100 barrels gallons liters etc Metered Volume 104 barrels gallons liters etc 104 100 X 100 104 now being registered The tables that follow indicate gear changes required to calibrate meteres to approximately 100 accuracy when percent registered is known Example The Floco meter registers 104 barrels True volume is 100 barrels Using formula above registered is calculated to be 104 For a one or two inch meter the 0 670 30 driven gear and the 0 670 26 drive gear will return the meter to approximately 100 accuracy For a three inch meter gears would change to 0 460 22 and 0 860 38 These charts are correct only if registered is calculated from meters with standard gears as underlined in the two charts Accuracy It must be noted that all positive displacement meters require a meter factor number for extreme accuracy The meter factor number may be determined by dividing the true calculated volume by the metered volume True Volume Metered Volume Meter Factor The metered volume for future accounting is then multiplied by the meter factor to obtain the true volume True Volume x Meter Factor True Volume Calibration Chart 42 Gallon U S Barrels 1 or 2 Meters 3 Meters
28. not extend to any product manufactured by Cameron which has been subjected to misuse neglect accident improper installation or to use in violation of instruc tions furnished by Cameron The warranty does not extend to or apply to any unit which has been repaired or altered at any place other than at Cameron s factory or service locations by persons not expressly approved by Cameron Product Brand Barton is a registered trademark of Cameron International Corporation Cameron MEASUREMENT SYSTEMS Formerly NuFlo Measurement Systems Barton Instrument Systems Caldon Inc HOUSTON 281 582 9500 NORTH 1 800 654 3760 HEAD OFFICE AMERICA ms us c a m com ASIA 603 2287 1039 EUROPE 44 1243 826741 PACIFIC MIDDLE EAST ms asiapacific c a m com amp AFRICA ms uk c a m com USA CANADA UK SCOTLAND CHINA UAE ALGERIA MALAYSIA SINGAPORE Www c a m com flo CAMERON
29. p worm gear Wrong worm amp worm gear ratio Badly worn rotor bearings or rotor shaft Worn drive coupling amp shaft assembly assembly 0500 1024 B Wear of rotor bearings or other parts Evidence of even wear would be normal if the coupling had been in service for a long time Worn housing bearing assembly 0500 1026 B NOTE The following procedure assumes that register and magnetic cou pling have already been removed from meter and that coupling housing has been removed from register adapter as previously described 1 Disassembly of Magnetic Coupling refer to pages 30 31 a Remove magnet drive assembly with worm b Drive out roll pin from worm if necessary to replace with new worm c Remove bushing from housing bearing assembly Do not beat end of housing bearing assembly on hard surfaces to remove bushing Remove with small needle nose pliers that have smooth surfaces so as not to damage bushing d Remove drive coupling and shaft assembly with drive magnet as one unit from the housing bearing assembly e Remove all O rings f Remove retaining ring with flat surface of standard screwdriver or E 018 Truac applicator and slide drive magnet off end of drive coupling and shaft assembly g Clean parts with petroleum cleaning Stoddard solvent Inspection of Magnetic Coupling Parts a Inspect all parts closely for signs of excessive or uneven wear b Check that drive magnet slot is aligned against drive p
30. p across the meter was not effected by changing bridge and elastomer material An increase in the viscosity would flatten these curves while a decrease in the viscosity would cause the curves to droop more but the relative positions would remain the same The steel bridge and Buna N elastomer gave the best accuracy over the full range of the meter By selecting the proper calibration gears it is possible to calibrate the meter for optimum accuracy on the fluid being measured at the normal operating point Similar curves on the three inch Floco Industrial Meter would show the same relative relations Accuracy and Pressure Drop The next two graphs show the relationship of flow rate pressure drop across the Floco meter and accuracy for fluids of various viscosities flowing in a meter with a steel bridge stainless steel rotor and teflon elastomers The viscosities used were 44 100 and 400 SSU Water at 68 F has a viscosity of 31 SSU which would give curves for accuracy and pressure drop very close to those of the 44 SSU viscosity tested The steel bridge stainless steel rotor with teflon elastomers was selected as it is being used more and more on industrial applications on corrosive fluid When the fluid is abrasive the elastomers should be changed to Viton or Buna N if fluid compatibility will allow The customer is actually in the best position to determine the choice of materials compatible with his service You should advise
31. ring Assembly 0500 1026 B O Ring Buna N 0001 0104 R Magnet Driven Assembly 0500 1025 B Worm 12 1 Ratio Steel 0000 3192 0 20 1 Ratio Steel 0000 0255 0 40 1 Ratio Steel 0000 0254 0 40 1 Ratio Zytel 0002 5435 0 BPH Ee eee eee 30 M500 Parts Drawing Parts List continued 10 Pin Worm 11 Worm Gear Assembly 12 1 Ratio Brass 20 1 Ratio Brass 40 1 Ratio Brass 40 1 Ratio Delrin Register Adapter Assembly F500 and F2500 Series Meters F5000 Series Meters Screw Magnetic Coupling Assy Items 1 thru 10 12 1 Ratio Steel with Buna N 20 1 Ratio Steel with Buna N 40 1 Ratio Steel with Buna N 40 1 Ratio Zytel with Buna N 12 1 Ratio Steel with Viton 20 1 Ratio Steel with Viton 40 1 Ratio Steel with Viton 40 1 Ratio Zytel with Viton 12 1 Ratio Steel with Teflon 20 1 Ratio Steel with Teflon 40 1 Ratio Steel with Teflon 40 1 Ratio Zytel with Teflon 15 Register Adapter Assy for F500 amp F 2500 Series Items 1 thru 13 12 1 Ratio Steel w Brass Gear w Buna N 20 1 Ratio Steel w Brass Gear w Buna N 40 1 Ratio Steel with Buna N 40 1 Ratio Zytel with Buna N 12 1 Ratio Steel with Viton 20 1 Ratio Steel with Viton 40 1 Ratio Steel with Viton 40 1 Ratio Zytel with Viton 12 1 Ratio Steel with Teflon 20 1 Ratio Steel with Teflon 40 1 Ratio Steel with Teflon 40 1 Ratio Zytel with Teflon Register Adapter Assy for F5000 Series Items 1 thru 13 20 1 Ratio Steel with Buna
32. sembly Refer to page 18 1 Remove the two 10 32 x 1 2 screws B that secure register box assembly A to the register adapter assembly H lift off register box assembly register gasket C and register assembly D and remove drive calibration gear E from register adapter assembly 2 Remove the two 10 32 x 1 2 screws I that secure register adapter assembly H over low pressure seal 3 Using a 7 8 inch open end wrench remove low pressure seal housing left hand thread from register sideplate assembly M C Mounting the Model 500 Magnetic Coupling 1 Remove coupling housing L from register adapter H 17 18 Item Description Register Box Assembly Item Description Screw 10 32 x inch 10 32 x inch Screw 10 32 x inch Worm Register Gasket O Ring Register Assembly Housing Bearing Assembly Drive Calibration Gear Register Sideplate Assembly Driven Calibration Gear Drive Coupling amp Shaft Assembly Rotor Shaft Worm Gear amp Shaft Assembly zo 7 S59 aw PY Register Adaptor Housing 0000 2931 0 fits F 500 amp F 2500 0000 2932 0 fits F 5000 Slowly start threading coupling housing Q onto bushing of register sideplate assembly M left hand thread and at the same time rotate worm J back and forth until slot of drive coupling and shaft assembly N is engaged onto rotor shaft 0 If drive coupling and shaft
33. sintered material very hard and could be broken if struck a direct hard blow with a hammer SECTION 6 PARTS LIST DRAWING SECTION 6 PARTS LIST DRAWING Continued F500 Parts List 24 em Description SSCS PW er Body Bolt a 1 amp 2 Meters 2 Washer 76 Fat 00009850 E e nots Pe a Buna N Vion c Teflon O Cras fe 7 momen ovo0asoe0 1 __ Sideplate Assembly Sampler Side a Steel 1 amp 2 Meters b Steel 3 Meters c 316 SST Retaining Ring 0500 1244 B 0000 2498 0 0000 2305 0 0087 1014 T 10 11 Wearplate Sampler Side a Chrome Plated b No Chrome Rotor Bearing 0000 2276 0 0022 7627 0 a Aluminum Bronze b Carbon Graphite c Meehanite 0000 2529 0 0000 2496 0 0000 2528 0 d Glass Filled Teflon 0000 2947 0 13 Rotor Hinge Pin a 1 amp 2 Meters b 3 Meters Rotor Hinge Assembly f Teflon 3 Meters 0000 3151 0 16 Rotor Hinge Spring Grommet a Buna N b Viton c Teflon 17 Rotor Hinge Spring a Inconel 0000 3046 0 0000 3047 0 0000 2958 0 0000 0362 0 0003 6229 0 0000 2904 0 b Epoxy Coated Inconel c 316 SST F500 Parts List Continued SS a BS GT a Riveted with Buna N 1 amp 2 Meters b SST Welded with Buna N 1 amp 2 Meters c Riveted with Buna N 3 Meters Z SST Welded with Buna N 3 Meters o SST
34. t 1 If any defect within this warranty appears Buyer shall notify Cameron immediately 2 Cameron agrees to repair or furnish a replacement for but not install any product which within one 1 year from the date of shipment by Cameron shall upon test and examination by Cameron prove defective within the above warranty 3 No product will be accepted for return or replacement without the written authoriza tion of Cameron Upon such authorization and in accordance with instructions by Cameron the product will be returned shipping charges prepaid by Buyer Replace ments made under this warranty will be shipped prepaid C Exclusions from Warranty 1 2 3 4 THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER EX PRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE Components manufactured by any supplier other than Cameron shall bear only the war ranty made by the manufacturer of that product and Cameron assumes no responsibility for the performance or reliability of the unit as a whole In no event shall Cameron be liable for indirect incidental or consequential damages nor shall the liability of Cameron arising in connection with any products sold hereunder whether such liability arises from a claim based on contract warranty tort or otherwise exceed the actual amount paid by Buyer to Cameron for the products delivered hereunder The warranty does
35. ters 0000 3127 0 0000 3129 0 f Cubic Meters 0000 3132 0 Reset Register Assembly Less Box Not Shown a b U S Gallons 1 amp 2 Meters Not Required __49 RegisterGasket_ 000 0253 f n so Retaining Rina 00tz16 0 r M Caspr C E 53 Register Box Assembly 000 0932 0 1 54 RegisterLid 0 c0 0293 0 ft 55 Register tid Pin ooo Buna N B b Vion c Teflon Twice this quantity for 3 Meters 28 Large Numeral Register Mounting Assembly Parts List 5 6 REGISTER ADAPTER REFERENCE 3 4 a SIDE PLATE REFERENCE Description Pawo Porum Item Number Not Used Bracket amp Bushing Assembly 0500 1063 B _item E s 3 washer 4 Bolt Hex 6 16 18 x 2 1 2 __ Lat z Screw Cap Hex Hd 0000 1680 0 7 Drive Shaft and Attachment Parts 0000 1940 0 8 Complete Assembly Kit Not Shown 0000 1718 0 ooonzie70 a 29 SECTION 6 PARTS LIST DRAWING Continued M500 Parts Drawing Parts List O Ring Buna N 0001 0146 R Viton 0001 0087 R Teflon 0001 0116 R Bushing 0000 2944 0 O Ring Buna N 0001 0105 R Viton 0001 0037 R Teflon 0001 0127 R Magnetic Coupling Assembly 0500 1028 B Magnet Drive Assy Includes the following 0500 1027 B a Drive Coupling and Shaft Assembly 0500 1024 B b Drive Pin 0000 1699 0 c Magnet Drive 0382 1057 C d Retaining Ring E 0087 1014 T Housing Bea
36. vimetric Proving A method used when the metered liquid contains entrained gas or vapor paraffin wax sand or other solids or is heavy or viscous This method requires careful weighing of the quantity of liquid that passes through the meter The net weight of the metered liquid is converted to volume corrected for temperature and pressure where necessary The metered volume is compared to the computed volume and the correct meter factor is obtained B Volumetric Proving A method that requires fewer calculations than Gravimetric Proving there fore requires less time to perform However errors may result if the liquid is viscous or contains entrained gas or vapor solids paraffins or other impurities which may adhere to the calibrating vessel This method requires the use of a vessel calibrated for a known volume The calibration vessel must be cleaned thoroughly before and after each use The metered volume through the meter is compared to the true volume of the calibrated vessel to obtain the correct meter factor C Master Meter Proving A method that requires installing a meter of known accuracy into a prover loop The readings of the production meter meter being calibrated are compared after the test with the readings of the master meter Calibration After the meter is proved and the true volume and meter volume are obtained the meter may be calibrated by changing two nonslip positive drive change gears located betwee
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