USER MANUAL - solar charge controller—Beijing Epsolar
Contents
1. voltage match with the controller working voltage Please change to a suitable battery or reset the working voltage 10 7 Technical Specifications Electrical parameters LS BPLD 102460 2024100 Nominal system voltage 12 24VDC Max PV input voltage 50V Battery terminal voltage Rated charge current 10A 20A Rated output power 30W 12V 60W 24V 50W 12V100W 24V Rated output Current 2 0A 3 3A Max efficiency 96 97 Output voltage Voltage of battery 2V 60V adjustment time range Load open circuit 60V voltage Power output lt 5s Self consumption 9 4mA 12V 12 2mA 24V mA 12V 7mA 24V Control accuracy 10mA Temperature sation 3mV C 2V 25 C Battery Voltage Parameters parameters is in 12V system at 25 C please use double value in 24V system Battery charging Sealed Gel Flooded setting item Over Voltage Disconnect Voltage 10 16V 10 Charging Limit 15V 15V 15V Voltage Over Voltage Reconnect Voltage IY LV IPY Equalize Charging 14 6V 14 8V Voltage Boost Charging 14 4V 14 2V 14 6V Voltage Float Charging 13 8V 13 8V 13 8V Voltage Boost Reconnect Charging Voltage 13 2V 13 2V 13 2V Low Voltage Reconnect Voltage LAN N LEON Under Voltage Warning Reconnect 12 2V 12 2V 12 2V Voltage Under Voltage 2 Warning2. Mode2 3 TIME percent 0 0 0 0 100 accuracy 10 4 TIME2 percent 5 0 0 0 100 accuracy 10 5 TIME3 percent 0 0 0 0 100 accuracy 10 0 Single LED 3 o 200 390mA accuracy 10mA string current i Default 330mA Note 1 Radix point of LED segment display indicate the value added 10 for example 0 10 4 14 Test Mode is as same as Light Control Mode but no delay Therefore test mode is only used to test load switch No operation will automatically exit it can return to the previous mode within 120 seconds Low Voltage Reconnect Voltage Low Voltage Disconnect Voltage 0 5V 12V x2 24V Output model The key is enabled Output mode 2 The key is disabled It can be set the Day Time Threshold Voltage DTTV and Night Time Threshold Voltage NTTV DTTV equal to NTTV LED Total current Number of LED parallel group X Single 6 LED string current Note If the total load current exceeds the rated current the system will work with the rated current 7 Mode 1 menzione time1 time2 times vy yyy timer timez ime times The reference of LED for error code is shown in the table Fault and warning bk oe P Detail of fault warning working state code code Fully protected against battery over El discharged and voltage is lower If fault and working state on over discharge point _ left appear corresponding Fully protected code will be displayed against b
3. Voltage N y 12y LOW Voltage 11 4V 11 4V 11 4V Disconnect Voltage Discharging Limit 10 6V 10 6V 10 6V Voltage Equalize Duration 2 hours 2 hours Boost Duration 2 hours 2 hours 2 hours Notes The default battery type is Sealed For Gel Sealed Flooded battery type the voltage point is fixed unable to modify it Please carefully to select battery type It will damage battery if the setting is incorrect Environmental parameters 12 Environmental parameters Parameter Working temperature 35 C 55 C Storage temperature 35 C 80 C Enclosure IP67 LS102460BPLD mechanical parameters Mechanical parameter Parameter Overall dimension 108 5x75x25 6mm Mounting dimension 100 5 mm Mounting hole size DS Power cable 4mm PV Batt 1 0mm Load Net weight 0 36 kg LS2024100BPLD mechanical parameters Mechanical parameter Parameter Overall dimension 108 5x110x25 6 mm Mounting dimension 100 5 70 mm Mounting hole size DS Power cable 6mm PV Batt 1 5mm7 Load Net weight 0 5 kg Annex Mechanical dimensions 25 6 75 100 5 LS102460BPLD Dimensions mm 13 H 100 5 LS2024100BPLD Dimensions mm Final interpretation right of the manual belongs to our company Any changes without prior notice Version number V1 5 14 A AE BEIJING EPSOLAR TEC
4. connection can be made to either one battery or a group of batteries in a battery bank LED lights DIO 9 i LI 12Vor24V 1 Connect components to the charge controller in the sequence as shown in above picture and pay much attention to the Red and Black Always power the battery First 2 After power the battery check the battery indicator on the controller it will be green If it s not green please refer to chapter 6 3 The battery fuses should be installed as close to battery as possible and it suggests that the distance is less than 150mm 4 Operation Charging Status LED indicator LS102460BPLD PWM Solar Charge Controller amp LED Oriver Battery Status LED indicator Indicator Status Description Green On solid Normal Green Slowly flashing In charging Green OFF No charge Green On solid Normal Green Slowly flashing Full El Green Fast flashing Over voltage i Orange On solid Under voltage Red On solid Over discharged Red Flashing Battery overheating Charging and battery indicator red flashing simultaneously System voltage error Charging and battery indicator orange flashing simultaneously Controller overheating 5 Setting Operation LEDI LED2 Key LEDI is used to show parameter LED2 is used to show corresponding setting
5. value LEDs are used to show error code The parameters of controller can be set via the key and the setting method is shown as follow 1 The LEDs are off after powering on the controller When LEDs are in OFF state pressing the key can switch on or off the load only when the load mode is Output mode 1 2 Press the key and hold on 5 seconds to enter control mode menu with LEDs on Press the key to roll the item in circle 3 Press the key to roll the item in the control mode menu and hold on 5 seconds to enter edit mode with the LED2 flashing Add the value by pressing the key Save the data and return to the menu with no operation over 5 seconds 4 LEDs will be OFF with no operation over 10 seconds The reference of LED for parameter and setting value is shown in the table LED2 LEDI Item Content Default Range 1 Sealed 1 Battery type 1 1 3 2 Gel 3 Flooded 10 6V 12 0V 2 LVD 8 0 4 accuracy0 1 V x2 24V 0 Light ON 1 Light ON Time mode 3 Load set 0 0 4 2 Output model 3 Output mode2 4 Test mode Light ON OFF 4 threshold 5 17 1 17V x2 24V voltage Light ON Time 5 5 0 4 0 14H accuracy 1H model TIME1 Light ON Time 6 5 0 4 0 14H accuracy 1H mode2 TIME2 Light ON Time 7 1 0 4 0 14H accuracy 1H mode3 TIME3 Number of LED ire se 1 10 1 10 groups parallel group 2 Light ON Time 1 1 2 Model mode select
6. EPSOLAR Solar Charge Controller amp LED Driver USER MANUAL Thank you very much for selecting our product This manual offers important information and suggestions with respect to installation use and troubleshooting etc Please read this manual carefully before using the product and pay attention to the safety recommendations in it LandStar Solar Charge Controller amp LED Driver LS102460BPLD PWM Solar Charge Controller C amp LED Driver Mode Key Nominal system voltage 12 24VDC Maximum PV input voltage 50V Nominal charge current LS102460BPLD 10A LS2024100BPLD 20A Nominal output power output current LS102460BPLD 30W 12V 60W 24V 2 0A LS2024100BPLD 50W 12V 100W 24V 3 3A The solar charge controller has the automatic recognized 12 24VDC system voltage function Most of parameters about discharge and LED load control could be modified Warranty The controller is warranted to be free from defects for a period of two 2 years from the date of shipment to the original end user Notice Manufacture is not responsible for the damage of any part of controller due to operator s misuse battery parameters mismatch unreasonable system configuration unauthorized repair or exceeding the specified parameters Contents 1 Important Safety Information i 1 2 General Msrmalohz sssesn nsss sssrin ss iaiescseiecsescics 1 3 Installation Instructions 3 1 General Installation No
7. HNOLOGY CO LTD Tel 86 10 82894112 82894962 Fax 86 10 82894882 E mail info epsolarpv com Website http www epsolarpv com IIS
8. attery over Several states occur at the discharged and same time these code will E2 voltage is lower be displayed circularly over discharge point interval 1s Only one state without getting to occurs the code flashes per back point 1s You can enter setting E3 Losdoreitd mode and set parameters despite the error shows E4 Load short circuit ES Open load The radix point of Load state radix point R LEDI lighting up A ne af noi n will conceal during fault 4 indicates that load is radix point open Oppositely displaying and parameter load is closed setting 6 Protection and Troubleshooting 6 1 Protection PV Array Short Circuit If PV array short circuit occurs clear it to resume normal charge automatically Load Overload If the load current exceeds the rated output current of controller gt 1 05 times rated discharge current the controller will disconnect the load Once the overload occurs the way to solve is to press the key to clear error or reset the controller after reducing the load Load Short Circuit Fully protected against load wiring short circuit 22 times rated output current After five automatic load reconnect attempts the fault must be cleared by pressing the key or restarting the controller PV Reverse Polarity Fully protection against PV reverse polarity no damage to the controller will result Correct the miswire to resume normal operation Battery Reverse Polarity Fully pr
9. ck the battery voltage If it Green battery higher than over over high disconnect the solar LED indicator voltage module immediately and change fast flashing disconnect a new controller voltage OVD Load output is normal Battery Battery LED Battery under LED indicator will return to indicators orange voltage green automatically when fully charged Battery LED Battery The controller cut off the output 9 indicators red color and loads not working over discharged automatically LED indicator will return to green automatically when fully charged Load abnormal shutdown Over load Remove or cut out the additional load Press the key to clear error and the controller will resume to work after 3s or restart the controller Short circuit Clear short circuit Press the key to clear error and the controller will resume to work after 3s or restart the controller All the led indicator flashing battery orange Too high temperature of When heat sink of the controller exceeds 85 C the controller will automatically cut input and output circuit When the temperature below 75 C the indicator controller controller will resume to work flashing Please reduce the environment temperature the power of solar module or the power of the load Check whether the battery All the led indicator flashing battery red indicator flashing System voltage error
10. control parameters and the control mode of the load can be modified by the key meanwhile LED displays running information of system e Electronic protection overheating reversed polarity protection and load short circuit etc 1 Load control parameter and output current value can be set separately IP67 protection 3 Installation Instructions 3 1 General Installation Notes Be very careful when working with batteries Wear eye protection Have fresh water available to wash and clean any contact with battery acid Never short the battery positive and negative terminals and wires which may cause explosion or fire Install external fuses breakers as required Disconnect the solar module and fuses breakers near to battery before installing or adjusting the controller Confirm that power connections are tightened to avoid excessive heating from loose connection Uses insulated tools and avoid placing metal objects near the batteries Loose power connections and or corroded wires may result in resistive connections that may melt wire insulation burn surrounding materials or even cause fire Ensure tight connections and use cable clamps to secure cables and prevent them from swaying in mobile applications Only Gel Sealed and Flooded type batteries can be charged Battery connection may be wired to one battery or a bank of batteries The following instructions refer to a singular battery but it is implied that the battery
11. otection against battery reverse polarity no damage to the controller will result Correct the miswire to resume normal operation Battery working voltage error If battery voltage does not match controller working voltage controller will stop working After correcting the voltage the fault must be cleared by restarting the controller Damaged Local Temperature Sensor Tf the temperature sensor short circuited or damaged the controller will be charging or discharging at the default temperature 25 C to prevent the battery damaged from overcharging or over discharged Overheating Protection If the temperature of the controller heat sink exceeds 85 C the controller will automatically start the overheating protection and stop the charging and discharging When the temperature is below 75 C the controller will resume to work High Voltage Transients PV is protected against small high voltage surge In lightning prone areas additional external suppression is recommended Note The controller has daily automatic fault clear function which will reduce the manual operation and can intelligently eliminate the fault caused by non actual hardware failure 6 2 Troubleshooting Faults Possible reasons Troubleshooting Charging LED indicator off Check that PV and battery wire during daytime PV array connections are correct and when sunshine disconnection tight falls on PV modules properly Battery voltage a Che
12. tes 2 32 AAPP 3 A AC EALLON A dalarsersessessessececseectecierde 4 5 Setting Operation ee ee i 5 6 Protection and Troubleshooting 8 6 1 PROTECUON iii 8 6 2 Troubleshooting T Technical Specific ia 11 Annex Mechanical dimensions 13 1 Important Safety Information Please inspect the controller thoroughly after it is delivered If any damage is seen please notify the shipping company or our company immediately 2 General Information LandStarBPLD series solar charge controller combines the solar charge controller and LED constant current driver into one unit which is ideal for solar LED lighting especially for the application for LED lamp which requires dimmer function road lighting cityscape lighting and advertising lighting It has some excellent feathers including the high efficiency and accuracy small size potting waterproof and editable load control parameters e 12 24VDC automatic recognized system voltage Optional battery type among Gel Sealed default and Flooded Wide battery voltage range 8VDC 32VDC compatible with 12 24VDC full voltage range Digital precision constant current control and the control accuracy better than 10mA Maximum output efficiency is above 97 The output current can be adjusted among the rated power and current range e LandStarBPLD has one key and two segment numerical LED displays LED1 and LED2 The discharging
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