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CPC1600 User Manual

1. 1 GND Ground signal 2 D03 Data 3 In Out 3 D04 Data 4 In Out 4 D05 Data 5 In Out 5 D06 Data 6 In Out 6 D07 Data 7 In Out 7 IDE_CSO Chip select 0 Out 8 GND A10 9 GND ATASEL 10 GND A09 11 GND A08 12 GND A07 13 3 3V 3 3 V power 14 GND A06 15 GND A05 16 GND A04 17 GND A03 18 A02 Address 2 Out 19 A01 Address 1 Out 20 A00 Address 0 Out 21 DOO Data 0 In Out 22 DO1 Data 1 In Out 23 D02 Data 2 In Out 24 NC IOCS16 25 NC CD2 26 NC CD1 27 D11 Data 11 In Out 28 D12 Data 12 In Out 29 D13 Data 13 In Out 30 D14 Data 14 In Out 31 D15 Data 15 In Out 32 IDE_CS1 Chip select 1 Out 33 NC VS1 34 DIOR IO read Out 35 DIOW UO write Out 36 3 3 V WE 3 3 V power 37 INTRQ Interrupt In 38 3 3V 3 3 V power 39 CSEL GND pull up Master Slave Out 40 NC VS2 41 Reset Reset Out 42 IORDY O ready In 43 REQ DMA request Out 44 ACK DMA acknowledge In 45 NC ACTIVE 46 NC PDIAG 47 D08 Data 08 In Out 48 D09 Data 09 In Out 49 D10 Data 10 In Out 50 GND CPC1600 User Manual 39 02008 Fastwel Ver 001 E Detailed Description Fastwel LE CPC1600 2 3 8 Figure 2 7 GPIO Connector GPIO Connector 10 pin GPIO connector is located on the top side of the board near the PC 104 Plus connector It provides eight general purpose
2. BMC Baseboard Management Controller PM Peripheral Management Controller IPMI Intelligent Platform Management Interface IPMB Intelligent Platform Management Bus PCTM Inter Integrated Circuit Two thread serial protocol used in SMB and IPMI KCS interface Keyboard Controller Style interface Interface for communication between control software and BMC similar to a keyboard controller interface BT interface Block Transfer interface Block transfer interface for communication between control software and BMC DDR SDRAM Double Data Rate Synchronous Dynamic Random Access Memory SODIMM Small Outline Dual In Line Memory Module ECC Error Correction Code Data error correction technology used in memory modules FWH Firmware Hub Nonvolatile memory chip part of Intel chipset used for main and reserve BIOS copies in CPC1600 GMCH Graphics and Memory Controller Hub USB Universal Serial Bus LPC Low Pin Count External devices communication interface SMB System Management Bus UART Universal Asynchronous Receiver Transmitter UHCI Universal Host Controller Interface USB Host Controller Interface EHCI Enhanced Host Controller Interface Universal Serial Bus specification UTP Unshielded Twisted Pair CRT display Cathode Ray Tube Display CPC1600 User Manual 58 02008 Fastwel Ver 001 E Appendices Fastwel Lee CPC1600 PMC PCI Perip
3. CPC1600 User Manual 19 02008 Fastwel Ver 001 E Introduction Fastwel LBs CPC1600 Video Interfaces E Built in Intel 2D 3D high performance graphics accelerator Intel Graphics Media Accelerator 900 Hardware Motion Compensation Engine for software MPEG2 and MPEG4 decoding Integrated DAC 400 MHz Intel Stable Image Technology Video memory up to 64 MB shared with system VGA CRT Resolutions of up to 2048 x 1536 16 bit at 75 Hz refresh rate E 16 pin connector onboard LVDS TFT E Dual Single channel interface E Resolutions of up to 1600 x 1200 18 bpp a Spread spectrum clocking 25 112 MHz single dual channel E 16 pin connector onboard Keyboard and Mouse a USB keyboard and mouse supported Mass Storage EIDE Ultra ATA33 E One channel is shared by CompactFlash interface and EIDE devices E 44 pin onboard connector for 2 5 IDE drive Serial ATA interface a Up to two standard SATA onboard connectors E Data transfer rates up to 150 MB s CompactFlash D CompactFlash on board socket true IDE mode on bottom side supports type or type Il CompactFlash cards E DMA modes supported as per CompactFlash Specification v 4 1 1 4 3 Control and Monitoring Thermal Management The processor is protected from overheating by E Internal processor temperature control unit which initiates CPU shut down E Processor die temperature monitor a Heat spreader or heatsink Temperature Monitor LM87 hardware monitor is used for sup
4. Figure 1 1 10 100 1000 BaseT 10 100 1000 BaseT Block Diagram CPC1600 Block Diagram Hardware Monitor CK 410 amp SS Clocking 1GB Soldered DDR2 SDRAM Dual Gigabit Ethernet 82571EB 32 bit PCI Bus 32 bit PCI Bus Bridge Intel Pentium M Dothan uBGA479M FSB 400 533 MHz 915GM GMCH 1257uFCBGA DMI Interface 16 bit ISA Bus PC104 Connectors LPC Bus CPLD PCI ISA NAND BIOS Flash Flash 32 MB 2 MB 5V DC power VGA CRT with Backlight Control Compact Flash Type Il Socket PATA SATA Poris 1 2 USB Ports LPC CPLD JTAG 8 GPIO Lines Power Input 5V DC CPU Core VR GMCH VR DDR VR Power Supply CPC1600 User Manual 13 02008 Fastwel Ver 001 E Introduction Fastwel Ley CPC1600 1 3 2 Board Appearance Figure 1 2 CPC1600 Board Appearance The appearance may vary for different versions of the board Heatsinks are not shown TBA CPC1600 User Manual 14 92008 Fastwel Ver 001 E Introduction Fastwel EN CPC1600 1 3 3 Board Layout Figure 1 3 CPC1600 Top Side Layout 2 5 IDE Header 2 SATA Channels LPC Gb Eth 2 LEDs Reset 8 GPIO Lines PC 104 VIO Gb Eth 1 LEDs Clear CMOS CHEM Selector Gb Ethernet 1 HDD LED CPLD JTAG PC
5. Only if IDE I O space is enabled D31 F1 40 bit 15 and the IDE controller is in legacy mode Otherwise the target is PCI CPC1600 User Manual 52 2008 Fastwel Ver 001 E Phoenix BIOS Setup Fastwel Ley CPC1600 5 Phoenix BIOS Setup The Phoenix BIOS in your SBC is an adapted version of a standard BIOS for IBM PC AT compatible personal computers equipped with Intel x86 and compatible processors The BIOS provides low level support for the central processing memory and UO system units With the help of BIOS Setup program you can modify the BIOS configuration parameters and control the special features of your module The Setup program is started by pressing the F2 key and offers a convenient menu interface to modify basic system configuration settings and switching between the subsystems operation modes These settings are stored in a dedicated battery backed memory CMOS RAM which keeps the information when the power is switched off 5 1 Boot Details 5 1 1 Booting without a Monitor Keyboard or Mouse To boot without a monitor keyboard or mouse set the item POST Errors to Disabled at the page Main in PhoenixBIOS Setup program This setting is a default one 5 1 2 Booting from USB To boot from a device connected to USB m Connect the device to boot from to a USB port The appropriate USB controller should be enabled E Enter the PhoenixBIOS Setup program E Find this USB device in Boot Priority list
6. 104 PCI Gb Ethernet 2 Xa DUOC Mk O00 O0 DE m E o OOOGODODODODODOCACOOCOZODDDDO O ti oo 0000 00000000 oo4000000 E JE SE atatetatetatatatatatalel Antaintatetatatatatatetata dl o po hel o O x DODDDDDDDD DD DDDDDDDDDD DDDDDDD ei ELE LEI EE ELLE EI 0 EI EE LEID Doogodoaoo o ood o oo DO O Dojo oO pg 0 o0 00mg DO O O Power GE GMCH VCC ri USB 2 0 PC 104 ISA ge Dune Selector Li Battery GA LEDs TFT Panel Control The layout may slightly differ for various versions of the board CPC1600 User Manual 15 2008 Fastwel Ver 001 E Introduction Fastwel LBs CPC1600 Figure 1 4 CPC1600 Bottom Side Layout Dual Gigabit Ethernet DDR2 SDRAM CompactFlash Type Il 82915GM GMCH Pentium M CPU The layout may slightly differ for various versions of the board CPC1600 User Manual 16 02008 Fastwel Ver 001 E Introduction Fastwel LBs CPC1600 1 3 4 Dimensions Diagram Figure 1 5 CPC1600 Mounting Dimensions Diagram 115 6 88 2 44 6 T Vol 93 9 77 5 95 9 88 2 93 2 CPC1600 User Manual 17 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 Introduction 1 4 Technical Characteristics 1 4 1 Processor Memory and Chipset CPU The CPC1600 supports th
7. 2 29 87 Eb 50 g 11ms 1000 10 15s peak acceleration shock duration half sine number of shocks recovery time Single shock IEC60068 2 27 87 Ea 100 g 9ms 18 35s peak acceleration shock duration number of shocks recovery time in seconds Reduced atmospheric IEC 60068 2 13 83 M 9 kPa 1 305 psi approx corresponds to 17000 m pressure over 55700 ft above sea level Important Some versions of the module may have the test results differing from the ones presented in the above table For more information please contact Fastwel s official representatives CPC1600 User Manual 57 02008 Fastwel Ver 001 E Appendices Fastwel Lee CPC1600 Information related to this product and its components can be found in the following specifications Table 7 2 Related Specifications PICMG PICMG 1 0 Rev 2 0 PCI Bus PCI 2 3 Compliant Specifications For latest revision of the PCI specifications contact the PCI Special Interest Group Office at http www pcisig com PCI Express PCI Express 1 0a Specification MiniPCl MiniPCI Specification Rev 1 0 CompactFlash Cards CF and CompactFlash Specification Revision 4 1 The Internet site of the PCI Industrial Computer Manufacturers Group PICMG provides information related to these standards http www picmg orq 7 2 Useful Abbreviations Acronyms and Short cuts
8. 3 First Megabyte Memory Map 0xE0000 OxFFFFF 128 k BIOS implemented in FWH Reset vector OxFFFFO 0xD0000 OxDFFFF 64 k Free 0xCC000 OxCFFFF 16k Free 0xC0000 0xCC800 48 k VGA card BIOS 0xA0000 OxBFFFF 128 k Normally used as video RAM according to CGA 0xB8000 0xBFFFF Monochrome 0xB0000 0xB7FFF EGA VGA 0xA0000 0xAFFFF 0x00000 Ox9FFFF 640 k DOS memory space CPC1600 User Manual 50 02008 Fastwel Ver 001 E Fastwel LEE Configuration CPC1600 4 5 2 UO Addresses The following table presents the I O memory mapping Table 4 4 UO Address Map 00h 08h DMA Controller DMA Controller DMA 09h 0Eh RESERVED DMA Controller DMA OFh DMA Controller DMA Controller DMA 10h 18h DMA Controller DMA Controller DMA 19h 1Eh RESERVED DMA Controller DMA 1Fh DMA Controller DMA Controller DMA 20h 21h Interrupt Controller Interrupt Controller Interrupt 24h 25h Interrupt Controller Interrupt Controller Interrupt 28h 29h Interrupt Controller Interrupt Controller Interrupt 2Ch 2Dh Interrupt Controller Interrupt Controller Interrupt 2E 2F LPC SIO LPC SIO Forwarded to LPC 30h 31h Interrupt Controller Interrupt Controller Interrupt 34h 35h Interrupt Controller Interrupt Controller Interrupt 38h 39h Interrupt Controller Interrupt Controlle
9. I O lines that can be used for data exchange with such external devices as data acquisition modules The pinout of this connector is shown in the table below Table 2 15 GPIO Connector Pinout 1 GND 6 3 3V 2 GPIO 0 7 GPIO 4 3 GPIO 1 8 GPIO 5 4 GPIO 2 9 GPIO 6 5 GPIO 3 10 GPIO 7 2 3 9 Power Connector Figure 2 8 External Power Supply Connector 1 The standard 2 pin connector for power supply is located on the top side of the board As an option power can also be supplied via PCI and ISA buses The pinout of this connector is shown in the table below Table 2 16 Power Supply Connector Pinout 1 5V 2 GND CPC1600 User Manual 40 2008 Fastwel Ver 001 E Detailed Description Fastwel LE CPC1600 2 3 10 Other Connectors and System Status LEDs A group of three 2 pin connectors next to PC 104 Plus connector consists of Remote reset switch connector Clear CMOS jumper switch and HDD LED connector described above 3 pin PC 104 Plus VIO selection switch is described above in a section devoted to PC 104 Plus connectors The details on jumper switches use can be found in Chapter 4 of this Manual Figure 2 9 System Status LEDs Two on board system status LEDs are located on the top side of the module next to the central opening Green power LED is lit when the module is in power up state Red Standby LED indicates the module in standby mode
10. IRQ10 In C4 LA21 Out D4 IRQ11 In C5 LA20 Out D5 IRQ12 In C6 LA19 Out D6 IRQ13 In C7 LA18 Out D7 IRQ14 In C8 LA17 Out D8 DACKO Out c9 MEMR Out D9 DRQO In C10 MEMW Out D10 DACK5 Out C11 SD8 In Out D11 DRQ5 In C12 SD9 In Out D12 DACK6 Out C13 SD10 In Out D13 DRQ6 In C14 SD11 In Out D14 DACK7 Out C15 D12 In Out D15 DRQ7 In C16 D13 In Out D16 5V Power C17 SD14 In Out D17 MASTER In C18 D15 In Out D18 GND Ground C19 KEY D19 GND Ground Note In tables 2 1 and 2 2 Not used Power Power is supplied to the installed module In Out column shows the data transfer direction for a processor module being the bus master CPC1600 User Manual 29 2008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 PC 104 Plus Interface The PC 104 Plus uses a 120 pin 30x4 2 mm header located on the top side of the board This interface header accepts four stackable modules and carries all of the appropriate 32 bit 33 MHz PCI signals Three PCI bus mastering devices are supported on the PC 104 Plus header Figure 2 2 PC 104 Plus Connector Contacts Layout Q D x 8 Table 2 4 PC 104 Plus Connector Cont
11. at the Boot page and use or buttons to move it up or down in order to change its boot priority In case the device is not in the Boot Priority list find it in Excluded from Boot Order list press x to move it to the Boot Priority list and set the boot order with OF buttons E Save changes and reboot the module To get the on line help about the details of BIOS Setup program operation please apply to the screen tips and the integrated help system CPC1600 User Manual 53 2008 Fastwel Ver 001 E Thermal and Power Issues Fastwel Lee CPC 1600 6 Thermal and Power Issues 6 1 Temperature Control Intensive operation of Intel Pentium M processor in harsh environment requires a special technology to keep the processor s die temperature within allowed limits The following sections provide system integrators with the information which will help to meet thermal requirements when developing systems based on CPC1600 6 1 1 Passive Regulation The thermal management concept of CPC1600 module includes four separate but correlated functions Their main purpose is to protect the processor from overheating and reduce its power consumption Dedicated thermal control subsystem allows the processor to operate within safe temperature range without the need for special software or interrupt handling The four thermal protection functions provided by the processor are 1 Thermal Throttling The Pentium M inte
12. channels USB controller supporting eight USB 2 0 ports DMI interface with 915GM LPC interface AC 97 2 1 interface or High Definition audio interface RTC controller Additional timer Power Management functions CPC1600 User Manual 24 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 2 Internal Peripherals The following internal peripherals are available on the CPC1600 module 2 2 1 Flash Memory There are three flash devices available one is used for the BIOS storage one is a 32 MB NAND flash solid state disk and one is a CompactFlash card in the socket 2 2 1 1 CompactFlash CPC1600 has a standard Compact Flash type UI socket which can accept CompactFlash memory card for use as a disk drive connected to IDE channel The CompactFlash socket is located on the bottom side of the board Please refer to a subsection CompactFlash Socket below in this Chapter for details on this connector and its pinout 2 2 1 2 Solid State Disk A 32 MB onboard solid state disk may be used for operating system storage 2 2 1 3 BIOS Flash CPC1600 has 2 MB flash memory for BIOS storage 2 2 2 Timers CPC1600 is equipped with the following timers E RTC Real Time Clock The ICH contains a MC146818A compatible real time clock The RTC includes 256 bytes of battery backed CMOS RAM RTC features include timekeeping with alarm function and 100 year calendar as well as programmable periodic interrupt A coin cell
13. temperatures from two sensors This information may then be requested by a program to undertake the appropriate actions CPC1600 User Manual 54 02008 Fastwel Ver 001 E Thermal and Power Issues Fastwel Le CPC 1600 Recommendations Generally there is no need to enable the Thermal Management functions if the module is operated in an optimally designed environment with sufficient air flow However to guarantee a stable system in unsteady environment both the internal and the external thermal monitors should be enabled These two monitors protect the processor and the whole system against overheating Note Thermal Management functions should be disabled when performing Benchmarks and performance tests otherwise the results will be incorrect due to the power reduction processes influence 6 1 2 Active Regulation To provide controlled active heat dissipation CPC1600 is equipped with standard heatsinks Together with a system chassis with adjustable forced airflow capability this provides a basis for reliable and steady operation Forced airflow of sufficient volume is vital for high performance processors operating in high temperature environments When developing applications using the CPC 1600 the system integrator must take into account the overall system thermal requirements System chassis must satisfy these requirements When performing thermal calculations for certain application the developer must consider the contribut
14. the power supply module In this case the jumper must be removed from VIO Selector all contacts OPEN Br CPC1600 User Manual 31 2008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 3 2 USB Interfaces The CPC 1600 supports up to six USB 2 0 ports They are available via three 10 pin onboard connectors All USB ports support high speed full speed and low speed operation Hi speed USB 2 0 supports data transfer rate of up to 480 Mb s One USB device may be connected to each port To connect more than six USB devices use an external hub The USB power supply is protected by a self resettable 500 mA fuse Figure 2 4 Onboard USB Header 1 2 Six USB ports are available via three onboard IDC2 10 connectors with the following pinouts oO ag ao o 0 oO ag ao 0 a 9 10 Table 2 5 Onboard USB Connectors Pinouts 1 VCC VCC signal 3 UVO Differential USB 5 UVO Differential USB 7 GND GND signal 9 NC 2 VCC VCC signal 4 UVO Differential USB 6 UVO Differential USB 8 GND GND signal 10 GND GND signal Note xX The maximum current for each USB port is limited to the amount of 0 5 A by the board s circuitry All signal lines are EMI filtered CPC1600 User Manual 32 02008 Fastwel Ver 001 E Detailed Description Fastwel LE CPC1600 2 3 3 Graphics Controller A highly integrated 2D 3D graphics accelerator is included in the 915GM GMCH
15. 008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 Table 2 2 PC 104 Connector Rows A and B Contacts Designation Al IOCHK B1 GND Ground A2 SD7 In Out B2 RESETDRV Out A3 SD6 In Out B3 5V Power A4 SD5 In Out B4 IRQ9 In A5 SD4 In Out B5 5V A6 SD3 In Out B6 DRQ2 In A7 SD2 In Out B7 12V Power A8 SD1 In Out B8 ENDXFR In A9 SDO In Out B9 12V Power A10 IOCHRDY In B10 KEY A11 AEN Out B11 SMEMW Out A12 SA19 Out B12 SMEMR Out A13 SA18 Out B13 IOW Out A14 SA17 Out B14 IOR Out A15 SA16 Out B15 DACK3 Out A16 SA15 Out B16 DRQ3 In A17 SA14 Out B17 DACK1 Out A18 SA13 Out B18 DRQ1 In A19 SA12 Out B19 REFRESH Out A20 SA11 Out B20 SYSCLK Out A21 SA10 Out B21 IRQ7 In A22 SA9 Out B22 IRQ6 In A23 SA8 Out B23 IRQ5 In A24 SA7 Out B24 IRQ4 In A25 SA6 Out B25 IRQ3 In A26 SA5 Out B26 DACK2 Out A27 SA4 Out B27 TC Out A28 SA3 Out B28 BALE Out A29 SA2 Out B29 5V Power A30 SA1 Out B30 OSC Out A31 SAO Out B31 GND Ground A32 GND Ground B32 GND Ground CPC1600 User Manual 28 2008 Fastwel Ver 001 E Detailed Description Fastwel Lee CPC1600 Table 2 3 PC 104 Connector Rows C and D Contacts Designation Co GND Ground DO GND Ground C1 SBHE Out D1 MEMCS16 In C2 LA23 Out D2 IOCS16 In C3 LA22 Out D3
16. 1 E Detailed Description Fastwel Ley CPC1600 2 3 5 EIDE Interface The EIDE interface supports several operation modes PIO mode 8237 type DMA mode Ultra DMA ATA 33 In PIO mode the central processor controls the data transfers In all the DMA modes the CPU is not engaged in data transfer DMA modes are similar to each other but differ in data transfer protocols details and DMA clock frequency thus providing different transfer rates The current version of CPC1600 supports one EIDE channel to accommodate a maximum of two devices with no CompactFlash card in slot Figure 2 3 HDD Connector The EIDE channel is routed to standard 44 pin on board connector and to the CompactFlash socket It is possible to connect both master and slave devices to this EIDE channel Maximum IDE cable length is 50 cm The pinout of the standard HDD connector is shown in the table below Table 2 12 Standard EIDE HDD Connector Pinout 1 RESET 23 IOWR 2 GND 24 GND 3 D7 25 IORD 4 D8 26 GND 5 D6 27 IORDY 6 D9 28 CSEL 7 D5 29 DACK 8 D10 30 GND 9 D4 31 INTRQ 10 D11 32 IOCS16 11 D3 33 A1 12 D12 34 PDIAG 13 D2 35 AO 14 D13 36 A2 15 D1 37 CS0F 16 D14 38 CS1 17 DO 39 DASP 18 D15 40 GND 19 GND 41 5V 20 NC 42 5V 21 REQ 43 GND 22 GND 44 NC CPC1600 User Manual 37 2008 Fastwel Ver 001 E Detailed Description Fastwel Ley CP
17. 39 GPIO Connector AE 40 External Power Supply Connector EEN 40 System Status LEDS saias ste assdosada sd DEENEN EENS Ee 41 EGRET AC Header sas tenn ndinani ani sado dana ANERE dee 41 EE 41 PC 104 Plus VIO Selector Positions nr enn aceraarereaaaaaanaaaa aerea aaa aanaaarraanaa 48 GMCH Core Voltage Selector inne er i eee e eee nent rere rene aaeeeee erra anna cana aerea nana antena 49 CPC1600 User Manual 3 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 All information in this document is provided for reference only with no warranty of its suitability for any specific purpose This information has been thoroughly checked and is believed to be entirely reliable and consistent with the product that it describes However Fastwel accepts no responsibility for inaccuracies omissions or their consequences as well as liability arising from the use or application of any product or example described in this document Fastwel Co Ltd reserves the rights to change modify and improve this document or the products described in it at Fastwel s discretion without further notice Software described in this document is provided on an as is basis without warranty Fastwel assumes no liability for consequential or incidental damages originated by the use of this software This document contains information which is property of Fastwel Co Ltd It is not allowed to reproduce it or transmit by any means to trans
18. 600 1 5 Delivery Checklist The CPC1600 supplied set includes 1 CPC1600 SBC with installed heat conducting plate Ribbed heatsink Cooling fan Set of adapter and power cables to be specified CD ROM with documentation and service software Antistatic bag Consumer carton box Sr E eee e Ordered separately Note Keep the antistatic bag and the original package at least until the warranty period is over It can be used for future storage or warranty shipments CPC1600 User Manual 29 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 Detailed Description 2 1 Processor Memory and Chipset 2 1 1 Processor The CPC1600 board is based on the Intel Pentium M processor 90 nm Dothan in uFCBGA479M package operating at frequencies of up to 2 GHz Intel Pentium M processor combines high performance and low power consumption Its enhanced performance characteristics are provided by a newly designed processor core with an integrated 64 KB L1 32 KB instruction cache and 32 KB write back data cache and 2048 KB L2 cache Intel Pentium M processor supports Intel SpeedStep enhanced technology to control power consumption and processor die temperature by switching the processor core voltage and frequency between several modes without resetting the system Important performance features of the Intel Pentium M processor also include E Intel Architecture with Dynamic Execution D
19. 801FBM PCI Express bus rev 1 0 PCI Bus rev 2 3 interface at 33 MHz Integrated Serial ATA host controller Integrated IDE controller Ultra ATA33 66 100 BMIDE and PIO modes USB 2 0 host interface ACPI 2 0 compliant power management logic Enhanced DMA controller High precision event timers Interrupt controller System Management Bus Low Pin Count LPC interface Firmware Hub FWH interface support via LPC bus 1 4 2 Interfaces PCI Bus Interface Compliant with 2 3 Specification at 33 MHz System master operation Support for 32 bit addressing on PCI using DAC protocol Four available PCI REQ GNT pairs 3 3 5 0 V compatible E 120 pin PC 104 Plus connector ISA Bus Interface E 16 bit interface E Available via PCI ISA bridge E 104 pin PC 104 connector a Up to four devices without additional buffering USB Interface Up to six USB 2 0 ports supporting UHCI and EHCI E Up to six USB 2 0 channels via three 10 pin on board connectors E Require adapter cables GPIO Lines E 8 general purpose I O lines a 3 3V LVCMOS signaling E Access via CPLD I O port E 10 pin connector on board LAN Interface Two 10 100 1000 Mb s Gigabit Ethernet interfaces based on Intel 82571EB Dual Ethernet PCI E bus controller E Two 16 pin onboard connectors Automatic mode recognition Automatic cabling configuration recognition Cabling requirement Category 5 UTP four two pair cabling Gigabit Ethernet LEDs via two separate 4 pin onboard connectors
20. Base TX 1000Base T EIDE Ultra ATA33 interface Up to two SATA channels Onboard 32 MB solid state disk for embedded OS Onboard CompactFlash Type I II socket Eight programmable GPIO lines Up to six USB 2 0 ports PCI bus 32 bit 33 MHz 3 3 5 V ISA bus 16 bit Hardware Monitor LM87 Watchdog timer Additional counters and timers integrated in the ICH Real time clock with battery backup Phoenix BIOS with backup copy 5 V power supply via two pin onboard connector possibility to supply 5 V via PCI and ISA buses Conductive or convective heat sinking passive or active air cooling variants Commercial 0 70 C or industrial 40 85 C versions Available via additional cable adapters CPC1600 User Manual 10 2008 Fastwel Ver 001 E Introduction Fastwel EN CPC1600 1 2 CPC1600 Versions The board is offered in flexible configuration Options include different processors the size of supplied system memory and other options described in this section Customer can choose necessary configuration options using the following template 1 Basic product name CPC1600 2 Intergral part of the product code configuration version 01 Basic configuration version 3 Processor C1 0 Celeron M 1 0 GHz LV 400 MHz FSB P1 4 Pentium M 1 4 GHz 400 MHz FSB 4 Soldered memory RAM512 512 MB soldered DDR2 SDRAM RAM1024 1024 MB soldered DDR2 SDRAM 5 Operati
21. C1600 2 3 5 1 HDD LED Connector Figure 2 4 HDD LED Connector The onboard HDD LED connector is used to control an external HDD activity LED indicator It is lit when any of IDE or SATA channel is active the data are read or written from to an external disk drive Contact 1 should be connected to 1 2 3 6 Serial ATA Ports Figure 2 5 Serial ATA Connectors ToN 4 CPC1600 has two standard SerialATA connectors installed on board The connector s pinout is presented in the table Fou 4 below Table 2 13 SATA Connector Pinout 1 GND TXP TXN GND RXN RXP GND N OD OF AJOJN It is recommended to use a 45 cm cable for connection of SATA drives CPC1600 User Manual 38 02008 Fastwel Ver 001 E Fastwel Lee Detailed Description CPC1600 2 3 7 Figure 2 6 CompactFlash Socket CompactFlash Socket To enable usage of CF memory cards CPC1600 has a CompactFlash Type UI socket located on the bottom side of the board CF removable mass storage devices are fully compatible with 16 bit ATA ATAPI 4 IDE interface with DMA support CF Specification v 4 1 CompactFlash socket is connected to the EIDE port as master at the current version of CPC 1600 Table 2 14 CompactFlash Socket Pinout
22. CPC 1600 module 8 pin connector is used for TFT panel control For connection of external devices all three connectors require adapter cables supplied with CPC1600 Pinouts of these connectors can be found in the following tables Table 2 7 SVGA Connector Pinout 1 Red Red video signal output Out 2 VGA_VCC Power 5V 200 mA Out 3 Green Green video signal output Out 5 Blue Blue video signal output Out 8 DDCdata PCTM data In Out 10 Hsync Horizontal sync TTL out 12 Vsync Vertical sync TTL out 14 DDCclk GTM clock Out 4 9 11 13 15 GND Signal ground 6 7 16 NC CPC1600 User Manual 34 2008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 Table 2 8 LVDS Connector Pinout EEE E EE E 1 LVDS A DATAO 9 LVDS B DATAO 2 LVDS A DATAO 10 LVDS B DATAO 3 LVDS A DATA1 11 LVDS B DATA1 4 LVDS A DATA 12 LVDS B DATA 5 LVDS A DATAZ 13 LVDS B DATAZ 6 LVDS A DATAZ 14 LVDS B DATAZ 7 LVDS A CLK 15 LVDS_B_CLK 8 LVDS A CLK 16 LVDS B CLK Table 2 9 TFT Panel Control Connector Pinout 1 LVDS DDC CLK 9 5V 2 BACKLIGHT CONTROL 10 VDD ENABLE 3 LVDS DDC DATA 11 3 3V 4 BACKLIGHT ENABLE 12 GND CPC1600 User Manual 35 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 3 4 Ethernet Ports Figure 2 2 Ethernet Connectors Two 2 row 16 pin Ethernet
23. CompactPCI Industrial automation systems standard EOS Electrical Overstress MDI Media Dependent Interface Interface with connection type automatical detection CPC1600 User Manual 2008 Fastwel 59 Ver 001 E
24. Fastwel LE CPC1600 PC 104 Plus Intel Pentium M Based Processor Module User Manual Rev 001 E July 2008 The product described in this manual is compliant to all related CE standards Product Title CPC1600 Document Name CPC1600 User Manual Document Version 001 E Copyright 2008 Fastwel Co Ltd All rights reserved Revision Record 001 Initial version CPC1600 July 2008 Contact Information Fastwel Co Lid Fastwel Corporation US Address 108 Profsoyuznaya st 45 Main Street Suite 319 Moscow 117437 Brooklyn New York 11201 Russian Federation USA Tel 7 495 232 1681 1 718 554 3686 Fax 7 495 232 1654 1 718 797 0600 Toll free 1 877 787 8443 1 877 RURUGGED E mail info fastwel com info fastwelcorp com Web http www fastwel com Fastwel Lee CPC1600 Table of Contents BR EE LEE 1 isto o E sia a A david biting DUAS Da A DU epa pda RI na asas 3 List oke ege egene Eege Eed EECHER 3 Ki Wiele lu ele 4 General Safety Precautions ccciesesstesscersntenestenencsentinsensseeenesenrnaesatenecnssnananeetsnencsenerdaesdnendeesetendecadhendeeneeentanses 5 Unpacking Inspection and Handling 6 Three Year Wamramty EE 8 1 Toi ico o Uso Sacco eee wena waco eee EE 9 1 1 OVEIVIEW arican paa A a A AO AE AA EAE R ERE E E EE EER edened 9 1 2 GPC1600 Ke 11 1 3 CPC1600 Diagrams EE 12 1 3 1 Block Diagram iaiiaeeeai aa ico AEE AE A EAR EAA AAE AAEN EAEEREN 13 1 3 2 Boar
25. Figure 2 10 CPLD JTAG Header 6 pin CPLD JTAG header located next to PC 104 Plus 6 connector is used for initial CPLD programming at the factory Figure 2 11 LPC Header 20 pin LPC header is used for manufacturing purposes CPC1600 User Manual 41 02008 Fastwel Ver 001 E Installation Fastwel LBs CPC1600 3 Installation The CPC 1600 is easy to install However it is necessary to follow the procedures and safety regulations below to install the module correctly without damage to the hardware or harm to personnel The installation of the peripheral drivers is described in the accompanying information files For details on installation of an operating system please refer to the relevant software documentation 3 1 Safety Regulations The following safety regulations must be observed when installing or operating the CPC 1600 Fastwel assumes no responsibility for any damage resulting from infringement of these rules Warning When handling or operating the module special attention should be paid to the heatsink because it can get very hot during operation Do not touch the heatsink when installing or removing the module Moreover the module should not be placed on any surface or in any kind of package until the module and its heatsink have cooled down to ambient temperature Caution If your module does not allow hotswapping switch off the system power before installing the module in a free slot Disregardin
26. IOS Setup Table 4 1 Interrupt Settings IRQO 1 System Timer IRQ1 2 Keyboard Controller IRQ2 Second IRQ controller input IRQ8 IRQ15 IRQ3 11 COM2 IRQ4 12 COM1 IRQ5 13 Reserved IRQ6 14 Floppy Disk Controller IRQ7 15 LPT IRQ8 3 System RTC IRQ9 4 PCl or ACPI IRQ10 5 PCI or Ethernet ports IRQ11 6 PCI IRQ12 7 PCI or PS 2 mouse IRQ13 8 Coprocessor error IRQ14 9 Primary IDE channel IRQ15 10 Secondary IDE channel NMI Reserved CPC1600 User Manual 49 02008 Fastwel Ver 001 E Configuration Fastwel LE CPC1600 4 4 1 On board PCI Interrupts The ICH handles up to 8 PCI interrupt inputs The table below describes the connected to these PIRQs PCI devices and their functions Table 4 2 PCI Interrupt Routing PIRQA PCI IRQA or MINI PCI Socket USB 1 0 controller 1 PIRQB PCI IRQB or MINI PCI Socket AC97 MODEM SMBUS PIRQC PCI IRQC Storage IDE SATA native mode PIRQD PCI IRQD USB 1 0 controller 2 PIRQE Free Free PIRQF Free Free PIRQG Free Free PIRQH Security USB 2 0 controller The details can be found in the ICH technical documentation 4 5 Memory Maps The CPC1600 module employs the standard AT ISA memory mapping The details of memory mapping are presented in the following subsections 4 5 1 First Megabyte Memory Map The following table shows the memory map for the first megabyte Table 4
27. The internal graphics controller provides interfaces to a standard analog monitor and or to a digital TFT panel with LVDS interface VGA and LVDS headers are located on the top side of the module and require adapter cables for connection of the monitors Integrated 2D 3D Graphics features E Resolutions up to 1600x1200 at 100 Hz 1920x1440 at 85 Hz and 2048x1536 at 75 Hz 3D Setup and Render Engine 3D Graphics Rasterization Enhancements High Quality Texture Engine Full 2D hardware acceleration Intel 915GM DVMT graphics core Intelligent Memory Management E Integrated 400 MHz DAC 2 3 3 1 DVM Technology The Intel 915GM chipset supports the Dynamic Video Memory Technology DVMT v 3 0 This technology provides use of all available memory in the most efficient way for maximum graphics performance DVMT dynamically responds to requests from applications allocating the required amount of video memory The Intel 915GM graphics driver is allowed to request up to 64 MB of system memory When not needed by the graphics subsystem the memory is freed up for other applications Thus memory usage is balanced for optimal graphics and system memory performance To support legacy VGA devices the internal video controller needs at least 1 MB of system memory Thus the reported system memory size is always 1 MB less than available amount of physical memory 2 3 3 2 Supported Resolutions The integrated 400 MHz RAMDAC of the 915GM chipset allow
28. acts Designation 1 GND 5 0V KEY2 Reserved 5 ADOO 2 VIVO ADO2 ADO1 5V 3 ADOS GND ADO4 ADO3 4 C BEO ADO7 GND ADO6 5 GND ADO9 ADO8 GND 6 AD11 VIVO AD1O M66EN 7 AD14 AD13 GND AD12 8 3 3V C BE1 AD15 3 3V 9 SERR GND Reserved PAR 10 GND PERR 3 3V Reserved 11 STOP 3 3V LOCK GND 12 3 3V TRDY GND DEVSEL 13 FRAME GND IRDY 3 3V 14 GND AD16 3 3V C BE2 15 AD18 3 3V AD17 GND 16 AD21 AD20 GND AD19 17 3 3V AD23 AD22 3 3V 18 IDSELO GND IDSEL1 IDSEL2 19 AD24 C BE3 VIVO IDSEL3 20 GND AD26 AD25 GND 21 AD29 5V AD28 AD27 22 5V AD30 GND AD31 23 REQO GND REQ1 VIVO 24 GND REQ2 5V GNTO 25 GNT1 VIVO GNT2 GND 26 5V CLKO GND CLK1 27 CLK2 5V CLK3 GND 28 GND INTD 5V RST 29 12V INTA INTB INTC 30 12V Reserved Reserved GND 3 3V_KEY CPC1600 User Manual 30 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 The PC 104 Plus VIO selector is located on the top side of the module next to the PC 104 Plus header and allows to set the voltage supplied to PCI interface I O buffers Figure 2 3 PC 104 Plus VIO Selector Positions There is a standard 3 pin header for PC 104 Plus voltage selection The explanation of its jumper positions is presented below Contacts 1 2 closed 5 V power is supplied to PCl interface I O buffers Diet e E e Bp fay a Contacts 2 3 closed 3 3 V o fol Note If you use PC 104 or PC 104 Plus power supply I O voltage could be set on
29. ata Prefetch Logic L2 cache memory with Advanced Transfer Cache Architecture Streaming SIMD extensions 2 SSE2 400 533 MHz source synchronous FSB E Support for MMX technology and Internet Streaming SIMD instructions The Ultra Low Voltage ULV Pentium M and 90 nm Celeron M Celeron M ULV processors are optional 2 1 2 System Memory All system memory chips are soldered onboard Total capacity of the installed DDR2 SDRAM memory is up to 1 GB The installed memory is PC4200 compliant and supports PC SPD Serial Presence Detect Specification 2 1 3 Chipset The CPC1600 chipset consists of the following devices m 82915GM Graphics and Memory Controller Hub GMCH with Accelerated Hub Architecture AHA bus E ICH6M I O Controller Hub with AHA bus CPC1600 User Manual 23 2008 Fastwel Ver 001 E Detailed Description Fastwel LE CPC1600 The GMCH provides interface for the microprocessor the memory bus and includes a high performance graphics accelerator The ICH is a centralized controller for I O peripherals of the board such as the PCI PCI Express USB 2 0 EIDE SATA and AC97 interface North Bridge The 915GM Graphics and Memory Controller Hub GMCH in the 1257uFCBGA package provides interfaces with the central processor and with the DDR2 SDRAM system memory It also provides a DMI interface to the ICH The 915GM is optimized for the Intel Pentium M family of microprocessors The chipset supports a PSB freque
30. battery powers the real time clock and CMOS memory E Counter Timer Three 8254 type counters timers are available on the CPC1600 E Additional Timer The ICH includes an additional programmable timer which prevents system hang ups during start ups After the first time out period is over it generates the SMI signal which starts the software hang up recovery subroutine If the second timeout ends the Reset signal is issued to recover the system from the hardware hang up state CPC1600 User Manual 25 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 2 3 Local SMBus Devices The CPC 1600 incorporates a System Management Bus to access several system monitoring and control devices via a two wire IC bus interface The following table presents functions and addresses of onboard SMBus devices Table 2 1 SMBus Devices 1 0D2H CY28411 System clock generator 2 OAOH SPD EEPROM Module 4 9CH LM87 Temperature Sensor 2 2 3 1 Temperatures Monitoring The integrated LM87 temperature sensor monitors the processor die and board surface temperatures to make sure that the system is operating at a safe temperature On request LM87 can report the current processor and board temperatures to the software responsible for the module operation mode 2 2 3 2 Serial EEPROM SPD serial EEPROM includes all necessary parameters of memory chips This nonvolatile memory is used by the system and is not availabl
31. d Appearance nn rr inn nnn eee aaa caaaa rrenan aaa aaaaa erra na aannta 14 1 3 3 Board Ay TE 15 1 3 4 REENERT e TTT 17 1 4 Technical Characteristics entenante eneee aineen eien 18 1 4 1 Processor Memory and Chipeet reter aeaaaaeereaaaaaaaaaaarrraaaaaanna 18 1 4 2 Interfaces EE 19 1 4 3 Control and Monitoring aracnean iea ns E A E EA 20 1 4 4 General E E E E E EE R 21 1 4 5 ODER EE acpeneaneahesapendiendensdhesebenihenbernebeatinnehenmesuees 21 1 5 Delivery CHECKIISt cc scci5s5h5 REES EES 22 2 BC 1 ele We le RE 23 2 1 Processor Memory and Chipsel sacaas sussa scan dadas araras ia inant iene 23 2 1 1 RN tele TEE 23 2 1 2 System Memory insna a a E RL RL EE 23 2 1 3 CIPS EE 23 2 2 Internal Peripherals Ea aE a EE A E E EA EA E AE AEAEE ea 25 2 2 1 Flash Memonm AAA 25 2 2 1 1 CompactFlash nn eters eer deen eee e et tnncaeeeeeeer tena 25 2 2 1 2 Solid State Disk 25 22193 BIOS EE 25 2 2 2 MMMM SUS sess eae atc aa hata een ceca cota a cen het coca pea cen wate haa pea cen eta cn ee O a a 25 2 2 3 Local SMBUS DeVICES sacrer onae e aaae E E Er ETEA SES EES REES 26 2 2 3 1 Temperatures Monitoring EEN 26 2232 Serial EE 26 2 2 4 Betten eege eegener EENS EAR EEN a a a EE 26 23 Interfaces ANd CONNECIOMSsisadcccccsnccsscasasasaeaeddssesdsssseeadh sais EEN CASA SUA RS CHAR ASA RUA ENEE 27 2 3 1 PC 104 Plus Connectors lt 5 ss cies cece crenesaresia coef ca heat EES EES 27 2 3 2 USB Inter
32. d be performed when the power is disconnected Figure 4 1 PC 104 Plus VIO Selector Positions There is a standard 3 pin header for PC 104 Plus voltage selection The explanation of its jumper positions is presented below a2 4 Gis Contacts 1 2 closed 5 V power is supplied to PCI interface tan UO buffers 9 21 EO Contacts 2 3 closed 3 3 V 3 21 Note If you use PC 104 or PC 104 Plus power supply I O voltage could be set on the power supply module In this case the jumper must be removed from VIO Selector all contacts OPEN Be CPC1600 User Manual 48 02008 Fastwel Ver 001 E Configuration Fastwel Ley CPC1600 4 3 GMCH Core Voltage Selection GMCH VCC selector is a 2 pin jumper switch which allows to set the North Bridge core voltage Default position is closed in this case the voltage is set to 1 05 V Open position provides 1 5 V power to GMCH Figure 4 2 GMCH Core Voltage Selector GMCH Core Voltage Selector allows to switch between core 1 voltage values of 1 05 or 1 5 V In open position the core voltage is set to 1 5 V in closed position the core voltage is set to 1 05 V Warning A All actions should be performed when the power is disconnected 4 4 Interrupts Handling Interrupt handling of the CPC1600 module corresponds to the standard AT IRQ mapping 8259 IRQ controller integrated in the chipset The functions of the interrupts described below are the default ones but can be modified via the B
33. e done by touching a metal part of your system case with your hand or tool It is particularly important to observe anti static precautions when setting jumpers or replacing components D If the product contains batteries for RTC or memory back up ensure that the module is not placed on conductive surfaces including anti static mats or sponges This can cause short circuit and result in damage to the battery and other components D Store this product in its protective packaging while it is not used for operational purposes Unpacking The product is carefully packed in an antistatic bag and in a carton box to protect it against possible damage and harmful influence during shipping Unpack the product indoors only at a temperature not less than 15 C and relative humidity not more than 70 Please note that if the product was exposed to the temperatures below 0 C for a long time it is necessary to keep it at normal conditions for at least 24 hours before unpacking Do not keep the product close to a heat source Following ESD precautions carefully take the product out of the shipping carton box Proper handling of the product is critical to ensure correct operation and long term reliability When unpacking the product and whenever handling it thereafter be sure to hold the module preferably by the front panel card edges or ejector handles Avoid touching the components and connectors Retain all original packaging at least until the warra
34. e following Intel processors Pentium M Processor 90 nm Dothan E Up to 2 0 GHz E Up to 2 MB L2 on die cache E 400 533 MHz PSB E Supports SpeedStep III for low power mode Celeron M 373 ULV Processor 90 nm E 1 0 GHz a 512 KB L2 on die cache E 400 MHz PSB Memory Main memory E Up to 1 GB of DDR2 SDRAM memory soldered onboard E Memory frequency 533 MHz PC4200 Flash memory E 2 MB flash memory for BIOS storage E 32 MB NAND flash memory solid state disk E CompactFlash card in CF Type I II socket Chipset Intel 82915GM Graphics and Memory Controller Hub GMCH Intel Pentium M processor with 2 MB L2 cache support 533 MHz PSB Intel Pentium M processor LV and ULV support 400 MHz PSB 32 bit host bus addressing 12 deep in order queue Enhanced Intel SpeedStep technology E Intel Celeron M and Celeron M ULV 90 nm processor support 400 MHz PSB 32 bit host bus addressing support 12 deep in order queue support E 64 bit AGTL AGTL based PSB interface at 400 533 MHz 64 bit System Memory interface optimized for DDR or DDR2 SDRAM memory operating at 400 or 533 MHz DDR2 dual channel memory symmetric and asymmetric modes Integrated 2D 3D Graphics and HAN Motion Compensation Engines Integrated DAC 400 MHz Intel Graphics Media Accelerator 900 Intel Stable Image Technology CPC1600 User Manual 18 02008 Fastwel Ver 001 E Introduction Fastwel LBs CPC1600 Intel UO Controller Hub 6M ICH6M 82
35. e for user 2 2 4 Battery The CPC1600 utilizes a 3 0 V lithium battery for the RTC and CMOS memory backup Use PANASONIC BR2032 or compatible CPC1600 User Manual 26 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 3 Interfaces and Connectors 2 3 1 PC 104 Plus Connectors CPC 1600 is equipped with standard PC 104 Plus connectors The PC 104 and PC 104 Plus connectors allow CPC1600 to interface with expansion modules such as A D converters digital UO modules etc A maximum of four PC 104 or PC 104 Plus expansion modules may be stacked on the CPC1600 module to form a fully integrated system PC 104 Interface The PC 104 interface accepts an 8 or 16 bit PC 104 expansion modules The PC 104 Bus uses a 104 pin 0 10 2 54 mm header located on the top of the board This interface header will carry all of the appropriate 8 MHz ISA bus signals The processor module can accommodate maximum four PC 104 expansion modules without additional buffering The contact configuration of PC 104 header is shown in Figure 2 1 Tables 2 1 and 2 2 give the designation of this header contacts Figure 2 1 PC 104 Connector Contacts Layout B1 HG RRR Ree EHE B32 A1 aam A32 co C19 DO D19 CPC1600 User Manual 27 02
36. ege eege eege 54 6 1 2 Active Hegulaton AE 55 G2 System POWE EE 56 7 een E 57 74 Supplementary Information 57 7 1 1 Related Standards and Gpechhcattomg aerea aaaaarerannanaa 57 7 2 Useful Abbreviations Acronyms and Short cuts aeee aaa aeee rear area aaaaaaaraaa 58 CPC1600 User Manual 2 92008 Fastwel Ver 001 E Fastwel Lee CPC1600 List of Tables Table 2 1 Table 2 1 Table 2 1 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 2 9 Table 2 10 Table 2 11 Table 2 12 Table 2 13 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table 6 1 Table 6 2 Table 7 1 Table 7 2 SMBUS DEVICES EE 26 PC 104 Connector Rows A and B Contacts Designation rrenan 28 PC 104 Connector Rows C and D Contacts Designation rrenan 29 PC 104 Plus Connector Contacts Designation erre aaceraarereaaaaaaaaaaarereanaa 30 Onboard USB Connectors Pinourte e eeerreeraaaaaaaaaa arena aa aaaaa aerea aaaaaaaa 32 Supported Display MOdeS s cc2s ceeistacisetideeguetaveeslidectretasy tenis dee ageet a Eden 33 SVGA Connector PIMOUL 2 c i0esesesedecntneade nen esakdedeadvenesesedecshbadbeawtwasddaeaesshsaweeasten hts OS a DD ata 34 LVDS Connector PINOUT asno aa o e ao Da ao Do neo e seo Do 35 TFT Panel Control Connector Pinout rare aaacacaaareeananaaaaaaaarreaannaanna 35 Ethernet Connectors PIN Guts ss passa aa caga nina sado SE reese aera aba 36 Eth
37. em 2 Depending on the application system configuration and thermal requirements CPC1600 can be installed in different ways a For CPC1600 with only heatspreader mounted on board Mount the module on a plane surface of the system case or chassis using four M4 srews To reduce heat transfer resistance use thermal compound Please refer to Figure 1 5 for mounting openings coordinates b For CPC1600 with an optional ribbed heatsink with or without cooling fan Mount the heatsink on the heat spreader using four M4 srews and thermal compound Mount the module on a surface using stud spacers replacing four corner heat spreader fixing screws Provide conditions for sufficient cooling air flow Mount the cooling fan on the ribbed heatsink using four screws if required The fan air flow should be directed to the heatsink Connect the fan power cable to the system power supply unit 3 Connect the required external interfacing cables to the module s connectors and make sure that the module and all connected cables are properly fixed The CPC1600 is now ready for operation Please refer to appropriate software application and system manuals to get further instructions CPC1600 User Manual 44 02008 Fastwel Ver 001 E Installation Fastwel LBs CPC1600 3 4 Removal Procedure To remove the module from the system case do the following 1 When performing the next actions keep to safety regulations of the Section 3 1 Pay spec
38. ernet LEDs Connectors PINGUIS sinensis uirinn eann psi eee diesen eddie 36 Standard EIDE HDD Connector Pinout ssa rrenan erre e err eee eres 37 SATA Connector Pinon 38 CompactFlash Socket Pinot 39 GRIO Connector Lu LEET A0 Power Supply Connector PINOUT cke gien dats ege Eegen dase ege ee deadliest see A0 ae let EE 49 NS lege eu Le DEE 50 First Megabyte Memory Map ANEN 50 VO Address Map 51 DC Input Voltage Ranges and Limne cece ner rr i er idee tree een aeeeeee ee tnenaeeeeeeee enna 56 Some CPC1600 Components Power Consumption errar ceaaaeereaanaaaaataane 56 Related BEE ET ET 57 Related Specifications AEN 58 List of Figures Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 4 1 Figure 4 2 CPC1600 Block Diagramm 13 CPC1600 Board Appearance EEN 14 CPG1600 Top Side Layouts ccaaie ci neni GA el eee 15 CPC1600 Bottom Side Layout 16 CPC1600 Mounting Dimensions Diagram rr eeaeaaaa erre ana acaraaerrenanaaananaane 17 GMCH Core Voltage Selector rrenan caaaaerren aaa aaaaaa erra aaa aaaaa arara aaa aaniaanna 34 Ethernet GOnmeGtons am o cern tin ea el i sean el in et ee in et in ee i ee i ee 36 elle ell e te 37 HDD LED Conmect0or ss2ccsesiast eset tieiiievieidid anan eds EE alive ea 38 Serial RRE 38 CompactFlash Socket A
39. ervision of the on die CPU temperature and the board surface temperature LEDs System status E Onboard Power LED green E Onboard Standby LED red E IDE SATA activity onboard 2 pin header a Gigabit Ethernet LEDs two 4 pin onboard connectors CPC1600 User Manual 20 02008 Fastwel Ver 001 E Introduction Fastwel LBs CPC1600 Reset Input E Onboard reset header Power Supply a 2 pin power connector E Power can be supplied via ISA and PCI bus 1 4 4 General Mechanical PC 104 Plus form factor Dimensions 115 5 x 96 mm see Figure 1 5 for details Board weight 120 g to be amended Shock Vibration 50G 3G Power Supply 8A 5 V to be amended See Chapter 6 for details on power supply requirements Temperature Ranges Operational OC 70 C commercial range 40 C 85 C industrial range Storage 55T 95 C Humidity 5 to 95 RH non condensing Battery 3 0 V lithium battery for RTC in a battery holder Use PANASONIC BR2032 or compatible 1 4 5 Software Software BIOS Flash memory based enhanced Phoenix BIOS has the following features E BIOS boot support for USB keyboards a Software enable disable function for Ethernet ports configuration E Plug amp Play capability Operating Systems Supported operating systems E Microsoft Windows 2000 XP XP Embedded E Linux 2 4 20 2 6 11 E QNX v 4 20 6 0 CPC1600 User Manual 21 02008 Fastwel Ver 001 E Introduction Fastwel EN CPC1
40. f them Failure to observe the indicated precautions and directions may expose your life to danger and may lead to damage to your product Warning Information marked by this symbol is essential for human and equipment safety Read this information attentively be watchful Noite This symbol and title marks important information to be read attentively for your own benefit SE gt b gt CPC1600 User Manual 4 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 General Safety Precautions This product was developed for fault free operation Its design provides conformance to all related safety requirements However the life of this product can be seriously shortened by improper handling and incorrect operation That is why it is necessary to follow general safety and operational instructions below A A amp Warning All operations on this device must be carried out by sufficiently skilled personnel only Warning When handling this product special care must be taken not to hit the heatsink if installed against another rigid object Also be careful not to drop the product since this may cause damage to the heatsink CPU or other sensitive components as well Please keep in mind that any physical damage to this product is not covered under warranty Note This product is guaranteed to operate within the published temperature ranges and relevant conditions However prolonged operation near the maximu
41. faces si assar atari iana iaeiiai 32 2 3 3 Graphics Controller e erarerraaaaaaaaaaaa erra anananaaaa renan aaa canaarera anna 33 2 3 3 1 DVM Technology 33 2 3 3 2 Supported Hescluttonmg AAA 33 2 3 3 3 GMCH Core Voltage Gelechor AAA 34 2 3 3 4 Video Interfaces and Connechors eretas 34 2 3 4 Ethernet POr Sissies naene taae a aE meet deeded aaa en nates 36 2 3 5 EIDE lnterfa C inerea ie EERE EREE REAR ERER E REAPERO PEE ORURE REEERE 37 2 3 5 1 HDD LED COMEC OT r r r a rr eaa a E AE AE A AE AEA EnA 38 2 3 6 Sera A TA EE 38 2 3 7 CompactFlash Socket aa aE E a EA E Et 39 CPC1600 User Manual 1 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 2 3 8 GPIO feelt EE A0 2 3 9 Power COMMECION ii bss iekecdeccets hid an E E EE EE EE EE EEEE E EENE 40 2 3 10 Other Connectors and System Status LEDS eee 41 3 Installaatio Mean aaee eae e meee ea eam mmc EE eEN 42 3 1 Safety RequlationSs asa ssaas stanasasiisaio ria al tai nel soe alada aaa SAS adia ESQ aan and 42 3 2 System Design Vanants essa mass iasass siim ain iniadanann da sanar dass nanan anaes 43 3 3 Installation of the Board and Expansion Modules ir rreeeeraarereananaaceraareraranaa 44 3 4 Removal Proceduren c c ccigehsciaett ees aa PENA MENS O NU EEE E ped RENTE mas da nad p nda pipa da 45 3 5 Peripheral Devices Installation e rrarerraaa aa aerea aereanaaacaaaarereaaaaananaareraanaa 45 3 5 1 USB Devices Installat
42. g this requirement could be harmful for your life or health and can damage the module or entire system ESD Sensitive Equipment This product comprises electrostatically sensitive components Please follow the ESD safety instructions to ensure module s operability and reliability m Use grounding equipment if working at an anti static workbench Otherwise discharge yourself and the tools in use before touching the sensitive equipment m Try to avoid touching contacts leads and components Extra caution should be taken in cold and dry weather CPC1600 User Manual 42 02008 Fastwel Ver 001 E Installation Fastwel Lee CPC1600 3 2 System Design Variants In case of placing most heat emitting components namely the processor and the north bridge chips on the top side the heat sinking system hight is limited by PC 104 expansion cards to be installed on the processor module CPC1600 has these components placed on the bottom side of the module in order to make heat sinking easier Moreover this provides additional system design possibilities CPC1600 is supplied with a heat conducting plate that is installed on the bottom processor side of the board In this configuration it is possible to provide conduction heat sinking by mounting the unit directly on system cabinet or chassis therefore turning the cabinet into large heatsink Heat is drawn from the CPU and GMCH chips via the heat conduct
43. headers are located on the top side of CPC 1600 They are used by two Gigabit Ethernet interfaces Two 4 pin headers allow connection of Ethernet LEDs All these headers require cable adapters to connect network cables to standard RJ45 connectors CPC1600 is equipped with two 10Base T 100Base TX 1000Base T Ethernet ports based on Intel 82571EB Dual Gigabit Ethernet PCI Express bus controller Host interface is one 4x PCI Express lanes o RS The Intel 82571EB Gigabit Ethernet controller architecture combines high performance and low power consumption The controller s features include independent transmit and receive queues to limit PCI Express bus traffic and PCI Express interface providing efficient bus utilization by increased use of bursts The interfaces provide auto detection and switching between 10Base T 100Base TX and 1000Base T operation modes Each of the two Ethernet channels may be disabled via the BIOS Setup or user software utility to free up system resources The following table presents pinouts of these connectors Table 2 10 Ethernet Connectors Pinouts 1 MDIO 9 MDI2 2 MDIO 10 MDI2 3 SHLD 11 SHLD 4 SHLD 12 SHLD 5 MDI1 13 MDI3 6 MDI1 14 MDI3 7 SHLD 15 SHLD 8 SHLD 16 SHLD Table 2 11 Ethernet LEDs Connectors Pinouts 1 LINK_UP 3 LINK100 2 ACTIVITY 4 LINK1000 CPC1600 User Manual 36 2008 Fastwel Ver 00
44. heral Component Interconnect Mezzanine Card CMC Common Mezzanine Card LVDS Low Voltage Differential Signal Digital monitors communication specification RTC Real Time Clock BIOS Basic Input Output System PC Personal Computer PICMG PCI Industrial Computer Manufacturers Group AHA Accelerated Hub Architecture GMCH and ICH communication bus specification AGP Accelerated Graphics Port AGTL Advanced Gunning Transceiver Logic PSB Processor Side Bus signal exchange specification SMBus System Management Bus EEPROM Electrically Erasable Programmable Read Only Memory NAND Flash Not And electronic logic gate Flash memory specification SSD Solid State Disk PLCC Plastic Leaded Chip Carrier RAMDAC Random Access Memory Digital to Analog Converter DAC Digital to Analog Converter DVMT Dynamic Video Memory Technology TTL Transistor Transistor Logic ECP EPP Extended Capabilities Port Enhanced Parallel Port Parallel port specifications FDD Floppy Disk Drive EIDE Enhanced Integrated Drive Electronics Mass storage devices interface DMA Direct Memory Access PIO Programmed Input Output EIDE Directly processor controlled data exchange Rear I O Board Rear Input Output Board Auxiliary interface board which is connected to the cPCI backplane rear connectors PWM output Pulse Width Modulation Cooling fan control technique ESD Electrostatically Sensitive Device Electrostatic Discharge ACPI Advanced Configuration and Power Interface POST Power On Self Test cPCl
45. ial attention to the temperature of the heatsink Ensure that the system power is switched off before proceeding Disconnect all cables that may be connected to the module Unscrew the retaining screws Do not touch the heatsink since it can get very hot during operation 6 Dispose of the module at your discretion The module should not be placed on any surface or in any form of package until the board and the heatsink have cooled down to room temperature 3 5 Peripheral Devices Installation Many peripheral devices can be connected to the CPC1600 Their installation procedures differ significantly Therefore the following sections provide mainly general guidelines regarding installation of peripheral devices The details on external devices connection can be found in documentation supplied with these devices 3 5 1 USB Devices Installation The CPC1600 can accept Plug amp Play connection of USB 2 0 computer peripheral devices printers keyboards mice etc All USB devices may be connected or disconnected while the host power is on CPC1600 User Manual 45 02008 Fastwel Ver 001 E Installation Fastwel LBs CPC1600 3 5 2 CompactFlash Cards Installation CompactFlash socket of CPC1600 supports only 3 3 V CompactFlash ATA type I II cards Note Connection of the CompactFlash cards while the power is on may damage your system Carefully slide in the correctly oriented card and gently press to engage the contacts completel
46. ing plate and transferred to the PC 104 cabinet This solution provides lower overall heat transmission resistance compared to systems where heat pipes are used for heat transfer Optionally a ribbed heatsink and a cooling fan are supplied with CPC1600 The heatsink is installed on the heat conducting plate using four M4 screws and thermal compound This configuration is used in a system case where centralized forced air cooling is available An optional cooling fan can be installed on the ribbed heatsink to further intensify heat dissipation Power is supplied to the fan from the system power supply unit CPC1600 User Manual 43 2008 Fastwel Ver 001 E Installation Fastwel LBs CPC1600 3 3 Installation of the Board and Expansion Modules To install CPC1600 follow the instructions below 1 Keep to the safety regulations of the Section 3 1 when performing the following operations A 2 Ensure that the module configuration corresponds to the application requirements before installing For information regarding the configuration of the CPC1600 refer to Chapter 4 For the installation of CPC1600 specific peripheral devices expansion modules and I O devices refer to the appropriate sections in Chapter 3 3 To install the CPC1600 Warning Failure to accomplish the following instruction may damage the module or result in incorrect system operation 1 Make sure that no power is connected to the syst
47. ion of peripherals to be used with the CPC 1600 to the total heat emission These devices must also be capable to operate at the temperatures within the system operating range especially those which are attached directly to the CPC1600 processor module Warning Since Fastwel does not assume responsibility for any damage to the CPC1600 module or other system parts resulting from overheating of the central processor it is important to ensure that the CPC1600 operational environment parameters conform to the thermal requirements described in this Manual CPC1600 User Manual 55 2008 Fastwel Ver 001 E Thermal and Power Issues Fastwel Lee CPC 1600 6 2 System Power The Intel Pentium M processor family requires special characteristics of the power supply unit and the baseboard The CPC1600 module itself has been designed to provide best possible power supply for each system unit However in order to guarantee reliable and faultless operation the following requirements must be taken into account Absolute maximum input voltage presented in the table below must not be exceeded to guarantee that the CPC1600 is not damaged The range for the input power voltage within which the module is functional is also presented Table 6 1 DC Input Voltage Ranges and Limits 5 5 5 4 9 to 5 25 5 0 to 5 25 Power supplies to be used with the CPC1600 should comply with these requirements Input power connections to the baseboard itself
48. ion tr nn tr i eee aaa caaaaerreaaaaaaaaaa erra nana 45 3 5 2 CompactFlash Cards Installation erre eenaarerraaanaaanaaarrreanaa 46 3 5 3 Battery Replacement ecran aa cantar erra ana acaaaar rrenan aaa naaaarrraaaanaannta 46 3 5 4 PC 104 and PC 104 Plus Expansion Modules Installation sseesseesseeeeeeeeeeeeernreeeeeeereneeseene 47 4 Configuration ss eee eee eee 48 4 1 Clear CMOS Jumper Description ee crtarerreneaaaaaaaaa erre aa aa canaarerenanaaananaaneas 48 4 2 PC 104 Plus VIO Selection erra carereaaaacanaaaaaeanaaaaneaaaaanenaacaneaaaaaaneneanaaos 48 4 3 GMCH Core Voltage Selection nn nr nnn rerraaaaaaaaaaarereaanaaanaaaa aerea aa aa canaareraanaa 49 4 4 Interrupts Handling 49 4 4 1 Eet Weier Min e 50 AH Memory MEDS esate cies sichectae tet atasnetectes sadn chas EELER EES 50 4 5 1 First Megabyte Memory Map a asi uassszariasiasisilo ENEE NENNEN aEAEn 50 4 5 2 WO Addresses TEEN 51 5 Phoenix BIOS Getup eeeeRRRRRREEEEEEEEEREEERREEEEEEEEEEEREERRREEEEEEEEEEREEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEN 53 5 1 Boot RTE 53 5 1 1 Booting without a Monitor Keyboard or Mouse reatar 53 5 1 2 Booting from WSB EE 53 6 Thermal and Power lssues eeEERRRRRRREEEEEEEEEERREERREEEEEEEEEEREEEEREEEEEEEEEERREEEEREEEEEEEEEEREEEEEEEEEEEEEEEEREEEE EEN 54 6 1 Temperature Control 54 6 1 1 PASSIVE Elei Deeg eege e
49. late the document or to convert it to any electronic form in full or in parts without antecedent written approval of Fastwel Co Ltd or one of its officially authorized agents Fastwel and Fastwel logo are trademarks owned by Fastwel Co Ltd Moscow Russian Federation Ethernet is a registered trademark of Xerox Corporation IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Intel is a trademark of Intel Corporation Pentium M and Celeron M are trademarks of Intel Corporation Microsoft is a trademark of the Microsoft corporation In addition this document may include names company logos and trademarks which are registered trademarks and therefore are property of their respective owners Fastwel welcomes suggestions remarks and proposals regarding the form and the content of this Manual Notation Conventions Warning ESD Sensitive Device This symbol draws your attention to the information related to electro static sensitivity of your product and its components To keep product safety and operability it is necessary to handle it with care and follow the ESD safety directions Warning This sign marks warnings about hot surfaces The surface of the heatsink and some components can get very hot during operation Take due care when handling avoid touching hot surfaces Caution Electric Shock This symbol warns about danger of electrical shock gt 60 V when touching products or parts o
50. m temperature is not recommended by Fastwel or by electronic chip manufacturers due to thermal stress related failure mechanisms These mechanisms are common to all silicon devices they can reduce the MTBF of the product by increasing the failure probability Prolonged operation at the lower limits of the temperature ranges has no limitations Caution Electric Shock Before installing this product into a system and before installing other devices on it always ensure that your mains power is switched off Always disconnect external power supply cables during all handling and maintenance operations with this module to avoid serious danger of electrical shock CPC1600 User Manual 5 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 Unpacking Inspection and Handling Please read the manual carefully before unpacking the module or mounting the device into your system Keep in mind the following ESD Sensitive Device A Electronic modules and their components are sensitive to static electricity Even a non perceptible by human being static discharge can be sufficient to destroy or degrade a component s operation Therefore all handling operations and inspections of this product must be performed with due care in order to keep product integrity and operability m Preferably unpack or pack this product only at EOS ESD safe workplaces Otherwise it is important to be electrically discharged before touching the product This can b
51. ncy of 400 533 MHz with AGTL signaling For single processor systems the single ended AGTL termination is supported It also supports 32 bit addressing for using up to 4 GB memory address space The 915GM includes a system memory controller with a 64 bit interface The chipset supports up to PC4200 dual or single channel DDR2 SDRAMs for use as system memory When running in internal graphics mode high performance video capabilities of the 915GM are supported by a 2D 3D graphics accelerator and H W Motion Compensation engines for software MPEG2 decoding The internal graphics controller allows connection of a standard CRT display and a LVDS TFT panel Integrated graphic adapter supports internal core frequencies 133 200 MHz with 1 05V of core voltage and 133 333 MHz with 1 5V of core voltage So more frequency provides more power consumption about 4 Watts additionally Core voltage may choose by Core Voltage Selector South Bridge The ICH6M is a multifunctional I O Controller Hub that provides interfaces to the PCI Express and PCI buses and to a number of PC interfaces such as UltraDMA 100 66 33 USB 2 0 host interface LPC interface FWH interface SATA and an AC 97 digital audio The ICH communicates with the host controller directly via a dedicated DMI interface I O Controller Hub features are PCI 2 3 interface with eight IRQ inputs PCI Express Bus four 1x or one 4x Bus Master EIDE controller UltraDMA 100 66 33 SATA interface two
52. ng temperature range Industrial range 40 85 C C Commercial range 0 70 C 6 Other options CompactFlash memory module CF128 128 MB CompactFlash industrial CF128C commercial CF256 256 MB CompactFlash industrial CF256C commercial CF512 512 MB CompactFlash industrial CF512C commercial CF1024 1024 MB CompactFlash industrial CF1024C commercial CF2048 2048 MB CompactFlash industrial CF2048C commercial CF4096 4096 MB CompactFlash industrial CF4096C commercial Coating COATED Protective coating Operating System XPE Windows XP Embedded QNX QNX 4 20 6 0 LNX Linux 2 4 20 2 6 11 Example CPC1600 01 P1 4 RAM512 C CF512C COATED XPE PC 104 Plus processor module Intel 82915GM DDR2 SDRAM SVGA SATA 2 Gigabit Ethernet Pentium M 1 4 GHz 400 MHz FSB 512 MB soldered DDR2 SDRAM Commercial temperature range 0 70 C 512 MB CompactFlash card commercial range Protective coating Windows XP Embedded preinstalled CPC1600 User Manual 11 02008 Fastwel Ver 001 E Introduction Fastwel Lp CPC1600 1 3 CPC 1600 Diagrams The diagrams in this section give visual information about the CPC1600 board design its appearance connectors and components layout The diagrams may not reflect insignificant differences between the CPC 1600 versions and generations wv CPC1600 User Manual 12 2008 Fastwel Ver 001 E Introduction Fastwel Lee CPC1600 1 3 1
53. nty period is over You may need it for shipments or for storage of the product Initial Inspection Although the product is carefully packaged it is still possible that shipping damages may occur Careful inspection of the shipping carton can reveal evidence of damage or rough handling Should you notice that the package is damaged please notify the shipping service and the manufacturer as soon as possible Retain the damaged packing material for inspection After unpacking the product you should inspect it for visible damage that could have occurred during shipping or unpacking If damage is observed usually in the form of bent component leads or loose socketed components contact Fastwel s official distributor from which you have purchased the product for additional instructions Depending on the severity of the damage the product may even need to be returned to the factory for repair DO NOT apply power to the product if it has visible damage Doing so may cause further possibly irreparable damage as well as result in a fire or electric shock hazard H the product contains socketed components they should be inspected to make sure they are seated fully in their sockets CPC1600 User Manual 6 2008 Fastwel Ver 001 E Fastwel Lee CPC1600 Handling In performing all necessary installation and application operations please follow only the instructions supplied by the present manual In order to keep Fastwel s warranty you m
54. ompliant to PC 104 Plus standard the board is equipped with 16 bit ISA and 32 bit PCI connectors The board is designed to support both conductive and convective passive or active heat sinking and is manufactured in two versions for industrial temperature range 40 C to 85 C and for commercial temperature range 0 C to 70 C Extra reliability of CPC1600 is provided by the hardware monitoring subsystem and built in watchdog timer This prevents accidental damage to the hardware under unfavourable thermal conditions CPC1600 is manufactured using high quality embedded industrial system components specially selected to ensure their long term availability The board is compatible with the Windows 2000 XP XP Embedded QNX v 4 20 6 0 and Linux 2 4 20 2 6 11 operating systems CPC1600 User Manual 9 92008 Fastwel Ver 001 E Introduction Fastwel Lp CPC1600 Some of the CPC1600 s outstanding features are E Intel Pentium M processor family up to 2 0 GHz Up to 2 MB L2 on die cache running at CPU speed Celeron M LV 1 0 MHz option Chipset 82915GM GMCH and ICH6M 400 533 MHz processor system bus Up to 1 GB of PC4200 DDR2 SDRAM soldered memory Integrated 3D high performance VGA controller 64 MB memory shared with system CRT displays support with resolutions of up to 2048 x 1536 pixels at 16 bits and 75 Hz LVDS TFT panels support Two Gigabit Ethernet interfaces via PCI Express bus 10Base T 100
55. on 1 1 Overview The product described in this manual is CPC1600 a PC 104 Plus single board computer designed for mission critical embedded systems operating in harsh environments All components including memory are soldered onboard thus providing superior shock vibration resistance The board is based on Intel Pentium M processor in the uFCBGA479M package operating at frequencies of up to 2 0 GHz and a Processor Side Bus PSB running at 400 or 533 MHz The Intel Pentium M processor core with integrated 64 KB L1 and up to 2048 KB L2 cache provides its unique performance to power consumption ratio The CPC1600 chipset comprising 82915GM GMCH and ICH6M provides a number of integrated modem communication and storage interfaces thus eliminating the need for additional external controllers The chipset also incorporates DDR2 memory interface The board can bear up to 1 GB of PC4200 memory soldered onboard The board has wide range of interfaces for peripheral devices six USB 2 0 and standard video interfaces dual Gigabit Ethernet controller wired via PCI Express 4x bus The chipset s built in video controller incorporates a 2D 3D graphics accelerator with up to 64 MB memory shared with system for enhanced graphics performance with VGA CRT display and LVDS TFT panel CPC1600 supports storage devices with IDE UltraATA33 and CompactFlash interfaces up to two SerialATA channels The board also has a 32 MB solid state disk for embedded OS C
56. ounting hardware A XE Before installing and operating the PC 104 Plus expansion modules it is necessary to set the voltage supplied to PCI interface UO buffers using the PC 104 Plus VIO selector See details in Section 4 2 PC 104 and PC 104 Plus Mounting Fasteners 1 Brass hex standoff spacer PCHSN 15 8 items 2 Plain washer 3 DIN 125Z 4 items 3 Toothed washer M3 DIN 6798A 4 items 4 Nut M3 DIN 934Z 4 items 5 Screw M3x8 DIN7985 4 items Proposed set The items are not included in delivery checklist CPC1600 User Manual 47 2008 Fastwel Ver 001 E Configuration Fastwel Ley CPC1600 4 Configuration 4 1 Clear CMOS Jumper Description If the system does not boot due to for example the wrong BIOS configuration or incorrect password the settings stored in CMOS may be cleared using jumper Clear CMOS Procedure for clearing CMOS settings Switch off the system power Set the Clear CMOS jumper into the closed position Wait for at least 10 seconds CMOS setting are reset to factory defaults Set the Clear CMOS jumper back to the open position Switch the power on Configure the system using the BIOS Setup program 4 2 PC 104 Plus VIO Selection Sa BON gt The PC 104 Plus VIO selector is located on the top side of the module next to the PC 104 Plus header and allows to set the voltage supplied to PCI interface I O buffers Warning gt All actions shoul
57. r Interrupt 3Ch 3Dh Interrupt Controller Interrupt Controller Interrupt 40h 42h Timer Counter Timer Counter PIT 8254 43h RESERVED Timer Counter PIT 4E 4F LPC SIO LPC SIO Forwarded to LPC 50h 52h Timer Counter Timer Counter PIT 58h RESERVED Timer Counter PIT 60h Microcontroller Microcontroller Forwarded to LPC 61h NMI Controller NMI Controller Processor I F 62h Microcontroller Microcontroller Forwarded to LPC 64h Microcontroller Microcontroller Forwarded to LPC 66h Microcontroller Microcontroller Forwarded to LPC 70h RESERVED NMI and RTC Controller RTC 71h RTC Controller RTC Controller RTC 72h RTC Controller NMI and RTC Controller RTC 73h RTC Controller RTC Controller RTC 74h RTC Controller NMI and RTC Controller RTC 75h RTC Controller RTC Controller RTC 76h RTC Controller NMI and RTC Controller RTC 77h RTC Controller RTC Controller RTC 80h DMA Controller or LPC or PCI DMA Controller and LPC or PC DMA 81h 83h DMA Controller DMA Controller DMA 84h 86h DMA Controller DMA Controller and LPC or PC DMA 87h DMA Controller DMA Controller DMA 88h DMA Controller DMA Controller and LPC or PC DMA 89h 8Bh DMA Controller DMA Controller DMA 8Ch 8Eh DMA Controller DMA Controller and LPC or PC DMA 08Fh DMA Controller DMA Controller DMA 90h 91h DMA Controller DMA Controller DMA 92h Reset Generator Reset Generator Processor I F 93h 9Fh DMA Controller DMA Controller DMA A0h Aih Interrupt Controller Interrupt Controller Interrupt A4h A5h Interrupt Controller In
58. rnal thermal monitor controls the temperature of the processor The internal temperature sensor is located near the hottest area of the processor die Each processor is individually adjusted at the factory to compensate the potential manufacturing variations of its characteristics To reduce the processor power dissipation the internal thermal monitor switches the processor core clock on and off with a duty cycle factor of 50 2 The Intel Pentium M processor supports the Intel SpeedStep enhanced technology It allows to switch the processor core voltage and frequency between several modes from High Frequency Mode to Low Frequency Mode without resetting the system For example the processor operating at 1 6 GHz and 1 484 V HFM can be switched down to 600 MHz and 0 956 V LFM thus reducing the processor power consumption in approx 4 times 3 Thermtrip function is always on to protect the processor in any event In case of a serious cooling subsystem failure the processor will automatically shut down when the die temperature has reached approximately 125 C Once Thermtrip is activated the system does not return to the normal operation mode automatically it is necessary to reset the BIOS settings and to cold restart the system The BIOS settings can be reset by lifting the contact plate of the battery holder for a period of more than 5 seconds 4 External thermal monitor LM87 gathers information about the processor and board surface
59. rough Fastwel s fault during the warranty period it will be repaired free of charge For out of warranty repairs the customer will be invoiced for repair charges at current standard labor and materials rates Warranty period for Fastwel products is 36 months since the date of purchase The warranty set forth above does not extend to and shall not apply to 1 Products including software which have been repaired or altered by other than Fastwel personnel unless Buyer has properly altered or repaired the products in accordance with procedures previously approved in writing by Fastwel 2 Products which have been subject to power supply reversal misuse neglect accident or improper installation Returning a product for repair 1 Apply to Fastwel company or to any of the Fastwel s official representatives for the Product Return Authorization 2 Attach a failure inspection report with a product to be returned in the form accepted by customer with a description of the failure circumstances and symptoms 3 Carefully package the product in the antistatic bag in which the product had been supplied Failure to package in antistatic material will VOID all warranties Then package the product in a safe container for shipping 4 The customer pays for shipping the product to Fastwel or to an official Fastwel representative or dealer CPC1600 User Manual 8 92008 Fastwel Ver 001 E Introduction Fastwel EN CPC1600 1 Introducti
60. s direct connection of a progressive scan analog monitor with a resolution of up to 2048 x 1536 at 75 Hz The supported resolution depends on the color depth and on the vertical scanning frequency as illustrated in the table below Table 2 6 Supported Display Modes 640 x 480 800 x 600 x x x x 1024 x 768 x x x x 1280 x 1024 x x x x 1600 x 1200 x x x x 1920 x 1440 x x x 2048 x 1536 CPC1600 User Manual 33 02008 Fastwel Ver 001 E Detailed Description Fastwel Ley CPC1600 2 3 3 3 GMCH Core Voltage Selector The range of integrated graphic adapter core frequencies is 133 200 MHz at core voltage of 1 05 V and 133 333 MHz at core voltage of 1 5 V Figure 2 1 GMCH Core Voltage Selector GMCH Core Voltage Selector allows to switch between core 1 voltage values of 1 05 or 1 5 V In open position the core voltage is set to 1 5 V in closed position the core voltage is set to 1 05 V Note Increasing internal core frequency leads to CPC1600 s power consumption growth by up to 4 Watts 2 3 3 4 Video Interfaces and Connectors Figure 2 2 SVGA LVDS and TFT Panel Control Connectors One 2 row 16 pin connector on the top side is used to connect a CRT monitor to the CPC1600 module The 75 ohm termination resistors for the red green and blue video signals are installed on the CPC1600 Another 16 pin connector is used to connect devices with LVDS interface to the
61. should provide minimum power loss Avoid using long input lines low carrying capacity cables and high resistance connections To select the appropriate system power supply it is necessary to consider the CPC1600 own power consumption about 35 watts the consumption of the remaining system components possible variations of power consumption during operation e g due to temperature changes and some reserve Taking all this into account it is recommended to use a 150 watt power supply If possible power supplies with voltage sensing should be used This may require an appropriate baseboard Table 6 2 Some CPC1600 Components Power Consumption Pentium M 1 6 CPU 24 5 W 915GM ICH6M Chipset 6 2 3W DDR SDRAM SODIMM PC2700 1 GB 2 5 V 5W Gigabit Ethernet chips 2pcs 1548x2 mW CompactFlash card 3 3 V 100 to 300 mW Keyboard 5 V 100 mW CPC1600 User Manual 56 02008 Fastwel Ver 001 E Appendices Fastwel LE CPC1600 7 Appendices 7 1 Supplementary Information 7 1 1 Related Standards and Specifications The Fastwel s CPC1600 module comply with the requirements of the following standards Table 7 1 Related Standards CE Emission EN50081 1 CE Immission EN61000 6 2 CE Electrical safety EN60950 Mechanical dimensions IEEE 1101 10 Vibration sinusoidal IEC60068 2 6 82 Fc 5 g 10 500 Hz 10 acceleration frequency range test cycles per axis Permanent shock IEC60068
62. terrupt Controller Interrupt A8h A9h Interrupt Controller Interrupt Controller Interrupt ACh ADh Interrupt Controller Interrupt Controller Interrupt BOh B1h Interrupt Controller Interrupt Controller Interrupt CPC1600 User Manual 51 02008 Fastwel Ver 001 E Configuration Fastwel Lee CPC1600 B2h B3h Power Management Power Management Power Management B4h B5h Interrupt Controller Interrupt Controller Interrupt B8h B9h Interrupt Controller Interrupt Controller Interrupt BCh BDh Interrupt Controller Interrupt Controller Interrupt Coh Dih DMA Controller DMA Controller DMA D2h DDh RESERVED DMA Controller DMA DEh DFh DMA Controller DMA Controller DMA Fon PCI and Master Abort1 FERR IGNNE Interrupt Controller Processor I F 170h 177h IDE Controller SATA Controller or PCI IDE Controller SATA Controller or PCI Forwarded to IDE or SATA 1FOh 1F7h IDE Controller SATA Controller or PCI 2 IDE Controller SATA Controller or PCI Forwarded to IDE or SATA 376h IDE Controller SATA Controller or PCI IDE Controller SATA Controller or PCI Forwarded to IDE or SATA 3F6h IDE Controller SATA Controller or PCI 2 IDE Controller SATA Controller or PCI Forwarded IDE or SATA 4D0h 4D1h Interrupt Controller Interrupt Controller Interrupt CF9h Reset Generator Reset Generator Processor I F Notes 1 A read to this address will subtractively go to PCI where it will master abort 2
63. ust not change or modify this product in any way other than specifically approved by Fastwel or described in this manual Technical characteristics of the systems in which this product is installed such as operating temperature ranges and power supply parameters should conform to the requirements stated by this document Retain all the original packaging you will need itto pack the product for shipping in warranty cases or for safe storage Please pack the product for transportation in the way it was packed by the supplier When handling the product please remember that the module its components and connectors require delicate care Always keep in mind the ESD sensitivity of the product CPC1600 User Manual 7 92008 Fastwel Ver 001 E Fastwel Lee CPC1600 Three Year Warranty Fastwel Co Ltd Fastwel warrants that its standard hardware products will be free from defects in materials and workmanship under normal use and service for the currently established warranty period Fastwel s only responsibility under this warranty is at its option to replace or repair any defective component part of such products free of charge Fastwel neither assumes nor authorizes any other liability in connection with the sale installation or use of its products Fastwel shall have no liability for direct or consequential damages of any kind arising out of sale delay in delivery installation or use of its products H a product should fail th
64. y Note It is recommended to use CompactFlash cards which has been initialized and formatted in this module By default CPC1600 utilizes LBA mode Utilization of CompactFlash cards which has been initialized and formatted in another mode may lead to errors in operation of the module 3 5 3 Battery Replacement The lithium battery must be replaced with Panasonic BR2032 or a battery with similar characteristics The expected life of a 190 mAh battery Panasonic BR2032 is about 5 years However this typical value may vary because battery life depends on the operating temperature and the shutdown time of the system in which the battery is installed Note It is recommended to replace the battery after approximately 4 years to be sure it is operational Important Replacing the battery make sure the polarity is correct up Dispose of used batteries according to the local regulations CPC1600 User Manual 46 02008 Fastwel Ver 001 E Installation Fastwel EN CPC1600 3 5 4 PC 104 and PC 104 Plus Expansion Modules Installation The PC 104 and PC 104 Plus connectors allow you to install interface expansion modules They can be stacked to form a highly integrated control system CPC 1600 is capable to communicate with up to four PC 104 or PC 104 Plus expansion modules Warning When installing any PC 104 or PC 104 Plus module avoid excessively flexing the CPC1600 board Mate pins correctly and use the required m

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