Water-cooler - 7.8.10.pmd - Swastik Allied Engineering Private Limited
Contents
1. Storage Water Cooler Reprinted in August 2010 No part of this publication may be reproduced in any manner whatsoever without permission in writing from the Vice President Refrigeration Products Department Blue Star Limited While due care has been taken to avoid errors or misinter pretation Blue Star Limited is neither liable nor responsible for consequence of any action taken on the basis of this publication All contents applicable as on date of publication Modifications may take place subsequent to that Published by Blue Star Limited No 9 Bazullah Road T Nagar Chennai 600017 India For restricted circulation only Not for sale Contents Letter from the Vice President eesesseeeeeeeeennennnnn 3 Prod ct Features 4 Know your Water Cooler ulula uu te donee ne dee Et tees 6 Installation and Operation l u u u uu 9 EUER 13 DO S amp DONIS ME 15 Troubleshooting itte nnion arrai Let padecen 16 Terms of Warranty uu a S aaiae rennen nennen enne 17 Warranty GCertifiGate ntt kt rh km EP RRIRERE REA RARE HERETERERR 19 Blue Star Service Offices ded E edo et 21 Letter from the Vice President Dear Customer Congratulations on the purchase of your new Blue Star Water Cooler just one of the many world class products that we market This superior product has been engineer2. misuse substitution of original part s with unauthorised part s or any damage caused by fire flood etc or exposure to weather conditions are not covered under this Warranty This Warranty will continue to be in force for the term herein specified irrespective of any replacement parts which may be provided under Warranty and such replacement parts shall not carry any fresh Warranty Employees and or authorised dealers of the Company have no authority to vary the terms of this Warranty No person is authorised to assume in Company s name or on Company s behalf any other obligation or liability in respect of this appliance Any dispute whatsoever covering our Warranty terms if not amicably settled shall be referred to mutually approved arbitrator in Chennai Warranty Registration You can register your product warranty with Blue Star in either of two easy ways a Visit www bluestarindia com customer service online warranty register asp and follow instructions therein b Fill in the Warranty Certificate Cards in this manual and mail the lower card to the address printed on it Warranty Certificate Water Cooler Dealer s Name amp Address Dealer s Signature amp Stamp s lt Warranty Certificate Water Cooler Dealer s Name amp Address Dealer s Signature amp Stamp 6 Cut and mail to Blue Star Ltd to the address on reverse 20 Please Affix Postage Sta
3. 191009 1918M Ajddns seyem eunsu3 A ddns 1 eA ON yBnosy MO J JayYeEM ON d JeuuosJed eorAJes e2 Jeuuosjed eorAJes 162 9Al29Joep 1 06062 uedo suonoeuuoo JOJOW Ue Burom jou 10104 UR JaSUapUOD 9 SUI Jesuepuo Jeuuosjed eorAJes e2 ay Bulyono epe q uey sioU 10104 461 JaSUBPUOD G JeuuosJjed 2IAJ8S e2 18010 ui jou uie1s s uonejeBujeu 11 80001 uBiu ji pue 19 009 Jaye 841 Jo 1126062 y uy uonduinsuoo y ejyeduio 4614 00 uonduinsuoo 19 8M U0I 9 4ID esiMx90Jo Je1unoo u qouy y Buruan Aq Bunies 841 1807 UIIBM 00 Jes e 1souleu wiem apno je J9 eM v JeuuosJed eores e2 yun eui uim unim Ajne Jj Jeuuosjed BOIAJAS 162 9An99Jep 10sseJduio Bures uo 8501 smojq Hun JeuuosJed M S eO eAnoojep 6101 Joyloedey umop sinus pue euin moys p 10 suni JosseJduio 10 Je1sooq Be oA jesu AO0Z umop sinus pue punos Buriuunu 4641 sse Ajyensn s eBeyoA Ajddns eui j oDe30 M07 UYA 11616 o Seu 10sse1duo Z tc lt 9 J p eui JI199H BuuiM A129J d m am esnj 841 eoejdag uMo q esnj Ie 1 punos ou seonpoud wi 39 061 eAnoejep SI YOUMS OU JI JO UO U31IAS Jo youms Ajddng pue uns jou seop sossaidwoy 3 Ap w y peisebbns 85063 lqissoq swojdwis ON S am Buijoousoe qno4 T Warranty 1 This Water Cooler is warranted to the original purchaser to be free from defects in
4. Sasthamangalam Trivandrum 695 010 Tel 0471 2720025 2720065 VISAKHAPATNAM D No 49 24 65 1 Near Sankarmattam Road Madhura Nagar Visakhapatnam 530 016 Tel 0891 2748405 2748433 WEST AHMEDABAD 2nd Floor Shivalik Il Near Shivranjani Cross Roads 132 Feet Ring Road Satellite Ahmedabad 380015 Tel 079 40224000 BHOPAL Star Arcade 2nd Floor Plot No 165A amp 166 Zone I Maharana Pratap Nagar Bhopal 462 011 Tel 0755 2553378 4273378 79 GOA 1st Floor Buddhaseth Apartments Tonca Caranzalem Goa 403 002 Tel 0832 2461671 MUMBAI Blue Star House 9A Ghatkopar Link Road Saki Naka Mumbai 400 072 Tel 022 66684200 66684000 NAGPUR 219 Bajaj Nagar 1st Floor South Ambazari Road Nagpur 440 010 Tel 0712 6624000 2249000 PUNE 201 A Nityanand Complex 1st Floor 247 A Bund Garden Road Pune 411 011 Tel 020 41044000 26169332 VADODARA Ramakrishna Chambers 7th Floor Productivity Road Alkapuri Vadodara 390 005 Tel 0265 2332021 22 2330334 6614000 0 eunf adH BLUE STAR
5. material and workmanship under normal use and service This Warranty will be limited to repair replacement ex Branch Office of any part of the unit found defective within 12 months from the date of sale Free transportation of the equipment to the workshop for repairs is available during the Warranty period if the appliance is used within the Municipal limits of the city or town where the Blue Star office dealer is located The defective parts must be sent to the Company freight prepaid and insured for the company s examination and satisfaction that they are defective Return freight and insurance on such repaired replacement parts plus any excise duty and taxes levies will be extra This Warranty will be valid only if the Water cooler is operated on a power supply of AC single phase 50 cycles 230V 10 This Warranty ceases to be valid if a Service repairs on the equipment are carried out by any person other than the one authorised by the Company S The equipment is let on hire 9 A defective voltage stabiliser is in use All handles hinges locks lights and rubber glass plastic parts are not covered under this Warranty Any consequential damage or loss arising from any cause whatsoever is excluded from this Warranty Failure deterioration of any part assembly arising in the Company s opinion by reasons of shifting to another location accident alteration abuse
6. ainless steel tank Suitable for single phase operation In situ PUF insulation Compact design Mechanically expanded condensor Adjustable cold water thermostat Sturdy moulded flat extended plastic legs Auto cutout Riveted body assembly Compressor over load protection Plain and Cold Water Models Screwed Lid Inlet Connection Faucet Plain Water PVC Pipe Faucet Cold Water Stop Cock 3 Drip Tray Water Supply 4 Legs Tank cleaning outlet 5 Over Flow Connection Waste Water Drain Pipe and pipe Plain Water Connection Installation amp Operation Installation Unpacking Your Blue Star dealer s technician will unpack your Blue Star Water Cooler carefully and check for any external transit damage He will remove the bottom panel of the machine by removing the holding bolts from underneath He will also inspect the condensing unit and refrigerant piping by removing the service panel provided on the front side of the Water Cooler To reduce the risk of damage in transit the water faucet s is are packed separately along with the drip tray and kept inside the tank Location Your Blue Star dealer s technician will find a suitable location for the unit However the following points will be of interest to you Water Cooler Installation layout The Water Cooler should be placed where there is free circulation of fresh air t should be accessible from all t
7. ed for convenient and optimum performance It has been manufactured with the best available materials with stringent quality controls undertaken during all the manufacturing processes It has been tested rigorously in the factory to ensure you years of satisfactory and trouble free performance We are confident that time and performance will justify the trust you have placed in this product This manual will help you get the best out of your Blue Star Water Cooler Please do spare some time to go through this manual carefully In the unlikely event if you are facing any problem with your Water Cooler problem kindly check the Troubleshooting Chartto diagnose the possible cause and take necessary steps However do not hesitate to approach your dealer or the nearest Blue Star office if you require help The list of Blue Star service offices is given on page 21 of this manual do hope that you will enjoy using your Blue Star Water Cooler With warm regards Ib P Venkat Rao Vice President Refrigeration Products Department Blue Star Limited Product Features Blue Star Water Coolers come in three exciting versions These are 1 SDLx Model Water Coolers 2 NST Model Water Coolers 3 Plain and Cold Water Coolers All Blue Star Water Coolers make use of Eco Friendly refrigerants SDIx Model Water Coolers Models SDLx1210 SDLx20 SDLx240 SDLx480 SDLx680 SDLx8120 SDLx15150 SDLx100 Eco friendly Available wi
8. he sides It should be installed about 300mm away from the rear wall e It is important that the Water Cooler should be levelled to floor with proper alignment The Water Cooler should preferably be installed on a raised platform to facilitate cleaning and easier servicing Plumbing The faucet s and the drip tray shall be installed in position by the Blue Star dealer s technician The drip tray is mounted in position under the water faucet s with the help of chrome plated stainless steel screws Plumbing connections shall be as per the diagrams on pages 6 amp 8 You are required to provide a 1 2 water supply line terminating in a 1 2 BSP fitting through a stopcock preferably 1 0 meter from the floor Preferably 1 2 flexible PVC tube is to be used to connect the wate supply line to the inlet of the Water Cooler After the drip tray is fitted on to the Water cooler a 3 4 flexible tube which is provided with the Water cooler is connected to the drain connection A drain suitable connection to the drain needs to be provided by you at floor level to collect the waste water The inlet water supply pressure must not be more than 3kg cm about 30 meter water head If the maximum water head exceeds 30m an online pressure reducing valve should be used in the water inlet supply line Water Filter Optional In case you would like to use a water filter it needs to be installed in the water supply line between the shut
9. lf lubricating type Should there be any hard movement of the fan shaft lubricate it with SAE30 oil Long Period Shutdowns If the Water Cooler is to be kept out of service for a week or a longer period shut off the water supply and disconnect the plug from the electrical socket Do s amp Don ts Do s v V NX NON Remove the plastic film as soon as you install the Water Cooler Clean the dirt accumulated over condensor every fortnight Choose the right temperature to avoid over cooling Clean the tank every fortnight with mild detergent Fill the machine when water tank is half empty Don ts X X gt gt Do not keep Water Cooler exposed to direct sun rays or very close to wall Avoid keeping unit in excessively heated areas Do not adjust cooling thermostat frequently Please allow unit to run for 20 minutes between consecutive settings Do not run machine without water Do not use metal scrubber harsh soaps iron brush for tank cleaning Do not switch on unit immediately after switching it off Wait for 3 minutes Do not rotate the faucet knob as it is a press type faucet in case of SDIx and NST Water Coolers Jeuuosjed BdIAJAS 62 eonej aAnosjeq 1eone uBnouu1 Buryeal 191eM g adj 0064016 Jo esto ul uonisod pesojo ui Xonis LA 1 0 J Jeuuosjed BOIAJAS 162 JeuuosJed 81465 9 eonej eAnoejeq jueuiejo 1e 46 2 eoejdeou pe660Jo 1ueuieja 1e 1 1 eAA WATER COOLER
10. mp Blue Star Limited CBO ACRSD I Pokharan Road Majiwada Thane 400 601 24x7 Customer Care Phone 1800 209 1177 1860 266 6666 SMS Service to 57007 Email customerservice bluestarindia com EAST BHUBANESHWAR 3A Satya Nagar 2nd Floor Bhubaneswar 751 007 Tel 0674 2572403 2573670 GUWAHATI New Star Freeze Building 2nd Floor Opp Kunjalata Bibah Bhawan G S Road Guwahati 781 005 Tel 0361 2468496 KOLKATA 7 Hare Street Kolkata 700 001 Tel 033 22134200 22106609 NORTH CHANDIGARH SCO 1 Madhya Marg Sector 26 Chandigarh 160 019 Tel 0172 2790482 5024000 JAIPUR A 19 Main Sahakar Path Near Sahakar Bhawan Jaipur 302 001 Tel 0141 2744033 35 LUCKNOW 177 4 Faizabad Road Lucknow 226 007 Tel 0522 4034000 NEW DELHI E 44 12 Okhla Ind Area Phase Il Ohkla New Delhi 110 020 Tel 011 41494200 41494000 SOUTH BANGALORE Ozone Manay Technology Park Sy No 56 18 amp 55 9 Hongasandra Village Begur Hobli Garvebhavipalya Bangalore 560 068 Tel 080 41854000 CHENNAI 104 Garuda Building Cathedral Road Chennai 600 086 Tel 044 28124000 42444000 KOCHI 2nd Floor Millennium Plaza MKK Nair Road Alinchuvadu Junction Kochi 682 024 Tel 0484 4499000 SECUNDERABAD 207 Sikh Road Bantia Estate Secunderabad 500 003 Tel 040 44004000 TRIVANDRUM T C 1X 1490 Chandrika
11. off valve and the Water Cooler 10 Please check if sufficient water pressure is available for the filter to function satisfactorily Electrical connections All internal electric wiring has been completed at the factory You have only to provide a power point of 15 Ampere rating a three pin plug and a fuse Your electrician must use a line fuse rated at almost twice the full load amperage rating of the machine as shown on the data plate The power point should be placed within one meter of the Water Cooler To prevent the possibility of any eletric shock earthing of the unit is essential Please ensure that the electric line is not overloaded because of connecting other appliances The Water Cooler is capable of running on AC 230V 10 Single phase 50Hz supply In case the supply is erratic in your area you will need to provide an automatic voltage stabiliser Start Up Clean the tank and flush with water Open water shut off valve and allow the tank to fill up Ensure that the float valve closes when the water level reaches about 40mm below the inlet The thermostat position should be approximately in the middle of its range Now switch on power to the unit Cold water should be drawn only after the unit stops automatically on the initial run Operation The operation of the machine is completely automatic During the initial run of the Water Cooler it is advisable to not draw out cold water till the unit ha
12. s stopped automatically When the preset temperature of water is reached in the tank the unit will stop automatically through the action of the thermostat You may need to adjust the thermostat setting to obtain desired water temperature but it is advisable not to adjust the thermostat frequently The thermostat controls the water temperature between 7 C and 22 C In all models the thermostat is located at the rear As water is drawn for use the float valve will admit fresh water into the tank This will raise the temperature of the water in the tank The thermostat will automatically set the unit into operation The float valve will automatically maintain a predetermined water level and should it get stuck and remain open for any reason the excess water will flow out from the overflow pipe Notes Condensing Unit For silent operation of your Water Cooler the hermetic compressor used is internally spring mounted and the condensor fan motor is mounted on a resilient base Compressor Lubrication Before leaving the factory every unit carries the correct charge of refrigerant and lubricating oil Except for an accidental leak no additional charge of refrigerant or oil is required Overload Protection The motor compressor unit is equipped with a thermal overload protector 12 Maintenance Your Blue Star Water Cooler requires minimum attention and maintenance However in order that the unit may continue to give sa
13. th full stainless steel outer body Sturdy Compressor Silent operation Seam welded stainless steel tank Single phase operation In situ PUF insulation Compact design Mechanically expanded condensor Adjustable cold water thermostat Sturdy moulded flat extended plastic legs Auto cutout Riveted body assembly Compressor over load protection NST Model Water Coolers Models NST15 NST480 NST5120 NST8150 Eco friendly Front panel in stainless steel only Pre painted outer body for better corrosion resistance Sturdy compressor Silent operation Seam welded stainless steel tank Single phase operation In situ PUF insulation Compact design Mechanically expanded condensor Adjustable cold water thermostat Sturdy moulded flat extended plastic legs Auto cutout Riveted body assembly Compressor over load protection Know your Water Cooler SDLx and NST Models Screwed Lid Inlet Connection Faucet PVC Pipe Drip Tray Stop Cock Legs Water Supply Over Flow Connection Tank cleaning outlet and pipe Waste Water Drain Pipe Plain and Cold Water Coolers Models PC15 PC240 PC480 PC8120 PC15150 Option for Plain Water No extra plumbing required Plain Cold Water faucets at same level Eco friendly Available in full stainless steel outer body Sturdy compressor Silent operation Seam welded st
14. tisfactory performance periodical checking and cleaning are necessary A check list is given below 1 General Upkeep The finish on your Blue Star Water Cooler will last longer if it is well cared for Do not allow the cabinet panels to be banged or scratched Every three months have the panels polished with a good wax polish Cooling Tank It is essential to drain out water from the cooling tank and flush it every 10 to 15 days During the cleaning process the unit should be switched off All Water Coolers are provided with Stainless Steel tanks The tank can be accessed by unscrewing the top lid The tank should be cleaned with a mild detergent Failure to do this periodically will result in brown stains on the tank which will be difficult to remove at a later stage Air cooled Condensor The efficiency of the Water Cooler is drastically affected if the condensor is clogged with lint or dust In order to maintain free circulation of air over the condensor it should be cleaned periodically with a small brush that can get between the fins Better still suck the dust and lint out with a vacuum cleaner or use an air blower Water Filter Optional The filtering element which is replaceable should be periodically renewed If the element is not renewed when clogged with foreign matter water supply is liable to get chocked and unsatisfactory operation would result B5 Lubrication The fan motor bearings are of se
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