RISER User Manual
Contents
1. Bill of Material 110 2654 HVO item PartNumber ___ ay RISER 2ft LONG 5 125 ID 1 2 1102053480 X cOLLARO4 SPLITTYPE 3 1102054480 X SPLTRING9 4 0 _ 4 145 276 480 X SAVERSUBPORT STOP PIN FOR 9 amp 8 375 6 WNL0580316 WASHER NORDLOCK M1 6 7 _ 5 0583 4 ____ 5 Hd Cap 1 2 UNC Length 3 4in _ _ 2 8 801 0438 V90 jO Ring B 59e438 _ 1 1 10 1 _ 9 801 0119 V90 jJORing BSSze l9 q 1 MALE PROTECTOR DW 9 4 ACME DEBE FEMALE PROTECTOR DW 9 4 ACME Spares Use only spares supplied or approved by Phuel Oil Tools Ltd O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user Individual items may be ordered as required using the part number specified Elastomeric spares are supplied in Viton and HNBR material as standard Many other materials are available please specify when ordering It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required item Part Number Qty 8 1801 0438 V90 O Ring B S Size 438 9 801 0119 90 O Ring B S Size 119 Redress kit RDK 2654 HVO OPS 2654 REV A2. Saver Sub Maintenance OIL TOOLS Saver Sub Removal Pull out Can be jacked out with two screws Remove Screws and Nordlok Washers 1 4 20 UNC with 2 of thread Saver Sub Refitting Inspect seal bore and threads Push Saver sub in Fit Nordlok washers and Torque screws per DOC 3821 Alternative Saver Subs Other saver subs are available contact Phuel Oil Tools for details Blank Isolation Valve Check Valve OPS 2654 REV A 27 65 MAKE UP LENGTH 24 00 0 61 m Wm ATTACH BAND HERE jd LZ B Oo NOTE WEIGHT 244 lbs 111 Kg 10 000 PSI WORKING PRESSURE 15 000 PSI TEST PRESSURE FIT THREAD PROTECTORS NOT SHOWN DETAIL A CRITICAL COMPONENT T MINIMUM YIELD STRENGTH KSD NA Phuel Oil Tools uel MATERMLGERTW MPACTS N J Tel 0785 992 0170 eda ie me SURGE COMMING ef a Ne eese ecce E E DRAWN SELECT TO SUIT MATERIAL TYPE CARBON STEEL ___ ____________ 0 010 10 000 PSI WP 19 000 PSI TP ra besa mero A STAINLESS STEEL N A DATE DESCRIPTION SURFACE FINISH 250 RMa SEE PO REVISION HISTORY DIMENSIONS IN INCHES CONTROLLED DOCUMENT CHECK THAT YOU ARE USING THE CORRECT REVISION User Manual Phuel Bill of Material and Spares OIL TOOLS
3. Phuel Unit 12 Barratt Trading Estate Denmore Road Bridge of Don Aberdeen AB23 8JW RISER User Manual This Manual Covers the Following Part Numbers 110 2654 HVO This is a certified safety critical product and modifications or changes not authorised by Phuel Oil Tools may compromise the oafety Functionality and Certification of the assembly Safety Considerations All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded This equipment is heavy and should not be lifted without lifting aids OPS 2654 REV A User Manual Phuel General Riser OIL TOOLS Recommended Operation and Maintenance for a Typical Riser Grease seal bore and 7 Oil threads before fitting thread protectors Screws to be kept tight ref DOC 3821 For saversub details if fitted Phuel Oil Tools Ltd see over Description amp Size Customer ID No Phuel ID No For operation of the MWP amp Service Safe Lok if fitted see over nu Grease seal and Oil Typical Identification Tag threads before fitting thread protectors Pre Job e Check that the certification and scheduled maintenance is up to date e Examine the assembly to make sure that it is good operating order and seal areas and threads are not damaged Post Job e After each job the assembly should be thoroughly cleaned and redressed i
4. f required e The assembly should be protected against the effects of corrosion and damage Annually e Inspect the condition of sealing surfaces and surface coatings and threads repair replace as necessary Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt Pressure Test to 300 to 500 psi and to maximum working pressure Inspect paintwork and repair where necessary Five Yearly e Recertification by Phuel Oil Tools in accordance with DNV RP E101 Pressure Test e Fit the appropriate test caps and fill with test fluid bleeding off any air in the system e Apply pressure between 300 to 500 psi and hold for a minimum of 10 minutes e Increase pressure to Maximum Working Pressure allow to stabilise and hold for 15 minutes with no visible leaks e Bleed off pressure drain test fluid and remove test caps and dry e Apply coating of de watering solution to protect the bore and threads and fit thread protectors OPS 2654 REV A User Manual Phuel Safe Lok Safe Lok Operation Where fitted this is identified by an upset shoulder above the collar with slots and recesses Lift collar passing the stop pins Turn 45 and drop the pins into through the slots the recesses Lift stop pins out of the recess Make up the collar fully and Stab in the pin connection turn 45 2 and pass through the back off 1 2 a turn slots OPS 2654 REV A User Manual
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