A5NU 0001 55 S013 0
Contents
1. 10 4 11 Noise CIO R 10 4 12 Electrical amp Instrumentation Requiremennts eere eee esee ee eee enses tn seen senses neta sens tn sensn aen 10 4 13 Piping Requirement 11 4 14 Painting Requirements ss ss sssesisscsssssscssoovossessosssssssssososesessssssoscosssossosesossessssssvscossacsessssssssessoseoesissssss 12 4 15 Nameplates and Tagging cscccscssssssssssscsssssssscsssssssssssssessssssssssssessssseesessssssesessessssssssesssssesseses 12 5 QUALITY CONTROL INSPECTION AND TESTING ccsssssssscsessscsssscssseseecssssersssnessesssssesseees 12 EAM CCo cecscessesessssesescecseccsssscocecstecsocsescossessusacesesssensencoceassesesisesesocsssescnasensesisessescecssesoasceseetsasassatesencse 12 MEE Dc M 12 6 GUARANTEES R 12 7 DOCUMENTATION REQUIREMENTS e eeeeeee sense teeth sets tn sten tune ta sonata sesta seta sone ta sonata senatus eae 13 Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 2 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA zhemiaut nmavaibzx tel 48 32 239 15 00 fax 448 32 231 22 45 7 1 Documentation to be submitted after award e eee eee ecce eee eee es2. 4 4 Electrical Power Data Voltage 400V 230V 10 TN S Frequency 50 Hz 5 4 5 Materials Requirements The use of asbestos in any form is strictly forbidden All elements in contact with wetted by product shall be made of 1 4571 Stainless Steel or better 4 6 Material Certification Materials shall be provided with material certification in accordance with EN 10204 3 1 for process wetted parts 4 7 Mechanical Requirements Equipment shall be supplied completely pre assembled except hydrocyclone which can be delivered separately The BIDDER shall be aware that the production line is vulnerable to contamination of all materials that are not a part of the product The equipment must not be a source of any contamination It must not allow for accumulation of foreign materials Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 9 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 Lubrication system has to be positively separated from product No contamination by lubricants is allowed Equipment and wiring shall be suitable for the site conditions see item 4 3 and the area classification as specified see Data Sheet All equipment shall be arranged so that maintenance of the components may be accomplished in place or the components readily removed from the unit Lubrication points
3. P amp ID s Flow schematics Certified dimensional outline drawing Cross sectional drawing and parts list Piping drawing s and isometrics Lubrication unit component drawings and data Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 15 16 0 chemical in FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 movalions G Spare parts recommendations Insert data for operational spare parts 8 SHIPPING DATA List of shipping items including Dimensions of packages that will be shipped Weight data Lifting data Strength calculations for large parts 8 LIST OF ATTACHMENTS The following attachments and the therein referenced documents form an integral part of this requisition Att Description pages revision 1 Data Sheet 4 0 2 Motor Data Sheet 24 1 3 0 3 Motor Data Sheet 24 2 3 0 Contract No Document Type Department Document No Page Pages Rev A5NU 0001 55 S013 16 16 0
4. equipment Anchor bolt data incl type materials dimensions and ring nut data 4 DIMENSIONAL OUTLINE DRAWING Scale factor Orientation show arrow NORTH Location and overall dimensions of equipment and electrical control system cabinets Location and size of foundation bolt holes Make type rated power and speed of driver s Make and type of coupling and mechanical seal s Direction of rotation of shaft s Unit weight including weight of each major component center of gravity and lifting points Required space for maintenance and dismantling Equipment piping and components List of all pipe connections including location size rating and finish Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 14 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 Maximum allowable forces and moments on nozzles 5 INSPECTION AND TESTING PLAN The following shall be submitted for review and mutual agreement Inspection procedures Shall describe at least All tests that will be performed during fabrication and after fabrication The witness and hold points for the inspection authority Test procedures A summary of proposed test procedures shall be submitted for review 6 MANUFACTURERS DATA REPORT including certificates The manufacturers Data Report shall contain at least all data requi
5. of conflicts BIDDER shall inform ORDERER and shall obtain a written approval how to proceed Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 5 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 448 32 231 22 45 2 6 Deviations No deviations shall be allowed from statutory requirements Deviations from listed codes standards and engineering specifications are only acceptable if agreed and included in a deviation list that will be part of the Purchase Order Requisition Any such deviations shall be stated in BIDDER s quotation 3 EXTENT OF SUPPLY 3 1 BIDDER responsibility The BIDDER s overall responsibility shall include but is not limited to a Project Management for all the work performed by BIDDER as well as for the work performed by his Sub suppliers including all components and services b Engineering design procurement manufacturing testing inspection expediting and preparation for transportation of supplied equipment c Submission of all documentation specified in this requisition d Quality Assurance and Control QA QC to ensure compliance with statutory requirements requirements in this requisition and delivery of equipment within specified time e Obtaining all approvals required by the approved inspection authority f Supply of the Certificate of Conformity Declaration of Conformity
6. 0204 ISO 3744 ISO 1940 PN EN 05204 PN IEC 60364 PN EN 60073 PN EN 60446 PN EN 60529 PN EN 61000 PN EN 61340 5 1 PN EN 61340 5 2 Rotating Electrical Machines Metallic products Types of inspection documents Noise measurements at equipment Mechanical vibration Balance quality requirements for rotors in a constant rigid state Protection against static electricity Protection of buildings installation and equipment Requirements Electrical installations of buildings Basic and safety principles for man machine interface marking and identification Coding principles for indicators and actuators Basic and safety principles for man machine interface marking and identification Identification of conductors by colours or numerals Degrees of protection provided by enclosures IP Code Electromagnetic compatibility EMC Elecrostatics Part 5 1 Protection of electronic devices from electrostatic phenomena General requirements Electrostatics Part 5 2 Protection of electronic devices from electrostatic phenomena User guide Subject Codes and Standards are assumed to be in BIDDER s possession 2 5 Order of precedence In case of conflicting requirements the following descending order of precedence shall be used Regulatory Requirements The formal Purchase Order Material Requisition Equipment Datasheet Requisition sheets BIDDER s standard engineering practice Un RUP Fe In case
7. A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA irariumavalbrk tel 48 32 239 15 00 fax 48 32 231 22 45 Table of Contents 1 INTRODUCTION tren 4 2 APPLICABLE CODES STANDARDS AND SPECIFICATIONS e eeeeeeeeee eese teens tastes enses tn 4 2 1 Parties involved and definitions 4 eee eee eee esee eene tests enses tns en sees sn asia senses snae ts suse ta suus 4 Deer GOMEPAL e 4 2 3 Regulatory Requirements eere esee ee eese enses enses tuse ta sns ta senten sets su senses toss ens enses toss sn suse ta suu 4 2 4 Codes Standards amp Specifications eee eee ee eee eee esee ee eese en enses ense ta tuse ta sensn sens tnsenae 5 2 5 Order of precedence eee eee e eee eese enin seen ense ta sns seos SeS esne sse SK sens enses suse ta sone ta sensns estu sena 5 2 6 Deviations RARE 6 3 EXTENT OF SUPPLY 6 3 1 BIDDER responsibility sccscssssscescssscscsssssscsssssssssnssscsssesescsssnsessessssessssssssessessessssessssssnesseeess 6 3 2 Equipment Scope of Supply scscsscssssssssssssssscsssssssscsssscssssnssssssssssssssnesssssessessessessssssssssssessessors 6 3 3 Scope of services included ssscsscssscssssessssssssscssssssescsssssssssescsssnsssssssssesssssesscssessssssssessssnesseseess 7 RW BE
8. A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 448 32 231 22 45 BIDDER is responsible of the proper sizing and selecting of electric motors to meet the driven equipment s operational requirements e g torque and speed range and the electrical equipment Attached LV Motor datasheet shall be filled in by BIDDER and submitted to ORDERER as specified in point 7 4 12 2Approved Suppliers for Electrical Equipment LV motors shall be made by Polish manufacturer as specified below CELMA INDUKTA BESEL TAMEL 4 12 3Instrumentation Requirements BIDDER to supply the equipment package with field instrumentation completely installed Instrumentation shall be selected according to BIDDER s standard and shall suit the intended purpose The following shall apply to all instruments provided by BIDDER a Digital signals Hermetically sealed dry contact DPDT for 24 VDC The contact shall be suitable for handling 1A max and 5mA minimum Shattering shall be prevented b Ingress protection Indoor minimum IP65 c Instrument cable gland Stainless Steel or Plastic M20x1 5 for braided cable d Main material of construction shall be Stainless Steel Signals which are required to be transferred to ORDERER s system shall include as a minimum but shall not be limited to the following centrifuge overloading coupling sensor minimal lube oil pressure lube oil pressure
9. FLUOR S A th ul Prymasa Stefana Wyszy skiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 chemegol intevglteat MATERIAL REQUISITION FOR CENTRIFUGE WITH HYDRCYCLONE EQUIPMENT NO 24 24C DOCUMENT NO ASNU 0001 55 S013 0 This requisition has been revised as indicated below and described in the revision record on the following page Please destroy all previous revisions Revision Date Originator s Checked By Pages Name amp Initials Name amp Initials o Pem rooie ae Unpublished Copyright Fluor S A All Rights Reserved This report was prepared for Synthos Dwory Sp z 0 0 by Fluor S A Fluor and other independent consultants This report contains information proprietary to Fluor SA It is not to be disclosed reproduced or in any other manner made available to any third party without our prior written permission For additional copies of this report contact FLUOR S A ul Prymasa Stefana Wyszy skiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 APPROVALS NAME SIGNATURE DATE Ci 2C One lieg ly Lead Engineer Robert Oslislok 26 OG CO Project Manager Radomir Gulczewski Client Representative Released for Released for STATUS C Design C Construction Other Issue for Inquiry Contract No Document Type Department Document No Page Pages Rev A5NU 0001 55 S013 1 16 0 FLUOR S
10. O o ITa i T A A AE ATE 8 3 5 Spate Parts ossessione seietan 8 3 6 Supply and services excluded ccsscssssssssscesscssscssscssssseesscesscssccssceescssscsssesssecsssssesesecsseesseessessoess 8 4 TECHNICAL DESIGN FABRICATION REQUIREMENTS eeeeeeee esee eene testen atn tn sets suse tn snae 9 4 1 Process Description 1 eee estet etes eene entes entes aerieni oslos ese sereas Tos sens ta sesso sese saneta sens en sensns 9 4 2 General Design requirements eese eret sees eese ee een tn nennen stesso seta suse ta sens tasses suse en suse ta sens enses tns enae 9 ADs Site Data dp 9 4 4 Electrical Power Data ssccsssscssesssessesssscsssscesssssessssssessssnessesessossssenesssssesscssessesssssnesessnessesoss 9 4 5 Materials Requirements esee esee sees eene easet tn senta seta tuse tn sse ta sensa sesso senses suse tasse ta Snee sesto sena 9 4 6 Material Certification e eeeeeeee e eee ee seen eese enne ta sins tn sosta sets tuse tasse osease sesso seta suse Sacie enses ense 9 4 7 Mechanical Requirements Leere eee eese eee eene aeneo seen tuse ta sone ta sens enses tns en senatus sensns estos etn suse ta suus 9 AS B arings I M 10 4 9 Balancing and Vibrations eerie eee ee eese eese ennt tn seen tuse ta sns ta sens tastes tosta sees suse tasse ta sens enses snae 10 EMINET BITS
11. ality control plans shall be prepared based on the actual production facilities of the BIDDER or sub BIDDER performing the work to ensure compliance with statutory requirements requirements in this requisition and delivery of equipment within specified time 52 Testing BIDDER shall perform all required tests to ensure compliance of the equipment with this requisition BIDDER shall include the following testing as a minimum 1 Visual amp dimensional inspection 2 Balancing of the rotors 3 Mechanical running test cold test Vibration report required 4 Shipping preparation check GUARANTEES materials design and construction shall be subject to the conditions and guarantees described in Commercial Part Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 12 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 chom 7 DOCUMENTATION REQUIREMENTS BIDDER shall prepare and submit together with his quotation documentation as described in item 7 2 2 1 as well as filled in table 7 2 1 column 4 7 1 Documentation to be submitted after award 7 1 1 BIDDER shall supply all documents specified in table 7 2 1 7 1 2 The dates in column 4 agreed with BIDDER for submission of documents are part of the Purchase Order and shall be submitted on or before the specified dates These dates shall
12. and User Manual in the Polish language Compliance with the contents of this requisition does not relieve the BIDDER of his responsibility to furnish equipment of proper design workmanship and materials to meet the specified requirements All equipment supplied by the BIDDER shall be within the range of BIDDER s proven experience and shall not involve the use of any prototype design or component 32 Equipment Scope of Supply BIDDER shall supply the Equipment completely furnished as specified in this requisition Tag no Number required Description 24 1 Centrifuge 24C 1 Hydrocyclone BIDDER s scope of supply shall include as a minimum but shall not be limited to the following 3 2 1 All electrical equipment which is dedicated to the equipment like e g electric motors static frequency converters cable glands etc 3 2 2 All instrumentation equipment required for suitable operation of the unit 3 2 3 All instrument wiring between instruments and junction boxes of the unit 3 2 4 Electrical cabling if applicable between Terminal box switch on the unit and the electrical equipment and or installations 3 2 5 Lube oil skids completely hooked up to bearings including lube oil coolers lube oil filters lube oil heater tank pumps magnetic drain plugs pressure relieves temperature control valves and temperature indicators flow control and high pressure Contract No Document Type Department Document No Pa
13. arts for Installation and Start up according to his experience 3 5 2 2 years operating a BIDDER shall recommend spare parts for 2 years operating according to his experience 3 6 Supply and services excluded The following is excluded from the BIDDER s scope of supply 3 6 1 Civil work such as concrete steel foundations 3 6 2 Electrical power supplies protection and switching to electrical consumers Electrical power cables to skid mounted equipment e g motors process heaters motor space heaters etc 3 6 3 Lighting installations 3 6 4 EBarthing of the main unit to the main earthing grid 3 6 5 Piping and piping supports outside scope of supply 3 6 6 Installation at site except when agreed otherwise Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 8 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA zRamicut nuetailen tel 48 32 239 15 00 fax 48 32 231 22 45 4 TECHNICAL DESIGN FABRICATION REQUIREMENTS 4 1 Process Description 4 1 1 General Equipment described in this requisition will form part of EPS production line 4 2 General Design requirements BIDDER shall only use equipment with proven technology Equipment shall be capable of continuous year round operation For area classification see attached Data Sheet 4 3 Site Data 4 3 1 Inside building Building C 110 Temp C Humidity 96 min 5 20 max 45 95
14. be mutually agreed between BIDDER and ORDERER 7 1 3 As Built Final Documentation MDB and IOM in 4 hard copies and on CD ROM 7 2 Document Commitment Requirements 7 2 1 Required documents Number of copies required with 3 Reference to clarification explaining quotation contents of documents see 7 2 2 Number of copies required after award Delivery time of documents in for review and or information calendar weeks after date of order placement 1 E E E DC SHEET COMPLETED PROPOSAL INFORMATION FABRICATION SCHEDULE DIMENSIONAL OUTLINE DRAWING NAMEPLATE DATA COMPLETED SPECIFICATION DATA SHEETS INSPECTION AND TESTING PLAN MANUFACTURERS DATA BOOK INCLUDING CERTIFICATES E 4 INSTALLATION OPERATION AND MAINTENANCE MANUAL E SHIPPING DATA Note E refers to the electronic copy With proposal After order placement Documents indicated as required with Documents to be mailed quotation proposal to be mailed as part of bid package For e mail address see For e mail address see Commercial Part Commercial Part Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 13 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 448 32 231 22 45 7 2 2 Document Clarification LANGUAGE The text on all documents shall be in the English language or in the Polish language except for the Installation Op
15. e manufactured and certified in accordance with the applicable EC Directives such as 97 23 EC Pressure Equipment Directive PED 2006 95 EC Low Voltage Directive LVD 2004 108 EC Electromagnetic Compatibility EMC Directive 2006 42 EC Machinery Directive MD 94 9 EC Equipment Explosive Atmospheres ATEX 2004 22 EC Measuring instruments Directive The equipment packaged unit shall have the appropriate CE marking and manufacturer s Declaration of Conformity DOC In case of Machinery the Declaration of Conformity shall be as per annex II sec I A Conformance to the regulations is the responsibility of the BIDDER and all services and documentation associated with the design approvals and inspection by the Authorities and other parties such as the Notified Body NoBo are part of BIDDER s scope of supply BIDDER shall obtain all formal approvals for the equipment where applicable and required by authorities For each equipment protective systems and component to be installed in hazardous areas the BIDDER shall provide the relevant CE marking and Declarations of Conformity of its sub suppliers Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 4 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 2 4 Codes Standards amp Specifications 2 1 1 Inter national Codes and Standards DIN EN 60034 EN 1
16. ee eese seen nette seen osea 13 7 2 Document Commitment Requirements eese eese esee e eese tn sento ates tuse ta sone ta sensns tasas enses snae 13 8 LIST OF ATTACHMENTS E 16 Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 3 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 1 INTRODUCTION This requisition covers the minimum requirements for the engineering design manufacturing inspection testing preparation for transportation and supply of Centrifuge together with hydrocyclone as mentioned in this requisition and Datasheet forming part of this requisition The Equipment will form part of the Synthos Opracowanie i wdro enie nowych rodzaj w EPS przyjaznych rodowisku project located in Oswiecim Poland 2 APPLICABLE CODES STANDARDS AND SPECIFICATIONS 2 1 Parties involved and definitions Definitions are located in Commercial Part 2 2 General The codes standards and specifications listed in this section form an integral part of this requisition Each publication shall be the latest revision or addendum in effect on the date of issue of the purchase order unless stated otherwise BIDDER shall give a clear statement in his bid to confirm his compliance with all applicable requirements as referred to herein 2 3 Regulatory Requirements The equipment shall where relevant b
17. eration and Maintenance Manuals which shall be in the Polish language Names of mechanical equipment shall be in the Polish language For documents where the English and Polish language is used the English language is governing 1 PROPOSAL INFORMATION The quotation proposal shall include the following Completed specification data sheets Dimensional outline data including major weight data and dynamic forces Noise emission data Piping interface drawing incl nozzle loading Civil structural interface data Statement of compliance or listed deviations from specifications and their references Priced spare parts list as specified including manufacturer s names List of special tools Guaranteed vibration data List of proposed sub vendors contractors Catalogue data 2 FABRICATION SCHEDULE Bar chart or equivalent schedule including Engineering activities Dates for engineering ordering manufacturing testing and inspection of main materials and subordered equipment Preparation for shipment and shipment data 3 WEIGHT FOUNDATION ANCHOR BOLT DATA Remark for simple equipment may be combined with 4 Loads of equipment on foundation and structures building incl windloads Unit weight including weight of each major equipment center of gravity and lifting points Foundation interface details footplate dimensions incl hole pattern levelling and grouting data template data for large pieces of
18. ge Pages Rev ASNU 0001 55 S013 6 16 0 cha mical inm al iens FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 3 2 6 3 2 7 3 2 8 3 2 9 3 2 10 3 2 11 3 2 12 3 2 13 3 2 14 3 2 15 3 2 16 3 2 17 3 2 18 3 2 19 3 2 20 3 2 21 3 2 22 3 2 23 3 2 24 3 2 25 3 2 26 switches All flush connections at BIDDER s battery limit Earthing of unit installed equipment instruments and the like to main earthing bar s on the unit All junction boxes internal wiring and blindplugs for outgoing multicore cable All instrument air supply tubing sub headers from ORDERER s interface to the instrument equipment if applicable All instrument process piping including instrument manifolds fittings tubing adapters etc All cable support from instrument and or electrical equipment up to the Terminal box All piping within the skid limits up to one interface connection for each system For all utilities and power BIDDER shall define one common point at the equipment battery limit for ORDERER to connect to Distribution from these points to all consumers is within BIDDER s scope All steelwork for supports and connection at BIDDER s battery limit of above mentioned Surface preparation and painting Noise attenuating measures enclosure 2 earthing bosses earthbars to be provided located diametrically at opp
19. local indication In case of non compliance BIDDER shall provide a list of deviations Instruments shall be tested in accordance with manufacturer standard testing program Compliance report and record of calibration shall be provided in BIDDER s MDB Manufacturer s Data Book 4 12 4Preferred Suppliers for Instrumentation ENDRESS HAUSER WIKA 4 13 Piping Requirements 4 13 1Flange dimensions shall be in accordance with the applicable DIN standards ASME B16 5 flanges shall NOT be used 4 13 2 BIDDER shall indicate the maximum allowable nozzle loads Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 11 16 0 chem 6 All FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA iecur lnuetailen tel 48 32 239 15 00 fax 48 32 231 22 45 4 13 3Bolt holes of connecting flanges shall straddle the center lines of the equipment or the lines parallel to these center lines 4 14 Painting Requirements Painting for items in accordance with manufacturer standards 4 15 Nameplates and Tagging Each equipment item shall be provided with a permanently attached Stainless Steel nameplate with engraved lettering including the following purchase order no manufacturer name serial no model no equipment tag number year of manufacture equipment specific design data QUALITY CONTROL INSPECTION AND TESTING 5 1 Inspection Qu
20. n of equipment and any required materials for a timely delivery 3 3 9 Authority approvals if applicable 3 3 10 CE marking 3 3 11 All documentation associated with the involvement of the Notified Body where Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 7 16 0 FLUOR S A ul Prymasa Stefana Wyszynskiego 11 44 100 Gliwice POLSKA tel 48 32 239 15 00 fax 48 32 231 22 45 applicable 3 3 12 All required tests and inspections including Non Destructive Examination 3 3 13 Quality Assurance and Control QA QC to ensure compliance with the statutory requirements and the requirements in this requisition 3 3 14 Quality control inspection and testing of the individual equipment at BIDDER s shop 3 3 15 Foundation design loads and locations 3 3 16 Sizing of the foundation bolts 3 3 17 Submission of all installation operation and maintenance manuals etc required for a safe and trouble free start up shutdown emergency stop and unattended mode of operation 3 3 18 Providing and cataloging spare parts for installation and start up 3 4 Options BIDDER shall provide separate pricing for the following options Supervision of installation testing amp commissioning on site on unit rate basis Installation and Start up Spares Spares for 2 years of operation Capital spares Ne 3 5 Spare parts 3 5 1 Installation and Start up a BIDDER shall recommend spare p
21. osite ends of the skid for connection of ORDERER earth cables Earthing lug at each flange Nameplates with bracket Stud bolts nuts and gaskets for all vents drains and all other nozzles indicated to be provided with a blind flange Start up and commissioning spare parts see item 3 5 Preservation and packing for shipment Provisions for lifting and transportation First charge of lubricant Special tools for maintenance if required Preparation for shipment All documentation as required per chapter 7 3 3 Scope of services included BIDDER s scope of services shall include as a minimum but not be limited to the following 3 3 1 Mechanical and performance guarantee 3 3 2 Engineering design procurement inspection testing and supply of all necessary equipment and material BIDDER shall remain ultimately responsible for any and all testing of equipment as required in this requisition and for the successful start up of all systems after field installation 3 3 3 Testing and commissioning of E amp CS equipment 3 3 4 Attendance to the SAT 3 3 5 All documentation as described in chapter 7 including software programming information if applicable 3 3 6 Formal approvals for instruments and or control equipment were applicable and required by authorities 3 3 7 All necessary mechanical instrumentation and electrical installation works except where specifically excluded 3 3 8 Expediting and inspectio
22. red by the authority code and including certificates All documents data and certificates as required by the local authorities and those as specified Material certificates shall be provided for all pressure containing parts and for rotating components All required electrical certificates and test reports motor operation and maintenance manual Manufacturer s certificate of compliance that equipment does not contain materials such as asbestos etc as prohibited by local regulations Limitations with respect to environmental emission as specified 7 INSTALLATION OPERATION AND MAINTENANCE MANUAL The manual shall at least include the following sections A Installation Storage Foundation Grouting Setting equipment rigging procedures components and lifting diagram Alignment procedures Piping electrical instrument recommendations Dimensional outline drawings Dismantling clearances B Operation Start up including tests and checks before start up Routine operational procedures Lubrication recommendations C Maintenance disassembly and assembly Routine procedure to perform proper maintenance Illustrated instructions regarding dis assembly for maintenance amp repair Trouble shooting procedure D Performance data curves Performance reports and curves as specified E As built data As built completed data sheets As built drawings including clearance F Drawings schematics and lists
23. shall be clearly marked and readily accessible Rotation direction shall be clearly marked on the casing by permanent means All rotating parts shall be suitably protected on all sides by removable spark free drive guards and shall meet the applicable European Directives All drive guards shall allow visual inspection of the enclosed drive components without removing the guard 4 8 Bearings The rotating assembly shall be supported by oil lubricated bearings Bearings shall be from a European manufacturer Bearing life shall exceed 25 000 hours 4 9 Balancing and Vibrations The assembly shall be statically and dynamically balanced according ISO 1940 The balance quality grade shall be G 2 5 4 10 Process Design Process data are described at attached Data Sheet 4 11 Noise Requirements The new site is subject to rigorous noise control For this reason Low noise equipment shall be selected by default The maximum sound pressure level at one meter from the equipment source shall not exceed 85 dB A The maximum allowable sound power level for the equipment is 135 dB The more stringent of these two criteria shall apply In case equipment does not comply with above BIDDER is obligated to provide relevant enclosures together with equipment 4 12 Electrical amp Instrumentation Requirements 4 12 1LV Motors Contract No Document Type Department Document No Page Pages Rev ASNU 0001 55 S013 10 16 0 FLUOR S
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