181485 - Banner Engineering
Contents
1. Teach Selection jz H Two point static background suppression i Dynamic background suppression One point window set om One point light set One point dark set i Button Lock KEW Button Unlock 111 Button Lock 1 ar Operator Lock 1 Reset to Factory Defaults maintains remote input SET i Z i Figure 7 Remote Input Map TEACH mode using the Remote I nput 1 Access the TEACH selection Action Double pulse the Result remote input on displays 2 Select the desired TEACH mode Action Result TEACH Mode Two point static TEACH Dynamic TEACH The selected TEACH method displays for a One point window set few seconds and the sensor returns to Run mode One point light set 14 One point dark set www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 3 3 2 Reset to Factory Defaults Using the Remote Input Eight pulse the remote input to apply the factory defaults and return to Run mode T T T T T T T T eee EER SE EI K y Ln mm w NOTE The input wire function remains at remote teach input 3 4 Locking and Unlocking the Sensor Buttons Use the lock and unlock feature to prevent unauthorized or accidental programming changes There are three different settings available e u E The sensor is unlocked and all settings can be modifi2. Standard sensitivity TEACH process selection ECH Two point static TEACH 3 2 Manual Adjustments Manually increase or decrease gain using Y or Y 1 From Run mode press either Y or one time The current signal strength value flashes slowly 2 Press to decrease the sensor s gain or hd to increase the sensor s gain or press and hold Y or Y to rapidly decrease or increase gain After 1 second the normalized signal strength flashes rapidly the new setting is accepted and the sensor returns to Run mode 3 3 Remote Input Use the input wire to program the sensor remotely To program the sensor using the input wire remote input must be enabled mP SEE Input Wire Function on page 11 The remote input provides limited programming options see Figure 7 on page 14 Pulse the remote input according to the diagram and the instructions provided in this manual The length of the individual programming pulses is equal to the value T 0 04 seconds lt T lt 0 8 seconds www bannerengineering com Tel 763 544 3164 13 Q3X Laser Contrast Sensor REMOTE SETUP 3 3 1 Select the mE Set WL JU gray wire is input wire Pulse Timing T 0 04 seconds lt T lt 0 8 seconds Timing between Pulse groups gt 1 second Starts selected Teach same function as pressing Teach Button for gt 2 sec Second pulse completes Teach Two point and Dynamic Teach only
3. Push Button Press and hold TEACH for longer than 2 seconds on the display The DYN and WND indicators flash Remote Input No action required n a 3 Teach the sensor 16 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor Method Action Result Push Button Press TEACH to teach the target The sensor is taught the first target EE and EM flash alternately Remote Input Single pulse the remote input on the display The DYN and WND indicators flash 4 Present the target Push Button 4 EEL 1 Present the second target The sensor to target distance must be ae and flash alternately within the sensor s range on the display The DYN and WND Remote Input indicators flash 5 Teach the sensor Method Action Result Push Button Press TEACH to teach the target The sensor is taught the second target and the sensor returns to Run Remote Input Single pulse the remote input mode Table 3 Expected TEACH Behavior for Two Point Static TEACH Condition TEACH Result Display At least one taught condition is Sets the threshold between the two The current NSS displays between the minimum and maximum taught conditions signal level limits Both taught conditions are darker than Sets the threshold at the minimum LAE the minimum signal value limit level Sets the sensor at the maximum detection condition briefly displays and then the current NSS displays Both taugh
4. Q3X Laser Contrast Sensor 9 Banner Engineering Corp Limited Warranty Banner Engineering Corp warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGI NEERING CORP BE LI ABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or
5. 0 to 100 mm 3 94 in 0 to 150 mm 5 91 in 0 to 200 mm 7 87 in Housing Nickel plated zinc die cast Side cover Nickel plated aluminum Lens cover Scratch resistant PMMA acrylic Lightpipes and display window Polysulfone Adjustment buttons 316 stainless steel Input Wire Allowable Input Voltage Range 0 to Vcc Active Low internal weak pullup sinking current Low State lt 2 0 V at 1 mA max Beam Spot Size Output Configuration Bipolar 1 PNP amp 1 NPN output E Output Rating Beam Discrete Output 100 mA maximum protected against continuous y Spot overload and short circuit Pattern Off state Leakage Current lt 10 pA NPN On state saturation voltage lt 200 mV at 10 mA and lt 1 0 V at 100 mA PNP On state saturation voltage lt 1 V at 10 mA and lt 2 0 V at 100 mA Ambient Light I mmunity gt 5000 lux Response Speed User selectable 250 microseconds 1 millisecond 5 milliseconds Table 10 Model LD50 Background Suppression Distance Not Applicable 60 mm 2 36 in 120 mm 4 72 in 190 mm 7 48 in 280 mm 11 02 in Distance Operating Conditions Vibration Temperature 10 C to 50 C 14 F to 122 F Humidity 35 to 95 relative humidity Environmental Rating IEC IP67 per 1EC60529 IEC IP68 per 1EC60529 IEC IP69K per DIN40050 9 operating Shock Storage Temperature 25 C to 75 C 13 F to 167 F 24 www bannerengineering com
6. oon Push Button Press and hold TEACH for longer than 2 seconds Remote Input No action required n a 3 Teach the sensor Method Action Result Push Button Press TEACH to teach the target The sensor sets the window and returns to Run mode DEL SIEL Remote Input Single pulse the remote input flashes briefly on the display and the sensor returns to Run mode Table 5 Expected TEACH Behavior for Window Set Condition TEACH Result Display A valid condition is detected Sets a symmetric window around the The current NSS displays taught condition The threshold window a is set by the Fick value www bannerengineering com Tel 763 544 3164 19 Q3X Laser Contrast Sensor Condition The taught condition is at a valid low signal level The taught condition is less than the minimum detection range The taught condition plus the offset is greater than the detection range 3 5 5 Light Set Light set sets a switching threshold a user selectable percent offset below the presented condition Use the TEACH Result Sets a symmetric window around the taught condition using the minimum offset value Sets a single threshold at the minimum level Sets the sensor at the maximum detection condition Sets a single threshold at the maximum level Sets the sensor at the minimum detection condition set the offset percentage The default is 20 Es Es 1 Present the target Push But
7. slot for versatile orientation e 12 ga stainless steel 18mm sensor mounting hole Clearance for M4 8 hardware Hole center spacing A to B 24 2 Hole size A 4 6 B 17 0 x 4 6 C 18 5 Q3X Laser Contrast Sensor SMB18FA Swivel bracket with tilt and pan movement for precision adjustment Easy sensor mounting to extruded rail T slots Metric and inch size bolts available 18mm sensor mounting hole Hole size B 9 18 1 Model Bolt Thread A SMB18FA 3 8 16 x 2 in SMB18FAM10 M10 1 5 x 50 SMB18FAM12 n a no bolt included Mounts directly to 12 mm in rods www bannerengineering com Tel 763 544 3164 31 Q3X Laser Contrast Sensor 8 Contact Us Corporate Headquarters Address Banner Engineering Corporate 9714 Tenth Avenue North Minneapolis Minnesota 55441 USA Europe Address Banner Engineering EMEA Park Lane Culliganlaan 2F Diegem B 1831 Belgium Turkey Address Banner Engineering Turkey Barbaros Mah Uphill Court Towers A Blok D 49 34746 Bat Ata ehir Istanbul Turkiye India Address Banner Engineering India Pune Head Quarters Office No 1001 10th Floor Sai Capital Opp ICC Senapati Bapat Road Pune 411016 India Mexico Address Banner Engineering de Mexico Monterrey Head Office Edificio VAO Av David Alfaro Siqueiros No 103 Col Valle Oriente C P 66269 San Pedro Garza Garcia Nuevo Leon Mexico Brazil Address Banner
8. The target s value displays Remote I npu 2 Start the TEACH mode Method Action Result con and AR flash alternately on the display The DYN indicator flashes Push Button Press and hold TEACH for longer than 2 seconds Remote Input No action required n a 3 Teach the sensor Push Button Press TEACH to teach the target The sensor begins sampling target sE intensity information and Remote Input Single pulse the remote input and EF flash alternately on the display The DYN indicator flashes 4 Present the targets Push Button The sensor continues to sample target intensity information and Present additional targets The sensor to target distance must be Ae rom within the sensor s range mat and 2 flash alternately on the display The DYN indicator flashes GL Remote I npu al 5 Teach the sensor Method Action Result Push Button Press TEACH to stop teaching the sensor The sensor sets the switching Remote Input Single pulse the remote input threshold and returns to Run mode Table 4 Expected TEACH Behavior for Dynamic TEACH Condition TEACH Result Display At least one taught condition is Sets the threshold between the two The current NSS displays between the minimum and maximum conditions signal level limits All conditions are darker than the Sets the threshold at the minimum ta briefly displays and then the minimum signal value limit level Sets the sen
9. diffuse sensing range Consider an ON Delay or the laser inhibit input if necessary 3 1 9 Display View dar Use this menu to select the display view The default is right reading 3 Right reading ca D EE nverted D Right reading and the display enters sleep mode after 60 seconds 00 die Inverted and the display enters sleep mode after 60 seconds When the sensor is in sleep mode the display wakes with the first button press 3 1 10 Exit the Top Menu Ed Es Navigate to md and press TEACH and MODE together to exit the top menu and return to Run mode Setup mode can also be exited by pressing and holding Y and NY simultaneously for longer than 2 seconds from anywhere in the top menu 12 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 3 1 11 Reset to Factory Defaults roe Use this menu to restore the sensor to the factory default settings Select Ha to return to the sensor menu without restoring the defaults Select JES to restore the sensor to the factory default settings and return to Run mode Factory Default Settings Factory Default N Display view Right reading no sleep mode Input wire function me Ignore all pulses Foo y Offset Percent EE 20 Window and Light Set 50 Dark Set Output operation 92 Light operate we Output timing delays adj No delay Response speed Pd 1 ms Sensitivity 22 EA
10. flashes www bannerengineering com Tel 763 544 3164 29 Q3X Laser Contrast Sensor 7 Accessories 7 1 Cordsets All measurements are listed in millimeters unless noted otherwise 5 Pin Threaded M12 Euro Style Cordsets Single Ended Model Length Style Dimensions Pinout Female MQDC1 501 5 0 50 m 1 5 ft MQDC1 506 1 83 m 6 ft MQDC1 515 4 57 m 15 ft Straight MQDC1 530 9 14 m 30 ft MQDC1 506RA 1 83 m 6 ft MQDC1 515RA 4 57 m 15 ft Right Angle MQDC1 530RA 9 14 m 30 ft M2x1 0145 0 57 5 Pin Threaded M12 Euro Style Cordsets Washdown Stainless Steel Model Length Style Dimensions Pinout Female MQDC WDSS 0506 1 83 m 6 ft MQDC WDSS 0515 4 57 m 15 ft Straight 24 8 mm MQDC WDSS 0530 9 14 m 30 ft 7 2 Brackets All measurements are listed in millimeters unless noted otherwise 30 www bannerengineering com Tel 763 544 3164 SMBO4X Swivel bracket with tilt and pan movement for precision adjustment Easy sensor mounting to extruded rail T slots Metric and inch size bolts available Side mounting of some sensors with the 3 mm screws included with the sensor B 7xM3x0 5 Model Bolt Thread A SMBQ4XFA 3 8 16 x 2 in SMBQ4XFAM10 M10 1 5 x 50 SMBQ4XFAM12 n a no bolt included Mounts directly to 12 mm in rods SMB18A Right angle mounting bracket with a curved
11. is at a low signal level TEACH Result Sets the threshold at a value less than the taught condition as defined by the cro ree value Sets the threshold at a percentage greater than the value defined by the a a PER value The taught condition is darker than the Sets the threshold at the minimum minimum signal value limit The taught condition is brighter than the maximum signal value limit 3 5 6 Dark Set Zr Dark set sets a switching threshold a user selectable percent offset above the presented condition Use the Pet level Sets the sensor at the maximum detection condition Sets the threshold at the maximum Da e p level minus the value set the offset percentage The default is 50 Threshold position adjusted by Manual Adjust Sensor positions threshold slightly above the presented condition Q3X Laser Contrast Sensor Result EEL LE flashes briefly on the display and the sensor returns to Run mode Display The current NSS displays The percent offset needed with the presented target briefly displays then the current NSS displays EE Eco briefly displays and then the current NSS displays The current NSS displays go menu to Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 12 Dark Set Light Operate shown Es Es 1 Present the target NOTE The sensor must be set to ZEH AF to use the
12. 3 7 Sensor Ment Map iia a aa 23 4 SPECIFICATIONS rs sRERRER REKE REER ER EER ER RE KEER ER EER ER EER RR ER ER REK ER RENEE REK EER ER KERE RR ER EER ER EER ERA ER EER ER ER RE RE RR E RE ER 24 4 1 Performance CURVES coi 25 42 DIMENSIONS ERAS EE ee ES EA EI Ee Ee ate cata Ge N Gee E SUG EI oe ee GE Ee aTa 26 5 Abbreviations users anni ainda 27 6 Troubleshooting ske REK ER RR ER ER RE KERR RR ER RR RR KERR ER ER AR ER ER KERE EER ER ER AR EER RR ER EE ER ER RARR RR RR RE RE ER ERA RR RR RR 29 Tol ie GR EO EE EE ER AE N OE N EE 30 TEL Eordsets EL Mis hans EG Ee ee ER EE GE GE oe OR De RE EG neha hd GE ER BE ee OO GE ee Ee EG GE GE 30 rise AE RA TE EE EE OE EE EE iaa 30 8 Contact US seke KARRE REKE ERK R KA ER EER KERKE KEER KAR KERR AR KEER KAR KERKE KEER EER KERR AR KEER KAR KERR AR KEER KAR KERR ER RARR EER KEER 32 9 Banner Engineering Corp Limited Warranty ss R ERK EK RARR RR RR EE ER EK ARK RR RR RR EK E REK AR ERA KAR KERE 33 Q3X Laser Contrast Sensor 1 Product Description Laser Expert diffuse sensor with bipolar 1 PNP amp 1 NPN output Patent pending e Solves challenging part detection applications with small contrast differences e High speed part detection as fast as 250 us capturing up to 2 000 events per second e Some models with background suppression allow reliable contrast detection with changing background conditions e Angled three digit display is easily viewed from multiple vantage points e Display provides
13. Class 2 Lasers Do not stare at the laser Do not point the laser at a person s eye e Mount open laser beam paths either above or below eye level where practical e Terminate the beam emitted by the laser product at the end of its useful path A CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Do not attempt to disassemble this sensor for repair A defective unit must be returned to the manufacturer A CAUTION Never stare directly into the sensor lens Laser light can damage your eyes Avoid placing any mirror like object in the beam Never use a mirror as a retroreflective target www bannerengineering com Tel 763 544 3164 5 Q3X Laser Contrast Sensor Class 2 Lasers Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex This reaction may be expected to provide adequate protection under reasonably foreseeable conditions of operation including the use of optical instruments for intrabeam viewing Class 2 Laser Safety Notes Low power lasers are by definition incapable of causing eye injury within the duration of a blink aversion response of 0 25 seconds They also must emit only visible wavelengths 400 to 700 nm Therefore an ocular hazard may exist only if individuals overcome their natura
14. H mode selected Two Point Static TEACH is the default DYN and or WND flashing The sensor is in TEACH mode DYN on Dynamic TEACH mode selected WND on Symmetric Window thresholds are active The switch points are above and below 100 by the offset percentage 1 3 2 Buttons Use the sensor buttons MODE and TEACH to program the sensor See Sensor Programming on page 9 for programming instructions MODE e Decrease gain press and release MODE then press and hold MODE to rapidly decrease gain e Enter Setup mode press and hold MODE for longer than 2 seconds e Navigate the sensor menu press MODE e Change setting values press and hold MODE to decrease numeric values TEACH e Increase gain press and release TEACH then press and hold TEACH to rapidly increase gain Start the currently selected TEACH mode press and hold TEACH for longer than 2 seconds Two Point Static TEACH is the default e Navigate the sensor menu press TEACH e Change setting values press and hold TEACH to increase numeric values MODE and TEACH e Select menu items in Setup mode press MODE and TEACH simultaneously e Select and save a parameter and return to Run mode press MODE and TEACH simultaneously for longer than 2 seconds When navigating the menu systems the menu items loop 1 4 Laser Description and Safety I nformation For Safe Laser Use
15. Input Wire Function ne Use this menu to select the input wire function The default is off e arr lIgnore all pulses p Loe Laser off when pulled low LE Remote TEACH input e FL Master sync line output for two sensor cross talk avoidance www bannerengineering com Tel 763 544 3164 11 Q3X Laser Contrast Sensor A Slave sync line output for two sensor cross talk avoidance To configure sensors for master slave operation see Sync Master Slave on page 22 a ee ZN 3 1 7 Sensitivity Use this menu to set the sensitivity The default is standard Hu High sensitivity Use this setting for low contrast sensing EA Standard sensitivity Low sensitivity Use this setting to stabilize the output in high vibration applications ro m m vs di 3 1 8 Cut Off Operation Use this menu to select cut off operation The default is LAE Hu Output follows LO DO selection sensor treats target in background or loss of signal as the dark state Dl Output switches OFF when the target is beyond the background suppression distance o Q Output switches ON when the target is beyond the background suppression distance Table 2 Cut off output settings and operation Output State Based on EL menu and LO DO Selections Target in Cut Off No Light Received Loss of Signal K NOTE The output may transition ON to OFF or OFF to ON when the target enters the
16. Q3X Laser Contrast Sensor Instruction Manual Original Instruc 181485 Rev 15 July 2015 A 181485 Q3X Laser Contrast Sensor Contents 1 Product Description coonononononanacnnnononanonnrncncnononnnnnn rara RE EER E ER RARR RR RR RR EE RR ER RARR RARR RR ER ER ER ER RR AR RR KERE 3 DA ee EE EE RE OE EE OE EE ER EE EE RE EE 3 1 2 OVervleW tidad 3 Ned il RE EE EE EE EE EE RE adan 4 1 3 1 DisplayandIndicators vicio a arta 4 LIZ sie se MR EE EE EE EE OE ER Ad 5 1 4 Laser Description and Safety Information oo ieee eee ER ER Ee ee un ek ek ee ee ee ee ee ee ee ee Re ee 5 2 Installation rs RR ER ER EER EER RE ER ER ER REK EER RR ER ER REK EER RR ER ER EER EER ER ER ER EER ER KERE RR ER ER RR EER RR ER ER REK ER RE RE ER ER EER ER 7 2 1 Install the Safety Label skik ER Me De GE Se lA be Ge Ge Ge o DS 7 2 2 sensor Orientation REEN a EE N SE GE SE ee Ee Ee EE ER EE ie a 7 2 3 Sensor to BackgrFoUna POSITION sei EE Ee Ee io ie Ge bie eg bi 7 24 Sensor eie Te AE EE a maadeabuaboane sate NA 7 2 5 Wiring Diagram ske ERENS ES Ek GE A ie Ge EE Ee We Ee Ro ee DE 8 2 6 Cleaning and Maintenance iii ke ME DE SS ES GR di 8 3 Sensor Programming ska ER EE ER REKE R RR RR RR EE ER RARR RARR RR REKE RE RARR RARR RR ERA REK ERA RARR R RR RE KERE R RR AR ER RR RR Re 9 3 4 Setup Mode mirar dd eo E ED EG diia 9 3 2 1 Output Operation RE EE ae ee ER aaa 9 3 1 2 TEACH RE EE N EE N RE 9 31 3 Offset Percentage ti EER
17. S ER EA We OE EE EG ER GE EE GE ER ee WE GE Ee ee ei ME De ee EE 9 31 4 Response Speed ini EE EE EG GE De Ao ee SE GE EE Ge ek AE de 10 3 15 Output Timing Delays a Ge OG GE ee De ES EE EE EE ie 10 31 6 Input Wire FUREHOM EE Ge ee ee GE EE EE EE EE SE GR Ee ee BE RE SE GE SE GE EE GE EE GR a 11 ER died AR EE EE ORE EE RR EE EE 12 31 8 CUE OM OperatioFi is EES ESE EE ER EES oia 12 31 9 Display VIEW see ER De EE GE Ee GR De De RE GE EE EA AE Goose ESE EE EG ER GE ee ee 12 3 1 L0 Exit the Top Menu ii iaa 12 31 11 Reset to Factory Defaults tse R ERENS ae 13 3 2 Manual Adjustmments Re EE SEER GE SE E Ge ie ee Ie EE DE GE GE ee Ge ee De Ge SE EE EE ER ie oe eo Dee 13 3 3 RernotenDU ME EE SEER EE AE ee De ER EE GE GE AR SR De De DE AE ee De EE le ee De EDE Ge de ee Dee 13 3 3 1 Select the TEACH mode using the Remote Input issie iese ee ee ee ee ek ek ee ee ee ee ke ee ee ee Rek ek eke ee 14 3 3 2 Reset to Factory Defaults Using the Remote Input oo eee ek ee ee ER ER ER ee Ke Ee ee Ee ke ee ee Rek ek ee 15 3 4 Locking and Unlocking the Sensor BUttONS oo eect Ee ee ek ER ee ee un ER ee ee ee ee Ee Ee ER ek ee eek ee ee 15 3 5 TEAEL Procedures RA EIE ed Ee NE SEGE GREG DE E Ee ee GE GE EO Ee EI N GEES 16 3 5 1 Detection Reliability ik EE RE RE EG EE ER AE ona 16 3 52 TWO POIRt Static PEACH ia don 16 3 5 HDyNamIE TEACHER aa 17 EIE eel As EE RE LE a EE RE N 19 ZSS dle id dia N OR RA EE 20 ER dele SE EE OE EE EE 21 SS A 22
18. TH occ aren ae m I san LL f no A pe BEE an Display Read oe LO Finse Lo de Er HA Exit Setup ESA OXJ En T mr pa sd BOTH Reset to Factory Defaults gt g E d mona y Sub Menu BOTH EE e selection v Light Operate v default setting Dark Operate v Two Point Static Teach Dynamic Teach Window Set Light Set Dark Set min 10 20 30 40 50 Window amp Light Set options 20 is default for Light Set and Window min 25 50 100 200 Dark Set options 50 is default for Dark Set Pct menu present when teach is set to Window Light or Dark set Response Speed to 250 microseconds v set Response Speed to 1 millisecond set Response Speed to 5 milliseconds Response Speed menu not present when Input Wire Function set to Master or Slave v Off no delays enabled on enable on and or off delay set value in Delay Timer menu 1 Shot fixed output pulse duration LO Single fixed duration On pulse when moving into light state DO Single fixed duration On pulse when moving into dark state ms to Si sec range set Delay Timer value seconds have decimal Menu not present when LH is set to off ond and ofd default to 0 dt1 defaults to 1 or 10 depending on response speed setting v Off input is not active ignore pulses laser off when pulled low laser on when pulled low set Remote Teach input Master sync line for two sensor cross talk avoidance re
19. Tel 763 544 3164 MIL STD 202G Method 201A 10 to 60 Hz 0 06 in 1 52 mm double amplitude 2 hours each along X Y and Z axes with sensor MIL STD 202G Method 213B Condition 100G 6x along X Y and Z axes 18 total shocks with sensor operating Q3X Laser Contrast Sensor Required Overcurrent Protection Certifications WARNING Electrical connections must be C made by qualified personnel in accordance with a local and national electrical codes and c US Equipment regulations LISTED sts Class 2 power Overcurrent protection is required to be provided by end product application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads lt 24 AWG shall not be spliced For additional product support go to http www bannerengineering com Supply Wiring Required Overcurrent Protection 4 1 Performance Curves Performance is based on a 90 reflectance white test card Es NOTE For high sensitivity the excess gain increases by a factor of 1 5 For low sensitivity the excess gain decreases by a factor of 0 75 Q3XTBLD Models Q3XTBLD50 Models Q3XTBLD100 Models 1000 1000 1000 z z z Z 10 Z 100 Z 100 oO o oO 7 n n HA 7 7 Q 10 lt 10 Q 10 LU lu 1 1 1 1 10 100 1000 1 10 100 1 10 100 1000 DISTANCE mm DISTANCE mm DISTANCE mm Figure 14 Excess Gain for Standard Figure 15 Excess Gain for Standard Figure 16 Exces
20. clear user feedback for easy setup and bright output indicator provides high visibility of sensor operation e Intuitive setup utilizing two tactile buttons located below the display e Rugged nickel plated zinc laser marked housing suitable for use even in environments where cutting fluids and oils might be present Robust immunity to fluorescent light interference A WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 1 1 Models Contrast Sensing Background Range Suppression Distance Output Type Connection Q3XTBLD Q8 0 to 300 mm 11 81 in Not Applicable Q3XTBLD50 Q8 0 to 50 mm 1 97 in 60 mm 2 36 in 5 pin M12 Euro style integral connector Q3XTBLD100 Q8 0 to 100 mm 3 94 in 120 mm 4 72 in Bipolar 1 NPN 1 PNP Q3XTBLD150 Q8 0 to 150 mm 5 91 in 190 mm 7 48 in Q3XTBLD200 Q8 0 to 200 mm 7 87 in 280 mm 11 02 in 1 2 Overview The Q3X Sensor is an Expert laser diffuse contrast sensor for low contrast detection application Some models of the Q3X are able to ignore targets beyond a factory set background suppression distance This innovative combination of low contrast diffu
21. d and returns to Run mode EEL GEE flashes briefly on the display and the sensor returns to Run mode Display The current NSS displays The percent offset needed with the presented target briefly displays then the current NSS displays rar briefly displays and then the current NSS displays aak briefly displays and then the current NSS displays Two Q3X sensors may be used together in a single sensing application To eliminate crosstalk between the two sensors configure one sensor to be the master and one to be the slave In this mode the sensors alternate taking measurements and the response speed is 25 ms rr gt Mar 1 Configure the first sensor as the master navigate 2 Configure the second sensor as the slave navigate nF gt Thee 3 Connect the gray input wires of the two sensors together 22 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 3 7 Sensor Menu Map P PP Available when Top Menu AE BOTH Output Operation Lo da BOTH Teach Process Selection amp e pe E Ck Mu a grote my DS Offset Percentage BOTH j kE au N m Zt J mT y Maa a 8 te Then DO 7 1 gt cso E OER y T 4 set to on Input Wire Function 50 A O n O ee arr Pte LO Lan EE SEE EL NIE aL E Sensitivity BOTH a e n a RRR Cut off Output Operation BO
22. do Brasil Rua Bar o de Teff ne 1000 sala 54 Campos El seos Jundia SP CEP 13208 761 Brasil China Address Banner Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12 Building 2 1535 Hongmei Road Shanghai 200233 China Japan Address Banner Engineering Japan Cent Urban Building 305 3 23 15 Nishi Nakajima Yodogawa Ku Osaka 532 0011 Japan Taiwan Address Banner Engineering Taiwan 8F 2 No 308 Section 1 Neihu Road Taipei 114 Taiwan Phone 1 763 544 3164 Website www bannerengineering com Phone 32 0 2 456 0780 Website www bannerengineering com eu Email mail bannerengineering com Phone 90 216 688 8282 Website www bannerengineering com tr Email turkey bannerengineering com tr Phone 91 0 206 640 5624 Website www bannerengineering co in Email salesindia bannerengineering com Phone 52 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com mx Email mexico bannerengineering com Phone 1 763 544 3164 Website www bannerengineering com br Email brasil bannerengineering com Phone 86 212 422 6888 Website www bannerengineering com cn Email sensorsObannerengineering com cn Phone 81 0 6 6309 0411 Website www bannerengineering co jp Email mail bannerengineering co jp Phone 886 0 2 8751 9966 Website www bannerengineering com tw Email info bannerengineering com tw 32 www bannerengineering com Tel 763 544 3164
23. e the buttons for security preventing unauthorized or accidental programming changes See Locking and Unlocking the Sensor Buttons on page 15 for more information 3 1 Setup Mode 1 Access Setup mode from Run mode by pressing and holding MODE for longer than 2 seconds 2 Use or Y to navigate through the top menu 3 Select the desired submenu by pressing Y and Y simultaneously Press y or to view the available options in the submenu 5 Select a submenu option Press Y and X simultaneously to select and save a submenu option and return to the top menu Press Y and Y simultaneously for longer than 2 seconds to select and save a submenu option and return to Run mode K NOTE The current submenu selection is solid all other selections flash To exit Setup mode from the top menu and return to Run mode navigate to End and press Y and Y simultaneously or press and hold and NY simultaneously for longer than 2 seconds to return to Run mode from anywhere in the top menu 3 1 1 Output Operation Hi Use this menu to select the output operation mode The default is light operate La Light operate The output is on when the sensor detects a light state 4 Dark operate The output is on when the sensor detects a dark state 3 1 2 TEACH Menu 22 Use this menu to select the TEACH mode The default is two point static TEACH mode aT e EFE Two point static TEACH e 33m Dynamic TEACH e m Wind
24. ed default 12 The sensor is locked and no changes can be made e LLE The switch point value can be changed by teaching or manual adjustment but no sensor settings can be changed through the menu 3 IA When in 22 mode aZ displays when MODE or TEACH are pressed When in ihc mode LBE displays when MODE is pressed and held To access the manual adjust options briefly press and release MODE or TEACH To enter TEACH mode press the TEACH button and hold for longer than 2 seconds Button Instructions To enter LEE mode hold Y and press four times To enter LLE mode hold Y and press seven times Holding Y and pressing four times unlocks the sensor from either lock mode and the sensor displays GEE Remote Input Instructions 1 Access the remote input Action Result The sensor is ready to have the button Four pulse the remote input state defined and Z displays 2 Lock or unlock the sensor buttons Single pulse the remote input to unlock the sensor 1 displays and the sensor returns to Run mode m Double pulse the remote input to lock the sensor EE displays and the sensor returns to Run mode Triple pulse the remote input to apply the operator o LLE displays and the sensor returns to lock to the sensor Run mode www bannerengineering com Tel 763 544 3164 15 Q3X Laser Contrast Sensor 3 5 TEACH P
25. following instructions NOTE To program the sensor using remote input remote input must be enabled NP s Push Button Present the target The sensor to target distance must be within the Remote Input sensor s range The target s value displays 2 Start the TEACH mode www bannerengineering com Tel 763 544 3164 21 Q3X Laser Contrast Sensor Method Action Push Button Remote Input No action required 3 Teach the sensor Push Button Press and hold TEACH for longer than 2 seconds Press TEACH to teach the sensor Remote Input Single pulse the remote input Table 7 Expected TEACH Behavior for Dark Set Condition A valid condition is detected The taught condition is a low signal level TEACH Result Sets the threshold at a value greater than the taught condition as defined He by the cE value Sets the threshold at a percentage greater than the value defined by the ok ree value The taught condition is darker than the Sets the threshold at the minimum minimum signal value limit The taught condition is brighter than the maximum signal value limit 3 6 Sync Master Slave level Sets the sensor at the maximum detection condition Sets the threshold at the maximum level Sets the sensor at the minimum detection condition Result EE and oF flash alternately on the display The DYN and WND indicators flash n a The sensor sets the switching threshol
26. g delay to be set Only one delay type can be used at a time The default is no delay e px No delay e on Enables simultaneous on and off delay timers a One shot Enables a one shot fixed output pulse duration 10 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor owu fO oo MN i OFF OFF D ED ED elay i E i ic ON Delay gt ED 1 Shot p D D Time gt D 1ms 90 0s Figure 6 Output Timing Delays When either 57 or 35 is chosen the sensor returns to the Setup menu and additional options become available to set the timer s e a On delay e ara off delay HEI Delay timer K NOTE For the one shot timer e LO On pulse when a target is detected in the light state DO On pulse when a target is detected in the dark state Mm Delay Timer 272 FE HIE Use these menus to set the delay timers These menus are only available if an output timing delay is selected e 1to9msin 1 ms increments e 10to90 ms in 10 ms increments e 100 to 900 ms in 100 ms increments e 1 0 to 90 0 s in 1 0 s increments For ana and a the default is 0 r y For HE 1 the default is e 1 ms when the response speed is either 250 us or 1 ms 10 ms when the response speed is 5 ms Use Y or to scroll through the values Millisecond values do not include the decimal point seconds values include the decimal point 3 1 6
27. l aversion to bright light and stare directly into the laser beam Laser wavelength 655 nm Output lt 0 42 mW Pulse Duration 5 us 6 www bannerengineering com Tel 763 544 3164 2 Installation 2 1 Install the Safety Label The safety label must be installed on Q3X sensors that are used in the United States K NOTE Position the label on the cable in a location that has minimal chemical exposure 1 Remove the protective cover from the adhesive on the label 2 Wrap the label around the Q3X cable as shown 3 Press the two halves of the label together 2 2 Sensor Orientation Correct sensor to target orientation is important to ensure proper sensing To ensure reliable detection orient the sensor as shown in relation to the target to be detected For models with background suppression make sure the intended target is inside of the contrast sensing range and that any background objects are positioned beyond the background suppression distance 2 3 Sensor to Background Position Target Background X Diffuse Sensing Range Y gt Y Recommended Background Distance Model Number Q3X Laser Contrast Sensor Figure 3 Safety Label Installation 50 mm 1 97 in 100 mm 3 94 in 150 mm 5 91 in 200 mm 7 87 in Figure 5 Q3XBLD Contrast Detection versus Background Suppression 2 4 Sensor Mounting 1 Ifa bracket is needed mount the sensor ont
28. liabilities relating to any product previously manufactured by Banner Engineering Corp www bannerengineering com Tel 763 544 3164 33
29. o the bracket Figure 4 Optimal Orientation of Target to Sensor 60 mm 2 36 in 120 mm 4 72 in 190 mm 7 48 in 280 mm 11 02 in 2 Mount the sensor or the sensor and the bracket to the machine or equipment at the desired location Do not tighten at this time 3 Check the sensor alignment 4 Tighten the screws to secure the sensor or the sensor and the bracket in the aligned position www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 2 5 Wiring Diagram s 1 10 30V de 2 4 3 5 Key 1 Brown 2 White 3 Blue 4 Black Es NOTE Open lead wires must be connected to a terminal block 5 Gray K NOTE The input wire function is user selectable The default for the input wire function is off disabled 2 6 Cleaning and Maintenance Handle the sensor with care during installation and operation Sensor windows soiled by fingerprints dust water oil etc may create stray light that may degrade the peak performance of the sensor Blow the window clear using filtered compressed air then clean as necessary using 70 isopropyl alcohol and cotton swabs or water and a soft cloth 8 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 3 Sensor Programming Program the sensor using the buttons on the sensor or the input wire limited programming options see Remote Input on page 13 for details In addition to programming the sensor use the input wire to disabl
30. or after a TEACH ree Calibration set rok Cutoff A target is detected in the background models with background suppression only bus Output timing delays Dark operate de Dark set gp Display read def Delay timer ET Dynamic TEACH ERA Excess gain Cad Exit to Run mode a Go ut High sensitivity a Input wire function Light operate or low sensitivity Lock ae Laser off L Light set m Minimum ZE Master Off delay isg On delay www bannerengineering com Tel 763 544 3164 27 Q3X Laser Contrast Sensor Abbreviation Description Output operation Offset percentage Reset to factory defaults Sensitivity Input wire remote teach function or Set used in the TEACH procedures Standard sensitivity Slave Response speed Stop Teach process selection Top The sensor is at maximum gain during a manual adjust or after a TEACH Window set Unlock 28 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 6 Troubleshooting Table 11 Troubleshooting Codes Description Resolution No light received For some applications reposition the sensor or the target The signal is saturated For some applications reposition the sensor or the target Description Resolution Output short circuit Check the wiring for an electrical short circuit Laser fault Contact Banner Engineering to resolve The display is blank and the output EEPROM or System Fault Contact Banner Engineering to resolve indicator
31. ow set LE Light set ar Dark set After the TEACH mode is selected from Run mode press and hold TEACH for longer than 2 seconds to access the TEACH mode and teach the sensor See TEACH Procedures on page 16 for additional information and remote input TEACH instructions When Window set Light set or Dark set are selected the sensor returns to the Setup menu and the Offset Percentage menu ree becomes available to set the offset percentage 3 1 3 Offset Percentage FEE Use this menu to select the offset percentage when Window set Light set or Dark set TEACH modes are selected The default is 20 for Window and Light Set and 50 for Dark Set Window and Light Set options www bannerengineering com Tel 763 544 3164 9 Q3X Laser Contrast Sensor eN minimum ii 10 FL 20 e A 30 e HU A0 EE 50 Dark Set options e 0 o MINIMUM e 225 EE 50 e IMA 100 e 200 3 1 4 Response Speed ari Use this menu to select the response speed The default is 1 millisecond AE r e 250 microseconds 2 1 millisecond wm 5 milliseconds Table 1 Tradeoffs Response Speed Repeatability Crosstalk I mmunity High Efficiency Light Rejection 250 us Disabled Disabled 1 ms Enabled Disabled 5 ms Enabled Enabled Best for direct line of sight crosstalk Enabled 25 ms Master Slave Sync 3 1 5 Output Timing Delays Hd Use this menu to select the output timin
32. rocedures 3 5 1 Detection Reliability After completing a TEACH the detection reliability of the application can be assessed by comparing the displayed NSS value of the light and dark target conditions The difference between the two displayed values is an indication of the contrast of the application Difference between Light and Dark target NSS values Application reliability gt 10 Marginal 10 to 20 Low 20 to 40 Good 40 to 60 Robust gt 60 Excellent 3 5 2 Two Point Static TEACH X Two point TEACH sets a single switching threshold The sensor centers the switch point between two taught conditions with the Output ON condition on one side and the Output OFF condition on the other 2nd Taught 1st Taught Condition Condition I I Sensor positions threshold midway i between taught conditions p cea 1 1 1 i utpul Output ON lt _ _ gt Darkest Position Most Light no signal adjusted by saturated Manual Adjust signal Figure 8 Two Point TEACH Light Operate shown N hd Es NOTE The sensor must be set to EEH EFE to use the following instructions Es NOTE To program the sensor using remote input remote input must be enabled NP 1 Present the target Push Button Present the first target The sensor to target distance must be within th The target s value displays Remote Input e sensor s range 2 Start the TEACH mode Method Action Result and GE flash alternately
33. s Gain for Standard Sensitivity Sensitivity Sensitivity For LD50 and LD100 models the sensing cut off distance of a 6 reflective black card will be 95 of the sensing cut off distance of a 90 reflective white card www bannerengineering com Tel 763 544 3164 25 Q3X Laser Contrast Sensor Q3XTBLD150 Models Q3XTBLD200 Models 1000 1000 z z Z 100 Z 100 oO oO N 7 n n o o Q 10 Q 10 LLI LLI 1 1 1 10 100 1000 1 10 100 1000 DISTANCE mm DISTANCE mm Figure 17 Excess Gain for Standard Sensitivity Figure 18 Excess Gain for Standard Sensitivity For 150 mm models the sensing cut off distance for a 6 For 200 mm models the sensing cut off distance for a 6 reflective black card will be 65 of the sensing cut off reflective black card will be 50 of the sensing cut off distance of a 90 reflective white card distance of a 90 reflective white card 4 2 Dimensions All measurements are listed in millimeters inches unless noted otherwise M18 X 1 69 18 00 H ae La Ml Le vaag 26 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor 5 Abbreviations The following table describes the abbreviations used on the sensor display Abbreviation Description No light received loss of signal HOE The signal is saturated ce One shot 15b First EE One point Ad Second ope Two point static TEACH hak Bottom The sensor is at minimum gain during a manual adjustment
34. se sensing of targets while ignoring objects beyond the region of interest eliminates the biggest problem of diffuse mode sensing namely changing background conditions affecting the contrast detection The normal sensor state is Run mode From Run mode the switch point value can be changed and the selected TEACH method can be performed The secondary sensor state is Setup mode From Setup mode the TEACH mode can be selected all standard operating parameters can be adjusted and a factory reset can be done www bannerengineering com Tel 763 544 3164 3 Q3X Laser Contrast Sensor 1 3 Features 1 Output Indicator Amber 2 Display 3 Buttons Figure 1 Sensor Features 1 3 1 Display and Indicators STB DYI 1 Stability Indicator STB Green 2 Active TEACH Indicators DYN Dynamic TEACH selected Amber WND Symmetric window thresholds are active Amber Figure 2 Display in Run Mode In Run mode the 3 digit 7 segment display provides real time information about signal strength for all models and target position for models with a fixed background suppression distance The numeric value of 0 to 990 represent the amount of the received light divided by the threshold and represents the excess gain of the sensing event expressed as a percentage of the switch point This value is called normalized signal strength NSS A NSS display range of 999 indicates a saturated received light signal meaning that low contrast de
35. sor at the maximum 7 ten NEE aie i A detection condition A plays All conditions are brighter than the Sets the threshold at the maximum Bot briefly displays and then the maximum signal value limit level Sets the sensor at the minimum E y ciSpiays detection condition current NSS displays 18 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor Condition TEACH Result Display All conditions are at the same signal Sets the threshold slightly below the Fl level This is a Calibration Set two taught conditions p current NSS displays 3 5 4 Window Set 7 at EE Window set sets a sensing window using the window offset percentage Use the menu to set the window offset percentage The default is 20 Sensing window size adjustedby Manual Adjust a Output ON Darkest Single Most Light no signal taught saturated point signal Figure 10 Window Set Light Operate shown E Es NOTE The sensor must be set to HEM ar to use the following instructions Es aP NOTE To program the sensor using remote input remote input must be enabled 7 wir rr rr 1 Present the target Method Action Result Push Button Present the target The sensor to target distance must be within the R Gi sensor s range The target s value displays emote I npu 2 Start the TEACH mode EEL ZE and flash alternately on the display The WND indicator flashes Te
36. sponse speed is 25 ms Slave sync line for two sensor cross talk avoidance response speed is 25 ms v Standard sensitivity high sensitivity low sensitivity v Output follows LO DO selection sensor treats target in background as dark state Output switches OFF when target is beyond background suppression distance Output switches ON when target is beyond background suppression distance CtO menu present on LD50 models only v display on display on inverted display off enters sleep mode after 60 seconds display off inverted enters sleep mode after 60 seconds end exit setup no do not reset to factory defaults yes reset to factory defaults Figure 13 Setup Mode Menu Map www bannerengineering com Tel 763 544 3164 23 Q3X Laser Contrast Sensor 4 Specifications Sensing Beam Visible red Class 2 laser 655 nm Supply Voltage Vcc 10 to 30 V de Power and Current exclusive of load Supply Power lt 675 mW Current consumption lt 28 mA at 24 V dc Sensing Range Q3XTBLD Q8 Supply Protection Circuitry SFBLDEO GE Protected against reverse polarity and transient overvoltages Q Q Repeatability Q3XTBLD100 Q8 60 us Q3XTBLD150 Q8 Delay at Power Up Q3XTBLD200 Q8 ls Maximum Torque Construction Side mounting 1 N m 9 in Ibs Nose mounting 10 N m 88 in Ibs Connector 5 pin M12 Euro Style Integral Connector Table 8 Sensing Range Contrast Sensing Range 0 to 300 mm 11 81 in 0 to 50 mm 1 97 in
37. t conditions are brighter Sets the threshold at the maximum than the maximum signal value limit level Sets the sensor at the minimum detection condition aak briefly displays and then the current NSS displays Both taught conditions are at the same Sets the threshold slightly below the signal level This is a Calibration Set two taught conditions LAL briefly displays and then the current NSS displays 3 5 3 Dynamic TEACH 27 Dynamic TEACH sets a single switching threshold during machine run conditions Dynamic TEACH is recommended for applications where a machine or process may not be stopped for teaching During Dynamic TEACH the sensor takes multiple samples of the light and dark conditions and automatically sets the switch point at the optimum level Darkest Taught Lightest Taught Condition Condition 1 1 Sensor positions threshold midway between taught conditions F 1 Dad Output ON Darkest Position Most Light no signal adjusted by saturated Manual Adjust signal Figure 9 Dynamic TEACH Light Operate shown www bannerengineering com Tel 763 544 3164 17 Q3X Laser Contrast Sensor Es NOTE The sensor must be set to EEH 22 to use the following instructions Es 1 Present the target NOTE To program the sensor using remote input remote input must be enabled MP SE Push Button Present the first target The sensor to target distance must be within A the sensor s range
38. tection is not possible In single threshold teach modes Two Point Static Dynamic Light Set or Dark Set the output switches at a displayed value of 100 excess gain of 1 0 For models with a specified background suppression distance Dor indicates that a target is present at a distance beyond the background suppression distance and is being suppressed In Light Operate mode the output switches off when nik displays For the LD50 models the sensor s output state when displaying Ende can be controlled using the neu menu By default the sensor treats a target in the background as a dark signal and honors the LO DO selection A displayed value of indicates no light received or a loss of signal In Window Set teach mode the value 100 represents the taught signal strength The displayed value is the percentage of the received light divided by the taught signal strength The output switches at displayed values above and below 100 as determined by the user selected window offset percentage Output I ndicator e On Outputs conducting closed e Off Outputs not conducting open Stability Indicator STB e On Stable light signal received e Flashing Light intensity is within the switching threshold hysteresis band e Off No light signal received 4 www bannerengineering com Tel 763 544 3164 Q3X Laser Contrast Sensor Active TEACH Indicators DYN and WND DYN and WND off Two Point Static Light Set or Dark Set TEAC
39. ton i Remote Input sensor s range NOTE The sensor must be set to Threshold position adjusted by Manual Adjust Sensor positions the threshold slightly below the presented condition Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 11 Light Set Light Operate shown D Ef cm Present the target The sensor to target distance must be within the Display The achieved percent briefly displays and then the current NSS displays rar briefly displays and then the current NSS displays bps briefly displays and then the current NSS displays Foe menu to to use the following instructions NOTE To program the sensor using remote input remote input must be enabled mp SE The target s value displays 2 Start the TEACH mode Method Action Push Button Remote Input No action required 3 Teach the sensor Method Action Press and hold TEACH for longer than 2 seconds Result GEE and LE flash alternately on the display The DYN and WND indicators flash n a Result Push Button 20 Press TEACH to teach the sensor www bannerengineering com Tel 763 544 3164 The sensor sets the switching threshold and returns to Run mode Method Action Remote Input Single pulse the remote input Table 6 Expected TEACH Behavior for Light Set Condition A valid condition is detected The taught condition
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