User manual for Ekoheat pellet boiler
Contents
1. Max lenght 35 Max lenght 35 mm Max lenght 35 mm Max lenght 35 mm Fuel water content Max 796 Min Return temperature Outlet 15 C Operation thermostate area 40 80 C ekoheat Page 17 ek powier cu Warranty Ekopower ApS Ekopower ApS provides warranty on all products according to the Sale of Goods Act Ekopower ApS provides 3 years of warranty on all products under the following assumptions and exceptions 1 Complaints A The warranty given by Ekopower ApS does not deprive the consumer access to do any liability after the law applicable to the dealer who has supplied the product to the consumer To uptain the extendend warranty given by Ekopower the consumer must always contact Ekopower directly on phone 45 63407050 or at post ekopower dk Outside the normal opening hours of Ekopower this is done by sending an e mail to service ekopower dk 2 What is covered under the warranty A B The warranty is only valid for the products delivered by Ekopower The warranty covers the following from the date of installation l Costs for changing and repair the first 12 months Il Spare parts for 3 years Except from this are the electrical igniter photo sensor and the burner pipe Ill Warranty of corrosion for 5 years if correct shunt valve is mounted Only service staff from Ekopower can decide if it is a matter of complaint under the warranty Ekopower reserve the right to send an exter2. ekopoulereu User manual for Ekoheat pellet boiler Dear Customer Congratulations on your new Ekoheat pellet boiler from Ekopower Please read this manual thoroughly before starting the installation Page 2 Mounting of the Ekoheat pellet boiler Page 3 Initial start up Page 4 9 The controller Page 10 11 Cleaning and maintenance Page 12 Electrical chart of the control Page 13 Accessories Page 14 15 Fault finding Page 16 Software up dating Page 17 Technical specifications Page 18 Warranty Page 19 CE Marking Page 20 23 Test of approval Page 24 Marks of approval 6 domusa The pellet boiler from Ekopower has been P tested by Dansk Teknologisk Institut aoe according to the following norm aa EKOHEAT 2500 EKOHEAT 4000 Warning Ekoheat 900 EN 303 5 1999 taco ene pen inci Sn l a O Ekoheat pellet boiler must not be Ekoheat 1500 EN 303 5 1999 samy soled nial in caps d pu i SE Standards EN 60335 1 EN6 135 220 EN 60395 25 EN50165 ope rated by minors Ekoheat 2500 EN 303 5 1999 mu Menno beer Meee 720 Top plate as well as front gate An DOMUSA CALEFACCI N S C OOP production processes are in accordance with the Quality Assurance Standard EN IS 0 9001 Ekoheat 4000 EN 303 5 2012 must always be mounted during All systems are marked AA A Efficiency A Environment Operation Aa Zonen g med Peysc t Margar L Manage 2015 09 19 2015 09 19 Ekoheat pellet boilers
3. Br nnum Danish Technological Institute ekcheat Page 20 S SN A SOO e a S SS DANAK TEKNOLOGISK ima INSTITUT TEST Reg nr 300 Teknologiparken Kongsvang All 29 TEKNOLOGISK INSTITUT DK 8000 Aarhus C Akkrediteret pr vningsorgan DANAK akkreditering nr 300 Fax 45 72 20 10 19 Info teknologisk dk PROVNINGSATTEST Uddrag af rapport nr 300 ELAB 1560 Emne Centralvarmekedel Fabrikat Ekopower ApS Model EkoHeat 2500 Rekvirent Ekopower ApS Remervaenget 163 DK 5500 Middelfart PROVNINGSRESULTATER Fyringsprincip Automatisk Br ndsel Biomasse Pr vning er foretaget med tr piller og f lgende resultater blev opn et Nominel ydelse 24 9 kW CO ved 10 O2 140 mg m maks 3000 mg m OGC ved 10 O2 6 mg m maks 150 mg m Stov ved 10 O2 18 mg m maks 150 mg m Virkningsgrad 93 1 96 min 74 iht BR Laveste ydelse 6 1 kW CO ved 10 O2 83 mg m maks 3000 mg m OGC ved 10 O2 6 mg m maks 150 mg m Virkningsgrad 91 2 Bemeerk venligst at de oplyste vaerdier er et uddrag af prevningsrapporten For yderligere oplysninger henvises til prevningsrapporten se nummer ovenfor Arhus den 30 september 2011 Skorstensfejerp tegning Anette S Brennum Civilingeni r P baggrund af ovenn vnte partikelemission attesteres det hermed at fyringsanl gget opfylder emissionskravene i bilag 1 til Bekendtg relse nr 1432 af 11 12 2007 vedr regulering af luftforurening fra br ndeovne
4. Fitter settings imme x nm e p IM Ignition fuel 0 200g 150 200g How many grams are taken in before starting up This depends on the type of boiler If the boiler uses more than 3 4 minutes on starting up the amount can be reduced increased by 10 gram per time until the ideal time of ignition has been reached Travel of the bottom plate O 100 sek This is how many seconds the ash plate moves each way to push out the ash If it has not activated the micro switch within a preset number of seconds the boiler goes in alert Do never activate the micro switch manually as this will destroy the thread for the spindle Here you can adjust how much air need to be added in proportion to efficiency in percent You can adjust per 10 Vda for apanan These numbers have been preset and it is System x R gsuger OO System CX R gsuger CO l 9 T mm 2S recommended notto adjust these We recommend to use 10 1 22 AMAA ES a the section General to increase reduce the amount of 2o ZO e il air If you reduce the amount to 95 then all groups are 39 III EM LIT SE Mii reduced by 5 96 and if you write 105 96 the amount of air 4 9 NIMM Sal is increased by 5 96 in general Notice that changes under 59 439 NA ew K ll general cannot be seen on the front page of the display mmm comu utet Optional equipment Optional equipment is activ
5. Here you can choose which type of boiler you have 900 1500 2500 4000 Test boiler is only for Ekopower authorised technician Menu Self On this page you can see if the different sensors are Testing next working Menu Self On this page you can see if the different sensors are Testing next next working eo TT lal Wi next next next manually to see if their function is correct d Menu Self Testing On this page you can start the different components You start them by pressing on the arrow in the right side and the line which is underlined will start the component You stop again by pressinsg finish Menu Finish Go back to the first screen picture MM QUU Hii td E WT Ml MN AA iil j III THAM IN Will Wurt Il nn IN H UWY II ul Page 9 ekgpoler eu Maintenance and cleaning Before cleaning Turn off the burner on the control stop Wait for 15 min so the burner gets cold before anything is demounted Take care that wires are not broken or pulled during cleaning The hopper Refill the hopper before it is totally empty If the auger is not covered with pellets irregularities will occur in the operation as the burner do not get the right amount of pellets Wood pellets contain sawdust and it might pile up by the auger depending on how much dust there is in the pellets quality of the pellets Because of this it is recommended to empty the hopper fr
6. block paste or the screw block is worn out Red alert is flashing A sensor is connected to the In the menu fitters settings optional equipment you will controller but not physically find the sensor which is connected with Yes Press it and it will say No If necessary unplug the power by the socket and turn it on Too many pellets or too Adjust the amount of pellets and air little air The draught in the chimney Check if flue gas ducts are clean or the chimney gets false is too small air by leaks Insulate the flue pipe to increase the flue gas The boiler fumes temperature Evt elevate the chimney or decrease the internal diameter Page 15 ek powier cu Software update USB Flash drive 1 Buy anew USB flash drive Alternatively a used one can be used as long all data are deleted before use 2 Open the enclosed ZIP file Do NOT COPY the ZIP file 3 First copy the file DTX9003 uc3 to the USB flash drive and then copy the file license key Installation 1 Demount the controller by unscrewing 6 screws 2 pcs vertical upwards 2 pcs vertical downwards and the last 2 pcs under the control panel in each side On newer boilers the rubber plug on the back side of the controller box is demounted and the USB flash drive can be inserted in the USB port 2 Then carefully lift out the controller 3 The USB flash drive is inserted in the USB port app on the middle of the printed circuit
7. degrees Max efficiency 20 100 The boiler can be set down in efficiency here Then it will run longer before it stops Menu Fitters settings Next Restore The boiler will go back to factory settings This is used to go back to the ordinary settings if you have tried some alternative settings Remember that the boiler must be set on the right type and the calibration must be typed in New software loading You need to connect a USB flash drive with the new software for the controller before you press download You will get a warning which asks you if you are sure you want to download the software then press download Guidance to downloading of software on page 15 Page 8 ek power eu Menu Correct content of You can change the number when you have been hopper adding pellets The number will get smaller as the pellets are being used It is a theoretical calculated ani number which only tells how many kilos there are in bo OM n mm Wir the hopper The boiler is not controlled by this Ve r E number a TM ll It Clean now Here you can make a manual movement of the ash Wi A a E plate which means that you push the ash out in the So P TIR ashpan You can choose if it supposed to do so 1 or 5 r Mmm ugi times w l V l Ki i li TT wl gi Language Here you will see different flags as a symbol of which language you want on the boiler Menu Self Testing
8. og br ndekedler samt visse andre faste anl g til energiproduktion localdom net TI Folders Organization C014_Vedvarende Energi og Transport ELAB Drift Kedler PST Kedelafprovninger Provningsattester Attest 300 ELAB 1560 docx 30 09 2011 08 44 49 Dette PDF dokument er kun gyldigt hvis det er digitalt signeret med OCES digitalsignaturen for Anette S Br nnum Teknologisk Institut This PDF document is only valid if digitally signed with the OCES digital signature for Anette S Brennum Danish Technological Institute ekcheat Page 21 ek powier cu OL AERA DANISH Ze i DANAK TECHNOLOGICAL AN INSTITUTE TEST Reg No 300 Teknalagiparken DANISH TECHNOLOGICAL INSTITUTE Kongsvang All 29 Accredited test institution DANAK accreditation No 300 DK 8000 Aarhus C Phone 45 72 20 10 OD Fax 45 72 20 10 18 TEST CERTIFICATE nagata wi Ob dk Extract of report no 300 ELAB 1673 Product Central heating boiler Manufacturer Ekopower ApS Model EkoHeat 4000 BioClass 42 Requested by Ekopower ApS Ramervzenget 163 DK 5500 Middelfart Procedure A Test according to EN 303 5 2012 with requirements according to class 5 TEST RESULTS Combustion principle Automatic Fuel Biomass Testing is carried out with C1 wood pellets and the following results were achieved Nominal output 42 f kW CO at 10 O2 309 mg m max 3000 mg m OGC at 10 O2 6 mg m max 150 mg m Dust at 10 O2 40 mg m max 150 mg m Efficien
9. repeated again after passing through 200 kg of wood pellets or at the latest when the boiler has been running for 14 days This must also be done again if the magazine has been emptied when you change the size of wood pellets or the mark of wood pellets Now press Finish and mount the flexible tube on the outlet of the auger Mount the front gate of the boiler again The boiler is now ready for the initial start up then press Start If the boiler does not start after this then look for more info under Fault Finding ekoheat Page 3 1200 0 I h R gsuger 96 Forbrender 100 mu Start When you press this button the boiler starts and the text changes to Stop Stop When you press this button the boiler stops and the text changes to Start ek powier cu The controller Information Drifttid i timer fra kedlen var ny im Antal optendinger fra el ET erer var ny Nulstil o Software version ue Feb 42004 ullaku OUR ttl Kedel type KAMERA ERAT OQ quM Info Here you find information concerning the boiler Operation time in hours Number of ignitions reset by changing electrical igniter Software version Controller id Menu User settings Boiler temperature 40 80 u aa Here you set the wanted boiler temperature Should not be below 60 and always 10 higher than the set point of the s
10. through the hole from the boiler and into the hopper The auger is in place when the outlet is over the fall pipe of the boiler Then mount the control board again and insert the plug from the auger in the control board Note that there are 2 similar plugs where it says Ekocompress on one and External feeder on the other The auger is mounted in External feeder Page 2 Forbrender 100 Drif ttid i timer Gra kedlen var ny 9 Antal optendinger Gra eltanderen var ny Nulstil o Software version M169 Feb 42014 EKOHEAT 1500 Styring id 1 HMO Wt i Kedel type ll OCT P linie med lm Bruger indstillinger Kedel temp 40 809 Br ndsel 1 7 0kg Tm 5 6 Rensning gailen Indstil Sommerdrift VB prioritet PumpeStop 0 859 Kalibrering af snegl Dato amp Tid Kalibrering af snegl M ngde ved 200 doseringer g qoo 1450 Manuel k rsel Doseringstest 0 00 200 Start Stat Nulstil Mni Meli ek powier cu Initial start up Check if there is water on the system and if the system has been ventilated The power supply for the boiler MUST be connected to earth Now connect the power and the display will immediately lighten up with the Ekopower logo and after app 5 sec a grapich picture will emerge on the screen Press INFO for a start and check that it is the same type of Ekoheat which is mentioned in the control as just have been instal
11. Y I CII EC iZ IZID Td SI dae pila S1 Siti EC CONFORMITY DECLARATION DOMUi A CALEFACCIDN S COOI i i rili VA T ESF 20000184 i Liftess B Sm E5 ebms h 2ffl s7 Regil O L SP 6I N csthll dE 11DdJ ct EK OHEAT 900 EK OHEAT 1500 EK OHEAT 2500 EK OHEAT 4000 is Fr accordance wth tbe rext Eropean Directies amd Standards M tdiine DndRie 3 I CE stuvl 1 EN 3ffi 5 ffiM ng ooilm fir solii mls hind M Ld i IlltDin i Iti cilly stDhd rom naJ hei 11 Cl IIpli amp l to 300h W LVD DndRie 2 ICti2 51CE EN 0033 5 1 ENtiffi3 5 2 3 1 EN 0033 5 2 51 EN 5 11ti 5 EMC DndRieX 1ICLfA ICE stuvl 1 EN 5 5 1U Pressure ewes oedge2 77iuUEE P J DOMUi A CALEFACCIDN S C 0Ol profu ti m processes mini J Ccordm ce the Quatitj hS1 nlU e St mmd EN IS 0 fil probari por Po IZ UEUATE A Ehlul Prge ihia Fryta t Margar ESD Marsa 13 1 1 19 gt ekgpoler eu iae oe DANAK SS TEKNOLOGISK irm INSTITUT TEST Reg nr 300 Teknologiparken Konosvano All 29 Bake eewer DANAK E TEKNOLOGISK Pa INSTITUT TEST Reg nr 300 Teknologiparken Kongsvang All 29 TEKNOLOGISK INSTITUT Duelo i MM Akkrediteret provningsorgan DANAK akkreditering nr 300 Fax 45 72 20 10 19 Info teknologisk dk PROVNINGSATTEST Uddrag af rapport nr 300 ELAB 1516 Emne Centralvarmekedel Fabrikat Ekopower ApS Model EkoHeat 1500 Rekvirent Ekopower ApS Remervaenget 163 DK 5500 M
12. are CE marked Best regards ek powier eu Dan Elkj r Managing director ekoheat Page 1 ek powier cu Mounting of the Ekoheat pellet boiler Mounting of the Ekoheat pellet boiler must be done in accordance to firetechnical guidelines and must be mounted by an of Ekopower authorised technical assistant It is also recommended by Ekopower to contact the chimney sweeper before mounting is started and that the pellet boiler is carefully checked for damages occured during transportation Do only mount the Ekoheat pellet boiler in an appropriate dry and insulated room with good ventilation Please ensure that the boiler gets plenty of fresh air due to which it is demanded there is an opening in the boiler room to the outside of at least 20 cm The floor must not be of combustible material and must be plane as it is required the boiler is levelled The legs must not be adjusted as these keep the casing When putting the boiler in place be careful as the covering of the boiler is loose and is only resting on the bottom plate It is recommended to demount the burner and the ashpan to minimize the weight Remember the front gate must be mounted when pushing the boiler in space Once the boiler is levelled connect it to the chimney with the flue gas pipe Note that the flue gas outlet of the boiler is universal and can be mounted directly on top of or on the back of the boiler If you choose the back side fit the prepar
13. ated here e g flue gas temperature sensor or the VVB priority sensor This is Ekstra udstyr 1 2 Iltsonde AULA ARRA Nej Komaunikationsboks tant ppo i note that there are 2 pages with optional equipment and done by pressing No so it changes to Yes Please hii M to go to page 2 press Next Returtemp f ler Ne MANU UN d lI Rggtemp f ler o ill ul Flowm ler um AMI UNAM WWE WE temp fell iie UP HP I NN n Udetenp faber iiio ii MMi Indetemp eler o DH Allie lt Tibage Menu Melt Page 7 ek powier eu Menu Fitters settings Next On Off Operation On Of Drift 11 10 This setting is meant for operation in periods with ONOFF drift Jade ORT Ja W fluctuating heat consumption or a very low heat Setpunkt 60 809 ee ae 0 consumption and where the hot water tank must be Max ydelse 20 100 kept warm This is an alternative to summer operation where the boiler runs on the time control By on off operation the boiler runs on the temperature If the boiler runs on off operation it cannot also run summer operation amp Tilbage On Off Operation Yes No If on off operation is connected it is shown on the screen in the start picture Set point 60 80 70 How many degrees the boiler temperature rises before the boiler stops and waits for a temperature drop The boiler starts again when the boiler temperature is below 45
14. board 4 Now press MENU in the display 5 Then press FITTERS SETTINGS and next 6 Then press DOWNLOAD by NEW SOFTWARE 7 The screen will now turn black for 15 20 seconds 8 Then the EKOPOWER logo will turn up and it will count down from 5 9 Demount the USB flash drive 10 Mount the controller again NOTICE The controller might have restored ALL settings and ALL settings might be set for EKOHEAT 900 Remember to insert the right amount of pellets in CALIBRATION If you have another size of boiler then change it the following way 1 Press MENU on the display 2 Press SELF TEST 3 Press NO at the right size of boiler This will then change to YES Now press START in the display ekoheat Page 16 ek powier cu Technical specifications etc Producer Ekopower ApS R m v nget 163 DK 5500 Middelfart DK Ekoheat 900 Ekoheat 1500 Ekoheat 2500 Ekoheat 4000 Efficiency 92 4 95 5 93 1 93 1 nominal output Efficiency lowest 88 3 91 5 91 2 91 2 Classification EN 303 5 Class 5 Max operation pressure 3bar 3ba De br Max operation temperature 90 C Water content 104 liters Min chimney draught 0 1 mBar 230V 60Hz 230V 60Hz 230V 60Hz 230V 60Hz 1 5A 340 Watt 1 5A 340 Watt 1 5A 340 Watt 1 5A 340 Watt O c c CH tc c Electrical connection Wood pellets Wood pellets 6 8 Wood pellets 6 8 Wood pellets 6 8 6 8 mm mm mm mm Fuel
15. cy 93 1 96 Lowest output 11 8 kW CO at 10 O2 149 mg m max 3000 mg m OGC at 10 O2 lt 6 mg m max 150 mg m Efficiency 91 3 Please note that the stated values constitute an extract of the test report For further information please refer to the test report see number above Aarhus 21 June 2013 Chimney sweeper s signature fay AX 9 Anette 5 Br nnum M Sc On the basis of the above mentioned particle emissions it is hereby certified that the heating boiler unit complies with the emission requirements of appendix 1 for Declaration No 1432 of 11 December 2007 regarding regulation of air contamination from stoves and boilers and some other fixed installations for energy production purposes Jocaldom net TI Folders Organization 068 Biomasse og Biorafinerme ELAB Drift Eedler PST Eedelafprovninger Prevningsattester Attest 300 ELAB 1873 engekk dock 1 06 2013 12 38 32 Jette POF dokument er kun gyldigt hvie det er digitalt signeret mad OCES digitaleignaturen for Anette Brannum Teknologiak Institut hia PDF document is only valid if digitally signed with the OCES digital signature for Anette Brannum Danish Technological Inatitute ekcheat Page 22 ekopoulereu We do hope that you have got a good profit from this manual Should you have further questions please do not hesitate to contact us at post Q ekopower dk DANISH TECHNOLOGICAL INSTITUTE A BAFA Bundesamt f r Wirtschaft und Ausfuhr
16. ed in the flue box where there is a hole covered with a Allen bolt The sensor is mounted in the control with the green wire under Flue temp and red wire under GND VVB Priority You must make sure your hot water tank has been ranked before heat is let out in the system The sensor is mounted in the control under Hotwater and temp Voltage wire under Phase Hot water tank Null N Return sensor Measures the temperature of the return water Sensor is mounted in the control under Return and temp Put the sensor in a submersive pipe pocket on the return water Draught stabilizer To be used by too much draught or by fluctuating draught to give a more even draught in the chimney Connection kit A connection kit is used between the boiler and flow and return flow on the system It contains Compression overflow tank safety fittings Pump A Class Connector kit Shunt valve Filler neck Submersive pipe pocket for return sensor and various fittings Flue intermediate Flue intermediate from boiler pipe to 130 or 150 mm chimney pipe Ekocompress Minimize the maintenance This system compresses the ash in a closed ash box after it automatically has been removed from the pellet burner in the boiler Ekosupply The Ekosupply system can convey the pellets over a distance of up to 25 meters from the small hopper depending on the slope of the pipes See more on www ekopower eu Page 13 ek powier cu Fault findi
17. ed plate and move the cover plate on the back to the top of the boiler You then do not have to fit the top plate The flue pipe should not be more than 0 5 m long and must always be rising If the flue pipe extend more than 0 5 meter or if bendings are mounted then it must a ways be insulated The draught in the chimney must be stable and not below 0 15 mb 15 Pa If the draught varies more than 0 05 mBar a draught stabilizer must be mounted Mounting of a draught stabilizer in the chimney must minimum be 0 5 meter above the flue gas inlet of the boiler The enclosed retards must not be mounted at initial start up They can be mounted if the flue gas temperature extend more than 150 constantly after 14 days Please note that if retards are mounted all retards must be mounted Eventually contact Ekopower for more information The Ekoheat pellet boiler must be mounted with shunt valve so that the return water is maximum 15 lower than the flow temperature The flow temperature must minimum be 60 C Please note that if the flue pipe and the shunt valve not are correctly mounted the warranty will be null and void Now place the hopper on the side of the boiler you prefer and place the cover plate for the auger hole on the opposite side Do the same for as well the boiler as the hopper The whole control board must be demounted by 4 screws and place it carefully on the top of the boiler Now the auger is carefully reversed pushed
18. gniter might be Change the electrical igniter breaker cuts off when defect and short circuits occurs the boiler is started Leakage in a component Notice when the earth leakage circuit breaker turns off change the component Wire exposed Check the wires Insulate them if possible or change them No power for the Fuse in the controller Change the fuse controller defect due to overvoltage by lightning stroke etc The primer fuse is Activate the red button placed at the lower edge of the disconnected control below the black cover Notice that the boiler temperature must be below 56 before this can be activated Page 14 ek powier cu Trouble shooting Type of alert Possible solution Alert burnt out Pellet supply not adjusted Weigh the pellets See page 3 The photo sensor is Clean the photo sensor If necessary change it sooty dirty Min 100 lux is necessary on the display when the boiler is in full operation Minimum is set too low Increase it to 25 30 The software version is old Change to the newest software See page 15 Download on www ekopower eu Alert ash plate Micro switch dirty or Check the micro switch manually to check if it clicks defect Blow it clean or change to a new one if necessary Big accumulation of slag Clean the ash plate for slag on the ash plate The screw stick is not Grease the screw stick with aluminium greased with aluminium paste Change the screw
19. hunt valve Kilogram pellets which are added per hour at 100 combustion Ekoheat type 900 2 2 Ekoheat type 2500 Menu User settings Cleaning Adjust 0 120 Minutes between air cleaning of flue gas ducts in the boiler Time for air cleaning 10 30 Seconds the flue suction runs during air cleaning of flue gas ducts per time Ash plate Number of kilogram pellets which the boiler takes in between cleanings Bruger indstillinger Kedel temp 40 809 vlad NL ddan Brandsel lt t Q99 III II uu 55 Benene INI Inun Indis Sommerdrift III Indstil VVB prioritet HM LWP TITRE Indstil PumpeStop 0 959 _ 45 Kalibrering af snegl Indstil Dato amp Tid VUA Indstil ISO rtt Rensning Bl seinterval 0 120min Askeristinterval 5 6 0k9 Med v rdien deaktiveres funktionen Menu User settings Summer operation ek powier cu Summer operation Sommerdrift Sommerdrift la Nej gt Periode Start CTT MM Periode 1 D n 00 oS Feriode 2 Ms MO 20 Periode 3 MM E OO Periode 4 QQ I OQ o0 Feriode 5 QQ 2 OQ Oo Nulstil em og genstart lt Tilbage Afslut Menu User settings VVB Priority VUB prioritet VUBPrio Jare VUBTemp 072095 VVBFald OD IM lt Tilbage fw Ita TUARUM Stop TT MM 30 DO OO DO Summer operation can optional be set for 1 to 5 periods Each period must minimum be 1 hour Hours are typed under TT and minutes under MM If not a
20. iddelfart PROVNINGSRESULTATER Fyringsprincip Automatisk Breendsel Biomasse Pr vning er foretaget med tr piller og f lgende resultater blev opn et Nominel ydelse 15 0 kW CO ved 10 O2 79 mg m maks 3000 mg m OGC ved 10 O2 lt 6 mg m maks 150 mg m Stov ved 10 O2 17 mg m maks 150 mg m Virkningsgrad 95 5 min 74 iht BR Laveste ydelse 3 9 kW CO ved 10 O2 145 mg m maks 3000 mg m OGC ved 10 O2 lt 6 mg m maks 150 mg m Virkningsgrad 91 5 96 Bemeerk venligst at de oplyste vaerdier er et uddrag af prevningsrapporten For yderligere oplysninger henvises til prevningsrapporten se nummer ovenfor Arhus den 31 maj 2011 Skorstensfejerp tegning gt fe Anette S Br nnum Civilingeni r P baggrund af ovenn vnte partikelemission attesteres det hermed at fyringsanl gget opfylder emissionskravene i bilag 1 til Bekendtg relse nr 1432 af 11 12 2007 vedr regulering af luftforurening fra br ndeovne og br ndekedler samt visse andre faste anl g til energiproduktion localdom net TI Folders Organization C014_Vedvarende Energi og Transport ELAB Drift Kedler PST Kedelafprovninger Provningsattester Attest 300 ELAB 1516 docx 31 05 2011 13 04 34 Dette PDF dokument er kun gyldigt hvis det er digitalt signeret med OCES digitalsignaturen for Anette S Br nnum Teknologisk Institut This PDF document is only valid if digitally signed with the OCES digital signature for Anette S
21. kontrolle
22. led Look for more info under Fault Finding if it is the wrong size Now adjust the watch and the date This is done by pressing Menu user settings watch and date Press on the number which you would like to insert and press OK when the number has been inserted Check the time of moving of the ashplate Press Menu user settings clean now Choose 1 and wait for 80 seconds The burner must be mounted in the boiler while this is done When the time has elapsed take out the burner and the bottom plate must then be at the same line as the back plate of the burner If this is not the case then correct the time in Menu serviceman movement back plate up or down by 1 second at a time Calibration of the auger must be done before start up of the boiler as it then will not obtain the ultimate combustion and thus have a lower efficiency Press Menu user settings adjust calibration auger Now start with demounting of the flexible tube on the outlet Then mount a bag on the outlet of the external auger and then press Start under Manual operation Let the auger run for minimum 15 minutes and then put the wood pellets in the hopper again Then mount the bag on the outlet of the auger again and press Start under Dosing test The control now starts to count down from 200 and has finished when it reaches O Then weigh the bag and the weight of the pellets is inserted under Amount by 200 dosings which by standard is 1450 g This calibration must be
23. ll periods are being used nothing are typed in these Once the periods have been typed press No and this changes to Yes After this press Save and restart If there is a temperature sensor installed in the hot water tank and connected to the controller you can reset the summer operation in all periods and only run the boiler when hot water is needed The temperature of this must be set under VVB priority Summer operation must be activated to do this and this can be checked by the appearance of a sun in the graphics on the front page use the function use an Ekopower priority sensor and a 230 V motor powered valve In the menu you set the wanted hot water temperature and how much the temperature is allowed to drop before the domestic water need heating again makes sortes We recommend that the jar erste drop does not get below 10 ek powier cu Menu User settings Pump stop If the circulation pump is connected to the boiler this will run when the temperature of the boiler is above set point and stops when this is below again Ekopower recommends to set pump stop at 55 and the boiler temperature at 65 by engagement of summer operation Pump stop must not be set at null Calibration of auger See page 3 Le SA dr Date and time RAA Adjustment of date and time Stil ur CTT MPD MM rn i3 9 Stil dato DDMMYYYYO D ig 2014 umen fett Page 6 ekopoulereu Menu
24. nal service company This can only be done by Ekopower The installer dealer who have no written agreement from Ekopower will not get any work of warranty covered on products from Ekopower Costs for demounting mounting of household goods or similar will be invoiced directly to the customer if this is necessary for repairing the complaint on the product from Ekopower 3 Warranty conditions A X It is a condition for the warranty that the warranty certificate is filled in and registered at Ekopower no later than 14 days after the installation The consumer must check the product immediately upon receipt Ekopower must be notified on any damages or defects as soon as possible and within 8 days The product must be properly installed that means according to current standards at the time of installation and the included user manual 4 Where is the warranty valid A The warranty is only valid in Denmark except from the Faroe Islands amp Greenland 5 Damages caused by the product A Ekopower ApS is responsible for damages caused by the product according to the Product Liability B Damages due to leaking water is not covered Best regards Falstervej 28 Dan Elkjaer Dk 5500 Middelfart Tlf Director 45 63 40 70 50 ekopoulereu Fax 45 63 40 70 54 CVR nr VAT no 33 35 55 48 www ekopower eu Post ekopower dk Page 18 ek powier eu domusa Jio ais LHI JiZP UTTIJi UIC i Z TZIl ib1 li bli
25. ng Type of Alert Possible solution The contact on the side of To activate the contact take out the burner and put it the burner pipe does not straight in Hot shaft burner disconnected connect because the burner is not mounted correctly Slag in the burner head Clean the burner Failing draught in the Elevate the chimney chimney Insert casing in the chimney so the internal diameter is 130 150 mm Insulate the flue pipe Increase the flue gas temperature by removing retards in the flue gas ducts Wire wrongly mounted on There are three pins on the micro switch The first one pointing micro switch towards yourself must be mounted with the red wire The one in the middle is for the yellow wire The last one against the boiler is not being used Check all wires are mounted in terminal blocks Thermal fuse defect Change thermal fuse Micro switch defect Change micro switch The amount of pellets for The calibration might be incorrect The boiler must be Ignition error ignition is too small or too calibrated If this does not help adjust the amount of big pellets for ignition by 10 gram per time either up or down Change electrical igniter No air flow from the Clean holes in the herd If you look down into the pipe Electrical igniter defect electrical igniter to the where the igniter is placed there must be 3 holes open burner pipe for air flow Earth leakage circuit The electrical i
26. om time to time By much dust there is a risk that the amount the auger feeds will change and this might cause operation stop The ashpan must be emptied before it is totally full before the burner cannot get rid of the ash This can vary from boiler type to boiler type and type of wood pellets The ash can be used in the garden as compost According to need take out the burner by loosening the two handles on each side of the burner The air vents which are placed in the herd are checked They must not be blocked Especially the vents under the inlet of the auger are important as this is where the hot air comes in from the igniter and ignites the pellets If they are blocked you will get a slow or no ignition The oblong holes on the left side are just as important as this is where the photo sensor sees if there is fire in the burner tube If they are blocked the boiler will turn off You take a steel brush and clean inside the burner tube until the air vents are clean If necessary they can easily be cleaned with a 4 5 mm screw or drill If slag has occured in the burner tube due to impurities in the pellets it might be necessary to take the burner out to clean it This is done by demounting of the front plate of the burner and the three bolts on the burner tube and then it can easily be lifted up All holes in the burner must be clean to give full passage of air Page 10 ekopoulereu The ash
27. plate Once a month or on demand the spindle for the ash plate must be lubricated with KEMA RG 1100 aluminium paste Stop the boiler and press menu clean now 5 then the ash plate will out and the slag can be removed Photo sensor Oncea month check the photo sensor for dirt on the eye Pull it carefully out of its holder and clean the glass part with a cloth with some cleaning material The pipe which holds it must be blown clean with a bike pump or very softly with a compressor Put gently back in place until you hear a small click If it does not give a click turn the head of the photo sensor so the small projection is turned against the middle of the burner Flue box Each half year check the flue box and the flue ducts If necessary clean the flue ducts with a cleaning brush and empty the flue box with an ash vacuum cleaner Turn off the boiler and unplug it wait until the boiler cools down Demount the top plate of the boiler At the back of the boiler the flue sucker is placed with 4 butterfly nuts which are demounted The flue sucker is demounted and beneath this a loose cover plate is placed which you remove Now you can do the cleaning run 5 times and the burner pipe is cleaned for ash Now unscrew the 4 Allen screws which are placed opposite the engines in both sides Now pull the engines 10 centimeters backwards The spindle which is placed on the lower engine can be lubricated now When you push back the engines take care that the elec
28. trical igniter which is placed between the auger topmost and the spindle lowest is placed correctly in the tube Slag can occur on the ash plate if there are lots of impurities in the pellets If this is the case demount the yellow and the red wire on the micro switch and the thermic sensor and the ash plate can be taken ekopoulereu Electrical chart of the control sseJduio20x3 Bo sojowesusy Buuds Buriueo 3 Si s Bniq J00pu puis BSEC Tee Buipueeds yoa oez BIg 19 9 dwa Ament UINJ Y ME q unig 434 4 duet 1nj83J uunj8s St sebrug 1 mg gt eig Joteisbuuaougd GAA duis J jemjoH Sey gt ung Jo1gisbuuenougd gAA duis s jemgoH edundsuope ny IDN N net gt t gt eig 49 9 duet jopay duiej 19jj0g u 5 em EE TEE gt unig 49103 duet I p y duet Jojjog eduindsuonejnyr Ip ese4 dung Baus u1ejsxe pof Jd IB us u18 Sxe n INN pe 13 0 dwa sebGoy exyouis E U JE 19 0 due egbbeu syows N IB usui l1sy 9s 894 _ua p 3 ewag BIg Je gulAOH 13 94 19Sues o 4 ss iduio2oy Bo eee JeBnsBeu iojouissu i pior 3d umg Je pui O j J9 O 4 1 SU S MOJA s oy seBnuq I 1eddog yy sebnig den 1eBnsBoy osej unig ue J ekoheat Page 12 ek powier cu Optional equipment m mm Flue temperature Read the flue temperature in the display sensor The sensor in plac
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