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Be2K-Plus OEM`s Manual --

1. Be2K Plus OEM s Manual V200 July 09 page 25 Table 12 10 List of options for CONFIGURABLE INPUTS Option Description Option Description 0 Disables the input 18 External Display t Pushbutton 1 Immediate Stop 19 External Display Pushbutton 2 Bypass and Stop Note 4 20 KG Status feedback form the contactor of the Generator 3 Cooling and Stop 21 KM Status feedback form the contactor of the Mains 4 Bypass Cooling and Stop 22 KG Control it closes the contactor overriding all controls 5 Warning only Note 1 23 KM Control it closes the contactor overriding all controls 6 Bypass and Warning 24 IDLE SPEED it holds the engine at IDLE speed 7 Remote Manual E 25 Remote engine Start It starts the engine only 8 Remote Auto Mode 190 26 Remote Genset Start It starts and transfer the Load 9 Remote Off Mode 27 Reserve Generator Section 18 20 10 Remote LOCK see 13 02B 28 Master Generator application Note Generator simulated ON It Overload it opens the KG and shuts down the engine after 11 simulates the presence of the 29 acooling down time Generator 12 Mains Simulated ON 30 KG feedback in Dual Set Mode 13 EJP function 31 START External pushbutton works only in manual mode 14 Remote Lamp test for NFPA 32 STOP External pushbutton always active 110
2. page 31 13 08 Maintenance and Rental alarms page 31 15 0 Troubleshooting guide page 32 15 01 Testing the inputs page 33 15 02 Testing the pushbuttons page 33 15 03 Testing the outputs page 34 15 04 Testing the analogue input page 34 15 05 Testing the measurements page 34 16 0 General Specifications page 35 17 0 Software Upgrades amp Revisions page 35 18 0 Application Notes page 36 19 0 Panel builder notes page 38 20 0 Typical application wiring page 39 21 0 Rear view and Dimensions page 40 22 0 Terminal description page 41 42 SECTION 1 0 INTRODUCTION WARNING The Be2K Plus can start the engine at anytime Do not work on equipment which is controlled by the Be2K Plus When servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above Be2K Plus OEM s Manual V200 July 09 page 6 The Be2K Plus integrates a 3 Phase Automatic Mains Failure A M F module an Automatic Transfer S
3. Table 15 02 Terminal number Function Display Terminal number Function Display Code Code JF 1 Alarm1 ALARM 1 JF 6 Programmable 3 INPUT 3 JF 2 Programmable 1 INPUT 1 JF 7 Programmable 4 INPUT 4 JF 3 Temperature TEMP JF 8 Alarm 2 ALARM 2 JF 4 Programmable 2 INPUT 2 JF 9 Oil Pressure OIL JF 5 Fuel Reserve FUEL JF 10 Programmable 5 INPUT 5 To exit the troubleshooting remove the Vdc power supply at anytime 33 Be2K Plus OEM s Manual V200 July 09 page 34 15 03 Testing the Outputs A Push the ACK F 1 pushbutton for about 10 seconds until the message appears B Plug the connectors JC JB as indicated in the section 15 01 At this stage if a lamp turns on the Be2K Plus is damaged and should be returned for service C Push in sequence the pushbuttons as indicated in the Table 15 03 A message will indicate that the output is activated the lamp connected should activate as long as you push and hold the button Table 15 03 Output true table Indicates the correspondence for each message If a lamp fails to turn on or always remains activated the Be2K Plus is damaged and should be returned for service Pushbutton Message Output Pushbutton Message Output START PREGLOW JC1 AUTO OUTPUT1 JB1 STOP HORN JC2 F2 OUTPUT2 JB2 KG KG JC5 F3 OUTPUT3 JB3 STOP SOLENOID JC4 F4 1 OUTPUT4 JB4 KM KM JC3 F
4. Display Indication Min Max Options Note TANK EMPTY OFF 1 99 OFF Be2k Plus shuts down the engine if the level drops below the limit for the TANK EMPTY DELAY time see below TANK EMPTY DELAY 5 15 59 OFF Be2k Pus shutdowns the engine if a low fuel condition level switch or analog input persists for more than TANK EMPTY DELAY Option OFF provides an immediate Shutdown LOW FUEL WRN OFF 1 99 OFF It monitors the Fuel Sensor providing an alarm HIGH FUEL WRN OFF 1 99 OFF warning Bypass 15 seconds ANALOG INPUT OFF 1 to 5 select the analog input JM1 5 The setting OFF disables the input the display will indicate dashes instead of a level ANALOG MODE OHM OHM for sensor and 4 20MA 0 10V 0 5V for transmitter The J1939 option detects Fuel Level from the CAN BUS PUMP START OFF PUMP STOP OFF PUMP TIMEOUT 1 9996 1 9996 15 59 OFF Program option 32 for driving a pump to fill the tank OFF A delay of 15 seconds for start and stop is provided The PUMP TIMEOUT alarm disables the output and triggers the alarm The pump is disabled in OFF mode We recommend that you provide an external On Off Auto switch to control the pump manually The functions mA Bar V Bar mA C or are indicated in tables 12 07 08 09 Section 12 06 MISCELLANEOUS submenu note stands fo
5. 12 03B 13 07 Shutdowns alarms 13 00 Oil temperature page 12 03B Speed settings 12 04 Outputs programmable 12 11 Speed indications 5 04 Operating modes 2 0 Sensors oiii 12 07 08 09 Over Current 12 02A Service amp Maintenance 8 00 Over 12 04 13 03 Serial number 10 00 Overload option 29 12 10 13 04 Sequence Error 13 04 Over Frequency Voltage 12 02A 13 04 Single Phase operation 18 10 Specifications 16 00 Software upgrade 17 00 Short circuit 13 04 Start inu 2 20 Panel emergency Start Attempts 12 03A Parameters Starting Failure 13 03 Parameter error Stop Stop solenoid 12 03A Parameters reading Password s 4 00 9 10 9 13 Periodic test automatic 7 00 Pick up 12 04 13 03 Tank Empty oss 12 05 Program Programming 12 00 TEPP uin 10 0 Pr 12 03A Temperature alarms 12 03B 13 05 Power 1
6. 16 00 Telecom application 7 02 Push buttons 1 0 Test Remote Test 22 00 Pump fuel tank 12 05 13 06 Test periodic Test Failure 13 01 Test mode 2 40 Terminal description 22 00 Tooth count 12 04 R StUtMG 12 03A Transformer Current 12 02B Read Parameters 4 00 12 00 Troubleshooting 15 00 Reverse 12 02B 13 04 Rental settings 7 00 13 08 Remote Engine test Table 12 10 25 Under Voltage Frequency 12 02A 13 04 Remote Lock Under Speed 13 03 User password 9 13 Voltage measurements 5 01 5 02 Warm Up time Wiring diagram Warnings alarms Be2K Plus OEM s Manual V200 July 09 Be2K Plus OEM s Manual Contents 1 0 Introduction esee page 5 2 00 Selecting an Operational Mode page 6 2 10 OFF mode sese page 7 2 20 MANUAL mode sss page 7 2 21 MANUAL control of the contactors page 7 2 30 AUTO mode sss page 8 2 4
7. 6 Auxiliary Input 3 Programmable input Default 0 Not used 7 Auxiliary Input 4 Programmable input Default 0 Not used JF 8 Alarm 2 Alarm 2 stops the engine immediately It can be used as Emergency Stop JF 9 Low Oil Pressure Switch Oil Pressure Switch with normally closed contact It triggers after the engine ALARM BYPASS timing 10 Auxiliary Input 5 Programmable input Default 0 Not used To program the engine ALARM BYPASS timing see section 12 03A 42 Be2K Plus OEM s Manual V200 July 09 page 43 JG 1 Termination 120 OHM JG 2 SIGNAL A RS485 serial interface HJG 3 SIGNAL B Consult the Be2K Plus communications User Manual HJG 4 Common Ground for further information JH 1 8 9 Not used JH 2 RX Line JH 3 TX Line RS232C interface 4 DRT output 9 Poles Sub D MALE JH 5 Common Ground Consult the Be2K Plus communications User Manual JH 6 DSR Input for further information JH 7 Internal Pull UP JI 1 24V Battery Vdc supply An internal Electronic 500mA Thermal Protection is provided JI 2 Battery minus connection Terminals 1 or 3 supplies the common of relays for the static JI 3 12V Battery Vdc supply outputs terminal JC7 JL 1 Current Transformer L1 52 Inputs for the Current Transformers
8. Display Indication Section Instructions MAINTENANCE1 OFF Use t or to select a function Push to select the numerical field Push 7 or to set a value Push lt to return to the MAINTENANCE 2 OFF function The timers 1 2 and 3 set the hours of Maintenance time out Maintenance 1 and 2 will generate a warning alarm Maintenance 3 MAINTENANCE 3 OFF will shutdown the engine The remaining time is indicated in the ENGINE page see 5 04 When a timer expires enter this screen and exit push The timer will restart automatically Restarting of timer s is not allowed by remote e g by computer or Modbus SECTION 9 00 MEMORY amp PASSWORD Enter the OFF mode select the function you require from the Main Menu list see section 4 0 Push to enter the function Display Indication Instructions To enter the functions listed on the left you have to provide a correct CLEAR MEMORY password as indicated in section 9 10 Total cancellation of the memory and restoration of Note some functions indicated on the left will require a factory settings confirmation as indicated below CLEAR EVENTS Push the button to select PUSH TO CONFIRM and to It cancels the Event trigger the operation figure 9 1 The message DONE will appear figure History see section 5 06 9 2 CLEAR ENERGY Figure 9 1 Figure 9 2 COUNTER It cancels the counter of PUSH F3
9. Select an other function to calibrate or exit using the pushbuttons you have 3 options Push F1 to Save and Exit Push F2 to Exit Push F3 to Return back Stop the engine remove the Vdc supply for a minute connect the Vdc supply H L Start the engine and verify the measurement that you calibrated If necessary repeat the entire procedure Note in case of doubt it is possible to restore the factory calibration by using the RESTORE function After that the Be2K Plus will ask to choose one of the options Save Exit or Return back 12 Be2K Plus OEM s Manual 200 July 09 page 13 Table 5 08 Calibration table Display indication Display indication Description amp numerical Unit Range Description amp numerical Field Unit Range Field VOLTAGE L1 N XXX AUX TEMP XXX Degree VOLTAGE L2 N XXX OIL TEMPERATURE XXX Celsius 90 100 VOLTAGE L3 N XXX COOLANT C XXX VOLTAGE R N XXX Volt 200 OIL PRESSURE XX X Bar 2 6 VOLTAGES N XXX 250 FUEL LEVEL XX 70 80 VOLTAGE T N XXX BATTERY XX X Volt 12 26 CURRENT L1 XXX FREQUENCY XX X Hertz 48 65 CURRENT L2 XXX Ampere 3 5 SPEED XXXX RPM 1300 up CURRENT L3 XXX to 1500 RESTORE This function allows you to restore the factory calibration Push to enter the function and follow the instruction that will appear on the display SECTION 6 00 CLOCK SETTING
10. iQ Analog Inputs ad 0 1000 OHM PICK E 4 20mA 0 10V UP 7 Relays connected to the Be2K PLUS must e KFS be suppressed using sp 40A E flywheel diodes 12 24V w Starter m4 Pilot If you use W Battery negative Fuel Horn connect 8 to Plus must be grounded Solenoid and 9 to W 39 Be2K Plus OEM s Manual 200 July 09 SECTION 21 00 REAR VIEW AND DIMENSIONS page 40 40 Be2K Plus OEM s Manual V200 July 09 page 41 Fixing clips holes 250 MM GENERATOR CTs Inputs Earth Fault SngNVO 1SNENVO lt V IVNSIS 8 TIVN9IS NOILYNIW Y3L PICK UP ANALOG INPUTS Be 2K PLUS STATIC OUTPUTS STATIC OUTPUTS DIGITAL INPUTS 131 SNNIW did SN1d dN MDld aNd 9 LNdNI S LNdNI Y LNdNI LNdNI LAdNI V LNdNI INPUT INPUT S 1ndlno v 1ndino 1ndino INdino y 1ndino PROGRAMMABLE OUTPUTS SNISOLINON 34398VHO 1ndlno snid a GION310S 13n4 vi 1 1 X1ddns 10119 MNV32 Xn V 9M HO1V33N395 GION3 110S dOLS XD V INM SNIVIN Wavy NONNO 3d S LNdNI
11. 12 03 Alarm 1 2 undue 13 02 12 10 Auto mode eene 2 3 Automatic Periodic Test 7 00 Hour 12 06 Auxiliary Temperature 12 03C Horn Programming 12 06 Battery engine Alarms 13 03 Idle time cesses 12 04 Battery telecom Alarms 7 03 Idle speed 12 04 Belt break 13 03 Inputs Programmable 12 10 Inputs 1 5 Alarm 13 02 Choke control 12 03A KW KVA Max Min 5 03 12 02B 13 04 Calibration sss 5 07 KM KG Failure 13 04 CAN BUS 12 12 13 01 Characteristics 16 0 Language selection 11 0 Charger Alternator Failure 14 0 13 03 Lamp Test 5 3 0 Clock setting 6 00 Low Battery voltage 13 03 Clock setting error 6 00 13 01 Locked by remote control 13 02B Clear the memory 9 00 Contactors use 2 21 Connectors Plugs Mains Failure Restore 12 01 Connections list Maximum run 13 08 7 02 Configurable inputs 12 10 Mains Simulated 12 10 Configurable outputs
12. HO LIMS 340SS33d 110 A9N3933W3 2 NAVIY Y LNdNI LNdNI lt 13A31 ZLAdNI HOLIMS 1 LLAdN dO1LS SSVdA WYVIV 235 MM Recommended panel cut out 171MM X 239MM Gasket 41 Be2K Plus OEM s Manual V200 July 09 page 42 SECTION 22 00 TERMINAL DESCRIPTION WARNING ANY INTERRUPTION OF THE PROTECTIVE GROUND OR DISCONNECTION OF THE PROTECTIVE EARTH IS LIKELY TO MAKE THE Be2K Plus DANGEROUS Terminal Description amp Notes 1 R Inputs for Mains and Generator monitoring up to 600Vac JA 2 Mains S Neutral connection is not a mandatory requirement but JA 3 voltage T provides improved measurement precision 4 600Vac Neutral HJA 5 L1 For Single Phase operation use terminals R Neutral for the JA 6 Generator L2 Mains and L1 Neutral for the Generator see also section HJA 7 voltage L3 18 10 8 600 N JB 1 5 Programmable Out 1 5 All outputs are solid state battery negative max300MA The options for these outputs are listed in the table 12 10 JC 1 Preglow output See section 12 03A and Figure 12 03A for programming
13. Remove the battery power supply disconnect all connectors B Push and hold the ACK F 1 pushbutton apply the Vdc power supply C Release the button the message IKEYS TEST will be displayed on the screen D Push the pushbuttons on the front panel one by one The display will show a message according to Table 15 01 As soon as you release a button the message disappears no buttons activated Table 15 01 Pushbuttons true table Pushbutton Display Message Pushbutton Display Message START START AUTO AUTO STOP STOP ACK F 1 ACK KG KG F2 LEFT RIGHT I KM KM F4 1 UP MAN MANUAL F5 DOWN OFF OFF To exit the troubleshooting remove the Vdc power supply at anytime 15 02 Testing the Inputs D Push ACK F 1 pushbutton until the message appears on display Plug the connector JF Connect to the battery minus one by one the inputs For each input a code will be displayed see Table 15 02 If some inputs are connected simultaneously in case of short circuit for example the display will indicate the inputs that are activated together When all inputs are disconnected the display must indicate only the message INPUT TEST NOTE At this stage with all inputs disconnected if the display indicates one of the codes contained in Table 15 02 the Be2K Plus is damaged and should be returned to Bernini Design for repair
14. 0 1 15 0 Dead time between the switching of the contactors UNDER VOLTAGE 320 60 9990 OFF OVER VOLTAGE 500 60 9990 OFF Define operating limits for the Mains If a parameter is out UNDER HZ 47 0 20 0 70 0 OFF of limits a Mains failure condition will occur OVER HZ 53 0 20 0 70 0 OFF PHASE MODE 1PHASE 3PH 3PH CW 1 Single phase 3 3 Phases without sequence control or3 CCW The option CW CCW controls the requested sequence of Phases In case of reverse sequence a Mains failure condition will occur Section 18 10 for single Ph mode PHASE UNBALANCE 10 999 OFF If the difference between phases rises above the setting a Mains failure condition will take place The option OFF OFF disables the monitoring VAC RATIO 1 0 1 0 15 0 It allows the use of voltage transformer extending the reading up to 9990Vac Section 12 02A GENERATOR CONTROL submenu note stands for seconds stands for minutes Display Indication Min Max Options Note UNDER VOLTAGE 320 60 9990 OFF BYPASS DELAY e 1 15 Define operating limits for the OVER VOLTAGE 500 60 9990 OFF Generator If a parameter is out of the BYPASS DELAY 6 1 15 limits the Be2k Plus triggers the alarm UNDER HZ 47 0 20 0 70 0 OFF and stops the engine BYPASS DELAY 6 1 15 OVER HZ 53 0 20 0 70 0 OFF Under V amp Under Hz works only
15. C 70 OHM POINT 5 LEVEL 50 OHM 152 OHM 95 OHM 95 Note POINT 6 BAR 10 0 POINT 6 C 40 POINT 6 LEVEL 99 OHM 180 OHM 287 OHM 180 4MA BAR 0 0 You can edit 4MA c 0 You can edit 4MA LEVEL 0 You can edit the 20 10 0 20 200 the 20MA LEVEL 99 correspondent OV BAR 0 0 correspondent 0V c 0 correspondent 0V LEVEL 0 value for mA or 10V BAR 10 0 value for mA 10V C 200 value for mA 10V LEVEL 99 Volt or Volt or Volt Section 12 10 CONFIGURABLE INPUTS submenu Be2K Plus supports 3 different response curve for Aux Temperature Oil Temperature amp Coolant emperature Display Indication Options Note INPUT 1 OPTION 0 INPUT 1 POLARITY INPUT 2 OPTION 0 INPUT 2 POLARITY N O INPUT 3 OPTION 0 INPUT POLARITY INPUT 4 OPTION 0 INPUT 4 POLARITY N O INPUT 5 OPTION 0 INPUT 5 POLARITY See the table 12 10 for the available options You can select N O normally open or N C normally closed Terminal JF2 Terminal JF4 Terminal JF6 Terminal JF7 Terminal JF10 ALARM 1 CONTACT ALARM 2 CONTACT N O Normally open or closed Alarm 1 Input ZJF 1 is ignored during the ALARM BYPASS timing Section 12 03A Alarm 2 Input JF8 is always active We recommend that you use this input for EMERGENCY stop 24
16. JL 2 Current Transformer L2 S2 The nominal Current is 5A JL 3 Current Transformer L3 S2 See also the sections 22 0 12 02A 12 02B JL 4 Current Transformer Common S1 terminal of each CT must be grounded JM 1 Analog Input 1 Senders 4 20mA In case of floating sender connect the signal return to JM 2 Analog Input 2 or 0 5V 0 10V terminal JM 7 You can connect mA or V transmitters to JM 3 Analog Input 3 INPUT 1 and 2 see 12 03B and 12 05 You are required to JM 4 Analog Input 4 Senders set the switch according to the programming option OHM JM 5 Analog Input 5 mA or 0 5 10V for each input as follow JM 6 Analog Input 6 0 60VDC see section 7 02 Vul OHM 0 10V JM 7 Analog ground for 2 wires sender Example 4 20mA 0 5V z Note JM6 mode is 0 60Vdc for Telecom Battery Monitoring 4 E Refer also to www bernini design com support area and Sensor 1 is one wire sender and application notes Sensor 2 is a 2 wires sender JM 8 Pick Up signal high input In case of W connect the Pick Up input to the Battery JM 9 Pick Up signal low or W plus and connect W to pick Up You are required to set JM 10 Connection for the shield the tooth count see section 12 04 JN 1 TERMINATION CAN BUS serial interface ZJN 2 CAN BUSH Consult the Be2K Plus CAN BUS User Manual for ZJN 3 CANBUSL further information JN 4 CAN BUS Ground JP 1 Current transformer for
17. SECTION 16 00 GENERAL SPECIFICATIONS Supply voltage 5 5Vdc to 36Vdc 50 150mA Protection internal 700mA thermal fuse Dimensions 250mm X 185mm X 67mm Panel Cut out 239mm X 171mm indoor operation Operating temperature range 30 deg C up to 70 deg C Humidity range 5 up to 95 non condensing Weight 1400 gr General design ECC 89 336 89 392 73 23 93 68 IEC 68 2 6 Certification CE Static outputs characteristics Output Current 300mA 100Vdc short circuit proof Logic negative Supply output for relays terminal JC7 Max 1A at V battery minus 1Vdc short circuit proof Mains and Generator voltage input Nominal Voltage input 70 Vac 600Vac Over voltage 2KVac phase to neutral Measurement precision 2 Input impedance 2 Mega Ohm Current transformer input size 10 5Aac up to 9900 5Aac Maximum admissible permanent current 7Aac Measurement precision 2 Internal resistance 0 05 Ohm Digital inputs Open circuit voltage Battery voltage minus 2V Trigger level 2Vdc max 15mA Charger alternator monitoring Operating voltage up to 36Vdc 3W Vdc reading accuracy 5 SECTION 17 00 SOFTWARE UPGRADES amp REVISIONS Firmware Date User Description Versions manual 1 00 Jan 09 V200 CanBus upgrade first release 35 Be2K Plus OEM s Manual V200 July 09 page 36 SECTION 18 00 APPLICATION NOTES 18 10 Single Phase operation A Program the para
18. 12 11 Measurements 5 0 Cooling down time 12 03A Menu parameter 12 00 Current Warning SD 12 02A 13 04 Maintenance 8 0 13 08 Current measurements 5 01 Memory and Memory Errov 9 00 13 01 Crank Memory clear is Current Transformer Manual mode Modem settings Defaults 225 2 scien Dimensions Display amp Messages NFPA 110 i 12 06 18 30 Droop settings Dual set Generator control 18 20 Earth Failure Engine Running Engine Alarms Bypass 12 03A Engine Parameters 12 03A B C D Energy counter clear 9 00 Emergency Alarm2 12 10 Event 5 06 Events 1 9 00 Fail to Start Stop Front Panel ess 1 0 Figure 1 Front Panel Emergency 13 02A Frequency Mains Gen 12 01 12 02 Fuel Level amp Alarms 12 05 13 06 Be2K Plus OEM s Manual V200 July 09 page 3 Password 9 13 Settings Parameters 12 00 Oil pressure
19. ON OFF see option 11 in the table 12 10 It indicates that the Generator presence is simulated Section 5 02 MAINS MONITORING This Sub menu indicates the following measurements Use t or to select a page use to return R S V XXXX R N V XXXX FREQUENCY XX X SEQUENCE CW CCW S T V XXXX S N V XXXX CONTACTOR ON OFF SIMULATED ON OFF T R V XXXX T N V XXXX TELECOM VDC see option 12 in the table 12 10 It indicates that the Mains presence is simulated it indicates the voltage of the Telecom battery pack in a range 8 60Vdc Section 5 03 POWER amp ENERGY This Sub menu indicates the following measurements Use 1 or 1 to select a page use lt to return KVA1 XXXX KVAR 1 XXXX KW 1 XXXX KVA2 XXXX KVAR 2 XXXX KW 2 XXXX KVA3 XXXX KVAR 3 XXXX KW 3 XXXX PF 1 X XX TOTAL KW PF TOTAL X XX PF 2 X XX TOTAL XXXX ENERGY KWH PF3 X XX TOTAL KVAr XXXX Section 5 04 ENGINE amp FUEL This Sub menu contains information about the status of the engine ENGINE STATUS PAGE push the to browse all the other pages related to the engine ENGINE STATUS This page can indicate two messages that describe the status of the engine and MESSAGE 1 the status of the active timer COUNTING
20. Possible messages are MESSAGE 2 RUNNING NOT RUNNING RUNNING ON LOAD REST PRELUBE STARTING CRANKING COUNTING XXXX STOPPING COOLING WARM UP DATE DX XXI IDLE SPEED PREGLOW PERIODIC TEST TIME XX XX MAINS BREAKER DELAY MAINS FAILURE DELAY REMOTE TEST MAINS RESTORE DELAY TELECOM INHIBIT HOUR RUN XXXXXXXX The engine run hours and Date Time are also indicated 10 Be2K Plus OEM s Manual 200 July 09 page 11 Use t or to select a page use lt to return SPEED XXXX FUEL LEVEL XX RENTAL XXXX TRANSFER PUMP ON OFF MAINTEN 1 XXXX OIL PRESSURE XX X V BATTERY XX X MAINTEN 2 XXXX ALTERNATOR V XX X MAINTEN 3 XXXX COOLANT C XXX STARTS XXXXXXXX Itindicates the remaining hours before expiring the Maintenance timers and Rental contract see sections 7 01 amp 8 0 If the engine is connected by means of SAE J1939 Can Bus additional pages are available Use 1 or 1 to select a page use to return OIL C OIL C XXX SPN 175 AUXILIARY XXX OIL LEVEL XXX SPN 98 OIL PRESSURE XX X SPN 100 SPN 97 FUEL C SPN 174 FUEL BAR SPN 94 WATER IN FUEL ON OFF FUEL RATE XXX SPN 183 PEDAL SPN 91 XXXX TURBO XX X SPN 102 Use ft or to select a page use to return EXHAUST SPN 173 XXXX BAROMETRIC P
21. Service and Rent Contract alarms LED Section MAINTENANCE TIMER 1 Maintenance 1 amp 2 provide a warning after timeout Maintenance 3 provides a shutdown after timeout MAINTENANCE TIMER 2 To cancel the alarm reprogram the Maintenance or Yellow simply enter amp exit the MAINTENENCE menu to restart 8 0 MAINTENANCE TIMER 3 the count Red RENTAL WARNING Less than 48 hours remaining before engine shutdown Yellow RENTAL EXPIRED Rental period termination To cancel the alarm reprogram the RENTAL or simply enter amp exit the TEST amp RENTAL program menu to restart the count MAX RUN TIME Time expired This timer allows the engine to runa limited number of hours If case of alarm verify the Red 7 02 general status of the engine cancel the alarm and restart the engine In MAN mode the timeout is disabled and the engine runs for unlimited time Before entering the AUTO mode select the OFF mode to reset the timer 13 09 Telecom alarms Room ambient temperature e Battery voltage ROOM C LOW These alarms allow you to monitor the Room Table ROOM C HIGH Temperature section 12 03C for analogue input 12 10 TELECOM V HIGH programming and voltage of the TELECOM Yellow equipment section 7 03 You can set the output sections TELECOM V LOW option 79 for temperature and 78 for Telecom 12 03C Battery monitoring 7 00 SECTION 14 0 ENGINE RUNNING DETECT The B2K Plus inhibits the starter motor when the engine starts running Wh
22. Earth Fault sensing See section 12 02B JP 2 43
23. F3 to trigger the operation The message DONE You can push F3 again if you want to quit the function 27 Be2K Plus OEM s Manual 200 July 09 page 28 SECTION 13 0 ALARMS WARNINGS AND SHUTDOWNS The Be2K Plus features A a yellow LED that turns on in case of a warning and a red LED that turns in case of a shutdown B symbols and red LED on the front panel indicating the alarms of the engine see figure 1 C configurable Horn output and specific outputs for indication of alarms D descriptive messages for alarms with date time and measurement information E event history capable of recording 200 alarms and events see section 5 06 F a pushbutton to silence the Horn ACK F 1 The terminal JC 2 drives an external HORN To silence the HORN push the ACK F 1 pushbutton or wait for the HORN TIMEOUT to expire see section 12 06 If the HORN TIMEOUT is set to OFF the only way to silence the Horn is by using the ACK F 1 pushbutton Instructions in case of alarm s Look at the front fascia and take note of RED indicators and messages on display 2 Some alarms in order to cool down the engine shutdown the engine after a programmable delay We recommend that you wait the complete stop of the engine 3 Push the ACK F 1 pushbutton in order to acknowledge the alarm Push the
24. Generator if you select the TEST mode from the front panel The option OFF will allow you to run the engine without switching the Load Mains Failure overrides the option OFF RUN TIMEOUT OFF Maximum time allowed for running the engine up to 24 hours The option OFF disables the time out and the engine will run until a stop is required The counter works in Manual mode also but it will not shut down the engine Before selecting AUTO mode push the OFF button DUAL SET RUN TIME OFF 1minute up to 24h See application note described in section 18 20 7 03 Battery monitoring Telecom Battery monitoring Room temperature monitoring Display Indication Description LOW BATTERY START OFF 8 30V The engine will start when the Battery Voltage of the engine HIGH BATTERY STOP OFF falls under the LOW setting The engine will stop when the voltage rises above the HIGH setting A delay of 2 minutes prevents a false trigger of the function Battery voltage is detected on supply input JI1 2 3 HIGH AUX C START OFF Range 0 60 C The engine will start when the Auxiliary temperature LOW AUX C STOP OFF rises above the HIGH setting The engine will stop when the Auxiliary temperature falls below the LOW setting A delay of 2 minutes prevents false trigger of the function see 12 03C for setting the input TELECOM BATTERY OFF Telecom Battery amp Room monitoring You
25. JC 2 alarms output HORN TIMEOUT programmable time see 12 06 JC 3 Contactor of the Mains output It drives the Auxiliary relay of the KM see 20 00 JC 4 Stop Solenoid output Energized to stop See12 03A for programming JC 5 Contactor Generator output It drives the Auxiliary relay of the KG see 20 00 JC 6 Crank Pilot output It drives the Starting Motor See CRANK TIME on section 12 03A JC 7 Output supply for external It provides supply for the common of the output relays max current relays 1A The voltage is V Battery minus 0 5V JC 8 Fuel Solenoid output Energized to run output for Fuel solenoid and ancillary circuitry JC 9 Alternator Excitement output Connect JC9 and JC10 together with D W L of Charging JC 10 D W L monitoring input Alternator See section 12 03A See section 12 10 and Table 12 10 for the available options for the following digital inputs switch to negative JF 1 Alarm 1 It triggers after the ALARM BYPASS and stops the engine after a cooling down time JF 2 Auxiliary Input 1 Programmable input Default 0 Not used JF 3 Temperature Switch It triggers after the ALARM BYPASS and stops the engine immediately 4 Auxiliary Input 2 Programmable input Default 0 Not used JF 5 Fuel Reserve Switch This input activates the Fuel reserve warning It can stop the engine after a programmable time see 13 06
26. SENDER OPEN Note the display records the value of the measurement in the moment the parameter triggers the alarm level switch below the limit for more than the programmed time TANK EMPTY SENDER Be2k Plus shuts down the engine if the level drops B level sensor below the limit for more than the ad programmed time PUMP TIMEOUT This warning energizes if the PUMP to fill the tank WARNING remains activated for more than the programmed time Yellow FUEL SENDER OPEN Failure of the Fuel Sensor warning 13 06 Fuel Level alarms Led Section LOW FUEL WARNING Low Level Fuel warning 7 HIGH FUEL WARNING High Level Fuel warning 7 FUEL RESERVE Level Low Warning from level switch input JF5 Yellow SWITCH FUEL RESERVE Level Low Warning from level sender SENDER TANK EMPTY SWITCH Be2k Plus shuts down the engine if the level drops 12 05 Note the display records the value of the measurement in the moment the parameter triggers the alarm 30 Be2K Plus OEM s Manual 200 July 09 page 31 13 07 Pressure alarms LOW OIL BAR WARNING Low Oil Pressure Warning Yellow LOW OIL BAR SHUDTOWN Low Oil Pressure Shut down VTL LOW OIL JF9 SHUTDOWN Low Oil Pressure Shut down Switch input amp JF9 PRESSURE SENDER OPEN Failure of the Oil Pressure sender Yellow 13 08
27. TO EXIT the Energy see 5 03 PUSH F3 TO DONE CONFIRM CLEAR N OF STARTS It cancels the number of starts see 5 04 9 10 Password programming 9 11 User or OEM password selection Enter the OFF mode select the function you require from the Main Menu list see section 4 0 Push to enter the function Display Indication Instructions USER PASSWORD Use or to select a function and push to enter the function OEM PASSWORD the following screen will appear section 9 12 describes an example Be2K Plus OEM s Manual V200 July 09 page 16 9 12 User or Oem passwords programming example for Display Indication Instructions ENTER USER PASSWORD CANCEL OK SELECT OK TO CONFIRM B C D E Use or to select a digit of the password Push t or to edit the digit Number or Upper case letter Repeat steps A and B in order to edit the 4 digit password Select OK using the button the OK highlights when selected Push the button to confirm the password 9 13 User or Oem passwords options Display Indication Instructions CHANGE USER PASSWORD CLEAR USER PASSWORD CHANGE OEM PASSWORD CLEAR OEM PASSWORD Once you ve entered the correct password the Be2k Plus presents the options to change or to clear the User OEM password A Push 1 or 4 to sele
28. XXXX SPN 108 COOLANT XXX SPN 110 COOLANT XX X SPN 111 COOLANT BAR XXXX SPN 109 CRANKCASE BAR XXXX SPN 101 BOOST SPN 105 XXXX INTAKE BAR XXXX SPN 106 DEMANDE TORQUE XXXX SPN 512 ACTUAL TORQUE XXXX SPN 513 LOAD XXXX SPN 92 NOTE Additional information from J1939 will be displayed using the coding of the engine manufacturer see the engine s OEM manual Section 5 05 ALARM STATUS This Sub menu can contain 10 pages of active alarms together with real time clock indication and alarm information A typical alarm page is indicated below see section 13 0 for the list of all alarms Instructions ALARMS PAGE 1 OF 10 OIL PRESSURE WARNING VALUE 0 8BAR DD MM YY HH MM SS Use t or to browse the content of the pages This page opens automatically in case of alarm s The alarm status is also recorded in the Memory Events register To return to the MEASUREMENTS pages push the pushbutton 11 Be2K Plus OEM s Manual V200 July 09 page 12 In case of alarms detected via CAN BUS J1939 the Be2K Plus will decode the CAN BUS information Consult the user manual of the engine manufacturer for further details ALARMS PAGE 1 OF 10 This page opens automatically in case of alarm s The alarm status is DESCRIPTION OF ALARM also recorded in the Memory Events register see 5 06 To return to the SPNXXX FMI XX MEASUR
29. if the BYPASS DELAY 6 1 15 _ contactor of the Generator is closed WARNING CURRENT OFF 1 9990 OFF The option ON in the ALTERNATOR BYPASS DELAY 6 1 15 FAIL t ill shutd th parameter will shutdown the OVER CURRENT OFF 1 9990 OFF engine if the parameters of the BYPASS DELAY 6 1 15 Generator are outside of the operating SHORT CIRCUIT OFF 1 9990 OFF range for at least 300 seconds from BYPASS DELAY 0 5 0 0 15 0 engine start ALTERNATOR FAIL OFF ON or OFF PHASE MODE 3 PH 1PHASE 127 single Phase 323 Phases without sequence control The 3PH option CW CCW controls the requested sequence of Phases Section 18 10 for single Ph 3PH CW In case of reverse sequence the engine will shutdown mode 3 CCW PHASE SEQUENCE ERROR section 13 04 19 Be2K Plus OEM s Manual V200 July 09 page 20 Section 12 02B GENERATOR CONTROL submenu note stands for seconds stands for minutes Display Indication Min Max Options Note MAX KW LIMIT OFF 10 9990 OFF To monitor the KW you can program two outputs with BYPASS DELAY 30 1 59 option 10 and 11 see Table 12 10 The outputs energize if KW is outside limits and reset if KW is MIN KW LIMIT OFF 10 9990 OFF within limits A bypass delay should be programmed BYPASS DELAY 30 1 59 according to the characteristics of the LOAD If the power rises above the KVA SHUT DOWN limit KVA SHUT DO
30. pushbutton SECTION 2 0 SELECTING AN OPERATIONAL MODE The mode of operation is selected by pushbuttons and indicated by means of green LEDs MANUAL Mode green LED ON Pushbutton Pushbutton TEST Mode AUTO Mode green LED blinks green LED on OAUTO TEST F6 TEST F6 Pushbutton Pushbutton NOTE If the Be2K Plus was in TEST or AUTO prior to power down when you switch on the power supply the Be2K Plus enters the AUTO mode In the other cases the Be2K Plus will enter the OFF mode The following sections describe the modes of operation Be2K Plus OEM s Manual V200 July 09 page 7 2 10 OFF mode Push the OFF pushbutton you clear the fault alarms and you are allowed to program the parameters sections 9 00 amp 12 0 The Display and LEDs are turned off a dot on the display will blink slowly Push one of the pushbuttons on the front panel to turn on the Be2K Plus 2 20 MANUAL mode The MANUAL mode allows you to manually control the Engine and Contactors Instructions Nisindal Engine Cantal Push the MAN pushbutton to select the MANUAL mode Push po the START pushbutton until engine starts the display will automatically open the ENGINE STATUS PAGE with START G stop information about the start sequence see section 5 04 Pushbutton Pushbutton When the engine is running the green LED on
31. see 18 30 15 Horn Silence 16 Display Pushbutton 17 Display lt Pushbutton The Be2K Plus detects the alarm if the engine is running We recommend that you use an AUTO OFF MAN switch When the input is activated the Be2K Plus starts the engine After a programmable time see section 7 02 the KG will close When the input is opened the KG opens after a programmable time and the engine will stop after cooling down time For the programming of the BYPASS timing see section 12 03A Section 12 11 CONFIGURABLE OUTPUTS submenu Display Indication Terminal Options Display Indication Terminal Options OUTPUT 1 0 JB1 0 79 OUTPUT 4 0 JB4 0 79 OUTPUT 2 0 JB2 see table OUTPUT 5 0 JB5 see table OUTPUT 3 0 JB3 12 11 12 11 25 Be2K Plus OEM s Manual V200 July 09 page 26 Table 12 11A List of the options for CONFIGURABLE OUTPUTS Option amp description Option amp description 0 The Output is disabled 28 Fuel Reserve Switch Sensor 1 Under Speed Shutdown 29 High Low Fuel Warning Sensor 2 Over Speed Shutdown 30 Tank Empty shutdown 3 Pick up Failure Shutdown 31 Sensor Failure Warning 4 Common speed alarms 32 Transfer Pump Output 33 Common fuel alarms 5 Under Frequency Shutdown 34 Maintena
32. the Master and Reserve Generator and enter the AUTO mode on each controller Note for a proper working of Dual Set Mode we recommend that you program the parameters MAINS BREAKER MAINS FAILURE and MAINS RESTORE over 5 seconds see section 12 01 36 Be2K Plus OEM s Manual V200 July 09 page 37 Figure 18 20 Dual Set Standby Generators wiring diagram Be2K PLUS 1 Master or Reserve Input 3 JF6 Mains Simulated Monitor Input 4 JF7 Input Opt 12 Opt 30 Output 2 JB2 Mains Simulated JC3 KM1 Output Opt 69 KM OUT Ze Input 2 JF4 input Reserve Opt 27 Generator Vac Output 1 JB1 Output Reserve A KG1 Opt 70 i E G S Z In 1 JF2 Input Master Opt 28 2 27 KG1 OUT Master Mains Vac KM 1 KM 2 select Generator O Vac amp 2 Input Master Opt 28 g Hc Input Reserve i 3 mm Opt 27 JC5 JC3 KM2 KG Monitor Input 4 JF7 Output 2 JB2 Mains Simulated Opt 30 Output Opt 69 Be2K PLUS 2 Master or Reserve Indicates a normally closed Indicates a coil of a relay contact connected to LZL F9 connected to a battery plus battery minus 37 Be2K Plus OEM s Manual 200 July 09 page 38 18 30 NFPA110 MODE BASIC INFORMATION To comply with the NFPA110 standard the ON option in the parameter NFPA 110 see section 12 0
33. the engine i 7 drawing turns To stop the engine push the STOP pushbutton until the STOPPING message appears on the display If the engine has already stopped it is possible to reset the STOP sequence by pressing the STOP pushbutton 2 21 Manual Control of the Contactors To control the contactors follow the instructions Instructions Generator Contactor closed Contactor closed Mains Available LED LED LED Available LED Select the MANUAL mode start the engine Green Green Green Green see above and wait until the green LED Generator Available turns on Push the KG pushbutton to close the Vo o o contactor of the Generator To transfer the nds 539o 496 Load to the Mains wait for the Green Light Mains available and push the KM EHE m o pushbutton the KG will open and KM will close push to close Bush to close after a 2 seconds delay the programmable changeover timer works only in AUTO mode Pushbutton push to open To open a contactor push the O pushbutton at anytime WARNING LINE VOLTAGE IS EXPOSED WITHIN THE Be2K Plus AND ANCILLARY CIRCUITRY EVEN WHEN THE GREEN LEDs ARE TOTALLY OFF Be2K Plus 2 30 AUTO mode OEM s Manual V200 July 09 WARNING The Be2K Plus can start the engine at anytime Do not work on equipment which is controlled by the Be2K Plus Wh
34. 0 io page 8 3 0 LEDs indicators oer page 8 3 01 LED Display description page 9 4 0 GRAPHIC page 9 5 0 Measurements amp page 9 5 01 Generating page 10 5 02 Malis ie P o P Rs page 10 5 03 Power amp page 10 5 04 Engine amp Fuel sss page 10 5 05 Alarm page 11 5 06 Event History page 12 5 07 Calibration n ao eee page 12 5 08 Calibration Table page 13 6 0 Clock Settings eese page 13 7 0 Test amp Rental page 14 8 0 Maintenance Timers eene page 15 9 0 Memory amp Passwords page 15 10 0 Communications amp Serial interfaces page 16 10 01 Node page 16 10 02 Modem amp page 17 10 03 TCP IP page 17 11 0 Display amp Languages nenne page 17 12 0 Programmin
35. 5 OUTPUTS5 JB5 MAN CRANK JC6 OFF FUEL SOLENOID JC8 15 04 Testing the Sensors A Push the ACK F 1 pushbutton for about 10 seconds until the page of analog measurements appears B Set the dip switch for INPUT1 amp 2 to 0 10 Vdc mode OFF OFF ON C Compare the indication with an external instruments If the value indicated by the display is more than 396 or less than 396 the Be2K Plus is damaged and should be returned for service Table 15 04 Analog measurements Terminal Indication of the Display Recommended values for testing the number measurements 1 IN 1 XX X V 8 10 Vdc JM 2 IN 2 XX X V 8 10 Vdc JM 3 IN 3 XXXX OHM 100 1000 Ohm JM 4 IN 4 XXXX OHM 100 1000 Ohm JM 5 IN 5 XXXX OHM 100 1000 Ohm JM 6 IN 6 XX X V 8 10 Vdc JC 10 ALTERNATOR V XX X 12 24 Vdc 11 2 3 BATTERY V XX X 12 24 Note X X indicates a numerical field 15 05 Testing the PICK UP Input follow the instructions A Push the ACK F 1 pushbutton for about 10 seconds until the message HZ SPEED will appear B Apply a signal with a known frequency to PICK UP input 300 up to 5000 Hz C The display should indicate the frequency Hz with a maximum error of about 196 34 Be2K Plus OEM s Manual V200 July 09 page 35 To exit the troubleshooting remove the Vdc power supply at anytime
36. 6 needs to be enabled It is then required to perform the following basic operations Install an external 3 position switch RUN OFF AUTO for selecting the Mode of operation Connect the RUN terminal of the switch to a programmable input with option 26 Remote Genset start Connect the AUTO terminal of the switch to a programmable input with option 8 Remote Auto Mode Connect the OFF terminal of the switch a programmable input with option 9 Remote Off Mode Connect the other side of the RUN OFF and AUTO contacts to the battery minus Connect a relay to the terminal JB1 Programmable output 1 in order to drive a lamp The lamp turns on if the Be2k Plus is NOT IN AUTO MODE use the normally closed contact of the relay Program the Output 1 with the option 54 See Table 12 11 Be2K Plus in AUTO mode status Program one input with option 14 Remote Lamp test and connect an external pushbutton Consult the NFPA110 documentation and verify if other settings are required 18 40 MEMORY ERROR The message MEMORY ERROR indicates a failure of the Memory or DATA corruption In order to clear the alarm follow the instructions below Remove the power supply for a minute B Reconnect the power supply If the message disappears you can continue using the controller without problem If the message persists on the display follow these instructions Push the ACK F 1 pushbutton in order
37. Analog input Oil Coolant Auxiliary 24 Temperature Sensor Open 52 Be2K Plus in OFF MODE Status Oil Coolant Auxiliary 25 Common Coolant Temperature alarms 53 Be2K Plus in MANUAL MODE Status 54 Be2K Plus in AUTO MODE Status 26 High Low Battery Voltage Warning 55 Be2K Plus in TEST MODE Status 27 Fuel Pump Timeout Warning 56 Be2K Plus in LOCK MODE input option 10 For the programming of the BYPASS timing for the engine alarms see section 12 03A 26 Be2K Plus OEM s Manual V200 July 09 page 27 Table 12 11B CONFIGURABLE OUTPUTS OPTIONS submenu Option amp description Option amp description 57 Fail to Start Shutdown 69 Mains Simulated Output Section 18 20 58 Fail To STOP Shutdown 70 Reserve Output Section 18 20 59 Engine Belt Break Shutdown 71 Telecom Room Monitoring 60 Idle Speed Control to Governor 72 Crank Output repeat 61 Parameter or Memory Error 73 ECU enable 2 Active in Manual Auto Test modes and during the stop solenoid time 62 Clock Error or Periodic Test Error 74 KM Pulse to Close 63 Pre Lube Pump or Start Delay Timing 75 KM Pulse to Open 64 ECU Enable 1 Active when Fuel 76 KG Pulse to Close solenoid and Stop are activated 77 KG Pulse to Open 65 ECU STOP command 78 Telecom Battery HIGH LOW Room Temperature H
38. Be2K Plus OEM s Manual V200 July 09 page 1 Be2K Plus OEM s Manual Consult Section 17 0 for software upgrades amp revisions The information in this document may be subject to change without notice No part of this document may be copied or reproduced in any form or any means without the prior written consent of Bernini Design Company Bernini Design assumes no responsibility for any errors which may appear in this instruction manual or in the wiring diagrams Although Bernini Design has taken all possible steps to ensure that the User Manual is complete bug free and up to date we accept that errors may occur If you encounter problems with this instruction manual please complete this form and send it back to us FAX Message 39 0386 31657 From Name Company Tel Fax I would like to report the following error Customer Support BERNINI DESIGN SRL ITALY e mail bernini bernini design com mobile 40 721 241 361 Tel 39 0386 31445 fax 31657 Warranty Bernini Design SRL hereinafter BD warrants that Be2K Plus shall be free from defect in material or workmanship for a period of 3 years from the BD delivery date BD shall at its discretion repair or replace the product without charge BD shall return the Be2K Plus to the buyer with the Default parameters at no extra charge The buyer shall furnish sufficient information on any alleged defects in the product so as to enable BD to determine their cause and existence If th
39. EMENTS pages push the pushbutton DD MM YY HH MM SS Section 5 06 EVENT HISTORY This submenu displays 70 pages providing Date amp Time information for about 200 Events of Warnings Shutdowns switching of the Contactors and changing of Operating Modes Instructions EVENT HISTORY 1 70 Push t or to browse the list of the events To return to EMERGENCY MEASUREMENTS push the pushbutton DD MM YY HH MM SS see section 13 0 for the description of the alarms Note in order to cancel the EVENT HISTORY use the CLEAR EVENTS menu described in section 9 0 Section 5 07 Calibration Use 1 J or to select this Menu from the MEASUREMENTS amp EVENTS Menu Push MAN to select the Manual mode and push to enter the menu If the function is Password protected type the password see section 9 10 If password is valid the list indicated in TABLE 5 08 will appear To calibrate follow the instructions A Start the engine if necessary and wait for the generator to stabilize Select a parameter by using the or button C Push the gt button to enter the numerical field of the parameter D Be sure that the reference measurement is stable and within the recommended range Table 5 08 E Modify the indication of the display using t or until the display matches the reference F Exit the numerical field using the pushbutton
40. IGH LOW See section 7 03 66 CAN BUS RED LAMP 79 to set the ROOM C LOW and ROOM C HIGH limits A bypass delay of 2 minutes is provided 67 CAN BUS YELLOW LAMP 68 CAN BUS Communication Failure Section 12 12 CAN BUS SETTING This command allows you to interface with an ECU equipped engine Once you enable the J1939 use the configuration software in order to install the driver for your engine see the Be2k J1939 User Manual Display Indication Instructions MODEL OF ENGINE PUSH F3 TO EXIT PUSH F3 TO CONFIRM will appear DONE Use t or to select the CAN BUS SETTING function B Push the button to enter the selection box C Push the 1 or button to choose the model according to your need Perkins Volvo and so on D Push the F3 to trigger the operation The message DONE You can push F3 again if you want to quit the function NOTE REMOVE THE SUPPLY AND RESTART THE Be2K Plus WHEN PROGRAMMING THE MODEL OF ENGINE Section 12 13 RESTORE DEFAULTS Facto settings Display Indication Instructions see section 12 00 for PARAMETER MENU PUSH F3 TO EXIT DONE will appear Use f or to select the RESTORE DEFAULT function B Push the F3 button to enter the operation C Push the button to confirm the operation D Push the
41. NCE ERROR Generator Phase sequence shutdown 12 02B OVER CURRENT WARNING Over Current warning Yellow OVER CURRENT SHUTDOWN Over Current shutdown ALTERNATOR FAIL Alternator Failure shutdown 6 EARTH FAILURE Earth Failure shutdown REVERSE POWER r1 Reverse Power Shutdown KM FAILURE The Mains contactor failed to work Options 20 2 1 KG FAILURE The Generator contactor failed to work Yellow Table 12 10 29 Be2K Plus OEM s Manual V200 July 09 page 30 Note the display records the value of the measurement in the moment the parameter triggers the alarm 13 05 Temperature alarms LED Section TEMPERATURE SWITCH Temperature input JF 3 The engine stuts down in case of high engine temperature HIGH COOLANT WARNING Coolant alarm Monitoring of Low temperature is LOW COOLANT WARNING active even if the engine is not running High COOLANT C SHUTDOWN temperature monitoring works only if engine is E running see option 21 25 for programmable outputs Red OIL WARNING Abnormal Temperature of the OIL Warning or and Shutdown r 12 03B OIL C SHUTDOWN AUX C WARNING Abnormal Auxiliary Temperature Room Yellow amp temperature or other Warning or and AUX C SENDER SHUTDOWN Shutdown 12 03C COOLANT SENDER OPEN Indicate the failure of a temperature sensor OIL C SENDER OPEN Yellow AUX C
42. OFF button 4 Consult the following sections for further information 5 Remove the cause of the alarm 6 Restart the engine see section 2 0 Displayed messages Description LED Section 13 01 Clock and periodic test alarms CLOCK ERROR Real time clock failure or wrong programming 6 0 AUTOMATIC TEST FAILED Automatic Periodic Test Fault or wrong 7 0 programming Yellow PARAMETER ERROR Error in a parameter 12 00 MEMORY ERROR Failure of the memory 18 40 CAN BUS ERROR Failure of the CAN BUS communication 12 12 13 02A Emergency alarms amp Shutdowns FRONT PANEL This alarm takes place if you push the STOP button Red 1 0 EMERGENCY when the Be2k Plus is in AUTO Figure 1 0 ALARM 1 SHUTDOWN ALARM 1 Shutdown it stops after by pass timing input JF 1 Red ALARM 2 SHUTDOWN ALARM 2 Shutdown it stops immediately input JF 8 INPUT 1 WARNING Input 1 Warning or Shutdown input JF 2 Note SHUTDOWN Redor 4549 INPUT 2 WARNING Input 2 Warning or Shutdown input JF 4 Note Yellow j SHUTDOWN Note you can trigger a programmable output by programming options 37 38 or 40 28 Be2K Plus OEM s Manual 200 July 09 page 29 13 02B Emergency alarms amp Shutdowns INPUT 3 WARNING Programmable Input 3 Warning or Shutdown SHUTDOWN input JF 6 Note INPUT 4 WARNING Programmable Input 4 Warning or Shutdown Red or SHUTDOWN input JF 7 Note Yellow INPUT 5 WARNING Programmable Inp
43. RNING High voltage is present inside this instrument To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection Any interruption of the grounding connection can create an electric shock hazard Before making external connections always ground the Be2K Plus first by connecting the control panel to ground Section 15 01 Troubleshooting Set up Circuit du N L3 12 L3 L1 L1 Earth Fault Sensor GENERATOR GROUND SIGNAL B SIGNAL A GROUND CANBUSL CANBUS H CTs Inputs JP JL JB TERMINATION c 10 DIGITAL INPUTS STATIC OUTPUTS STATIC OUTPUTS PROGRAMMABLE OUTPUTS K UP MINUS SHIELD SUPPLY OUTPUT max 1A ALARM 1 BYPASS STOP AUXILIARY INPUT 4 HORN COMMON ALARM FUEL LEVEL RESERVE ALARM 2 EMERGENCY OIL PRESSURE SWITCH AUXILIARY INPUT 5 MAINS KM AUX CHARGER MONITORING TEMPERATURE SWITCH AUXILIARY INPUT 3 AUXILIARY INPUT 2 GENERATOR KG AUX AUXILIARY INPUT 4 PRE GLOW STOP SOLENOID CRANK PILOT OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4 OUTPUT 5 PISK UP PLUS PI co D PLUS OUTPUT S B e Vdc Power Supply 8Vdc 30Vde limited current output max 1A 32 Be2K Plus OEM s Manual V200 July 09 page 33 15 01 Testing the Pushbuttons Follow the instructions A
44. S Use t Jor to select this Menu from the MAIN MENU list section 4 0 and push gt to enter the menu Setting of Clock is allowed in OFF mode only Display Indication Instructions z CLOCK MONTH CLOCK YEAR CLOCK HOUR e CLOCK MINUTE Use or to select a function Push to enter the numerical field Push 7 Jor to set a value Push to return to the function After setting the clock push to select the PUSH F3 TO SET CLOCK function see below in order to start the clock DATE FORMAT DD MM YY Select the function push and 1 or to select the option MM DD YY Month Day Year instead of DD MM YY Day Month Year PUSH F3 TO SET CLOCK Push F3 to start up the Be2k Plus at the proper moment use an external clock reference SECTION 7 00 TEST amp RENTAL PROGRAM USER password is required for programming 7 01 Periodic Test Settings Use t or to select this Menu from the MAIN MENU list section 4 0 and push gt to enter the menu Display Indication Description 1 Periodic Test setting You can set the date of the Periodic Test The engine will TEST MONTH 1 run for the TEST DURATION time The Be2k Plus will repeat the test every TEST YEAR 2008 TEST REPEAT days After a test the DATE is automatically updated to inform TEST HOUR 0 you about the date of the next TEST attempt In order to pr
45. SWORD CLEAR MEMORY 9 00 Allows you to clear a particular area of the memory CLEAR EVENTS CLEAR ENERGY COUNTER CLEAR N OF STARTS USER PASSWORD 9 10 Allows you to set the OEM and USER password After 30 seconds without operating the 7 pushbuttons the display will shutdown SECTION 5 00 MEASUREMENTS amp EVENTS Use t or to select this Menu from the MAIN MENU LIST section 4 0 and push Display Indication MAINS MONITORING POWER amp ENERGY ENGINE amp FUEL ALARMS STATUS EVENT HISTORY CALIBRATION Section Instructions 5 01 5 02 5 03 Use 7 or to select a sub menu and to 5 04 enter the submenu 5 05 Push to return back 5 06 5 07 08 ABOUT BE2K PLUS It provides miscellaneous information about the controller Software Version and Release Engine Model and ECU Type in case of J1939 use see also the Be2k J1939 User Manual Use or to select a Menu and to enter the Menu Be2K Plus OEM s Manual 200 July 09 page 10 Section 5 01 GENERATING SET This Sub menu indicates the following measurements Use 1 or 1 to select a page use to return L1 L2 V XXXX CURRENT 1 XXXX L1 N V XXXX FREQUENCY XX X SEQUENCE CW CCW L2 L3 V XXXX CURRENT 2 XXXX L2 N V XXXX CONTACTOR ON OFF EARTH FAULT X XX L1 L3 V XXXX CURRENT 3 XXXX L3 N V SIMULATED
46. These parameters define the start sequence of the engine START ATTEMPTS 3 3 15 PREGLOW TIME OFF 1 15 OFF See Figure 12 03A in order to choose the proper PREGLOW MODE 1 1 2 3 4 working logic of Output JC1 CRANK TERMINATION programming These parameters allow you to terminate the crank when the engine starts to run CHARGER VOLTAGE 8 0 3 0 30 0 OFF Charger alternator voltage input JC10 GENERATOR 60 60 9990 OFF Generator Voltage Line to Neutral inputs JA5 6 7 8 GENERATOR HZ 25 0 200 70 0 OFF Generator Frequency inputs JA5 6 7 8 SPEED RPM 300 100 800 OFF Pick up or you are required to program the TOOTH COUNT as indicated in section 12 04 1 60 OFF BUS You can set the number of times that Be2k CANBUS OFF Plus detects a true engine running condition It allows you to use a GAS fuelled engine Program an GAS PURGE 1 1 15 OFF output with option 47 see table 12 11 WARM UP 15 0 59 The Generator Contactor will close after WARM UP 20 Be2K Plus OEM s Manual 200 July 09 page 21 COOL DOWN TIMER 15 0 59 The will run engine run Off Load STOP SOLENOID 15 1 15 Energized to stop solenoid timing Output JC4 BELT BREAK VDC _ 8 0 3 0 30 0 OFF Setting to detect Charger Alternator Failure Bypass timing for Oil Temperature and Alarm 1 ALARM BYPASS 10 2 99 alarms FAIL TO STOP OFF ON or OFF You can d
47. WN OFF 10 9990 OFF for at least the BYPASS DELAY time the Be2K Plus BYPASS DELAY 30 1 59 opens the contactor and shuts down the engine The OFF setting gt 9990KVA disables the alarm REVERSE POWER OFF 10 9990 OFF If KW1 or 2 becomes negative and exceeds the BYPASS DELAY 1 1 15 limit the KG opens and the engine will shutdown after a cooling down time EARTH FAULT OFF 0 1 99 9 OFF Provides Earth Fault current or Differential Protection BYPASS DELAY 1 0 0 3 10 Monitoring CT SIZE EARTH 5 5 9990 It defines the size of the CT for the Earth Current VAC RATIO 1 0 1 0 15 0 It extends the reading range of the Vac up to 9990Vac PHASE UNBALANCE OFF 10 999 OFF If the difference of voltage between phases rises above the setting the KG opens and the engine will BYPASS DELAY 15 1 59 shutdown after a cooling down time The option OFF disables the Unbalance monitoring CT SIZE 111213 500 5 9990 It defines the sizes of the CT for the phases 1 2 3 of the Generator Section 12 03 A ENGINE PARAMETERS submenu note stands for seconds stands for minutes Display Indication Min Max Options Note PRE LUBE TIME 2 1 15 Itenergizes the Pre lube pump option 63 section 12 11 or it delays the crank if necessary option 46 CRANK TIME 5 1 15 CRANK REST TIME 5 3 15
48. can set the HIGH limit of the Room temperature use Auxiliary temperature input see 12 03C and the LOW limit of the Telecom Battery Pack 8 60Vdc input JM6 in order to inhibit the start of the Generator in case of Mains failure Program an output with the option Telecom Room Monitoring 71 connected to an TEMPERATURE ROOM OFF input programmed with Mains Simulated option 12 In case of Mains Failure the engine will not start if the temperature is low and the Battery Voltage is above the setting You can disable one function BATTERY or TEMPERATURE by choosing the option OFF TELECOM V LOW OFF These parameters allow you to set a warning if the Battery voltage of the TELECOM equipment is low or high A bypass delay of 2 minutes TELECOM V HIGH OFF cancels a false trigger of the warning The analog input dedicated to this function is the terminal JM6 8 60Vdc ROOM LOW OFF These parameters allow you to set a warning if ambient temperature is low or high A bypass delay of 2 minutes is added You can program ROOM C HIGH OFF the analog input in the AUX TEMPERATURE PAGE section 12 03C and an output with the option 79 Table 12 11 14 Be2K Plus OEM s Manual V200 July 09 page 15 SECTION 8 0 MAINTENANCE TIMERS Use t or to select this Menu from the MAIN MENU list section 4 00 and push to enter the menu These functions are User password protected
49. ct the function B Push gt to enter the function C Follow menu driven instructions to complete the task SECTION 10 0 COMMUNUCATIONS amp SERIAL INTERFACES Use t or to select this Menu from the MAIN MENU list section 4 0 and push gt to enter the menu Additional information is described in the BE 2KPLUS communication User Manual NOTE By means of software provided by us you are allowed to write into Be2K Plus the Serial Number and Name of the Location or Plant Display Indication Section Instructions RS485 NODE XXX 10 01 Use t or to select a function Push to select the MODEM SETTINGS 10 02 numerical field Push 1 or to set a value Push to TCP IP SETTTINGS 10 03 return back Section 10 01 RS485 node Push to select the numerical field Push 1 or to set a value Push lt to return back The range of the Node address is in between 1 to 127 In order to establish a communication with Be2k Plus the Node Address must match the calling device node address 16 Be2K Plus OEM s Manual V200 July 09 page 17 Section 10 02 Modem settings The details of these functions are described in the BE 2KPLUS communication User Manual Section 10 03 TCP IP settings The details of these functions are described in the BE 2KPLUS communication User Manual SECTION 11 0 DISPLAY amp LANGUAGE Use t or to select
50. dit the 4 digit password CANCEL OK Select OK using the button the OK highlights when selected Push the button to confirm the password SELECT OK TO CONFIRM If the password is correct the message PASSWORD OK will be displayed 17 Be2K Plus OEM s Manual 3 Parameters Menu V200 July 09 page 18 If entered a proper password the Be2k Plus presents the menu of the programmable parameters OIL C INPUT 12 08 Table PARAMETER MENU See Section PARAMETER MENU See Section 12 01 OIL PRESSURE INPUT 12 07 Table GENERATOR PARAMETERS _ 12 02 COOLANT C INPUT 12 08 Table ENGINE PARAMETERS 12 03 A B C FUEL LEVEL INPUT 12 09 Table SPEED PARAMETERS 12 04 CONFIGURABLE INPUTS 12 10 FUEL SETTINGS 12 05 CONFIGURABLE OUTPUTS 12 11 MISCELLANEOUS 12 06 CAN BUS SETTINGS 12 12 AUXILIARY C INPUT 12 08 Table RESTORE DEFAULTS 12 13 4 Select the programmable parameters Choose the MENU that requires programming by using the 1 or buttons and push The list of the parameters will appear on the display 5 Programming 5 A Select a parameter by using the 7 or buttons see sections 12 01 5 B Push the gt button to enter the numerical field of the parameter 5C Modify the parameter using 1 0or 5D Exit the numerical field using the pushbutton 5 E You can modify an othe
51. e Be2K Plus is not defective or the product is defective for reason other than covered by this warranty the buyer will be charged accordingly This warranty shall not apply if the Be2K Plus has not been used in accordance with the User Manual and other operating instruction particularly if any defects are caused by misuse improper repair attempts negligence in use or handling This purchase is non refundable This equipment complies with the EMC protection requirements C C WARNING High voltage is present inside the Be2K Plus To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection The Be2K Plus can start the engine at anytime Do not work on equipment which is controlled by the Be2K Plus When servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above Be2K Plus OEM s Manual V200 July 09 page 2 Alphabetic index Air conditioner monitoring 7 03 13 09 12 11B Alternator Failure 12 02B 13 04 Generator control 12 02 A B Alarms 1x uRINLLUBSL 13 0 5 05 Generator Voltage Hz 12 02A 13 04 Alarm Horn TIME OUT 12 06 Generator Failure 12 02B 13 04 Alarm bypass after start 12 03A Glow 1 5
52. ead degree ANALOG MODE OHM OHM for sender input 3 to 5 A 20MAT 0 10 V 0 5V for inputs 1 amp 2 The J1939 option is a non valid selection The functions mA Bar V Bar or are indicated in tables 12 07 08 09 Section 12 04 SPEED PARAMETERS submenu note stands for seconds stands for minutes Display Indication Min Max TOOTH COUNT OFF 10 0 500 0 OFF The tooth count is programmed in steps of 0 1 UNDER SPEED OFF 100 4000 OFF allowing you to obtain a correct speed indication in BYPASS DELAY 6 1 15 case of use of Charging Alternator W The OVERSPEED OFF 100 4000 OFF overspeed setting is automatically increased 5 96 BYPASS DELAY 1 1 15 during ALARM BYPASS section 12 0A IDLE TIME OFF 1 59 OFF Program the option 60 on one digital output The output will remain activated for IDLE TIME after engine start You can preset the speed externally IDLE SPEED OFF 100 4000 RPM NOMINAL SPEED OFF 100 4000 RPM Used only in case the Be2k Plus interfaces with DROOP SETTING OFF 0 1 10 0 96 an ECU NUMBER OF POLES 4 2 4 OFF It calculates the speed using the frequency of the Generator voltage 22 Be2K Plus OEM s Manual Section 12 05 FUEL SETTINGS submenu V200 July 09 page 23 note stands for seconds stands for minutes
53. en the engine is running Current Mode amp Voltage Mode section1 Fig 1 2 yellow LEDs indicate the mode of operation of the LED display Voltage or Current Push ACK F1 to toggle the display Mode Be2K Plus OEM s Manual V200 July 09 page 9 Section 3 01 LED DISPLAY description The red LEDs Display consists of 3 groups of 4 digits The display on the TOP indicates Voltage or Current of Phase L1 the display on the MIDDLE the Phase L2 and the display on the BOTTOM the Phase L3 Two yellow LEDs indicate the mode of the display Voltage Mode and Current Mode Push the ACK F 1 button to toggle the display mode the other yellow LED will illuminate See figure 1 in section 1 00 SECTION 4 00 GRAPHIC DISPLAY MAIN MENU Push the OFF to select the OFF mode and push F2 lt the following Main Menu will appear MAIN MENU LIST Section MEASUREMENTS amp EVENTS CLOCK SETTINGS TEST amp RENTAL MAINTENANCE TIMERS READ PARAMETERS COMMUNICATIONS DISPLAY amp LANGUAGE 5 00 Indicates all measurements and events 6 00 Allows you to set the Clock 7 00 Automatic Test Rental and Telecom dedicated functions 8 00 Programming of scheduled service 12 00 You can read all parameters and setting 10 00 Used to broadcast alarms and information 11 00 Display settings and language selection PROGRAM PARAMETERS 12 00 _ Allows you full access to the memory for programming OEM PAS
54. en servicing the engine disconnect the battery and battery charger We recommend that warning signs be placed on equipment indicating the above page 8 Push the AUTO pushbutton until the green LED illuminates The engine starts when the Be2K Plus detects a Mains failure section 12 01 The contactor of the Mains opens after the MAINS BREAKER timing After the WARM UP time if the voltage and frequency are within the settings the contactor of the Generator will close section 12 024 If the Mains restores the KG will open The KM will close following a programmed KM CHANGEOVER timing The engine will stop after COOL DOWN time If the engine shuts down the KM closes independently of the Mains status if the NFPA 110 is on sections 12 06 amp 18 30 otherwise the KM will close only if the parameters of the Mains are within the programmed settings In AUTO mode the Be2K Plus will periodically test the engine if the periodic test is correctly programmed section 7 01 During the test the green LED of the AUTO mode will continue to blink In AUTO mode the Be2K Plus can start and stop the engine if a remote control is activated Table 12 10 options 25 or 26 You can stop the engine at anytime by selecting the MAN mode 2 40 TEST mode Push and hold the AUTO pushbutton until the green LED starts to blink The Be2K Plus will start the engine and transfer the load to the Generator only in case of Mains failure if not otherw
55. en the engine is not running voltage in the terminal D WL of the charger alternator input JC 10 is OV When the engine starts running the voltage of the D WL terminal increases the range to disconnect the starter motor is between 6V to 10V The default parameter of CHARGER VOLTAGE section 12 03A is 8 0V For 24V batteries we recommend that you set the threshold to 16V For a safe use be sure that the green ENGINE RUNNING LED on the front panel is off during all of the starting attempts The Charger Alternator voltage can be displayed the Engine menu as indicated in the section 5 04 In addition Be2K Plus monitors the Generator for disconnecting the crank motor The insertion of switches or breakers in series to terminals JA6 7 8 is not recommended the Be2K Plus will not detect the engine running condition from the Generator Voltage or Frequency see CRANK TERMINATION in section 12 034 31 Be2K Plus OEM s Manual V200 July 09 page 32 NOTE THE ENGINE RUNNING LED MUST BE LIT WHEN THE ENGINE RUNS USING THE ENGINE WITHOUT THIS SIGNAL MAY BE DANGEROUS SECTION 15 00 TROUBLESHOOTING GUIDE Troubleshooting for Be2k Plus is performed by selectively isolating the failure of the various circuit sections We recommend that you disconnect the unit from the panel and set up the troubleshooting application circuit as indicated in section 15 01 This procedure should be carried out by qualified personnel only IIWA
56. g amp Automation Parameters page 18 12 01 Mains sss page 19 12 02 Generator page 20 12 03 Engine page 21 12 04 Speed page 23 12 05 Fuel 5 page 23 12 06 Miscellaneous sss page 24 12 07 Oil sender Table Ohm mA V page 24 12 08 Coolant sender Table Ohm mA V page 24 12 09 Fuel sender Table Ohm mA V page 24 12 10 Configurable Inputs page 25 12 11 Configurable page 26 12 12 Can Bus settings page 27 12 13 Restore page 27 Be2K Plus OEM s Manual V200 July 09 page 5 13 0 Alarms Warnings amp Shutdowns page 28 13 01 Clock amp Periodic test alarm page 28 13 02 Emergency alarm amp Shutdowns page 28 13 03 Miscellaneous engine alarms page 29 13 04 Alternator amp Contactors alarms page 29 13 05 Temperature alarms page 30 13 06 Fuel Level alarms page 30 13 07 Oil Pressure 5
57. isable the FAIL to Stop alarm Figure 12 03A Preglow modes timing diagram Starting Motor Crank pilot Out JC6 Total rest timing Pre glow mode 1 Out JC1 Pre glow mode 2 Out JC1 Pre glow mode 3 Out JC1 Pre glow mode 4 Choke Out JC1 Crank termination the engine starts to run Section 12 038 ENGINE PARAMETERS submenu note stands for seconds stands for minutes Display Indication Min Max Options Note It allows you to monitor the Oil Pressure BAR LOW BAR WARNING OFF 0 1 20 0 OFF You can set a Low Oil Pressure warning or a Low Oil LOW BAR SHUT OFF 0 1 20 0 OFF Pressure shutdown The alarm is ignored during By pass timing ANALOG INPUT OFF ANALOG MODE OHM 1 to 5 select the analog input The setting OFF disables the input the display will indicate dashes instead of a BAR OHM for sensor input 3 to 5 4 20MA 0 10 V 0 5 V for inputs 1 amp 2 The J1939 detects Oil Pressure form CAN BUS OIL TEMPERATURE PAGE HIGH WARNING OFF HIGH C SHUTDOWN OFF ANALOG INPUT OFF ANALOG MODE OHM 1 1 250 250 OFF OFF It allows you to monitor the Oil Temperature The alarm is ignored during By pass timing 1 to 5 select the analog input JM1 5 The setting OFF disables the input the display will indicate dashes instead of degree OHM fo
58. ise programmed by the parameter KG TEST CONTROL in section TH To exit the TEST mode push the AUTO pushbutton shortly or select an another mode of operation NOTE f you push the STOP pushbutton when the Be2K Plus is in AUTO or TEST the FRONT PANEL EMERGENCY alarm will energize section 13 02A To clear the alarm select the OFF mode SECTION 3 00 LEDS INDICATORS The table describes the LEDs functions on the front panel section 1 figure 1 To test the LEDs select the OFF mode push and hold the F2 and F3 pushbuttons simultaneously For NFPA 110 program an input with option 14 and connect an external pushbutton see application note on section 18 30 LED s Note LED s Note Indicators of Voltages and Contactor status Vac KM KG 4 Leds Green color See section 2 21 for the description Manual Mode Green LED it turns on indicating the MANUAL mode Engine Alarm Indicators veo 4 Led indicators red for Oil pressure shutdown Temperature shutdown Tank Empty shutdown Generator shutdown Auto Mode PAUTO TEST F6 Green LED it turns on indicating the AUTO Mode It will blink in TEST Mode RED YELLOW Red Led indicator it turns on in case of a shutdown Yellow Led indicator it turns on in case of a warning The display will indicate all details of the alarm s Engine Running see Fig 1 Green LED it turns on wh
59. meter PHASE MODE for the Mains section 12 01 to 1PHASE B Program the PHASE MODE for the Generator section12 02A to 1PHASE C Connect Mains Live to JA 1 and neutral to JA 4 D Connect Generator Live to JA 5 and neutral to JA 8 You are required to adjust the parameters Over Under voltage according to your requirements The indication of the Voltage L1 N will be displayed in the top part of the 7 segment red display V1 Note Be2K Plus allows mixed selections Three Phase Mains and Single Phase Generator or viceversa 18 20 Dual Set Stand by Generators This configuration consists of two generators in stand by to Mains You can set by means of a switch a Master Generator or Reserve Generator When Mains fails the Master Generator starts and supplies the Load After a programmed DUAL SET RUN TIME section 7 02 Reserve Generator will start and supply the Load Master Generator will stop after a cooling down time In case of failure the other set will start immediately Figure 18 20 illustrates the concept You are required to wire the controllers as indicated in the figure 18 20 and program the parameters as follows INPUT OPTION PROGRAMMING OUTPUT OPTION PROGRAMMING INPUT 1 28 Master Generator OUTPUT 1 70 Output Reserve Generator INPUT 2 27 Reserve Generator OUTPUT 2 69 Mains Simulated INPUT 3 12 Mains simulated INPUT 4 30 KG Feedback dual set Mode Note select
60. nce SERVICE 1 2 and 3 6 Over Frequency Shutdown 35 Alarm 1 shutdown see 12 10 7 Over Current Short Circuit Shutdown 36 Alarm 2 shutdown see 12 10 Over Current Warning Over KVA Shutdown Auxiliary Alarm 1 5 Shutdown 10 Minimum KW Warning See 12 02B Maximun KW Warining Common Sensor Failure JM1 2 3 4 5 Phase Sequence Error Shutdown 7 38 Auxiliary Alarm 1 5 Warning 39 Common input alarm 37 38 39 Reverse Power Shutdown Over Under Voltage Shutdown 41 Presence of Nominal Mains Parameters Overload input option 29 Shutdown 42 Presence of nominal Generator paramters Alternator Failure Shutdown Earth Failure 43 Mains Restore Timing Mains Failure timing Common Generator alarms 44 KG Contactor of the Generator closed 45 KM Contactor of the Mains closed 18 Low Oil Pressure Warning Sender Failure 46 Crank Delay Start Warning 19 Low Oil Pressure Shutdown Switch input 47 PURGE gas engine valve control JF9 or from analog Input 20 Common Oil Pressure alarms 48 Cooling Timing 49 Warm up Timing 21 High Temperature Shutdown Switch input JF3 22 High Temperature Shutdown 50 RENT Warning 48h or Rent expired Analog input Oil Coolant Auxiliary 23 Low High Temperature Warning 51 Engine Running Status
61. ogram correctly make TEST MINUTE 1 sure not to set the scheduled date at a time that has already occured Instructions Use 7 or to select a function Push to enter the numerical field Push f or to set a value Push to return to the function After setting date and time push to select the TEST DURATION utomatic Test works in AUTO mode The green LED blinks during the Test and output with option 55 turns on TEST DURATION OFF Duration of the test 1 60 minutes or OFF to disable the TEST TEST REPEAT OFF Repetition rate of the test 1 60 days or OFF to disable the TEST Push to return to the function The Be2k Plus will start to count up the time 13 Be2K Plus OEM s Manual V200 July 09 page 14 7 02 Rental EJP France Test Mode amp Dual Set mode Display Indication Description RENTAL CONTRACT OFF You can set up to 9999 hours of rent contract When the remaining hours drop to less than 48 the RENTAL WARNING alarm sets off At ZERO hours the engine will shutdown You are required to re program the timer EJP Effacement des Jours de Pointe 5 Range 1sec 99 minutes This timer delays the switching of the contactor of the Generator KG if the engine has been started using the EJP see table 12 10 option 13 KG TEST CONTROL OFF Options ON or OFF The option ON will transfer the Load to the
62. r parameter by repeating the steps 5A B C D 5 F Use lt pushbutton to return The Be2K Plus will provide you 3 options Push F1 to Save Push F2 to Exit Push F3 to Return back 5G Choose the proper option disconnect the supply re apply the supply and verify that the modifications have been saved in a way that Be2K Plus operates according to your need Reading Parameters Instructions To read the parameters without entering the programming follow the instructions 1 Push the OFF button to enter the OFF mode push F2 2 Select from the MAIN MENU LIST see section 4 0 the function READ PARAMETERS push F3 The PARAMETERS MENU will appear on the screen of the display see below sem 12 13 3 Choose one Menu from the PARAMETERS MENU list by using the f or buttons and push F3 to enter the Menu Push F4 1 or F5 to browse the parameters Push F2 to return 18 Be2K Plus OEM s Manual 200 July 09 page 19 Section 12 01 MAINS PARAMETERS submenu note stands for seconds stands for minutes Display Indication Min Max Options Note MAINS BREAKER 5 0 59 In case of Mains failure the MAINS BREAKER timer will delay the opening of the contactor MAINS FAILURE 5 0 23h 59 These two timers will delay the start and stop of the engine MAINS RESTORE 5 0 23h 59 in order to cancel false Mains Failure Restore conditions KM CHANGEOVER 2 0
63. r seconds stands for minutes Display Indication Min Max Description NFPA 110 ON ON or OFF See application note in section 18 30 HORN TIMEOUT 20 5 59 The Horn output JC2 will automatically shutdown after time out Program the option OFF in order to disable timeout the only way to silence it is by using the ACK F 1 button HOUR COUNT SET 0 0 65534 You can preset the Hour counter overwriting the old value To cancel the Counter put 0 23 Be2K Plus OEM s Manual V200 July 09 page 24 Table 12 07 PRESSURE INPUT Table 12 08 TEMPERATURE INPUT Table 12 09 FUEL INPUT POINT 1BAR 0 POINT 1 C 128 POINT 1 LEVEL 0 OHM 10 OHM 19 OHM 10 POINT 2 BAR 2 0 POINT 2 C 115 POINT 2 LEVEL 0 OHM 51 You are OHM 26 You are OHM 10 You are allowed allowed to edit allowed to edit to edit 6 value for POINT 3 BAR 4 0 value for POINT3 C 90 value for the POINT 3 LEVEL 0 the Fuel Level in OHM 86 Oil pressure OHM 46 Temperature OHM 10 the range 0 99 in the range in the range and 6 value for 0 20 0Bar and 0 250 C and the resistance in POINT 4 6 0 value for the POINT 4 80 6 value for the POINT 4 LEVEL 0 OHM units up to OHM 122 resistance OHM 67 resistance OHM 10 1000 OHM OHM units OHM units up to 1000 up to 1000 POINT 5 BAR 8 0 OHM POINT 5
64. r sender input 3 to 5 4 20MA 0 10V 0 5V for inputs 1 amp 2 The J1939 detects Oil Temperature form CAN BUS The functions mA Bar V Bar mA C or V C are indicated in tables 12 07 08 09 21 Be2K Plus OEM s Manual 200 July 09 page 22 Section 12 03C ENGINE PARAMETERS submenu note stands for seconds stands for minutes Display Indication Min Max Options Note HIGH C WARNING OFF 1 250 OFF It allows you to monitor the Coolant Temperature LOW C WARNING OFF 1 250 OFF Youcan set a Low High limit The alarms are ignored HIGH SHUTDOWN OFF 1 250 OFF _ during By pass timing ANALOG INPUT OFF 1 to 5 select the analog input JM1 5 The setting OFF disables the input the display will indicate dashes instead of C degree ANALOG MODE OHM OHM for sensor input 3 to 5 4 20MA 0 10V 0 5V for inputs 1 amp 2 J1939 detects Coolant Temperature form CAN BUS AUX TEMPERATURE PAGE It allows you to monitor an auxiliary Temperature HIGH WARNING OFF 1 250 OFF Canopy or Room temperature for example You can set HIGH SHUTDOWN OFF 1 250 OFF warnings or shutdowns Refer to section 7 03 for Room Temperature monitoring and alarm settings ANALOG INPUT OFF 1 to 5 select the analog input JM1 5 The setting OFF disables the input the display will indicate dashes inst
65. this Menu from the MAIN MENU list section 4 00 and push to enter the menu Displa Instructions ILANGUAGE A Use button to enter the selection of the language Choose the language using 1 or 1 B Push the F2 twice the display will indicate the 3 options EXIT by pushing F2 lt SAVE the selection of the language by pushing F 1 RETURN BACK to selection language by pushing Languages available are ENGLISH ITALIAN FRENCH GREEK SPANISH CONTRAST 75 You can optimize the text readability of the display Push button to enter push 1 or to choose 25 50 75 or 100 Push lt to return BACK SECTION 12 00 PROGRAMMING PARAMETERS We recommend that you use the software Be2K Plus SCADA for programming the controller see the Be2K Plus SCADA software guide Be2K Plus however allows programming using the push buttons on the front panel Follow the instructions 1 Preliminary operation Push OFF pushbutton to enter the OFF mode Select the PROGRAM PARAMETERS Menu from the Main Menu list section 4 00 2 Password If a password was inserted the Be2k Plus will present a screen to enter the password see below Display Indication Note A Use or gt to select a digit of the password ENTER USER PASSWORD B Push 1 or to edit the digit Number or Upper case letter C D Repeat steps A and B in order to e
66. to cancel the alarm D Enter the Programming see section 9 0 E Select the function CLEAR MEMORY If the message DONE appears you can reprogram the controller If the Be2k Plus returns the message MEMORY ERROR the controller is damaged and should be returned to Bernini Design for service SECTION 19 00 PANEL amp GEN SET BUILDERS NOTES 38 Be2K Plus OEM s Manual V200 July 09 page 39 SECTION 20 00 TYPICAL APPLICATION KM KG AUX 600V 22 Erw HL Ill uo mm cil ee i 2 4 21 76543 2 1 L3 12 Earth Fault Sensor Ls B GENERATOR GROUND SIGNAL B SIGNAL A GROUND CANBUSH CTs Inputs JP JL JB TERMINATION c JC PICK UP DIGITAL INPUTS STATIC OUTPUTS STATIC OUTPUTS T T gt o U gt 5 5 x X Z PROGRAMMABLE Peia zt 3 5 3 OUTPUTS 0 q lt g 5005 b55go5 2 00 5056 oxox 75626 202022 2 2 gt 2 SFr ur ela gt zg 4932300 as oo 40 4 lt 4 lt 4 2 40 1o020 2325222 55 022 INPUT INPUT 4 23 roteoaes eet 22233525 1 2 oo lt earenoonrtado oa 152 3 455 76 17 8 9 10 1 2 3 4 500 7 9 9 10 345 E
67. ut 5 Warning or Shutdown SHUTDOWN input JF 10 Note REMOTE LOCK An input programmed with option 10 is active The Red Be2K Plus shuts down the engine if running When you deactivate the input the alarm resets automatically and Be2K Plus will operate normally Note you can trigger a programmable output by programming options 37 38 or 40 13 03 Miscellaneous engine alarms LED Section PICK UP FAILURE Failure in detecting the signal from Pick up shutdown OVER SPEED SHUTDOWN Over Speed shutdown Red 12 04 UNDER SPEED SHUTDOWN Under Speed shutdown 7 LOW BATTERY WARNING _ Low Battery Voltage warning 11 8 for 12V battery and 23 6 for 24V battery Yellow HIGH BATTERY WARNING _ High Battery Voltage warning 15V for 12V battery and 30V for 24V battery FAIL TO START Starting Failure shutdown FAIL TO STOP Fail to stop shutdown Red 12 03A ENGINE BELT BREAK Engine Belt break shutdown Charger Failure 13 04 Alternator and Contactors alarms OVERLOAD SHUTDOWN Overload shutdown input with option 29 SHORT CIRCUIT Short circuit shutdown UNDER VOLTAGE Under Voltage shutdown OVER VOLTAGE Over Voltage shutdown PHASE UMBALANCE Phase unbalance shutdown UNDER FREQUENCY Under Frequency shutdown 6 OVER FREQUENCY Over Frequency shutdown OVER KVA SHUTDOWN Over Apparent power shutdown 12 02A PHASE SEQUE
68. witch controller A T S and a Generating Set controller The Be2K Plus provides visual indication by means of LEDs and Displays for all parameters and alarms The Be2K Plus features programmable settings and complies with NFP110 CAN CSA C282 MB89 regulations It provides RS485 RS232 and CAN BUS J1939 interfaces Figure 1 illustrates the layout of the front panel Figure 1 Front Panel layout Low Oil HighEngine No fuel in Alternator Emergency Warning Alarm ACK F 1 Pressure Temperature the Tank Generator Alarm or or J1939 Alarm shutdown shutdown shutdown shutdown J1939 Redlamp Amber lamp acknowledge horn silence amp E Volt Ampere selection 5 x Red Bl 87 pushbutton LEDs TEP e e o aec ee DL Yellow Be2K Plus Gen Set Controller LED Pushbuttons T 128X64 4 digits Graphic for the control LED Display of the LCD Display Display Current AUTO or TEST Mode T pushbutton i green LED pides Contactor odes 9 cee 2wexgDon d eve i neon scri of the MAINS green LED Engine Running MAINS green LED Voltage START green LED Engine start E pushbutton aos d E b Engine stop E Generator Vac Fi Contactor of Pushbutton Contactor of MANUAL mode OFF mode Engine stop amp Contactor Generator open the Mains pushbutton selection pushbutton status indicators pushbutton Contactors pushbutton with GreenLED

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