Hardware Manual
Contents
1. 2 APWR25110HR 351 10HR 9104HR 70W Filtered Avionics Power 2 GQ AUUIES oc cccvsissssanseesscsvcasseseusetesssss0es sus dossssevssdeceucedssasuosescSessbuasesuelaessessnsicceesteseseusbsssesboesessexSunedesvsedesousedetsssosseaserdesese 2 CONNECTORS series ee eS 3 General Sp cifications iie S SS 3 CHAPTER2 INSTALLING THE UTILITYMODULE eee 4 Recommended Procedure T 4 CHAPTER CONNECTING THE UTILITYMODULE eene nnns 6 Finding Pin 1 of Connectors iine oce eor o D RT Rer rr basti i 6 PCIE 104 Bus Connector CN1 and CN2 44 ceres esee ee ee esee en oeste tos e eee tn e seen Osee eese eee eaae eese enne sete sn eese 7 PCL Bus Connector OK HR 8 16 40 VDC Input TBI eireeretetie retener bor kept or bb ele tUa een o vin ele eie beg tel eee sea ele bao Les ee ern idus 9 5 VDC Outputs TBS ect 10 12 VDE Output TBA e 10 CHAPTER 4 USING THE UTILITYMODULE eene eene 12 CHAPTER 5 SPEGIFIGATIONS ue Eae tannins 14 CHAPTER 6 RETURN POLICY AND WARRANTY eene nnne nnnm 17 zugute 17 Limited Ella2. 90 00 12 000 80 00 10 000 70 00 s 60 00 8 000 2 O 50 00 E 6 000 2 40 00 7 30 00 4 000 20 00 2 000 10 00 0 00 0 000 0 000 2 000 4 000 6 000 8 000 10 000 Load Current Amps SV efficiency cure with dissipation curve with 24V DC input voltage 12V Efficiency and Dissipation Vs Load Current 80 00 8 000 70 00 7 000 60 00 6 000 gt 50 00 5 000 o 5 40 00 4 000 o 30 00 3 000 20 00 2 000 10 00 7 1 000 0 00 0 000 0 000 0 500 1 000 1 500 Load Current Amps 12V efficiency cure with dissipation curve with 24V DC input voltage APWR25110HR 35110HR 9104HR 70W 16 RTD Embedded Technologies Inc User s Manual Chapter 6 RETURN POLICY AND WARRANTY Return Policy If the utilityModule requires repair you may return it to us by following the procedure listed below Caution Failure to follow this return procedure will almost always delay repair Please help us expedite your repair by following this procedure 1 Read the limited warranty which follows 2 Contact the factory and request a Returned Merchandise Authorization RMA number 3 On a sheet of paper write the name phone number and fax number of a technically competent person who can answer questions about the problem 4 On the paper write a detailed description of the problem with the product Answer the following questions Did the product ever work in your application
3. 18 APWR25110HR 35110HR 9104HR 70W 1 RTD Embedded Technologies Inc Chapter 1 INTRODUCTION This manual gives information on the APWR25110HR 35110HR 9104HR 70W Filtered Avionics Power Module This manual also covers the APWR35110HR 70W and the APWR25110HR 70W APWR25110HR 35110HR 9104HR 70W Filtered Avionics Power Module The APWR25110HR 35110HR 9104HR 70W Filtered Avionics Power Module was designed to power a PCIE 104 system from the typical unregulated noisy 28 VDC aircraft power Features The following are major features of the APWR25110HR 35110HR 9104HR 70W powerModule Input e 16 40 VDC Outputs e 5 VDC at 10 Amps for 50 Watts e 12 VDC at 1 67Amps for 20 Watts HighRel Input voltage 16 40 VDC Reverse polarity and transient protection Isolation voltage 500V 50V for 1 second Uses Mil modules that meet MIL STD 461C CE03 and meets MIL STD 461D and C CE102 e Mil modules protect against voltage spikes specified in MIL STD 461C and conducted susceptibility specified in MIL STD 461C CS01 and CS02 e Mil modules reduce reflected noise of the DC DC converters to meet MIL STD 461C CE03 and MILSTD 461D CE102 limits e Hermetically sealed APWR25110HR 35110HR 9104HR 70W 2 RTD Embedded Technologies Inc Connectors User s Manual Connectors provided are General Specifications CN1 and CN2 PCIE 104 bus e populated on APWR25110HR 70W and APWR35110HR 70W CN3 PCI bus populated on APWR35110HR 70W and
4. 5 VDC Regulated 5 VDC Output 12 VDC Output TB4 The 12 VDC output of the APWR25110HR 35110HR 9104HR 70W 50W is supplied to the 12 V pins on the PCIE 104 bus and to terminal block TB4 This supply is capable of providing 1 67 amps total that is shared by the PCIE 104 bus devices and any devices connected to TB4 Note that the total power drawn from the 12 VDC cannot exceed 20 watts Signal Functin in out 12 VDC Regulated 12 VDC Output APWR25110HR 35110HR 9104HR 70W 10 RTD Embedded Technologies Inc User s Manual APWR25110HR 35110HR 9104HR 70W 11 RTD Embedded Technologies Inc Chapter 4 USING THE UTILITYMODULE Using the utilityModule is straightforward Connect the input to TB1 using good wiring practices keeping the wires as short and as heavy as possible Make sure the wires are twisted to reduce inductance The 5 VDC is provided Below is the block diagram 16 40 VDC Input High Rel EMI Filter and Input Attenuator 5 VDC 10 Amp 50 Watts Max 12 VDC 1 67 Amps 20 Watts Max System Buses APWR25110HR 35110HR 9104HR 70W 12 RTD Embedded Technologies Inc User s Manual APWR25110HR 35110HR 9104HR 70W 13 RTD Embedded Technologies Inc Chapter 5 SPECIFICATIONS All measurements taken at 25C Input Voltage Range 16V to 40V DC Max Input Current 4 Amps Output Voltages 5V and 12V Output Currents SV output 10 amps 12V output 1 6
5. What other devices were connected to the product How was power supplied to the product What features did and did not work What was being done when the product failed What were environmental conditions when the product failed 5 Indicate the method we should use to ship the product back to you e We will return warranty repairs by UPS Ground at our expense e Warranty repairs may be returned by a faster service at your expense e Non warranty repairs will be returned by UPS Ground or the method you select and will be billed to you 6 Clearly specify the address to which we should return the product when repaired 7 Enclose the paper with the product being returned 8 Carefully package the product to be returned using anti static packaging We will not be responsible for products damaged in transit for repair 7 Write the RMA number on the outside of the package 8 Ship the package to RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 USA APWR25110HR 35110HR 9104HR 70W 17 RTD Embedded Technologies Inc Limited Warranty RTD EMBEDDED TECHNOLOGIES INC WARRANTS THE HARDWARE AND SOFTWARE PRODUCTS IT MANUFACTURES AND PRODUCES TO BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP FOR ONE YEAR FOLLOWING THE DATE OF SHIPMENT FROM RTD EMBEDDED TECHNOLOGIES THIS WARRANTY IS LIMITED TO THE ORIGINAL PURCHASER OF PRODUCT AND IS NOT TRANSFERABLE DURING THE ONE YEAR WARRANTY PERIOD
6. 7 Amps Overall Efficiency at full load 82 9 at 24V DC input voltage 78 3 at 16V DC input voltage 83 8 at 40V DC input voltage SV full load efficiency 83 7 at 24V DC input voltage 12V full load efficiency 74 96 at 24V DC input voltage Maximum Overall Dissipation at full load 19 27 Watts SV full load dissipation at 24V DC input voltage 9 657 Watts 12V full load dissipation at 24V DC input voltage 6 689 Watts Derating controlled by 4 Amp input current limit Minimum input voltage for 70 Watt output load 21V DC Maximum 12V load at 16VDC input voltage and 5V full load 240mA Maximum 5 load at 16V DC input voltage given a 12V full load 6 178 Amps Max Voltage drop to 5V and 12V converters at 4 Amps input current 0 93V APWR25110HR 35110HR 9104HR 70W 14 RTD Embedded Technologies Inc User s Manual Operating Temperature Range 40C to 85C Maximum case temperature of any module 125C Derating of Modules with no heat sink Derate linearly to zero at 125C case temperature 5V Amps vs 12V Amps 11 000 10 500 10 000 9 500 9 000 8 500 8 000 7 500 7 000 6 500 6 000 0 000 0200 0400 0600 0 800 1 000 1 200 1 400 1 600 12V Amps 5V Amps The above graph is at 16 93V DC input voltage It shows the maximum loading of the 5V and 12V supplies APWR25110HR 35110HR 9104HR 70W 15 RTD Embedded Technologies Inc 5V Efficiency and Dissipation Vs Load Current
7. APWR25110HR 35110HR 9104HR 70W Filtered Avionics Power Supply Module User s Manual RTD Embedded Technologies Inc Real Time Devices Accessing the Analog World BDM 610020095 Rev B APWR25110HR 35110HR 9104HR 70W Filtered Avionics Power Supply Module User s Manual RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 USA Phone 814 234 8087 FAX 814 234 5218 E Mail sales rtd com techsupport rtd com Website www ttd com Revision History 15 Feb 2012 Rev A Initial release 04 Feb 2013 Rev B Changed title of manual too include APWR35110 and APWR25110 versions Published by RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 Copyright 2012 by RTD Embedded Technologies Inc All rights reserved Printed in U S A The RTD Logo is a registered trademark of RTD Embedded Technologies cpuModule and utilityModule are trademarks of RTD Embedded Technologies PhoenixPICO and PheonixPICO BIOS are trademarks of Phoenix Technologies Ltd PS 2 PC XT PC AT and IBM are trademarks of International Business Machines Inc MS DOS Windows Windows 95 Windows 98 and Windows NT are trademarks of Microsoft Corp PCIE 104 is a registered trademark of PCIE 104 Consortium All other trademarks appearing in this document are the property of their respective owners User s Manual Table of Contents CHAPTER 1 INTRODUCTION
8. APWR9104HR 70W TB1 16 40 VDC input TB3 5 VDC output TB4 12 VDC output Dimensions 3 8 x 4 75 x 0 6 97 x 120 x 16 mm including connectors Weight mass 0 44 Ib 0 2 Kg Operating conditions Temperature 40 to 85 degrees C operational Relative humidity 0 95 non condensing Storage temperature 65 to 150 degrees C APWR25110HR 35110HR 9104HR 70W 3 RTD Embedded Technologies Inc Chapter 2 INSTALLING THE UTILITYMODULE Recommended Procedure We recommend you follow the procedure below to ensure that stacking of the modules does not damage connectors or electronics Turn off power to the PCIE 104 system or stack Select and install standoffs to properly position the utilityModule on the PCIE 104 stack Touch a grounded metal part of the stack to discharge any buildup of static electricity Remove the utilityModule from its anti static bag Check that the PCIE 104 bus connector is properly positioned Gently and evenly press the utilityModule onto the PCIE 104 stack CAUTION Do not force the module onto the stack Wiggling the module or applying too much force may damage it If the module does not readily press into place remove it check for bent pins and try again APWR25110HR 35110HR 9104HR 70W 4 RTD Embedded Technologies Inc User s Manual APWR25110HR 35110HR 9104HR 70W 5 RTD Embedded Technologies Inc Chapter 3 CONNECTING THE UTILITYMODULE The following sections descri
9. RTD EMBEDDED TECHNOLOGIES BE LIABLE TO THE PURCHASER OR ANY USER FOR ANY DAMAGES INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXPENSES LOST PROFITS LOST SAVINGS OR OTHER DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE PRODUCT SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR CONSUMER PRODUCTS AND SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE APWR25110HR 35110HR 9104HR 70W 18 RTD Embedded Technologies Inc
10. RTD EMBEDDED TECHNOLOGIES WILL REPAIR OR REPLACE AT ITS OPTION ANY DEFECTIVE PRODUCTS OR PARTS AT NO ADDITIONAL CHARGE PROVIDED THAT THE PRODUCT IS RETURNED SHIPPING PREPAID TO RTD EMBEDDED TECHNOLOGIES ALL REPLACED PARTS AND PRODUCTS BECOME THE PROPERTY OF RTD EMBEDDED TECHNOLOGIES BEFORE RETURNING ANY PRODUCT FOR REPAIR CUSTOMERS ARE REQUIRED TO CONTACT THE FACTORY FOR AN RMA NUMBER THIS LIMITED WARRANTY DOES NOT EXTEND TO ANY PRODUCTS WHICH HAVE BEEN DAMAGED AS A RESULT OF ACCIDENT MISUSE ABUSE SUCH AS USE OF INCORRECT INPUT VOLTAGES IMPROPER OR INSUFFICIENT VENTILATION FAILURE TO FOLLOW THE OPERATING INSTRUCTIONS THAT ARE PROVIDED BY RTD EMBEDDED TECHNOLOGIES ACTS OF GOD OR OTHER CONTINGENCIES BEYOND THE CONTROL OF RTD EMBEDDED TECHNOLOGIES OR AS A RESULT OF SERVICE OR MODIFICATION BY ANYONE OTHER THAN RTD EMBEDDED TECHNOLOGIES EXCEPT AS EXPRESSLY SET FORTH ABOVE NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND RTD EMBEDDED TECHNOLOGIES EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES FOR MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY IN THE EVENT THE PRODUCT IS NOT FREE FROM DEFECTS AS WARRANTED ABOVE THE PURCHASER S SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE UNDER NO CIRCUMSTANCES WILL
11. be connectors of the utilityModule Finding Pin 1 of Connectors Pin 1 of connectors is indicated by a square solder pad visible on the bottom of the PC board Component Locations APWR9104HR shown The figure below shows locations of major components including connectors c zc st lt Connector Function Dimension Default APWR25110HR 35110HR 9104HR 70W 6 RTD Embedded Technologies Inc User s Manual PCIE 104 Bus Connector CN1 and CN2 The following pictures or tables list the connector pinouts Complies with PCIe 104 Specification Version 2 01 1 mU APWR25110HR 35110HR 9104HR 70W 7 RTD Embedded Technologies Inc PCI Bus Connector CN3 The following picture shows the PCI connector Complies with PCIe 104 Specification Version 2 01 WERE bbb keke itp 17 PC 104 PCI Connector 117810006 117210007 APWR25110HR 35110HR 9104HR 70W 8 RTD Embedded Technologies Inc User s Manual CNI pin one is at th
12. e bottom left of the above screen image as viewed from the top of the board by the LEDs The odd numbered pins run along the bottom of the image and the even pins run along the top Low order pin numbers are to the left and high order pin numbers are to the right The three blades in the center of the connector are from left to right 5V 5V and 12V CN2 pin one is at the bottom right of the above screen image as viewed from the bottom of the board The odd numbered pins run along the bottom of the image and the even pins run along the top Low order pin numbers are to the right and high order pin numbers are to the left The three blades in the center of the connector are from left to right 12V 5V and 45V 16 40 VDC Input TB1 Terminal block TB1 is the input power connection for the APWR25110HR 35110HR 9104HR 70W The input range is 16 40 VDC Fully loaded this input can require 4 amps therefore 22 gauge wire or larger is recommended Keep in mind that wire has both resistance and inductance associated with it Signal Functin in out 16 40 VDC input APWR25110HR 35110HR 9104HR 70W 9 RTD Embedded Technologies Inc 5 VDC Output TB3 The 5 VDC output is supplied to the 5 V pins on the PCIE 104 bus and to terminal block TB2 This supply is capable of providing 10 amps total that is shared by the PCIE 104 bus devices and any devices connected to TB3 Signal Functin in out
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