A(1/2”) station size Contouring Kit Operation Manual PAT - Ai-Link
Contents
1. A 1 2 station size Contouring Kit Operation Manual PAT P Thank you very much for using our company products Please use this tool after understanding the contents of the product in this manual fully Specification A 1 2 station size 2 0 Recommendation diameter APH Punch Tip mild steel 1 6mmt stainless steel 1 0mm aluminum is not possible Carbide Punch Tip mild steel 2 3mm stainless steel and aluminum are not possible AIR BLOW Type AIR BLOW function must be ON Punch Tip Material APH or Carbide Neither can be ground Powdered high speed steel die is used with APH amp Carbide punch tip regrinding 0 5mm MAX Carbide Die is used only for carbide punch tip Carbide Die can not be reground by normal grinder so please contact Amada when necessary After grinding please use shim keeper or die shim Appearance CL 0 2 Die CL 0 3 Die assembly Ass y carbide Punch assembly Die Tip Material assembly APH N ea _ H a CL 0 15 Die assembly APH NN Die Die assembly APH Punch tip 2 Carbide tip 2 How to use 1 Proper clearance for punch and die is below table Please choose proper die clearance for the material thickness as shown on the table Simm omm omm mm oo 2 Please be careful following points to use contouring tool Min Pitch is 0 5mm Radius size must be more ii Please don t punch under picture than twice of mater2. e refer to NEX spring Ass y operation manual about the handling of NEX spring Ass y Attach punch guide after lubrication oil Recommendation Amada Mechanic 32 applied on sliding way of punch body Turn screws evenly Locked state one after the other O LOCK Punch Height 207 5mm Unlocked state O UNLOCK Extension Weu m Contraction am y N NE Extension and contraction W by a full turn 1 25 mm Caution on handling Replacement of a die tip or guide bush by customer may cause the tooling to be damaged Therefore die Ass y or guide Ass y need to be sent back to Amada to replace Please contact to Amada serviceman Timely apply lubrication oil Amada Mechanic 32 and clean removal iron powder dust etc tooling AMADA CO LTD AII Rights Reserved AMADA CO LTD 200 I shi da sehara Kanagawa J APAN Contouring Kit Ver1 July 2013
3. ial thickness for radius processing Because punch tip durability drops drastically If Min radius size is smaller than twice of material thickness the punch durability will be reduced drastically Min Radius 2 xt b lt t gt AVAAN N D No SS D gt iii Punching Method First Step Contouring Tool Please see yellow part Second Step Standard Punching Tool If contouring tool is taken as second step punch tip will break Shaving is not allowed 3 Please Switch ON for power vacuum function with EM and Air jet vacuum function with VIPROS III 4 Punching mode is M696 M696 is economy mode Please change bottom pos 1 0mm Default value of M696 bottom pos is 2 5mm Contouring tool may be broken with M500 Bottom pos 2 5mm at 2 3mm punching Method of punch tip installation Insert punch tip in punch holder Insert straight pin with hole in Punch Ass y Structure punch holder Screws i Fl Straight Pin with hoe a Guide PL Punch Tip i Tighten two screws to fix the punch tip Tighten punch holder and NEX Spring by using Allen key M5 amp spanner 14mm Ass y with two pieces spanner 14mm Tightening torque is about 10 N m NEX Spring Assy Thy Punch Holder Adjust punch height to 207 5mm at unlock state of NEX spring Ass y After adjust height lock NEX spring Ass y x Pleas
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