USER GUIDE & SPARE PARTS MANUAL - DEN-SIN
Contents
1. Sand blasting Drain cleaning Dispensing of soaps and chemicals Floor cleaning equipment Rotary brushes This machine is only to be used for the purposes it is designed for Any other use shall be considered improper and therefore potentially dangerous The manufacturer is not to be held responsible for any damages caused by improper CAUTION USE HB 200 VO Page 3 1 Getting acquainted with your High Pressure Cleaner Unpacking Remove the high pressure cleaner and its accessories from the packing material For transport and packing reasons some accessories may be supplied disassembled Make sure all components are present e Machine e Electrical cord attached e 10m High pressure hose w Male and Female Quick Coupling Machine Installation Setup Step 1 Ensure machine is place on a flat floor or inclined position not more than 10 Step 2 Insert the male quick coupling end of the high pressure hose included into the inlet female quick coupling of the machine and connect the female quick coupling end to the outlet of the cold water machine Connect to outlet of cold water machine Outlet of HB 200 10m Hose w Male and Female Quick Coupling Step 3 Connect the complete assembled spray lance and trigger gun of the cold water machine and insert the female quick coupling end to the outlet male quick coupling of the machine Connect to outlet of HB 200 e Step 4 Plug in the power plug int2. ECTLY UPON THE MACHINE WITH HIGH PRESSURE Occasionally clean the fan cover of the blower to ensure sufficient airflow Do NOT operate the machine with damaged or removed fan cover Inspection To prevent electrical shock and spills of leaking water Check electrical cord and high pressure hose for wear and cracks Keep coupling parts free of dirt to ensure long life of O ring seals preventing water leak Notice To prevent damage on hoses and cord be careful not to have them run over by heavy vehicles or squeezed in door openings etc Replace if necessary Storage Be sure the cleaner is kept frost free if not possible flush the inlet of the cleaner with antifreeze fluids Depending on water quality clean the strainer in the water tank regularly Depending on Fuel quality clean the fuel filter regularly HB 200 VOO Page 9 3 Maintenance and Troubleshooting Troubleshooting Symptom Cause and Rectification When the main Fault somewhere in the power supply switch is turned on the high pressure Make sure the socket is inserted correctly Inspect cord for cracks cleaner will not run and wears Check 1f fuse is blown replace 1f necessary The blower motor Too low voltage does not start Check the mains voltage Check the connection box voltage with a meter With the machine turned off turn the motor at the fan The pressure drops The strain filter is clogged or the water supply from the tap is and the high i
3. ELECTRICAL POWERED HEAVY DUTY HOT WATER HIGH PRESSURE CLEANER USER GUIDE amp SPARE PARTS MANUAL Introduction Introductions Congratulations on your purchase of the DEN SIN High Pressure Cleaner Model HB 200 Read this user manual before you start up your High Pressure Cleaner the first time This document or part of it may not be photocopied or in any other way reproduced or translated to other languages without the prior written consent of DEN SIN This machine is a High Pressure Cleaner producing water jet under high pressure which is why severe injuries can occur if the safety precautions are not observed Therefore a full understanding of the contents of this instruction manual is required in order to prevent injuries to you objects and persons near by Safety The following symbols are used in this manual to indicate procedures that if not followed may results in personal injuries or damage to equipment WARNING is used to alert the reader of procedures or practice which if not followed correctly could result in personal injuries WARNING CAUTION is used to alert the reader of procedures or practice which if not followed correctly could result in damage to machine or other equipment CAUTION NOTE is used to highlight important information that may assist the reader carrying out the procedure or understanding the text NOTE The information contained in this user guide is subject to change wit
4. bour is the responsibility and the expense of the Buyer The liability of Seller under this warranty is limited at Seller s option solely to repair or replacement with equivalent articles This warranty is condition upon a Seller being notified in writing by Buyer within one week after discovery of defects b the return of defective articles to Seller transportation charges prepaid by Buyer and c Seller s examination of such article disclosing to its satisfaction that such defects were not caused by negligence misuse improper maintenance improper installation accident or unauthorized repair or alteration Accessories or equipment furnished by DEN SIN but manufactured by others shall carry the warranty that its manufacturer has conveyed to DEN SIN and which may be passed on to the purchaser The original warranty period of any article which has been repaired or replaced by DEN SIN shall not thereby be extended HB 200 VOO Page 17 6 Spare Parts Request Form 6 Spare Parts Request Form Company Name Delivery Address Country Postal Code Contact Name Contact Number Fax Number Mobile Number Email S N Part Number Description QTY Machine Model or Serial Number 2 ee XS ae S EC MS NN ee ae 1 e A 1 a N ll sJ NTA O Z D dr nA a o d Mr aW s S Special Instructions HB 200 VOO Page 18 7 Maintenance Lo
5. embly Complete HB 200 VOO Page 15 5 Declaration and Warranty Wiring diagrams HB 200E 230V 50Hz Standard STARTING TRANSFORMER X ELECTROVALVE nd i H H FLOW SWITCH THERMOSTAT HB 200 VO Page 16 5 Declaration and Warranty 5 Declaration and Warranty EU declaration of conformity C EU Declaration of Conformit Product Electric powered Heavy duty Hot Water high pressure cleaner Type HB 200 50Hz Description 230V 0 50Hz IP 54 200 bar 20 MPa The design of the unit corresponds to the following EC Machine Directive 2006 42 EC pertinent regulations EC EMC Directive 2004 108 EC Applied harmonized standards EN 12100 1 EN 12100 2 EN 1829 1 EN 60335 2 79 EN 55014 1 EN 55014 2 EN 61000 3 2 Applied national standards and technical specifications DIN EN 60335 2 79 DEN SIN a division Nilfisk Advance Pte Ltd No 5 Tuas Ave 2 Singapore 639445 Tel 65 62681006 Fax 65 62684916 Singapore Jan 2014 Warranty DEN SIN warrants all equipment of its manufacture furnished under this agreement to be free from defect in workmanship and material for a period of one year from the date of invoice of the equipment This warranty does not cover normal wear and tear consumable items or part failures caused by 1 accident 11 abuse or 111 failure to maintain the DEN SIN system containing the affected parts in accordance with DEN SIN technical specification All la
6. es for the staff and provides no warranty NOTE Water Connection 1 Connect the inlet hose to the water mains using the High Pressure hose which comes together with the machine Max Pressure 200Bar Filling up with Fuel 1 Fill the tank with the Diesel 2 Avoid running the machine when diesel tank is empty in order not to damage the fuel pump HB 200 V00 Page 5 1 Getting acquainted with your High Pressure Cleaner Stopping the Machine 1 Turn the burner thermostat to 0 and wait for the water to cool completely to prevent scale deposits and overheating of the coil and boiler 2 Ensure electrical cable is not damage If damage replace it with approved cable with connections following the wiring diagram as shown in Pg 17 3 Check fuel filter as shown above periodically and replace when necessary Operation Flow Diagram Water Supply In i Hot Water gt gt High Pressure Out Cold Water High Pressure Out L Machine Internal Sa cs emm cs emm o GZ cs Gs cs GZ ge emm ss emm 6s EES emm s emm o Operation To prevent accidents from happening ensure the safety of the person s who uses the equipment and to protect bystanders and nearby placed inventory or machinery a few safety precautions needs attention WARNING HB 200 VO Page 6 1 Getting acquainted with your High Pressure Cleaner 1 Treat the machine as a high speed cutting too
7. eshooting Boiler Servicing and Maintenance 200hrs Carefully remove the nozzle holder flange and the electrodes holder boiler burner head Clean the small glass in the flange every 50 hours of use Clean the fuel nozzle filter with compressed air and check the position and wear of the spark electrodes Remove the boiler cap by unscrewing the 3 nuts and clean the deflector with a brush and or with compressed air Manually take away the interior cap Remove the high pressure hoses and unscrew the locking nuts from beneath Pull out the boiler coil Clean the boiler coil for residue with a wire brush Vacuum clean the residue from the boiler housing HB 200 VO Page 11 5 Declaration and Warranty 4 Accessories List Chassis assembly Chassis assembly spare parts list Pos 1 _ Part No Qty Description f ScrewM6xt2 S O Axle Spacer o Axle Spacer Ea d i po Wheel Aale 7 0 4 00590060 4 Wheel W Cover 700550042 Hose Extension M F D 8 70059014 ECH HB 200 VOO Page 12 5 Declaration and Warranty Electrical Box assembly Electrical Box assembly spare parts list Pos PartNo Qty Description 5 700530267 1 eme 6 700590148 1 EL BoxGasket S I Electrical Box HB 200 V00 Page 13 5 Declaration and Warranty Boiler assembly Ic OT 6l xK Page 14 V00 HB 200 5 Declaration and Warranty Bo
8. g Book 7 Maintenance Log Book This maintenance logbook will assist you to keep track on the servicing of your equipment Please record after service your machine Purchase date of the machine NI NMI NI NI NI NMI NMI NMI NIE real Fal Fal Fal Fal e Fal Fal Fal e J Mn Bl o Gi ll DW Bl wf NI el CO WO So Ji WB NY BI Wl NI rail oD HB 200 VOO Page 19
9. hold spray lance with both hands 13 When pausing during operation turned off the main switch of the machine and ensures that the trigger gun is locked 14 Only use high pressure hoses connections and nozzles specified by DEN SIN 15 IMPORTANT Do not use the machine in a possible explosive environment in accordance with EN 50014 ID plate Refer to the identification plate on the machine DESIN Alorled Reprise anv S TUAS AVE S 45 NETISKADVANCE A S J Te 66 6268 206 Sagseves 25 DIGIS Br owy Fax 58562834956 1 e dS 4523 S105 Pev 48 4345 7700 HIGH PRESSURE CLEANER Model Amp ET item No Noise D Rated FIG Class BR Volt niet PH Ere ip a vu Soral M Manu Saal DESIGNED amp MADE IN SINGAPORE HB 200 VOO Page 7 2 Safety and Protection information 2 Safety and protection information General safety amp application guidelines 1 2 3 4 5 6 7 8 9 It is not allowed to clean asbestos containing surfaces with high pressure unless using special equipment Persons under the influence of alcohol drugs or medicine should not operate the machine Do not touch plug and socket with wet hands This machine has been constructed for use with Nilfisk ALTO detergents The use of other detergents or chemicals may cause problems as to the operation and the safety When using detergents the instructions should always be strictly observed Al
10. hout notice Ele NOTE Version 00 May 2015 Revision History Revision HB 200 VOO Page 1 Table of Contents Table of contents Ire 1 Tablo OF cont enie oinn E E E E E E E 2 PEO E 3 ENEE 3 LODA EE 4 DA SGU e E 4 IR E EE 7 2 Safety and protection iInfOrmatiOn cccccceeeeseeeeseeeeeeeeeeeaeeeeneeeeaseeenseeensenenseaenesaensenenes 8 General safety amp application guidelines 2 0 0 0 ceseeeessececceeceeeeeeseeceeeeceeaaeeseeeeeeseesaaeennees 8 SIE RE 8 3 Maintenance and troubleshooting enee ENEE E KREE ERKENNEN RENE EEN En H IV Ve E TEE WE 9 eee alee ee re eT nen 10 Boiler Servicing and Maintenance 200hrs 00 0 ceeccsecccceccceeeeesseecceeecesaaeeeeeeeeeeeesaaeeeeees 11 4 Accessories List sereeseueueuEEEEEEEEEEEEE EK ven eneen EE enee 12 Chassis assembly ENN nT I oo 12 Chassis assembly spare parts list c ccessceececeeee ee gcc cece MMM sc 29900 12 Electrical Box assembly ccccccccsseesssssenecceccceeses EE soos NORM sss e ee eseeesecceeaseneaesees 13 Electrical Box assembly spare parts het 13 Boiler assembly E EN ee Anne yt 14 Boiler assembly spare parts list 00000 EEN teen EE ee esseescccecesseeeasees 15 Wiring diagrams cccccccsenssssescsccceccccesssseessss SMI 2 EEN 16 5 Declaration and Warranty EEN D 17 EU declaration of conformity S a a an aeree 17 lic a ere WT Ae A nes tent errs Terre 17 6 Spare Part
11. iler assembly spare parts list Pos PartNo Qty Description 1 700590039 1 Ignition Electrode S 2 700590025 1 ElbowDiad 87 AL LL ng Seege 4 700590003 1 SightGlass S pS Wrought Burner Flange O Z o S 6 Diesel Nozzle 1500 7 700590149 1 Boiler Flange Complete o S 8 700590150 1 Ignition Transformer HB 200 __ _ 9 700590027 2 ElectrodeL 480mm 10 f 700590151 1 Chimney Inward Cover o 11 f 700590099 1 BurnerCover S 12 700590152 1 UpperCoilH 500 S 13 700590153 1 BoilerBody 700590154 _ Copper Dpe po l Land fo Burner Cover S 700590006 _ Fan Protection Cage S 700590028 _ Blower Coil S 700590044 _ 14 E WE l 16 7 6 1 ee sf 1 8 7 1 PuelPumpCoih gt S 9 1 Plastic Coupling S 20 700590046 1 21 700590008 1 BlowerFan S O 27 1 1 Refractory Bottom S BECH 3f 1 24 700590036 1 Insulating Rope for Boiler Base o Z 25 700590155 1 iber 26 pl 27 a 28 29 g 20 yi 31 Y 32 zz _ A 34 l 35 WW N 36 Oil Filter Unit Flow Switch 3 87 Pivoting Connection S Safety Valve250Bar S Quick Coupling 3 8 M__ S Bulb Assembly o Aluminium Woche Coupling Nipple 1 2 3 8 Hande _ _ 00590156 700590157 700590158 7 Blower Motor 50Hz 0059003 0059004 Coil Fixing Strip Plate 7 o o Handle Bracket 700590156 i 00540026 Bulb Bracket 700590076 Bulb Ass
12. l 2 Anyone under the age of 18 is NOT allowed to use the machine 3 Always use a proper plug and socket specially designed with ground to earth wiring Only connect to an installation with earth wiring A certified electrician shall make the installation It is strongly recommended that the electric supply to the machine include a Residual Current Device GFCI 4 Always keep the machine and its accessories in good working condition Check the machine for defects especially the insulation on the electric cable Do NOT start up the machine if there is any defect Have the machine serviced 5 When using the Water Blaster and its accessories eye protection must be worn to protect against repelling or ricocheting matters causing eye damage 6 Suitable clothing and footwear must be worn while using the equipment to protect the operator Do not try to clean clothes or footwear with the machine 7 Precautions must be made to keep bystanders away from the working range 8 Do NOT spray clean on yourself others or live animals The high pressure beams are capable of making severe injuries 9 Do NOT spray at electrical equipment OR the machine itself 10 While repairing or servicing the equipment and its accessories always make sure the machine is turned off and disconnected from the main power supply 11 Only allow instructed personnel to operate the machine 12 Activating the trigger gun can cause backward force therefore always
13. nsufficient pressure cleaner works irregularly Ensure sufficient water flow through the cold water machine The boiler will not The fuel tank is empty The fuel filter is clogged The fuel nozzle is burn clogged The spark electrodes are worn or out of alignment The flame censor device is active The glass between the flame censor and the boiler is dirty Fill up the fuel tank Clean or replace the fuel filter Clean or replace the fuel nozzle Adjust or replace the spark electrodes Reset the device by pushing the reset button at the control panel Clean the glass between the censor and boiler The high pressure The chemical container is empty The high pressure cleaner has cleaner does not suck not been set to low pressure on the double barrel lance cock chemicals The low pressure nozzle is clogged or partly clogged The non return valve of the chemical injector is stuck Ensure the chemical container contains sufficient fluid for proper suction Set the spray lance to low pressure by turning the cock on the lance counter clockwise Clean or replace the low pressure nozzle Clean correct or replace the non return valve of the chemical injector damages of the machine we strongly suggest you to make contact with your For any further inconveniences not mentioned in this user guide or any A dealer for the repair or possible replacement of any original spare parts NOTE HB 200 VOO Page 10 3 Maintenance and Troubl
14. o a main power supply socket and turn on the power Switch on both the high pressure cleaner and HB 200 by depressing the on off switch HB 200 VO Page 4 1 Getting acquainted with your High Pressure Cleaner The high pressure cleaner is now ready for operation The spray gun lance will experience a recoil force during operation therefore keep a firm grip with both hands on the Spray gun handle and the lance Press the trigger and start cleaning Pressure can be regulated by adjusting the knob on the spray gun lance When using the chemical injector pressure must be adjusted to low motors requirement Refer to the D plate on the machine Do Not run the High Pressure Cleaner without sufficient potable water supply as it can cause CAUTION cavitation and serious damage to internal pump parts Do not let the machine recycle the water running with Spray gun trigger not activated for more than a few minutes as this can cause serious damage to the seals Make sure your local power supply specifications are in accordance with the Starting up for the 1 time 1 Allow water to flow within the machine for about 3 to 5 minutes without turning on the machine to allow any dirt or air to be vented out from the delivery outlet 2 Ensure the mains voltage is the same as that of the machine printed on the technical data plate A N Failure to comply with the regulations stated above manufacturer declines all responsibiliti
15. s Request Form sagen ene enee nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn annn 18 7 Maintenance Log Book Ee ena sen sensenssnsnnennnsnnsnnsnssenscnsensensensensensensss 19 HB 200 VOO Page 2 1 Getting acquainted with your High Pressure Cleaner 1 Getting acquainted with your High Pressure Cleaner Fast and efficient cleaning The DEN SIN high pressure hot water cleaners in the HB 200 series enables you to get more cleaning done in less time This series of DEN SIN high pressure cleaners offers you high performance yet a compact design The compact design enables the machines to be agile within inconvenient places and the high performance and possibility to use hot water gives you the opportunity to solve an array of cleaning tasks The high pressure cleaners in this series are designed for industrial use as well as for cleaning contractors Specifications Model Working Flow Capacity Power Supply Dimension Weight TE LxWxH psi Bar l min Voltage HB 200 Em ST EET 940x650x900 Applications These heavy duty high pressure cleaners are capable of removing any kind of dirt Algae off concrete constructions Paint and graffiti off walls Dust dirt soil amp mud off floors Oil amp grease off engines and other mechanical parts Dirt and salt deposits off ship decks The High pressure cleaner has built in chemical injector And with the option for use of accessories even many more jobs are to be dealt with
16. ways flush the machine with clean water after use of chemical detergents Always unplug power supply when cleaning and maintaining the machine Do not use machine if important parts are damaged 1 e safety devices high pressure hoses spray handle The user is obliged to observe all national working environment and working safety regulations concerning operation of high pressure washers 10 It is not allowed to connect this machine directly to a potable water supply 11 If the machine is to be connected to potable water supply it is strictly necessary to fit the machine with a water break tank in accordance with EN1717 Safety devices The machine is equipped with the following safety devices 1 2 3 4 Stop button The stop button stops the machine when pushed Locking device on spray gun handle The locking device prevents the trigger from being activated when pulled out Thermal sensor and over load relay protects the motor against overloading The machine can be switched on again after a few minutes when the sensor has cooled Burner safety devices the burner safety device protects the machine against faulty ignition HB 200 VOO Page 8 3 Maintenance and Troubleshooting 3 Maintenance and troubleshooting Maintenance Subject Matter Procedure Cleaning Use a damp cloth to wipe the cabinet Do not use detergent cleaning chemicals Notice To prevent electrical shock DO NOT SPRAY DIR
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