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The Edge Juice Module

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1. Setup Digital Displays Select parameter to edit EGT F cTOP LEFT Boost BOT LEFT RPM TOF RIGHT Backdown BOT RIGHT Set As Display 2 Edge Products LLC Dodge Juice Attitude Manual 4 This screen lists the current variables and their respective positions on the screen 1 e TOP LEFT etc Select the variable you would like to change and press Enter A screen listing the possible replacement variables similar to the following appears Select Variable f EGTF Speed mph RPM Thril Backdown Enq impF Load Baro Press intkTmpF Lock i Boost Slip 5 Select the variable you would like to view and press Enter The Setup Digital Displays screen appears again listing the variable options you have chosen to view If you have no more changes select the Set As Display option and press Enter The vehicle parameter screen appears with your desired variable in view Adjusting the Backlight When viewing vehicle parameters like the sample below press the Enter button to adjust the backlight Each time the Enter button is pressed the backlight will change to either bright dim or off 28 Dodge Juice Attitude Manual Edge Products LLC The Attitude can alert you when certain vehicle parameter levels are met such as EGT Boost Speed and Engine Coolant Temperature When these parameter thresholds are met the Attitude screen will displa
2. Manual Edge Products LLC About The Attitude Congratulations on purchasing the Attitude for the Dodge Cummins diesel The following manual contains information and instructions on the proper use of the Attitude Please read carefully before proceeding to install the Attitude to your vehicle The Attitude allows you to monitor the performance of your vehicle s vital engine components and output values The following parameters can be displayed on the main Attitude screen maximum of 4 at one time e EGT exhaust gas temp e Speed e RPM e Throttle position e Backdown e Engine Temperature e Load e Barometric Pressure e Intake Temperature e Transmission Lock e Boost e Transmission Slip One of the most powerful features of the Attitude is the option to monitor the EGT of your vehicle and automatically lower the fuel input to maintain an EGT below a maximum desired level we recommend 1350 F Edge Products LLC Dodge Juice Attitude Manual The following items should be included in your Attitude package 1 The Attitude Module 2 Hook and Loop Mounting strips and wire ties 3 Attitude Mounting L Bracket 4 Exhaust Gas Thermocouple Power Gains The following power gains are representative of an actual test vehicle These gains were measured on a SuperFlow Dyno at an altitude of 4400 ft above sea level and represent power delivered to the rear wheels of the test truck The only modification made to the test truck was the
3. Records Performance Tests 2 Select the Records option and press Enter The following screen appears lt p Fecards Select to clear Cay RPM 0 JClear All p Slip 0 JEngTimp 0 JO 60 0 0 Speed 0 1 4 mile 0 mgh soos Backdown 0 a paa 5 s Foi Co wan o he 3 All of the records are stored on this screen To clear an individual record select that record and press Enter To clear all the values select Clear All and press Enter 32 Dodge Juice Attitude Manual Edge Products LLC Performance Tests The Attitude allows you to test the performance of your vehicle by timing the 0 60 and the 4 mile times To run these tests perform the following steps 1 Press the Menu button until the Setup screen appears Setup Display Juice Configuration Alerts Records Performance Tests D T 2 Select the Performance Tests option and press Enter The following screen appears cn f il Goo j Performance Tests l rs O 60 14 mile 33 Edge Products LLC Dodge Juice Attitude Manual 3 Select the desired performance test and press Enter The following screen appears Waiting for Stop 4 When your vehicle is at a complete stop the following screen automatically appears 5 When you press the accelerator pedal the screen returns to the display mode and automatically begins the performan
4. The Juice Module and your Transmission The automatic transmission has a fluid filled clutch like device called a torque converter This device uses the spinning motion of the motor to drive the transmission which drives your wheels As the truck speed stabilizes the torque converter engages a mechanical connection which locks the two halves of the torque converter so the output shaft is going the same speed as the input shaft This mechanical linking of the two halves is called Transmission Lock up It the motor produces too much power this mechanical lock up can start to slip When this slippage occurs the Juice module reduces the power output to allow the transmission to function properly This is a great feature that provides an extra level of protection for your vehicle Please keep in mind however that if you run in level 4 or 5 the additional power is so great that it is possible to overstress a stock transmission if you drive too hard Edge on your Side Edge takes a great deal of pride in the quality of our customer service If you have any questions or concerns about your Juice module please feel free to call us at 888 360 3343 Our tech support desk 1s open from 8 00 am to 5 00 pm Mountain time Monday through Friday 16 Dodge Juice Attitude Manual Edge Products LLC 17 E dge Products LLC Attitude Instructions EDE Ew Ly PROD a DIESEL PERFORMANCE Dodge Juice Attitude Manua I Dodge Juice Attitude
5. purchase receipt All Warranty claims are subject to approval by Edge Products LLC Under no circumstances shall the SELLER be liable for any labor charged or travel time incurred in diagnosis for defects removal or reinstallation of this product or any other contingent expenses If the BUYER sends back a failed unit that is out of warranty and chooses to buy a refurbished unit the refurbished unit will only carry a 60 day warranty If the BUYER purchases a new unit at a predetermined discounted rate it will have the standard 1 year warranty Under no circumstances will the SELLER be liable for any damage or expenses insured by reason of the use or sale of any such equipment IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER MAY PROMPTLY RETURN THIS PRODUCT IN A NEW AND UNUSED CONDITION WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN SIXTY 60 DAYS FROM DATE OF PURCHASE FOR A FULL REFUND THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS Legal in California only for racing vehicles which may never be used upon a highway Edge Products LLC Dodge Juice Attitude Manual AFTERMARKET PRODUCTS AND YOUR VEHICLE S WARRANTY Many of our customers ask Will your product void my vehicle manufacturer s warranty While the answer is straightforward from a legal standpoint we also want to educate our custome
6. same screen To select a desired view perform the following steps 1 Press the Menu button until the Setup screen appears Setup 7 Display Juice Configuration Alerts Records Performance Tests 2 Select the Display option and press the Enter button The following screen appears f K Henu i l _ Display Pa a 2 Function Bar Graph O 2 Function Digital 3 Function Digital 4 Function Digital 3 Select the desired viewing option by using the up and down arrows and pressing the Enter key Below are examples of the display options 25 E dge Products LLC Two Function Bar Graph Display Sample EGT F i500 0 Hoogst oF 26 Dodge Juice Attitude Manua I Dodge Juice Attitude Manual Edge Products LLC Changing the On Screen Variables To change the variables on the screen perform the following steps 1 When viewing the vehicle parameter screen press the Menu button The following screen appears Setup Display Juice Configuration Alerts Records Performance Tests mw EDs 2 Select the Display option and press Enter The following screen appears Display 2 Function Bar Graph 2 Function Digital 3 Function Digital 4 Function Digital D EDs 3 Select the display layout you have previously chosen and the following screen appears
7. screen when vehicle parameters are being viewed To adjust the power levels press the arrow keys to the desired level Levels can be changed at any time while viewing vehicle parameters mr a SS Ls Boost 0 EGT F oop DO Esmer D 45 Edge Products LLC Dodge Juice Attitude Manual Glossary of Terms Backdown This is decreasing the amount of additional fueling Backdown is the percentage of additional fuel held back The Juice Attitude includes a feature to backdown the fueling to control critical parameters such as EGT and Boost Barometric pressure This is a measurement of the atmospheric pressure mainly due to your altitude above or below sea level and the current weather conditions Boost This is how much additional air pressure is added to the intake throttle body of the truck by the Turbocharger Defueling This is decreasing the amount of fuel added to the motor see Backdown Both the PCM and the Juice do defueling but the Juice can only Backdown to stock fuel The Juice does not Backdown below stock fueling EGT This is an acronym for Exhaust Gas Temperature This is the temperature of the burning gasses leaving the motor through the exhaust Generally EGT should not be permitted beyond 1250 F to prevent turbocharger damage Load This is the percentage of total fuel supplied by the PCM Low Boost Fueling This is a Juice setting controlling extra fueling before th
8. Dodge Cummins 600 Edge Juice and Attitude Installation Instructions and Manual DIESEL PERFORMANCE 2004 2005 Edge Products LLC All rights reserved Edge Products LLC 1080 South Depot Dr Ogden UT 84404 801 476 3343 www edgeproducts com Manual version 110106 Edge Products LLC Dodge Juice Attitude Manual Table of Contents DISCIAMMET OL LIA DUNGY cwosisiecaceatiedossinne sce nevaevocaceswedescencndeeues vesaseauedees 3 Aftermarket Products and Your Manufacturer s Warranty ssscsccees 4 About the Dodze JUNC Cossin a acca cavacesenscneeiaesseninaceene 5 Dodge Juice getting CONNE CUED siciiscssesscicddigassendsodisaasesteiwhisaaweeedsodesens 6 Usine the AMIGO sivas weaevasuuadnceteeaekudiadesseus wundauetioraswadiodes seus O 12 POWER Gals osoren e r E E E E ETE EEE 12 Makine sense of it alls 22 d2sccshcesesce ee E TY 13 About he Atitude cerror eors n a TREE 17 E GANS E A E S E T E E T ess 18 Atftu de Setting CONNECEOsscesssitiesaccnesriis cadences odcaweestoeeni Ss 20 Chanemo he Gisplay VIEW sccsvandusccoccustesnadaoeesaneweacesenetesnedsseseneiweaeaes 24 Changing the onscreen Variables cccccsccccccccccccsccccccccccssscccccccsees 26 AGUSONG The DACKHON cc222 concvcsses be iced eerus eee eeueeewereeweuetine vepeeeoeees 27 PN CLUS vised csc E A E E I E I AAE E uw eeeeee T 28 RECOU S o EEr E E O O 31 PErlOrimance teStSsrserored rosna a E EEA 32 Juice confipuratiOnsssssrs nnen n aa e a 34 Adjusting J
9. ER disclaims any warranty and expressly disclaims any liability for personal injury or damages The BUYER acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the item of the equipment purchased Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such equipment The SELLER assumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact the manufacturer LIMITATION OF WARRANTY Edge Products LLC hereafter SELLER gives Limited Warranty as to description quality merchantability fitness for any product s purpose productiveness or any other matter of SELLER s product sold herewith The SELLER shall be in no way responsible for the product s open use and service and the BUYER hereby waives all rights other than those expressly written herein This Warranty shall not be extended or varied except by a written instrument signed by SELLER and BUYER The Warranty is Limited to one 1 year from the date of sale and limited solely to the parts contained within the product s kit All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be accompanied by a dated proof of
10. addition of the Edge Juice module and Attitude monitor Power gains may vary somewhat on a different vehicle or in different geographic settings Horsepower Torque Level 1 25 HP SO Level 2 40 HP 120 Level 3 60 HP 150 Level 4 80 HP 200 Level 5 100 HP 250 20 Dodge Juice Attitude Manual Edge Products LLC Dodge Attitude Getting Connected The Attitude monitor connects under the hood to the Edge Juice module Follow these steps to install the Attitude 1 Place your Attitude monitor on the dash of your vehicle approximately where you want it installed and with the driver s door open feed the cable through the open door and into the engine compartment via the slot near the hood hinge 2 Using the supplied Velcro attach the bracket to the surface of your dash and secure the Attitude to the bracket using the two sided tape see figure 1 Desired mounting locations will vary widely TIP Before applying Velcro to your dash use a cleaning solvent to remove any non sticking substance like Armour All Figure 1 21 Edge Products LLC Dodge Juice Attitude Manual 3 Connect the Attitude to your Edge Juice module by snapping together the cables with the green connections see figure 2 Secure any excess cable to prevent entanglement with moving engine parts Figure 2 4 Itis necessary to tap a small hole into your exhaust manifold to insert the EGT sensor The EGT probe must be mounted in the exhaust manif
11. ce test During testing a T appears in the upper right corner of the screen indicating that testing is in process When the test 1s complete the desired distance or speed is reached the test will automatically stop and your time will be displayed on the screen like the following quarter mile result example 34 Dodge Juice Attitude Manual Edge Products LLC Juice Configuration The Attitude allows you to configure your Juice module in a variety of ways To change the Juice configurations perform the following steps 1 Press the Menu button until the Setup screen appears Setup Display Juice Configuration Alerts Records P a lt 4 Performance Tests Maaui EATERS 2 Select the Juice Configuration option and press Enter The following screen appears Juice Configuration Max EGT Set Point Max Boost Set Point Low Boost Fueling Adj Transmission Setup mw I Tire Size EDs 3 Select the desired option and press Enter The following are descriptions of each of the Juice Configuration options available 35 Edge Products LLC Dodge Juice Attitude Manual Max EGT Set Point The Attitude monitors EGT and will automatically defuel your truck at a specified max EGT set point In our experience 1350 degrees is about as high as you want to let your EGTs go As the exhaust gas temperature approaches the EGT set point a perc
12. dge Juice Attitude Manual Edge Products LLC 8 To change the Speed Alert value default 1s 70 scroll to the Speed Alert option and press Enter The following screen appears Sr Ca Speed Alert 70 Press lt ENT to set value w 9 Press the up and down arrow keys until you see the desired Speed level at which you want to be alerted and press Enter to set that value 10 To change the Engine Temperature Alert value default is 210 scroll to the EngTmp Alert option and press Enter The following screen appears EngTmp Alert 210 Press lt ENT to set value 11 Press the up and down arrow keys until you see the desired Engine Temperature level at which you want to be alerted and press Enter to set that value Note If you desire to temporarily disable an active alert press any key MENU arrow or ENTER and the alert will temporarily stop When any of the alarm parameters drop below the set thresholds then exceed them again the alert will start up again 31 Edge Products LLC Dodge Juice Attitude Manual Records The Attitude can record some of the maximum vehicle parameters and performance test values These records are stored in the Records section of the Attitude To view or clear these values follow these steps 1 Press the Menu button until the Setup screen appears Setup C a i Display pore Juice Configuration Alerts
13. dule and monitor when you take your vehicle to a dealer for warranty work in order not to interfere with Diagnostic equipment Dodge Juice Attitude Manual Edge Products LLC About the Dodge Juice Thank you for purchasing the Edge Juice Module for the Dodge Cummins Diesel The Juice module has been developed and produced from the highest quality materials available to ensure the best performance for years to come If you have any questions please contact Edge Products We will be very happy to answer your questions about our complete product line The Juice Module is an add on Engine Control Module ECM for the Cummins Engine that offers additional features not available with the factory setup Since it is an add on ECM it uses all the factory data and then enhances the factory settings to optimize your truck s performance These features include e Engine temperature monitoring and power increase from the Juice module as engine reaches operating temperature e Three selectable power level settings via an in cab 3 position switch 5 on the fly selectable power settings with the Attitude The Juice module offers a large power increase over stock throughout the rpm range but the power is most noticeable in the midrange rpm s This greatly improves drivability and towing performance Transmission downshifting is greatly reduced especially while passing or towing The Juice also regulates power delivery and timing based on engine
14. e towing When towing the Juice module allows the engine to pull many grades in the mid rpm s rather than having to downshift and pull them in the high rpm s This provides for lower EGT Exhaust Gas Temperature with the same power output EGT rises significantly with rpm especially above 2500 It is highly recommended that you install an EGT gauge while using the Edge Juice You can also opt to limit the EGT with the Attitude monitor to maintain lower EGT levels When the module detects transmission slippage it automatically defuels your vehicle to prevent slippage If you detect a power loss during hard acceleration this may be the reason It is recommended while towing you use power levels 1 or 2 due to EGT and transmission stress Edge Products LLC Dodge Juice Attitude Manual Power Gains The following power gains are representative of an actual test vehicle These gains were measured on a SuperFlow Dyno at an altitude of 4400 ft above sea level and represent power delivered to the rear wheels of the test truck The only modification made to the test truck was the addition of the Edge Juice module Power gains may vary somewhat on a different vehicle or in different geographic settings Horsepower Torque Level 1 25 HP 80 Level 2 40 HP 120 Level 3 80 HP 200 Dodge Juice Attitude Manual Edge Products LLC Making Sense Of It All This section is designed to help you understand how the additional power will chan
15. e turbo boost builds The higher the setting the more fuel the Juice adds PCM This is an acronym for Powertrain Control Module This is the main onboard computer that controls the operation of the motor and transmission Pyrometer See Thermocouple Power braking This is the process of revving the engine while keeping the brakes on This is done to spool the turbo to a usable level for racing Spooling This is the process of generating turbo boost pressure by revving the motor Thermocouple This is a device used for measuring the temperature of the exhaust gases Turbo Turbocharger This device pumps extra air into the engine intake 46 Dodge Juice Attitude Manual Edge Products LLC Index OOU eerie E 32 VAAN EA E 32 ADOUU NE JUICE nacien i s 5 AUNESIVES ANC eeen 20 adjusting power levels ccccceees 4 ICU Siesay eicudidinian tented anit testa deneiotons 28 backdown definition ccccceceeee 35 Dack NS Dtecrenitsi R 27 DOOSTA IET oe air SE 29 Cable connections ssssssseeeeessssssseee 21 changing variables ceeeeeeeeeeeees 26 EKUTE KE I E A O 40 CIEATUNS reECOrdSiaisnrn nena 31 connecting the harness ccccccce 7 diotal CIS PIAY reae a 29 CTH E E E T E 2 disabling egt backdown 6666 36 CSC VAMC one 3 ES Dae E rene ee E E ere E Rane ee 29 egt backdown disable cceeeeeeees 37 egt sensor installation ceee
16. ed time for disabling has been reached When the Juice power level indicator quits flashing your set max EGT backdown level will go into effect 38 Dodge Juice Attitude Manual Edge Products LLC Low Boost Fueling Adjustment After selecting the Low Boost Fueling Adj option from the Juice Configuration screen previous steps the following screen appears Select Power Level for Low Boost Fueling Adjustment 1 Mileage 2 Tow 3 Drive 4 Race 5 Extreme T Select the power level for which you want to adjust the low boost fueling and press Enter When you press Enter the following screen appears allowing you to select the Low Boost Fueling Adjustment level that will be unique to that level and every time you select that power level the fueling adjustment will be set to what you chose on this screen Low Boost Fueling Adj p 1 lowest smoke 2 3 4 5 most responsive Adjusting the fuel at low boost allows you to adjust the response and smoke output before the turbocharger builds boost pressure in the intake Select level 1 for the lowest level of response and smoke at low boost and select level 5 for the highest level You will see a significant change in vehicle response and smoke depending upon which level you select To leave this screen press the Menu button multiple times 39 Edge Products LLC Dodge Juice Attitude Manual Transmission Setup Selecting Transmis
17. eeeeeeeees 22 engine temperature alert 06 30 getting connected ee eeeeeeeeeeeeees 20 I 0 eee Pn ee E ee eS 24 horsepower gains eessen 13 19 juice adjusting power levels 2 juice configurationSs eesessseeeeesss 34 JUICC Teatres erpe esas 5 juice final inspection cccceeeeeees 11 juice getting connected eens 6 TCE DI CHUNG cocci sous E S 6 JUICE power levelere 4 low boost fueling adustment 38 making sense of it all 14 MIL CO Urricsu acs E 35 max egt Set PON eceeeeceeeeeeees 35 max MUNS er a 31 mounting the attitude ee 20 Mounting the JUICE cc eeeeeeeeeeeeeeeeees 7 performance tests orsica 32 Quarter Mile Tessin 32 TE COC I EE E steamers 31 SETUD ori EEEE T 24 Speed alei aga 30 SONNO TOCOL Suei inet 31 S A ET IEE ee ete 40 LOGUE SAIS eepe 13 19 towing recommendations 005 12 transmission SCLUP ccccessseccccecceeesseees 39 transmission SLIP secccccccssseccccceseaeecseees 39 USING the JUICE aisen eae etetweta tees 12 FAO LO SIXY E E aa cadences 32 Technical Support 801 476 3343 To expedite your support call please have part number 1 e EJD3000 version number and Date of Manufacture ready prior to calling support 47
18. eering column Final Inspection 8 Recheck all connections for a properly secure installation Using the supplied wire ties secure the wiring harness to prevent possible heat damage 11 Edge Products LLC Dodge Juice Attitude Manual Start the engine The engine should start and idle like a stock truck If the engine does not start or run properly turn off the motor remove the keys from the ignition then check the Juice module connections making sure all connectors are fastened tightly If failure conditions still exist contact your dealer or Edge Products LLC 12 Dodge Juice Attitude Manual Edge Products LLC Using The Juice Adjusting Power Levels The Juice has three power levels which are adjustable via a 3 position toggle switch The Juice has three power levels to choose from This picture shows the switch that changes these power levels The wire connected to the switch is long enough to allow installation of the switch in the cab of your vehicle The Attitude module allows five power levels plus stock The Juice module was designed to allow the user to easily select an appropriate power level for normal driving or for towing It is recommended that you use the Tow Haul transmission mode while towing This provides torque converter lockup in gear 3 reducing transmission heat and also raising the shift rpm threshold to keep the rpm s higher It is recommended that you maintain engine rpm above 1800 whil
19. entage of defueling occurs This percentage is represented by the backdown value you can display on your screen When this value reaches 100 the fueling delivered by the Juice module has been totally disabled However stock fueling will allow the truck to reach stock EGT levels which may exceed the preset Max EGT Set Point which you established in the Attitude Important Note Any other high performance modifications in addition to the Juice can allow the fueling to exceed stock EGT levels even after 100 backdown is reached which may result in dangerous EGT levels After selecting the Max EGT Set Point option from the Juice Configuration screen previous steps the following screen appears I ia MAX EGT Se 1350 Press lt ENT gt to set value 1 Change the Max EGT set point by pressing the up and down arrow keys to select the maximum temperature that you want your exhaust gas temperature to reach then press Enter When the exhaust gas temperature reaches this value the power delivery will be decreased to prevent the temperature from exceeding this set value On the Cummins 600 Juice Attitude module default values are set for EGT and Boost maximum 36 Dodge Juice Attitude Manual Edge Products LLC values Increasing these above the default value set by Edge Products introduces the risk of damage to your truck Please note also that disabling the backdown disables both EGT and Boost backdown protection MAX Boost S
20. et Point The MAX boost set point adjusts the point at which the Attitude begins to backdown fueling due to boost This 1s adjusted exactly like the EGT set point and the screen looks like this Note that increasing the Max boost set point above 36 PSI increases the risk of damage to your turbocharger MAX Boost 36 0 Press tENT gt to set value Disabling Backdown for Excessive Boost and EGT There are times you may want to disable the Boost and EGT backdown feature for a limited period You may disable the backdown feature for a period of 1 30 minutes Warning Disabling this feature could lead to dangerous EGT and Boost levels To temporarily disable the backdown feature perform the following steps 1 While viewing the vehicle parameters press Enter twice quickly and the following screen appears p j Disable Backdown 37 Edge Products LLC Dodge Juice Attitude Manual 2 The number on this screen represents the number of minutes the Backdown feature will be disabled Press the up or down arrow keys to select the desired number of minutes you would like this feature disabled The number of minutes you do NOT want your power decreased because of high EGT or Boost levels 3 After you have selected the number of minutes you would like the EGT backdown option disabled press Enter The screen will return to your previous view mode and the Juice power level indicator will flash until the designat
21. ge your driving experience as well as help you figure out what power level will best suit your driving style The first thing you will probably notice especially if this is your first time driving a diesel truck with a performance module is that this is a whole different animal You will experience more power quicker take offs better passing and acceleration and even better fuel economy Power level one is specifically designed to maximize fuel economy improvements if you can put off the little guy on your shoulder telling you to step on it hard If you are towing the beauty of the extra power the Edge module delivers is that not only will be able to maintain speed going up a hill but the added power will also keep you in a higher gear so your transmission will not keep hunting for lower gears We recommend level one or level two for towing applications The remaining power levels are designed to match fueling with any additional upgrades you may have done to your vehicle Level 3 1s as far as you should go on a stock truck and should never be used while towing Level 3 1s designed to take advantage of the built in safety margins the manufacture needs to add in order to make sure your vehicle can tow at its maximum capacity Levels four and five are race levels and are designed to be used with upgraded drive trains If you have modified your injectors upgraded the transmission changed turbos or performed other similar enha
22. ink connector is behind the air intake horn down toward the bottom of the engine see figures 6 8 amp 9 Figure 8 It comes from the factory with a dummy plug in it Remove the dummy plug and connect the Edge data link connector into the socket Save the dummy plug for use if the juice must be removed for truck service Figure 9 10 Dodge Juice Attitude Manual Edge Products LLC 6 Connect the red and yellow power wires by opening the fuse box RED WIRE Remove fuse 26 and re insert the fuse with the supplied fuse tap If the fuse tap does not fit snugly gently squeeze the terminal that slides over the fuse tap to make it fit more securely Connect the red power wire to the fuse tap making sure that you connect to the fuse post towards the back of the engine compartment or the side closest to the firewall YELLOW WIRES Remove fuse numbers 28 and 35 and re insert them with the supplied fuse taps Make Sure the fuse taps are on the front side of the fuse the side closest to the front of the vehicle If the tap does not fit snugly gently squeeze the terminal that slides over the fuse tap to make it fit more securely Connect the yellow wires to the fuse taps on fuses 28 and 35 P a 7 Se ae eee ah pt lar Le ey il Tir y xo ee Soma a e p oy 4 4 g 8 J i 560490 1BAB iM i gaa TE y Figure 10 7 Run the Attitude or 3 way switch wire through the firewall grommet near the st
23. ncements levels four and five will match fueling to the additional performance created by these upgrades On a stock truck it is possible to overstress the engine and transmission while driving in levels four and five EGTs What they mean and why EGT stands for exhaust gas temperature and is the single most important indicator of how a diesel engine is performing Unlike a gasoline motor a diesel motor will continue to make power as more fuel is added As more fuel is added heat will be generated until the motor just gets too hot and things start to melt This is a situation you want to avoid Exhaust gas temperature is the ideal measurement of how hot the motor is since temperature fluctuations in exhaust gas are almost instantaneous It is possible to generate excessive EGT on a stock truck particularly if you are towing This is why we always recommend installing an EGT gauge and 15 Edge Products LLC Dodge Juice Attitude Manual why we offer the Attitude monitor which monitors EGT and will automatically defuel your truck when EGTs get too high In our experience 1350 degrees is about as high as you want to let your EGTs go Keep in mind the stress on your engine created by the heat is a function of both temperature and time As you drive your truck in the various power settings keep your eye on the EGTs Depending on how you drive and where you drive you may find a particular power level is more suitable to your power needs
24. nd ground lines are connected Figure 2 Connecting the Harness 1 Disconnect all 3 stock injector connectors by squeezing the tab on the side of the connector Figure 3 7 Edge Products LLC Dodge Juice Attitude Manual 2 Gently insert the Juice connectors between the stock connectors and lock in place Gently connect the stock connectors to the other end of the Juice connectors The connector for injectors 1 amp 2 is closest to the Juice box and has Red White and Brown White wires The middle injector connectors with Orange White and Tan White wires goes to injectors 3 amp 4 and the last injector connector ties to injectors 5 amp 6 Figure 4 Notice Use caution when inserting connector bodies If the connector does not slide smoothly remove the connector inspect the pins and retry installation 3 Next connect the ground to the truck by removing the 10mm bolt from the fender above the battery Add the black ground wire with the round terminal to the wires already on the bolt Replace and tighten the bolt Dodge Juice Attitude Manual Edge Products LLC The MAP and Data link connector locations are shown in the picture below Ris Figure 6 4 Now install the MAP connector which is between the middle and back injector connectors on top of the motor see figures 6 amp 7 Figure 7 Edge Products LLC Dodge Juice Attitude Manual 5 Next install the data link connector The data l
25. old before the turbo inlet to operate properly Drill the hole using a 21 64 or 5 16 drill bit then tap it with an 1 8 NPT tap see figure 4 Once the hole is drilled and tapped run the motor at idle for 10 to 15 seconds to clear the few remaining shavings from the manifold 2 Dodge Juice Attitude Manual Edge Products LLC Once the engine has been run screw in the fitting and insert the EGT sensor by sliding it into the hole see figure 4 and tightening the back end fittings see figure 3 MN Figure 3 The EGT thermocouple installed into the drilled and tapped exhaust manifold oe cer oy F 3 ay j Figure 4 23 Edge Products LLC Dodge Juice Attitude Manua Once your Attitude monitor is installed successfully and you have turned on your vehicle you will be prompted to indicate acceptance of the user agreement contained in this user manual To indicate you accept the agreement press the Enter button This screen will appear the first five times the Attitude monitor is used IMPORTANT accept the tems and conditions of use contained in Owner s fytanual Press ENTER to agree Wamings remaining Once you have accepted the user agreement you will see a screen similar to the following SB io Boost Backdown 24 I Dodge Juice Attitude Manual Edge Products LLC Changing the Display The Attitude allows you to view multiple vehicle parameters on the
26. own arrow keys The table below will help you determine your wheel circumference by matching your tire size with the sizes listed For example if your tire size is 285 65 18R the value circumference you enter into the Attitude is 2599 0 Another alternative is to measure your tire s circumference by marking your tire and rolling it one complete revolution and measuring the distance then multiply the inches by 25 4 i e 91 3 inches x 25 4 2319 0 mm 43 Edge Products LLC Dodge Juice Attitude Manual Width Ratio Rim Circumference 215 75 16 2288 8 mm 245 75 16 2430 0 mm 265 75 16 2524 2 mm 285 75 16 2618 4 mm 295 75 16 2665 5 mm 305 75 16 2712 6 mm 315 75 16 2759 7 mm 325 75 16 2806 8 mm 265 70 17 2520 8 mm 285 75 17 2698 2 mm 315 75 17 2839 5 mm 285 65 18 2599 0 mm 285 60 18 2509 5 mm 325 60 18 2660 2 mm 265 70 16 2441 0 mm 275 70 16 2485 0 mm 305 70 16 2616 9 mm Tire Size 33 2631 9 mm 35 2791 5 mm 37 2951 0 mm 38 3030 7 mm IMPORTANT NOTE lf you have had your speedometer recalibrated for aftermarket sized tires the Juice module s transmission slip protection and mph display will not function properly If you prefer to leave the speedometer recalibrated then make sure that the transmission slip protection is turned off to avoid improper de fueling 44 Dodge Juice Attitude Manual Edge Products LLC Adjusting Juice Power Level The Juice power level is displayed in the upper right hand corner of the
27. rs and after market consumers on some industry realities and offer some common sense precautions to minimize your risk Consumers of aftermarket products are protected by The Federal Magnusson Moss Warranty Act The Act states that if something breaks on your car and you take it in for warranty repair the dealer must honor your warranty unless they can prove that whatever modifications you have added to your car actually caused the problem Please keep in mind that towing in anything higher than level two and hard driving in levels four and five are not recommended While as a consumer you have strong legal protection with regards to your vehicle s warranty there is also a practical reality that different automotive manufacturers and dealers have greatly varying views on aftermarket products in particular those that produce horsepower such as performance enhancement chips modified intake manifolds or aftermarket exhaust systems There are dealers and manufacturers out there that will use the presence of a horsepower upgrade to void your vehicle s warranty They will do this regardless of whose product you are using Any aftermarket company that does not acknowledge this is misleading you The bottom line is that while the law protects the consumer and provides for enforcement of the warranty it is very difficult for most people to hire an attorney and fight a voided warranty Edge recommends that you always disconnect and remove your mo
28. sion setup will bring up the following screen Transmission setup Transmission Type Tran slip Defuel setup Axle Ratio If your truck is a ransmission Type 6 speed choose the option that Automatic Transmission matches the opd Rey nghtupy 6 opd Rey letdown i ae pa ae transmission Axle Ratio Axle Ratio 3 73 Axle Ratio 4 10 40 Dodge Juice Attitude Manual Edge Products LLC Select the Trans Slip De fuel Setup that best suits your needs converter or std clutch slip JE No al co Defuel for locked torque m Selecting No prevents the Juice module from defueling when the torque converter or clutch is slipping This means that the Juice will provide the full amount of fueling even when the transmission or clutch is slipping Selecting Yes will enable de fueling causing the Juice to defuel whenever the transmission slips This eases the transmission strain because the Juice lowers its power output when the torque converter or clutch is slipping Note It is recommended that defueling during torque converter or clutch slip be used for stock transmissions Transmission Slip When the letter N appears in the Slip view mode see below your vehicle s torque converter is NOT locked or 1f your vehicle has a manual transmission your transmission is not in a specific gear 4 Edge Products LLC Dodge Juice Attitude Manual Turbo Cool Down Setup This fea
29. temperature This means that while the engine temperature is below 140 F no additional fueling or timing is delivered At 140 F the module begins delivering fuel at 25 of the calculated additional fuel and the percentage increases as the engine temperature increases until at full engine temperature 174 F the Juice delivers 100 of the calculated additional fuel At full engine temperature the Juice also starts modifying timing Edge Products LLC Dodge Juice Attitude Manual Dodge Juice Getting Supplied Items Edge Juice Module Three Wire Ties Two Velcro Strips Power Level Switch if no Attitude Fuse tap Mn BW NO Required Tools 10mm Box end wrench or socket ratchet to connect ground wire Please read these instructions completely so that you understand each step prior to installation The Edge Juice Module This picture shows the Edge Juice Module with the harness cable and Edge Attitude Display wiring Attitude instructions on pg 16 Figure 1 Dodge Juice Attitude Manual Edge Products LLC Mounting the Juice Module The Edge Juice Module can mount on top of or to the side of the black plastic fuse box cover located on the driver s side fender Adhere the module using the supplied Velcro allowing enough harness movement for removal of the cover Note that installation is much easier if you do not mount the juice module until after all of the harness connectors are connected and the power a
30. ture is only available with the Attitude monitor installed and allows the engine to continue running after key off until one of two conditions are met 1 1f the EGT falls below the preset target EGT set point or 2 the time set expires Press the brake pedal to override this feature and shut off the motor WARNING Due to potential exhaust buildup do not use this feature if your vehicle s motor will be running unattended in a garage or enclosed area SSS ee e i l Turbo Cool Down Setup Use EGT NOTE Hot The Turbo Timer will not function unless I At least ten seconds have Target EGT passed after key s 400 on Press lt ENT to set value 2 After the ten seconds have expired the Juice has seen an RPM above 1100 Time Until Off 2 Press ENT to set wae WARNING IF YOU HAVE A STANDARD SHIFT VEHICLE MAKE SURE TO LEAVE THE TRANSMISSION IN NEUTRAL AND APPLY THE PARKING BRAKE WHEN USING THE TURBO TIMER 42 Dodge Juice Attitude Manual Edge Products LLC Tire Size If you have stock tires on your vehicle there is no need to adjust the tire size in the Attitude After selecting the Tire Size option from the Juice Configuration screen previous steps the following screen appears j To Tire Size 3 2524 2 x Press ENT to set value cures x The numbers on this screen represent the circumference of your tire Adjust the tire size by pressing the up d
31. uice power level esescssesesececsseseseccoseseseseseoseseseseoseseseoe 40 Glossary OF TERMS srcani a E sna teneeeseusaaeees 41 TING OX vested coat E EAA ES EEE E venues eu eag ues E E 42 Dodge Juice Attitude Manual Edge Products LLC The Juice Module is a high performance product It is strongly recommended that EGT and boost gauges be installed when using this product USE THIS PRODUCT AT YOUR OWN RISK Do not use this product until you have carefully read the following agreement This sets forth the terms and conditions for the use of this product The installation of this product indicates that the BUYER has read and understands this agreement and accepts its terms and conditions DISCLAIMER OF LIABILITY Edge Products LLC and its successors distributors jobbers and dealers hereafter SELLER shall in no way be responsible for the product s proper use and service THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS The BUYER acknowledges that he she is not relying on the SELLER s skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description on the face hereof and the BUYER hereby waives all remedies or liabilities expressed or implied arising by law or otherwise including without any obligations of the SELLER with respect to fitness merchantability and consequential damages or whether or not occasioned by the SELLER s negligence The SELL
32. y the current value and you will hear a repeating alarm The volume of this alarm cannot be changed The alerts default to on and the default values of the parameters are noted in each section below To set alerts follow these steps 1 Press the Menu button until the Setup screen appears Setup Display Juice Configuration Alerts Records i Performance Tests lt I 2 Select the Alerts option and press Enter The following screen appears Alerts L Alerts are Oft EGT Alert 1350 Boost Alert 25 0 Speed Alert T Engimp ert 210 29 Edge Products LLC Dodge Juice Attitude Manual 3 Turn alerts Off by scrolling to the Alerts On Off option and press Enter to turn alerts On or Off 4 To change the EGT Alert value default is 1350 scroll to the EGT Alert option and press Enter The following screen appears EGT Alert 1350 Press lt ENT to set value 5 Press the up and down arrow keys until you see the desired EGT level at which you want to be alerted and press Enter to set that value 6 To change the Boost Alert value default is 36 scroll to the Boost Alert option and press Enter The following screen appears Boost Alert 36 0 Press sENT gt to set value Coe ae 7 Press the up and down arrow keys until you see the desired Boost level at which you want to be alerted and press Enter to set that value 30 Do

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