Home

Tri Power X33 Mod HP®

1. The connection of a Tri Power X33 BATTERY to the UPS Tri Power X33 Mod 60kVA must be done according to the following diagram and the steps listed below 1 make sure that all the battery fuse carrier isolating switches are open 2 in each Tri Power X33 Mod HP BATTERY remove the lower front panel 3 In each Tri Power X33 Mod HP BATTERY remove the terminal block loosening the 2 securing srews 4 connect the UPS and the additional battery cabinet using the earth cable yellow green 5 use the cables supplied with the Tri Power X33 Mod HP BATTERY to connect the positive and negative terminals of the UPS Tri Power X33 to those of the Tri Power X33 Mod HP BATTERY Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP ATTENTION The connection of a Tri Power X33 Mod HP BATTERY to the UPS Tri Power X33 Mod HP 40kVA 45kVA and 60kVA must be done using BOTH cable kits supplied with the Tri Power X33 Mod HP BATTERY 6 in each Tri Power X33 Mod HP BATTERY insert the terminal block securing it with the 2 screws provided 7 each Tri Power X33 Mod HP BATTERY secure the lower front panel 5 2 7 Protection To ensure correct operation of the UPS and its accessories the electrical system must be adequately protected Automa tic different
2. Deere s LC x _ wass en _ T x s Only available in SERVICE MODE o Available if password setted The UPS has a menue strcture with sub menues in tree structure The functions are decribed in the following chapter On the display are arrows on the right side which give a hint that more items are available in the given directions To access this itemes use the arrow keys Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 7 2 1 Status UPS Configuration 1 phase 3 phase 120 3 single phases Configuration 1 phase 3 phase 3 phase reverse not defined total no of battery blocks 12V each string X Crest Factor Crest factor of the load connected on phase X Maximum available apparent power on phase X VA Note To change the phase X press the ENTER key Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 55 56 7 Control Panel actual active power on phase X W 7 Crest Factor Crest factor on phase X Power factor on phase X Note To change the phase X press the ENTER key Voltage measured at the ends of the batteries V Current supplied by the batteries negative if the batteries are being Current charged A Residual Capac Battery charged status express
3. level with traditional UPS units it is necessary to put at least 2 in parallel thus doubling the power bought the space taken up and the electricity consumed Instead Tri Power X33 Mod HP s modulear architecture allows redundant configurations inside just one single cabinet Advantages AUPS with a modulear redundant architecture can be configured as an N X system redundant in power even in the case of a failing module the equipment carries on working and there is no break in supply e Clear indications and a large Control Panel speed up troubleshooting The modulear architecture makes short work of repairing a failure by simply replacing the module in question without interrupting service Ahigh percentage resolution of failures at the first intervention Power module The basic module available in three power sizes 3 400 VA 5 000 VA and 6 700VA is basically made up of the following functional blocks command and control logic microprocessor controlled rectifier PFCr inverter booster battery char ger automatic bypass The power unit is of Plug amp Play type to facilitate power expansion and all maintenance works Each module is paralleled with other identical ones until the UPS power is reached The power modules are separate from each other and will continue to work even if one malfunctions An LED on the front of the module with a traffic light code quickly shows the operating state of the elect
4. i 15 20kVA 30kVA 5 x 16mm2 s ma s C sxs s 3 Tab 2 Fuses UPS POWER X33 HP USV TRI POWER X33 internal battery system 10 15 20 kVA N 1 50 500V aR 22 x 58 N 1 50A 500V aR 22 x 58 Tab 3 Fuses UPS TRI POWER X33 MOD HP BATTERY 2 USV TRI POWER X33 MOD HP BATTERY modulear 5KB 10 15 20 30 40 45 60 kVA N 5 50A 500V aR 22 x 58 N 5 50 500V aR 22 x 58 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 77 80 11 Tables Tab 4 Recommended input automatic breaker 20A 3P N Curve C 3ph 3ph 10VA Tab 5 Recommende input fault current circuit breaker if requested Tab 6 Battery current 100 load at the end of discharge Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Total Power Solutions SERVICE CONTACTS Fon 49 0 9122 79889 0 Fax 49 0 9122 79889 21 Email service alphatechnologies de Web www alphatechnologies com ALPHA TECHNOLOGIES GMBH HANSASTR 8 D 91126 SCHWABACH GERMANY Power Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Alpha Technologies GmbH www alphatechnologies com Hansastrasse 8 91126 Schwabach Germany Tel 49 0 9122 79889 0 Fax 49 0 9122 79889 21 sales alphatechnologies d
5. Tri Power X33 Mod HP Operating and Maintenance Manual Rev 1 20 The original of this document is drawn up in Italian language C Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP m SIT Sr CI 144 M D Lo D D D rr r m rswasrxFsssvaOasssa Eoo 4 um um Il Tri Power X33 Mod HP Contents 1 Introduction 6 1 1 Overview 6 1 2 Purpose of this manual 6 1 3 Where and how to keep this manual 7 1 4 Manual update 7 1 5 Colaboration with the user 7 1 6 Manufacturer 7 1 7 Resonsability of the manufacturer and warranty 7 1 2 1 Terms of warranty 8 1 7 2 Extension of warranty and maintenance contract 8 1 8 Copyright 8 2 Descritption 9 2 1 Technology of Tri Power X33 Mod HP 9 2 2 Feature 9 2 3 Models and technical data 12 2 4 Communication devices 17 2 4 1 RS232 17 2 4 2 Relay interface EPO 17 2 4 3 Logic level interface 18 2 4 4 Communication Slot SNMP 18 2 4 5 Input external bypass switch auxilary contact 18 2 4 6 Block diagram power module 19 2 4 7 Circuit diagram 30kVA Tri Power X33 Mod HP 19 3 Safety instructions 20 3 1 General notes 20 3 2 Symbols 20 3 3 Definition of Operator and Specialized Techican 20 3 3 1 Qualifica
6. If you are using this type of distribution the fuses and jumpers are already correctly sized and positioned For different configurations please consult the following chapter and wiring diagrams in the DIAGRAMS chapter Connect the power cable leading from the low voltage switchboard to the UPS terminals as illustrated in the previous figure or in the wiring diagram for the type of connection used taking care to observe the cyclic direction of the phases L1 L2 L3 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 35 36 5 Installation WARNING The neutral conductor cable in input must ALWAYS be connected If the neutral is not connected the UPS could be seriously damaged when powered by the mains 5 2 10 Cable entry The UPS has holes in the base for putting cables through if they are coming from underneath It also has a pre punched metal plate at the back arranged for inserting glands of different diameters The glands are supplied in the accessories kit The plate is fixed to the UPS with four screws 5 3 Wiring diagrams The electrical configuration can be set up either on the operator panel or on the terminal block of the distribution box located inside at the bottom of the front door To access the distribution terminal block you have to loosen the box locking screws and pull it outwards WARNING If the factory set configuration is changed see paragraph 5 2 8 the new configuration
7. The Manufacturer declines all liabilities direct and indirect resulting from disregard for the instructions and use of the equipment not as described in the operating manual use by personnel who have not read and understood properly the contents of the manual failing to conform to the specific laws existing in the country of installation changes made to the equipment software operating logic that were not authorised by the Manufacturer in writing unauthorised repairs exceptional events When the equipment is sold to a third party this manual has to be supplied with it if the manual is not given to the new user then all purchaser rights are automatically invalidated including warranty terms where applicable If the equipment is sold to a thirty party in a country of a different language it is the responsibility of the original user to provide a true translation of this manual in the language of the country where the equipment is going to be used Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 7 1 introduction 1 7 1 Terms of warranty UPS Tri Power X33 Mod HP is supplied with a warranty limited to material defects of the UPS and its components The instant an anomaly occurs on the product contact the ALPHA Technical Assistance Centre who will provide all the instructions on how to proceed Do not return anything without prior authorisation from ALPHA ALPHA will provide further
8. set marker to change value ARROWS up down value TT day TT MM JJ HH mm SS MM month JJ year HH hour mm minutes SS seconds enables to program function of contact Mains battery Function Reserve autonomy UPS fault Overload contact 1 Bypass toggle to program contact NO NC Configuration NORMAL OPEN NORMAL CLOSED contact 2 identical to contact 1 Configuration cantact 3 identical to contact 1 Configuration contact 4 identical to contact 1 Configuration acontact 5 identical to contact 1 Configuration toggle to program contact NO NC for alle contacts NORMAL OPEN NORMAL CLOSED Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 7 2 3 Power module PM X Info Power absorbed by the mains by the power module X W Apparent power absorbed by the mains by the Appar Power power module X VA Mime Effective voltage in input to power module X V RMS Linked Vrins Input line voltage to the power module X V RMS Effective voltage in input to the power module X Bypass Vrms HE for the bypass line V RMS P irme Effective current absorbed by the power module X by the mains A RMS Peak I Value Peak current absorbed by the power module X by the mains A Freguen Frequency of the sinusoid voltage in input to the q Y power module X Hz Peaki Factor Peak factor applied by the power module X to the mains Power factor
9. Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP IMPORTANT EVENTS EXCESSIVE VOLTAGE ON THE H V BUS Anomalous high voltage on the DC BUS EXCESSIVE DC LEVEL IN OUTPUT The DC Direct Current level in output is excessive EXCESSIVE BATTERY VOLTAGE Battery voltage too high POWER MODULE Failure of the communication system with the Power Modules COMMUNICATION FAILURE y EMERGENCY LOAD NOT POWERED Power to the loads has been interrupted ABNORMAL SHUTTING DOWN UPS shut down abnormally SHUTTING DOWN DUE TO AN OVERLOAD UPS shut down due to an overload SHUTTING DOWN DUE TO AN EMERGENCY POWER OFF UPS shut down due to an Emergency Power BATTERIE KO Battery failure Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 69 70 8 Diagnostics SIGNALLING EVENTS SHUTTING DOWN DUE TO END OF AUTONOMY UPS shut down due to the end of autonomy SHUTTING DOWN DUE TO INCORRECT THREE PHASE UPS shut down due to an incorrect three phase sequence in input SEQUENCE STARTUP WI TEBA TTERY Start up with battery failed FAILED p Y j BATT CAL INTERRUPTED Battery calibration interrupted MAXIMUM TIME ON BATTERY START UP ERROR THERE ARE ONGOING ALARMS NEW CONFIG CORRECT CONFIGURATION INFORMATION EVENTS BATTERY CHARGER START IN STANDBY The battery charger started in standby Batteries calibrated Tri Power X33 Mod HP Manua
10. Sets the total number of KBs installed 1 KB 4 battery boxes Necessary for the Total KB x UPS to supply correct autonomy values on the basis of the load applied Capacity Sets the capacity value of the batteries in the UPS Ah Load from archiv Load discharge curve from archive View from archive View discharge curve from archive or in use Discharge curve Power capacity Ah Custom Data 3 maximal 20 data pairs voltage time 1 pair starting last pair end of discharge Only available in SERVICE MODE A ATTENTION The correct numbers of strings and the correct battery capacity each string has to be given non correct infor mation can damage the battery system and or the battery charging can be incorrect Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 59 60 7 Control panel Sets the display language Enables disables the acoustic signalling Keyboard Beep Enables disables the acoustic signalling when the keys are pressed Switch off Enables password request at switch OFF unit Sets display backlighting Fixed always lit Display Backlighting Timed lighting turns off if the keyboard is not used for a few seconds Disables lighting always off Display contrast Sets display contrast Sets a password that prevents access to UPS settings The default setting is in the USER item Only available if password setted Date System time of UPS
11. Tests the alphanumeric display By pressing ENTER all the characters available on the alphanumeric display are shown Only available in SERVICE MODE m on request of service department the code has to be given for informati Identification code on request of service please type in the given code Code input delete all stored faults inside Power module Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 63 64 7 Control panel 7 2 6 Log out To prevent the UPS against wrong settings by not authorised persons it is possible to set a password a password is setted it is neccessary to authorise any changes by a password One tiime you logged in you are able to make any chan ges After the session you have to close it by go to the menue item Log Out and press the ENTER key you have lost your password please contact the service 7 2 7 Turning the single phases on and off When the inverter output is configured as three separate single phase lines by very lightly pressing the On Off key it is possible to gain access to a particular menu where you can choose which of the three phases L1 L2 L3 to turn on or off independently from the others 7 2 8 Shutting down the UPS N ATTENTION The shutting down procedure described below is to be used only and exclusively if the load applied to the UPS is off or does not need powering by it Check there is no need to power the conne
12. for work in accordance with the existing laws he must consider the physical aspect no impairment the psychological aspect mental equilibrium sense of responsibility and personal education training experience and knowledge of the standards prescriptions and provisions for the prevention of accidents Based on the skill and capacity found he shall also oversee the operator s training in order to give him full knowledge of the equipment and its component parts To conclude the operator must be made aware of the contents of this manual 3 3 1 Qualification required to the operator The operator must follow the instructions given to ensure maximum safety for himself and for the others In particular he must comply with all the requirements contained in this manual throughout all the operating phases Typical activities envisaged using the equipment when it is working normally and resetting subsequent to stop taking the necessary measures to maintain performance quality cleaning the equipment collaborating with personnel who are to see extraordinary maintenance work specialized technician Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 3 3 2 Qualiciation required to the specialized technican The professional person who has to look after installation starting and extraordinary maintenance is defined by the term Specialized technician With suc
13. in relation to the presence of electricity The persons to whom this publication is addressed normally defined users are all those people who for their field of expertise have the need and or obligation to provide instructions or work directly on the equipment These people can be the following managers heads of operating areas department heads operators directly concerned with transporting storing installing using and servicing machines from the moment they are put on the market up to the day they are scrapped direct private users The original text of this publication written in the Italian language is the only reference for solving any disputes concer ning the interpretation of translations into Community languages This publication is to be considered an integral part of the equipment supplied and as such must be kept for future reference up until the equipment is definitively dismantled and scrapped 1 2 Purpose of this manual The purpose of this manual is to provide instructions for using the equipment safely and to carry out routine maintenan ce procedures Adjustments and extraordinary maintenance jobs are not dealt with in this manual as they are reserved exclusively to assistance technicians who must observe the technical and design characteristics for which the equipment was made when working on it It is essential that this manual is read through but it is not a substitute for the expertise of
14. 15 20 30 40 45 and 60 kVA capable of adapting itself at any time to the changing requirements of protected loads greater power longer autonomy redundancy The basic concepts of the Tri Power X33 Mod HP project are modulearity expandability and redundancy which beside offering maximum reliability are also the guarantee of a considerable economic saving Tri Power X33 Mod HP is a modulear UPS with individually programmable basic modules to allow the input output confi guration required In this way it is possible to control three and single phase voltage at the input and output to provide three single single three and single single lines but it is not limited to just this you can also have up to three indepen dent single phase output that can be of different powers different powers on request In addition to this for each con figuration it is possible to obtain both complete and partial redundancy A microcontroller mounted in each basic module is capable of monitoring the main functions of each single power unit monitoring its correct operation and signalling any malfunctions The modulearity philosophy has also been used for the batteries which are supplied in single pull out boxes THDi 3 Power Factor gt 0 99 High Yield High Reliability Easy to install and service 2 2 Features Redundant modulear architecture Redundant modulear architecture is the best way to protect 5 critical points
15. 20 O Alpha Technologies GmbH 2013 51 52 7 Control panel The following pictures showing the different pages of the main frame 1 Input Output Battery capacity Tri Power X33 Mod HP IN 230V 226V 227V OUT 4230V 93W 0 2 Input Load Battery capacity Tri Power X33 Mod HP IN 4230V 228V 227V OUT 0 0 0 Batt iis 3 Bypass Output Battery capacity Tri Power X33 Mod HP BYP 230V 231V 229V OUT 230V 95W 0 4 Bypass Load Battery capacity Tri Power X33 Mod HP BYP 4232V 231V 229V OUT 0 0 0 Hika ZZ 5 Load on Output Tri Power X33 Mod HP 0 4 4OkVA 1 0 5 40kVA 1 0 5 40kVA 1 6 Messures Output phase to neutral Tri Power X33 Mod HP L10231V 1 7A 27W L20229V 1 6A 31W L30231V 1 9A 29W 7 Messures Output phase to phase Tri Power X33 Mod HP L10 L20 A 400V L2o L3o A 399V L3o L1o 396V Status UPS Input voltages Output voltage Active power connected load percentage of load will show the phase most powered Bar graph with battery capacity and autonomy if battery Status UPS Input voltages percentige of load each phase Bar graph with battery capacity and autonomy if on battery Status UPS Bypass voltages Output voltage Active power connected load percentage of load will show the phase most powered Bar graph with battery capacity and autonomy if on battery Status UPS Bypa
16. KB through the display In this case it is recommended to start a battery calibration to verify the most accury autonomy calculation For each 10kVA load we recommend 1 KB consists of 4 Battery modules 1 Ensure that that minimum 1 KB each 10kVA load plus a redundand string is available for the UPS 2 Ensure that the UPS is not discharging the battery and mains is present Also ensure that the battery system is in float charge or standby condition To check the status of the battery system follow the menue UPS Status USV Messurements Batteries 3 Extract the srews of the battery modules you what to change 2 screws each module and put out a complete set KB 4 Battery modules This 4 battery modules are monted in a square together 4 Putthe 4 new battery modules in place and fix them with the srews 5 Repeat item 3 and 4 for other modules To mount only additional Battery modules the extract of Battery modules is not needed N ATTENTION Only all 4 battery modules 1KB should be changed together Note If during the battery change a mains fault occurs stop your work immediately Do not go on mountig or dismoun ting battery modules Please do not start again working before the UPS is not again in normal operation Note If during the battery change a mains fault occure and battery modules missing the autonomy time will decrease Change of battery modules at UPS in manual bypass This procedure is possible for all UPS TRI P
17. L3 1011112 13 14 1151617 18 19 ara pb p pipi eI d Ohe is BACKFEED PROTECTION A R B C K i 1 2 1 2 TRI POWER X33 MOD HP 10 15 20 WARNING If the links are set for single phase output please take attention to chapter 5 3 3 If the setting are not done before the first commissioning the UPS can be completly damaged Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 3 6 1 PHASEN Input 3 PHASE Output 120 For this type of connection besides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE EXTERNAL BATTERY EXTERNE BATTERIE ER e zb mam c 2 el m sS S solr gt o x lt lt S NEN TRI POWER X33 MOD HP 10 15 20 ATTENTION AN In the Tri Power X33 Mod HP models 10 15 and 20 in the case of a single phase input and three phase output configuration the manual by pass S1 MUST NOT be activated for any reason whatsoever To this end the relative switch must be locked in the OFF position For greater safety it is possible to deactivate the by pass completely by cutting the brown cable that connects the relativ
18. Manufacturer who is bound to supply a substitute WARNING The plates must be neither removed nor covered it is forbidden to affix others on the equipment without the prior written authorisation from the manufacturer 3 6 Residual risk Residual risks are risks that were impossible to eliminate at the design phase and as such are potentially present on the equipment These risks are found with a specific analysis as prescribed by the standards of the sector The documentation relative to the analysis is included in the Technical File of the machine filed by the Manufacturer In the case of the UPS Tri Power X33 Mod HP there are no residual risks provided that all the indications and provisions in this manual are scrupulously complied with WARNING The risk can be drastically reduced by wearing the Personal Protective Gear listed in this chapter considered indispensable Always work with due caution when near the dangerous areas indicated by the signs on board the equipment Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 3 7 General warnings AN ATTENTION The equipment generates uses and can radiate energy and radio frequencies If not installed and used in agree ment with the indications given in this manual it can interfere with radio communications The equipment must be kept and used in accordance with the instructions given herein and as suggested from time to time
19. Power module 1 Make sure that the procedure described in the previous paragraph has been scrupulously applied see 9 3 1 items 1 to 8 2 From when the unit is in the manual bypass mode wait at least ten minutes before extracting the power module this is to give any residual voltage time to dissipate There are two holes the body of the module inside which two 5 are housed which signal the presence of voltage on the connection terminals MAKE ABSOLUTELY CERTAIN THAT THESE LEDs ARE OFF before handling the module If they are on wait until they have turned off 3 Extract the module after having loosened the two securing screws Check the 2 LEDs through the holes thta they are off 5 Put the new power module in the same place of the old one or in one of the available compartments if you wish to increase UPS power 6 Secure the power module to the unit s frame with the 2 screws provided This procedure need no further settings through the display The UPS recognized the new Power module and make an automatic configuration Each Power module has ist own identification no inside the cabinet where the top left module is no zero The numbers are counted from left to right top to down A ATTENTION It is possible that the inserted Power module has not the needed software inside which need to communicate with the UPS In this case the UPS can not be started up and a message POWER MODULE NOT UPDATED appea
20. and refer to the instructi ons and charts that you will find in this manual Once the various parts have been removed divide the components into groups separating metal from plastic from copper etc according to the selected disposal scheme used in the country where the unit is being dismantled If the parts have to be stored while waiting to go to the dump keep them in a safe place protected from atmospheric agents to prevent any chance of contamination of the ground and under water tables especially with lead and the electrolyte of the batteries 10 3 Dismantling the electronic components To dispose of these components for example the unit s control panel refer to the laws relevant to this sector Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 11 Tables N ATTENTION The correct type of cable and it s size is depending on current and type of installation The input current together with the rated power are given in chapter 2 The coresponding battery current is given in Tab 6 This are recom mendations local regulation are valid only The following Tab give only hints to needed cable size Type of installation Single cable with standard isolation PVC no multicable installation Tab 1 UPS TRI POWER X33 MOD HP recommendet cable size 5 x Amm 5 x Amm 3 x 10mm x 10mm x 10mm 5 x 4mm Gn 5 x 10mm 5 x 25mm2
21. applied by the power module X to the mains Active power supplied by the power module X PM Measure power Apparent power supplied in output by the po module X VA mE Effective voltage supplied in output by the po wer module X V RMS Li Itage i tput by th dule X Linked Vitis e age in output by the power module fumus Effective current supplied in output by the po wer module X A RMS Peak I Value Peak current supplied in output by the power module X A Frequency of the sinusoid voltage in output from the power module X Hz Peak factor of the current in output from the Peak Factor power module X Power factor in output from the power module Power Factor X Maximum active power suppliable by the power Maximum active power suppliable by the power Power module X expressed as a percentage Max VA Maximum apparent power suppliable by the power module X W App Power Maximum apparent power suppliable by the power module X expressed as a percentage Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 61 7 Bedienfeld Voltage Voltage measured at the ends of the I batteries by the power module X V Current required to the batteries from Battery X Current the power module X negative if the batteries are being charged A Batt Cahrger Status of the battery charger inside module X PM INV dissip Temperature of the INV dissipater Measure Temp Inverter of the power
22. door of the UPS Tri Power X33 Mod HP Enable the UPS forced bypass operation via the front display To do this proceed as follows Config UPS Bypass Forced Mode Config In these conditions the power modules are excluded and the load is fed directly by the mains When the unit is in the forced bypass mode the front of the panel flashes quickly Likewise the LEDs on the various power modules also flash quickly Turn the manual switch S1 manual bypass round to the ON position The load is now being powered directly by the mains the wording MANUAL BYPASS appears on the panel Open the output switch S2 Turn the unit off pushing down the ON OFF button on the control panel for a few seconds Open the mains switch S3 Open the battery disconnecting switches F B and F B of the unit and of the Tri Power X33 Mod HP BATTERY units if present Push down the ON OFF button for a while in order to discharge internal capacities ACHTUNG AN Im Innern des Ger ts befinden sich auch im abgeschalteten Zustand immer noch lebensgef hrliche Spannungen auch wenn alle Schalter sowie alle Batterietrennschalter ge ffnet sind Ebenfalls stehen alle Teile die mit der Lastversorgung in Zusammenhang stehen unter Spannung Eingriffe in das Ger t ist nur geschultem Fachperso nal gestattet Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 75 74 9 Maintanance 9 4 Change or install Power module 9 4 1
23. module X C ments Temperature of the BST Booster dissi PST dissip Temp pater of the power module X C Misc X Fan speed Fan speed expressed as a percentage of the power module X Pos H V Bus Voltage on the DC BUS positive of the power module X V Voltage on the DC BUS negative of the Heg HV Bus power module Xm V Total time working Battery time Total time running on battery BattCharg time Total time the battery charger has been working Battery int 4 otal number of bypass interventions otal number of battery interventions 4 icd Total number of dumper interventions Total number of overheatings Total number of overloads Total number of overvoltages on the Bus No Out DC Level Total number of continuous voltage presences in output from the PMs Note To choose the Phase X press the ENTER key Reset PM Errors Update all the PWs Update a single PW Deletes the memory of errors found in the power module It allows the sequential and automatic updating of the internal soft ware of all the UPS power modules Press ENTER to start the proce dure If the update is unnecessary the following message appears on the display PM SW versions updated Press ESC to exit the frame It allows the updating of the internal software of a single power mo dule Using the ARROW keys you select the module you wish to update PMOO indicates the module at the top on the left going on to the l
24. to be stored prior to installation regardless of whether or not it is still packed it must be on dry clean and fresh premises where the ambient temperature is between 0 C and 50 C 32 122 F and with humidity below 90 not condensing 4 4 2 Batteries The standard batteries of the UPS Tri Power X33 Mod HP are sealed lead acid they are maintenance free and installed internally Lead is a dangerous substance for the environment if it is not recycled by specialized companies If the batteries are not charged they cannot be kept for more than 6 months at 20 C 68 F or more than 3 months at 30 C 86 F or more than 2 months at 35 C 95 F ATTENTION Sealed batteries must never be stored if they are partly or totally flat To charge the batteries before and after storing simply connect the input power supply to the UPS plug in the mains switch and those of the battery F B and F B and the bridge in the neutral switch and then close the switches When the unit detects the input voltage it automatically proposes starting a battery charging cycle After about 1 minute charging starts automatically and the time left to finish charging is shown on the display The charging cycle can be stop ped at any time by pressing the ESC key If the UPS is delivered without batteries ALPHA is not liable for any damage bad operation caused to it by an incorrect wiring of the batteries Tri Power X33 Mod HP Manual Rev 1 20 O
25. with constant voltage time limited float charge and Stand by cycle Off Line Mode UPS TRI POWER X33 MOD HP is designed to run in Off Line Mode This is the most energy efficient mode with having the connected load supplied during mains fault During Off Line Mode the load is directly supplied by the mains thrugh the automatic bypass section integrated in each Power module if mains is availble in this case the output voltage and the frequency are depending on the mains which supplying the UPS TRI POWER X33 MOD HP The UPS is not able to control or to filter the voltage to the load The advantage is the higher efficency because the UPS is not working in line with the load and working without load In event the output voltage is outside 15 of the rated voltage or the mains is not available the UPS transfer the load to the inverter section and the load will be supplied from the batteries The autonomy time is depending by active power consumption of the load and the battery capacity If the mains is back inside limits the load will be transfered back to mains and the UPS change automatically back to Off Line Mode In operation or in Service Mode it is possible to change between On Line and Off Line Mode any time Toactivate the Off Line Mode please follow Setup UPS gt Bypass gt Off Line Mode Enable your choise by pressing the ENTER key To activate the On Line Mode please follow Setup UPS gt Bypass gt On Line Mode Enable
26. your purchase of a ALPHA UPS Tri Power X33 Mod HP product Thanks to the powerful UPS Tri Power Mod unit your critical equipment will be protected by a constant and reliable supply of power ALPHA is specialized in designing and producing UPS units The UPS Tri Power X33 Mod HP system is unique modulear and the state of art generation of three phase medium power UPS units Highly reliable low running costs and excellent electrical performance are but a few of the great features of this innovati ve UPS Moreover the criteria and methods that ALPHA uses for its design and production comply with the strictest quali ty standards The product is produced at an ISO14001 certified factory in full compliance with the eco design laws The UPS system Tri Power X33 Mod HPe is made in compliance with the existing European Community directives and with the technical standards as certified by the Declaration of Conformity issued by the Manufacturer and enclosed with this manual This publication simply defined manual herein contains all the information for the installation use and maintenance of the equipment specified in the Declaration of Conformity This equipment will be referred to simply as equipment or even machine in this manual and is manufactured by ALPHA whose address can be found further on in this chapter The contents of this manual are intended for an operator who has already been instructed on the precautions to be taken
27. 2013 Tri Power X33 Mod HP 6 Configuration and Start up WARNING The instructions given in this chapter are not for an ordinary operator but for a specialized authorised technici an To be undertaken only if using the Personal Protective Gear specified in chapter 3 As illustrated in the previous chapter the default configuration for the Tri Power X33 Mod HP UPS units entails a THREE PHASE INPUT and a THREE PHASE OUTPUT If this type of connection is used the equipment requires no additional configuration as it has already been set in the factory If however the connection has been changed then the following instructions must be referred to 6 1 Input configuration UPS Tri Power X33 Mod HP automatically recognises the voltage frequency and number of phases in input even if the electrical connection on the terminal block is changed So once the input wiring to the terminal block has been modified accordingly no further configuration via the display is necessary N ATTENTION Please ensure the propper neutral connection before do the next steps 6 2 Output configuration The UPS Tri Power X33 Mod HP does not automatically recognise the electrical configuration on the output terminal block Therefore it is ALWAYS necessary to select the load type applied via the display The default configuration for the UPS Tri Power X33 HP units is THREE 120 phases 400 For powers of 8 to 30 kVA the unit can be configured t
28. Advantages There is just one control of the devices powered Modulear expandability Module redundancy Easy to service Low running cost Compact size Yield The UPS units of the Tri Power X33 Mod HP line place particular attention on the energy taken from the mains and that supplied to the user points High Yield gt 94 PFC in Input gt 0 99 THDi 3 Advantages Increasing the yield means reducing the part of power absorbed by the UPS but not supplied at the load and trans mitted to the environment in the form of heat Less heat dispersed in the environment means reducing the use of aerating or conditioning systems on the installati on premises e PFC in input means no rephasing costs and consequently no increased rates need to oversize a generator if used upstream from the UPS Expandability The majority of UPS units on the market are neither modulear nor expandable and therefore initial oversizing of the system is necessary to ensure future expansions which might not even happen Advantages The modulear and expandable Tri Power X33 Mod HP systems allow optimisation of the investments made in UPS units adapting them to actual requirements without preventing future expansions and avoiding an unnecessary waste of energy System yield is increased thanks to correct sizing Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 9 10 2 Description Reliability To have a
29. Alpha Technologies GmbH 2013 Minimum clearances recommended UPS X 100 mm Y 200 mm Minimum clearances recommended UPS BATTERY X 100 mm Y 200 mm Tri Power X33 Mod HP 4 5 Handling ATTENTION Handle with great care lifting it only to the extent necessary keep it well balanced and avoid swinging which could be dangerous If it weighs less than 30 kg check on the transport document the equipment can be moved around by hand as it has two wheels Do not forget that the equipment must always be handled by trained personnel equipped with the Individual Protective Gear as specified in Chapter 3 If the equipment needs to be lifted use a forklift truck or transpallet of a suitable capacity inserting the forks in the wooden base making sure they come through on the opposite side by at least twenty centimetres 4 6 Positioning The UPS must be placed observing the following conditions humidity and temperature must be within the prescribed limits the fire protection regulations must be observed wiring must be of easy execution the front and rear must be accessible for assistance or routine maintenance the flow of cooling air must be guaranteed the air conditioned system must be adequately sized there must be no corrosive explosive gases the premises must be free from vibrations the clearance at the back and sides must guarantee adequate circulation of the cooling air BATTERY BATTERY INDICATION Bear
30. ETT Intermittent intermittent One phase was switched off OUTPUT PHASE OFF only available in 3 single phase mode CHARGING The battery system will be charged 1 Module ORANGE fixed other Modules GREEN fixed Bypass available PLL di sabled Bypass voltage out of limit Bypass sequenc not correct Bypass frequency out of tolerance BLUE fast intermittet BLUE GREEN fast intermittet fast intermittent The UPS signals that the BYPASS INOUT KO bypass is unusable The output voltage of this GREEN Module is not synchronised BLUE with the input mains and or fast intermit fast intermittent tent the mains frequency is outsi de limit gt 68Hz or lt 43Hz and or PLL disabled ORANGE UPS ON BYPASS Operation on Bypass fixed fast intermittent VIOLETT ORANGE short intermittent 12 Running on Pottery VIOLETT ORANGE BATTERIE CALIBRATION A battery calibration is on fixed fixed work fixed Fortsetzung n chste Seite Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 65 8 Diagnostics VIOLETT BATTERY FAULT The battery system has to be intermittent checked VIOLETT ORANGE The load is supplied through VIOLETT ORANGE MANUELL BYPASS The load is supplied through intermittent fast intermittent manuel bypass VIOLETT Autonomy reserve When short intermittent ORANGE double intermit AUTONOMY RESERVE running on battery wro
31. OOOVA 6700VA 9 in einem einzigen Geh use Skalierbar redundant N X Input aren va l ma _ sss ma 230 V 15 up to 20 1 phase Input voltage range 400 V 15 up to 20 3 phase Neutral line is essential Input frequency 50 Hz 60 Hz 2 Output max Current 3 phase 3 phase 87 max Current 3 phase 1 phase max Current 1 phase 3 phase max Current 1 phase 1 phase 230 V 1 1 phasig 400 V 1 3 phasig 400 V 15 bis 20 3 phase Neutral line is essential Output voltage 400 V 1 3 phasig Output frequency 50 Hz 60 Hz synchronised to mains Efficency AC AC Offline 99 Max Tolareted overload 125 for 10min 150 for 60 Sec Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 2 Description Batteriesystem cabinet maintenance free sealed lead acid AGM 12V 7 2 Ah or 12V 9 Ah maintenance free sealed lead acid 120 Cells KB Kit Battery batery string depend on 4 battery modules each 5 battery block in row Accessories Automatic static and electromechanical Bypass Manuel maintenance Display and Signals Alarms Large alpha numeric display with 4 lines multicolored indicator buzzer Communication ports Two RS 232 ports 1 relay interface 1 contact port Electronic against overloads short circuits a
32. OWER X33 HP and BATTERY TRI POWER X33 HP N ATTENTION During the time UPS is in manual bypass the load is supplied by the mains 1 Ensure the UPS is in manual bypass please check chapter 9 3 1 2 Extract the srews of the battery modules you what to change 2 screws each module and put out a complete set KB 4 Battery modules This 4 battery modules are monted in a square together 3 Putthe 4 new battery modules in place and fix them with the srews Repeat item 2 and 3 for other modules 5 Put the UPS in normal operation see chapter 9 3 3 gt To mount only additional Battery modules the extract of Battery modules is not needed Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 75 76 10 Dismantling ATTENTION The instructions in this chapter are to be considered indicative Please refer to the laws in the country where the unit is used 10 1 Disposing of the batteries At the end of their life the batteries must be disposed of in a place set aside for the collection of such waste Since bat teries are toxic waste it is not allowed to dispose of them like traditionalwaste For the correct procedure please contact the relevant Authorities in your area 10 2 Dismantling the UPS Once the batteries have been removed all the parts of the UPS Tri Power X33 Mod HP must be removed To remove and dismantle the unit wear the Individual Protective Gear described in chapter 3
33. S AUSGANG LAST MAINS INPUT NETZ EINGANG MAINS INPUT BYPASS INPUT NETZ EINGANG BYPASS EINGANG C 3 BACKFEED PROTECTION BACKFEED PROTECTION 5 N m 9 lt 2 ll lt mm TRI POWER X33 MOD HP40 45 60 TRI POWER X33 MOD HP40 45 60 with single mains with separate bypass Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 39 40 5 3 3 Basic settings single phase output If the UPS is used with a single phase output the basic configuration has to be changed The single phase configuration is only available on TRI POWER X33 MOD HP 10 15 20 first step Modification of the AC terminal Make changes on the AC terminal as given in the following chapers second step Fixing of the configuration plug Mount the configuration plug on the Back Panel Board allready mounted Power modules have to be removed in the socket EC 15 To remove the Power modules please refer to chapter MAINTENANCE third step Change of the UPS configuration Before the first commissioning switch the UPS in SERVICE MODE To do so please push the ENTER button on the display with connected battery system The UPS is starting Choose with the Arrow buttons the item SETUP and the sub menue INVERTER Bevore you maybe ask to change the language Choose the intem SINGLE PHASE adn accept by pressing the ENTER button Push the ESC button as soon the basic menue is again nreached S
34. The department manager must instruct the operating and maintenance personnel on how to use and service the equipment in complete safety Only specialized and specifically instructed personnel must be allowed to access the equipment for maintenance work All the time such maintenance work is being done Work underway signs must be affixed in the department that can be seen from all access points Connection of the equipment and of any accessory devices must include standard earthing to discharge short circu it current and electrostatic voltages Mains voltage must correspond to the value on the ID plate Use of current adapters is not allowed When connecting pay attention to polarities Any work on the equipment must be done only after it has been disconnected from the supply mains via the switch which must be padlocked e When the equipment is received or prior to switching on each time DO NOT switch the UPS on if the batteries are leaking Tools used for maintenance pliers screwdrivers etc must be the electrically insulated type Itis strictly forbidden to deposit combustible materials near the equipment It must always be kept locked and ac cess allowed only to specifically trained personnel Do not deactivate the safety devices or ignore the indications alarms and warnings whether they are communica ted automatically or by means of plates on the installation Do not turn the machine without the fixed
35. al number of battery charger cycles Batt 5 Total number of battery equalisation cycles No Load gt 80 Total number load was gt 80 Time Load gt 80 Total time load was gt 80 No Load gt 100 Total number load was gt 100 Time Load gt 100 Total time load was gt 100 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 57 58 7 Control panel If enabled it allows the UPS to be started when there is a power Start with Battery failure If enabled it allows automatic restarts after complete discharge of Restart batteries 7 2 2 Settings Voltage It sets the output voltage value V It sets the output frequency value Hz Rated Value it allows the output frequency value to be set 50 or 60 Hz regardless of the supply voltage frequency Automatic Select if enabled the UPS measures the input voltage frequency and synchronises the output to the same value If disabled the UPS uses the Nominal Value as the setting It sets the output configuration and the load applied Single phase just one single phase output Inverter Three phase 120 three phase output suitable for supplying threephase loads e g a motor Three separate phases three single phase output lines separate from each other Phase L1 Give the opportunity to program the statius at start up always on phase at start up present Phase L2 always off phase at start up not present last stat
36. ast one at the bottom on the right By pressing ENTER key a frame appears that gives a comparison between the software that is actually in the module selected and the software you are about to load Press ENTER to start the update procedure Once updated the message PM SW version updated appears on the display Press ESC to exit the frame Only available in SERVICE MODE 62 Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 7 2 4 Events Displays all the events Displays events thta have generated critical alarms Visual Display events that have generated non critical alarms Displays events that have generated simple informati n Deletes all the events 7 2 5 Tools Manual the folloewing parameters can be setted nubers of Power modules included inside test battery voltage the test stops with ENTER the test will start with ESC the test will be canceled Batt Calibration Calibrates the batteries measuring the run down curve Battery test Ifthe battery is changed we recommend carrying out this cycle so that the UPS provides precise information about the charge status Battery Cycle Carries out a run down and recharge cycle so as to assess the dynamic behaviour of the batteries Tests the luminous signals Press ENTER to carry out the test on the signals of the status indicator blue violett and red and the acoustic signals
37. cket from the UPS loosening the 4 securing screws 7 inspectthe UPS to see if it has been damaged in any way Notify the carrier and supplier immediately if any apparent damage is found SS Keep the packaging material in case the UPS has to be shipped in the future The packaging materials are 100 recyc lable if you want to dispose of them please comply with the existing laws Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 25 26 4 Unpacking and assembly 4 3 Checking the contents of the pack Below is a list of the materials supplied The list is general Please refer to the packing list for shipment details TRI POWER X33 MOD HP INVERTER Qty 1 Cabinet TRI POWER X33 MOD HP UPS QTy 1 bag of acessories with set of srews for installing the unit correctly Qty 1 front closing panel Qty 2 base strips for side closing Qty 1 Operating and maintenance manual Qty 1 International guarantee TRI POWER X33 MOD HP BATTERY e Qty 1 Cabinet TRI POWER X33 MOD HP BATTERY e Qty 1 Operating and maintenance manual e Qty 1 multicore cable for connecting to the UPS TRI POWER X33 MOD HP e Qty 1 bag containing fuses and keys for the front door Check that the UPS Tri Power X33 Mod HP technical data on the plate affixed on the inside panel of the door inside the hatch of the UPS correspond to the material bought and described on the delivery document 4 4 Storing 4 4 1 UPS If the UPS is going
38. consequences The UPS can contain batteries that must be recharged for a minimum of 24 hours every 6 months to avoid being comple tely flat Batteries that are completely flat for any reason are not covered by the warranty 1 7 2 Extension of warranty and maintenance contract The standard warranty can be consolidated in order to protect the UPS with a guarantee extension contract maintenance contract For more details please call the ALPHA assistance Centre When the warranty period is up it is possible to join a technical assistance program by means of a subscription of an extension contract that offers an optimum UPS maintenance service 1 8 Copyright The information in this manual must not be disclosed to third parties Any duplication total or partial not authorised in writing by the Manufacturer obtained by photostatting duplicating or any other method even electronically violates the copyright conditions and can be persecuted by law Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 2 Description 2 1 Technology of Tri Power X33 Mod HP Congratulations on your purchase of a UPS Tri Power X33 Mod HP product from ALPHA Thanks to the UPS Tri Power X33 Mod HP your critical equipment will be protected by a constant and reliable supply of power ALPHA has developed a project that is both innovative and unique creating Tri Power X33 Mod HP the UPS with a po wer range of 10
39. cted loads Hold down the ON OFF button on the UPS control panel for minumim 2 seconds Quit for security the question UPS switch off with the ENTER key Wait end of the shutdown prosses Open the output switch S2 Open the input switch S3 Open the battery disconnecting switches F B and F B of the unit and of the Tri Power X33 Mod HP BATTERY sys tem if present MOG spo Oa NUES If you expect to leave the UPS off for a long time please read carefully and put into practice what is prescribed in para graph 4 4 concerning storage If these operations are done correctly there will be no voltage in the UPS Tri Power X33 Mod HP Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 8 Diagnostics 8 1 Indicator lamps and acoustic signals The operating status indicator on the front panel of the UPS and the LED on the front of each power module change colour depending on the actual operating status of the UPS or of the single power module according to the following table INDICATION Some luminous signals can be accompanied by an acoustic signal Press the ESC key to turn the acoustic signal off each time it is pressed after this you will either enable or disable the acoustic signal TRI POWER X33 MOD Normal operation with mains HP present and load within limits The 3V battery on the SV BATTERY FLAT Control PCB is broken and has to be changed BLUE fixed ORANGE VIOL
40. d 36V branches and restored only when the box is placed right inside its housing This conforms to the CEI EN 60950 standard on electrical safety which establishes that adequate safeguards must be used and particular attention where there are dangerous voltages higher than 50 Vdc with the possibility of direct con tact Autonomy can be increased further still by adding other battery boxes in multiples of four exploiting the space inside the UPS and the space in the additional modulear cabinets Digital display and displaying alarms Tri Power X33 Mod HP is controlled by a microprocessor and has a backlit alphanumerical liquid crystal display LCD with 20 characters on 4 lines built into the front of the UPS where there is also a highly luminous operating status indi cator which by means of a traffic light code indicates the operating status and any alarm conditions Four simple push buttons near the display allow the user to see operating data set operating parameters analyse the state of each single power module select the language in which to see the messages and execute a set of functional tests Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Battery charger module The PCM works together with the existing battery charger sections of the installed Power modules If BCMs are mounted additionally has no effect to the existing charging system only the cahrging current i
41. e ALPHA TECHNOLOGIES lehnt jede Haftung f r Personen oder Sachschaden ab die durch eine nicht fachgerechte Verwendung des Ger ts oder einer Verwendung entstehen die nicht den in diesem Handbuch gegebenen Informationen entspricht Eventuelle technische Aktualisierungen des Ger ts verpflichten ALPHA TECHNOLOGIES nicht zur Aktualisierung der vorliegenden Publikation Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013
42. e Technological Description chapter enabled the UPS controls triggering of the bypass automatically disabled Bypass the UPS will never switch over to bypass and therefore in the case of a pro Enabling longed overload see Overloaded permitted in Chap 10 or in the case of a failure and redundancy absence the UPS switches off Forced Mode If enabled the UPS activates the bypass permanently It allows variation of the automatic bypass activation sensitivity forced mode disabled SLOW loads that are not sensitive to drops in voltage or microinterruptions but which provoke frequent current peaks STANDARD normal uses FAST loads sensitive to the microinterruptions Bypass Start can be enabled or disabled Enabled the load will be supplied through bypass Mode before inverter starts DIP Speed Autonomy end Setting the start time of the end of battery autonomy warning warning min Maximum time te UPS run on battery Sec After the maximum battery presetted time the UPS will switch off indepenently of time the battery capacity In OFF position the function is di sabled Threshold Values Battery char gel Charge in Standby If enabled it enables battery charging with the UPS off Enables or disables restarting of the unit when mains Restart Enabling power returns after the batteries have run down completely Restart Minimum autonomy Minimum percentage of autonomy to preserve
43. e by pass switch 51 to the MAINS INPUT fuse carrier isolating switch isolating it To the contrary the cable connecting terminal 8 to the phase fuse carrier isolating switch MUST remain connected Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 43 44 5 Installation 5 3 7 3 independent 1 PHASEnOutput For this type of connection besides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE EXTERNAL BATTERY EXTERNE BATTERIE 2 o A 2 e mam ez e X es elo o g 8 2 2 9 m s o e lt Wo BS TRI POWER X33 MOD HP 10 15 20 ATTENTION The input current is the summary of the 3 output phase currents driven by the Tri Power X33 Mod HP models 10 15 and 20kVA Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 Installation Take from the packet of accessories one cross connector and cut it in order to get the required length Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 45 46 Screw all cross connectors Insert the plastic cover Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH
44. e electrical system is equipped with all the necessary differential protections and thermal circuit breakers upstream from the UPS input 5 2 3 Connection the load Before actually starting to connect the loads make sure the rated power of the UPS OUTPUT POWER indicated on its rating plate is equivalent to or greater than the total sum of the load powers INDICATION The loads wiring diagram is in the DIAGRAMS chapter The characteristics of the output cables must conform to the sections of the cables indicated in table 5 of the TABLES chapter A separate switchboard must be supplied for the load It is a good idea to use isolating switches or thermal circuit brea kers conforming to the IEC standards to protect the lines leading from the electrical panel Use adhesive labels or similar to indicate the following values on the system s general panel maximum rated power of the total load maximum rated power of the load at power intakes if an ordinary switchboard is used outlets for mains voltage and for the UPS make certain that there is an indicati on of the voltage applied on each outlet Mains or UPS Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 31 32 5 Installation 5 2 4 Emergency Power Off E P O In accordance with the standards the UPS is fitted with an emergency device that uses a normally closed contact already installed on the UPS that can be opened to acti
45. e following 1 It is necessary to ensure that the distribution panel to which the UPS is going to be connected has a proper connec tion to the earth circuit and adequate protection as required by law 2 Only the fixed type of the UPS Tri Power X33 Mod HP units must be installed with a thermal circuit breaker upstream Connection of the unit to the mains using a traditional plug is not allowed 3 The mains supply panel or disconnecting device must be installed near the equipment and easy to access 4 Upstream UPS the can be dangerous voltage if unit is switched on To avoid this a Backfeed Protection Unitor has to be installed upstram UPS follow circuit diagram next page 5 If there is no Backfeed Protection Unit is installed a warning label must be affixed on all mains supply isolating swit ches installed far away from the UPS area to remind assistance personnel that the circuit is connected to a UPS The label must give the following message or the equivalent ISOLATE THE UPS UNIT BEFORE WORKING ON THIS CIRCUIT UPS TRI POWER X33 MOD HP is equipped with an auxilary contact to activate an extern device of the external Backfeed Protection Unit This auxilary contact is a relay with contacts C NC NO The terminal is mounted on the AC connecting terminal on the bottom an is written BACKFEED PROTECTION If the UPS detect a backfeed voltage the realy is energiesed This gives the extenal device the possibility to disconnect the i
46. e unit s display are listed also giving the most likely cause that could have generated them If you are unable to solve the problem then please contact the Technical Service FIRST LINE OF THE MAIN FRAME UPS in the Service Mode All settings via the display maintenance functi SERVICE ons and updates are possible UPS starting up The UPS control system checks the correct configuration UPS START UP status before entering the Normal or Service operating mode The UPS is in Bypass during this initialisation phase UPSINBYPASS IN BYPASS UPS in Bypass UPS in Bypass The load is not protected by the UPS in this configuration load is not UPS in Bypass The load is not protected by the UPS in this configuration by the UPS in this configuration FORCED BYPASS The UPS has entered the forced Bypass mode via configuration on the display BYPASS INPUT KO Bypass input KO some problems have arisen on the Bypass line It is not possible to feed the loads directly off the mains OUTPUT OFF Output off Configuration obtained via the display or subsequent to a UPS malfunction UPS ON BATTERY UPS on battery The cause for this configuration is a failure in the UPS feeding system BATTERY CALIBRATION The UPS is calibrating the batteries BATTERY TEST The UPS is testing the batteries to check their status and that they are working properly BATTERY EQUALIS The UPS is equalising the batteries BUZZER OFF The buzzer is
47. ear the equipment before turning the electricity back on Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 23 24 3 Safety instructions 3 8 Emergency interventions The following information is of a general nature For specific interventions please consult the laws existing in the country where the equipment is installed 3 8 1 First aid interventions If any first aid intervention is required comply with company rules and traditional procedures 3 8 2 Fire prevention measures Do not use water to extinguish fire but only the extinguishers designed specifically for putting fires out on electronic equipment Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 4 Unpacking and assembly 4 1 Visual inspection When the UPS is delivered examine the packaging and product carefully to see if any damage was done during trans port In particular check the integrity of the indicator on the external Shock Watch label If either possible or ascertained damage is found report it immediately to the carrier the ALPHA Assistance Centre Make sure that the unit received corresponds to the material specified on the delivery document The UPS Tri Power X33 Mod HP packaging protects the equipment against mechanical and environmental damages For greater protection it is also wrapped in a transparent film 4 1 1 Checking the equipment and accessories su
48. echnologies GmbH 2013 Tri Power X33 Mod HP 2 amp Communication devices The uninterrupted power supplies of the UPS Tri Power X33 Mod HP family have 2 RS 232 serial ports 1 relay interface and 1 output on a 15 pin male D connector logic level interface ATTENTION AN For security reasons the following voltages are tolarated by the interface Maximum voltage between 2 individual cables which are connected to the interface or beween a cable an ground must be below 42V at peak or below 60Vdc The isolation voltage of connected cables to the interface should be 1500Vac 2 4 1 RS232 The first of the two RS232 serial ports used on the uninterrupted power supply unit and called maintenance interface is located at the top behind the front door It is dedicated exclusively to diagnostic functions and updating machine firm ware The second called user interface is at the top at the back of the UPS Using this port with either a computer or speci fic network card it is possible to access UPS operating data and to control the unattended shutdown of the operating system 2 4 2 Relay interface EPO The default setting of the relay interface contacts is Normally Open NO but can be configured as Normally Closed NC via the UPS display Additinally there is available an E P O input terminals The indications available with this interface are the following e Running on battery Autonomy reserve Generic alarm Overload Bypa
49. ed as a percentage 0 100946 Status battery system Battery system standby no charging battery discharging end of autonomy Boost charge charging phase 1 chg Status Charging phase 2 current decreasing Float charge Battery teste Equalization charge Battery Battery broken max charging time override Total autonomy the UPS would have with batteries charged 10096 Residual autonomy of the UPS End of aut V Battery threshold voltage for end of autonomy Total number of times the batteries have been completely run down Total number of hours the UPS has been running on battery Day and time the last calibration was made No Calibration Total number of calibrations made Temperature inside the UPS C Misc Pos H V Bus Voltage on the DC BUS positive V Pos H V Bud Voltage on the DC BUS negative V Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Note To check all alarms please use the DOEWN ARROW and UP ARROW button UPS operation Total time the UPS has been working With Battery Total time the UPS has been running on battery Battery charger Op Total time the battery charger has been working Total number of times the batteries have been completely run Tot Run downs down Booster Int Total number of Booster interventions Bypass Int Total number of Bypass interventions Batt Calibr Total number of battery calibrations Battery ch Cycles Tot
50. ee par 8 2 4 9 2 Preventive maintenance The UPS does not contain parts subject to preventive maintenance by the end user Therefore with the exception of normal cleaning all the user has to do is periodically check there are no alarms on the display and that both fans on each power module are working correctly If there are any problems contact the ALPHA assistance centre immediately 9 3 Periodic checks Correct operation of the UPS must be guaranteed by periodical maintenance inspections essential for safeguarding the unit s operating life and reliability WARNING The periodical checks entail operations inside the UPS where dangerous voltages are present Only maintenance personnel trained and authorised by ALPHA know all the parts of the UPS that are live with dangerous voltages and therefore authorised to work on them During a preventive maintenance inspection the maintenance technician must check the following there are no alarms the list of any events stored correct operation of the static and maintenance bypass integrity of the electrical installation flow of cooling air condition of the batteries characteristics of the load applied conditions of the installation premises Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 9 3 1 Forced bypass mode N ATTENTION Power modules can be changed without putting the UPS to bypass 1 Boo pr Open the
51. es belts bracelets or other metal items that could be a hazard source 3 4 1 Gear to wear The following indications summarise the protective gear to wear Accident and spark proof footwear with rubber sole and reinforced toe Use always Waterproof rubber gloves Use always Protective gear Use always Protective glasses Use always Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 21 22 3 Safety instructions 3 5 Indications of danger in the work place The following signs must be placed in all points of access to the premises where the equipment is installed Electric current It indicates the presence of live parts Emergency interventions Do not use water to extinguish a fire but only the extinguishers designed specifically for putting fires out on electronic equipment 22 smoking This indication explains that it is forbidden to smoke the area where the sign is affixed 3 5 1 Indications on board the equipment The explanatory plates on the equipment can vary according to the country of destination and to the relative applicable construction laws Strictly comply with what is required It is strictly forbidden to remove these plates or to work in a way different from what is indicated on them All the data on the plates must always be readable and cleaned periodically If a plate is ruined and or is no longer legible even only in part ask for a new one from the
52. ess to the Service Mode See the next chap ter for more information about the SERVICE MODE and panel operation 4 Follow this path UPS Setup Output Inverter Select Single phase Two phase Three phase 120 Two separa te phases Three separate phases depending on the connection Use the arrow keys to move the selection on the INDICATION The wiring and the settings of the UPS has to be in accordance together WARNHINWEIS Wrong connections or output configuration settings can cause injury to people or damage to equipment display the Enter key to confirm the ESC key to cancel 5 Following this path UPS Setup Batteries KB Choose the right numbers of battery strings connected to the UPS Use the arrow keys to move the selection on the display the Enter key to confirm the ESC key to cancel 6 Following this path UPS Setup Batteries Capacity folgen Choose the right capacity each string of connected batteries Use the arrow keys to move the selection on the display the Enter key to confirm the ESC key to cancel The UPS calculate the total capacity by multiplying the no of string which each capacity 7 Press the ON OFF button on the UPS to switch off the unit All parameters in SERVICE MODE will be stored at this time 8 Close the Mains Switch 51 to power the UPS 9 Pressthe ENTER button to switch the UPS on 10 Wait until the status indicator on the display turns blue 11 Check that the output volta
53. ge and frequency values set correspond to the applied load requirements If they do not enter the necessary values see next chapter 12 Close the output switch S2 on the UPS ATTENTION When the unit detects the input voltage it automatically proposes starting a battery charging cycle Press the ESC key to proceed to switching the UPS Tri Power X33 on WARNING Even if the installation process is finished the UPS is only without voltage if the input switch S1 and the circuit breaker upstream is open Only with this condition there is no voltage on the AC terminal present If the UPS has internal batteries it will also be necessary to open at least one box for each set one set consists of 4 bo xes This cuts the power voltage off to the terminal block generated by the various sets of batteries This must be done for all sets Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Before programming or starting the unit make sure that all the modules inverter and or battery boxes are clo sed and fixed with the screws Close the door and take the keys out 6 5 Battery discharging curve With the UPS TRI POWER X33 MOD it is possible to increase the calaculation accuray of the autonomy time case of mains fault Option 1 If the archiv includes manufacturer specific dischaging curves please choose by menue Load curve from archiv UPS Setup gt Batteries gt Discha
54. gies GmbH 2013 67 68 8 Diagnostics FRAMES DISPLAYED WHEN STUTTING DOWN NO 5 START UP No mains supply Start up not allowed To start the UPS on battery select this ALLOWED confi guration via the display The Emergency Power Off EPO is working the EPO command has been EMERGENCY POWER OFF given by a push button or a disconnecting switch on the input line was opened while the UPS was working CONFIG INCOMELETE FOR The UPS requires a complete start up confi guration START UP q P PORE THREE PHASE CIRCUIT SEQUENCE INCORRECT Invalid three phase input sequence It needs to be checked THE PMs SW VERSIONS ARE One or more Power Modules are programmed with an invalid SW version An update is necessary 1 INCORRECT UPDATE THEM Start the UPS in the Service Mode and update the Power Modules START UP ERROR An error occurred during start up of the UPS UPS SHUT DOWN BY PROGRAM UPS shut down programming MING SHUTTING DOWN DUE TO AN INCORRECT CONFIGURATION An error occurred in confi guration UPS in shutting down SHUTTING DOWN DUE TO END OF AUTONOMY Battery charge level is too low UPS in shutting down START UP WITH BATTERY FAILED Start up with battery failed MAXIMUM TIME ON BATTERY Battery autonomy finished The batteries must be changed MAXIMUM TIME ON RESERVE Reserve autonomy time fi nished The UPS is shutting down LOAD NOT FED Load feeding interrupted
55. h a definition we mean people with knowledge of the procedures for installing assembling repairing and servi cing the equipment and who have specific technical qualification Besides the requirements listed for a generic operator the specialized technician must have had technical training or specific training for the procedures needed to use and service the equipment in complete safety Broadly speaking the specialized technician will be a person selected among the professional people in the department and who has proven experience and capacities and specific technical expertise in relation to the type of work to be done WARNING The person in charge of safety is responsible for the protection against and prevention of company risks in accor dance with the European Directive 89 391 EEC safety at the work place The person in charge of safety must ensure that all people working on the equipment have received all the relevant instructions of this manual inclu ded start up and commissioning and with particular reference to the contents of this chapter 3 4 Personal protective gear WARNING There is a high risk of electrical shock with the equipment as well as a considerable short circuit current When using and servicing the equipment it is absolutely forbidden to work without the protective gear mentioned in this paragraph The personnel who are going to work and or transit near the equipment must not wear clothes with baggy sleeves or lac
56. haracter LCD display a backlit multicolour status indicator and a 5 key keypad Normal Operation IN 230V 230V 230V OUT 230V 5W 1 5 The keys on the front panel are used to gain access to the UPS menus Item 1 LCD Displayt 2 ESCAPE Esc Functions Exit a fubction without modifying Goes from a lower to higher menue level Exit the main menue and return to displaying status Silencing the acoustic alarm 3 UP ARROW Functions Selects the previous function 4 Erh hung des Werts innerhalb einer Funktion Increase a value inside a function or toggle ENABLE DISABLED Scrolls the menues that contain more than 4 lines 4 DOWN ARROW Functions Selects the next function Reduces a value inside a function Decrease a value inside a function or toggle ENABLE DISABLED Scrolls the menues that contain more than 4 lines Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 ENTER Functions Confirm a value Accesses a menue item Goes from a higher to a lower level Enter the SERVICE MODE 6 ON OFF functions Start stop the operation of the UPS switch off press the button than 2 seconds Swicht off single phases only possible in single phase mode press the button 0 5 seconds only 7 Multicolor status indicator red violett blue 7 1 Service Mode function Even when it i
57. he Tri Power X33 Mod HP BATTERY units on the same side of the UPS Tri Power X33 Mod HP and connect them in cascade with each other using the multicore cables supplied Modulear Battery Unit consists of a cabinet with an internal structure that uses battery boxes for up to a maximum of 100 12V 7 2Ah or 12V 9Ah batteries 20 boxes A Tri Power X33 Mod HP UPS can be connected to several Tri Power X33 Mod HP Battery units ATTENTION The following instructions are of a prescriptive nature and it is imperative they be complied with Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Opening or removing the panels from the UPS Tri Power X33 Mod HP or Tri Power X33 Mod BATTERY risks exposure to high and dangerous voltages To guarantee protection of personnel during installation of the Tri Power X33 Mod HP BATTERY make sure that the connections are done under the following conditions 1 there must be no mains voltage 2 the loads are off and disconnected 3 the UPS Tri Power X33 Mod HP is off with no voltage and all fuse carrier isolating switches on the UPS Tri Power X33 Mod HP and Tri Power X33 Mod HP BATTERY are open To ensure that the UPS Tri Power Mod has stopped completely if you want to add a Tri Power X33 Mod HP BATTERY in an existing installation follow the steps illustrated in the MAINTENANCE chapter The connection of a Tri Power X33 Mod HP BATTERY to the UPS Tri Power X33 Mod HP
58. he directi ves in force at such a date The manual cannot be considered inadequate if updates of standards or changes are made to the equipment Any addition to the manual which the Manufacturer deems fitting to send to the users must be kept with the manual becoming an integral part of it 1 5 Colabroration with the user The Manufacturer is available to provide additional information and will take into consideration any suggestions made to improve this manual to bring it even closer to the requirements for which it was drawn up If the equipment is sold which always includes handing over this operating manual the primary user must notify the Manufacturer giving him the address of the new user so the latter can be reached if there are any communications and or updates deemed indispensable ALPHA reserves the property rights of this publication and forbids the total or partial reproduction of it without prior written consent 1 6 Manufacturer The equipment s identification data are given on the ID plate 1 7 Responsabilties of the manufacturer and warranty In order to use the warranty supplied by the Manufacturer the user must scrupulously comply with the precautions indi cated in the manual and in particular to always work within the equipment s limits of use to always carry out constant and accurate maintenance to have persons use the equipment with proven capabilities and skill and adequately trained for the purpose
59. ial switches and thermal circuit breakers are typically used connected between the mains supply and the UPS with the purpose of providing additional protection in the event of overloads or short circuits INDICATION Chapter 11 gives information about the thermal circuit breakers 5 2 8 Earthing Connect the earth wire leading from the low voltage switchboard panel to the EARTH terminal on the UPS terminal block INDICATION The wiring diagrams are given in the DIAGRAMS chapter 5 2 9 Connecting the power supply For safety reasons connection of the power supply must be the last thing to be done Before connecting the power supply cables make sure that the maintenance by pass S1 is open in the OFF position and arrange fuses and jumpers on the terminal block according to the required input output configuration INDICATION Chapter 11 gives information about sizing cables fuses circuit breakers and differentials The default configuration for the UPS Tri Power X33 Mod HP units distributed by ALPHA is a THREE PHASE INPUT and a THREE PHASE OUTPUT MAINS INPUT OUTPUT TO LOADS EXTERNAL BATTERY NETZEINGANG AUSGANG LAST EXTERNE BATTERIE 1 I BACKFEED A R B C PROTECTION or Di2 o 1 2 45 67 ee e B e e 10 11 12 13 14 15116 17 1819 20 21 22
60. in mind that the average life of the batteries is strongly influenced by the environmental operating temperature Place the unit on premises where the temperature ranges between 18 64 4 F and 23 C 73 4 F which will guaran tee a very long battery life Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 27 28 4 Unpacking and assembling Before commencing installation make sure there is enough lighting on the equipment so that each single detail can be seen easily Use artificial lighting if natural lighting is not enough for the aforementioned requirements If maintenance work has to be done on parts that are insufficiently illuminated it is compulsory to use portable lighting being careful not to create shadows that will prevent or reduce visibility on the point you are working on or on the sur rounding areas 4 7 Last operations Once positioned correctly fit the two side base strips and the front one supplied in the accessory kit boooooooooooo Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 Installation WARNING The instructions in this chapter are not addressed to a normal operator but to a specialized technician authorised to work only if he uses the Personal Protective Gear mentioned in Chapter 3 5 1 Safety rules and regulations Before starting installation please read and apply th
61. input 3 PHASE Output 120 5 3 7 1 PHASEN Input 3 independent 1 PHASE Output 6 Configuration and start up 6 1 Input configuration 6 2 Output configuration 6 3 Checks prior to switch on 6 4 Starting procedure 6 5 Battery discharge curve 6 6 Autonomy recalculation 7 Control panel 7 1 Service Mode 7 2 Main menue and submenues 7 2 1 Status UPS 7 2 2 Settings 7 2 3 Power module 7 2 4 Events 7 2 5 Tools 7 2 6 Log out 7 2 7 Turning the single phases on and off 7 2 8 Shutting down the UPS 8 Diagnostics 8 1 indicator lamps and aucoustic signals 8 2 Messages Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 29 29 30 31 30 31 31 32 32 34 35 35 35 36 36 37 39 40 41 42 43 44 47 47 47 47 48 49 49 50 51 51 55 58 61 63 63 64 64 64 65 65 67 Tri Power X33 Mod HP Inhaltsverzeichnis 9 Maintenance 72 9 1 Introducing 72 9 2 Preventive maintenance 72 9 3 Periodic checks 72 9 3 1 Fored bypass mode 73 9 4 CXhange and install Power module 74 9 4 1 Power module 74 9 4 2 Update Power module 74 9 4 3 Switching UPS from manual bypasss to normal operation 74 9 4 4 Battery module 75 10 Dismantling 76 10 1 Disposing of the batteries 76 10 2 Dismanling the UPS 76 10 3 Dismantling the electronic components 76 11 Tables 77 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 5 1 Introduction 1 1 Overview Congratulations on
62. instructions on how to proceed This warranty is not valid if the UPS is not started by a correctly trained specialized technician This warranty does not cover damages or losses caused by incorrect use abuse negligence carelessness unauthorised repairs or changes incorrect installation inadequate envi ronment accident force majeure or inappropriate application atmospheric events etc If during the warranty period the UPS is found not to conform to the characteristics and performances described in this manual ALPHA at its discretion will repair or replace the unit or its components All pieces repaired or replaced remain the property of ALPHA ALPHA 15 not liable for costs such as loss of profits or failed turnover loss of equipment loss of data or software complaints from third parties and so on Use of its products for life supporting applications is not one recommended by ALPHA because it is possible and reaso nable to foresee that an anomaly or malfunction of the product can cause an anomaly in the life support device or signi ficantly compromise its reliability and effectiveness ALPHA does not recommend using its products for the direct care of a sick person and does not supply its equipment for use in any such application unless it receives written confirmation that the risks of possible injury or harm have been minimised and that the customer has assessed all the risks and takes full responsibility for all related
63. is usually done by the user and not by the UPS manufacturer therefore the following indications are purely an example and the actual electrical connections must be done in accordance with local standards Once the UPS has been removed from the packaging and positioned in its final place of installation the authorised tech nician can start the installation 5 2 1 Safety recommendations ATTENTION Before starting please read and apply the following with attention It is strictly forbidden to proceed with installati if one or more of the following conditions have not been checked Do not proceed with installation if there is water or moisture Remember that opening or removing the panels from the UPS you risk exposure to high and dangerous voltages Check there is no mains voltage on the equipment Check that the loads are off and disconnected from the UPS Check that the UPS is off and not live GY wm All the electrical connection operations are done working on the distribution box The fuse carriers output switch and manual bypass switch are on the outside of the box while inside you will find the terminal block on which to do the con nections 5 2 2 Preliminary operations Before connecting the UPS make sure that 1 mains voltage volt V in input and frequency correspond to the values on the UPS rating plate 2 earthing complies with the standards International Electronic Commission or local regulations 3 th
64. l Rev 1 20 Alpha Technologies GmbH 2013 ALARMS INVERTER FAILURE BOOSTER FAILURE BATTERY CHARGER FAILURE OVERHEATING OVERLOAD HVBUS RUNAWAY EXC IN OUT DC LEVEL EXCESS BATTERY V MODULE COMMUNICATION FAILED LOAD NOT PROTECTED Tri Power X33 Mod HP Failure of the communication system with the Power Modules Load not protected by the UPS Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 71 74 9 Maintenance A ATTENTION The instructions given in this chapter are not addressed to a normal operator but to a specialised technician authorised to work only if he uses the Personal Protective Gear mentioned in chapter 3 9 1 Introducing This chapter contains all the information necessary for a correct maintenance of the UPS Tri Power X33 Mod HP unit All the operations described in this section must be carried out by authorised technicians or qualified personnel ALPHA is not liable for any injury to persons or damage to things caused by incorrect operations or activities if not carried out according to the instructions given in this manual with particular reference to the safety rules and regulations that can be found in chapter 3 To ensure optimum operation of the UPS Tri Power X33 Mod HP and continuous and effective protection of the load connected to it the batteries must be checked every six months after the first year of the machine s life via the battery calibration function s
65. must be done according to the following diagram and the steps listed below TRI POWER X33 MOD HP TRI POWER X33 MOD HP TRI POWER X33 MOD HP Batterieschrank Batterieschrank 10 15 20 30 let 1 sure that all the battery carrier isolating switches open 2 ineach Tri Power X33 Mod HP BATTERY remove the lower front panel 3 In each Tri Power X33 Mod HP BATTERY remove the terminal block loosening the 2 securing srews Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 33 34 5 Installation TRI POWER X33 MOD HP TRI POWER X33 MOD HP TRI POWER X33 MOD HP BATTERY BATTERY 40 45 60
66. must be set correctly via the instrument panel as described in paragraph 6 4 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP JYJ LLV 3NH31X3 AYALLVE TVNMH31IX3 ZLIN 1sv1 5Nv5snv SNIVW savo1 OL LNdLNO 5 3 1 Factory set configuration 3 PHASE Input 3 PHASE output TRI POWER X33 MOD HP 10 15 20 37 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Installation 5 m p 3193 1LV9 3NY31X3 IVNY31X3 10 LNI 31331199 LNI 53513 1sv1 5Nv5snv savo1 OL LNdLNO ZLIN SNIVIN TRI POWER X33 MOD HP 30 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 38 Tri Power X33 Mod HP 5 3 2 3 PHASE Input 3 PHASE Output 40 45 60kVA UPS Tri Power X33 Mod HP 40 45 60 are equipped with a separate bypass input connection Feactory setting the bypass line is linked together with the mains input If the separate bypass line is used the 3 links L1IN L1BP L1IN L2BP and L3IN L3BP has to be removed abd then wired separately ATTENTION The bypass line must have the same netral connection as the mains EXTERNAL BATTERY EXTERNE BATTERIE EXTERNAL BATTERY EXTERNE BATTERIE OUTPUT TO LOADS AUSGANG LAST OUTPUT TO LOAD
67. ncrease Each BCM increase the charging current of the system by 15A The charging current of each BCM is 6 times of the cahrging caurrent of a Power module Putting additional BCM inside the system will reduce the charging time for big battery capacities or make it simply pos sible to work together with big battery systems Often an additional BCM is the only way to cahrge the battery system in an optimal way During mains available the charging current is taken additionally from the input mains at 230VAC single phase If the BCM is installed the slot correlation as follows left slot Phase L1 middle slot Phase L2 right slot Phase L3 Any number of can be installed inside one UPS minimum 1 Power module has to be installed inside the cabinet front LED give inforations about the BCM status as well as trough the display of the UPS TRI POWER X33 MOD HP The module is controled by a microprocessor to verify correct power flow and relaibility We recommend to use BCM with battery capcities bigger 60Ah Input voltage 230Vac 15 20 Rated Power 4kW Nominal charging current 15Adc Maximum Voltage at time fixed float charge stage 13 75 Vdc Battery block The multicolor LED on the front indicate easyly the status of the BCM All fans are continously speed controlled speed depending on charging power The intelligent 4 Phase charging cycle process optimise batteries livetime Boost charge with constant current finished by charging
68. nd excessive battery discharge Functions blocks if autonomy ends Power surge limiter E P O contact total shutdown in an emergency auxilary contact for connecting optional external bypass and backfeed Protection unit Protections Mechanical Data CE L L L L TL E es 1 Tel I ee NN Net weight Power module 8 kg Net weight Battery module 14 kg Enviromental Conditions Operating temperature 0 40 C Relative humidity 20 80 non condensing Noise level at 1m 58 62 dBA Grade of protection IP21 Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 15 Technical specification battery charger module Input voltage range 230Vac 15 20 max Input current 19 3A THD input current THDi lt 3 Float charge voltage 13 75Vdc battery block 12V max charging current 15 Adc Efficency AC DC gt 93 at maximum charging current yellow LED fast flashing Boost charge phase f1 with constant current green LED slow flashing Charging phase f2 with constant voltage or float charge green LED on Battery system in standby no charging red LED on Fault Multicolor LED indicator on front or information through UPS display Operation temperature 0 40 C Relative humidity 20 80 non condensing Noise level at 1m 42 46 dBA Grade of protection IP 20 IEC 529 EN62040 1 EN62040 2 EN62040 3 Tri Power X33 Mod HP Manual Rev 1 20 O Alpha T
69. ng fixed tent break break connection to the battery RED RED The ch t ini fixed on fast intermittent CHARGER BROKEN Bee a fixed Module mum 1 module is broken Minimum one module is fail Possible defects Inverter Booster PFC Communication between CM and PM Battery connection Mains connection HVBus D fast intermittent BATTERIE KO The hattery system is broken fast intermittent or not connected RED RED I I BATTERY VOLTAGE Battery voltage out of limits double intermit fast intermittent fast intermittent nt HIGH too high check RED RED double intermit fast intermittent HVBUSRUNAWAY he voltage of HVBus is to fast intermittent tent break high check RED double intermit The internal temperature is tent break with fast intermittent OVERTEMPERATUR to high check enviroment Power module temperature or fans in alarm RED double intermit RED tent break with fast intermittent OVERLOAD toad O minimum one Rower fast intermittent module to high Power module overload Communication failure bet fast intermittent fast intermittent FUNCTION CM KO ween PM and CM RED Problem on BACKFEED PRO fast intermittent ROT fixed on one fast intermittent MODULE FAULT Module RED fast intermittent Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 8 2 Messages In this paragraph the messages that appear on th
70. ng the UPS in the distribution box is open 2 Ensure that the fuse carrier isolating switches of the UPS batteries F B and F B and those of the Tri Power X33 Mod HP BATTERY if used are open 3 Check that the maintenance by pass switch S1 and the UPS output switch S2 are both in the OFF position 4 Ensure that the input and output wiring is correct 5 check correct cycling of the phases in input 6 Check that the mains input parameters power voltage and frequency are compatible with those specified on the UPS data plate INDICATION Ensure that the link at the back of the UPS on connector H between Pin 3 and 4 is present see chapter 5 2 4 If this link is not present the UPS is not able to start up and the message active is displayed and in advance the UPS is shut down itself Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 47 48 6 Configuration and Start up 6 amp Starting procedure 1 Insertthe battery fuses in the relative isolating switches F B and F B and if applicable those in the Tri Power X33 Mod HP BATTERY cabinets 2 Close the switches F B and F B and if applicable those in the Tri Power X33 Mod HP BATTERY cabinets if they ATTENTION Before switch on the UPS the correct output configuration has to be selected Single phase Three phase 120 Three separate phases exist 3 With the unit off press the ENTER key on the operator panel to gain acc
71. nput lines upstream Backfeed Protection Unit is an optinal feature and not part of the unit A possible circuit dia gramm is given on the following page Technical specification relay contact Maximum voltage 250 Maximum Current Tri Power X33 Manual 1 20 Alpha Technologies GmbH 2013 29 5 Installation 5 1 1 Connection diagram Backfeed Protection TN Mains 4 4 M I 54 I 54 Input 1 Output Input 1 L3 R L3 L3 2 5 L2 ues Mm L2 L2 HH 8 ues amp L1 1 44 N x z N sy 53 53 3 phase 3 phase 3 phase 1 phase 4 7 IN 54 54 Output Input 81 Output Input 51 Pau ues L1 u 2 3 ues a IR N N 2 3 3 1 phase 1 phase 1 phase 3 phase Agenda 51 circuit breaker upstream S3 relay to cut mains upstream S4 auxilay contact to drive relay ATTENTION If the UPS give signal that the Backfeed Protection is activated please contact the service Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 2 Electrical connections The electrical connection of the UPS to the switchboard is part of the installation and
72. o obtain just one single phase output 230 VAC If the unit is configured with a three phase output it is possible to select management of the three phases as follows SINGLE PHASE outputs this setting is necessary if one single phase lines were created at the UPS output Please be aware that in case of bypass operation the whole load connected to the input phase L1 THREE single phase outputs this setting is necessary if three separate single phase lines were created at the UPS output In this case the UPS manages the three outputs separately one from the other For example if an excessive load is applied to one of the three output lines the bypass will intervene only on the overloaded line while power is guaranteed on the other two by the UPS THREE 120 phases this is the default setting and it is normally used if three phase loads have been applied in out put from the UPS e g three phase electrical motors or if three phase and single phase loads are being powered by the UPS In this case the UPS manages the three output phases protecting the three phase load For example if an excessive load is applied to one of the three output lines the automatic bypass switches all three output lines To select the system output configuration correctly on the display follow the instructions given in paragraph 6 4 6 3 Checks prior to switch on Check the following before powering the equipment 1 Make sure the input switch S3 for poweri
73. or in ways different to those detailed in the manual The various operations and interventions must be carried out following the criteria and chronology described in this manual 3 2 Symbols In this manual some operations are highlighted by graphical symbols that call the attention of the reader to the danger involved in the operations The graphics are as follows WARNING This means the possibility of an event happening that could lead to serious injury or great damage to the equiment if adequate precautions are not taken N ATTENTION This means the possibility of an event happening that could lead to slight injury or material damage if adequate precautions are not taken INDICATION This means important information that must be read paying maximum attention 3 3 Definitions of Operator and Specialized Technican The professional figure that is going to access the equipment for normal use is defined by the term operator With this definition it is meant personnel who know how to use and service the equipment and have undergone the following specific training that authorises them to work according to the safety standards in relation to the dangers that the presence of electricity can bring about training on how to use the Individual Protective Devices and on the basic first aid interventions When the company person in charge of safety chooses the operator who is to use the equipment who must be suitable
74. ot is available for SNMP Adapter Optional ATTENTION The summary current through Pin 4 of the locic interface DB15 and the supply current for the network card should not exceed maximum 700mA 2 4 5 Input external bypass switch auxilary contact This input is located on the AC terminal A R B C It is possible to connect a auxilary contact of an external bypass switch If the contcat is closed the UPS get the signal that the external bypass switch is closed At the same time the UPS activate the internal automatic bypass to protect the inverter Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 2 4 6 Block diagramm power module 2 4 7 Circuit diagram 30kVA TRI POWER X33 MOD HP The circuit for other modelks are similar amp amp Bypass 4 config 8 E 1M Ww une m Und Nn amp Nou 4 4 Tri Power X33 Manual 1 20 Alpha Technologies GmbH 2013 19 20 3 Safety instructions 3 1 General notes WARNING Before undertaking any operation on the equipment it is necessary to read through the whole manual carefully paying attention to this chapter in particular The equipment has been built for the application specified in the declaration of conformity enclosed with this manual Under no circumstances is it allowed to use it for purposes other than those for which it has been designed n
75. pplied The equipment and relevant accessories supplied as agreed with the manufacturer must be in perfect condition Before it is shipped the equipment is checked carefully however it is always advisable to check it is complete and in order when receiving it Make sure that The shipping data consignee s address number of packs order number etc are the same as those written on the accompanying documents The technical legal documentation that comes with the equipment includes the user manual for the specific type of UPS to install together with the CE Declaration of Conformity In the case of defects and or material missing send a report immediately to the Manufacturer and wait for instruction before commissioning the equipment 4 2 Unpacking When removing the packing material observe the O OO O O O 0 O 0 0 O 0 O 0 0 0 0 9 ARROW on the outside box To remove the UPS from 000000000000000009 00000000000000000 4 the packaging follow these steps 000000000000000005 000000000000000000 000000000000000009 222222222222222002 1 cutthe wrapping and open the plastic safety straps 900909009000009 o o 2 open the top of the cardboard box 0000000000900 3 remove the top protection 28800000002 000000008 4 remove the four corner protections 00000009 i NUES 0000000 5 remove packaging container pulling it upwards o o 6 remove the pallet and front rear bra
76. protections in place panels etc Inthe case of breakages deformation or malfunctions of the equipment or parts of it repair or replace immediately avoiding emergency repairs e It is not allowed to modify manipulate or in any way alter the structure of the equipment the devices mounted it operating sequence etc without having first consulted the Manufacturer lf the fuses have to be changed always and only use ones of the same e Changing the batteries is a job for a specialized technician Bear in mind that the electrolyte can cause irreparable injury to skin mucous membranes and eyes and is toxic if inhaled or swallowed Always work with the most suitable Individual Protective Gear Do not forget that the batteries must be disposed of according to the laws existing in the country where the equipment is installed as they are toxic waste Under no circumstances can a battery be burnt as it would cause an explosion e All maintenance work routine and extraordinary must be recorded in a register noting the date time type of job name of the operator and all useful information If necessary use the pages added at the end of the Maintenance chapter Do not use oils or chemicals to clean with as they can corrode or damage parts of the equipment Both the equipment and the work place must be kept clean When maintenance is finished check carefully that no tools and or materials have been left n
77. r son the main framel Please follow the instructions in the next chapter 9 4 2 Update power module Please ensure that the UPS is in bypass mode check chapter 9 3 1 items 1 to 8 Start the UPS in SERVICE MODE by preesing the ENTER key Follow the menue Powermodule gt Update gt all PM Update Press ENTER to start the update process If the process is finished go to the top frame by pressing ESC Turn the UPS off by pressing ON OFF button PWN 9 4 3 Switching UPS from manual bypass to normal operation Close the mains switch S3 Close the F B and F B switch Start the unit pressing the ON OFF button on the control panel and wait until the status indicator turns violet Check that the switch 52 is open and confirm with ENTER Close the output switch S2 Open the bypass switch S1 the On Line operating mode activates automatically Close the UPS door SO gt Ne Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 9 4 4 Battery module There are existing 2 different procedures to change or install Battery modules at UPS TRI POWER X33 MOD HP or inside BATTERY TRI POWER X33 MOD HP Please follow the instructions below Change of Battery modules HOT SWAP WARNHINWEIS Only a string of Battery modules should be changed 1 string 1KB 4 Battery modules Note If the total number of battery modules changed it is neccessary to change the setup of battery
78. rge curve gt Load from archive Entladekurve ansehen USV Setup gt Batteries gt Discharge curve gt View from Archive or View curve in use HINWEIS Dicharging curves can only be uploded by the manunfacturer Option 2 It is possible to store a customized curve with given discharging voltages UPS Setup gt Batteries gt Discharge curve gt Custom gt Power Battery block characteristic which specify the typical discharge process gt Data Minium 3 and maximum 20 pairs of data has to be put in Each pair constits of voltage and it s discharge time The data pairs should be chossen in a way to show the best characteristic of the whloe discharge curve The pair should be on the part of the discharge curve where most changes appear As more data given as more accurate the curve is descibed HINWEIS The first data pair ist the discharge starting and the last will be the end of dischargepoint 6 6 Autonomy recalculation During battery discharge UPS TRI POWER X33 MOD HP is recalculate the autonomy time in line with the actual load this is factory setted It is possible to stop this recalculation This is useful if a manufactory discharge curve is used To change the factory setting please follow Misc gt Calibration gt Automatic gt ENABLED DISABLED Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 49 7 Control panel The control panel at the front of the unit has a 4 line 20 c
79. ronic unit The Power module PM4 PM6 and PM7 is only for running in the designed cabinets Each cabinet of UPS TRI POWER X33 MOD 15 designed for a specific rated power Power modules are only be changed against the same delivered rated power Each cabinet should be equipped only with the Power modules written in the Tab Mechanical Data on page 15 desc ribbed inside this manual It is possible to use other Power modules as given and to mix the different power ratings Never it is allowed to use Power modules to increase the rated power of the cabinet without getting the acceptance from the manufacturer e Modell rated power and types of aacepted Power modules are decribed inside the user manual and on the ID Plate inside the front door of the cabinet Typeandrated power of the Power module are on the sticker on front of the module Please ensure only to use Power modules which are designed for the UPS TRI POWER X33 MOD HP only Battery modules The battery modules are designed for easy insertion in the cabinet with no work needed to connect them they are easy to handle thanks to their light weight likewise for any maintenance or replacing A box holds 5 x 12V 7 2 Ah or 9 Ah batteries connected in series and thanks to the Plug amp Play connection can be easily inserted in to and witdrawn from the cabinet In order to guarantee maximum safety especially during maintenance the voltage of each box is adequately divided into two 24 an
80. s off the UPS Tri Power X33 Mod HP allows you to make all basic settings and programming at time of first commissioning Alos inside this mode you are able to perform software updates With the ENTER key the UPS enters the Service Mode and from here it is possible to access the DISPLAY menu You have the choise beween seven langua ges English German France Rushia Spanish and Polish To exit this mode press the ON OFF key otherwise the UPS exits the function automatically and turns itself off after 20 min if it has not received any communication 7 2 Main menue and submenues To start up the UPS in an normal way you have to press the ON OFF button The inizialisation process starts shown by start bar At the end of the start up procedure the main frame appears on the display Be aware that the UPS will supply output volatge as soon the inizialisation process has finished and the main frame ap pear on the display With the Arrow button you are able to scroll through the main page to access different kind of measures The main display show the following pages Input Output Battery capacity Input Load Battery capacity Bypass Output Battery capacity Bypass Load Battery capacity Power on output Measurement Output phase to neutral Measurement Output phase to phase Measurement Input Measurement Bypass phase to phase 10 Battery system Dy Ur QU c Tri Power X33 Mod HP Manual Rev 1
81. ss activ Limit values Interface Features The techncal specifications of the relay contacts are the following Vmax 250VAC 30VDC Imax E P O Input Voltage on open contact 12V current with closed contact 5mA For contact numbering factory setted Running on battery Autonomy reserve Generic alarm Overload Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 17 18 2 Description 2 4 3 Logic level interface Logic level interface is available on the male DB15 connector it is used to connect the UPS to a remote system for moni toring its operating status The following indications are available with it Mains battery run Autonomy reserve UPS failure Overload Bypass activ The functions of the interace pins are Pin 1 GND Pin 2 Mains Battery run Open Collector activ high Pin 3 Autonomy reserve Open Collector activ high Pin 4 RS232 Voltage Pin 6 no connection Pin 7 Overload Open Collector activ low Pin 12 Mains Battery run Open Collector activ low Pin 13 Bypass activ Open Collector activ low Pin 14 Autonomy reserve Open Collector activ low Pin 15 UPS failure Open Collector activ low Electrical chracteristic Logic output 12Vpc max Output impedance 2 2kQ RS232 Voltage 12Vpc 700mA max Open Collector Output all 30Vpc 100mA max 2 4 4 Communication Slot SNMP On the rear of UPS Tri Power X33 Mod HP an SNMP Sl
82. ss voltages percentige of load each phase Bar graph with battery capacity and autonomy if on battery Status UPS Phase L1 load in KVA or W percentige according rated power Phase L2 load in KVA or W percentige according rated power Phase L3 load in KVA or W percentige according rated power Status UPS Phase L1 Output voltage current True RMS active power Phase L2 Output voltage current True RMS active power Phase L3 Output voltage current True RMS active power Status UPS Phase L1 L2 Output voltage current True RMS active power Phase L2 L3 Output voltage current True RMS active po wer Phase L3 L1 Output voltage current True RMS active power Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 8 Messures Input phase to neutral Tri Power X33 Mod HP L1i229V 3 4A 408W L2i228V 2 9A 162W L3i230V 2 6A 228W 9 Messures Output phase to phase Tri Power X33 Mod HP L1b L2b 401V L2b L3b 402V L3b L1b 400V Tri Power X33 Mod HP Status UPS Phase L1 Input voltage current True RMS active power Phase L2 Input voltage current True RMS active power Phase L3 Input voltage current True RMS active power Status UPS Phase L1 L2 Output voltage current True RMS active po wer Phase L2 L3 Output voltage current True RMS active po wer Phase L3 L1 O
83. the technical personnel who must have had adequate preliminary training The intended use and configurations envisaged for the equipment are the only ones allowed by the Manufacturer do not attempt to use the equipment in disagreement with the indications given Any other use or configuration must be agreed on beforehand with the Manufacturer in writing and in such a case will be an apendix to the manual For its use the user must also comply with the specific laws of work that exist in the country where the equipment is installed Reference is also made in this manual to laws directives etc that the user must know and consult Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 13 Where and how to keep this manual This manual and its appendixes must be kept in a safe dry place and always be available for consultation We suggest making a copy and filing it If information is exchanged with the Manufacturer or assistance personnel authorised by the former please refer to the equipment s rating plate data and serial number The manual must be kept for the equipment s useful life cycle and if necessary e g damage which prevents it being con sulted even partially the user must ask the Manufacture for a new copy quoting the publishing code on the cover 1 4 Manual update The manual reflects the state of the equipment at the time of going to market The publication complies with t
84. tion required to the operator 20 3 3 2 Qualification required to the specialized technican 21 3 4 Personal protective gear 21 3 4 1 Gear to wear 21 3 5 Indications of danger in the work place 22 3 5 1 Indications on board the equipment 22 3 6 Residual risk 22 3 7 General warnings 23 3 8 Emergency interventions 24 3 8 1 First aid interventions 24 3 8 2 Fire prevention measures 24 4 Unpacking and assemly 25 4 1 Visual inspection 25 4 1 1 Checking the equipment and accessories supplied 25 4 2 Unpacking 25 4 3 Checking the contents of the pack 26 4 4 Storing 26 4 4 1 UPS 26 4 4 2 Batteries 26 4 5 Handling 27 4 6 positioning 27 4 7 Last operations 28 Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 3 Contents 5 Installation 5 1 safety rules and regulations 5 1 1 Connection diagram Backfeed Protection TN Mains 5 2 Electrical connections 5 2 1 Safety recommendations 5 2 2 Preliminary operations 5 2 3 Connecting the load 5 2 4 Emergency Power Off E P O 5 2 5 Connecting external bypass auxilary contact 5 2 6 Installing the Tri Power X33 Mod HP BATTERY 5 2 7 Protection 5 2 8 Earthing 5 2 9 Connecting the power supply 5 2 10 Cable entry 5 3 Wiring diagrams 5 3 1 Factory set configuration 3 PHASE Input 3 PHASE Output 332 3 PHASE Input 3 PHASE Output 40 45 60kVA 5 3 3 Basic settings single phase output 5 3 4 3 PHASE Input 1 PHASEN Output 5 3 5 1 PHASE input 1 PHASE Output 5 3 6 1 PHASE
85. turned off AUTONOMY RESERVE Battery charge level is at minimum MODULE FAILED One or more Power Modules have failed They must either be repaired or changed BATTERIES KO Batteries failed Check their operation and replace them if necessary The total load is higher than the UPS s rated power Switching to Bypass OVERHEATING The temperature inside the UPS is outside the nominal range DCOUT LEVEL FAILURE OUT LEVEL FAILURE A A failure of the UPS has caused a DC voltage in output of the UPS has caused a DC A failure of the UPS has caused a DC voltage in output in output HVBUS RUNAWAY FAILURE A failure of the UPS has caused a voltage level on the High Voltage Bus out of control RUNAWAY BATTERIES Battery voltage out of control Either the batteries or battery charger are is malfunctioning BATTERY FLAT BATTERY FLAT The control board s 3V battery is flat control board s 3V control board s 3V battery is flat is flat SHUTDOWN IN PROGRESS The UPS is shutting down VERY HIGH MAINS The mains voltage is very high but still inside the range allowed MAINS OFF TOLL Mains voltage is out of the range allowed The UPS switches to battery and bypass is disabled MAINS NOT SYNC Mains not synchronised bypass disabled INCORRECT SEQUENCE Invalid input sequence check correct supply connection to be continued next page OVERLOAD Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technolo
86. us phase restart same condition before Phase L3 switch off Status each phase at start up Only available at SERVICE MODE only available if 3 single phases programmed If enabled the UPS synchronises the output voltage with the input If PLL enabling disabled the output voltage is not synchronised with the input and is signalled by the flashing of the status indicator blue If enabled the UPS synchronises the output voltage with the input for frequency variations of 14 of the nominal value If disabled the UPS synchronises for variations of frequency of 2 individ Intervall To adjust the synchronisation range from minimum 0 5 Hz up to 7 0 Hz in 0 1 PLL o Hz steps DIP enabled enable and disable the DIP function see Bypass Extended PLL range o Menue item only available if the PLL Intervall INDIVIDUAL is selcted Note With the PLL function the output frequency is synchronised with the manins input of the UPS There is no interrup tion of supply of the load also if the load is supplied through the bypass for example in overload condition The control secure the switching at sero crossing of the voltage Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP A ATTENTION If the PLL function is disabled the automatic bypass function is disabled automatically as well If the overload is prolonged the UPS switches off see Overload permitted in th
87. utput voltage current True RMS active po wer 10 Battery system Status UPS Voltage and current negative charging positive dischar Tri Power X33 Mod HP iie Batt 288V 0 3A ging Battery capacity remaining autonomy autonomy at 10096 battery capacity Status battery system Battery system standby no charging battery discharging end of autonomy Boost charge charging phase 1 Charging phase 2 current decreasing Float charge Battery teste Equalization charge Battery broken max charging time override C 50 R 12h T 24h im Ladeprozess Halt You are able to scroll throught the pages with the ARROW keys INDICATION To enter into the main menue press ENTER The main pages are listed below STATUS UPS give real time informations of Status of UPS SETUP UPS possible to set up basic configurations some only available through SERVICE MODE POWERMODULE analyse the status of each module in real time EVENTS give access to the event log of UPS MEASURES give access to a number of possible measurements inside UPS LOG OUT if you entered by password you log out and your visit will be closed You have access to the sub menues by pressing the ENTER key at a selcted item The following grid give informations to the available sub menues Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 53 54 7 Bedienfeld assasi Lese oma
88. vate the emergency machine power off The E P O terminals are on the right of the terminal block inside the distribution box To connect the emergency power off device please follow these instructions usea cable with double insulation connect the cables as shown in the following figure Electrical properties oft the E P O Port Voltage beween terminal 3 and 4 Combicon 6P with open circuit 12Vdc Current between terminal 3 and 4 Combicon 6P with cloed cicuit 5 The following picture indicates the connection of the E P O Port RS232 LOGIC LEVEL RELAY INTERFACE E P 0 H SERIAL PORT INTERFACE 1 G 81 5 2 5 Connection external Bypass auxilary switch If an external bypass switch is availble the position can be transmitted via an auxilary contact which has the similar posi tion the main switch The auxilary contact can be connected in the follwing way As soon the external auxilary contact is closed between terminal 1 and 2 A R B C the UPS recongized closed external bypass switch At the same time the UPS activate the internal automatic bypass to protect the inverter Auxilary contact normaly open 5 2 6 Installing the Tri Power X33 Mod HP BATTERY It is possible to connect external battery units to increase UPS autonomy If the configuration uses more than batte ry it is necessary to position all t
89. witch off the unit by pressing the ON OFF button PDN Tri Power X33 Manual 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP 5 Installation 5 3 4 3 PHASE Input 1 PHASE Output connection For this type of connection besides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE EXTERNAL BATTERY EXTERNE BATTERIE 2021 22 OUTPUT TO LOADS AUSGANG LAST NETZEINGANG MAINS INPUT 1011112 13141516 17 1819 re Disc BACKFEED PROTECTION A R B C i i J i 1 2 Y 1 TRI POWER X33 MOD HP 10 15 20 WARNING If the links are set for single phase output please take attention to chapter 5 3 3 If the setting are not done before the first commissioning the UPS can be completly damaged Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 41 5 Installation 5 3 5 1 PHASE Input 1 PHASE Output connection For this type of connection besides the wiring shown in the following figure the software has to be configured via the instrument panel as illustrated in paragraph 6 4 STARTING PROCEDURE 2021 22 EXTERNAL BATTERY EXTERNE BATTERIE OUTPUT TO LOADS AUSGANG LAST
90. your choise by pressing the ENTER key N ATTENTION If the load supply should be absolutely uninterruptible with high quality on voltage and frequency the UPS TRI POWER X33 MOD HP has to operate in On Line Mode double conversion Tri Power X33 Mod HP Manual Rev 1 20 O Alpha Technologies GmbH 2013 11 2 Description 2 3 Models and technical data USV TRI POWER X33 MOD HP USV TRI POWER X33 MOD HP 30 10 15 20 al Rev 1 20 Alpha Technologies GmbH 2013 Tri Power X33 Mod HP Manu Tri Power X33 Mod HP aro la m g LL 5 mii a p dre irs rn d mi l 1 HH Li IT o z E E USV TRI POWER X33 MOD HP TRI POWER X33 MOD HP 40 45 60 BATTERY Tri Power X33 Mod HP Manual Rev 1 20 Alpha Technologies GmbH 2013 13 14 Main Information 10kVA 15kVA 20kVA 30kVA 40kVA 45kVA 60kVA technolo On Line Dauerwandler ii Klasse 1 in bereinstimmung mit EN62040 3 VFI SS 111 3ph 3ph 1ph 1ph 1ph 3ph IN OUT configuration 3ph 1ph konfigurierbar 3ph 3ph Modulear mit Leistungsmodulen 3400VA S

Tri Power X33 Mod HP®

Contents

Download Pdf Manuals

Related Search

Related Contents

Tri Power X33 Mod HP&reg;

Contents

Download Pdf Manuals

Related Search

Related Contents

Tri Power X33 Mod HP®