AF-L User Manual
Contents
1. u now hide cools Y AF L cas sage ony mosey Ski Edge Tuning Machine Quick Start Guide and Operating Instructions for SnowGlide AF L Videos of machine operation are also available at www verdonkracing com Personal Safety It is very important to always operate in a clean and well lighted area and use personal safety equipment to protect your health while operating grinding machinery Dust mask Eye protection Machine guard Unplug machine power when changing stones or cleaning Turn off power source when not in use Cleaning The magnets on the bottom of the machine will collect most of the dust but some dust will attract itself to the machine Clean the machine often Easiest to do with compressed air by blowing out the dust around the machine and motor To extend motor life periodically blow compressed air in the slots at the back of the motor A large soft paint brush will work well also when traveling and no access to compressed air Check machine slides often slides are in contact with the base of the ski to make sure they remain clean and do not build up with wax or other contaminates Build up on the slides will affect your angle accuracy Machine can be cleaned with light solvents such as Simple Green or WD 40 Power Source Placement The power source is an electronic ac to dc power converter It can attract the metal edge from tuning To drastically prolong the life of your power source place the power source at the far b2. 12 to help you disengage the grinding wheel from the edge You can dis engage the grinding wheel at any time by pulling the lever 12 towards you e Repeat these steps until you are satisfied with the edge sharpness e After you run the machine and you are satisfied with the angle You can use a fine ceramic stone very lightly to put a fine and final polish on the edge Transportation e Make sure to re insert the wood block that your machine was shipped with between the top 2 trays for transport Use the dial angle indicator to lightly clamp the wood transport block Only light clamp the block down Using the block for transport will protect the accuracy of the angle indicator e The machine is durable yet it is a precision piece of machinery make sure to wrap it well in padded material when transporting e A hard padded case is recommended if you travel often with the machine Additional Tips and Notes for the best results e With new grinding stones its takes roughly 15 to 20 passes to set break in the stone for the smoothest edge finish Your first few passes with a new stone will leave a rougher then desired edge e Practice makes perfect It will feel odd for several passes by the 5 pair of skis you will be a pro by the 15 ski you will quickly learn how to manipulate the machine to be able to get the entire tip and tail as well as feel comfortable to do over lapping strokes in difficult areas e Run the machine from Left to Right
3. e To avoid damaging the shipper and the power cord do not pull on the cord but the plug to unplug the charger e Make sure the power cord is positioned so that no one could step on it get caught in the feet or damage it in any way e Use an extension only if absolutely necessary Using an improper extension cord can cause a fire or electric shock If you must use an extension cord make sure that A The charger plug contains the same number of pins that the capture of the extension and that these are the same size and the same shape B The extension is in good condition and has sufficient capacity to carry the required tension e Do not use the charger plug or if the cord is damaged If any of these elements is damaged have it repaired by a qualified technician e Do not use the charger it has received a blow if it is dropped or if it was damaged in any way Have it repaired by a qualified technician e Do not dismantle your charger have it repaired or maintenance by a qualified technician A non conforming reassembly of the device can lead to risk of electric shock or fire e To reduce the risk of electric shock unplug the charger before its maintenance or cleaning Putting charger to stop does not reduce the risk of electric shock e Unplug the charger when not in use To avoid the risk of electric shock do not touch the parts not isolated from the output connector or unprotected terminals of the battery Keep these instruc
4. Use a Rough B252 Stone sold separately when you need to do a lot of work Such as when pulling in a new ski from 90 degrees to 93 degrees or when grinding way significant edge damage e The machine will leave light grinding marks on the edge this is normal and actually is microscopically finer then when a edge is pulled by a traditional file even though the file looks more polished Remember the machine is removing much less material then a file e When first letting the upper tray round black lever 12 loose to start grinding think about driving a car As you let the lever go start moving the machine along the edge similar to dis engaging a clutch in a manual car e Onspeed skis if you are concerned about dust place a strip of 2 Painter s tape the length on the base before operating the machine this will keep the base and the machine slides clean and allow the machine to glide easier e The machine angles are extremely precise Most racers feel extremely confident right way with the true edge angles lt may take some racers little time to get accustom to the true angle most racers due to their personal tuning technique are 1 to 2 degrees off from the actual file guide they are using If a racer struggles with the new machine cut angle try backing off 1 degree Check out www verdonkracing com for more info on the SnowGlide tuning machine lt lt wide Grinding machine AF L ATools l GENERAL SECURITY WARNING Read all instru
5. the plastics are likely to be damaged by solvents available Use a brush and a clean rag to clean the impurities dust etc e Plastic elements should never come into contact with brake fluid gasoline products containing oil penetrating oils etc These chemicals contain substances which can damage weaken or destroy plastics e do not overuse your electrical tools The abusive uses can damage the tool as well as the machined piece o Do not try to modify your grinding machine or to add accessories which are not recommended Such transformations or modifications relieve of the abusive use and are likely to create dangerous situations which can involve in serious body wounds TRANSPORT Before to pack the machine insert the block between the sliding plate and the angulations plate and press lightly going near 90 ENVIRONNEMENTAL PROTECTION Recycle raw materials instead of throwing them For the respect of the environment sort your waste and throw the worn tool the accessories and packing in special containers or with organizations in charge of their recycling m CARACTERISTICS y PP AF 1 TENSION sa 12V No load speed sunrise da 7500 mn 1 12 Fig 1 Fig 2 11
6. ack of your tuning bench Or if you have dedicated tuning area it is best to locate the power source up high on a shelf above your tuning area Avoid placing the power source directly under the ski this will attract unwanted metal to enter the power source and eventually cause power source failure AF L Side Edge Use see figures 1 amp 2 from the owners manual Before you start to use the machine make sure you have pulled back the sidewall bumper that is above the steel edge with a sidewall tool as you would normally if using a file and file guide The same as a traditional file the machine will not cut properly and accurately unless the sidewall bumper is pulled back properly Place ski in ski vises base up as you would if waxing Place SnowGlide machine on the ski base as in Fig 1 on the long round slides which are on the bottom of the machine With the dial on the top 3 set your edge angle Remember it is reflected in actual edge angle not what you might be use to with traditional side bevel guides The dial is accurate to the 10 ofa degree denoted by the red number in the counter 4 0 degrees 90 0 1 1 degrees 89 0 2 2 degrees 88 0 3 3 degrees 87 0 4 4 degrees 86 0 DO NOT GO PAST 5 95 0 DEGREES CAN DAMAGE THE DIAL AND THROW MACHINE OUT OF CALIBRATION Lightly push the machine away from you until the roller bearings contact the side of the edge This is your guide It is best to operate the machine from
7. ctions Failure to comply with the instructions outlined below can cause accidents such as fire electric shocks and or injuries The term Power tool used in the safety below includes both tools powered with electricity network as tools powered by battery KEEP THESE GUIDELINES 1 AREA OF WORK a Be sure to keep your work area clean and well light Dark and cluttered spaces are conducive to accidents b Do not use power tools in an explosive environment for example in the proximity of flammable liquids gases or dust The sparks from power tools can ignite fire or explode c Keep children and visitors on the sidelines when using a power tool They could distract you and make you lose control of the tool 2 ELECTRICAL SAFETY a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock e Keep the cord in good condition Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or en
8. e switch does not turn it on and off Any power tool that can not be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools clean Properly maintained cutting tools with sharp cutting edges are less likely to bind vibrate and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation English 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before plugging battery pack plugging the battery pack into power too
9. es D With the left hand move the grinding stone away from the steel edge by pulling on the lever n 72 E turn on the machine F Slacken the lever slowly G Make the machine slide along the ski maintaining it pressed against the steel edge GRINDING STONE CHANGING Put the switch of the grinding machine on the 0 position and disconnect the battery Withdraw the carter firmly maintain the grinding stone near the belt unscrew the Knurled nut and to withdraw the grinding stone Set the new grinding stone and screw up the nut without tool put back the carter IMPORTANTS NOTES For safety reasons the carter must always be in place during the machining It is imperative to regularly eliminate dust which accumulates under the carter The magnet under the metallic carter can be taken off for a better cleaning During the side machining it is imperative to remove previously with an over boarding tool la plastic strips along the steel edge to avoid gases emanations due to the heating of plastic during the machining o It is impossible to machine the extremities of the ski in tuning position Extremities should be hand made e The machining direction against the steel edge has no importance on the final result MAINTENANCE WARNING e Only spare parts of origin must be used for replacements The use of any other part is likely to present a danger or to damage your tool Do not use solvents to clean the parts The majority of
10. harging INSTALLATION OF THE BATTERY 1 Put the switch of the grinding machine on the 0 position 2 Insert the battery in the bag Leave out the length of cable needed 3 Connect the battery to the machine do a quarter turn with the security ring BATTERY STORAGE 1 Put the switch of the grinding machine on the 0 position 2 do a quarter turn with the security ring and unplug 3 Roll the wire carefully and store it in the front pocket for this purpose in the bag POWER TOOL SWITCH Fig 28 3 n 9 To start the grinding machine put the switch on the I position e To stop the grinding machine put the switch on the 0 position LOCKING FUNCTION The plug can be disconnected his function helps to avoid accidental starts of your grinding machine when not in use The disconnections is imperative during storage in bag USE OF THE GRINDING MACHINE Your grinding machine is expected to sharpen the steel edges of the skis snowboard and nothing else Any other use could damage the machine and grinding stone It is designed to perform the lateral side of an edge with a very precise angle that you can set your own between 92 and 84 SIDE POSITION MACHINING Fig 7 2 A Adjust the angle through the button on the position indicator No 3 The red figure indicates tenths of a degree B Drop the machine on the ski firmly tight in the grip base up C Maintain the machine against the steel edge by pressing on the n1 fac
11. left to right With the power off lightly run the machine across the full length of the edge and make sure the grind wheel has no obstructions with the vises ski brakes or the power cable You may have to move your middle vise out just a touch to insure that you don t hit the grinding wheel on the two end vises Make sure the vises are tight Holding the machine on the sides of the lower tray 11 Pull the upper tray towards you with only your left index finger by the small black round lever 12 This will make sure the grinding wheel is disengaged from the edge until you are ready Turn on the power of the machine with you right finger 9 I is power on and 0 is power off As long as you have the top tray pulled towards you with your left index finger the grinding wheel is not engaged on the edge e The motor will have a slight start up hesitation once the motor is up to speed lightly push the lower tray 11 towards the edge so the roller bearings are in contact with the edge Release the lever 12 and start to move the machine along the edge e The grinding wheel is engaged by spring pressure there is no need to push addition pressure on the grinding wheel e Once the grinding wheel is engaged slide the machine down the edge by holding only light pressure against the edge on the lower tray 11 Makes sure you are not applying additional pressure to the upper tray e When you arrive at the end of the pass use the black round lever
12. ls that have the switch on invites accidents b Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack c Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire d When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire e Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid enter in contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns 6 R PARATIONS Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained CHARGER SAFETY e To reduce the risk of injury use rechargeable Plumb batteries only Other types of batteries could explode and cause serious injury or damage to the tool e Do not the shipper to rain or moisture e Do not use materials other than those recommended and supplied by the manufacturer The use of any other could cause fire electric shock or serious injury
13. tangled cords increase the risk of electric shock f When working outside use only extension cords designed to be used outside This will help avoid the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what You are doing and use common sense when operating a power tool Do not use a power tool while You are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations e Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 POWER TOOL USE AND CARE a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if th
14. tions Check them regularly and use them to inform other potential users If you lend this tool also lend this manual FONCTIONNING BATTERY LOADING The battery in your tool is delivered very weakly loaded to avoid possible problems Therefore you must load before use Note The battery will not load completely at the first charge Several charges using the tool and then charging will be necessary to ensure that your battery is at its full Capacity FOR BATTERY LOADING e Remove the battery from his bag e Use only the charger supplied with the battery Ensure that the voltage is 230 volts 50 Hz CA only normal household voltage Plug the charger to an electrical outlet Make sure that the charger plug and the entrance are properly connected The light is located on the shipper must light up when the charger is connected to a power supply This light indicates that your tool is charging it remains lit until the charger is disconnected from the power supply e After normal use it must be 3 to 5 hours to charge the battery fully and minimum 5 hours to recharge a battery completely discharged e DO NOT place the charger in a place where the temperature is extremely low or high Its operation will be optimal at a temperature between 10 C and 38 C IMPORTANT INSTRUCTION REGARDING HOT BATTERY LOADING When you use your tool continuously the battery becomes hot When the battery is hot you have to let it cool for 30 minutes before rec
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