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USER`S MANUAL - Divelbiss Corporation
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1. Q Please note Expander board relay coil operating voltage must be within range of the input power to the PCS when using DC power tions regarding actual relay specifications High Density 1 0 Expanders use the PCS High Density I O Port CONN6 for data and CONN3 for power These connections are made via cables which are purchased as a complete set ICM HDCA XX The ICM HDIO XX boards are din rail mounted and their addresses are set by configuration jumpers The legal I O addressing for the ICM HDIO XX for use on the PCS is as follows Digital Inputs DIO 00 DI7 15 Digital Outputs DOO 00 DO7 15 The Digital 1 0 may be accessed using the EZ LADDER objects DIRECT COIL INVERTED COIL DIRECT CONTACT INVERTED CONTACT Figure 2 4 shows the High Density I O board connection to the PCS Controller PCS Controller User s Manual Document 2006004 3 pdf PAGE 11 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features ICM HDCA 0X o NM 8888833 _ E UN gt lt AN ML HO N PLC ON A CHIP EG CONTROL SYSTEM D Dri a I EN HDivelbiss CORPORATION MODEL Ta SERIAL HIGH DENSITY 1 0 BOARD HDIO Net Pa Programmable mM Logic Controller ME EI of a 4 i Figure 2 4 PCS to High Density 1 0 Connections CAN Networking Ports The PCS provides two optional on board CAN networ
2. FP RS485 Serial Port PCS X3X Description i Description Transmit Data Not Connected Not Connected Not Connected Not Connected Not Connected Not Connected Transmit Data Ground Figure 2 7 General Purpose Port Pin Assignments Synchronous Serial Interface SSI Port The PCS optionally may be ordered with a Synchronous Serial Interface Port This port provides a Graycode SSI interface for ab solute encoders The SSI interface uses the EZ LADDER function GC SSI When functioning the GC_SSI block returns an integer value representing the Graycode reading from the encoder This is read serially converted from Graycode to a binary number then returned to the block as an Integer output Figure 2 8 illustrates the typical connections to an encoder PLC ON A CHIP CONTROL SYSTEM P DA AA amp Y J cLocK ABSOLUTE SSI LL CLOCK J ENCODER SHIELD MDivelbiss CORPORATION N Figure 2 8 Typical SSI Connections to Encoder PCS Controller User s Manual Document 2006004 3 pdf PAGE M to 20 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features The PCS may be ordered with factory installed analog inputs The PCS supports up to 6 analog inputs 10 bit resolution and they are factory installed as 0 5VDC or 0 20mADC Each analog input is accessed in the ladder program using variables Variables ANO
3. Time Clock functionality in a ladder diagram several function blocks are available To read current Time or Date use the GETTIME and GETDATE function blocks To set the current Time or Date use the SETTIME and SETDATE function blocks PCS Controller User s Manual Document 2006004 3 pdf PAGE 10 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features The PCS mounts to industry standard Din Rail Figure 2 3 illustrates the PCS dimensions 3 54 W o o l O x zZ O o Programmable Logic Controller z S I O lt z O o sal a MODEL SERIAL _ 12 Figure 2 3 PCS Dimensions High Density I O Port The PCS can accept up to 128 Inputs and 128 Outputs using the ICM HDIO XX series I O Expander boards The ICM HDIO XX series provides a wide range of input and output types and voltages The VA and the 5VDC supply power to the HDIO boards are pow ered from the PCS When using a step down transformer to provide the 10VAC input power the maximum output power on CONN3 is VA 12VDC 5A 6 Watts and 5VDC 5A When using a DC supply to power the PCS controller the output power on CONN 3 will be 5VDC maximum 5A and the VA equal to the input power 6 Watts maximum sources or damage to the relays may result due to overvoltage Ensure proper relays are installed Consult Divelbiss for any ques
4. computer to establish communications between EZ LADDER Toolkit and the PCS Controller This connection may be made by manufacturing your own programming cable or purchasing a null modem cable Divelbiss Part Number 126 102860 Refer to Figure 2 1 for the PCS Programming Port Pin out When constructing your own programming cable remember to swap TX and RX as well as RTS and CTS this is what a null modem cable does RS232 Programming Port Description Not Connected Receive Data Transmit Data Not Connected Signal Ground Not Connected Request To Send Clear To Send Not Connected O COON DU FR NA FP Figure 2 1 Programming Port Pin Out Status Watchdog LED The operating status of the PCS can be determined the by Watchdog LED When the Watchdog LED is flashing at a slow rate ap Q proximately once per second then there is no ladder program executing When the Watchdog LED is flashing at a fast rate approxi mately 10 times per second a program has been loaded and it is executing Should the Watchdog LED not flash at all first check the input power If the input power is correct and there is still no Watchdog LED contact Divelbiss Technical Services PCS Controller User s Manual Document 2006004 3 pdf PAGE 9 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features Input Power The PCS may be powered using 10VAC or 10 30VD
5. selection Make sure the correct kernel is chosen 9 Click the UPDATE TARGET button to install the kernel a Bootloader r Current Target Settings Target Version PO Bootloader Version Serial Number r Upload File FileName C Program Files x85 Divelbiss Corporation EZ Ladder Auto Kemel PC Target PCS 2Xx Version 1 0 1 3 Erase User Program Update Target Restart Target 10 A dialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 11 When the dialog windows close the installation is complete The PCS is ready to use and may be connected to and programs may be downloaded Q The PCS Controller Serial Number is factory set and cannot be changed Getting to Know the PCS XXX The PCS Controller is designed to provide power features with easy to use programming and interfaces The PCS is DIN rail mount ed an optional open board variety is availble also Refer to Figure 1 2 it it illustrates the HEC 102x E R PCS Controller User s Manual Document 2006004 3 pdf PAGE 6 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started Multipurpose Serial Port RS232 RS422 RS485 Synchronous Serial Interf
6. 019 1 800 245 2327 www divelbiss com PCS Features Specifications Processor Memory Serial Ports Networking Digital I O Real Time Clock Counters Analog Inputs Analog Outputs PWM Outputs Power Requirements Operating Temp I O POWER Program Language Dimensions Mounting Type PCS Controller User s Manual PLC on a Chip 256K Flash 12K RAM 2 Serial Ports 1 RS232 Programming Port Max baud 57 6K 1 Multipurpose Port RS232 RS422 RS485 Max Baud 115 2K Supports Modbus Slave 2 CAN Ports Supports Divelbiss OptiCan SAEJ1939 Up to total 128 Inputs and 128 Outputs using High Density 1 0 Time of Day Day Month Year amp Day of Week 2 Channels Count Up 100KHz Max 6 Channels 10 bit Resolution rated 0 5VDC or 0 20mADC 4 Channels 8 bit Resolution rated 0 5VDC or 0 20mADC or 2 Channels 16 bit Resolution rated 0 bVDC or 0 20mADC 2 Channels 8 bit or One Channel 16 bit Open Collector Output 1 436 Hz to 47 058KHz 115VAC with Optional Transformer 10 VAC or 10 30VDC 0 60 C With LOVAC Power VA 12VDC 5A Max 5VDC 5A Max With DC Input VA equal to power in 6 Watts Max 5VDC 5A Max Ladder Logic using Divelbiss EZ LADDER 3 54 Wide x 6 4 Length x 2 4 Tall DIN Rail Mount Enclosed Plastic Housing Document 2006004 3 pdf PAGE P0 No 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelb
7. AN1 AN2 AN3 AN4 and AN5 are automatically created when the PCS is selected in the Project Settings Menu Each variable ANO through AN5 will represent the actual reading on the input as an integer number 0 1023 These values are a Q digital representation of the actual analog input For 0 5VDC scale the analog input readings would be approximately zero at OVDC and approximately 1023 at 5 0VDC For 0 20mADC scale the analog input readings would be approximately zero at OmA and approximately 1023 at 20mA Refer to Figure 2 9 illustrates the all the analog inputs outputs and pwm connections while Figure 2 10 illustrates typical connec tions of the Analog inputs VodlVodlVoalvodlVoalvod 200000 2 I E i k AOUT3 SPAN Veilted ge c AOUTO SPAN AOUT2 SPAN PCS ANALOG INPUTS o9 o o o o o9 o AZ 2 OOA C K TE SENSOR 0 5VDC OR 0 20mADC OO L e BOP LJ L C 2c lt Figure 2 9 All Analog PWM Connections Figure 2 10 Typical Analog Input Connections PCS Controller User s Manual Document 2006004 3 pdf PAGE 15 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 e www divelbiss com PCS Features Analog Outputs The PCS may be purchased with four optional factory installed analog outputs These analog outputs are factory set for 0 5VDC or 0 20mADC with 8 bit resolution 16 bit resolution may be used but the num
8. C Power is connected to the PCS via CONN1 using the included input power cable PIMS CA 6 See Figure 2 2 The transformer shown is optional ll ros Black Wires To Input Power on PCS Yellow Wires S To Input Power Yellow Wires 5 on PCS 72 ACC On E ah _ 10 30VDC 120VAC at h d 50 60Hz Green Wir Earth Ground Earth Ground AC SUPPLY WIRING METHOD DC SUPPLY WIRING METHOD Figure 2 2 Input Power Connections Input Power LED The PCS provides an indicator LED for the input power When this LED is illuminated the PCS is powered When not illuminated the PCS has no power When powering the PCS with DC power if the input polarity is connected reversed to CONN 1 from the drawing shown in Figure 2 2 the Input Power LED will not illuminate but the PCS will still operate normally Reverse the connection to gain the function of the Input Power LED Real Time Clock The PCS includes a Real Time Clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains time when power is as long as the internal lithium battery is good The life of the battery for the real time clock generally has years of life before replacement is needed Should the battery need to be replaced replace the battery with the same type and size as the original Contact product support for information about chang ing the battery To use the Real
9. NT Figure 2 6 Typical Counter Input Connections Multipurpose Serial Port The PCS optionally may be ordered with a second serial port This serial port is a general purpose serial port that supports serial printing This port may also be used to communicate to a Modbus Master Device the PCS is a Modbus Slave At this time the gen eral purpose serial port is an output device only as there is no software support to read a serial input The Multipurpose port supports baud rates up to 115 2K and is connected to via an on board 9 pin Dsub Connector Gender is determined by actual serial port type Female RS232 Male RS422 RS485 This port may be factory ordered as RS232 RS422 or RS485 This general purpose serial port is a module that is factory installed It is not intended for field installation Figure 2 7 illustrates the general purpose serial Pin out PCS Controller User s Manual Document 2006004 3 pdf PAGE 13 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features RS232 Serial Port PCS X1X RS422 Serial Port PCS X2X Description Description Not Connected Transmit Data Receive Data Not Connected Transmit Data Not Connected Not Connected Receive Data Ground Ground Not Connected Receive Data Request to Send Not Connected Clear to Send Not Connected Not Connected Transmit Data 1 2 3 4 5 6 7 8 9 O CON DU FR NN
10. PCS Analog Outputs 0 5VDC VALVE OR DEVICE PCS Analog Outputs 0 20mADC Figure 2 12 0 5VDC Analog Output Connections Figure 2 13 0 20mA Analog Output Connections PCS Controller User s Manual Document 2006004 3 pdf PAGE 16 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features Pulse Width Modulation Outputs As previously noted the PCS uses 4 PWM channels to control on board analog outputs In addition to these four channels 2 ad ditional PWM output channels are available to control devices directly Before Pulse Width Modulation outputs may be used in the ladder diagram the Pulse Width Modulation Properties must be config ured in EZ LADDER Toolkit To Configure Pulse Width Modulation PWM Outputs in EZ LADDER Toolkit 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The PCS XXX was previously selected 2 Click the PROPERTIES button The PCS Properties Window will open Refer to Figure 2 14 a PCS Target Properties SerialPort RS232 M SSI Port Serial Port R5485 v Two Counter Inputs TERIS T Serial Port R5422 7 PWM Outputs 11939 Properties M Analog VO 0 5V M CAN Interface OptiCAN Properties F Analog I O 0 20mA Figure 2 14 PCS XXX Properties Window 3 Click the PWM PROPERTIES button The PWM Properties Window wil
11. USER S MANUAL REVISION 3 PICIS Des MULTI PURPOSE SERIAL PORT gt hd e 0 amp PCS CONTROL SYSTEM PLC on a Chip MDivelbiss Control System MODEL ee j PLC Embedded A EA Pro L 9rammapie 99ic Controller Covered Models PCS 100 PCS 122 PCS 211 PCS 101 PCS 130 PCS 212 PCS 102 PCS 131 PCS 220 PCS 110 PCS 132 PCS 221 PCS 111 PCS 200 PCS 222 PCS 112 PCS 201 PCS 230 PCS 120 PCS 202 PCS 231 PCS 121 PCS 210 PCS 232 Toll Free 1 800 245 2327 Web http www divelbiss com Email sales divelbiss com Divelbiss Corporation 9778 Mt Gilead Road 11 Diveloiss CORPORATION Fredericktown Ohio 43019 2006004 3 Table of Contents Manual Contents Getting Started How to Use this Manual ss 3 Part Numbers amp Ordering Info 3 Configuring the PCS Target in EZ LADDER Toolkit 4 Loading the PCS ISenmiBl 2 a a en Od E RON 4 Getting to Know the PCS XXX rss 6 PCS XXX Features PrOSFamimibg POU ses vestrae E Hr ERIFA SUI Pie RIS USE 9 Status Watchdog LED sens nnne nnne nn 9 ADO PONS a en na id ne int 10 InDUP POWET LED oi da a no ns 10 Real WAS CUO CK NERIS 10 OR m 11 High Density O POFLE a nn NODUM EE ENDUEREE 11 CAN Networking PROPRES a a ae SS 12 COURS IAE a aan ea a tn a tn 13 Multipurpose Serial POLE a an ia nr 13 Synchronous Serial Interface SSI Port 14 ATOS OURS sete a 15 Ans
12. ace SSI CAN O Port it39 optican High Density I O Port HDIO Digital I O Expansion PLC ON A CHIP CONTROL SYSTEM Status Watchdog Programming Port RS232 Null Modem LED I Divelbiss CORPORATION CAN 1 Port J1939 OptiCAN MODEL SERIAL Power LED cg Input Power Indicator 2 Channel High Speed Counter Up to 100KHz on a chip Embedded Input Power f 4 10vACor10 30VDC Programmable Logic Controller nl r Figure 1 1 Programming Port Direct Connection PCS Controller User s Manual Document 2006004 3 pdf PAGE 7 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 e www divelbiss com PCS XXX Features This section explains the PCS Controller PCS XXX hardware features options and information regarding EZ LADDER Toolkit for basic operation PCS Features Programming Port The PCS XXX is programmed using its Programming Port COM 0 This RS232 serial port is only to be used for programming using Divelbiss EZ LADDER Toolkit software This is not a general purpose port and may not be used in any other capacity than program ming the controller itself The Programming Port defaults to Baud 57600 Parity None Data Bits 8 Stop Bits 1 The PCS XXX Programming Port is connected directly to the computer s serial port The Programming Port requires a NULL MO DEM cable or connection to the
13. ariables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Y Warns the reader of a potential danger or hazard associated with certain actions Q Appears when the text contains a tip that is especially useful Indicates the text contains information to which the reader should pay particularly close attention Part Numbers amp Ordering Info PCS Controller model numbers part numbers are configured using options Each part number contains a BASE SYSTEM a SERIAL PORT OPTION and an ANALOG 1 0 OPTION See the tables below Model Number Configuration tmm I O Interface and Real Time Clock installed 6 Analog Inputs rated O 5VDC 4 256K PLC on a Chip High Density Analog Outputs rated 0 5VDC 2 e rei remet d f 6 Analog Inputs rated 0 20mA 4 Analog Outputs rated 0 20mA 2 PWM Outputs Counter Inputs All Specifications and Information Subject to Change without Notice PCS Controller User s Manual Document 2006004 3 pdf PAGE 3 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com D Getting Started Configuring the PCS Target in EZ LADDER Toolkit Before you can program an
14. ber of channels is decreased by 1 2 These terminals are labeled AOUTO through AOUTS3 The PCS analog outputs are controlled in the ladder diagram using the PWM function The PWM channels are converted to voltage Y or current depending upon the PCS model The PCS must have the PWM channels configured in EZ LADDER s Target Configuration See Pulse Width Modulation Outputs for steps to install and configure PWM channels Figure 2 11 is an example program using the PWM function to control terminal AOUTO AOUTO through AOUT3 channels are controlled by PWM channels 0 3 respectively output s actual value You may have to adjust settings several times to meet your desired output A typical beginning point would Changing the PWM channel frequency Target Configuration and the PWM function block s duty cycle will change the analog be a PWM frequency of 2Khz CHI PVT Figure 2 11 Example Analog Out Control using PWM Block The PWM1 Function block is configured to control PWM Channel 0 which controls AO T 0 In this example the Frequency is set to 2Khz in the Project Settings Menu Changing the Duty Cycle 0 100 of the full analog span variable connected to this block causes the actual analog output value to change accordingly Figure 2 12 is a typical connection diagram for 0 5VDC analog outputs while Figure 2 13 is a typical connection diagram for 0 20mADC analog outputs PROPORTIONAL PROPORTIONAL VALVE OR DEVICE
15. d use the PCS Controller it must be configured as a target within the EZ LADDER Toolkit For help with installing or using EZ LADDER please refer to the EZ LADDER User s Manual 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select PCS XXX as the target from the choices Refer to Figure 1 1 Choose either 1XX or 2xx based on your PCS model EZ Project Settings Target Version Options Enhanced Baby Bear 128K Divelbiss Corporation Enhanced Baby Bear Divelbiss Corporation Enhanced Baby Bear Divelbiss Corporation Harsh Environment PLC Divelbiss Corporation Harsh Environment PLC Divelbiss Corporation PCS Divelbiss Corporation PCS E ee ee gc gc 43 n NN Serial Settings Port ICOM1 Baud Rate 5 600 Figure 1 1 Project Settings Window 2 A second dialog will open Select the exact model from the drop down menu provided Click OK when it is selected 3 Click OK again This will close the Project Settings Window saving the PCS as the target for this ladder diagram project Loading the PCS Kernel THE PCS XXX WILL NOT FUNCTION UNLESS THIS STEP KERNEL LOADING IS COMPLETED The kernel is the firmware for the controller and to provide greater flexibility and reliability PCS Controller shipments are factory shipped without a kernel If this is a new unit from the factory it w
16. ill be necessary to load the kernel before a ladder program can be downloaded If the kernel is already loaded this step is not required To upgrade a kernel see the EZ LADDER User s Manual PCS Controller User s Manual Document 2006004 3 pdf PAGE 4of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started To install the PCS kernel 1 Verify the target has been configured see Configuring the PCS Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the PCS See Programming Port in the PCS Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the PCS EZ LADDER version 1 0 4 4 and later includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted PCS 1xx dld or GetStarted PCS 2XX did based on the model number 4 Click the C Compile button 5 Click the m button to change from the Edit to Monitor Mode m da 6 Clickthe T Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Click the BROWSE button and select the target s kernel by partnumber located by default at C Program Files EZ Ladde
17. iog OUT OS ea de a 16 Pulse Width Modulation Outputs 17 SPECICATION a ns 20 WARNING The PCS XXX as with other programmable controllers must not be used alone in applications which could be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use PCS Controller User s Manual Document 2006004 3 pdf PAGE 1of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started This section explains how to read this manual and understand the symbols and information that it contains To begin using your PCS Controller you will need to follow these steps e Install EZ LADDER Toolkit if not already installed not included e Configure the PCS Controller in the EZ LADDER Toolkit Project Settings e Using purchased or self made cables connect the Input Power and Programming Port e Write a ladder diagram program e Download and run the program on the PCS Controller Refer to the appropriate sections of this manual for details on the above items Getting Started How to Use this Manual In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for v
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19. king ports These two CAN ports support SAEJ1939 and Divelbiss OptiCAN networking See the EZ LADDER Toolkit User Manual for details on the OptiCAN network both operational and hardware requirements Figure 2 5 illustrates a typical CAN port connection Terminating Resistor CAN BUS CAN BUS DEVICE 2 DEVICE 1 u C LOW Typical Typical 120 120 PCS CAN Ohms Ohms PORT U 2 HI os SHD Terminating Resistor Figure 2 5 Typical CAN Port Connections PCS Controller User s Manual Document 2006004 3 pdf PAGE 12 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features Counter Inputs The PCS provides two optional on board counter inputs model dependent These are up counter inputs with capabilities to 100 KHz These counters are ideal for connecting flow meters and other pulse output devices and sensors The high speed counters are optically isolated to promote noise immunity Proper wiring types and techniques should be observed when connecting to the high speed counter inputs The High Speed Counter Inputs use the EZ LADDER function CNTRTMR When using and placing this function the channel number of the counter is configured Typical High Soeed Counter connections are shown in Figure 2 6 Isolated High Speed Counter Input on the PCS Controller Shield v zin L PULSE OUTPUT DEVICE Opto Isolator DC 12V CNT DC C
20. l open Refer to Figure 2 15 oJ PWM Properties 8 bit PWM up to 8 channels 16 bit PWM up to 4 channels Max Frequency 48 000 KHz Resolution 250 Min Frequency 1 500 Hz Resolution CLK A Desired Frequency Hz moon Actual Frequency Hz ELKE Desired Frequency Hz Actual Frequency Hz OK Figure 2 15 PWM Properties Window PCS Controller User s Manual Document 2006004 3 pdf PAGE 17 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features 4 Click the ADD button in the PWM Properties window 5 In the ADD PWM dialog select the channels to install To select multiple PWM channels hold the CTRL key while clicking on the channel Refer to Figure 2 16 The channels are as follows Analog Output 0 PWM 0 Analog Output 3 PWM 3 Analog Output 1 PWM 1 PWM Output Channel 4 PWM 4 Analog Output 2 PWM 2 PWM Output Channel 5 PWM 5 ed Add PWM Channel Figure 2 16 ADD PWM Window 6 Click OK to close the ADD PWM dialog The next step is configuring the frequencies 7 Enter the desired frequency for Clock A and Clock B if installed The PCS has 6 available PWM 4 for analog outputs Channels These channels are either controlled with Clock A or Clock B This allows two different PWM frequencies The Minimum and Maximum freq
21. ng specifications on the PWM channels 1 Open Drain 4 Maximum Saturation Voltage 0 3V 0 5mA 2 Maximum Switch Voltage 24VDC 5 Maximum Frequency 10KHz 50 Duty Cycle 3 Maximum Sink Current 10mADC 6 Minimum Duty Cycle 0 496 8 bit mode Figure 2 17 illustrates the locations of the PWM connections Figure 2 18 illustrates typical connections to the PWM Outputs A connection cable is provided for easy connection to the PWM connector PCS CA PWM PCS Controller User s Manual Document 2006004 3 pdf PAGE 18 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PCS Features 3 2 2 X 6 5 TEE PWM a 222 OUTPUTS IIT LT PWM OUTPUTS 10 PIN DESCRIPTION 1 PWM Channel 2 SIE HI 2 PWM Channel 2 MEI IO 3 PWM Channel 2 V al 4 PWM Channel 1 Yell ae 5 PWM Channel 1 E A 6 PWM Channel 1 V ix f Not Connected ll jf 8 Not Connected D 9 Not Connected 10 Shield Figure 2 17 Location of PWM Connections V External Voltage Source PULL UP PCS PWM RESISTORS OUTPUT If Required _CONNECTOR PWM Channel 4 Signal to Load Device Circuitry PWM Channel 5 Signal to Load Device Circuitry COMMON External Voltage Source Figure 2 18 Typical PWM Connections PCS Controller User s Manual Document 2006004 3 pdf PAGE 19 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43
22. r Kernel The following are kernel names and descriptions File Name Description To be Used on Partnumber PCS 1XXdat Kernel for PCS 1XX PCS 100 PCS 101 PCS 102 PCS 110 PCS 111 PCS 112 PCS 120 PCS 121 PCS 122 PCS 130 PCS 131 PCS 132 PCS 2XXdat Kernel for PCS 2XX PCS 200 PCS 201 PCS 202 PCS 210 PCS 211 PCS 212 PCS 220 PCS 221 PCS 222 PCS 230 PCS 231 PCS 232 a Bootloader Current Target Settings Target Version Bootloader Version 1007 Serial Number 100040228 F Upload File Favorite Links FileName C Program Files x86 NDive D Documents M Desktop t ij Recent Places ad Open GO d EZ Ladder Auto Kernel Y 4 Search p E MO Name Date modified HEC 4000 dat amp 91CM MB 100 dat 9 PCS 1XX dat 9 PCS 2XX dat 9 PLCHIP M2 1280X dat Folders 9 PLCHIP M2 2560X dat Version 1 0 1 3 Program Files x86 e PLCHIP M2 2562X dat ii act 9 PLCHIP M2 2563X dat pg E d Adobe PLCHIP_M2_5123X dat d Adobe Media Player Pneumadyne_WPS dat d Alliance solves IT SI 100 dat Ji AnswerWorks 4 0 solves IT SI 110 dat More File name PCS 2XXdat PCS Controller User s Manual Document 2006004 3 pdf PAGE 5 of 20 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 e www divelbiss com Getting Started 8 Click the OPEN button to finish the kernel
23. uencies are displayed in the PWM Properties dialog The frequency for Clock A and Clock B must be in this range Refer to Figure 2 15 Due to limitations of hardware the Desired Frequency and Actual Frequency may vary The Actual Frequency will be the closest attainable frequency to the entered Desired Frequency 8 Either 8 or 16 bit resolution is selected here The default 8 bit resolution provides the 4 analog outputs and 2 PWM output channels If 16 bit is selected only 2 analog outputs and 1 PWM output channel will be usable 9 Click OK to close the PWM Properties Window Click OK to close the PCS Properties Window and click OK to close the Project Settings Window PWM channel s are controlled in the ladder diagram by the PWM and PWM_FREQ function blocks For each PWM channel re quired a PWM function block is required Typically PWM Outputs operate at a set frequency while the Duty Cycle is adjusted to vary the output The Duty Cycle is a variable input to the PWM function block In the event the frequency must be changed during operation the PWM_FREQ function block is used Refer to the EZ LADDER Toolkit User s Manual for more detail regarding function blocks and variables Q With the Pulse Width Modulation Outputs configured in EZ LADDER they can now be used in the ladder diagram project The With the PWM configured in the Project Settings the hardware can now be used When using the PCS PWM outputs please ad here to the followi
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