Manual - Electrocomponents
Contents
1. A MANUAL 1 2 Disposal If you wish to finally dispose of the product ask your local recycling centre or dealer for details about how to do this in accordance with the applicable disposal regulations 7 3 Conformity declaration For the following designated product it is hereby confirmed that the construction in that technical design brought by us in traffic corresponds to the standards specified below In the event of any alternation which has not been approved by us being made to any device as designated below this statement shall thereby be made invalid Vink PLC STG 600 0850 0600 Directive Applied norms 2004 108 EG relating to EN55022 2006 A1 2007 electromagnetic EN55024 1998 A1 2001 compatibility EMC A2 2003 EN61000 3 2 2006 C A1 2009 A2 2009 EN61000 3 3 2008 EN61000 6 2 2005 RoHS Directive 2011 65EU We herby declare that our product is compilant to the ROHS Directive on restriction of the use of certain hazardous substances in electrical and electronic appli ances BARTH Elektronik GmbH Lengerich 10 10 2013 D BH Dipl Ing FH D Barth Managing Director 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved 7 4 Documents videos and software Detailed information additional documents application notes and videos relating to this product are downloadable from www barth2. STG 600 is also available as customer tailored OEM version e Mini PLC BAR l H STG 600 Page 3 8 Document 9005 0087 A Date 09 07 2015 MANUAL Elektronik GmbH Art No 0850 0600 4 4 Programming with miCon L Without learning a difficult programming language the BARTH Mini PLC can be easily programmed using sim ple and vivid graphical function blocks This block design meets graphical standards of the latest graphical program ming languages The miCon L software suite features programming simula tion and test in one unique software design tool The flexible programming option offers a variety of possibilities in indus trial automotive and maritime applications level em Programming the STG 600 follows using the USB port of your PC with installed miCon L software suite miCon L also supports full simulation and visualisation ope ration modes The software provides a variety of visualisation blocks and interactive elements to control and debug the Mini PLC 100 For detailed information please read the BARTH miCon L manual and the BARTH Application Notes on www barth elektronik de 4 5 Delivery content e BARTH Mini PLC STG 600 e Spring terminal connectors for supply input output e Quick start manual 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved Revision A 5
3. state resistance Vhp to OUT Ron lt 1 80mOhm four 100 Hz 5 kHz via two M4 screws or 3 6mm Ubur lt GND 0 25 V cable ties Potential isolation 7 1 11 Ordering information 7 1 5 Electrical connection Ordering information Mini PLC STG 600 Electrical Connection plugable spring terminal Mini PLC Art No 0850 0600 connectors 0 25 to 1 5 mm Ordering information Starter Kit STA 600 Starter Kit Art No 0660 0600 ede Ordering information USB connection cable VK 12 7 1 6 Electromagnetic compatibility EMC Art No 0091 0012 Electrostatic discharge 20 kV air discharge ESD on IN1 to IN10 30 kV contact discharge IEC EN 61 000 4 2 level 3 Electrostatic discharge 8 kV human body model ESD on OUT1 to OUT9 MIL STD883D Electromagnetic fields Field strength 10 V m IEC EN 61000 4 3 7 1 7 Security features Security Features Watchdog WD Brown out detection BOD Power up timer PUT 71 8 Program and data memory Flash program memory 64 k cell endurance 10 000 min characteristic retention 40 yrs EEPROM data memory 1024 byte byte endurance 100 000 min characteristic retention 40 yrs 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de 9 0 0 5 0 0 8 7 A BARTH is a registered trademark All rights reserved A Mini PLC BAR H STG 600 Elektronik GmbH Art No 0850 0600 Page 8 8 Document 9005 0087 A Date 09 07 2015 Revision
4. t gt 1 ms N U 0 30 VDC R gt 11 kOhm Analog input IN3 IN10 fy lt 100Hz ty gt 10 ms Accuracy ADC 3 0 5 VDC IN3 IN10 ADC resolution 10 Bit internal Potential isolation no common GND ESD TVS protection Permissible cable lenght normally 40 m per input Mini PLC Page 7 8 Document 9005 0087 A BAR STG 600 MANUAL Date 09 07 2015 Elektronik GmbH Art No 0850 0600 Revision A 7 1 4 Outputs 71 9 Environmental conditions Operation temperature 40 60 C NumberPWM ho oOo oo O EC 60068 2 1 2 Storage temperature 40 70 C IEC 60068 2 1 2 Output OUT1 OUT8 Output type solid state Relative humidity 5 to 95 non condensing IEC 60068 2 30 Air pressure in operation 500 to 1500 hPa Shock resistance min 100 m s2 IEC 60068 2 27 Vibration resistance min 50 m s2 10 150 Hz IEC 60068 2 6 EN 50178 IEC 60529 o er IEC 60068 2 31 IEC 60068 2 32 Turn on time t lt 250us Turn off time t _ lt 270us 71 10 Weight and dimensions _ rs O Geist comoctos lour lt 2 A resistive load without connectors Our 3 aa lur lt 1 A resistive load Height housing 10 mm O lur lt 1 9 A resistive load f 0 100 Hz OUT Usur gt U 0 45 V Lor lt 6 A paralleling permissible Maximal allowable load inductance for a single switch off one output V p 12VDGC 1 5A Z lt 70MH V p t2VDC 1A Z lt 200mH On
5. BARTH st 600 Elektronik GmbH Art No 0850 0600 Page 1 8 Document 9005 0087 A Date 09 07 2015 Revision A MANUAL BARTH Mini PLC STG 600 Art No 0850 0600 MANUAL TABLE OF CONTENT 1 SAFETY INSTRUCTIONS cssssccsessseeseseeeeeseees 2 2 DESTINATED USE cccccssseccssseeesnssesenseeeeseeeeeaes 2 3 DISCLAIMER s cssssscsnsssccnssscensssccnssscenssscensssenness 2 4 PRODUCT DESCRIPTION ccccsssecsssssesseseeeeeees 2 4 1 eh ES r 2 AZ PP DICATONS srvecescciccceanssdcncccoiccnancvenvenceckuencdunnnzoienes 2 4 3 General description c csccceseeenseeesseeenseeeneeennees 2 4 4 Programming with MICON L ccccssssessssseeeeseees 3 4 5 Delivery content sisahinsacicnsctunswetivanenicesetetaenacinnies 3 5 INSTALLATION csssccssssscenssscenssscenssscenssscensssenness 3 5 1 MOUNINO csiis EA 3 S2 WINO sea EEEa cee 3 5 2 1 Connecting the power supply cscceeeeeeeeeeeees 3 5 2 2 Connecting the inputs cccccsseseeeesseseeeeseeeeeeeees 4 5 2 3 Connecting the outputs ccccceeeeeeeeeeeeeeeeeeeeeeees 4 6 OPERATION AND PROGRAMMING 0000000 5 7 APPENDIX GRRE eee Senn EES EenE EABEE ET ene Sean lire ntene ee ene esas 6 7 1 Specifications visecssdcssuncstacandacssaacancecwionnciersisnenaanenaan 6 PAA General scnvicsensccncnicnesievssccvaspeeweedinpenicesinctoseentl comaieven 6 Tie POWGl SUDDIV acccticdevecsesccneteccocsedtascsestobente
6. INSTALLATION 5 1 Mounting The STG 600 must be installed and wired by a trained technician who knows and complies with both the universally appli cable engineering rules and the regulati ons and standards that apply in specific cases Mounting the STG 600 follows using either the integrated mounting holes for two M4 screws or the four rectangular holes for 3 6mm cable ties The cable tie installation method is recommended for fastening the STG 600 on a wiring har ness tube or other mechanical part Take care to meet the environmental conditions of the STG 600 chapter 7 1 9 5 2 Wiring 5 2 1 Connecting the power supply The STG 600 features an outstanding wide supply voltage range from 7 to 32 VDC at lowest current consumption So the Mini PLC can be integrated within battery supplied 12V or 24V DC systems cars trucks battery powered cars forklifts and digger for example OUI gt aes 0850 0600 Bes 134399999 i By A Turn off the power supply before perfor ming any wiring operations False electrical connection voltage reversal or disregarding the electrical specifications may cause irreversible damage of the Mini PLC Connect the supply voltage of 7 to 32 VDC to the 2 pole terminal VDD and GND of the STG 600 marked red in the illustration above Wire the positive supply to the VDD marked connector The negative ground will be wired to the GND connector All term
7. age at any input must not exceed 32VDC referred to ground GND Higher voltages or reverse voltage lower than 32VDC may cause irreversible damage of the Mini PLC The 9 pole connector OUT1 to OUT9 contains all digi tal outputs of the Mini PLC marked red in the illustration above While OUT1 to OUT8 are overload protected high side switches OUT9Y is carried out as lowside switch with PWM capability without short circuit protection A logical HIGH within miConL will switch the Mini PLS s supply vol tage at OUT1 to OUT8 while OUT9 switches lowside GND Aviod a sink current exceeding 2A at OUTY because this outputs is not protected against short circuiting or overload current The total current sourced by OUT1 to OUTS8 must not exceed 6A Avoid reverse voltage at any output higher than the Mini PLC s supply voltage OUT9Y provides NO short circuit protection Take care the sink current not exceeds 2A Negligence may cause irreversible damage of the Mini PLC e Mini PLC BAR H STG 600 Elektronik GmbH Art No 0850 0600 Page 5 8 Document 9005 0087 A Date 09 07 2015 Revision A MANUAL 6 OPERATION AND PROGRAMMING To operate the STG 600 first establish proper power supply connection at both VDD and GND terminals see chapter 5 2 1 st 0850 0600 Z 134399999 For programming and PC connection the connection cable VK 12 Art No 0091 0012 and a PC with installed Windows operating sy
8. digital inputs 0 30 VDC 2 digital inputs up to 10 KHz 8 power outputs up to 1 5A 1 power PWM output 2 A 0 10 kHz Reliable solid state outputs Programmable Status LED USB connection to PC Intuitive graphical programming capability e Wide operating voltage range 7 32 VDC e Wide operating temp range 40 60 C e Ultraflat housing height only 10 mm e Vibration resistant and rugged PU sealing e Very low current consumption 4 2 Applications e Industrial Automation e Building Automation e Automotive Technology e Agriculture Vehicles e Maritime Technology e Environmental Technology e Light and Show Technology 4 3 General description The STG 600 is a highly integrated programmable logic controller PLC providing outstanding graphical program ming capability at lowest current consumption and small form factor With its cutting edge features the STG 600 opens up com pletly new application fields with space restrictions and high integration level requirements The STG 600 does not need any peripheral components to operate Both inputs and outputs features highly integrated and rugged protection circuits to operate the Mini PLC in harsh environment Due to it s extremly low current consumption and wide ope ration voltage range the STG 600 is well suitable for 12 and 24 V battery powered systems These outstanding features open up a variety of application fields in industrial automotive and maritime technology The
9. e IN1 und IN2 are pure digital inputs IN3 to IN10 pro vide both digital or analog functionality The voltage range for all inputs may not exceed 32 VDC All inputs refer to GND Please refer to chapter 7 1 3 for detailed electrical spcification of the inputs 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved Page 4 8 Document 9005 0087 A Date 09 07 2015 Revision A MANUAL 5 2 3 Connecting the outputs Depending on load type and current the STG 600 is able to drive electric loads directly without any additional driver or protection circuit The Mini PLC provides 8 digital solid state highside outputs and 1 solid state lowside switch tt 0850 0600 134399999 Common features of outputs OUT1 to OUT8 e Rugged solid state higside switch up to 1 5A e Paralleling permissible up to 6A e Short circuit protection and current limitation e Fast demagnetization of inductive loads e Stable behaviour at undervoltage e Comprehensive integrated protection circuits e Outstanding electromagnetic compatibility EMC e Electrostatic discharge protection ESD Features of output OUT9 Solid state lowside switch with PWM capability Sinks up to 2A Rugged solid state design Fast demagnetization of inductive loads Outstanding electromagnetic compatibility EMC J e J e J e Electrostatic discharge protection ESD The volt
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11. es right is shown L 1 Livaee fevetes fro gt em a J R z1 DH n AS ON ca Lj Program blocks AA ppa a is Q ow noe cure gt wemet We E maua EERS an min wan M cov a ox efs a i ee m z jain ai ES rog am bios Additional help and a detailed user manual is provided within the miCon L help and the miConL context menu right mouse button 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved 7 APPENDIX 7 1 Specifications 7 1 1 General Hardware design BARTH Mini PLC fully enclosed in proprietary PU resin super flat and rugged housing with plugable spring terminal connectors ultra light weight Programming miCon L Software graphical function block style simulation programming and visualisation free license model Interfaces USB reserved for miCon L software communication 71 2 Power supply Operating voltage 7 to 32 VDC Current consumption lt 4 mA at 32 VDC status LED switched off in application 8 A max external mandatory for voltage reversal protection Voltage reversal protection yes combined with external fuse ESD TVS protection Heat dissipation normally lt 2 W at full load 7 1 3 Inputs Number digital Number analog E Digital input IN1 IN2 Un 0 30 VDC Rn gt 30 kOhm U ow lt 2 VDC Uien gt 4VDC fy lt 1 kHz
12. inals are carried out as plugable spring terminal connectors for a wire gauge of 0 25 to 1 5mm e Mini PLC BAR l H STG 600 Elektronik GmbH Art No 0850 0600 Ensure correct power supply voltage range and polarisation External fusing of 8A max is mandatory Disregard may cause irreversible damage of the Mini PLC 5 2 2 Connecting the inputs You can connect sensors switches or buttons to the inputs The sensors may be temperature flow pressure photo electric sensors or proximity switches for example The STG 600 is well suitable for any sensor featuring a vol tage output O to 10 VDC for example Common features of the inputs e IN3 to IN10 are selectable analog digital inputs e IN1 and IN2 are pure digital inputs up to 1kHz Wide input voltage range 0 to 32VDC IN3 to IN10 are O to 10 V compatible Comprehensive integrated protection circuits Outstanding electromagnetic compatibility EMC Electrostatic discharge protection ESD Due to the pull down resistors integrated in the STG 600 any switch NO NC can simply be connected between the positive supply VDD of the STG 600 and the desired input The voltage at any input must not exceed 32VDC referred to ground GND Higher voltages or reverse voltage lower than 32VDC may cause irreversible damage of the Mini PLC The 10 pole connector named IN1 to IN10 contains all inputs of the Mini PLC marked red in the illustration above Whil
13. stem are mandatory Before you connect the Mini PLC to the PC you have to ins tall the USB COM port driver folder USBdriver from the software download package www barth elektronik de download 9045 0008 A zi 0850 0600 134399999 Now install the miConL software suite from the miCon L folder Follow the setup instructions of miConL Afterwards establish the PC connection using the VK 12 connection cable and run miConL 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved For choosing the correct COM Port please click the right button configure serial interface located on the main menu page and confirm the added COM Port used by the STG 600 more i trollers be on website Now start miConL with creating a new project Project gt New or open a miCon L sample application Project gt Open 7 miCon L Project Edit Structure Block Run Options Windows Dah amp Proj amp 7G 500 501 TT Directory CAMICON L MICON LAPROJECT Ef General a template and enter project name i Creating a new project the desired Mini PLC model and the project name have to be defined Mini PLC BAR H STG 600 Elektronik GmbH Art No 0850 0600 Page 6 8 Document 9005 0087 A MAN UAL Date 09 07 2015 Revision A After opening or creating a project the workspace of miConL with it s librari
14. teaceneteuenents 6 Ll WMS ea EE E 6 TA OUMU oige eE Ee 7 7 1 5 Electrical CONNECTION cccccccceeeeceeeceseeseeeesaeeenees 7 7 1 6 Electromagnetic compatibility EMC 08 7 7 1 7 Security features ccseccuctstnapcanetienvosaettncssdastocnencteestoners 7 7 1 8 Program and data memory ccccecceeceeeeeeeeeeeeeennees 7 7 1 9 Environmental conditions ccccceceeeeeeceeeeeeeeenees 7 7 1 10 Weight and dimensions cccceeceeeeeeeeeeeeeeeeeeeennees 7 7 1 11 Ordering information ccccesseceeeseeeeeeeeeeeeeeneeeeeees 7 7 2 DIS DOSAD sariini 8 7 3 Conformity declaration cccccesscsesseesseeesesenes 8 7 4 Documents videos and Software csccsseseeeee 8 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved e Mini PLC BAR l H STG 600 Elektronik GmbH Art No 0850 0600 1 SAFETY INSTRUCTIONS This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and the connected equipment These notices are highlighted in the manual by a warning symbol and are marked as follows according to the level of danger Only qualified personnel should be allowed to install and work on this equipment Qualified persons are defined as persons who are authorized to commission to ground and to tag circuits equipment and sys
15. tems in accordance with established safety practices and standards Turn off the power supply before performing any wiring operations Short circuits can be harmful critical and can cause explosions and serious burns Please read this manual carefully and observe all safety instructions 2 DESTINATED USE The Mini PLC STG 600 is designed for universal measu ring controlling and regulating applications It must not be used for life critical medical or fail safe applications 3 DISCLAIMER BARTH Elektronik GmbH assumes no liability for usage and functionality of the STG 600 in case of disregar ding this manual The strict accordance of this manual is important since the installation methods peripheral connections usage and maintenance can not be con trolled by BARTH Elektronik GmbH Therefore BARTH Elektronik GmbH assumes no liability for any claim 2014 2015 BARTH Elektronik GmbH Im Depot 1 3 D 49838 Lengerich www barth elektronik de BARTH is a registered trademark All rights reserved Page 2 8 Document 9005 0087 A MAN UAL Date 09 07 2015 Revision A 4 PRODUCT DESCRIPTION This picture below shows the BARTH Mini PLC STG 600 with additional accessory included in the STA 600 Starter Kit Art No 0660 0600 The STG 600 Art No 0850 0600 comes without USB connection cable VK 12 and the 9V battery supply 4 1 Features Small and universal Programmable Logic Controller PLC 8 analog
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