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1. I I I I I I I I I 42 Read and Understand this Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED
2. Accumulated Value Analog Multiplies analog signals by the accumulated value signals Multiplier Accumulator for Accumu Converts 4 digit accumulated value signals to 8 digits lated Value Input Contact input Accumulat Counts low speed contact pulses and outputs 8 digit accumulated signals ed Value Output Accumulated Value Input Converts 4 digit accumulated value signals to low speed contact pulses before they are output Contact Output Others Analog Pulse Width Con Changes the ON OFF duration ratio in a constant cycle duration so that it is proportional to the verter See note 1 analog signal Sequence Opera Contact Distributor Connect contact signals between function blocks in a 1 1 connection tion Constant Comparator Compares up to eight sets of analog signals and constants and outputs the comparison results See note 1 as contacts Variable Comparator Compares up to eight pairs of analog signals and outputs the comparison results as contacts See note 1 Timer See note 1 2 stage output type addition timer for forecast values and reached values Can also output the present value ON OFF Timer Timer for performing ON OFF operation at preset ON and OFF times See note 1 Clock Pulse See note 1 Manipulates and monitors ON OFF valves with open close limit switches Counter See note 1 2 stage output type addition timer for forecast values and arrival values Can also output the current value Internal S
3. 0 8 ms max 25 ms max See note 3 Current consumption 220 mA at 5 V DC Increased by 150 mA when NT ALO01 E Link 360 mA max at 5 V DC Seay a Power Adapter is used Note Increased by 150 mA when NT AL001 E upply Unit Link Adapter is used Dimensions 34 5 x 130 x 100 5 mm W x H x D Weight 100g max 220 g max Standard accessories C200H BATO9 Battery mounted at time of ship ment Note 1 The functions described here are for the Loop Control Board Ver 2 5 2 A Loop Control Board Unit Ver 1 5 or later is required for use Do not use a Loop Control Board with a unit version earlier than 1 5 3 During duplex initialization 2 1 s max 13 OMRON Loop Control Boards and Units Function Specifications Function Specifications Pte Specification Cid Model numbers CS1W LCBO1 CS1W LCBO5 GTC CS1W LC001 LCBO5D Built into the CS1D CPU6L_ P Operation method Function block method Operation cycle Settable cycles Settable cycles 0 01 0 02 0 05 0 1 0 2 0 5 1 or 2 s default 1 s See note 1 0 1 0 2 0 5 1 or 2 s default 1 s Can be set for each function block Can be set for each function block Control 50 blocks max 500 blocks max 32 blocks max blocks See note 2 Operation 249 blocks max blocks See note 3 External con 32 blocks max LCBOSD not included troller blocks Sequence None 200 tables max None tables 32 conditions and 32 actions per ta ble max expandable to
4. Output scaling 32 000 Temperature coefficient 0 015 C Process value alarms HH H L LL Resolution 1 4 096 Conversion period 100 ms 4 pts Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 pts Standard accuracy 0 1 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 100 ms 4 pts Standard accuracy 0 1 4 to 20 mA Standard accuracy 0 2 1 to 5 V Temperature coefficient 0 015 C 4 000 outputs Conversion period 100 ms 4 pts Standard accuracy 0 1 Temp coefficient 0 015 C Conversion period 40 ms 4 pts Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 200 ms 8 pts Standard accuracy 0 2 Temp coefficient 0 015 C Resolution 1 4 096 Conversion period 200 ms 8 pts Rate of change calculation and alarm Input disconnection detection Built in power supply for 2 wire transmitter Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Square root Input error detection Process value alarms HH H L LL Output scaling 32 000 Square root Rate of change calculation and alarm Input error detection Built in sensor power supply Contact bounce filter Unit pulse conversion Accumulated value output Instantaneous value output and 4 instanta neous value alarms Output disconnection alarm Control output a
5. SYSMAC CS Series Programmable Controllers CS1W LCLI_ Loop Control Boards Units Ver 3 5 CS1D CPULILIP CS1D Process CPU Units for Duplex CPU Systems Fully Integrated Sequence and Process Control for the Ideal Control System for Every Application Fui A X E E gt w e gt i PA a Talla 2 s m bh r i e 5 oe e b HOOGA CEEE EEEEEEES AEA ua N ation E USE Y im P realrzing OMRON s PLC based Process Control Smart Proc General purpose PLCs provide everything from simple loop control to advanced process control to A Breakthrough The accelerating wave of globalization calls for rebuilding systems to cope with changes in demand And now OMRON has taken its wealth of technical know how in factory automation and process control technology AO a ee Down 0 DCS functionality in a PLC process control system O Analog Units with signal S j zZ j n conversion functions O A scaleable system configuration O Function block programming e Sequence programming using either step ladders or sequence tables A direct link to HMI products IAN CESS High e Duplex operation supported R e j a b j J ig e Complete maintenance functions ess Control meet customer needs The open nature of the PLCs is joined by integrating hardware software and networking to meet your needs Increasing amounts of information standardization and open standards fo
6. 0 4 of F S current input 0 4 of F S i Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used with a resolution of 1 4 000 and conversion CS1W DA041 4 outputs 1to5V 0to5V 0 3 of F S current output 0 5 of F S i in Oto 10 V 10 to 10 V 2 C als 4 to 20 mA 0 5 of F S current output 0 8 of F S Conversion speed 1 ms point max CS1W DA08V 8 outputs 1to5V 0to5V 0 3 of F S 23 2 C 0Oto10V 10to10V 0 5 of F S 0 to 55 C lals Resolution 1 4 000 Conversion speed 1 ms point max 8 outputs l 0 5 of F S 23 2 C 0 8 of F S 0 to 55 C AlS Resolution 1 4 000 Conversion speed 1 ms point max Input Voltage input 0 2 of F S current input 0 4 of F S 1to5V 0Oto 5 V 23 2 C 0 to 10 V 10 to 10 V Voltage input 0 4 of F S current input 0 6 of F S 4 to 20 mA 0 to 550 Output 0 3 of F S 23 2 C Output 0 5 of F S 0 to 55 C 10 V 10to 10 V I O B A Conversion speed 1 ms point max Note 1 The resolution and conversion speed can be switched with a DM setting If it isn t necessary to change the setting the Unit can be used with the earlier model s mode resolution of 1 4 000 and conversion speed of 1 ms just like the conventional model 2 Use the OMRON XW2D 34G6 Connector Terminal Block Conversion Unit and XW2Z 200C Connecting Cable to wire inputs 25 OMRON Process and Analog I O Units Common Sp
7. CIO WR HR or DM Areas or EM Area bank 0 blocks can be allocated in any part of I O memory in the CPU Unit CIO WR HR or DM Areas or EM Area bank 0 HMI function used to allocate function block ITEM data for Control Op Send Receive All Blocks Can be allocated in any eration and External Controller blocks in the specified bank of the EM part of I O memory CIO WR HR or DM Areas Area in the CPU Unit Default Bank 0 or EM Area bank 0 Default No data allocated Setting switches Rotary switch on front panel Unit number 0 to F Indicators 3 LEDs RUN ready and communications port send receive 5 LEDs RUN operation communications port send communications port receive CPU Unit er ror and Unit error Front panel connec RS 232C port x 1 The CS1D LCBO5D cannot be used to connect to the ES100X Controller tions Data backup By super capacitor All function block data including sequence tables By battery All function block data including step and step ladder instructions ladder instructions and error log data Battery capacitor life 24 hours at 25 C life shortened by use at higher temperatures 5 years at 25 C life shortened by use at higher temperatures Data storage in flash Function block data RAM data backup and recovery can be per Function block data RAM data backup and re memory formed whenever necessary covery can be performed whenever necessary Error log data Effect on CPU Unit cy
8. OMRON Ordering Information Utility Software Utility Software Loop Controller Faceplate Objects ActiveX Control Objects for RSView32 WS02 LCFC1 JV2 OS Windows 2000 or XP SYSMAC OPC Server V2 Local Remote Server for OPC Data Access 2 0 WS02 OPCC1 E OS Windows NT4 0 2000 or XP FinsGateway version 3 is included Process Analog I O Unit Support Software Setting Tool Software for Process Analog I O Unit WS02 PUTC1 E OS Windows 95 98 NT4 0 2000 or XP Middleware Mame Speco Model number SYSMAC Compolet Version Software for communications with OMRON PLCs SCPL SYS 2003E 2003 C CV CS CJ series compatible Multi network version of Aa Runtime Software OS Windows 2000 or XP PLC Reporter 32 Host Link version of easy data collection software SDKY 95HLK E97 OS Windows 98 Me 2000 or XP Multi network version of easy data collection software SDKY 95MLT E97 OS Windows 98 Me 2000 or XP FinsGateway Version 2003 Communications middleware SFGW RT 2003E OS Windows 2000 or XP Note Refer to the SYSMAC CS1 series PLC Catalog Cat No P047 for common and general specifications for SYSMAC CS series Special I O Units and Basic I O Units Refer to the NS series PT Catalog Cat No VO78 for more information on NS series PTs 41 OMRON I I I r I I I I I De ae A E A A ng Sie E A E A E E A E E A ca A
9. 96 Mbytes 128 Mbytes min Minimum 650 Mbytes free space Including approximately 50 Mbytes used for commu nications middleware and other purposes Monitor Minimum XGA Minimum requirement XGA Recommended SXGA 65 536 colors or more XGA or above recommended CD ROM drive IN O INN Recommended Microsoft mouse or compatible pointing device Connection with CPU Unit or Serial Communications Board Unit Comnection via Controller Link Connection via Ethernet When FinsGateway Serial Unit driver is used Communications protocol with PLC Host Link or Peripheral Bus See note 3 e Connect the computer to the peripheral port or built in RS 232C port of the CPU Unit or to the RS 232C port of the Serial Communications Board Unit e Connecting cable For connecting to peripheral port of CPU Unit CS1W CNULILI 2 m or 6 m For connecting to RS 232C port of CPU Unit XW2Z LILILI LJ 2 m or 5 m When CX Server is used Communications protocol with PLC Host Link or Pe ripheral Bus Connecting cable e For connecting to peripheral port of CPU Unit CS1W CNLILILI 2 m or 6 m For connecting to RS 232C port of CPU Unit XW2Z LJL 17 11 2 m or 5 m CX Server is not supported When FinsGateway Controller Link driver or CX Server is used Install the software in a computer with a Controller Link Support Board to communicate with a PLC with a Controller Link Unit mounted When FinsGateway ETN_UNIT driver or CX Server is u
10. A ee es AE a ee ee E E pee dee ee Um gp be Gee NA O boo st FAA gp hey tees e ET SE AL SEE ARO GERE co teres poy aS ob ee Wes or MiP we Nw O te dep ye we iyo A FEER SEEST EA A A AA AS AER EA ee A AA AA AS MEE EA COS A AA AS A ae a A IPS a age ee ee ne se ane e a ll o a a alae a a e a eee a a oe ee eae oe ee pee S eg e ee pee at g eS a AA AAN ely Set AN ey ae PARA wee es ERA AA AI AA E eee A i ate eit te eke te be te ele oF AS PSS Se SNS SS AN ee SS GES SS eS AS OS AS i O SSeS SAS IAS SS ae Eh ere Fenn A A A AS Ne oe A AE AA te a ey ee lee om A lets ee A A Te A A aa AS 2 pa o le Se eee Ss i
11. Be A En per ry i re P ambaii ikiii ii gi ried ii Fr I iHi I I a Block connection diagrams Operation and Debugging Engineering is simplified by a host of debugging functions that help in setting up the program O TEM lists for individual function blocks can be monitored or settings can be changed O Parameters can be easily monitored or changed on tuning windows up to 4 windows can be started simultaneously e Tuning data can be saved in CSV format 6 Individual function blocks can be added or deleted during operation e Connection tag and comment data can be downloaded to or uploaded from a Memory Card in a Loop Control Board see note or CPU Unit Note Except for CS1D Process control CPU Units CX Process Monitor Plus Tool tuning E ie Operation check Connection map This Windows based utility is used to download function block data from Loop Controllers and to monitor the system with control windows images of the on site functions trend windows graphic windows annunciator windows and more Window configurations can be easily produced by simply selecting the desired tags Overview window Trend window 10 Progressively Easier Handling New Functions for the LCB01 05 Unit Ver 3 5 with CX Process Tool Ver 5 2 Even Easier to Use Display Values in Engineering Units ALA an Lorn vas por Asset Burdina Frere With a simple setting analog data i
12. DA08V U N L CE 8 outputs 4 to 20 mA Resolution 1 4 000 CS1W DA08C Analog I O Unit 4 inputs 1 to 5 V O to 5 V O to 10 V 10 to 10 V 4 to 20 mA CS1W MAD44 U abida N L CE Resolution 1 4 000 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 Note Resolution 1 4 000 is also possible Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 Standards A Name 34 terminal dimensions 128 x 40 x 39 mm XW2D OS Conversion Unit Conversion Unit eno Cable SYSMAC SPU Units Storage and Processing Units A Specifications O Medel Standards SYSMAC SPU Unit One Ethernet port one PC card slot new UC1 CE CS1W SPU01 V2 Two Ethernet ports one PC card slot NEW CS1W SPU02 V2 SPU Basic Software SPU Unit Setting Software WS02 SPTC1 V2 See note 1 Memory Cards 128 MB compact flash card HMC EF 183 L 256 MB compact flash card HMC EF2838 EF283 512 MB compact flash card ee o EF583 SS Memory Card Adapter For PC card slot a AP001 See note 2 Ethernet Cross Cables 2 m cable made by corega KK cora UTP02WXA 3 m cable made by corega KK Note 1 Required for data collection settings 2 Required to install the Memory Card in the SPU Unit 36 OMRON Ordering Information Basic I O Units Basic I O Units Classification Name ecos Model Standards Input Unis DG Input Units UCT N L CE 200 to 240 V AC 16 inputs CS1W IA211
13. Electric Wire Japanese Company e ESNCO 5 x 2C 99 087B Nihon Electric Wire amp Cable Corporation Japanese Company e ESPC 1P x 0 5 mm Nagaoka Electronic Wire Co Ltd Japanese Company e Li2Y FCY2 x 0 56qmm Kromberg amp Schubert Komtec Department German Company e 1 x 2 x AWG 20PE Tr CUSN PVC Draka Cables Industrial Spanish Company e 9207 Belden US Company 2 When using wire to optical H PCF cable use a H PCF cable for both Controller Link and SYSMAC LINK or a H PCF optical fiber cable with connector 3 When using wire to optical Gl cable use a Gl optical cable for Controller Link 38 OMRON Support Software and Connecting Cables aa Ordering Information Support Software and Connecting Cables Specifications Number of licenses CX One FA Integrated Tool The CX One is an integrated tool package that pro 1 license CXONE AL01C EV3 Package Ver 3 vides O and monitoring software for CXONE ALO1D EV3 OMRON PLCs and components The CX One runs on any of the following operating systems 3 licenses CXONE ALO3C EV3 Windows 2000 Service Pack 3 or higher XP or CXONE ALO3D EV3 vee 10 licenses CXONE AL10C EV3 The following Support Software is included i CXONE AL10D EV3 CX Protocol version 1 1 CX Programmer version 30 licenses CXONE AL30C EV3 8 1 CX Designer version 3 1 1 CX Process Tool CXONE AL30D EV3 dl 5 11 NS Faceplate Auto Builder version zo licenses a DVD CXONE AL
14. INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this catalog is provided as a guide
15. Terminals Model name Specifications Model number Standards Ethemet Casecolor No NS5 V2 5 7 inch STN monochrome Ivory NS5 MQ10 V2 mew UCI CE N L 320 x 240 dots NS5 MQ10 V2__ 22 UL Types NS5 MQ11 V2 NEW NS5 MQ11B V2 NEW NS5 SQ10 V2 NEW NS5 SQ10B V2 NEW NS5 SQ11 V2 NEW NS5 SQ11B v2 NEW NS5 TQ10 V2 NEW NS5 TQ10B V2 NEW NS5 TQ11 V2 NEW NS5 TQ11B V2 NEW NS8 TVOO V2 UC1 CE N L lack NS8 TVOOB V2 moy NSETVOr va Black Nevo 10 4 inch TFT 640 x 480 dots No NST0 TV00 v2 NSi0 TVO0B V2 NSTO TVOT V2 No IE 12 1 inch TFT 800 x 600 dois NS12 T800 V2 Black NST2 T8008 V2 es moy INST TSOT V2 Black NST2 TSO1B V2 5 7 inch STN 320 x 240 dots No arial al stop NSH5 SOR10B V2 NEW UC CE Black Stop switch gray NSH5 SQG10B V2 NEW Screen transfer cable for DOS V W2Z S002 PT to PLC Connecting PT connection 9 pins Length 2 m W2Z 200T Cable PLC connection 9 pins Length 5m W2z 500T NSH5 Cables RS 422A cable loose wires Length 10 m NSH5 422CW 10M RS 232C cable loose wires Length 3m NSH5 232CW 3M RS 232C cable loose wires Length 10 m NSH5 232CW 10M NS Runtime Specifications Media Model number Standards NS Runtime NS Runtime Installer manual PDF hardware 1 license CD NS NSRCL1 MEW key See note aoe NS NSRCL1 224 5 7 inch STN 320 x 240 dots No 5 7 inch TFT 320 x 240 dots No lt CD 0 zZ T O w ji Note A hardware key USB dongle is required to run NS Runtime 40
16. V AC or 200 to 240 V AC with RUN output Output capacity 9 A 5 VDC C200HW PA209R U C N L CE 1 3 A 26 V DC Total 45 W max 24 V DC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max C200HW PD024 UC1 N L CE 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max C200HW PD025 UC1 N L CE 100 V DC Output capacity 6 A 5 V DC 1 0 A 26 V DC Total 30 W max C200HW PD106R Memory Cards Flash memory 128 MB HMC EF183 N L CE Memory Card Adapter for computer PCMCIA slot HMC AP001 N L CE i 2 x RS 232C ports protocol macro function CS1W SCB21 V1 U C N L CE Communications Boards 1 x RS 232C port 1 x RS 422 485 port protocol macro function CS1W SCB41 V1 Programming An English Keyboard Sheet CS1W KS001 E is required CQMH1 PRO01 E U C CE Consoles Note Connects to peripheral port on CPU Unit only Cannot connect to RS 232C port CQM1 PROO1 E PROO1 E U C N CE i E E Programming Connects the CQM1 PRO01 E Programming Console Length 0 05 m iai 14 Console Connecting Cables O Connects the C200H PRO27 E Programming Console Length 2 0 m es DN 7 Connects the C200H PRO27 E Programming Console Length 6 0 m 33 OMRON Ordering Information CS1D Duplex Systems CS1D Duplex Systems E For Duplex CPU Systems Names Specifications Model Standards CS1D CPU Units I O Program Data memory capacity For Duplex C
17. based High Reliability Process Control System OS a continuous operation system If an error occurs in the active CPU Unit the standby CPU Unit takes over in an instant using the hot standby method so that system operation continues essentially unaffected Other duplex variations are also possible For example instead of duplexing the CPU Unit Power Supply Unit and Controller Link Unit a system can be constructed with a Single CPU Unit and only a duplex Power Supply Unit or only a duplex Controller Link Unit A duplex system means rapid recovery for errors without stopping system operation i Duplex Communications Units e g Controller Link Units or Duplex Power Supply Loop Control Boards Units to handle power ee Ethernet Units to 1 ly probl Replace Units with power supplied or even while the ei Be _ system is running including CPU Units Duplex CPU system Power Supply Units Communications Units Basic I O Units and Special I O Units PLC based Process Control Application Examples In line Blending in a Food Plant Batch Control in a Chemical Plant Personal computer HMI Software Personal computer HMI Software Ethernet Ethernet SYSMAC CS1 Duplex SYSMAC CS1 PLC with advanced CS1D Process control CPU Unit Loop Control Board Materials tanks Bonar f come outputs Drying equipment a E A Revolutionary Solution to Process Control Advanced Controller Functions i
18. shows steps Segment program details setting window 27 OMRON Utility Software RSView 32 related Software RSView 32 related Software WSYSMAC OPC Server The SYSMAC OPC Server is an application that runs on Windows 2000 NT or XP as a local remote server for OPC Data Access 2 0 It is required to connect to RSView32 Basic Specifications A As Note FinsGateway version 3 is included with this product so there is no need to purchase it separately E Faceplate Components for Loop Controllers Function block control and monitoring is enabled by simply pasting faceplate objects corresponding to Loop Controller function blocks into RSView32 SYSMAC OPC Server is required to use this function Basic Specifications PA Specifications Loop Controller Faceplate Objects CX Process 2 Control Model number WS02 LCFC1 EV2 Applicable PLC products CS series Loop Control Boards CS series Loop Control Units unit version 2 0 or later CS1D Process control CPU Units CJ series Loop control CPU Units System requirements IBM PC AT or compatible SYSMAC OPC Server version 2 6 or later and RSView32 version 7 0 or later Hard disk storage Recommended 10 Mbytes min Basic functions Applicable face plates 2 position ON OFF See note 3 position ON OFF See note Basic PID See note Advanced PID See note Blended PID See note Batch Flowrate Capture See note Indication and Setting See note Indication an
19. tri i Ean mes oe N pip naa 2 wearer hs uman pps ICE Previous Program Setting Window alla KA m sey wi mo 2000 i Sa ED mo T a F me ttm in E 2 uh oo a hn m w nm 6m ma nal i i 000 thn i Ab New Program Setting Window Utility Software Face Plate Auto Builder for NS Engineering steps can be NS series drastically reduced by combining a Loop Controller with an NS series Programmable Terminal PT O Automatically Generate Control and Tuning Windows The software generates NS touch panel screen data from tag information created on the CX Process Tool tag names tag comments scaling l O allocations etc OThere is no need for troublesome communications address settings on the PT or ladder programming h r OThe generated data can be edited on the CX Designer NS screen creation software as required Some screens cannot be edited CS1 LCB LCU CX Process Tool function block programming software Loop Controller programming CSV tag file output CX Process Monitor Plus Lower Costs for the Screens Required in Process Monitoring and Control Control Screen E O CX Process Monitor Plus is Windows based Support a Software that monitors process control systems based 5 A sl ll on OMRON CS CJ series PLCs gt OTag information allocated in the monitor and control programs in the Loop Controller can be allocated to dynamic obje
20. 1 CS1W PDC55 CS1W PPS01 CS1W PMVO1 CS1W PMVO2 CS1W PTRO1 CS1W PTRO2 Analog Input Units CS1W AD161 AD161 RUN 2 6CH LI PE fo CN ICH 1 I I l I I TE ola 34 5 4005 118 03 gt 30 Ordering Information OMRON International Standards Ordering Information Selection Guide bic eed ire woes ea as wears 32 Basic PLC Components 0 00 02 eee eeee 33 CS1D Duplex Systems 0 0 c eee ee 34 Loop Control Boards and Loop Control Units 35 Process Analog I O Units oooooooo oo 35 Standard Analog I O UnitsS 36 Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 36 SYSMAC SPU Units Storage and Processing Units 36 Basic I O Units since vem edibas daw aeerdd nd eee ded 37 CPU Bus Units Network Units 38 Support Software and Connecting Cables 39 NS series Programmable Terminals 40 NS RUNUMOG sica a 40 Utility SOTIWATO aro ES NRA eee E 41 MIA Wai 41 International Standards e The standards are abbreviated as follows U UL U1 UL Class Division 2 Products for Hazardous Locations C CSA UC cULus UC1 cULus Class Division 2 Products for Hazardous Locations CU cUL N NK L Lloyd and CE EC Directives e Contact your OMRON representative for further details and applica ble con
21. 1 Isolated type Resistance Thermometer Input Unit 4 inputs Pt100 JPt100 CS1W PTSO2 Nea Resistance Thermometer Input Unit 4 inputs Ni508 4 Q CS1W PTS03 i508 Isolated type 2 Wire Transmitter Input Unit 4 inputs 4 to 20 mA 1to5V CS1W PTWO1 Isolated type Analog Input Unit 4 inputs 4 to 20 mA 0 to 20 mA 1 to 5V Oto 5 V 5 V CS1W PDCO1 Oto 10 V 10 V Solatediype Pulse Input Unit Ainputs SIP Isolated type Analog Output Unit 4 outputs 4 to 20 mA 1 to5 V CS1W PMVO1 4 outputs O to 10 V 10 V O to 5 V 45 V O to 1 V 1 V CS1W PMV02 Power Transducer Input Unit 8 inputs O to 1 mA 1 mA CS1W PTRO1 Analog Input Unit 100 mV 8 inputs O to 100 mV 100 mV CS1W PTRO2 8 inputs JPt100 Pt100 JIS IEC CS1W PTS56 8 35 OMRON Ordering Information Standard Analog I O Units Standard Analog I O Units Name OS SOS Standards Analog Input Units 4 inputs 1 to 5 V 0 to 5 V O to 10 V 10 to 10 V 4 to 20 mA SST V1 RESTOS N L CE Resolution 1 8 000 See note 8 inputs 1 to 5 V O to 5 V O to 10 V 10 to 10 V 4 to 20 mA folke V1 Resolution 1 8 000 See note 16 inputs 1 to 5 V 0 to 5 V Oto 10 V 10 to 10 V 4 to 20 mA jodia E CE Resolution 1 8 000 See note Analog Output Units 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA CS1W DA041 aaa N L CE Resolution 1 4 000 8 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 CS1W
22. 12 A 3 12 W 0 06 A 1 56 W nm e neo OIOIOIOIOIOIOIOIOIO OJO OOOO pa Fost e Poca st ita ic O E HEA A OR 2 U U U U U Ul U U U U U U U U U U 2 4 4l olol l4l 4 A LALALA LA Al a 8229588368 2828218 lt 015 A 075W 008 A 2 1W 015 A 075W 008 A 2 1W Isolated type Analog Output Units Analog Input Units CS1W AD041 V1 0 12 A 0 6 W 0 09 A 2 34 W OOO 2 2 SE O gt gt gt O U O 0O pared pcr Nar lt 0 13 A 015 A 075W 005A 756 W 0 65 W 0 18 A 4 68 W Analog Output Units O Z O gt O 00 lt OO CA 0A z lt U gt gt u e AIQ RIO 0 25 A 6 5 W Analog I O Unit 0 2A 1 0 W 0 2 A 5 2 W Reference Maximum current and total power supplied 5 C200HW PA204 4 6 A 23 W 6 A 15 6 W 30 W C200HW PA204S C200HW PA204R None C200HW PD024 C200HW PD025 1 3 A 33 8 W C200HW PA209R 1 3 A 33 8 W CS1D PA207R 1 3 A 33 8 W CS1D PD024 56 A 14 6 W CS1D PD025 5 3 A 26 5 W 1 3 A 33 8 W Ambient operating temper 0 to 55 C ature Ambient operating humidi 10 to 90 no condensation ly Isolation Between I O and between inputs and the Backplane There is no isolation however between inputs for Power Supply Transducer Input Units Current Input Units 100 mV Analog Input Units Analog Output Units and I O Units 20 MQ min at 500 V DC between isolated sections Dielec
23. 448K words CS1D CPU67S 1 280 30K steps 64 K words CS1D CPU44S 960 10K steps 64 K words CS1D CPU42S CPU Backplane 8 slots CS1D BC082S for Single CPU Systems CS1D Power Supply Unit 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca CS1D PA207R E for both Duplex CPU pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU ystems and Single CPU Systems and Single CPU Systems Systems 24 V DC Output capacity 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max CS1D PD024 Used for both Duplex CPU Systems and Single CPU Systems 24 V DC Output Sag tk 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max CS1D PD025 Used for both Duplex CPU Systems and Single CPU Systems Note Loop Control Board Unit Ver 1 5 or later is required when using the Loop Control Board Do not use a unit version earlier than Unit Ver 1 5 E Expansion Units VENIS SMN ee Model Standards I O Control Unit For distances exceeding 12 m 50 m max equipped with two terminating resistors CS1W IC102 U BE MERE N L CE I O Interface Unit For distances exceeding 12 m 50 m max CS1W II102 aie Backplane 9 slots oT BI092 e N L CE supports online replacement rs for both Duplex CPU ystems and Single CPU Systems 34 OMRON Loop Control Boards and Loop Control Units Loop Control Boards and Loop Control Units Pp Specifications A Model Standards Ordering Information Loop Cont
24. 48 point Input 48 point Output Units Terminal See note Analog I O Al 8 point Terminal Inputs 8 analog signals from the C200H ADOO3 AD003 See note AO 8 point Terminal Inputs 8 analog signals from the C200H DA003 DA004 DA003 4 See note Al 2 point AO 2 point Ter Inputs and outputs 2 analog signals each from the C200H MADO1 minal MADO1 See note Al 4 point Terminal Inputs 4 analog signals from one of CS1W PTS01 V1 Isolated type Thermocouple Input Unit PTSO1 V1 02 03 PDC01 CS1W PTS02 03 Isolated type Temperature resistance Thermometer Input Unit CS1W PTWO1 See note PDCO1 Isolated type Analog Input Unit or CS1W PTWO1 2 lead Transmitter Input Unit PI 4 point Terminal Inputs 4 instantaneous values and accumulated values each from CS1W PPS01 Isolated type PPS01 See note Pulse Input Unit AO 4 point Terminal Outputs 4 analog signals from CS1W PMV01 Isolated type Control Output Unit PMV01 See note Al 8 point Terminal Inputs 8 analog signals from CS1W PTRO1 Power Transducer Input Unit or CS1W PTRO2 PTRO1 02 See note Analog Input Unit 100 mV AO 4 point Terminal Outputs 4 analog signals from CS1W PMVO2 Isolated type Control Output Unit PMVO2 See note Al 4 point Terminal Inputs 4 analog signals from CS1W PTS51 or CJ1W PTS51 isolated type thermocouple Input PTS51 See note Unit Al 4 point Terminal Inputs 4 analog signals from CS1W PTS52 or CJ1W PTS52 isolated type therm
25. 50D EV3 The CX Programmer CX Protocol and CX Designer can also be ordered individually using the following model numbers CX Protocol Ver 1 L Protocol creation software for Windows 2000 Ser 1 license CD WS02 PSTC1 E vice Pack 3 or higher XP or Vista Note Use with CJ1G CJ1H CPU Unit version 1 2 or higher or CJ1M CPU Unit version 1 3 or higher CX Programmer Ver 8 1 Windows based Support Software for ladder pro WS02 CXPC1 E V8L O RES 2000 Service Pack 3 or WSO0 2 CXPC1 E03 V8L igher XP or Vista li WS02 CXPCT ETOVE NS series PT screen creation software for Win 1 license CD NS CXDC1 V3 dows 2000 Service Pack 3 or higher XP or Vista CX Designer version 3 0 or higher includes the Ladder Monitor Software Note The Ladder Monitor software allows ladder programming in a CS CJ series PLC to be monitored on an NS series PT To use Sys tem Program version 6 6 or earlier with the NS8 10 12 V1 or NS8 10 12 V2 a Memory Card and Memory Card Adapter must be or dered separately CX Process Monitor Plus _ Windows based Monitoring software for Loop Con WS02 LCMC1 EV2 Ver 2 0 trollers for Windows NT 4 0 2000 or XP WS02 LCGMC1 JV2L03 Peripheral Device Connect Connects DOS computers D Sub 9 pin receptacle Length 0 1 m CS1W CN118 CE ing Cables for peripheral Conversion cable to connect RS 232C cable to peripheral port Used for Peripheral Bus or Host CS1W CN226 ink port Connects DOS computers D Sub
26. 64 condi tions and 64 actions per table 6 400 rules total max 20 blocks max 200 blocks max 2 000 commands total 4 000 commands total 100 commands max per block 100 commands max per block Separable into a 100 steps max Separable into a 100 steps max I O blocks Field termi 80 blocks max nal blocks User link ta 2 400 data items max None bles All data HMI functions Send Receive All Blocks Allocated 1 EM Area bank 1 block each max CPU termi None 16 blocks max nal blocks Node termi None 100 blocks max nal blocks System common blocks 1 block max Method for creating and transfer Created and transferred using CX Process Tool purchased separately ring function blocks PID control method PID with 2 degrees of freedom with auto tuning methods Control combinations Any of the following function blocks can be combined Number Analog operation Step ladder program blocks Basic PID control cascade control feed forward control sample PI control Smith dead time compensation control PID control with differential gap override control program control time proportional control etc Alarms PID block internal alarms 4 PV alarms upper upper limit upper limit lower limit lower lower limit and 1 deviation alarm per PID block Alarm blocks High low alarm blocks deviation alarm blocks Note 1 Operation cycles of 0 01 0 02 and 0 05 s cannot be set for the LCBO5
27. 9 pin Length 2 0 m Link Connects DOS computers D Sub 9 pin Length 6 0 m Peripheral Device Connect Connects DOS computers D Sub 9 pin Used for Peripheral Bus or Host XW2Z 200S CV ing Cables for RS 232C Length 2 0 m Link CX Designer Ver 3 L CS1W CN626 J tj 2 0 mM aa ink port Connects DOS computers D Sub 9 pin Anti static connector XW2Z 500S CV Length 5 0 m Connects DOS computers D Sub 9 pin Used for Host Link only XW2Z 2005 V Length 2 0 m Peripheral Bus not supported Connects DOS computers D Sub 9 pin XW2Z 5005 V Length 5 0 m USB RS 232C Conversion Cable Length 0 5 m and PC driver on a CD ROM CS1W CIF31 N disc Complies with USB Specification 1 1 On O computer side USB A plug connector male On PLC side RS 232C D Sub 9 pin male Note 1 Site licenses are available for users who will run CX One on multiple Computers gt aida O A A EA Ask your OMRON sales representative for details This eco label is displayed only on products that satisfy 2 When purchasing the DVD format verify the computer model and stringent environmental DVD drive specifications before purchasing standards established by USB Serial Conversion Cable OMRON S This ECO label is indicated on products that meet the environmental standards established by OMRON Hi A A a URE A a 39 OMRON Ordering Information NS series Programmable Terminals NS series Programmable
28. A 32 inputs 24 V DC 0 3 A 32 sourcing outputs CS1W MD262 U C N L CE 37 OMRON CPU Bus Units Network Units Ordering Information CPU Bus Units Network Units 0 0 Name Specifications Model Standards Controller Link Units Wired Unit shielded twisted pair cable See note 1 new UC1 N L CE CS1W CLK23 Optical ring for H PCF cable See note 2 supports duplex communications NEW CS1W CLK13 Optical ring for GI cable See note 3 supports duplex communications NEW CS1W CLK53 SYSMAC LINK Units Coaxial cable 5C 2V cable CS1W SLK21 U C CE Optical cable H PCF cable CS1W SLK11 U C N CE Serial Communications Unit Two RS 232C Ports CS1W SCU21 V1 U C N L CE Two RS 422A 485 ports CS1W SCU31 V1 UC1 N L CE Ethernet Unit 100Base TX 10Base T CS1W ETN21 UC1 N L CE FINS communications TCP IP and UDP IP format socket service FTP server mail transmission 100Base TX 10Base T supports duplex communications CS1D ETN21D FINS communications TCP IP UDP IP socket service FTP server mail send receive FL net OPCN 2 100Base TX CS1W FLN22 UC1 CE Functions as remote I O master and or slave CS1W DRM21 V1 U C CE CompoNet Master Unit Word Slaves 2 048 max 1 024 inputs and 1 024 outputs CS1W CRM21 U U1 L CE Bit Slaves 512 max 256 inputs and 256 outputs UC UCA pending Note 1 Use the following special cable for shielded twisted pair cable e ESVCO 5 x 2C 13262 Bando
29. D 2 Control blocks such as those for PID control 3 Operation blocks for process control such as those for alarms square roots time date calculations and pulse train computations 14 OMRON Software Specifications CX Process Tool and Monitor CX Process Tool and Monitor Software Specifications Specifications CX Process Tool CX Process Monitor Plus CX Process CX Process Monitor Plus Name Model number WS02 LCTC1 EV5 WS02 LCMC1 EV2 Applicable PLCs CS series PLCs Applicable Units CJ series Loop control CPU Units CS series Loop Control Units Boards CJ series Loop control CPU Units CS series Loop Control Units Boards Compatible computers Communica tions method CS1D Process control CPU Units CS1D Process control CPU Units IBM PC AT or compatible Hard disk storage Intel CPU Core Pentium or Celeron family For Windows Vista 1 GHz min For any other OS 333 MHz min required 1 GHz min Microsoft Windows Vista Ultimate or Business XP Professional up to Service Pack 2 2000 Professional Service Pack 3 or higher ME NT Workstation Ser vice Pack 6a or higher 98 SE See note 2 For Windows Vista 1 GB min For any other OS 256 MB min required 512 MB min recommended Minimum 350 Mbytes free space Including approximately 280 Mbytes used for commu nications middleware and other purposes recommended Microsoft Windows 2000 NT4 0 or XP Minimum Recommended
30. D CPULILIS CPU Unit CS1 H CPU Unit CPU Rack The Loop Control Board is mounted in the Inner Board slot CS1D CPU6L_ P The LCBO5D Duplex Loop Control Board is mounted in the Inner Board slot of the CS1D CPUB6LIH and cannot be removed CS1D Process control CPU Unit CPU Rack _ LEFT CPU One Loop Control Board is mounted in each of the Inner Board slots and cannot be removed CS1W LC001 The CS1W LCO001 Loop Control Unit is a CS series CPU Bus Unit Up to three Loop Control Units can be mounted to the CPU Rack of a CS series or CS1D CPU Unit CPU Unit CPU Rack Up to three Loop Control Units can be mounted in any position on the CPU Rack Process Analog I O Units Process Analog I O Units are classified as CS series Special I O Units and are mounted to the CPU Rack or a CS series Expansion Rack The number of Units that can be mounted to a single Rack CPU Rack or Expansion Rack depends on the maximum supply current of the Power Supply Unit and the current consumption of other Units mounted to the Rack Process Analog I O Units can be mounted in any position on the Racks CPU Rack CPU Power Unit Supply Unit I O Unit CS series Expansion Rack 1 Power Supply Unit I O Unit CS series Expansion Rack 2 El Up to seven Expansion i Racks can be I O Unit Po
31. PU Systems bits capacity 5 120 60K steps 60K steps 128K words CS1D CPU65H poner N L CE 250K steps 448K words ICS1D CPUE7H D CPU67H CS1D Process control CPU CPU Unit CS1D CPU65H oe D CPU65P earl N CE Units For Duplex CPU Loop Control Board CS1D LCBO5D 500 function blocks max Systems CPU Unit CS1D CPU67H Sree CPU67P Loop Control Board CS1D LCBO5D 500 function blocks max Duplex Unit Unit for Duplex CPU Systems acacia DPLO1 UC1 N L CE For Duplex CPU Systems Unit for Duplex CPU Systems Can be replaced online CS1D DPL02D UC1 CE CPU Backplane 5 slots CS1D BC052 UC1 N L CE For Duplex CPU Systems CS1D Power Su upply Unit Used 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca D PA207R for both Duplex Scene pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU and Single CPU Systems Systems and Single CPU Systems 24 V DC Output c gpaciy 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max Used wand D PD024 for both Duplex CPU Systems and Single CPU Systems 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max Used ar PDO25 UC1 N L CE for both Duplex CPU Systems and Single CPU Systems E For Single CPU Systems See note ame Specifications Model Standards CS1D CPU Units I O Program Data memory capacity UC1 N L CE for Single CPU Systems bits capacity 5 120 60K steps 128K words CS1D CPU65S 250K steps
32. UC N L CE Interrupt Input Unit 24 V DC 16 inputs 7 mA CS1W INTO1 UC1 N L CE qe DERS Input 24 V DC 16 inputs 7 mA CS1W IDP01 nit Output Units Relay Output Units 250 V AC 2 A max 24 VDC 2 A max 120 V DC CS1W 0C201 UC1 N L CE 0 1 A max independent contacts 8 outputs 250 V AC 2 Amax 24 VDC 2 A max 120 V DC CS1W 0C211 0 1 A max 16 outputs SO Output 12 to 24 V DC 0 5 A 16sinking outputs CS1W 0D211 UC1 N L CE nits 24 V DC 0 5A 16sourcing outputs load short circuit protection with CS1W OD212 U C N L CE alarm 12 to 24 V DC 0 5 A 32sinking outputs CS1W OD231 UC1 N L CE mY V 0 5 A 32 sourcing outputs load short circuit protection with CS1W OD232 U C N L CE alarm 12 to 24 V DC 0 3 A 64 sinking outputs CS1W 0D261 UC1 N L CE a V th 0 3 A 64 sourcing outputs load short circuit protection with CS1W OD262 alarm 1210 24V DG 0 1 A 96 sinkngoupus OSWOD2 UGN LCE Triac Output Units 250 V AC 1 2 A max 8 outputs O JOSIWOA2O1 JUC N L CE Ml inpul Transito load short circuit protection with alarm 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD291 U C N L CE sinking inputs outputs 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD292 sourcing inputs outputs TTL I O Unit 5 V DC 32 inputs 32 outputs CS1W MD561 UC N L CE Note C200H C200HW Basic I O Units can also be mounted Output Units 24 V DC 6 m
33. alues sent from nodes on the Controller Link Data Link CPU Unit Terminal Blocks 0 Type BlockName Funetiaa CPU Unit Terminals DI Terminal from CPU Unit Inputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read DO Terminal to CPU Unit Outputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read and write Al Terminal from CPU Unit Inputs max 8 words from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read AO Terminal to CPU Unit Outputs max 8 words from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read and write 21 OMRON Function Blocks Unit Ver 3 5 SCADA Interface Block ntertace DIOCKS SCADA Interface Blocks Biock Name eee Expanded CPU Unit Expanded DI Terminal from Inputs any contact data in CPU Unit I O Memory and writes max 64 points on another func Terminals CPU Unit tion block Expanded DO Terminal Inputs the contact data of another function block and writes max 64 points on any I O Memory from CPU Unit in the CPU Unit Expanded Al Terminal from Inputs any analog data in CPU Unit I O Memory and writes max 64 words on another function CPU Unit block Expanded AO Terminal Inputs the analog data of another function block and writes max 64 words on any CPU Unit from CPU Unit I O M
34. ch as semiconductor devices and industrial furnaces Resolution 64 000 Conversion cycle 20 ms 4 points 10 ms 2 points Temperature input Temperature input Pulse signals Analog signals Is high precision required Isolated type Thermocouple Input Unit economical type CS1W PTS51 55 thermocouple input CS1W PTS52 56 resistance thermometer input Connect temperature sensors directly to the Unit A low cost solution for reading sensor data No Isolated type Pulse Input Unit CS1W PPS0O1 Pulse Input Inputs up to 4 inputs from a Capacitive Flow Rate Sensor oval flow rate sensor Isolated between channels Isolated type 2 Wire Transmitter Input Unit CS1W PTWO1 Inputs up to 4 points from the transmitter without requiring an external DC power supply Analog Input Is power supply from the Unit required Yes Isolated type DC Input Units CS1W PDC11 High speed high resolution Analog Input Unit that No reads up to 4 analog input signals using a single Unit CS1W PDC55 A low cost solution for reading up to 8 analog input signals using a single Unit Non isolated between inputs isolated between input and PLC signals Analog Input Unit CS1W AD Reads up to 16 analog signals with a single Unit Note Models with power supply transducer inputs 1 mA O to 1 mA for O to 100 mV are also available Refer to Process and Analog I O Units on page 23 for details E Analog Output Is is
35. cts in a Control Screen O Flexible screens can be created inexpensively and easily to achieve Easy Monitoring of PLC based process control OVarious functions of the Graphic and Trend Screens have been improved in the version 2 0 upgrade CX Process Monitor Plus Functions E Monitor and control the operating status of function blocks in the Loop Controller E Monitor the alarm status of function blocks in the Loop Controller E Configure screens Support Software CX Process Tool Assign tags Create a monitor control program Face Plate Auto Builder Created screens are easily transferred to the PT using a Memory Card or network connection ia mim w i in HH CX Designer NS screen creation software Editing of created data Creating other screens as required Segment Program 2 Screen Version 2 0 Upgrade Graphic Screen Version 2 0 Upgrade eee ERA FEFE Pi i i 4 a KR KR 4 4 Bj f a i CX Process RS Monitor Plus Oe Trend Screen Version 2 0 Upgrade MV2 Split converter Heating cooling outputs Loop Controller 11 System Configuration OMRON Mounting Position System Configuration Mounting Position Loop Control Boards Units CS1W LCB01 05 GTC The CS1W LCB01 05 GTC Loop Control Board is an Inner Board for CS series CPU Units Only one Loop Control Board can be mounted to a CS111 CPULILIH or CS1
36. d Operation See note Ratio Setting See note Indicator See note ES100X Controller Terminal See note High Low Alarm Segment Program 2 Timer Counter ON OFF Valve Manipulator Motor Manipu lator Reversible Motor Manipulator Motor Opening Manipulator User Link Table tags Number of loops in control windows 8 loops per window Realtime trend in tuning window 1 second cycle The control log from the faceplate can be recorded in the RSView32 activity log Note Includes the Tuning Parameter Screen Enabled when using the sample project included with the product 28 OMRON Dimensions CPU Units Dimensions CPU Units E CS1D Process control CPU Units Unit mm CS1D CPU65P CS1D CPU67P Inner Boards E Loop Control Boards Unit mm CS1W LCBO1 y CS1W LCBOS GTC b Bt As TEEN N THE AH Ai D ia prad i gt t jo ES Ime ine rs Lu Ls ime la ims 1h ine ine ine ims 2 12 i se CAL 4 a EN NY DE Sess om i ANI an a Y ld CPU Bus Units E Loop Control Unit Unit mm CS1W LC001 OMRON Special I O Units Dimensions Special I O Units E Analog I O Units Unit mm Process Analog I O Units Standard Analog I O Units CS1W PTS11 CS1W AD041 V1 CS1W PTS12 CS1W AD081 V1 CS1W PDC11 CS1W DA041 CS1W PTS51 CS1W DA08V CS1W PTS52 CS1W DA08C CS1W PTS55 CS1W PTS56 CS1W PTS01 V1 CS1W PTS02 CS1W PTSOS3 CS1W PTWO1 CS1W PDCO
37. ditions for these standards E EC Directives The EC Directives applicable to PLCs include the EMC Directives and the Low Voltage Directive OMRON complies with these directives as described below EMC Directives Applicable Standards EMI EN61000 6 4 EMS EN61131 2 and EN61000 6 2 See note PLCs are electrical devices that are incorporated in machines and manufacturing installations OMRON PLCs conform to the related EMC standards so that the devices and machines into which they are built can more easily conform to EMC standards The actual PLCs have been checked for conformity to EMC standards Whether these standards are satisfied for the actual system however must be checked by the customer EMC related performance will vary depending on the configuration wiring and other conditions of the equipment or control panel in which the PLC is installed The customer must therefore perform final checks to confirm that the overall machine or device conforms to EMC standards Note The applicable EMI standard depends on the product Low Voltage Directive Applicable Standard EN61131 2 Devices that operate at voltages from 50 to 1 000 VAC or 75 to 150 VDC must satisfy the appropriate safety requirements With PLCs this applies to Power Supply Units and I O Units that operate in these volt age ranges These Units have been designed to conform to EN61131 2 which is the applicable standard for PLCs 31 OMRON Orderi
38. e alarms H L Input disconnection alarm Variable range setting Scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection detection Standard accuracy 0 1 or 0 1 C Variable range setting whichever is larger Output scaling 32 000 Temperature coefficient 0 015 C Process value alarms HH H L LL Resolution 1 4 096 Rate of change calculation and alarm Conversion period 100 ms 4 pts Input disconnection alarm 23 Process and Analog I O Units Isolated type Resistance CS1W PTS03 F inputs are Ni508 4 Q 4 inputs Isolated type CS1W PDCO1 4 inputs All inputs are 10 to 10 V O to Analog Input Unit isolated 10V 5to5V 0Oto 5V 1to5V 10V DC variable range CS1W PPSO1 Ni508 4 Q All inputs are 4 to 20 mA Isolated type Pulse Input Unit 4 inputs All inputs are isolated peed semiconductor in put 20 pulses s contact input CS1W PMVO1 4 outputs All outputs are isolated CS1W PMVO2 4 outputs All outputs are isolated Power Transduc CS1W PTRO1 8 inputs Inputs and er Input Unit PLC signals are isolated Analog Input Unit CS1W PTRO2 8 inputs Inputs and 100 mV PLC signals are isolated Isolated type Analog Output Unit OMRON Overview of Process Analog I O Units Number Field I O I O type Main specifications of I O isolation See note Standard accuracy 0 2 or 0 2 C Variable range setting whichever is larger
39. e analog input signals See note 1 OMRON Operation Blocks Bock Name ration SSCS Signal Selection 3 output Selector Outputs one analog input signal in one of three switched directions Switching See note 1 Constant Selector Selects 8 preset constants by the contact signal See note 1 Constant Generator Outputs 8 independent constants See note 1 Ramped Switch Switches two analog inputs or constants with a ramp Bank Selector Stores a maximum of eight sets of PID parameters SP P I D MH ML in advance and switch See note 3 es them to basic PID advanced PID or blended PID parameters in response to the analog input zone or input bit Function Blocks Unit Ver 3 5 Split Converter Takes an operating amount input from a basic PID or advanced PID block and converts the V See note 3 characteristics or parallel characteristics into two analog outputs e g heating and cooling op erating amounts ITEM Settings Constant ITEM Setting Writes the constant to the specified ITEM at the rising edge of the send command contact See note 1 Variable ITEM Setting Writes the analog signal to the specified ITEM at the rising edge of the send command contact See note 1 Batch Data Collector Stores each of max 8 analog inputs to buffer by a certain timing within sequential processing See note 1 Pulse Train Opera Accumulated Value Input Adds up to four accumulated value signals tion Adder
40. ecifications for Process and Analog I O Units Common Specifications for Process and Analog I O Units Specifications Unit classification CS series Special I O Unit Dimensions 35 x 130 x 126 mm W x H x D External connection termi CS1W PTS55 56 PDC55 24 point detachable terminal block lever type nals CS1W AD161 MIL connectors 34 pin x 2 Other models 21 point detachable terminal block M3 screws with tightening torque of 0 5 N m Unit number switch 00 to 95 Self diagnostic function Results shown by LED indicators CS series CPU Rack or CS series Expansion Rack Internal current consump Confirm that the total current consumption of all the Units including the CPU Unit mounted to a single CPU Rack or Expansion Rack does tion not exceed the maximum power supplied by the Power Supply Unit Name Current consumption power 0 15A 0 75W 0 15 A 3 9 W 0 08 A 2 08 W 0 06 A 1 56 W solated ype Resistance Thermometer Input Unit P1700 JPHO0 CS1W PTS02 015A 075W 015A GIW 015A 075W 0 15 A 29W Isolated type Resistance Thermometer Input Unit 0 12 A 0 6 W 0 07 A 1 82 W Pt100 JPt100 Ni508 4 Q Isolated type Thermocouple Input Unit il nn no Isolated type Resistance Thermometer Input Unit Pt100 JPt100 CS1W PTS52 0 25 A no 1 25 W Unused 0 18 A 0 9 W 0 06 A 1 56 W 015A 075W 016A 429 Isolated type DC Input Unit 0 15 A 0 75 W 0 15 A 3 9 W 0
41. emory Reads ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op eration Blocks and 32 External Controller Blocks starting from a specified address in the I O Send Receive All Blocks Receive All Blocks memory of the CPU Unit Send All Blocks Writes ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op eration Blocks and 32 External Controller Blocks starting to a specified address in the I O memory of the CPU Unit Note 1 Node Terminal Blocks CPU Unit Terminal Blocks and SCADA Interface Blocks are supported by the CS1W LC001 only 2 The CS1L1 LCBL 1 11 supports User Link Tables and an HMI instead 22 Process and Analog I O Units OMRON Overview Process and Analog I O Units Overview A wide range of 25 I O Units including 16 Isolated type Units covers almost all typical applications Also featuring high speed 10 ms and high resolution 1 64 000 types this line up meets a diverse array of Features e Dramatic reductions in installation cost space and set up steps are attained by eliminating the need for external setters and converters e Process value alarms and rate of change calculations can be exe potential uses from data logging to high speed measurement control cuted from temperature and analog inputs e Rate of change limits and high low output limits calculated for analog output e Peak bottom hold and top valley h
42. er ES100X Controller Termi Performs monitoring and setting for an ES100X Controller connected directly to the RS Block nal See note 232C port on the Loop Control Unit Note LCBO5D not supported 17 OMRON Operation Blocks Function Blocks Unit Ver 3 5 Operation Blocks BlockName Jn SSCS Alarm Signal re strictions Hold 4 Point Warning Indicator Provides the alarm contact outputs for the high high high low and low low limits of single ana See note 4 log signals This function block provides the same function as the Indicator block model 034 High Low Alarm Provides the alarm contact outputs for the high and low limits of single analog signals See note 1 Deviation Alarm Provides the alarm contact outputs for the deviation of two analog signals See note 1 Rate of change Operation Provides the alarm contact outputs for the high and low limits of rate of change operation when and Alarm See note 1 the analog signal rate of change is output High Low Limit Limits the high and low limits of single analog signals See note 1 Deviation Limit Calculates the deviation between two analog signals and limits the deviation within that range See note 1 Holds the maximum minimum or instantaneous value of single analog signals See note 1 Arithmetic Addition or Subtraction Performs addition subtraction with gain and bias on up to 4 analog signals See note 1 Multiplication See n
43. for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability Note Do not use this document to operate the Unit Authorized Distributor
44. g signals See note 1 Moving Average Performs moving average operation on single analog signals See note 1 Lead Delay See note 1 Dead Time See note 1 Dead Time Compensation Accumulator for Instanta Performs lead delay operation on single analog signals Performs dead time and first order lag operations on single analog signals Used for Smith s dead time compensation PID control Accumulates analog signals and outputs 8 digit accumulated value signals D O Cc 0 lt v Cc 9 5 jo Cc p Run Time Accumulator Accumulates the operating time and outputs the pulse signal per specified time Time Sequence Data Sta Records time sequence data from analog signals and calculates statistics such as averages tistics See note 1 and standard deviations Ramp Program Ramp program setter for combining ramps for time and hold values Segment program setter setting the output values with respect to time Segment Program 2 Segment program setting with wait function for setting the output values with respect to time 0 ep D D Q Q 3 3 D OD 3 3 23 U U O O Q Q o a 3 3 amp See note 5 Signal Selection Rank Selector Selects the rank of up to 8 analog signals Switching See note 1 Input Selector Selects the specified analog signals specified by the contact signal from up to 8 analog signals See note 1 P 5 O Cc 0 D D O O Selects and outputs one of thre
45. hen using the LCBO5D Node Terminal Blocks Type Block Name Fa O OOOO O O Send to Computer DO to Computer Sends 128 contacts to the send to computer area When CX Process Monitor is used the con tact signals to be monitored are connected to this function block AO to Computer Sends 16 analog values to the send to computer area When CX Process Monitor is used the analog signals to be monitored are connected to this function block 1 Block Send Terminal to Sends a specified 1 block to the send to computer area When CX Process Monitor is used the Computer 1 block to be monitored are connected to this function block 4 Block Send Terminal to Sends a specified 4 block to the send to computer area When CX Process Monitor is used the Computer 4 block to be monitored are connected to this function block Send to All Nodes DO Terminal to All Nodes Sends 32 contacts to nodes on the Controller Link Data Link AO Terminal to All Nodes Sends 2 analog values to nodes on the Controller Link Data Link DO Terminal Settings from Receives 32 contacts sent from the computer Can also be downloaded to the send to all Computer nodes area AO Terminal Settings from Receives 2 analog values sent from the computer Can also be downloaded to the send to all Computer nodes area Receive from All DI Terminal from All Nodes Receives 32 contacts sent from nodes on the Controller Link Data Link Nodes Al Terminal from All Nodes Receives 2 analog v
46. le PTs NS series NS12 NS10 and NS8 PT version 2 0 or later CX Designer Basic functions Number of generated loops 100 max control windows and tuning windows Applicable face plates 2 position ON OFF 3 position ON OFF Basic PID Advanced PID Indication and Opera tion Indicator Segment Program 2 includes the parameter setting windows Segment Program 3 includes the parameter setting windows Number of loops in control windows 6 loops per window for NS12 4 loops per window for NS10 NS8 Realtime trend in tuning window 1 second cycle Example of Automatically Created Windows Alarm setting Parameter settings To Control To Tuning Window Status display 1 Status display 2 LL L E BH AUTO MAN CAS ERE PV error MV error PY i PV numerical value display P AA Function SP g Block Face Alarm status sp numerical value display input Plate indicators bA I A Unit display Realtime trend PV bar display En CAS button display display i e i H i i SP bar display Alarm set 1 ml TE value display iB 1 Up Down buttons to change SP Tuning Window I I I F i i i l Write read setting data l jH Le I I E He AUTO AUTO button display MV indicator E ER MAN button display viana My pap display _ ee 00 MV numerical value ee Up Down a rE display input each step ee to change 1 L 22 I Basic PID Block Screen Setting confirmation graph horizontal axis
47. lity is demanded I O tables Existing DCS s PLCs etc Process I O Units D a Power supply Signal converter Other functions peut hued cr re H hap ber eee Sete O es Fa i ERE Parameter settings rocess Control The required number of engineering steps is reduced by software that enables analog control programming by combining function blocks and easy connection to HMI devices CX One Integrated Package Tool CL EI EA A AS A Lee The CX One is an integrated software package that includes the CX Programmer PLC Support Software and CX Process Loop Controller Support Software as well as the CX Designer PT Support Software The CX One provides inter software information and settings inheritance for complete system level support Even advanced parameters from CPU Unit to CPU Bus Unit parameters through FA network startup can be easily set without relying on user manuals CX Che ne Network Support Software w AAA CX Integrator CX Process Tool Programming Program graphically by pasting function blocks for PID control square root calculations or other functions in a window and then connect them with the mouse Multiple function blocks can be grouped together to define a single user defined function block Function blocks can also be used in sequence tables and step ladders for sequence control programming qu tl ee i primmi itt EUH ii iij 5 EEATT A TT A
48. n a PLC For easier loop control for advanced PLC based analog control The New SYSMAC CS1 based Solution Existing System Problems PLC based Process Control Excessive installation space Consolidate the renere MN of is required many controllers When using more than one controller for multi loop control the control panel is just too big And specification changes required altering the control panel making changes difficult Programming is as simple as combining the function blocks required by the application To increase the number of controlled loops just add them to the program HMI windows can also be created easily using a wide range of utility software Programming communications Sass Engineering E kanalei EE are built with the controllers IS into the CS1 PLCs No programming is extremely difficult required for communications Communications must be programmed to input data to the PLC And communications time can restrict control performance The more controllers that are used the more difficult maintenance becomes The Loop Control Boards and Units were designed for the CS1 PLCs and require no communications programming High speed flexible data links can be created with the PLC to increase control performance Gradient Temperature Control for Planar Temperature Control Across Multiple Points Note CS1W LCB05 GTC only Example Planar Temperature Control of Multi stage Furnaces Wafer and Glass S
49. n the PLC can easily be converted to any engineering unit for display There is no longer any need for a Engineering Unit Mode Switching Function program to convert from normalized data 0 OS to 100 to engineering data pepe Output retrace time for PY error 115 00 Highhigh alarm setting 100 00 High alarm setting 0 00 Low alarm cattina pi 15 00 Low low alarm setting Alarm stop switch 0 00 Local Set Point setting ITEM Setting Window Even Esisler to Use Up to 100 Steps for Program Operation Seg ment Prog ram 3 Set the set point time width and PID bank PID set for up to 100 steps in the Loop Controller e KK to automatically switch these parameters at the specified times Setting up to 100 steps makes program control ideal for controlling complex batch processing And uploading and The maximum number of steps has been downloading program data makes it easy to save and update parameter settings increased from 30 to 100 to support a wider range of temperature control applications Set point SP o_o R gt OO OO gt f o_o gt gt TO T1 T2 T3 T4 T5 T6 T97 T98 T99 T100 Time Even Easier to Use Segment Program Edit Window The display format of the Segment Program Setting Window has been changed to the table format making it easier to understand intuitively and thus saving time amp E et ee sto pmpn i THI tit bil da nn iiit Vil H I i
50. nd step progression control based on conditions and actions listed in See note tabular form Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the CS1D LCBO5D Field Terminal Blocks Type Block Name Fa ss O Contact I O DI 8 point Terminal Inputs 8 contacts from 8 point Input Unit See note DI 16 point Terminal Inputs 16 contacts from 16 point Input Unit See note DI 32 point Terminal Inputs 32 contacts from 32 point Input Unit See note DI 64 point Terminal Inputs 64 contacts from 64 point Input Unit See note DO 5 point Terminal Outputs 5 contacts from 5 point Output Unit See note DO 8 point Terminal Outputs 8 contacts from 8 point Output Unit See note DO12 point Terminal Outputs 12 contacts from 12 point Output Unit See note DO16 point Terminal Outputs 16 contacts from 16 point Output Unit See note DO32 point Terminal Outputs 32 contacts from 32 point Output Unit See note DO64 point Terminal Outputs 64 contacts from 64 point Output Unit See note DI 16 point DO 16 point Inputs and outputs 16 contacts each from 16 point Input 16 point Output Units Terminal See note DI 96 point Terminal Inputs 96 contacts from 96 contact Input Units See note DO 96 point Terminal Outputs 96 contacts from 96 contact Output Units See note DI 48 point DO 48 point Inputs and outputs 48 contacts each from
51. ng Information Selection Guide Selection Guide E Process Control CS1D Process control CPU Units CS1D CPU6LIP See note Yes CPU Unit with built in Loop Control Board Duplex CPU Units power supplies and networks are possible Is a Duplex CPU system required Note Cannot be used with CS1D S independent CPU Unit system No Use a CS1W LCB01 05 for the CS1D S Loop Control Board LCB CS1W LCBO1 Provides advanced controller functions in a PLC Less than 20 loops Function blocks can be set with a control cycle as fast as 10 ms enabling precision control of high speed temperature increases and similar applications How many control loops are required Less than 20 loops 20 to 199 loops 200 loops or more Loop Control Board LCB CS1W LCBO5 GTC Enables the same control functions as DCS in a PLC When mounted in a CS1D CPULJILIS duplex power supplies and networks are also possible 20 to 199 loops More than 200 loops Construct a system with the PLC connected to the network Use Controller Link to enable high volume data links between PLCs Large scale systems can be configured with up to 62 CS1 nodes LCBs E Analog Input Isolated type Thermocouple Input Unit high resolution type CS1W PTS11 thermocouple input Yes CS1W PTS12 resistance thermometer input High speed high definition Temperature Input Units Suitable for high speed temperature control in machinery su
52. nswer input Output rate of change limit Output high low limits Output rate of change limit Output high low limits Output scaling 32 000 Anti overshooting at motor startup Process value alarms H L Output scaling 32 000 Process value alarms H L Output scaling 32 000 Note Varies depending on usage conditions Refer to the Analog I O Units User s Manual W368 for details 24 OMRON Process and Analog I O Units Overview of Analog I O Units Overview of Analog I O Units eee eee Nampa Field I O isolation 1 O signal ranges Overall accuracy O g V ADO41 V1 4 inputs Isolated between 1 to 5 V Oto 5 V Voltage input 0 2 of F S current input 0 4 of F S Oto10V 10to10V 23 2 C Voltage input 0 4 of F S current input 0 6 of F S i i 0 to 50 Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used with a resolution of 1 4 000 and conversion speed of 1 ms CS1W ADO81 V1 8 inputs 1to5V 0to5V Voltage input 0 2 of F S current input 0 4 of F S Oto10V 10to10V 23 2 C i 4 to 20 mA Voltage input 0 4 of F S current input 0 6 of F S i i 0 to ESO Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 Can be used qe a resolution of 1 4 000 and conversion CS1W AD161 16 inputs 1to5V 0to5V Voltage input 0 2 of F S current input 0 2 of F S See note 2 in O to 10 V 10 to 10 V C als 4 to 20 mA one
53. ocouple input PTS52 See note Unit 20 OMRON Node Terminal Blocks Function Blocks Unit Ver 3 5 Bock Name del SSCS Analog I O Al 8 point Terminal Inputs 8 analog signals from CS1W PTS55 isolated type thermocouple Input Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PTS56 isolated type thermocouple Input Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PDC55 Direct current Input Unit Al 4 point AO 4 point Inputs and outputs 4 analog signals each from the CS1W MAD44 Terminal MAD44 See note Al 16 point Terminal Inputs 16 analog signals from CS1W AD161 AD161 See note Al 8 point Terminal Inputs 8 analog signals from the CS1W AD081 V1 or CJ1W AD081 V1 AD081 See note AO 8 point Terminal Outputs 8 analog signals from the CS1W DA08V C or CJ1W DA08V C DA08V C See note Al 4 point Terminal Inputs 4 analog signals from the CS1W AD041 V1 or CJ1W AD041 V1 AD041 See note AO 4 point Terminal Outputs 4 analog signals from the CS1W DA041 or CJ1W DA041 DA041 See note Al 4 point Terminal DRT1 Inputs four analog signals from a DRT1 AD04 DeviceNet Slave Analog Input Unit ADO04 See note Input Unit AO 2 point Terminal Outputs two analog signals from a DRT1 DA02 DeviceNet Slave Analog Output Unit DRT1 DAO2 See note Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except w
54. olation between channels required Isolated type Analog Output Unit Isolated between channels CS1W PMV01 4 to 20 mA 1 to 5 V CS1W PMVO2 0 to 10 V 10V 0to5V 5V O to 1V 1 V Outputs up to 4 analog signals from a single Unit Is isolation between channels required Non isolated between outputs isolated between outputs and PLC signals Analog Output Unit CS1W DA Outputs up to 8 analog signals using a single Unit 32 OMRON Ordering Information Basic PLC Components Basic PLC Components Name Specifications Model Standards CPU Units VO bits Program Data memory capacity EJES capacity UGT N L CE 960 20K steps 64K words DM 32K words EM SOK words x1 bank CS1G CPUASH 960 10K steps 64K words DM 32K words EM SOK words x1 ban CS1G CPU42H CPU Backplanes UCN LGE os Josi O ES 100 to 240 V AC wide range So UC1 N L CE Output capacity 4 6 A 5 VDC with maintenance forecast function 100 to 120 V AC or 200 to 240 V AC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC C200HW PA204 U C N L CE Total 30 W max 100 to 120 V AC or 200 to 240 V AC with 0 8 A 24 V DC service power supply C200HW PA204S Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max 100 to 120 V AC or 200 to 240 V AC with RUN output C200HW PA204R U C Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max 100 to 120
55. old functions can be used for pro cess values CS1W PULILI only e Zero point and span can be adjusted for any specified range and adjustment days and times can be automatically saved The adjust ment deadline and adjustment deadline expiration notice can also be set and notification given CS1W PLILJ1L only e Changes exceeding a set threshold can be counted and analog input values can be integrated CS1W PLI 1111 only e Reduced wiring with MIL connectors CS1W AD161 only XW2D 34G6 Connector Terminal Block Conversion Unit can be used Overview of Process Analog I O Units Meme O Der OP SS tne CS1W PTS11 4 inputs All kig are B E J K L N R Standard accuracy 0 05 of F S Output scaling 32 000 S T U WRe5 26 Temperature coefficient 0 01 C Process value alarms HH H L LL PLII 100 mV Resolution 1 64 000 Rate of change calculation and alarm Conversion period 20 ms 4 pts Input disconnection alarm 10 ms 2 pts Top bottom valley hold CS1W PTS11 CS1W PTS12 CS1W AD161 Zero span adjustment for any specified range CS1W PTS12 4 inputs All inputs are Pt100 Q JIS IEC Standard accuracy 0 05 of F S or Output scaling 32 000 isolated JPt100 Q Pt50 Q 0 1 C whichever is larger Process value alarms HH H L LL Ni508 4 Q Temperature coefficient 0 009 C Rate of change calculation and alarm Resolution 1 64 000 Input disconnection alarm Conversion period 20 m
56. on blocks DES a wide array of control methods A from basic PID control to cascade and feed forward control can be easily configured The LCB LCU is used in combination with I O Units to perform I O operations AAA AAA E 7 EE E Temperature amp Split conversion Basic PID ae MVE Temperature Heat exchange q I Steam Cooling water Drain MVE Process Analog I O Units These Analog I O Units provide the functionality of isolators power supplies signal converters and other devices The built in functions such as measurement value alarms rate of change calculations and square roots have enabled major savings in cost and space compared with previous systems High resolution Models and 8 point Input Models are also available By combining the Units logging monitoring systems can be constructed or the Units can be used together with LCBs LCUs to construct complete process control systems Parameters can be easily displayed and set in an easy to understand form without special tools SYSMAC CS1D series Duplex PLCs Process control system redundancy is O Replace Units without Stopping the System easily achieved by mounting Problem Process control CPU Units to the corrected SYSMAC CS1D system A duplex it system can greatly reduce risk in chemical plants ship boiler systems semiconductor utilities or anywhere reliabi
57. ontrol Unit memory RAM e External backup specifications Note 1 The CX Process functions that can be used depend on the version For details refer to the operation manuals Cat No W372 E1 L and W373 E1 L 2 The Windows Vista 64 bit version and Windows XP x64 Edition are not supported 3 Peripheral Bus cannot be used when FinsGateway V3 is used Connections to PLC The following 4 methods can be used to connect to a PLC Communications network Communication driver FinsGateway V3 FinsGateway CX Server Version2003 See note 1 Connection via PLC s peripheral port or Supported Serial Unit version is used Supported Peripheral Bus RS 232C port Not supported Supported Supported Controller Link Connection to PLC with Controller Link Unit via Supported See note 2 S ted Controller Link Support Board PCI board CLK PCI version is used EPO ED Connection to PLC with Controller Link Unit via Controller Link Support Board ISA board Supported CLK ISA version is used Supported id to PLC with Ethernet Unit via Ethernet Supported Ethernet version is used Supported Note 1 Windows 2000 and XP are supported Windows 95 98 and Me are not supported 2 The Windows 95 operating system cannot be used 16 OMRON System Common Blocks Function Blocks Unit Ver 3 5 System Common Blocks Sonane a Free System Common Makes settings common to all function blocks and outputs signals for the
58. ote 1 Performs multiplication with gain and bias on up to 2 analog signals Division See note 1 Performs division with gain and bias on up to 2 analog signals gt 5 O O DN te 5 D E o o Range Conversion Easily converts up to 8 analog signals simply by inputting the 0 and 100 input values and See note 1 0 and 100 output values Arithmetic Operation Performs various math operation trigonometric logarithmic etc on floating point decimal val See note 1 ues converted to industrial units from up to 8 analog inputs Functions See note 1 Performs square root extraction with low end cutout on single analog signals Outputs the absolute value of single analog signals gt i wm O O OIT Ol w D SID lt O el Cc O See note 1 Non linear Gain Dead Performs non linear 3 gain values operation on single analog signals Analog signals can also Band See note 1 set as a dead band with different gap Low end Cutout Sets output to zero close to the zero point of single analog signals See note 1 Segment Linearizer Converts single analog signals to 15 segments before the signals is output See note 1 Temperature And Pressure Correction See note 1 Performs temperature and pressure correction Time Function First order Lag Performs first order lag operation on single analog signals See note 1 Rate of change Limit Performs rate of change restriction on single analo
59. rm the basis for achieving hardware and networking capabilities for process control A wide range of software that can be easily used by design development and maintenance personnel makes operating and maintaining the system far easier Operation Monitoring and Data Logging Touch Panels eNS series PT A Special HMI software onanan i CX Process Monitor Plus Commercially available HMI software HMI software FS compatible with FS FinsGateway 2003 AA Application Software OPLC Reporter 32 OCompolet Communications Middleware OFinsGateway 2003 Ethernet or Controller Link PLC PLC HM CS1 Duplex E CS CJ series O CS1D Process control CPU Unit for Duplex CPU Systems O Process Analog I O Units DeviceNet For details on the CJ Series refer to the Loop control CPU Units Catalog R128 E1 01 O Loop Control Boards Units O CJ series Loop control CPU Units OProcess Analog I O Units Going Beyond the Traditional Limits of PLCs with PLC based Process Control Reducing the Total Cost of Ownership from Initial Costs through Running Costs PLC based Process Control Meets Customer Needs Existing System Problems PLC based Process Control Systems are large meaning high initial costs The over spec nature of a distributed control system DCS increased costs PLCs however could not provide the required process control capabilities and signal conversion with isolator
60. rol Boards No of function blocks 50 blocks max CS1W LCB01 UC1 N CE No of function blocks 500 blocks max CS1W LCB05 CS1W LCBO5 GTC Loop Control Unit No of control loops 32 loops max CS1W LC001 UC1 N CE No of operations 249 max Note Use a CS1D CPU6LIP CSID Process control CPU Unit for Duplex CPU System when duplex operation is required Use the CS1W LCBOL Loop Control Board when using a CS1D CPU Unit for a Single CPU System Process Analog I O Units pame oo oo Specifications Y Mode Standards Isolated type Thermocouple Input Unit 4 inputs B E J K L N R S T U WRe5 26 CS1W PTS11 UC1 N CE high resolution type PL II 100 mV high Isolated type Resistance Thermometer Input Unit 4 inputs Pt100 Q JIS IEC JPt100 2 Pt50 2 Ni508 4 Q CS1W PTS12 high resolution type Isolated type DC Input Unit high resolution type 4 inputs 4 to 20 mA O to 20 mA 0 to 10 V 10 V O to 5 V 5 CS1W PDC11 V 1to 5V 0to 1 25 V 1 25 V Isolated type Thermocouple Input Unit 4 inputs R S K J T L B CS1W PTS51 UC1 CE economical type 8 inputs R S K J T L B CS1W PTS55 i E it i Isolated type Resistance Thermometer Input Unit 4 inputs JPt100 Pt100 JIS IEC CS1W PTS52 economical type 2 WP Isolated type Analog Input Unit economical type inputs 4 to 20 mA Oto 10 V Oto5V 1to5V CS1W PDC55 Isolated type Thermocouple Input Unit 4 inputs B E J K N R S T 80 mV CS1W PTS01 V
61. s 4 pts Top bottom valley hold 10 ms 2 pts Zero span adjustment for any specified range CS1W PDC11 4inputs All inputs are 4 to 20 mA Oto Standard accuracy 0 05 of F S Output scaling 32 000 isolated 20 mA 0 to 10 V Temperature coefficient 0 008 C Process value alarms HH H L LL Resolution 1 64 000 Rate of change calculation and alarm ICS1W PTS51_ 4inputs All inputs are R S K J T L B ESTs PTS55 8 sl isolated Conversion period 20 ms 4 pts Input disconnection alarm 10 ms 2 pts Top bottom valley hold Zero span adjustment for any specified range Centigrade Selected Process value alarms H L Total accuracy 0 3 of PV or 1 C Input disconnection detection whichever is larger 1 digit max Conversion period 250 ms Unit Centigrade Selected Total accuracy 0 3 of PV or 0 8 C whichever larger 1 digit max Conversion period 250 ms Unit Standard accuracy 0 3 of F S Resolution 1 16 000 Conversion period 250 ms 8 inputs Standard accuracy 0 1 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 150 ms 4 pts mane W PTS52 ae PTS56 mee CS1W PDC55 8 inputs All inputs are 4 to 20 mA O to isolated 10 V Oto5V 1to5V CS1W PTSO01 V1 4 inputs All inputs are B E J K N R S isolated T CS1W PTS02 a i Process value alarms H L Input disconnection detection i inputs are JPt100 Pt100 JIS IEC Input Unit eco nomical type Process valu
62. s and other devices was required for I O It was just not possible to achieve the ideal system for a specific application Existing DCS Running costs are high because maintenance and modifications require specialists The manufacturer must be relied upon for everything from system construction to maintenance Even simple changes to parameters cannot be performed in house And it s nearly impossible to use general purpose devices and software such as HMI devices or Windows based software when modifying the system q P f Reliant 7 on the 4 manufac z Sisi Cut costs Save space Reduce labor PLCs provide the same functionality and performance as DCS while also providing the advanced features of PLCs Open specs easy maintenance and cost performance A wide range of Isolated type Analog Units helps to save space and greatly reduces system costs Loop Control Units Boards Process Analog I O Units Engineering is simple when you can program with function blocks Paste function blocks in a window just like you were creating a flow sheet and then connect the blocks with the mouse to graphically program a wide range of process control And with a PLC it s easy to incorporate general purpose HMI devices and software such as touch panels and SCADA software Avoid Problems and Minimize Risks with a Duplex System Increase the reliability of the facilities and devices with a Duplex PLC
63. sed Install the software in a computer with an Ethernet Board to communicate with a PLC with an Ethernet Unit mounted 15 OMRON Connections to PLC Specifications CX Process Tool CX Process Monitor Plus Offline functions ITEM data settings for function blocks Construction of user screens e Software connections for analog signals e Displaying and printing text strings annotation pasted on function block diagrams and ladder diagrams e Instructions for step ladder blocks and commands for sequence table blocks e Tag settings for CX Process Monitor e Engineering unit display setting e Segment Program parameter setting CX Process Tool and Monitor Online functions e Transfer of function block data Downloading User screens Uploading for Loop Control Boards Units e Overview screen e Starting stopping all function blocks LCU LCB e Control screen e Monitoring system operation Monitoring and e Tuning screen controlling the System Common block including e Trend screen LCB LCU load rates Graphic screen e Validating LCB LCU operation Checking function Operating guide message screen block connections including starting and starting ever sorsens individual function blocks validating ladder y diagrams and sequence tables and monitoring Alarm history screen ITEMs System monitor screen e Tuning PID constants and other parameters e Operation log screen fine tuning and autotuning e Initialization of Loop C
64. sla Se Se ee ls E eS Sa E eS ee ra ri le as ee a le Se See Se are E E ee le ie Ee Oe I yg A MA a ee 7 AAA Pn oe CO ee ca fo re A A SS CS RO eG A pers eR MORN rc ES E A A A A E AE Pee ae ag ea Se EE eo EE ee eee eee FEED o ee em we NE SET SES A A em ae a TACTO FOSS AM DA A A A PA A Ml SLS DB AA A AA E RS A A AA TA AA A A AE A A PR A E AS PE ee aaa ape ee me il e rap a bl S add o ee eee eel er ete o og eS ng eN ii Cd ee A AE ERA A O APT AAA AN EA AAN AE SAA ASA MI A AA AA APA A A ot Maes Fedt SSS a ee SS SS ES SS a a a aS aS eS a Se ii ee SS EEG GES GS
65. system Control Blocks Function Blocks Unit Ver 3 5 Block Name Controller 2 position ON OFF 2 position type LL e o controller See note 1 3 position ON OFF 3 position type ON OFF controller for heating cooling ON OFF control See note 1 Basic PID See note 1 Performs basic PID control Advanced PID Performs PID with two degrees of freedom control for enabling deviation MV compensation See note 1 MV tracking etc Blended PID See note 2 Performs PID control on the cumulative value cumulative deviation between the accumu lated value PV and accumulated value Remote Set Point Batch Flowrate Capture Functions to open the valve at a fixed opening until a fixed batch accumulated value is See note 2 reached Fuzzy Logic Outputs up to two analog outputs based on fuzzy logic performed on up to 8 analog inputs See note 2 Indication and Setting Manual setter with PV indication and SP setting functions See note 1 Indication and Operation Manual setter with PV indication and MV setting functions See note 1 Ratio Setting See note 1 Ratio and bias setter with PV indication and ratio setting function Indicator See note 1 PV indicator with PV alarm Note 1 High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBOSD 2 Cannot be used with the CS1W LCBO5 GTC External Controller Blocks External Controll
66. tric strength 1 000 V AC between isolated sections N O Slol 8 o O gt ig o on O gt Note Process Analog I O Units can be used even if a Loop Control Board or Loop Control Unit is not used 26 OMRON Touch Panel Software Utility Software Utility Software Touch Panel Software E Face Plate Auto Builder for NS Simply specify the CSV tag file created using the CX Process Tool to automatically create a project constructed with a Face Plate for Loop control CPU Units for use with OMRON s NS series Programmable Terminals Function Overview e Create windows for monitoring and tuning PID and other function blocks for up to 100 loops NS System version 4 or higher e NS project files for monitoring multiple Loop control CPU Units from a single NS series PT can be generated from CX Process projects for up to 32 multiple nodes e When a Segment Program 2 or 3 function block is used for program operation the Detailed Setting Windows Time Interval vs Output Value Setting Window Wait Interval Setting Window used for the parameter settings are also automatically generated Basic Specifications a Specifications Model number Included in CX One Package Applicable PLC products CJ series Loop control CPU Units CS series Loop Control Boards unit version 1 0 or later CS series Loop Control Units unit version 2 0 or later CS1D Process control CPU Units Applicab
67. urface Temperatures and Other Applications Gradient temperature control equalizes the temperatures at multiple points providing Gradient temperature high quality heat processing reducing control energy loss until temperatures stabilize Interference at other and saving labor in adjustments due to control See points interference between heaters IL suppressed Temperature Average differences temperature controlled controlled For details refer to the SYSMAC CS CJ Series Controllers for Gradient Temperature Control Catalog R141 Compact CJ series Loop control CPU Units ideal for equipment built in controller applications have been added to the series further expanding the selection to suit the application Processing facility CJ1G CPU4LIP CJ series Loop control CPU Unit CJ1W TCLILI CJ series Temperature Control Unit Machinery built in devices Easy High speed and highly reliable duplex For details on the CJ Series refer to the Loop control CPU Units Catalog R128 The Smart Products that Configure OMRON P Loop Control Boards LCBs and Loop Control Units LCUs Packed with complete DCS e Example Cascade Control functionality the LCBs LCUs are Heating Cooling programmed with function blocks A CI Esop Control With Function Blocks i ae Input Unit Output Unit Unit Board designed specifically for process EZ Isolated type I ermina control By combining functi
68. wer connected Supply Unit CS series Expansion Rack 7 E I O Unit PLC based Process Control Configuration Example The process control system is configured using Loop Control Boards Units Process Analog I O Units and Analog I O Units to control the functions of the peripheral instruments Personal computer used for programming 5 and monitoring lt 4 to 20 mA 4 to 20 mA Pulse signal YAMI ASAS SA Compensating conductor xX Thermocouple 4 to 20 mA 4 to 20 mA 9 2 Q A _ f Sensor Flow Rate Sensor Rate Sensor Capacitive Flow Process 12 OMRON Loop Control Boards and Units General Specifications Loop Control Boards and Units General Specifications A Specification O S Loop Control Boards Loop Control Unit See note 1 Unit classification CS series Inner Boards CS series CPU Bus Unit Model number CS1W LCB01 CS1W LCB05 GTC LCBO5D CS1W LC001 Standard Inner Board Special Inner Board Duplex Inner Board Applicable CPU Units CS1G H CPULILIH CS1G H CPUCCH Built into the CS1D CS series CPU Units CS1D CPULILIS CS1D CPULILIS See note 2 See note 2 Inner Board slot in CPU Unit CPU Rack only Number of Boards 1 Board max per CPU Unit 3 Units max per CPU Unit Units I O memory User Link Tables ITEM data for function blocks can be allocated in any CPU Terminal Blocks ITEM data for function part of I O memory
69. witch Temporary storage contact for accepting relays in the Step Ladder Program block See note 1 Note One internal switch is already allocated as temporary storage in CX Process Tool Level Check See note 1 Checks an analog input for 8 levels and outputs a contact corresponding to the level The level number is also output as an analog value Contact Type Con ON OFF Valve Manipulator Manipulates and monitors ON OFF valves with open close limit switches trol Target Motor Manipulator Manipulates and monitors motor operation Reversible Motor Manipula Manipulates and monitors reversible motor operation tor Motor Opening Manipulator Inputs a target opening and manipulates an electric positional proportional motor Switch Meter Manipulates and monitors multiple up to 8 devices such as ON OFF valves motors or pumps See note 2 Note 1 High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D Cannot be used with the CS1W LCBO5 GTC LCBOSD not supported Supported by the CS1W LC001 only Supported by the CS1W LCB01 05 only ote AD 19 OMRON Sequence Control Blocks Function Blocks Unit Ver 3 5 Sequence Control Blocks Type BlockName Fu umeti n Sequence Control Step Ladder Program Performs logic sequence and step progression control See note Sequence Table Performs logic sequence a

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