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TM-10-5430-255-13-and-P

1. 0006 00 1 Operation In Sandy and Dusty Conditions pp 0006 00 3 Operation In Strong dui ote 0006 00 2 Operation Under Unusual Condltions ide 0006 00 1 Operation Under Usual CondltionS et 0005 00 1 Operator Troubleshooting Procedures we 0008 00 1 Operators ENVIRO 0011 00 1 Operator 5 Preventive Maintenance Checks and Services PMCS Introduction 0010 00 1 P Por NO i bi AA A 0025 00 1 Preparation Lots en ee ee ee tee 0019 00 1 PMCS Piope ges Opemieor adan pia 0011 00 1 Principles Operation and E SE taaan 0003 00 1 Q CUT 0001 00 2 INDEX 2 TM 10 5430 255 13 amp P INDEX Subject WP Sequence No Page No R KA ee A A 0026 00 1 Repair Parts and Special Tools List RPS FL int Ou Ct Oi soccer 0021 00 1 Repair Parts and Special Tools List Plates Bearing Swivel and Closure 0023 00 1 Repair Parts and Special Tools List Valve Coupler and Adapter Assembli6s 0022 00 1 Reporting Equipment Improvement Recommendations EIR 0001 00 1 S OM
2. Figure I Adapter Assembly 1 0016 00 1 Remove Inspect Clean Install Shackle Bearing and Swivel Plates Wire Rope Drum Body 0017 00 Figure L Shackle Removal anne RE Figure 3 Bearing Plate Screw Removal cera Figure 4 Closure Ring Remosal u u a eras Figure 5 Cable Assembly and Closure Plate Removal Figure 6 Figure 7 Inspection of Drum End Parts Figure 8 Cable Assembly Cleaning Figure 9 Shackle Installation Figure 10 Installation of Drum End Parts pp Temporary Repair of Drum Body Mechanical Method 1 0018 00 Figure 1 Mechanical Method Repair Step 1 see Figure 2 Mechanical Method Repair Step 2 Figure 3 Mechanical Method Repair Step 3 a Figure 4 Mechanical Method Repair Steps 4 and 5 Preparation Tor storage or u uuu ibas le 0019 00 i L Ani u u tots 00 0020 00 PARTS INFORMATION Repair Parts and Special Tools List RPSTL Introdu
3. 0001 00 1 Dispensing Drinking Water From Drum da 0005 00 6 Drum Body Temporary Repair Method I uuu een euere 0013 00 1 Drum Body Temporary Repair Method 2 u uu uuu ua ia 0018 00 1 E Equipment Description and Data pp 0002 00 1 Expendable and Durable Items List ninia is 0031 00 1 E Field u ee 0009 00 1 l llin h Di r uuu 0005 00 1 CR 0001 00 1 H How To Use This MATA oi iV INDEX 1 TM 10 5430 255 13 amp P INDEX Subject WP Sequence No Page No ldoe nulicationm Labels and steel 0007 00 1 J L Mis 0001 00 2 Location and Description of Major Components ERASER A 0002 00 2 Maintenance Allocation Chart MAC 0027 00 1 Maintenance Allocation Chart MAT unse 0028 00 1 Maintenance Forms Records and Reports iii ana 0001 00 1 Mandatory Replacement Parts 0032 00 1 National Stock Number dex ee 0024 00 1 Nomenclature Cross Reference Hex a 0001 00 2 O Operation In Extreme Heat Above 135 F 57 C 0006 00 1 Operation In Freezing Temperatures 32 F 0 C
4. CAUTION Drum must be completely dry inside and out for storage to prevent damage to the drum 1 Place one of the removed coupler valves in a cloth bag for protection 2 Wipe the inside of the fuel drum dry with paper towels Ensure fuel drum is completely dry 3 Assemble fuel drum WP 0017 and install adapter assemblies WP 0018 on fuel drum 4 Install one coupler valve on adapter assembly 5 With the fuel drum lying on its side collapse drum in the middle of the drum by pushing down on the middle of the drum 6 Fold the end of the fuel drum without the coupler valve installed to the middle of the drum and cover the end with the original plastic bag 7 Open coupler valve installed on fuel drum 8 Fold end of fuel drum to the middle of the drum expelling all the air in the fuel drum 9 After all the air is removed from the drum close the coupler valve and remove coupler valve WP 0012 from drum Place coupler valve in cloth bag Install dust cap on adapter assembly 0019 00 1 TM 10 5430 255 13 amp P 0019 00 WARNING When lifting drum always use five personnel to avoid injury The empty drum weighs 275 lbs 10 Using five personnel place fuel drum in shipping crate 11 Place both bagged coupler valves in shipping crate 12 Check repair kit for missing parts WP 0014 Replace any missing parts 13 Place a complete repair kit in shipping crate with drum 14 Band shipping crate cover onto shipping crate IN
5. F Field ASB 15 the lowest level that can do complete repair of the item H Below Depot Sustainment is the lowest level that can do complete repair of the item L Specialized repair activity TASMG 1s the lowest level that can do complete repair of the item D Depot is the lowest level that can do complete repair of the item G Both afloat and ashore intermediate levels are capable of complete repair of item Navy only K Complete repair is done at contractor facility Z Nonreparable No repair is authorized B No repair is authorized No parts or special tools are authorized for maintenance of B coded item However the item may be reconditioned by adjusting lubricating etc at the user level Recoverability Code Recoverability codes are assigned to items to indicate the disposition action on unserviceable items The recoverability code is shown in the fifth position of the SMR code as follows Recoverability Code Application Explanation Z Nonreparable item When unserviceable condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code O Reparable item When uneconomically reparable condemn and dispose of the item at the unit level F Reparable item When uneconomically reparable condemn and dispose of the item at the direct support level H Reparable item When uneconomically reparable condemn and dispose of the item at the general support level D Repa
6. 0009 00 5 TM 10 5430 255 13 amp P 0009 00 WARNING petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Leakage around bearing plate Figure 5 Item 1 swivel plate Figure 5 Item 2 or closure ring Figure 5 Item 3 MALFUNCTION Check for loose screws Figure 5 Item 4 CORRECTIVE ACTION Tighten screws Figure 5 Item 4 WP 0017 MALFUNCTION Leakage continues CORRECTIVE ACTION If leakage continues notify supervisor Figure 5 0009 00 6 TM 10 5430 255 13 amp P 0009 00 SYMPTOM Shackle is damaged or missing MALFUNCTION Check condition of cotter pin Figure 6 Item 1 shoulder bolt Figure 6 Item 2 and shackle Figure 6 Item 3 CORRECTIVE ACTION Replace or install parts as required WP 0017 SYMPTOM Shackle will not pivot in swivel plate lugs MALFUNCTION Check condition of shackles Figure 6 Item 3 CORRECTIVE ACTION Disassemble and clean shoulder bolt Figure 6 Item 2 and shackle Figure 6 Item 3 Replace parts as required WP 0017 0009 00 7 TM 10 5430 255 13 amp P 0009 00 SYMPTOM Dust cap is missing or damaged MALFUNCTION Check condition of dust cap Figure 7 Item 1 CORRECTIVE ACTION Replace dust cap Figure 7 Item 1 if damaged
7. AND ADAPTER ASSEMBLIES PLATES BEAR ING SWIVEL AND CLOSURE WIRE ROPE ASSEMBLY BODY DRUM Table 1 MAC for FUEL DRUM MINO LEVEL FIELD SUSTAINMENT MAINTENANCE BELOW FUNCTION MAINTAINER DEPOT DEPOT Inspect Replace Repair Inspect Replace Repair Inspect Replace Inspect Replace Inspect Replace Repair 0028 00 1 TOOLS AND EQUIPMENT REFERENCE TM 10 5430 255 13 amp P 0028 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY MAINTENANCE ALLOCATION CHART MAC Table 2 Tools and Test Equipment for FUEL DRUM TOOLS OR TEST MAINTENANCE NOMENCLATURE NATIONAL STOCK TOOL EQUIPMENT LEVEL NUMBER NUMBER REF CODE NSN Tool Kit General Mechanic s 5180 00 177 7033 SC 5180 90 CL N26 Torque Wrench 5120 00 554 7292 a component of SC4910 95CLA31 NSN 4910 00 754 0705 Screwdriver Attachment Socket 5120 00 683 8602 Wrench 5 16 inch Table 3 Remarks for FUEL DRUM REMARKS REMARKS CODE Two types of repairs are authorized for the fuel drum assembly The first 1s a temporary repair to be performed by the crew operator using components from the Repair Kit referenced 10 WP 0029 00 The second is a permanent repair to be performed by field maintenance using repair parts referenced in the RPSTL WP 0022 00 and WP 0023 00 0028 00 2 TM 10 5430 255 13 amp P 0029 00 FUEL MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY SUPPORTIN
8. Field Troubleshooting qa sss 0009 00 A ee ee OA J ii PO TO EE OE E E PE E ee ee A E OE A ai A A e I CO FRM TM 10 5430 255 13 amp P TABLE OF CONTENTS Continued WP Sequence No Page No OPERATOR MAINTENANCE Operator s Preventive Maintenance Checks and Services PMCS Introduction Operator s PMCS Proce Table 1 Operator s Preventive Maintenance Checks and Services for Drum 0011 00 2 Remove Install Coupler Yale ee ee erlernen 0012 00 Figure l Coupler Valve Removal einer tie tet hte eos hase eene n ies Figure 2 Coupler Valve Installation saltador dae 0012 00 2 Emergency Repair of Dumi OU 0013 00 Fistte L Emergency da o e 0013 00 2 FIELD MAINTENANCE Sa 0014 00 Figure 1 Opening Crate nennen ens 2 Unpacking Crale Figure 3 Checking Unpacked Equipment RN Figure 4 Repair Kit Inspeclin une Dunue5 Drum Inspect ON Remove and Install Coupler Valve Gasket L 0015 00 Figure 1 Coupler Valve Gasket Removal eene Figure 2 Coupler Valve Gasket Installation Remove Install Adapter Assembly and
9. Item 12 Equipment Condition Drum drained WP 0005 Coupler valve removed from drum WP 0012 REMOVAL WARNING a All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately 1 Remove adapter assembly Figure 1 Item 1 from drum Figure 1 Item 3 2 Slide dust cap Figure 1 Item 2 off adapter assembly Figure 1 Item 1 Figure 1 Adapter Assembly 0016 00 1 TM 10 5430 255 13 amp P 0016 00 INSTALLATION l Slide dust cap Figure 1 Item 2 onto adapter assembly Figure 1 Item 1 2 Install anti seize tape on threaded end of adapter assembly Figure 1 Item 1 3 By hand install adapter assembly Figure 1 Item 1 into drum Figure 1 Item 3 then tighten END OF WORK PACKAGE 0016 00 2 TM 10 5430 255 13 amp P 0017 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REMOVE INSPECT CLEAN INSTALL SHACKLE BEARING AND SWIVEL PLATES WIRE ROPE DRUM BODY INITIAL SET UP Tools Materials Parts Required Tool Kit General Mechanic d WP 0028 Item 1 Cotter Pin WP 0032 Item 1 Torque Wrench WP 0028 Item 2 Detergent Gen Purpose WP 0031 Item 4 Screwdriver Attachment Sockel WP 0028 Item 3 Cloth Abrasive Chalk 2 Brush Scrub KWP
10. Item 3 CORRECTIVE ACTION STEP 1 Tighten packing nut Figure 3 Item 2 STEP 2 If leakage continues replace coupler valve Figure 3 Item 1 WP 0012 Figure 3 0009 00 3 TM 10 5430 255 13 amp P 0009 00 WARNING a petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Leakage through adapter assembly MALFUNCTION Check condition of adapter assembly Figure 4 Item 1 CORRECTIVE ACTION Replace adapter assembly Figure 4 Item 1 WP 0016 1 N LEAK Figure 4 0009 00 4 TM 10 5430 255 13 amp P 0009 00 WARNING a petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Leakage around outside of adapter assembly MALFUNCTION Check adapter assembly Figure 4 Item 1 for looseness CORRECTIVE ACTION Tighten adapter assembly Figure 4 Item 1 MALFUNCTION Leakage continues CORRECTIVE ACTION Replace adapter assembly Figure 4 Item 1 MALFUNCTION Leakage continues CORRECTIVE ACTION If leak continues notify supervisor
11. n anna ernst tree retire serere Equipment Descnption and LLL poor A deu nde A pidan iria Figure 1 Components of Drum a een enemies Table 1 Eguipment 0002 00 3 io PPP O 0003 00 IM A S 0003 00 1 OPERATOR INSTRUCTIONS Description and Use of Operator Controls and Indicators pp 0004 00 Figure 1 Operator Controls and Indicators 1 0004 00 1 Operation Under Usual Condor RR 0005 00 Figure 1 Coupler Valve Installed and Locked Onto Adapter Assembly Rias ee Figure 3 Drum Collapse ee Figure 4 Unlock and Remove Coupler Valve eee Figure 5 Locking Valve to Filler Hose Figure 6 Remove Air From Filler Hose esee Fisure 7 Filling Drum With PU uoce Etha L ia Fig re 8 Dispensing PUO Operation Under Unusual Conditions nen ee 0006 00 Figure 1 NA Figur 2 Tie Down Drum en Pata Los 0006 00 2 Identification Labels and Information StencllS pp 0007 00 Figure 1 Identification Labels and Information Stenclils OPERATOR TROUBLESHOOTING Operator Troubleshooting Procedures anni 0008 00 ai Ta FIELD TROUBLESHOOTING
12. 0009 00 WARNING ela petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Fuel 15 leaking from or around coupler valve MALFUNCTION Fuel leaks from coupler valve Figure 1 Item 1 to adapter assembly Figure 1 Item 2 connection CORRECTIVE ACTION STEP 1 Make sure coupler valve Figure 1 Item 1 1s properly closed locked and installed place STEP 2 If leakage continues remove coupler valve Figure 1 Item 1 from adapter assembly Figure 1 Item 2 If fuel 1s leaking from adapter assembly Figure 1 Item 2 replace adapter assembly WP 0016 LEAK Figure 1 STEP 3 If adapter assembly Figure 1 Item 2 is not leaking replace gasket Figure 1 Item 3 WP 0015 on coupler valve Figure 1 Item 1 Reinstall coupler valve Figure 1 Item 1 onto adapter assembly Figure 1 Item 2 STEP 4 If leakage continues replace coupler valve Figure 1 Item 1 WP 0012 0009 00 2 TM 10 5430 255 13 amp P 0009 00 MALFUNCTION Coupler valve Figure 2 Item 1 leaks at valve outlet CORRECTIVE ACTION Replace coupler valve Figure 2 Item 1 WP 0012 Figure 2 MALFUNCTION Coupler valve Figure 3 Item 1 leaks at packing nut Figure 3 Item 2 and valve stem Figure 3
13. 39428 2 F 7510 00 164 8893 Chalk Marking GR SS C 266 81348 3 F 5350 00 865 5700 Cloth Abrasive PG ANSI B74 18 80204 4 7930 00 515 2477 Detergent General Purpose GL Non Toxic Non Hazardous 7930 00 5 15 2477 80244 0031 00 1 TM 10 5430 255 13 amp P Table 1 Expendable and Durable Items List cont 3 4 National Stock Number NSN Item Name Description Part Number CAGEC Pipe Sealant Antiseize PSBT 16 47400 7920 00 823 6931 Towel Paper 7920 00 823 693 1 80244 0031 00 2 0031 00 TM 10 5430 255 13 amp P 0032 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY MANDATORY REPLACEMENT PARTS LIST MANDATORY REPLACEMENT PARTS LIST This work package includes a list of all mandatory replacement parts referenced in the task initial setups and procedures These items must be replaced during maintenance whether they have failed or not This includes items based on usage intervals such as miles time rounds fired etc Table 1 Mandatory Replacement Parts List Item Part Number National Stock No CAGEC Number NSN Nomenclature MS24665 353 5315 00 839 5822 Cotter Pin 80205 AA59326 G6 5330 00 612 2414 Gasket 58536 AA59326G5 Gasket 1 5 inches 63711 5330 00 360 0595 0032 00 1 2 blank TM 10 5430 255 13 amp P OPERATOR AND FIELD LEVEL MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL DRUM FABRIC COLLAPSIBLE
14. FUEL 500 GALLON CAPACITY SUPPORTING INFORMATION GLOSSARY Detective Condition of a part that prevents the part from performing its intended function caused by normal aging accident or manufacturing imperfection Deterioration Condition of a part caused by weathering excessive heat excessive cold chemical action etc Malfunction Failure to operate in a normal manner Glossary 1 Glossary 2 blank TM 10 5430 255 13 amp P INDEX Subject WP Sequence No Page No A Adapter Assembly anid Dust Cap Remove Sa 0016 00 1 nee one A A 0030 00 1 Basic Issue Item BID Lists Components of End COED and une qe paura puedas edad sax 0029 00 1 C Aoi A 0001 00 2 Components of End Item COEJ and Basic Issue Item BID Lists 0029 00 1 Comosion prevention and Control CPC Je 0001 00 1 Coupler Valve Remoye list ae ee 0012 00 1 Coupler Valve Gasket Remove and Install 0015 00 1 D Description and Use of Operator Controls and Indicators 0004 00 1 Destruction of Army Materiel To Prevent Enemy Use
15. GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE Your Name Your Signature USAPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS Use Part 11 reverse for Repair Parts and DATE AND BLANK FORMS Special Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISCA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE Operator 8 Field Maint Manual w RPSTL for TM 10 5430 255 138P 10 Oct 08 Drum Collapsible 500 Gal Model GTA500F PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the parag EE or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPP
16. Item 4 attached to the coupler valve and use valve to fill the other drums 10 Install one coupler valve Figure 7 Item 1 to either drum end of the filled drum 11 Repeat steps 3 through 10 for each drum to be filled CAUTION Each drum comes with two coupler valves After drum is filled leave the coupler valve installed on drum except during transportation Remove coupler valve from drum when being transported to prevent damage to valves During transport coupler valves must remain with the drum so they are not lost Be sure coupler valves are protected from dirt and other foreign matter when not installed on the drum 12 When last drum has been filled shut off valve at Fuel source and disconnect filler hose Figure 7 Item 4 from coupler valve Figure 7 Item 1 that was used to fill drums Leave coupler valve installed on drum Install another coupler valve onto the other end of the drum DISPENSING FUEL FROM DRUM WARNING Sa All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately CAUTION Do not overload transport vehicle with filled drums Filled drum weighs 3700 pounds 1679 8 kg Check transport vehicle s weight limits before loading with drums CAUTION Do not tow drum if it has an emergency
17. Maintenance accomplished on a component accessory assembly subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is indicated by the letter H appearing in the third position of the SMR code An H appearing in the fourth position of the SMR code indicates complete repair is possible at the below depot Sustainment maintenance level Items returned to the supply system after maintenance is performed at this level Depot Sustainment Maintenance accomplished on a component accessory assembly subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is indicated by the letter D or appearing in the third position of the SMR code Depot Sustainment maintenance can be performed by either depot personnel or contractor personnel A D or K appearing in the fourth position of the SMR code indicates complete repair Is possible at the depot Sustainment maintenance level Items are returned to the supply systems after maintenance 1s performed at this level The tools and test equipment requirements table immediately following the MAC lists the tools and test equipment both special tools and common tool sets required for each maintenance function as referenced from the MAC The remarks table immediately following the tools and test equipment requir
18. Plate Screw Removal 0017 00 2 TM 10 5430 255 13 amp P 0017 00 6 Remove 20 screws Figure 4 Item 1 that secure closure ring Figure 4 Item 2 leaving one screw ln place CAUTION Sometimes the drum body will stick to the closure ring avoid damaging the drum body use care when removing closure ring Do not allow inside plate to drop inside of drum Damage to the drum body could occur 7 Hold the inside plate so that 1t does not drop inside of drum Remove remaining screw Figure 4 Item 1 and gently place the inside plate in the drum Carefully remove closure ring Figure 4 Item 2 Figure 4 Closure Ring Removal 8 Reach inside drum body Figure 5 Item 1 and disconnect three cable assemblies Figure 5 Item 2 from closure plate Figure 5 Item 3 CAUTION Use care when removing parts from the drum interior Damage to the drum body could occur NOTE If closure plate is difficult to remove lubricate plate with non toxic detergent to assist in removal 0017 00 3 TM 10 5430 255 13 amp P 0017 00 9 Rotate closure plate Figure 5 Item 3 to the vertical position Push drum body Figure 5 Item 1 together to elongate opening n the drum and lubricate closure plate Figure 5 Item 3 with detergent Remove closure plate Figure 5 Item 3 from inside drum body Figure 5 Item 1 10 Repeat steps 1 through 9 for the other end of drum Figure 5 Cable Assembly and Closure Plate Removal INSPECTI
19. SAE GRADE NO 5 NO 2 NO 8 MILLI POUNDS NEWTON POUNDS NEWTON POUNDS NEWTON INCHES METERS FOOT METERS FOOT METERS FOOT METERS 4 5 5 5 9 11 18 20 5 27 31 5 40 5 47 58 5 67 5 85 5 94 5 135 166 5 144 180 225 270 6 1 7 5 12 2 14 9 24 4 27 8 36 7 42 8 55 63 9 79 5 91 8 116 2 128 5 183 6 226 4 195 8 224 8 306 367 2 8 10 15 18 5 31 5 38 48 5 57 5 72 86 5 99 119 135 162 243 291 5 360 432 522 626 10 8 13 6 20 4 25 1 42 8 51 6 65 9 78 2 97 9 117 6 134 6 161 8 183 6 220 3 330 4 396 4 489 6 587 5 709 9 851 3 11 13 5 21 5 26 40 5 48 5 63 75 5 99 119 144 173 198 237 5 342 410 540 648 810 972 14 9 18 3 29 2 35 3 55 65 9 85 6 102 6 134 6 161 8 195 8 235 2 269 2 323 465 1 557 6 734 4 881 2 1101 6 1321 9 1566 7 1762 5 2227 6 2448 2430 3 3329 2 3867 8 4357 4 1152 1296 1638 1800 2142 2448 2844 3204 979 22107 1370 8 1517 7 1787 2056 3 2374 5 2692 8 720 792 1008 1116 1314 1512 1746 1980 0020 00 1 2 blank TM 10 5430 255 13 amp P CHAPTER 7 PARTS INFORMATION FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0021 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL INTRODUCTION INTRODUCTION SCOPE This RPSTL lists and authorizes spares and repair parts special tools special test measurement and diagnostic equipment TMDE and other special support
20. Step 3 4 Tighten nut Figure 4 Item 1 on plug assembly Figure 4 Item 2 until it 1s tight against drum body Figure 4 Item 3 5 Cutoff the excess plug assembly shank Figure 4 Item 4 Figure 4 Mechanical Method Repair Steps 4 and 5 END OF WORK PACKAGE 0018 00 3 4 blank TM 10 5430 255 13 amp P 0019 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY PREPARATION FOR STORAGE OR SHIPMENT INITIAL SET UP Materials Parts Required Equipment Condition Towel Paper WP 0031 Item 6 Fuel Drained Strapping and Sealing Kit Coupler Valves Removed Gloves Rubber Industrial WP 0029 Table 2 Item 11 Adapter Assembly Removed P 0012 WP 0016 Face Shield Industrial WP 0029 Table 2 Item 12 Fuel Drum Disassembled WP 0017 Reference WP 0011 Personnel Required WP 0014 Five TM 740 90 1 TM 10 8110 201 14 amp P ADMINISTRATIVE STORAGE 45 Days or Less Administrative storage shall be in accordance with TM 740 90 1 It covers storage of equipment which can be readied for mission performance within 24 hours Before placing the Drum in administrative storage Preventive Maintenance Checks and Services PMCS WP 0011 should be performed all known deficiencies corrected and all current modification work orders applied The administrative storage site should provide required protection from the elements and allow access for visual inspection when applicable
21. and Services for Drum Continued Equipment Not Ready Item Interval Item To Be Procedure No Checked Or Serviced Available If Coupler valve installed onto drum WARNING xls petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately COUPLER VALVE 3 2 1 LEAK LEAK 4 Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies Cam arm 1 assemblies 1 will Leaks where coupler valve connects to adapter assembly 2 not lock properly Leaks at coupler valve outlet when coupler valve 1s shut off Leaks are Leaks at or around valve stem 3 and packing nut 4 discovered WARNING ela All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately 3 Before Adapter Assy Check adapter assemblies 1 on both ends of drum for looseness Adapter assy 1 and leakage leaks or 15 loose 0011 00 3 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval I
22. equipment required for performance of field level maintenance of the Fuel Drum It authorizes the requisitioning issue and disposition of spares repair parts and special tools as indicated by the source maintenance and recoverability SMR codes GENERAL In addition to the Introduction work package this RPSTL Is divided into the following work packages 1 Repair Parts List Work Packages Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance These work packages also include parts which must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending figure and item number sequence Sending units brackets filters and bolts are listed with the component they mount on Bulk materials are listed by item number in FIG BULK at the end ofthe work packages Repair parts kits are listed at the end of the individual work packages are also listed in a separate work package Items listed are shown on the associated illustrations 2 Special Tools List Work Packages Work packages containing lists of special tools special TMDE and special support equipment authorized by this RPSTL as indicated by Basis of Issue BOI information in the DESCRIPTION AND USABLE ON CODE UOC column Tools that are components of common tool sets and or Class VII are not listed 3 Cro
23. for the original manual 1s 10 October 2008 Total number of pages for front and rear matter is 26 and the total number of work packages is 32 consisting of the following Page WP No Change No Page WP No Change No Front Cover 0 Chp 7 title page 0 Blank 0 Blank 0 Warning 2 pgs 0 WP 0021 6 pgs 0 Title 0 WP 0022 4 pgs 0 i iv 0 WP 0023 4 pgs 0 Chp 1 title page 0 WP 0024 2 pgs 0 Blank 0 WP 0025 2 pgs 0 WP 0001 2 pgs 0 Chp 8 title page 0 WP 0002 4 pgs 0 Blank 0 WP 0003 2 pgs 0 WP 0026 2 pgs 0 Chp 2 title page 0 WP 0027 4 pgs 0 Blank 0 WP 0028 2 pgs 0 WP 0004 2 pgs 0 WP 0029 4 pgs 0 WP 0005 8 pgs 0 WP 0030 2 pgs 0 WP 0006 4 pgs 0 WP 0031 2 pgs 0 WP 0007 2 pgs 0 WP 0032 2 pgs 0 Chp 3 title page 0 Glossary 1 2 Blank 0 Blank 0 INDEX 1 INDEX 4 0 WP 0008 6 pgs 0 DA 2028 0 Chp 4 title page 0 Back Cover 0 Blank 0 WP 0009 8 pgs 0 Chp 5 title page 0 Blank 0 WP 0010 2 pgs 0 WP 0011 12 pgs 0 WP 0012 2 pgs 0 WP 0013 2 pgs 0 Chp 6 title page 0 Blank 0 WP 0014 4 pgs 0 WP 0015 2 pgs 0 WP 0016 2 pgs 0 WP 0017 12 pgs 0 WP 0018 4 pgs 0 WP 0019 2 pgs 0 WP 0020 2 pgs 0 A B blank TM 10 5430 255 13 amp P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 10 October 2008 TECHNICAL MANUAL OPERATOR AND FIELD LEVEL MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY MOD
24. millimeters 39 inch 1 decimeter 10 centimeters 3 94 inches 1 meter 10 decimeters 39 37 inches 1 dekameter 10 meters 32 8 feet 1 hectometer 10 dekameters 328 08 feet 1 kilometer 10 hectometers 3 280 8 feet Weights Square Measure centigram 10 milligrams 15 grain sq centimeter 100 sq millimeters 155 sq inch 1 decigram 10 centigrams 1 54 grains sq decimeter 100 sq centimeters 15 5 sq inches 1 gram 10 decigrams 035 ounce sq meter centare 100 sq decimeters 10 76 sq feet 1 dekagram 10 grams 35 ounce 1 sq dekameter are 100 sq meters 1 076 4 sq feet 1 hectogram 10 dekagrams 3 52 ounces 1 sq hectometer hectare 100 sq dekameters 2 47 acres 1 kilogram 10 hectograms 2 2 pounds 1 sq kilometer 100 sq hectometers 386 sq mile 1 quintal 100 kilograms 220 46 pounds metric ton 10 quintals 1 1 short tons Cubic Measure 1 cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu lathes 1 cu meter 1000 cu decimeters 35 31 feet Approximate Conversion Factors To change To Multiply by To change To Multiply by inches centimeters 2 540 ounce inches newton meters 007062 feet meters 305 centimeters Inches 394 yards meters 914 meters feet 3 280 miles kilometers 1 609 meters yards 1 094 square inches square centimeters 6 451 kilometers miles 621 square feet square meters 093 square centimeter
25. o Stores fuel either indoors or outdoors Transports fuel by towing or trucking e Dispenses fuel Lightweight Collapsible Suspension capability from either end e Drop capability up to 12 7 ft filled 0002 00 1 TM 10 5430 255 13 amp P 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Drum 1 Holds up to 500 gallons of fuel Coupler Valve 2 Manual valve for filling and dispensing fuel located on both ends of the drum Adapter Assembly 3 Contains check valve which closes when coupler valve is removed located on both ends of the drum Shackles 4 Means for suspending lifting or tying down drum from either end Mounted on swivel plates located on both ends of the drum Swivel Plate 5 Provides attaching points for shackles and tow bars located on both ends of the drum Cable Assemblies 6 Limits endwise expansion of drum and controls its shape Figure 1 Components of Drum 0002 00 2 EQUIPMENT DATA TM 10 5430 255 13 amp P 0002 00 The following is a tabular presentation of all physical and performance data required for the operation and maintenance of the Drum Table 1 Equipment Data DESCRIPTION QTY LEADING PARTICULARS 1 Repair Kit 1 Capacity 500 gals 1892 5 liters Working Pressure 5 0 psi 0 3515 kg cm Max Proof Pressure 30 0 psi 2 109 kg cm Max Towing Speed 10 mph 16 kilometers per hr Overall Dimensions and Weight filled Weight 3700 0 lbs 1
26. or mechanical repairs have been applied Towing drum could further damage the drum l Roll tow Ref TM 10 8110 201 14 amp P or otherwise transport filled drum to place of use 2 Select a dispensing site that is as level and firm as possible 3 Perform Preventive Maintenance Checks and Services PMCS WP 0011 Table 1 4 Uncover one or both adapter assemblies Figure 8 Item 1 at either end of drum by removing dust caps Figure 8 Item 2 0005 00 6 TM 10 5430 255 13 amp P 0005 00 5 Turn handwheel Figure 8 Item 3 all the way clockwise to close coupler valve Figure 8 Item 4 6 Check coupler valve for dirt dust or any foreign matter Clean valve of dust dirt or foreign matter or replace coupler valve WP 0012 7 Install and lock a coupler valve Figure 8 Item 4 onto one or both adapter assemblies Figure 8 Item 1 8 Dispense Fuel from the drum by turning handwheel Figure 8 Item 3 counterclockwise Increase the fuel flow by increasing the number of handwheel Figure 8 Item 3 counterclockwise turns Shut off or decrease the fuel flow by turning handwheel Figure 8 Item 3 clockwise Figure 8 Dispensing Fuel 9 Push down on and collapse drum as fuel is emptied from it this removes the maximum amount of fuel from the drum END OF WORK PACKAGE 0005 00 7 8 blank TM 10 5430 255 13 amp P 0006 00 OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE F
27. or missing WP 0016 Figure 7 END OF WORK PACKAGE 0009 00 8 TM 10 5430 255 13 amp P CHAPTER 5 OPERATOR MAINTENANCE FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0010 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY OPERATOR S PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION GENERAL Preventive Maintenance Checks and Services PMCS involves systematic caring inspection and servicing of equipment to keep it In good condition and prevent breakdowns WP 0011 jPMCS organizes the operator s PMCS tasks in chronological sequence Service intervals are divided into categories Before Operation During Operation After Operation and various other checks and services to be performed at prescribed hourly intervals As the Drum operator you should a Perform your PMCS as scheduled Always do your PMCS in the same order so it gets to be a habit b Do your BEFORE PMCS prior to the Drum leaving its staging service area or performing its intended mission Keep in mind the WARNINGS and CAUTIONS c Do your DURING PMCS during Drum operation Leaks can be spotted during operation Keep in mind the WARNINGS and CAUTIONS d Do your AFTER PMCS as soon as possible after the Drum has been taken out of its mission mode or returned to its containment area Keep in mind the WARNINGS and CAUTIONS e If your equipment fails to operate perform the op
28. shackle 1 Shackle should pivot easily in Shackle assemblies swivel plate lugs 2 are damaged or Missing cotter pin 3 in shoulder bolt 4 missing Missing shoulder bolt 4 or shoulder bolt with damaged threads 0011 00 11 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 19 After Dust Cap ADAPTER ASSEMBLY DUST CAP Check for cracks broken cap and damaged or broken strap or loop END OF WORK PACKAGE 0011 00 12 TM 10 5430 255 13 amp P 0012 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REMOVE INSTALL COUPLER VALVE INITIAL SET UP Materials Parts Required Equipment Condition Gloves Rubber WERE d Table 2 Item 11 Drum drained WP 0005 Face Shield Industrial WP 0029 Table 2 Item 12 WARNING ela All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately NOTE Procedures are identical for the coupler valve located on both ends of the drum REMOVAL 1 Pull out cam arms Figure 1 Item 1 to unlock coupler valve Figure 1 Item 2 gt Slide coupler valve Figure 1 It
29. the applicable item nomenclature Uncoded items are applicable to all models Fabrication Instructions Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL Part numbers for bulk material are also referenced in the Description Column of the line item entry for the item to be manufactured fabricated Index Numbers Items which have the word BULK in the figure column will have an index number shown in the item number column This index number is a cross reference between the NSN Part Number P N Index work packages and the bulk material list in the repair parts list work package HOW TO LOCATE REPAIR PARTS 1 When NSNs or Part Numbers Are Not Known First Using the table of contents determine the assembly group to which the item belongs This is necessary since figures are prepared for assembly groups and subassembly groups and lists are divided into the same groups Second Find the figure covering the functional group or the subfunctional group to which the item belongs Third Identify the item on the figure and note the number s Fourth Look in the repair parts list work packages for the figure and item numbers The NSNs and part numbers are on the same line as the associated item numbers 2 When NSN Is Known First If you have the NSN look in the STOCK NUMBER column of the NSN index work package The NSN is arranged in NIIN sequence Note the figure and item number next to the
30. 0 lbs 1679 8 kilograms TM 10 5430 255 13 amp P EXPLANATION OF HAZARDOUS MATERIALS ICONS EB y POISON skull and crossbones shows that a material Is poisonous or ts a danger to life CHEMICAL drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue EYE PROTECTION person with goggles shows that the material will injure the eyes FIRE flame shows that a material may ignite and cause burns HAZARDOUS MATERIALS DESCRIPTION WARNING E py Do not fill the fuel drum with drinking water or any other liquid for human consumption Avoid prolonged contact with skin eyes and clothing Always wear goggles and gloves when handling fuel Fuel is flammable and should not be used near open flame or heat source No Smoking signs should be posted within 100 feet of the fuel drum Fire extinguishers should be readily available at all times FUEL All petroleum products contain additives that may be harmful to personnel and the environment All leaks must be corrected as soon as possible Wash fuel or oil from skin immediately Remove and wash contaminated clothing immediately Spills of fuel or oil must be cleaned up in accordance with local area direction to prevent harm to personnel or damage to the environment TM 10 5430 255 13 amp P LIST OF EFFECTIVE PAGES WORK PACKAGES NOTE Zero in the Change No column indicates an original page or work package Date of issue
31. 0031 Item 1 Gloves Rubber Table 2 Item 11 Face Shield Industrial WP 0029 Table 2 Item 12 References Equipment Condition Coupler valve and adapter assembly removed from drum WP 0012 and WP 0016 WP 001 Personnel wo REMOVAL WARNING 5091618 All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately WARNING Use two personnel when doing these procedures to avoid injury The empty drum weighs 275 lbs 1 Remove cotter pin Figure 1 Item 1 from shoulder bolt Figure 1 Item 2 Discard cotter pin 2 Remove shoulder bolt Figure 1 Item 2 from shackle Figure 1 Item 3 Shackle will come loose from swivel plate lug Figure 1 Item 4 0017 00 1 TM 10 5430 255 13 amp P 0017 00 Figure 1 Shackle Removal CAUTION A chalk mark should be placed across both ends of the drum to aid in assembling drum parts and to ensure proper alignment during reassembly Failure to comply may cause leakage 3 Place a chalk mark across each end of the drum Figure 2 CHALK MARK Figure 2 Drum Chalk Mark 4 Remove ten screws Figure 3 Item 1 that secure bearing plate Figure 3 Item 2 5 Remove bearing plate Figure 3 Item 2 and swivel plate Figure 3 Item 3 Figure 3 Bearing
32. 2 OPERATOR INSTRUCTIONS FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0004 00 OPERATOR AND FIELD LEVEL MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS INTRODUCTION The following table and illustration provides the description and use of the controls and indicators pertaining to the drum CAUTION To avoid damage to the drum DO NOT overfill Figure 1 Operator Controls and Indicators Key Control Indicator Function 1 Handwheel Controls the flow of fuel into or out of the drum 2 Coupler Valve Contains the handwheel and cam arm which are used as operator s controls 3 Adapter Assembly Contains a check valve that closes when the coupler is removed to prevent fuel from leaking out of the drum 4 Cam Arm Assembly Locks or unlocks coupler valve from adapter assembly or filler hose 0004 00 1 2 blank TM 10 5430 255 13 amp P 0005 00 OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY OPERATION UNDER USUAL CONDITIONS INITIAL SET UP Materials Parts Required Gloves Rubber Indus Reference trial WP 0029 Table 2 Item 11 WP 0011 Face Shield Industrial WP 0029 Table 2 Item 12 WP 0012 WP 0014 TM 10 8110 201 14 amp P FILLING THE DRUM WARNING All pet
33. 3 Face Shield Industrial WP 0029 Table 2 Item 12 Equipment Condition Coupler valve removed from drum WP 0012 WARNING All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately NOTE Both ends are identical repeat procedures for both REMOVAL Remove and discard gaskets Figure 1 Items 2 and 3 from each end of coupler valve Figure 1 Item 1 2 2 gasket drum end 1 72 gasket discharge end Figure 1 Coupler Valve Gasket Removal 0015 00 1 TM 10 5430 255 13 amp P 0015 00 INSTALLATION CAUTION New gaskets must be used Install new gaskets Figure 2 Item 2 and 3 into each end of coupler valve Figure 2 Item 1 2 2 gasket drum end lt gt 3 1 1 2 gasket discharge end Figure 2 Coupler Valve Gasket Installation END OF WORK PACKAGE 0015 00 2 TM 10 5430 255 13 amp P 0016 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REMOVE INSTALL ADAPTER ASSEMBLY AND DUST CAP INITIAL SET UP Tools Materials Parts Required Tool Kit General Mechanic 8 WP 0028 Item 1 Pipe Sealant Antiseize WP 003 Item 5 Gloves Rubber Industrial WP 0029 Table 2 Item 11 Face Shield Industria WP 0029 Table 2
34. 679 8 kg Cubage 67 0 cu ft 1 89 m Length nominal 58 0 In 1 47 m Dia nominal 55 0 in 1 397 m Vertical Drop filled 12 7 ft max 3 87 m Weight empty Crated incl tie down assy 475 0 lbs 215 56 kg Uncrated drum only 275 0 lbs 124 85 kg Dimensions crated Length 75 50 m 1 92 m Width 42 5 in 1 08 m Height 20 25 in 0 52 m Cubage 37 60cu ft 1 05 m Weight 1 5 lb 0 68 kg Width 7 0 0 18 m Length 10 0 m 0 25 m 0002 00 3 4 blank TM 10 5430 255 13 amp P 0003 00 OPERATOR AND FIELD LEVEL MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY THEORY OF OPERATION PRINCIPLES OF OPERATION AND USE SHACKLE SWIVEL PLATE HANDWHEEL DUST CAP COUPLER SHACKLE VALVE DRUM BODY Figure 1 Fabric Drum COUPLER VALVE Used to fill and dispense fuel from fabric drum HANDWHEEL Manual control for coupler valve SHACKLES Located at both ends of drum used to lift suspend or tie down drum SWIVEL PLATE Contains lugs for mounting shackles and for attaching tow bar Swivel rotates for towing drum behind vehicle DRUM BODY Shaped like a large wide wheel to transport fuel by rolling DUST CAP Used to keep dirt and foreign material from contaminating the fuel and to protect adapter assembly from damage 0003 00 1 2 blank TM 10 5430 255 13 amp P CHAPTER
35. 74 5330 00 612 2414 5330 00 360 0595 5315 00 839 5822 5305 00 978 9395 8110 01 104 5181 8110 01 110 4817 5306 01 118 1915 5430 01 119 7584 4010 01 363 7377 8110 01 391 3114 9535 01 487 8315 5365 01 487 8319 NONrRNFRNNNN NF N YO GO QA GN WN 0024 00 1 2 blank TM 10 5430 255 13 amp P 0025 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST PART NUMBER INDEX PART NUMBER FIG ITEM AA59326G5 AA59326 G6 BB90AL77MS2XI 5 GTA 500FB MS16997 100 MS24665 353 13216E9163 13216E9166 13216E9167 2 13216E9168 13216E9183 13216E9192 13216 9193 13229E8595 2 8485436 DN k b BD e mr So Nu D P 1 CA GO Or 0025 00 1 2 blank TM 10 5430 255 13 amp P CHAPTER 8 SUPPORTING INFORMATION FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0026 00 OPERATOR AND FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FIELD 500 GALLON CAPACITY SUPPORTING INFORMATION REFERENCES SCOPE This work package lists all forms pamphlets field manuals technical manuals and miscellaneous publications referenced in this manual Also listed are publications that should be consulted for additional information FORMS DA Form 2028 SF 361 SF 368 PAMPHLETS DA PAM 738 750 FIELD MANUALS FM 3 3 FM 3 4 FM 3 5 FM 4 25 11 TECHNICAL MANUALS TM 10 8110 201 14 amp P TM
36. 740 90 1 TM 750 244 3 REGULATIONS AR 700 138 AR 750 1 Recommended Changes to Publications and Blank Forms Transportation Discrepancy Report Product Quality Deficiency Report Functional User s Manual for the Army Maintenance Management System TAMMS Chemical and Biological Contamination Avoidance NBC Protection NBC Decontamination First Aid Drums Fabric Collapsible Non Vented and Repair Parts And Special Tools List RPSTL Administrative Storage Requirements Procedures for Destruction of Equipment to Prevent Enemy Use Army Logistics Readiness and Sustainability Army Materiel Maintenance Policy and Retail Maintenance Operations 0026 00 1 TM 10 5430 255 13 amp P 0026 00 MISCELLANEOUS CTA 8 100 Army Medical Department Expendable Durable Items CTA 50 909 Field and Garrison Furnishings and Equipment CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items 0026 00 2 TM 10 5430 255 13 amp P 0027 00 OPERATOR AND FUEL MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY SUPPORTING INFORMATION MAINTENANCE ALLOCATION CHART MAC INTRODUCTION INTRODUCTION The Army Maintenance System MAC This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two Level Maintenance System concept The MAC immediately following the introduction designates overall authority and responsibility
37. Army Logistics Readiness and Sustainability REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your drum needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance If you have Internet access the easiest and fastest way to report problems or suggestions 15 to go to https aeps ria army mil aepspublic cfm scroll down and choose Submit Quality Deficiency Report bar The Internet form lets you choose to submit an Equipment Improvement Recommendation EIR a Product Quality Deficiency Report PQDR or a Warranty Claim Action WCA You may also submit your information using an SF 368 Product Quality Deficiency Report You can send your SF 368 via e mail regular mail or facsimile using the addresses facsimile numbers specified in DA PAM 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items Corrosion specifically occurs with metals It is an electrochemical process that causes the degradation of metals It is commonly caused by exposure to moisture aci
38. BRICATION No lubrication is required for the drum 0010 00 2 TM 10 5430 255 13 amp P 0011 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY OPERATOR S PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PROCEDURES INITIAL SETUP Materials Parts Detergent Gen Purpose WP 003 1 Item 4 Brush Scrub WP 0031 Item 1 Gloves Rubber Industrial WP 0029 Table 2 Item 11 Face Shield Industrial WP 0029 Table 2 Item 12 PMCS PROCEDURES Table 1 lists the checks and services required to keep your Drum in good operating condition PMCS procedures are arranged in a logical sequence requiring minimum time and motion on the part of the person s performing them and shall be so arranged that there will be minimum interference between persons performing the checks simultaneously on the Drum An explanation of each column in provided below a The Item No column provides the sequential identification number for each task b The Interval column indicates when each check or service is to be performed c The Item To Be Checked or Serviced column tells you on which item the procedure is to be performed d The Procedure column tells you how to do the required checks and services Carefully follow these instructions If you do not have the required tools or if the procedure tells you to notify your supervisor e The Equipment Not Ready Available If column tells you the conditions under which
39. EL GTA500F NSN 8110 01 482 9152 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any errors or if you would like to recommend any improvements to the procedures in this publication please let us know The preferred method is to submit your DA Form 2028 Recommended Changes to Publications and Blank Forms through the Internet on the Army Electronic Product Support AEPS website The Internet address is https aeps ria army mil The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page Fill out the form and click on SUBMIT Using this form on AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail email or fax your comments or DA Form 2028 directly to U S Army TACOM Life Cycle Management Command ATTN AMSTA LC LMPP TECH PUBS 1 Rock Island Arsenal Rock Island IL 61299 7630 The email address is tacomlcmc daform2028 us army mil The fax number is DSN 793 0726 or Commercial 309 782 0726 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TM 10 5430 255 13 amp P TABLE OF CONTENTS WP Sequence No Page No E O iv DESCRIPTION AND THEORY OF OPERATION General Information
40. FIELD LEVEL EA 1 MAINTENANCE MANUAL WITH REPAIR PARTS AND SPECIAL TOOLS LIST FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 2 5430 01 538 5102 REPAIR KIT TYPE I EA 1 A ATPD 2263 Type 1 84583 Items 3 thru 10 make up the repair kit 3 En CONTAINER EA 1 ADTPD 2263 TYPE I CONTAINER m 84583 4 5510 01 115 0893 PLUG WOOD 5 8 IN EA 1 5 14 679 1 8 97403 5 5510 01 412 0264 PLUG WOOD 1 1 2 IN EA 1 M52255FIG3 1 81349 6 5510 01 119 5995 PLUG WOOD 2 IN EA 1 M52255FIG3 2 81349 0029 00 3 TM 10 5430 255 13 amp P 0029 00 Table 2 Basic Issue Items List cont 1 2 3 4 Item National Stock Number NSN Description Part Number CAGEC Usable Number and Illustration On Code 5430 01 114 4598 PATCH ASSEMBLY MECHANICAL 52255 FIG 4 81349 5430 01 245 5983 PATCH ASSEMBLY MECHANICAL M52255FIG5 TYPE II OLAM3 5430 01 114 4597 ROTARY CUTTER WRENCH M52255 FIG 2 81349 7610 01 122 3771 SHEET TECHNICAL MIL R 52255 FIG 6 81349 8415 00 266 8677 GLOVES RUBBER INDUSTRIAL MIL DTL 32066 81349 FACE SHIELD INDUSTRIAL 38110 77852 0029 00 4 TM 10 5430 255 13 amp P 0030 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY ADDITIONAL AUTHORIZATION LIST INTRODUCTION SCOPE This work package lists additional items you are authorized for the support of the Drum GENERAL Thi
41. G INFORMATION COMPONENTS OF END ITEM AND BASIC ISSUE ITEM BII LISTS INTRODUCTION SCOPE This work package lists COEL and BII for the Drum to help you Inventory the items for safe and efficient operation of the equipment GENERAL The and BII information is divided into the following lists Components of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the Fuel Drum As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items BII These essential items are required to place the Fuel Drum in operation operate it and to do emergency repairs Although shipped separately packaged BII must be with the Fuel Drum during operation and when it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST Column 1 Item Number Gives you the reference number of the item illustrated Column 2 National Stock Number NSN and Illustration I
42. LE ITEMS LIST INTRODUCTION Scope This work package lists expendable and durable items that you will need to use and maintain the Drum This listing 1s for information only and is not authority to requisition the listed items These items are authorized to you by CTA 50 790 Expendable Durable Items except medical class V Repair Parts and Heraldic items or CTA 8 100 Army Medical Department Expendable Durable Items Explanation of Columns in the Expendable Durable Items List Column 1 Item Number This number is assigned to the entry in the listing and is referenced in the narrative instructions to identify the item e g Use anti seize compound item 5 WP 0036 00 Column 2 Level This column includes the lowest level of maintenance that requires the listed item C Operator Crew Column 3 National Stock Number This is the national stock number assigned to the item which you can use to requisition it Column 4 Item Name Description Commercial and Government Entity Code CAGEC and Part Number P N This column provides the other information you need to identify the item Column 5 Unit of Issue U I This code shows the physical measurement or count of an item such as gallon dozen gross etc Table 1 Expendable and Durable Items List 1 2 3 4 5 National Stock No Level Number NSN Item Name Description Part Number CAGEC 1 7920 01 263 7624 Brush Scrub EA 7451T14
43. LY MANUALS PUBLICATION NUMBER TITLE Operator amp Field Maint Manual w RPSTL TM 10 5430 255 138P 10 08 for Drum Collapsible 500 Gal Model GTA500F TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE USAPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS use part reverse for Repair Parts and AND BLANK FORMS Special Tool Lists RPSTL and Supply For use of this form see AR 25 30 the proponent agency is ODISC4 Salalbge Supply Manuals TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PUBLICATION FORM NUMBER DATE TITLE Operator amp Field Maint Manual wRPSTL for TM 10 5430 255 138P 10 Oct 08 Drum Collapsible 500 Gal Model GTA500F ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible Po Reference to line numbers within the paragraph or subparagraph to line numbers within the Po Referen
44. M kushun 0014 00 1 Shackle Bearing and Swivel Plates Wire Rope Drum Body Remove Inspect Clean Install 0017 00 1 Supporting Information For Repair Parts Special Tools TMDE and Support Equipment 0001 00 2 T Emergency Repair of Drim OU 0013 00 1 Mechanical Repair or Drum Body see calada 0018 00 1 Toor ON 0003 00 1 AP nn 0020 00 1 U V W Mn a X Y 2 INDEX 3 INDEX 4 blank TM 10 5430 255 13 amp P By Order of the Secretary of the Army GEORGE W CASEY JR General United States Army Chief of Staff Official are E Maren JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0826701 DISTRIBUTION To be distributed in accordance with the Initial Distribution Number IDN 256977 requirements for TM 10 5430 255 13 amp RECOMMENDED CHANGES TO PUBLICATIONS Use Part l reverse for Repair Parts and DATE AND BLANK FORMS Special Tool Lists RPSTL and Supply Date you filled out Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISC4 9 pp y this form TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Your mailing address Rock Island IL 61299 7630 PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FOR
45. MS PUBLICATION FORM NUMBER DATE Operator amp Field Maintenance Manual w RPSTL TM 10 5430 255 138P 10 Oct 08 for Drum Collapsible 500 Gal Model GTA500F iu LINE FIGURE RECOMMENDED CHANGES AND REASON GRAPH NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the Reference to line numbers within the paragraph or subparagraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION Signature Your Signature Your Name DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE AMSTA LC LMPP TECH PUBS TACOM RI Your address Date you filled out this 1 Rock Island Arsenal form Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER a TITLE perator IV aint Manual w RP or TM 10 5430 255 13 amp P 10 a 08 Drum Collapsible 500 Gal Model GTA500F TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO ITEMS RECOMMENDED ACTION SUPPORTED PART 11 REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME
46. N Inch QUALITY OF MATERIAL Material used for replacement repair or modification must meet the requirements of this manual TM 10 5430 255 13 amp P If quality of material requirements are not stated in this manual the material must meet the requirements of the drawings standards specifications or approved engineering change proposals applicable to the subject equipment SUPPORTING INFORMATION FOR REPAIR PARTS SPECIAL TOOLS TMDE AND SUPPORT EQUIPMENT Repair parts are listed and illustrated in parts information work packages WP 0022 and WP 0023 of this manual No special tools or equipment are required for the fuel drum COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment refer to the Modified Table of Organization and Equipment MTOE CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipment or CTA 8 100 Army Medical Department Expendable Durable Items as applicable to your unit 0001 00 2 TM 10 5430 255 13 amp P 0002 00 OPERATOR AND FIELD LEVEL MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES The drum stores transports and dispenses fuel The ends of the drum have adapters for attaching coupler valves which may be used to fill or dispense fuel
47. NSN Second Turn to the figure and locate the item number Verify that the item is the one you are looking for 3 When Part Number Is Known First If you have the part number and not the NSN look in the PART NUMBER column of the part number index work package Identify the figure and item number Second Look up the item on the figure in the applicable repair parts list work package 0021 00 6 TM 10 5430 255 13 amp P 0022 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST VALVE COUPLER AND ADAPTER ASSEMBLIES 0022 00 1 TM 10 5430 255 13 amp P Figure 1 Valve Coupler and Adapter Assemblies 0022 00 2 0022 00 1 ITEM NO 2 SMR 4 TM 10 5430 255 13 amp P 5 6 DESCRIPTION AND USABLE 0022 00 B WN CODE PAFFF PAFZZ PAFZZ PAFFF PAFZZ 5330 00 6 12 2414 5330 00 360 0595 8110 01 391 3114 5340 01 119 7584 CAGEC NUMBER 63711 58536 63711 97403 97403 BB90AL77MS2XI 5 AA59326 G6 AA59326G5 13229E8595 2 1321689192 0022 00 3 4 blank ON CODE UOC GROUP 01 VALVE COUPLER AND ADAPTER ASSEMBLIES FIG 1 VALVE COUPLER AND ADAPTER ASSEMBLIES VALVE ASSY 2 X 1 1 2 GASKET GASKET 1 5 INCHES ADAPTER ASSEMBLY CAP PROTECTIVE DUST END OF FIGURE TM 10 5430 255 13 amp P 0023 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY RE
48. NTENT FLAMMABLE TM 10 5430 255 13 amp P CHAPTER 3 OPERATOR TROUBLESHOOTING FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0008 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY OPERATOR TROUBLESHOOTING PROCEDURES INITIAL SETUP Materials Parts Required References Gloves Rubber Industrial WP 0029 Table 2 Item 11 Face Shield Industriall WP 0029 Table 2 Item 12 TROUBLESHOOTING PROCEDURE WARNING This drum is only authorized to be filled with FUEL The drum is designed and permanently labeled for use with FUEL Filling the drum with any other liquid may cause sickness or death of crewmembers or damage equipment SYMPTOM Drum contains a liquid other than fuel MALFUNCTION It has been determined during PMCS WP 0011 Table 1 that drum has been used with or contains any liquid other than fuel or it is suspected that the fuel may be contaminated CORRECTIVE ACTION Empty contents of drum and notify supervisor SYMPTOM Handwheel on coupler valve is difficult or impossible to turn MALFUNCTION Coupler valve Figure 1 Item 1 1s binding or will not open or close 0008 00 1 TM 10 5430 255 13 amp P 0008 00 Figure 1 CORRECTIVE ACTION Replace coupler valve Figure 1 Item 1 WP 0012 SYMPTOM Cam arm assemblies will not lock or hold coupler valve or filler discharge hose in place MALFUNCTION Check cam arm assembl
49. ON 1 Check shoulder bolt Figure 6 Item 2 for distortion cracks and for damaged threads Replace shoulder bolt Figure Item 2 1f necessary 0017 00 4 TM 10 5430 255 13 amp P 0017 00 2 Replace cotter pin Figure 6 Item 1 Check condition of shackle Figure 6 Item 3 Replace shackle Figure 6 Item 3 if distorted or cracked Figure 6 Shackle Inspection 3 Check screws Figure 7 Items 1 and 4 for damage 4 Check the following parts for raised metal corrosion or damaged painted surfaces bearing plate Figure 7 Item 2 swivel plate Figure 7 Item 3 and closure ring Figure 7 Item 5 5 Inspect three cable assemblies Figure 7 Item 6 for corrosion raised metal on ends cable wires protruding from cable assembly ends snapped or broken wires 0017 00 5 TM 10 5430 255 13 amp P 0017 00 6 Check closure plate Figure 7 Item 7 for raised metal corrosion or damaged threaded surfaces Figure 7 Inspection of Drum End Parts 7 Check drum body Figure 7 Item 8 for tears puncture holes or other damage For temporary repair reference 0013 and or WP 0018 0017 00 6 TM 10 5430 255 13 amp P 0017 00 CLEANING Bearing Plate Swivel Plate Closure Ring and Closure Plate 1 Use abrasive cloth to remove raised metal or blend in depressions Smoothness of repaired surfaces should equal undamaged areas of the same functional surface 2 Remove corrosion with cleaning brush Cable Assemblies 1 R
50. PAIR PARTS AND SPECIAL TOOLS LIST PLATES BEARING SWIVEL AND CLOSURE 0023 00 1 0023 00 TM 10 5430 255 13 amp P E N Y 3 V 2 _L MA E 1 P I Wa A _ X N S E it X N a pr Uy p e x ay e 2 bj N gt 78 NS AS o 9 D Rat ip nn Figure 2 Plates Bearing Swivel and Closure 0023 00 2 TM 10 5430 255 13 amp P 0023 00 1 2 4 S 6 ITEM SMR PART DESCRIPTION AND USABLE NO CODE CAGEC NUMBER ON CODE UOC GROUP 02 PLATES BEARING SWIVEL AND CLOSURE FIG 2 PLATES BEARING SWIVEL AND CLOSURE 1 PAFZZ 5315 00 839 5822 80205 MS24665 353 COTTER 4 2 PAFZZ 4030 00 149 5574 18876 8485436 SHACKLE 4 3 PAFZZ 5306 01 118 1915 97403 13216E9193 BOLT SHOULDER 4 4 PAFZZ 5305 00 978 9395 96906 MS16997 100 SCREW CAP SOCKET HEAD 62 5 PAFZZ 8110 01 110 4817 97403 13216E9168 PLATE RETAINING BEARING 2 6 PAFZZ 8110 01 104 5181 97403 13216E9163 PLATE SWIVEL 2 7 PAFZZ 5365 01 487 8319 06468 13216E9183 SPACER PLATE 2 8 PAFZZ 4010 01 363 7377 97403 13216E9167 2 WIRE ROPE ASSEMBLY SINGLE LEG 3 9 PAFZZ 9535 01 487 8315 06468 13216E9166 PLATE METAL 2 10 XDFFF SASAS GTA 500FB BODY DRUM 500 GAL 1 END FIGURE 0023 00 3 4 blank TM 10 5430 255 13 amp P 0024 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST NATIONAL STOCK NUMBER INDEX STOCK NUMBER FIG ITEM 4030 00 149 55
51. SET UP Tools Materials Parts Required Tool Kit General Mechanic s WP 0028 Item 1 Repair Kit WP 0029 Table 2 Item 2 Gloves Rubber Industrial WP 0029 Table 2 Item 11 Face Shield Industrial WP 0029 Table 2 Item 12 References Equipment Condition WP 0005 Drum drained REPAIR WARNING aaa petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately CAUTION Do not tow drum after using emergency or mechanical method to repair leaking drum Towing drum could further damage drum NOTE Drum can be refilled after using Mechanical method to repair drum This procedure only applies if puncture hole in drum body is 3 8 inch diameter or less Mechanical Method 1 Using rotary cutter Figure 1 Item 1 cut a clean edge around puncture hole Figure 1 Item 2 0018 00 1 TM 10 5430 255 13 amp P 0018 00 ROTATE Figure 1 Mechanical Method Repair Step 1 2 Push conical end of a plug assembly Figure 2 Item 1 through the prepared puncture hole Figure 2 Item 2 Figure 2 Mechanical Method Repair Step 2 0018 00 2 TM 10 5430 255 13 amp P 0018 00 3 Pull plug assembly Figure 3 Item 1 tight against interior of drum body Figure 3 Item 2 Figure 3 Mechanical Method Repair
52. TERMEDIATE AND LONG TERM STORAGE No special procedures are required Follow Administrative Storage procedures PREPARATION FOR SHIPMENT When transporting the fabric drum with the yoke and or tie down kit reference TM 10 8110 201 14 amp P for applicable procedures END OF WORK PACKAGE 0019 00 2 TM 10 5430 255 13 amp P 0020 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TORQUE LIMITS Torque Limits for Dry Fasteners TORQUE SAE GRADE SAE GRADE SHANK SAE GRADE SIZE NO 2 NO 5 NO 8 PA INCHES METERS FOOT METERS FOOT METERS FOOT METERS 5 6 10 12 20 23 30 35 45 52 65 75 95 105 150 185 160 200 250 300 6 8 8 13 13 6 16 3 27 1 31 2 40 7 47 4 61 0 70 5 88 1 101 6 128 7 142 3 203 3 250 7 216 8 271 0 338 8 406 5 9 11 17 20 5 35 42 54 64 80 96 110 132 150 180 270 324 400 480 580 696 800 880 1120 1240 1460 1680 1940 2200 12 2 14 9 23 1 27 8 47 5 57 0 73 2 86 8 108 5 130 2 149 2 179 0 203 4 244 1 366 1 439 3 542 4 650 9 786 5 943 8 1084 8 1193 3 1518 7 1681 4 1979 8 2278 1 2630 6 2983 2 Torque Limits for Wet Fasteners 12 15 24 29 45 54 70 84 110 132 160 192 220 264 380 456 600 720 900 1080 1280 1440 1820 2000 2380 2720 3160 3560 16 3 20 3 32 5 39 3 61 0 73 2 94 9 113 9 149 2 179 0 217 0 260 4 298 3 358 0 515 3 518 3 813 6 976 3 1220 4 1464 5 1735 7 1952 8 2467 9 2712 0 3227 3 3688 3 4285 0 4827 4 TORQUE SAE GRADE SAE GRADE
53. TM 10 5430 255 13 amp P TECHNICAL MANUAL OPERATOR AND FIELD LEVEL MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY MODEL GTA500F NSN 8110 01 482 9152 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY October 2008 TM 10 5430 255 13 amp P WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to personnel FIRST AID FIRST AID instructions are given in FM 4 25 11 First Aid EXPLANATION OF SAFETY WARNING ICONS V HEAVY OBJECT human figure stooping over heavy object shows physical TN injury potential from improper lifting technique HEAVY PARTS heavy object pinning human figure against wall shows that heavy moving parts present a danger to life or limb GENERAL SAFETY WARNING DESCRIPTION WARNING V The empty fuel drum covered in this manual is very heavy and needs 5 soldiers to lift it TY The fuel drum weighs 275 Ibs 124 85 kilograms WARNING Ensure drum is securely positioned to avoid slipping or rolling during filling operations Failure to comply may result in injury to personnel or damage to equipment The fuel drum weight filled is 370
54. UEL 500 GALLON CAPACITY OPERATION UNDER UNUSUAL CONDITIONS GENERAL The drum s designed to operate normally within a wide range of climatic conditions However some extreme conditions require special procedures to keep the drum operating properly and to prevent damage OPERATION IN EXTREME HEAT ABOVE 135 F 57 C CAUTION It is important to take the following measures to keep the drum as cool as possible As the fuel inside the drum heats up the fuel will expand This expansion of the fuel could increase the pressure inside the drum to a pressure above the maximum 5 psi operating pressure which could lead to damage to the drum and loss of the valuable fuel supply l Do not block air circulation around the drum 2 Erect a tent or tarpaulin over drum to provide shade 3 Place drum under shade of trees or cover with leafy branches 4 Cover drum with wet burlap or other fabric Keep fabric wet OPERATION IN FREEZING TEMPERATURES 32 F 0 C AND BELOW CAUTION The drum could become brittle in freezing temperatures Be careful when handling the drum to avoid cracking it 1 Remove snow sleet and ice from drum before installing coupler valve 2 In temperatures below 32 F 0 C store drum in a heated building shelter or tent Allow to thaw before dispensing fuel 0006 00 1 TM 10 5430 255 13 amp P 0006 00 OPERATION IN STRONG WINDS WARNING Ensure drum is securely positioned to avoid slipping or rolli
55. ays wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Leak in drum body MALFUNCTION Puncture and or leak in drum body CORRECTIVE ACTION Check size of puncture hole STEP 1 If hole is 3 8 inch diameter or smaller reference WP 0013 STEP 2 If hole is larger than 3 8 inch in diameter drain and send damaged drum to Field Maintenance END OF WORK PACKAGE 0008 00 6 TM 10 5430 255 13 amp P CHAPTER 4 FIELD TROUBLESHOOTING FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0009 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY FIELD TROUBLESHOOTING PROCEDURES INITIAL SETUP Materials Parts Required References Gloves Rubber Industrial WP 0029 Table 2 Item 11 Face Shield Industrial WP 0029 Table 2 Item 12 TROUBLESHOOTING PROCEDURE WARNING This drum is only authorized to be filled with FUEL The drum is designed and permanently labeled for use with FUEL Filling the drum with any other liquid may cause sickness or death of crewmembers or damage equipment SYMPTOM Drum contains a liquid other than fuel MALFUNCTION It is determined during PMCS WP 0011 Table 1 that the drum has been used for any liquid other than fuel or it is suspected that fuel may be contaminated CORRECTIVE ACTION Empty drum contents Clean drum WP 0017 0009 00 1 TM 10 5430 255 13 amp P
56. ce to line numbers within the paragraph or subparagraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE AMSTA LC LMPP TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER a TITLE Operator amp Field Maint Manual w RPSTL TM 10 5430 255 13 amp P a Oct 08 for Drum Collapsible 500 gal Model GTA500F TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO RECOMMENDED ACTION PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE USAPPC V3 00 The Metric System and Equivalents Linear Measure Liquid Measure 1 centiliter 10 milliliters 34 fl ounce 1 deciliter 10 centiliters 3 38 fl ounces 1 liter 10 deciliters 33 81 fl ounces 1 dekaliter 10 liters 2 64 gallons 1 hectoliter 10 dekaliters 26 42 gallons 1 kiloliter 10 hectoliters 264 18 gallons 1 centimeter 10
57. ction ppp 0021 00 Table 1 SMR Code Explanagtion ee ee Repair Parts and Special Tools List Valve Coupler and Adapter Assemblies a 0022 00 Figure 1 Valve Coupler and Adapter Assemblies 1 0022 00 2 Repair Parts and Special Tools List Plates Bearing Swivel and Closure ees 0023 00 Figure 2 Plates Beating Swivel and Closure 1 0023 00 2 National Stock N uniber 0024 00 caidas uuu uu l l uum iu uu uu A A A 0025 00 TM 10 5430 255 13 amp P TABLE OF CONTENTS Continued WP Sequence No Page No SUPPORTING INFORMATION ie Maintenance Allocation Chart MAC Introduction nn Maintenance 20119197 15 9 TR Table 1 MAC For Fuel Druam aa Table 2 Tools and Test Equipment For Fuel Drum Table 3 Remarks For Fuel Drum eere emen enne Components of End Item and Basic Issue Items Lists L 0029 00 Table 1 Components of End Item List sese Table 2 Basic Issue Item List unse nr 0029 00 3 Additional Authorization LS cd ir zx Un er 0030 00 Table 1 Additional Authorization LiISt 1 0030 00 1 Exp
58. dentifies the stock number of the item to be used for requisitioning purposes and provides an illustration of the item Column 3 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The stowage location of and is also included in this column The last line below the description 1s the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 4 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Column 5 Unit of Issue Indicates the physical measurement or count of the item as issued per the National Stock Number shown in the column 2 Column 6 Qty Rar Indicates the quantity required 0029 00 1 1 Item Number TM 10 5430 255 13 amp P Table 1 Components of End Item List 2 National Stock Number NSN and Illustration 8110 01 391 3114 3 Description Part Number and CAGEC VALVE ASSY 2 X 1 1 2 BB90AL77MS2X1 5 63711 ADAPTER ASSEMBLY 13229E8595 2 97403 0029 00 2 4 Usable On Code 0029 00 6 Qty Rqr TM 10 5430 255 13 amp P 0029 00 BASIC ISSUE ITEMS Table 2 Basic Issue Items List 1 2 3 4 5 6 National Stock Number NSN Description Part Number CAGEC Usable U I Qty Number and Illustration On Code Rqr OPERATOR AND
59. ds bases or salts An example is the rusting of iron Corrosion damage in metals can be seen depending on the metal as tarnishing pitting fogging surface residue and or cracking Plastics composites and rubbers can also degrade Degradation is caused by thermal heat oxidation oxygen salvation solvents or photolytic light typically UV processes The most common exposures are excessive heat or light Damage from these processes will appear as cracking softening swelling and or breaking If a corrosion problem is identified an SF 368 Product Quality Deficiency Report should be submitted to the address specified in DA Pam 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Refer to TM 750 244 3 for information and instructions covering destruction of Army Materiel 0001 00 1 TM 10 5430 255 13 amp P 0001 00 PREPARATION FOR STORAGE OR SHIPMENT Refer to WP 0019 00 NOMENCLATURE CROSS REFERENCE LIST This listing includes nomenclature cross references used in this manual Common Name Official Nomenclature Coupler Valve Valve Assembly 2 x 1 2 in Adapter Adapter Assembly Drum Drum Fabric Collapsible Fuel 500 Gallon Capacity LIST OF ABBREVIATIONS ACRONYMS WP Work Package Cubic meter UV Ultra violet M Square meter Gal Gallon CM Centimeter PSI Pounds square inch CUFT Cubic feet Lb Pound Ft Foot feet M Meter KG Kilogram I
60. e an item The maintenance code entered in the third position will indicate authorization to the following levels of maintenance Maintenance Code O Ele L Ka 7s D Application xplanation Field Service level AMC maintenance can remove replace and use the item Field ASB maintenance can remove replace and use the item Below Depot Sustainment maintenance can remove replace and use the item Specialized repair activity can remove replace and use the item Afloat and ashore intermediate maintenance can remove replace and use the item Navy only Contractor facility can remove replace and use the item Item is not authorized to be removed replaced or used at any maintenance level Depot can remove replace and use the item NOTE Army may use C in the third position However for joint service publications Army will use O 0021 00 3 TM 10 5430 255 13 amp P 0021 00 Fourth Position The maintenance code entered the fourth position tells you whether or not the item ls to be repaired and identifies the lowest maintenance level with the capability to do complete repair perform all authorized repair functions NOTE Some limited repair may be done on the item at a lower level of maintenance if authorized by the Maintenance Allocation Chart MAC and SMR codes Maintenance Code Application Explanation O Field Service AMC is the lowest level that can do complete repair of the item
61. e authorized to the level indicated by the code entered PH in the third position of the SMR code PR PZ Items with these codes are not to be requested requisitioned KD individually They are part of a kit which is authorized to KF the maintenance level indicated in the third position of the SMR KB code The complete kit must be requisitioned and applied Items with these codes are not to be requisitioned requested individually They must be made from bulk material which MO Made at unit AVUM level is identified by the part number in the DESCRIPTION AND MF Made at DS AVIM level USABLE ON CODE UOC column and listed in the bulk MH Made at GS level material group work package of the RPSTL If the item 15 ML Made at SRA authorized to you by the third position code of the SMR code MD Made at Depot but the source code indicates it is made at higher level order MG Navy only the items from the higher level of maintenance Complete Repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the Repair function in a use user environment in order to restore serviceability to a failed item 0021 00 2 Source Code AO Assembled by unit AVUM level AF Assembled by DS AVIM level AH Assembled by GS level AL Assembled by SRA AD Assembled by Depot AG Navy only XA XB XC XD TM 10 5430 255 13 amp P 0021 00 Application Explanation Items with these codes a
62. em 2 off of adapter assembly Figure 1 Item 3 Place dust cap Figure 1 Item 4 on adapter assembly Figure 1 Item 3 Figure 1 Coupler Valve Removal 0012 00 1 TM 10 5430 255 13 amp P 0012 00 INSTALLATION 1 Remove dust cap Figure 2 Item 4 from adapter assembly Figure 2 Item 3 2 Slide coupler valve Figure 2 Item 2 all the way onto adapter assembly Figure 2 Item 3 3 Push in cam arms Figure 2 Item 1 to lock coupler valve Figure 2 Item 2 in place on adapter assembly Figure 2 Item 3 Figure 2 Coupler Valve Installation END OF WORK PACKAGE 0012 00 2 TM 10 5430 255 13 amp P 0013 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY EMERGENCY REPAIR OF DRUM BODY INITIAL SET UP Materials Parts Required Repair Kit WP 0029 Table 2 Item 2 Gloves Rubber Industriall WP 0029 Table 2 Item 11 Face Shield Industrial WP 0029 Table 2 Item 12 WARNING petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately CAUTION Do not tow drum after using any method to repair leaking drum Towing drum could further damage drum After emergency repair the drum can only be used until empty NOTE This procedure only applies if punct
63. ements contain supplemental instructions and explanatory notes for a particular maintenance function 0027 00 1 TM 10 5430 255 13 amp P 0027 00 Maintenance Functions Maintenance functions are limited to and defined as follows 1 Inspect To determine the serviceability of an item by comparing 1ts physical mechanical and or electrical characteristics with established standards through examination e g by sight sound or feel This includes scheduled inspections and gagings and evaluation of cannon tubes 2 Test To verify serviceability by measuring the mechanical pneumatic hydraulic or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis 1 e load testing of lift devices and hydrostatic testing of pressure hoses 3 Service Operations required periodically to keep an item in proper operating condition e g to clean includes decontaminate when required to preserve to drain to paint or to replenish fuel lubricants chemical fluids or gases This includes scheduled exercising and purging of recoil mechanisms The following are examples of service functions a Unpack To remove from packing box for service or when required for the performance of maintenance operations b Repack To return item to packing box after service and other maintenance operations c Clean To rid the item of contamination d Touch up To spot paint scratched or blistered surface
64. emove raised metal and blend in depressions on cable assembly ends using abrasive cloth Smoothness of repaired surfaces should equal undamaged areas of the same functional surface CHECK HERE FOR RAISED METAL CHECK HERE FOR SNAPPED OR BROKEN WIRES WRONG CABLE WIRES PROTRUDING FROM END OF CABLE ASSEMBLY WIRES p 4 RIGHT CHECK HERE FOR L NO WIRES PROTRUDING FROM RAISED METAL END OF CABLE ASSEMBLY y Figure 8 Cable Assembly Cleaning 2 Using a file remove cable wires protruding from cable assembly ends Cable wires shall be even with cable assembly end WARNING ela All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately 0017 00 7 TM 10 5430 255 13 amp P 0017 00 CAUTION All drum parts must be cleaned with a mild non toxic detergent and assembled on a clean surface Remember that the drum will be used to store and dispense fuel A dirty or contaminated drum could cause damage to equipment Clean all drum parts with a mild non toxic detergent and cleaning brush INSTALLATION NOTES Clean all parts before assembling Assemble parts on a clean surface 1 Place shackle Figure 9 Item 3 over swivel plate lug Figure 9 Item 4 aligning shackle eyelets with hole in sw
65. endable and Durable Mems 0031 00 Table 1 Expendable and Durable Items List Mandatory Replacement Parts 1St non ann stetit interit atete tret tne tre trei rr sene tests Table 1 Mandatory Replacement Parts List 0032 00 1 C edo INDEX 1 TM 10 5430 255 13 amp P HOW TO USE THIS MANUAL This technical manual is composed of a series of work packages WP Each WP comprises an individual maintenance or operator task general information section description section theory section operating procedure s troubleshooting section or supporting information section e g Maintenance Allocation Chart Expendable and Durable Items List etc Each WP is identified by a unique sequential WP number Work Packages are grouped in chapters as in a conventional technical manual e Von Description and Theory of a Operator Instructions etc The most obvious distinction is in the WP numbering and page numbering system For example the following numbers 0015 00 in an upper right corner would be the WP number The first four digits are the WP sequence number while the fifth and sixth digits indicate the change status of the WP 00 indicates an original WP The WP number is repeated at the bottom of the page with a number e g 1 added to indicate the page number Page numbers are
66. er the complete NSN should be used when ordering items by stock number For example if the NSN is 5385 01 574 1476 the NIIN is 01 574 1476 FIG Column This column lists the number of the figure where the item is identified located The figures are in numerical order in the repair parts list and special tools list work packages ITEM Column The item number identifies the item associated with the figure listed in the adjacent FIG column This item 1s also identified by the NSN listed on the same line Part Number P N Index Work Package Part numbers in this index are listed in ascending alphanumeric sequence vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z followed by the numbers 0 through 9 and each following letter or digit in like order PART NUMBER Column Indicates the part number assigned to the item FIG Column This column lists the number of the figure where the item is identified located in the repair parts list and special tools list work packages ITEM Column The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column 0021 00 5 TM 10 5430 255 13 amp P 0021 00 SPECIAL INFORMATION UOC The UOC appears in the lower left corner of the Description Column heading Usable on codes are shown as UOC in the Description Column justified left on the first line under
67. erator troubleshooting procedures presented in this manual Report unresolved maintenance problems to field maintenance personnel WARNING S y Do not fill the fuel drum with drinking water or any other liquid for human consumption Avoid prolonged Contact with skin eyes and clothing Fuel is flammable and should not be used near open flame or heat source No Smoking signs should be posted within 100 feet of the fuel drum Fire extinguishers should be readily available at all times FUEL Do not operate the fuel drum with any fuel leaks Severe injury or death can occur FLUID LEAKAGE It is necessary for you to know how fluid leakage affects the status of the Drum Wetness around seals gaskets fittings or connections indicates leakage A stain also indicates leakage If a fitting or connector is loose tighten it If it is broken or defective report it Following are types classes of leakage you need to know to be able to determine the status of the Drum Learn these leakage definitions and remember when in doubt notify your supervisor 0010 00 1 TM 10 5430 255 13 amp P 0010 00 a Class I Seepage of fluid as indicated by wetness or discoloration not great enough to form drops b Class II Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked or inspected c Class III Leakage of fluid great enough to form drops that fall from item being checked or inspected LU
68. es or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately COUPLER VALVE 3 2 1 LEAK EAK 4 Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies Cam arm 1 assemblies 1 will Leaks where coupler valve connects to adapter assembly 2 not lock properly Leaks at coupler valve outlet when coupler valve 1s shut off Leaks are Leaks at or around valve stem 3 and packing nut 4 discovered WARNING ela petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately 14 After Adapter Assy Check adapter assemblies 1 on both ends of drum for looseness Adapter assy 1 and leakage leaks or is loose 0011 00 9 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 15 After Swivel Plate WARNING Bearing Plate and Closure Ring FUEL All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggle
69. esents the active time required to perform that maintenance function at the indicated level of maintenance If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels appropriate work time figures are to be shown for each level The work time figure represents the average time required to restore an item assembly subassembly component module end item or system to a serviceable condition under typical field operating conditions This time includes preparation time including any necessary disassembly assembly time troubleshooting fault location time and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC The symbol designations for the various maintenance levels are as follows 0027 00 3 TM 10 5430 255 13 amp P 0027 00 Field C Crew F Field Sustainment L Specialized Repair Activity SRA H General support maintenance D Depot maintenance NOTE The L maintenance level is not included in column 4 of the MAC Functions to this level of maintenance are identified by a work time figure in the H column of column 4 and an associated reference code is used in the REMARKS column 6 This code is keyed to the remarks and the SRA complete repair application is explained there Column 5 Tools and Equipment Reference Code Column 5 specifies by code those common tool
70. for the performance of maintenance functions on the identified end item or component The application of the maintenance functions to the end item or component levels which are shown on the MAC in column 4 as Field includes two subcolumns Crew and Maintainer F Sustainment includes two subcolumns Below Depot and Depot D The maintenance to be performed at field and Sustainment levels is described as follows 1 Crew maintenance The responsibility of a using organization to perform maintenance on its assigned equipment It normally consists of inspecting servicing lubricating adjusting and replacing parts minor assemblies and subassemblies The replace function for this level of maintenance 1s indicated by the letter C in the third position of the SMR code A C appearing in the fourth position of the SMR code indicates complete repair is possible at the crew maintenance lever Maintainer maintenance Maintenance accomplished on a component accessory subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is indicated by the letter F appearing in the third position of the SMR code An F appearing in the fourth position of the SMR code indicates complete repair is possible at the field maintenance level Items are returned to the user after maintenance is performed at this level Below depot Sustainment
71. gs Figure 4 Item 2 Repair k t should contain three wood plugs Missing patch assemblies Figure 4 Item 3 Repair should contain six patch assemblies Also check patch assemblies for deteriorated rubber stripped threads and missing parts 2 F REPAIR KIT TYPE 1 COLLABSIBLE FABRIC TANKS 4 Figure 4 Repair Kit Inspection d Missing or damaged rotary cutter Figure 4 Item 4 0014 00 3 TM 10 5430 255 13 amp P 0014 00 e Missing technical sheet Figure 4 Item 5 5 Inspect drum for NOTE Inspect both ends of drum a Cuts tears and deterioration of drum body Figure 5 Item 1 b Damaged or loose bearing plates Figure 5 Item 2 c Missing or loose screws Figure 5 Item 3 d Damaged or binding swivel plates Figure 5 Item 4 e Damaged or missing shackle Figure 5 Item 5 f Damaged or loose closure ring Figure 5 Item 6 g Damaged or missing dust caps Figure 5 Item 7 h Loose or damaged adapter assemblies Figure 5 Item 8 Figure 5 Drum Inspection END OF WORK PACKAGE 0014 00 4 TM 10 5430 255 13 amp P 0015 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY REMOVE AND INSTALL COUPLER VALVE GASKET INITIAL SET UP Tools Materials Parts Required Tool Kit General Mechanic s WP 0028 Item 1 Gasket WP 0032 Item 2 Gloves Rubber Industrial WP 0029 Table 2 Item 11 Gasket WP 0032 Item
72. ies Figure 2 Item 1 for wear Figure 2 CORRECTIVE ACTION If cam arm assemblies Figure 2 Item 1 are worn replace coupler valve WP 0012 0008 00 2 TM 10 5430 255 13 amp P 0008 00 WARNING aa petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Fuel 15 leaking from around coupler valve Figure 3 Item 1 MALFUNCTION Fuel leaks from coupler valve Figure 3 Item 1 to adapter assembly Figure 3 Item 2 CORRECTIVE ACTION a Make sure coupler valve Figure 3 Item 1 1s properly closed locked and installed in place b Ifleakage continues remove coupler valve Figure 3 Item 1 from adapter assembly Figure 3 Item 2 c If fuel is leaking from adapter assembly Figure 3 Item 2 notify Field Maintenance d If adapter assembly Figure 3 Item 2 1s not leaking check gaskets in coupler valve Figure 3 Item 1 for damage or contamination Notify Field Maintenance if gasket is damaged or contaminated Reinstall coupler valve Figure 3 Item 1 and lock back in place e If leakage continues replace coupler valve Figure 3 Item 1 WP 0012 DRUM Figure 3 0008 00 3 TM 10 5430 255 13 amp P 0008 00 WARNING a petroleum products contain additives that ma
73. ivel plate lug Figure 9 Item 4 2 Note that one of the shackle eyelets is threaded and the other is not Insert shoulder bolt Figure 9 Item 2 through the shackle eyelet with no threads and then through swivel plate lug Figure 9 Item 4 hole 3 Thread shoulder bolt Figure 9 Item 2 into shackle Figure 9 Item 3 all the way 4 Insert new cotter pin Figure 9 Item 1 into shoulder bolt Figure 9 Item 2 Bend ends of cotter pin Figure 9 Item 1 to secure shoulder bolt Figure 9 Item 2 lt 4 2 3 VA Figure 9 Shackle Installation CAUTION When assembling the drum it is very important to align chalk marks to prevent twisting cable assemblies Failure to align chalk marks may cause damage to drum 5 Unfold and layout drum body Figure 10 Item 8 Lubricate edge of closure plate Figure 10 Item 7 with detergent and insert closure plate Figure 10 Item 7 into drum body Figure 10 Item 8 by placing cable notch in closure plate on the bottom of the drum body opening 0017 00 8 TM 10 5430 255 13 amp P 0017 00 6 Align chalk marks on closure plate Figure 10 Item 7 with chalk marks on drum body Figure 10 Item 8 7 Attach three cable assemblies Figure 10 Item 6 to closure plate Figure 10 Item 7 8 Place closure ring Figure 10 Item 5 onto closure plate Figure 10 Item 7 and align chalk marks NOTE For easy installation of screws in closure plate install screws in closure plate acro
74. l Remove and wash contaminated skin and clothing immediately PUNCTURE HOLE AND LEAK Check entire drum body surface for punctures and leaks coming Drum has from puncture holes punctures Before Shackle Shoulder bolt amp Cotter SWIVEL 4 PLATE Check all four shackle assemblies for Damaged or missing shackle 1 Shackle should pivot easily in Shackle assemblies sw1vel plate lugs 2 are damaged or Missing cotter pin 3 in shoulder bolt 4 missing Missing shoulder bolt 4 or shoulder bolt with damaged threads 0011 00 5 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure No Checked Or Serviced Equipment Not Ready Available If WARNING gt This drum is only authorized to be filled with FUEL The drum is designed and permanently labeled for use with FUEL Filling the drum with any other liquid may cause sickness or death of crewmembers 8 During Drum Assembly Check whether drum has been used with any other liquid than FUEL Any liquid that is Failure to check the drum could lead to sickness or death not known to be fuel is located in drum 9 During Coupler Valve Coupler valve not installed onto drum N Hp de 3 AAA Check both coupler valves for excess wear or looseness of cam arm Cam arm assemblies 7 Check for binding or excess looseness
75. lve Figure 6 Item 2 0005 00 4 TM 10 5430 255 13 amp P 0005 00 b Turn handwheel Figure 6 Item 3 counterclockwise two turns to slightly open coupler valve Figure 6 Item 2 c Open valve at source of Fuel supply d When only fuel flows from coupler valve Figure 6 Item 2 turn handwheel Figure 6 Item 3 clockwise to close coupler valve Figure 6 Item 2 6 Lock coupler valve Figure 7 Item 1 onto adapter assembly Figure 7 Item 2 WARNING Sa All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately CAUTION To avoid damage to the drum DO NOT overfill 7 Turn handwheel Figure 7 Item 3 counterclockwise all the way to open coupler valve Figure 7 Item 1 and allow drum to fill with Fuel DRUM TO FUEL SUPPLY Figure 7 Filling Drum With Fuel 0005 00 5 TM 10 5430 255 13 amp P 0005 00 CAUTION To avoid damage to the drum DO NOT overfill 8 When drum is completely filled 5 0 psi maximum working pressure turn handwheel Figure 7 Item 3 all the way clockwise to close coupler valve Figure 7 Item 1 thus shutting off the fuel supply to the drum 9 Unlock and remove coupler valve Figure 7 Item 1 from adapter assembly Figure 7 Item 2 Leave filler hose Figure 7
76. nd assigned maintenance level is shown as the third position code of the Source Maintenance and Recoverability SMR code 10 Repair The application of maintenance services including fault location troubleshooting removal installation disassembly assembly procedures and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage fault malfunction or failure in a part subassembly module component or assembly end item or system 0027 00 2 TM 10 5430 255 13 amp P 0027 00 NOTE The following definitions are applicable to the repair maintenance function Services Inspect test service adjust align calibrate and or replace Fault location troubleshooting The process of investigating and detecting the cause of equipment malfunctioning the act of isolating a fault within a system or Unit Under Test UUT Disassembly assembly The step by step breakdown taking apart of a spare functional group coded item to the level of its least component that Is assigned a SMR code for the level of maintenance under consideration 1 e identified as maintenance significant Actions Welding grinding riveting straightening facing machining and or resurfacing 11 Overhaul That maintenance effort service action prescribed to restore an item to a completely serviceable operational condition as required by maintenance standards in appropriate technical publications Overhaul is n
77. ng during operations Failure to comply may result in injury to personnel or damage to equipment l Anchor drum by banking soil along its sides Figure 1 BANKED SOIL Figure 1 Banking Soil 2 Tie down drum to structures trees or stakes using rope Figure 2 Figure 2 Tie Down Drum 0006 00 2 TM 10 5430 255 13 amp P 0006 00 OPERATION IN SANDY AND DUSTY CONDITIONS CAUTION Dirt dust or foreign matter may contaminate fuel causing damage to equipment the fuel will be used in 1 Always remove sand and dust from coupler valve and adapter assembly before use 2 Keep dust cap installed when equipment is not in use 3 Cover and store coupler valve where it is less likely to get dusty or dirty END OF WORK PACKAGE 0006 00 3 4 blank TM 10 5430 255 13 amp P 0007 00 OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY IDENTIFICATION LABELS AND INFORMATION STENCILS The drum has the following labels and stencils as shown on both ends of the drum NATIONAL STOCK NUMBER NSN 8110 01 482 9152 500 GALLON FUEL DRUM DATE OF MANUFACTURE SERIAL NUMBER DRUM EMPTY WEIGHT 275 LBS Figure 1 Identification Labels and Information Stencils 0007 00 1 2 blank DRUM CONTENT FLAMMABLE MAXIMUM OPERATING PRESSURE 5 psi MANUFACTURER GTA CONTAINERS DRUM SIZE 58 X 50 IN CONTRACT NUMBER W56HZV XX X XXXX DRUM CO
78. ocument was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
79. of valve stem assembly 7 is 8 by turning handwheel 2 missing or damaged Valve stem 8 binds or cannot be rotated 0011 00 6 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Serviced Ready Available If Coupler valve installed onto drum WARNING la petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately COUPLER VALVE 3 2 1 LEAK LEAK 4 Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies Cam arm 1 assemblies 1 Leaks where coupler valve connects to adapter assembly 2 will not lock Leaks at coupler valve outlet when coupler valve is shut off properly Leaks at or around valve stem 3 and packing nut 4 Leaks are discovered WARNING la All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately 10 Before Adapter Assy Check adapter assemblies 1 on both ends of dr
80. ormally the highest degree of maintenance performed by the Army Overhaul does not normally return an item to like new condition 12 Rebuild Consists of those services actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards Rebuild is the highest degree of materiel maintenance applied to Army equipment The rebuild operation includes the act of returning to zero those age measurements e g hours miles considered in classifying Army equipment components Explanation of Columns in the MAC Column 1 Group Number Column 1 lists functional group code FGC numbers the purpose of which is to identify maintenance significant components assemblies subassemblies and modules with the Next Higher Assembly NHA Column 2 Component Assembly Column 2 contains the item names of components assemblies subassemblies and modules for which maintenance is authorized Column 3 Maintenance Function Column 3 lists the functions to be performed on the item listed in column 2 For detailed explanation of these functions refer to Maintenance Functions outlined above Column 4 Maintenance Level Column 4 specifies each level of maintenance authorized to perform each function listed in column 3 by indicating work time required expressed as man hours in whole hours or decimals in the appropriate subcolumn This work time figure repr
81. rable item When beyond lower level repair capability return to depot Condemnation and disposal of item is not authorized below depot level L Reparable item Condemnation and disposal not authorized below Specialized Repair Activity SRA Item requires special handling or condemnation procedures because of specific reasons such as precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions Filed level reparable item Condemn and dispose at either afloat or ashore intermediate levels Navy only Reparable item Condemnation and disposal to be performed at contractor facility NSN Column 3 The NSN for the item ls listed in this column CAGEC Column 4 The Commercial and Government Entity Code CAGEC s a five digit code which is used to identify the manufacturer distributor or Government agency activity that supplies the item PART NUMBER Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items 0021 00 4 TM 10 5430 255 13 amp P 0021 00 NOTE When you use an NSN to requisition an item the item you receive may have a different part number from the number li
82. re not to be requested requisitioned individually The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code If the third position of the SMR code authorizes you to replace the item but the source code indicates the 1tem is assembled at a higher level order the item from the higher level of maintenance Do not requisition an XA coded item Order the next higher assembly Refer to the following NOTE If an item is not available from salvage order it using the CAGEC and part number Installation drawings diagrams instruction sheets field service drawings identified by manufacturer s part number Item is not stocked Order an XD coded item through normal supply channels using the CAGEC and part number given if no NSN is available NOTE Cannibalization or controlled exchange when authorized may be used as a source of supply for items with the above source codes except for those items source coded XA or those aircraft support items restricted by requirements of AR 750 1 Maintenance Code Maintenance codes tell you the level s of maintenance authorized to use and repair support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows Third Position The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove replace and us
83. remove protective material and tape from coupler valves Save bags and put back into crate 4 Remove repair kit from cloth bag inside plastic bag Figure 2 Item 4 and save cloth bag 0014 00 1 TM 10 5430 255 13 amp P 0014 00 WARNING When lifting drum always use five personnel to avoid injury The empty drum weighs 275 lbs CAUTION When using sharp objects carefully open the plastic bag to avoid damaging the drum 5 Using five personnel remove drum Figure 2 Item 5 from crate Figure 2 Item 3 and place 1t on a clean surface and remove drum from plastic bag Save plastic bag Figure 2 Unpacking Crate CHECKING UNPACKED EQUIPMENT 1 Inspect the equipment for damage incurred during shipment If the equipment has been damaged report the damage on SF 361 Transportation Discrepancy Report 2 Check the equipment against the packing slip to see if the shipment is complete Report all discrepancies In accordance with the instructions of DA PAM 738 750 3 Inspect both coupler valves Figure 3 Item 1 for a Missing gaskets Figure 3 Item 2 b Binding or stuck valve stem Figure 3 Item 3 check by turning handwheel Figure 3 Item 4 0014 00 2 0014 00 TM 10 5430 255 13 amp P c Missing cracked or broken parts DRS Figure 3 Checking Unpacked Equipment 4 Refer to Figure 4 and inspect repair kit for Ripped or dirty pouch Figure 4 Item 1 Missing cracked or broken wood plu
84. roleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately CAUTION To avoid damage to the drum DO NOT overfill NOTE Use the services of Field Maintenance for the original unpacking and inspection 1 Perform Preventive Maintenance Checks and Services PMCS WP 0011 Table 1 0005 00 1 TM 10 5430 255 13 amp P 0005 00 WARNING Ensure drum is securely positioned to avoid slipping or rolling during operations Failure to comply may result in injury to personnel or damage to equipment CAUTION Do not tow drum if it has an emergency or mechanical repair applied Towing drum could further damage the drum 2 Locate drum near source of fuel supply Choose a site as level and firm as possible 3 Completely remove air from drum as follows a At one end of the drum remove dust cap Figure 1 Item 1 from adapter assembly Figure 1 Item 2 Figure 1 Coupler Valve Installed and Locked Onto Adapter Assembly b Slide coupler valve Figure 1 Item 3 onto adapter assembly Figure 1 Item 2 Lock coupler valve Figure 1 Item 3 onto adapter assembly Figure 1 Item 2 by pushing in the cam arms Figure 1 Item 4 Figure 2 Collapse Drum c Turn the handwheel Figure 2 Item 1 counterclockwise all
85. s e Mark To restore obliterated identification 4 Adjust To maintain or regulate within prescribed limits by bringing into proper position or by setting the operating characteristics to specified parameters 5 Align To adjust specified variable elements of an item to bring about optimum or desired performance 6 Calibrate To determine and cause corrections to be made or to be adjusted on instruments of test measuring and diagnostic equipment used in precision measurement Consists of comparisons of two instruments one of which is a certified standard of known accuracy to detect and adjust any discrepancy in the accuracy of the instrument being compared 7 Remove Install To remove and install the same item when required to perform service or other maintenance functions Install may be the act of emplacing seating or fixing into position a spare repair part or module component or assembly in a manner to allow the proper functioning of equipment or a system 8 Paint ammunition only To prepare and spray color coats of paint so that the ammunition can be identified and protected The color indication primary use is applied preferably to the entire exterior surface as the background color of the item Other markings are to be repainted as original so as to retain proper ammunition identification 9 Replace To remove an unserviceable item and install a serviceable counterpart in its place Replace is authorized by the MAC a
86. s and gloves when handling fuel Remove and wash contaminated skin and clothing immediately Check both ends of the drum for Binding swivel plate 1 Swivel plate 1 Loose or missing screws 2 in bearing plate 3 and closure ring binds or swivel 4 plate lug 5 for tow Leaks at or around bearing plate 3 and closure ring 4 bar attachment is Damaged swivel plate lugs 5 damaged Leaks are discovered 16 After Cable Assy CABLE m e INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged cable assemblies misshapen or distorted 0011 00 10 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Equipment Not Ready Item Interval Item To Be Procedure No Checked Or Serviced Available If 17 After Drum Body WARNING asam All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately PUNCTURE HOLE AND LEAK Check entire drum body surface for punctures and leaks coming Drum has from puncture holes punctures 18 After Shackle Shoulder bolt amp Cotter ame SWIVEL Il 4 PLATE Check all four shackle assemblies for Damaged or missing
87. s list identifies items that do not have to accompany the Drum and that do not have to be turned in with it These items are all authorized to you by CTA MTOE TDA or JTA EXPLANATION OF COLUMNS IN THE AAL Column 1 National Stock Number NSN Identifies the stock number of the item to be used for requisitioning purposes Column 2 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The last line below the description 1s the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 3 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Column 4 Unit of Issue U I indicates the physical measurement or count of the item as issued per the National Stock Number shown in the column 2 Column 5 Qty Recm Indicates the quantity recommended Table 1 Additional Authorization List 1 2 3 NATIONAL USABLE STOCK NUMBER DESCRIPTION PART NUMBER CAGEC ON CODE NSN 8110 00 856 6245 KIT TIEDOWN ASSEMBLY MIL T 40627 81349 3540 00 565 6241 STRAPPING AND SEALING KIT 3540 00 565 6241 74854 8110 00 856 6243 YOKE TOWING AND LIFTING MIL Y 40628 81349 0030 00 1 2 blank TM 10 5430 255 13 amp P 0031 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY EXPENDABLE AND DURAB
88. s square inches 1255 square yards square meters 836 square meters square feet 10 764 square miles square kilometers 2 590 square meters square yards 1 196 acres square hectometers 405 square kilometers square miles 386 cubic feet cubic meters 028 square hectometers acres 2 471 cubic yards cubic meters 765 cubic meters cubic feet 35 315 fluid ounces milliliters 29 573 cubic meters cubic yards 1 308 pints liters 473 milliliters fluid ounces 034 quarts liters 946 pints 2 115 gallons liters 3 785 liters quarts 1 057 ounces grams 28 349 liters gallons 264 pounds kilograms 454 grams ounces 035 short tons metric tons 907 metric tons short tons 1 102 pound feet newton meters 1 356 kilograms pounds 2205 pound inches newton meters 11296 F Fahrenheit temperature Temperature Exact 5 9 after subtracting 32 C Celsius temperature PIN 085097 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This d
89. sequential within a WP WPs are sequential within a manual and grouped into chapters according to operation or maintenance level Supporting Information WPs at the rear of the manual serve the same function and contain the same information as appendices in older manuals Figures and Tables Figures in WPs are numbered and titled The figures are sequentially numbered within the WP In a Repair and Special Tools List RPSTL figures are numbered sequentially within each WP Each table is numbered and titled within a WP TM 10 5430 255 13 amp P CHAPTER 1 DESCRIPTION AND THEORY OF OPERATION FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0001 00 OPERATOR AND FIELD LEVEL MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY GENERAL INFORMATION SCOPE Type of Manual Operator and Field Level Maintenance Manual Including Repair Parts and Special Tools List RPSTL Model Number and Name GTASOOF Drum Fabric Collapsible Fuel 500 Gallon Purpose of Equipment Transports stores and dispenses fuel Empty drum collapses to 15 of filled size for easy storage and transportation MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA Pam 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS or AR 700 138
90. sets not individual tools common Test Measurement and Diagnostic Equipment TMDE and special tools special TMDE and special support equipment required to perform the designated function Codes are keyed to the entries in the tools and test equipment table Column 6 Remarks Code When applicable this column contains a letter code in alphabetical order which is keyed to the remarks table entries Explanation of Columns in the Tools and Test Equipment Requirements Column 1 Tools or Test Equipment Reference Code The tools or test equipment reference code correlates with a code used in column 5 of the MAC Column 2 Maintenance Level The lowest level of maintenance authorized to use the tool or test equipment Column 3 Nomenclature Name or identification of the tool or test equipment Column 4 National Stock Number NSN The NSN of the tool or test equipment Column 5 Tool Number The manufacturer s part number Explanation of Columns in the Remarks Column 1 Remarks Code The code recorded in column 6 of the MAC Column 2 Remarks This column lists information pertinent to the maintenance function being performed as indicated in the MAC 0027 00 4 TM 10 5430 255 13 amp P 0028 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY MAINTENANCE ALLOCATION CHART MAC GROUP COMPONENT NUMBER ASSEMBLY 500 GAL FUEL DRUM ASSEMBLY VALVE COUPLER
91. ss Reference Indexes Work Packages There are two cross reference indexes work packages in this RPSTL the National Stock Number NSN Index work package and the Part Number P N Index work package The National Stock Number Index work package refers you to the figure and item number The Part Number Index work package refers you to the figure and item number EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO Column 1 Indicates the number used to identify items called out in the illustration SMR CODE Column 2 The SMR code containing supply requisitioning information maintenance level authorization criteria and disposition instruction as shown in the following breakout 0021 00 1 TM 10 5430 255 13 amp P 0021 00 TABLE 1 SMR Code Explanation Source Maintenance Recoverability Code Code Code XX XX A 1 two positions 3 position 4 position 5 position How to get an item Who can install Who can do Who determines replace or use the item complete repair disposition action on on the item unserviceable items Source Code The source code tells you how you get an item needed for maintenance repair or overhaul of an end item equipment Explanations of source codes follow Source Code Application Explanation PA PB NOTE PC Items coded PC are subject to deterioration PD PE Stock items use the applicable NSN to PF requisition request items with these source codes They PG ar
92. ss from each other until all 21 screws are installed 9 Attach closure ring Figure 10 Item 5 to closure plate Figure 10 Item 7 using 21 screws Figure 10 Item 4 10 Tighten screws Figure 10 Item 4 to 45 foot pounds maximum torque 11 Place swivel plate Figure 10 Item 3 on closure plate Figure 10 Item 7 12 Attach bearing plate Figure 10 Item 2 to closure plate Figure 10 Item 7 with ten screws Figure 10 Item 1 13 Tighten screws Figure 10 Item 1 to 10 foot pounds maximum torque 0017 00 9 TM 10 5430 255 13 amp P 0017 00 Cable Notch Figure 10 Installation of Drum End Parts CAUTION When assembling the drum it is very important to align chalk marks to prevent twisting cable assemblies Failure to comply may cause damage to drum 14 Repeat INSTALLATION steps 1 through 13 to assemble the opposite end of the drum then proceed to step 15 Make sure that cable assemblies are not twisted when assembling opposite end of drum 15 Install both adapter assemblies WP 0016 16 Install both coupler valves WP 0012 0017 00 10 TM 10 5430 255 13 amp P 0017 00 TEST 1 Fill drum with fuel in accordance with WP 0005 2 Perform PMCS WP 0011 Table 1 Check drum for leaks END OF WORK PACKAGE 0017 00 11 12 bank TM 10 5430 255 13 amp P 0018 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TEMPORARY REPAIR OF DRUM BODY MECHANICAL METHOD INITIAL
93. sted DESCRIPTION AND USABLE ON CODE UOC Column 6 This column includes the following information l 2 The federal item name and when required a minimum description to identify the item Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated Hardness Critical Item HCI A support item that provides the equipment with special protection from the electro magnetic pulse EMP damage during a nuclear attack The statement END OF FIGURE appears just below the last item description in column 6 for a given figure in both the repair parts list and special tools list work packages QTY Column 7 The QTY quantity per figure column indicates the quantity of the ltem used in the breakout shown on the illustration figure which is prepared for a functional group sub functional group or an assembly A V appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application EXPLANATION OF CROSS REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1 National Stock Number NSN Index Work Package NSN s in this index are listed in National Item Identification Number NIIN sequence STOCK NUMBER Column This column lists the NSN in NIIN sequence The NIIN consists of the last nine digits of the NSN When using this column to locate an item ignore the first four digits of the NSN Howev
94. tem To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 4 Before Swivel Plate WARNING Bearing Plate and Closure Ring FUEL petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately Check both ends of the drum for Binding swivel plate 1 Swivel plate 1 Loose or missing screws 2 in bearing plate 3 and closure ring binds or swivel 4 plate lug 5 for tow Leaks at or around bearing plate 3 and closure ring 4 bar attachment is Damaged swivel plate lugs 5 damaged Leaks are discovered 3 Before Cable Assy CABLE m e INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged cable assemblies misshapen or distorted 0011 00 4 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Serviced Ready Available If 6 Before Drum Body WARNING EIE All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fue
95. the way to completely open the coupler valve one of the two coupler valves that comes with the drum 0005 00 2 TM 10 5430 255 13 amp P 0005 00 d Fully collapse the drum Figure 3 Push down on drum to squeeze air out Trapped air will rush out of the coupler valve Figure 1 Item 3 AIR Figure 3 Drum Collapse e When the drum is fully collapsed close coupler valve Figure 4 Item 1 by turning valve handwheel clockwise Figure 2 Item 1 then unlock and remove coupler valve Figure 4 Item 1 from adapter assembly Figure 4 Item 2 Unlock coupler valve Figure 4 Item 1 by pulling out cam arms Figure 4 Item 3 Pull coupler valve off drum Figure 4 Unlock and Remove Coupler Valve Lock coupler valve Figure 5 Item 1 to fuel supply filler hose Figure 5 Item 2 Lock the coupler valve end Figure 5 Item 1 without the valve stem seat to filler hose Figure 5 Item 2 as shown 0005 00 3 2 TM 10 5430 255 13 amp P FUEL DRUM TO FUEL SUPPLY Figure 5 Locking Valve to Filler Hose 0005 00 Remove air from filler hose Figure 6 Item 1 as follows This will prevent air in the filler hose from going into the drum allowing more room in the drum for Fuel FUEL DRUM TO FUEL SUPPLY Figure 6 Remove Air From Filler Hose With coupler valve Figure 6 Item 2 locked onto the filler hose Figure 6 Item 1 turn handwheel Figure 6 Item 3 clockwise all the way to close coupler va
96. um for looseness and _ Adapter assy 1 leakage leaks or is loose 0011 00 7 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 11 During Swivel Plate WARNING Bearing Plate and Closure E Ring 9 E 7 FUEL All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately Check both ends of the drum for leaks at or around bearing plate 1 Leaks are and closure ring 2 discovered 12 During Cable Assemblies CABLE ASSEMBLIES INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged cable assemblies misshapen or distorted 0011 00 8 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Serviced Ready Available If 13 After Coupler Valve Coupler valve installed onto drum WARNING ela petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flam
97. ure hole in drum body is 3 8 inch diameter or less REPAIR Emergency 1 Push a wooden plug into puncture hole pointed end first 2 Roll drum over so puncture hole is at top of drum 3 After drum is empty notify Field Maintenance to repair drum using Mechanical Repairs 0013 00 1 TM 10 5430 255 13 amp P 0013 00 WOODEN PLUG WOODEN PLUG LEAK PUNCTURE HOLE PLUGGED HOLE WOODEN PLUG Figure 1 Emergency Repair END OF WORK PACKAGE 0013 00 2 TM 10 5430 255 13 amp P CHAPTER 6 FIELD MAINTENANCE FOR DRUM FABRIC COLLAPSIBLE FUEL 500 GALLON CAPACITY TM 10 5430 255 13 amp P 0014 00 FIELD MAINTENANCE DRUM FABRIC COLLAPSIBLE FIELD 500 GALLON CAPACITY SERVICE UPON RECEIPT INITIAL SETUP Tools Personnel Required Tool Kit General Mechanics WP 0028 Item 1 Five UNPACKING The drum is packaged in a container designed for shipment The base of the container is constructed as a shipping pallet with provisions for insertion of fingers of a fork on materials handling equipment such as a forklift After unloading unpack as follows 1 Remove banding Figure 1 Item 1 from the crate top and remove crate top Figure 1 Item 2 from crate Figure 1 Item 3 Figure 1 Opening Crate 2 Remove plastic bag Figure 2 Item 4 containing cloth bags that contain coupler valves from crate Figure 2 Item 3 3 Remove two coupler valves from the two bags Figure 2 Item 4 and then
98. y be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Fuel is leaking from coupler valve Figure 4 Item 1 MALFUNCTION Coupler valve Figure 4 Item 1 leaks at valve outlet Figure 4 Item 2 CORRECTIVE ACTION a Make sure coupler valve is in off position b Ifleakage continues replace coupler valve Figure 4 Item 1 WP 0012 Figure 4 0008 00 4 TM 10 5430 255 13 amp P 0008 00 WARNING aa All petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Always wear goggles and gloves when handling fuel Remove and wash contaminated skin and clothing immediately SYMPTOM Fuel is leaking from coupler valve Figure 5 Item 1 MALFUNCTION Coupler valve Figure 5 Item 1 leaks at packing nut Figure 5 Item 2 and valve stem Figure 5 Item 3 CORRECTIVE ACTION a Replace coupler valve Figure 5 Item 1 WP 0012 b If leakage continues notify Field Maintenance DRUM Figure 5 0008 00 5 TM 10 5430 255 13 amp P 0008 00 WARNING a petroleum products contain additives that may be harmful to personnel and the environment Fuel is flammable and should not be used near open flames or heat source Alw
99. your Drum would not be capable of performing its intended mission 0011 00 1 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Item Interval Item To Be No Checked Or Procedure Ready Serviced Available Equipment Not WARNING This drum is only authorized to be filled with FUEL The drum is designed and permanently labeled for use with FUEL Filling the drum with any other liquid may cause sickness or death of crewmembers 1 Before Drum Assembly Check whether drum has been used with any liquid other than Any liquid that is FUEL Failure to check the drum could lead to sickness or death not known to be fuel is found in drum 2 Before Coupler Valve Coupler valve not installed onto drum 2 3 R kt 1 6 Check both coupler valves for Missing or damaged gaskets 1 Missing or Cracked or damaged handwheel 2 damaged gasket 1 Loose or missing handwheel nut 3 cracked or broken Damaged or missing pull rings 4 valve body 6 Loose packing nut 5 missing or damaged Cracked or broken valve body 6 cam arm assembly Excessive wear or looseness of cam arm assemblies 7 7 or if valve stem Binding or excessive looseness of valve stem 8 by turning 8 binds or cannot handwheel 2 be rotated Clean coupler valves with detergent 0011 00 2 TM 10 5430 255 13 amp P 0011 00 Table 1 Operator s Preventive Maintenance Checks

TM-10-5430-255-13-and-P

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