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Trav-L-Cutter User Manual

1. Re P d 55 j B 1 1 2a I EE I H 5 I ne ma 2 I LEE FE HELE a 721 7 H I T 1 T I I D E HE H 777 191 H EH ELE E T 1 1 1 H uin uma s I P I IE I j I I I I 4 I 4 T Y 11 9 9 4 34 279 229 d 229 102 864 7 22 gt 2 gt gt 7 gt 0X9 90 00 00 30060000000 9 0 gt SN VEN n 11 54 STEEL PIPE 7 279 l 20 54 DUCTILE PIPE 1508 29 60 STEEL PIPE 737 33 60 DUCTILE PIPE ei 838 67 72 STEEL PIPE 1702 E H WACHS erior Equipment Complete Support 600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www wachsco com
2. 25 D3taon Div req s b GG iq dod 25 bie Sol u eq d Pl 27 Chapter 7 Troubleshooting 29 Chapter 8 Parts Lists amp Exploded View Drawings 31 li Part No 02 MAN 01 Rev A E H Wachs Chapter 1 Introduction to the Equipment Chapter 1 Introduction to the Equipment PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the Trav L Cutter It includes instructions for set up operation and maintenance It also contains parts lists and diagrams and troubleshooting instructions to help you order replacement parts and perform user serviceable repairs How Use THE MANUAL This manual is organized to help you quickly find the information you need Each chapter de scribes a specific topic on using or maintaining your equipment Use these instructions to operate and maintain the equipment E H Wachs Part No 02 MAN 01 Rev A 1 Small LCSF O D Tracking Slide SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the outside column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnin
3. 6 Safety Alerts in This Manual cos peu PLC Ken 6 Protective Equipment Requirements 7 Protective Clothing a coacti we KPA RE NG 1 PR lt CE 7 1 3 ys uuu 8 s Hearing Protech Oli s sys nA Dee dens 7 Chapter 3 Machine Specifications 9 Chapter 4 Setup and Operating Procedures 15 Wheel Settings 76 57 5777 15 Chain Lengths 22225868 Sunti oO SY Oe Pad qh Goes 16 Wheel Settings and Chain Length 17 Cham EengthiCalculatiofe ees u MADAAN me 17 Machine dx eee ud aa PLAY Pha 18 Operating the Q a sesh ota se Qa AG ee Petar d auta 20 Special Instructions for Assembling 2 Wide Drive Chain 21 Op rating Hintsa ses qu Vd 22 Chapter 5 Maintenance 23 Lubrication Instructions EE EE 23 E H Wachs Part No 02 MAN 01 Rev A 1 Small LCSF O D Tracking Slide Chapter 6 Consumable Select Chart
4. 1 6 1 9 S1QNVH 6 95 TWANVW Qv3a 3avi 10 006 06 ve 006 SHOVM 06 ce 88155 7 6 X L C L SOHS 8 21 061 06 ce 8 81SS INISOOAdYDOHS YIHSYM 5 SZ1 06 le 88155 1 14 9 6 YIHSYM 15 64 1 06 08 8 8155 8 9 X 91 8 6 5 90 141 06 6 8 815 8 5 X 81 9 5 SOHH 1 40 191 06 86 8 81551 1401 H3HSVM 2 95 55 1 06 8155 1146 7 1 8385 24 451 06 95 88155 6 05 1 555 6 0 1 06 95 88155 5 1 X 067 1 52384 91 GO S 1 06 88155 2 1 06 1 SOHH S 90 191 06 tc dO 8 8155 1 X 66 0 SSS v 1 06 55 TAMOG 6 1 X 91 5 Hd 2 50 990 06 1 1 1 X 06 1 38235 70 650 06 05 8 8155 3 89 ANNON 3835 9 10 870 06 1 8 31 81 8323 5 1 02 06 20 581 YALLNO T AVAL 8323 5 1 1 0 581 8 31 81 8323 45 5 20 06 20 181 91 11 1 5832 45 YILINO 0 005 0 81 A18W3SSV 3WY 3OIOW 00 116 20 Zl ATSWASSV 38 35 3341 1 00 706 Z0 91 13 133HM 3 3NIHOVW 1 00 006 20 91 34O NO gei 00 581 00 vl ATAWASSY GAVND 331102 1 00 621 20 l AISWASSV 133HM 00 27 1 0 cl 1 00 19 1 20 11 JAIS JAINA 33AOO 00 01 00 701 00 6 INING XUND 1 10 600 00 8 33110O
5. 57 Small LCSF O D Tracking Slide Or MATERIAL SPRAY Mist COOLING SYSTEM For automatic coolant applications PART No 02 405 00 190 172 031 IL pe 1 NG NG o BI REF PARTNO QTY DESCRIPTION 02 031 00 HOSE TRAVEL MOTOR 02 172 00 PLATE MOUNTING 02 190 00 ATTACHMENT SPRAYMIST 90 058 51 ST EL 1 4 45W SVL LP 90 058 57 BUSHING 1 4 X 1 2 HP 90 098 01 NIPPLE CLOSE 1 2LP 90 098 12 ELBOW SIDE 1 2 58 Chapter 8 Parts Lists amp Exploded View Drawings Or MATERIAL Heavy Duty Spray Mist SYSTEM PART No 02 430 00 627 055 283 REF PARTNO QTY DESCRIPTION 02 280 00 TANK PRESSURE 02 281 00 NOZZLE amp VALVE 02 282 00 HOSE 1 4 X 10 02 283 00 BRACKET MOUNTING 56 07 1 00 HANDLE 90 051 07 HHCS 1 4 20 4 90 055 01 2 NUT HEX 1 4 20 59 Small LCSF O D Tracking Slide ITEM PART NUMBER QTY DESCRIPTION 02 157 00 67 SILENT CHAIN 2 02 158 00 5 CONNECTING PIN FOR CHAIN
6. 10 120 20 2 1 00 510 20 9 AVTIOD SANG 00 10 20 5 FIGNIdS 00 610 20 14 3OYIA ONINAYM 00 1 10 Z0 91341055344 38 1 1 00 010 20 6 5 9333 ADOT 00 800 0 0 Luvd WILI 36 Chapter 8 Parts Lists amp Exploded View Drawings 00 L LE ZO quu ssv pue 1030W 133815 41 MOPS 0 812 06 1 9 8155 INI 5 5 S SZ1 06 Zl 8 8155 1 14 9 6 5 LS SZ1 06 91 8 8155 8 9 X 91 8 6 SOHH 26 Sl 8 815 1V14 91 9 YIHSYM 28 491 06 vl 88155 81 91 6 SOHH 01 191 06 51 88155 8 X 81 91 6 SOHH 40 191 06 cl IHOIWALS TSAIMS d LdN 6 1 Xd IdN 2 1 YILAYAY 1 25 860 06 11 Alawassv IWY IOVIYAVI 00 016 20 01 AIGWASSV 310 145 3OIOW3IV 0 6 ATAWASSY Q IOJINVW 000 8 ATAWASSV 13329095 00 206 20 1 SNI dS NOISS33dWOO 10 8 1 0 9 3NI113S44O 000 8 ANITONILDINNOD 1 00 LA 6 1 06 4371104 10 691 00 AVIY ONIAYVIA ONISQOH 1 000 6 SSAINIVLS AGIND QO3 0 610 0 1 53 ALO LYYd Wall 37 Small LCSF O D Tracking Slide 00 80 Z0 quuessy
7. 99 241 519 SAILIWIMIW 5133 3 88 NI SNOISNAWIG 20691 8 8895 00 2z 95 _ 6 9 1801 49 16141 J 579 erg 26 TaAVaL aqv1g XVW 87851 6279 1801 NIW 7764 6 2 09 LET i 1 6955 5 01 T i zos 9261 18 0051 13
8. 49 Small LCSF O D Tracking Slide 00 ELE ZO Ajqwassy 9 2 84948 87 630 06 ON IN3W3OV AIN 4404 4 AOLOW DIINYAGAH 1 SALON 8 8155 8 2 91 8 6 SOHH 80 1 1 06 88155 7 1 06 1 559 1 COYS 6 FI ONIONS dH 7 1 6 1 5 c 18 840 06 cl 183416 dH 1 06 MO813 2 9S 850 06 21 539 91 6 AIN GO ZF0 06 1 dO X 5501 558 6 01 FOr 6 6 1 8 1 AIN 7 6 6 1 OS 8 1 AIN 21 120 06 8 A18W3SSV ISOH dHur l 2 10 0 YOLOW 00 9 YOLOW 1 1 0 00 5 YOLOW DNNYAGAH I 00 002 Z0 LA IAINTIOVIYAVO AVA 00 761 00 LANDO Ads 00 80 1 0 6 SNIId1OO ALAVS 1 00 70 00 1 NOlLdlu2S3Q MO 18 4 Wall 50 Chapter 8 Parts Lists amp Exploded View Drawings 00 77 L ZO Ajquiassy u A 8 8155 1 15 6 1 YIHSYM 2 28 461 06 LL 88155 00 X 61 6 5 2 01 161 06 01 9 5 0066 6 TIMOG 6 1 8 6 Nld 9 6 8 133HM 6 70 L TIVE ONIAVAG 00 151 00 9 31XV 48 c 00 87 1 20 6 00 7 1 00 y ONIHSNG 5 0 AGIND NIVHO 33T1O2 70 6
9. EK ed el edel el elle olor ed ed ed e E e eee eee o o o o oooooj j es e Th eos oor elo eo E 46 Chapter 8 Parts Lists amp Exploded View Drawings 00 71 lt 0 Ajquiassy pue 88155 1 91 8 6 01 06 91 8 8155 9 6 X 81 91 S 555 0 91 06 91 88155 1 81 91 9 5 01 191 06 LA 8 8155 1 1 06 1 SOHj 006 51 ATAWASSY JAINA 3OVlalal v O GAH 00 616 20 21 A18W3SSY 1 ANY 3415 00 206 20 11 AVID DIINYAGAH WIHS L0 902 Z0 01 TVSYSAINN 220 6 3 45 8 c 0 0 8 NIYHO AINON 70 2 5 83 38 AGING IHvHS 00 151 50 9 8 35 10 L0 760 Z0 9 ONINOISNAL 819 5 10 580 Z0 LA 8 910 070 6 S3HSV M ISNAH 10 080 20 2 NOISNAL 5 10 180 00 1 01918553 ALO YASWAN 134 WILI 47 Small LCSF O D Tracking Slide 00 5 LE ZO quu ssv 1 6 9 8 8155 91 5 HHHSV A 66 8 8155 1 5 91 5 u3HSVM 2 TS S9T 06 ST 8 8155
10. X 3 16 FOR CAST IRON AND CEMENT LINED PIPE UP TO 1 WALL 02 653 02 7 X 3 16 FOR CAST IRON AND CEMENT LINED PIPE UP TO 1 1 2 WALL 02 653 03 8 X 3 16 FOR CAST IRON AND CEMENT LINED PIPE UP TO 2 WALL GANG OF CUTTERS FOR BEVELING PIPE CONSISTS OF 1 BEVEL 1 SLITTER CUTTER AND 1 L H BEVEL 5 OTHERANGLES DIAMETERS CUTTERS COMBINATIONS OF ANGLES AND J BEVEL CUTTERS ARE AVAILABLE UPON SPECIAL ORDER SPECIFY LH LEFT HAND OR RH RIGHT HAND x Wachs Part No 02 MAN 01 Rev 29 Small LCSF O D Tracking Slide 30 Part No 02 MAN 01 Rev A E H Wachs Chapter 7 Troubleshooting Chapter 7 Troubleshooting Problems 1 Cutter motor and cutter stall 1 Air motor icing Use Wachs special antifreeze oil 2 Dull cutter Replace dull cutter 3 Insufficient air supply Check air supply for 90 psi 100 CFM 4 Dirty air filter element 02 164 00 Replace 02 164 00 Do not try to clean and replace 5 Saw feeding too fast or too much ma Adjust feed and depth of cut terial being removed in 1 pass 6 Loss of oil in cutter gear box Add oil and check for leaks 7 Dirt corrosion or broken vanes in air Add oil and check for leaks motor 2 Chain drive sprocket breakage 1 Damaged chain 2 Chain connected incorrectly Check connection points and correct 3 Connection pin not fully inserted Insert completely or replace if damaged 3 Not cutting straight or poor closure 1 Poorly aligned
11. 1 1 14 BINNIW 1 ZS WdO 51 N Z XVW 861 ISd 0002 gt gt SINIWIYINO3Y INANI il 1 SLNINOdWOD W31SAS as T NGA Hanes YILINI T AVYL gt Sa pa TS NMOHS LON 88155 9 2 X 91 9 6 5 90 171 06 9 9155 7 6 91 8 6 SOHH Z0 1Z1 06 8155 1Y14 91 5 5 2 75 591 06 SE NMOHS LON 8 8155 81 91 5 INN 2 10 S9 1 06 ve NMOHS LON 8 8155 v z X 81 91 5 5 2 22 19 1 06 NMOHS LON 8 8155 X 81 91 S SOHH 01 191 06 26 NMOHS ION 8 8155 9 1 1 06 1 21 51 06 LE 8 8155 X 007 1 SOHS Z0 0S1 06 0 YOLOW W 8865 6 1 X W LAN 271 JILAYAY 2 6 860 06 6 0334 06d 1 2 1 XI LAN 2 1 2 09 860 06 31ddIN dHX3HZ l 85 860 06 14 06 18 1 5 4 LIN ZIL W LAN ZIL JILAYAY lt 5 860 06 94 4 901 08 HOS 2 L C 0 1 dlddlN I 6 SC 8 901v 08 HOS Z X Z 1 dlddlN 1 75 860 06 124 IlddiIN 2 66 NMOHS LON NIOnG32 dH 1 ZIL 508 2 5 850 06 6 133815 06 7 1 2 06 2 06 13AIMS d LAN X W IdN p JALAYAY 2 59 890 0 02 5 LAN
12. 4394mm 02 450 48 D 5400 1372mm 184 4674mm 54 508mm 02 457 54 02 450 54 Di 57 26 1454mm 194 4928 m 60 00 1524mm 18 458mm 02 457 60 202 5131mm 02 450 60 Di 61 61 1565 13 330mm 02 457 60 0 207 5258mm 02 450 60 D 727 72 00 1829 38 965mm 02 457 72 240 6096mm 02 450 72 1 STEEL PIPE MEASUREMENTS PER ASME B36 19M 2004 DI DUCTILE IRON PIPE MEASUREMENTS PER ANSI AWWA C151 A21 51 91 REQUIRES 42 1067mm BASE CHAIN AND ALL PREVIOUS ADD ON LENGTHS 16 16 Part No 02 MAN 01 Rev A E H Wachs Chapter 4 Setup and Operating Procedures Wheel Settings and Chain Length WHEEL SETTINGS AND CHAIN LENGTH WACHS TRAV L CUTTER D WHEEL SETTINGS amp CHAIN LENGTH PIPE DIAMETER e tor tar sar ser tor aer sar 72 5 8 6 2 6 7 2 13 20 17 19 17 20 18 38 TOTAL 42 47 55 61 63 69 76 78 91 111 128 147 164 184 202 240 1067 1194 1397 1549 1600 1752 1930 1981 2312 2819 3251 3734 4166 4674 5131 6096 20 17 21 20 13 TOTAL 116 133 152 173 194 207 1 087 1 1 64 1 397 1 549 1 600 1 752 1 930 2 1 08 2438 2946 3378 3861 4394 4928 5258 PIPE DIAMETER e tor i 20v sar sar eor 7 Chain Length Calculations You can calculate the required chain lengt
13. E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com TRAV L CUTTER MODELE amp H E STANDARD 8 ATMOSPHERIC 02 000 01 02 03 04 E H Wachs Part No 02 MAN 01 Rev A March 2014 Copyright 2014 E H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs EU DECLARATION OF CONFORMITY WITH COUNCIL DIRECTIVE 2006 42 EC Issue Details DATE Place 1 1 2011 E H Wachs Lincolnshire IL USA Machinery Safety Directive 2006 42 EC Model Number 02 000 01 02 000 02 Manufacturer E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 USA Responsible Representative Orbitalum Tools GmbH Josef Sch ttler Str 17 78224 Singen Germany Tel 49 0 7731 792 872 Fax 49 0 7731 792 566 Harmonised Standards amp EN ISO 12100 1 2003 9 Other Technical EN ISO 12100 2 2003 A1 2009 Standards Specifications EN 60201 1 2006 for electric machines Applied or Referenced EN ISO 13857 2008 EN 982 1996 A1 2008 E for hydrailic machines EN 983 1996 for pneumatic machines EN 13732 1 2006 EN ISO 14121 1 2007 EN ISO 13850 2008 for pneumatic machines Provisions with which Essential Health and Safety Requirements of Annex 1 of the Conformity is Declared Machinery Directive We hereby certify that the machinery descrived above conforms to the provisions of Council Directive 2006 42 EC on the approximation of the laws of the
14. I ing 1 ou d Hr gt S 0 P Oro eae 522 gaz 235 45 585 530 Tuo c 9 8 1 9 x 25 a 2 Sr Ga 2 a 1 1 1 1 i mo 5 8 Na w 9 Pang 5 S s EE 9 NO NG E 1 1 6 ot 1 1 X 9 u 5 0 85 NA 1 5 li Y 1 Y g7 5 L 85 lao 48 NN 240 7 3 13 79 4 MIN 1 6 25 158 8 BLADE TRAVEL 11 Chapter 3 About This Manual Machine Specifications 0692 XVW 9 8 154 1 SINIWAAINO7A INANI SININOdWOD WALSAS 4YILINI TAVYL JOLOW INANI 6 ONIONGAY ATO 7 6 1 1 ONIHSN 01 812 06 6 133815 d1 6 8 60 812 06 8 NMOHS LON 35010 9 6 31ddlN 10 812 06 Ze 9 9155 1V14 91 5 YIHSYM 75 59 1 06 96 NMOHS LON 88155 1 X 81 91 9 5 2 01 191 06 SE 8 8155 8 5 X 81 91 9 SOHH 10 191 06 ve 8 8155 YVTIOO 5 16 95 1 06 NMOHS LON 8 8 155 v X 06 7 1 SSS 0 91 0 NMOHS LON 8 8155 X 06 1 f 01 651 06 18 8 8155 8 X 02 9 1 SIHS 80 05 1 06 0 NMOHS LON 11441 2 1 85 860 06 6 1HOIValIS HAIMS 4 LAN 2
15. Rev A E H Wachs Chapter 4 Setup and Operating Procedures Operating the Machine Special Instructions for Assembling 2 Wide Drive Chain As shown on the right all sections of the chain have one female end and one male end One outside link on the female end of the chain is stamped with the Chain Section Number In assembling the chain always start with the basic length marked 6 42 long section and add the required number of sections of chain in the proper sequence until the desired length is obtained EXAMPLE Assemble Chain for 12 pipe Start with the basic length marked 6 and add to it in sequence the pieces marked 8 10 amp 12 If this chain is correctly assembled it will be the proper length to be threaded through the Trav LCutter and wrapped around a 12 pipe as shown in the Ist picture under Wheel Settings and Chain Lengths on the inside front cover of this manual STAMPED WITH CHAIN SECTION No 1 FEMALE END MALE END NOTE To convert inches to centimeters multiply by 2 54 Figure 4 2 Assembling 2 Wide Drive Chain NOTE When cutting medium and large diameter thin wall steel pipe it may be found that the prescribed length of chain will be too long to be properly tensioned If this is the case remove a section of chain so that the total length will be of a size that can be properly tensioned E H Wachs Part No 02 MAN 01 Rev A 21 Small LCSF O D Tracking Slide Ay WARNING ALWA
16. Tracking Slide 5 Left Hand Bevel Cutter 5 Right Hand Bevel Cutter 8 for Steel Pipe 7 for Steel Pipe 5 5 5 5 as 8 for Cast Iron and Cement 7 for Cast Iron and Cement Lined Pipe Carbide Tipped Lined Pipe Carbide Tipped Figure 6 1 Consumable Selection Chart Gang of Cutters for Beveling Pipe Consists of One 5 RH Bevel One 6 Cutter for steel pipe One 5 LH Bevel All mounted on drive collars uie gt KH m ri 6 for Steel Pipe H S S e Ce 5 6 for Cast Iron and Cement Lined Pipe Carbide Tipped Chin vY 28 Part No 02 MAN 01 Rev E H Wachs Chapter 6 Consumable Select Chart Data on Cutter Size CUTTERS SLITTING SAWS PART NO SIZE APPLICATION X 3 16 02 601 00 H S S FOR STEEL PIPE UP TO 1 WALL 7 X 3 16 02 602 00 5 5 FOR STEEL PIPE UP 1 1 2 WALL 8 X 3 16 02 604 00 5 5 FOR STEEL PIPE UP TO 2 WALL H S S HIGH SPEED STEEL CARBIDE TIPPED SAW sze BEVEL CUTTER PART NO SIZE APPLICATION 02 608 LH 5 X 30 MAXIMUM WALL PENETRATION 3 4 02 608 RH 02 609 LH 5 37 1 2 MAXIMUM WALL PENETRATION 5 8 02 609 RH 02 610 LH 6 X 30 MAXIMUM WALL PENETRATION 1 02 610 RH 02 611 LH 6 37 1 2 MAXIMUM WALL PENETRATION 7 8 02 611 RH HI GRAIN CARBIDE TIPPED SAW PART NO 828 APPLICATION 02 653 01 6
17. 090 17 shown in figure 1 should be removed and the wheel assemblies taken from the carriage Place the wheel assemblies in the proper slots in the carriage Make sure the protruding dowel pins Part No 90 076 20 are inserted in the dowel pin holes Replace the eight 1 2 socket head cap screws and tighten securely Check and make sure the cutter spindle is in its uppermost position To raise the cutter spindle loosen the thumbscrew Part No 90 059 04 and slide feed screw lock Part No 02 008 00 back With the aid of the socket wrench turn the feed screw in a counter clockwise direction until the cutter spindle is raised to its highest position From the Section on Wheel Setting and Chain Length select the combination of chain segments to make up the required length of chain Fach segment of chain is marked for easy identification 18 Part No 02 MAN 01 Rev E H Wachs Chapter 4 Setup and Operating Procedures Machine Installation 10 Starting with the basic length of chain marked 6 42 long section add the necessary chain segments to make up the proper length When assembling the segments of chain to the basic length be sure they are assembled male end to female end Don t try to join ends where numbers come together The lengths of the chain will engage freely if they are clean The chain segments are coupled with special chain connecting pins Part No 02 158 00 furnished with the chain When connecting t
18. 6 Nid ONIIdNOD AOLOW 00 66 1 20 4 YOLOW 1 000 1 0 4183530 Lu Vd WALI 42 Chapter 8 Parts Lists amp Exploded View Drawings DESCRIPTION 1 4 28 X 4 1 2 NUT 3 8 24 NYLOCK THN BLOCK INTERMEDIATE WASHER 3 8 AN 1 PLATE END 2 1 1 2 2 VALVE AIR BLOCK AIR INLET 4 8 5 02 113 00 02 1 14 00 02 1 15 00 02 117 00 90 050 45 90 075 04 90 075 54 ITEM PART NUMBER 43 Small LCSF O D Tracking Slide 0 000 0 Ajquuessy 191102 1 1641 A18W3SSV 3SOO1 03441 6 S ALO 00 89 1 20 Nid ONILOANNOD NMOHS LON 1OVdWI 148 0 1 81 5 1 ADOS 2 11 008 06 6 NMOHS ION WAY SNOT 8 5 HON33M 01 008 06 8 NMOHS LON AVA NAVIN ANC 6 1 HINIAM lt 0 008 06 NMOHS LON N3dO 1 HON33M 10 008 06 9 NMOHS ION TVANVW LO NYW Z0 5 NMOHS ION 1 AVIL I3VHO ONMOOL 10 11 00 2 1 3115 87 057 Z0 NMOHS LON ul AV31 3SvVO 00 6 1 ZO A18W3SSV DIINYITAH 00 81 lt 00 NMOHS LON 14 SHIONGI NIYHI 00 682 20 0 NMOHS LON ONILISS 133HM 00 82 20 6 NMOHS LON SIGWIA YSCIAIG ASVD 00 ZZ1 Z0 8 NMOHS LON 3SVO 1 5 00 9 1 00 p NMOHS LON 3OG3A 13315 00 5Z1 z0 9 NMOHS LON INOYOL HINIYM 00 23
19. E H Wachs takes great pride in designing and manufacturing safe high quality products We make user safety a top priority in the design of all our products Read this chapter carefully before operating the bridge slide It contains important safety instruc tions and recommendations FULL SAFETY INSTRUCTIONS AND GUIDELINES ARE IN THE MANUAL FOR YOUR TRAV L CUTTER MACHINE Make sure you read and understand these safety recom mendations and operating instructions before operating SAFE OPERATING GUIDELINES Follow these guidelines for safe operation of all E H Wachs equipment AN Look for this symbol throughout the manual It indicates a personal injury hazard READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin Keep this manual with the machine INSPECT MACHINE AND ACCESSORIES BEFORE USE Before starting the machine look for loose bolts or nuts leaking lubricant rusted components and any other physical conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury ALWAYS READ STICKERS AND LABELS Make sure all labels and stickers are in place clearly legible and in good condition Refer to Safety Labels later in this chapter for label locations on the machine Replace any damaged or missing safety labels see the ordering information at the end of this manual KEEP CLEAR OF MOVING PARTS Keep hands arms and
20. L ZO NMOHS LON dN 3NN 00 661 00 7 3O4 Nid 2NILDJNNOO 00 85 1 0 NMOHS LON 318VO 13315 00 991 50 NMOHS H1ON31 31v2 138V1 00 SZ1 ZO 1 NOILdIlH2S3G ALD 838WAN 18Vd WALI 44 Chapter 8 Parts Lists amp Exploded View Drawings 00 816 20 Ajquiassy 6 1 2 1 9 31QNVH 2 6 LE IYANYW 8 10 006 06 05 00 0201 SHOVM 38 0006 6 98155 6 1 XEI Z l 5 5 8 1 061 06 80 8 8155 181 JOO3d32OHS AIHSYM S SZ1 06 88155 1913 9 6 N3HSVM 15 571 06 9 8 8155 8 6 X 91 8 8 SOHH 90 1 21 06 95 88155 8 5 X 8191 9 SOHH 1 40 191 06 8 8155 61 83 5 2 95 551 06 c 8 81SS 1145 YIHSYM 26 22 8 8155 2 1 X 06 1 5284 1 106 16 8 81552 1 X Oc v L SOHH S S0 151 06 05 TAMOG 6 1 91 5 2 50 990 06 6 1 1 1 X 06 MIAD 66 8 8 8155 80 ANNON 3835 9 10 870 06 4 8311027 33OVdS 02 062 20 AILINO T AVAL lao vds 21 062 20 291 45 5 80 062 20 1971 6 91 11 91 S3a3OVdS YALINO 0 00 9 ATAWASSY AOLOW CAH 0 0 3 ATAWASSY 345 G333 00 706 00 v la vHO 3 3NI
21. Member States relating to the safety of machinery Signatory Pete Mullally Quality Manager E H Wachs Table of Contents Table of Contents Chapter 1 Introduction to the 1 This Manual s tirs ENEE 1 How Use The Manual ERR RE See Duka 1 Symbols 1100 Tb e S BAGAY 2 Manual Updates and Revision Tracking 3 EQuipment Desertptiotke v equ Baan a er at 3 Compact Design Easy 3 Standard Weld Prep Capability gt oe Roe e 3 Grooved Mechanical Joint 3 Offshore or Pipe Line P Ed 3 Corrosion u ae Pras ANG 4 Operates Any where u dae ena EEN 4 Safe Cold Cutting e beg tt puk 4 Fast Reliable na ko so an Ce Sg 4 Chapter 2 EE 5 Safe Operating Guidelines 5 Safe Operating Environment 6 Operating and Maintenance Safety
22. Wachs Chapter 3 About This Manual Chapter 3 Machine Specifications Capacity 6 through 72 153 to 1829 mm pipe large diameter vessels All schedules Cutter Drive Pneumatic 4 H P Governed Air Motor coupled with worm gearbox Hydraulic As above with hydraulic motor Cutter Speed Pneumatic 55 R P M Internally adjustable from 35 to 55 R P M for use on alloys that might become work hardened Hydraulic Adjustable 0 60 R P M E H Wachs Part No 02 MAN 01 Rev A 9 Small LCSF O D Tracking Slide Feed Pneumatic 3 4 H P Air Motor coupled through overload clutch gearbox and chain reduction to final machine drive sprocket Hydraulic 4 H P Hydraulic Motor Feed Method Positive non slip chain drive Air Requirements 100 cfm 90 psi 2 832 l min 6 3 bar Hydraulic Requirements 15 1500 psi 57 l min 0 106 bar Clearance 10 to 12 254 to 305 mm radial depending on pipe diameter 20 axial 508 mm Weight Operating 215 Ibs 97 7 kgs Shipping typical 418 Ibs 190 kg Dimensions Length 24 61 cm Width 20 51 cm Height 10 3 4 28 cm Controls Pneumatic and Hydraulic Cutter on off feed on off with interlock to prevent machine feed unless cutter is turning Adjust able Feed Speed Control Hydraulic Only Flow Control Valves Separate controls provide adjust able feed and cutter speed Forward Reverse Valve Permits machine to be backed up S
23. chain Check set up see Page 2 2 Dull cutter Change cutter 3 Inclined or vertical pipe Use Wachs guide track 4 Cutter overload Re adjust feed 4 Machine feed inoperative 1 Dirt and corrosion in drive air motor Flush with alcohol or mineral spirits and reoil With air on tap clutch with wood stick in CCW direction from rear of motor 2 Clutch slipping Loosen 2 set screws 90 044 53 amp tighten hex nut 90 055 02 Retighten set screws 3 On off valve failure or obstruction Return machine or valve manifold to E H Wachs Co for repair E H Wachs Part No 02 MAN 01 Rev 31 Small LCSF O D Tracking Slide 5 Excessive vibration 1 Feed too fast Slow feed 3 Dull cutter Replace cutter 4 Drive chain loose Check tension per instructions 5 Cutter installed backwards Replace cutter and install per instructions 6 Excessive wear on cutter gear box Return to E H Wachs for repair guide rods 32 Part No 02 MAN 01 Rev A E H Wachs Chapter 8 Parts Lists amp Exploded View Drawings Chapter 8 Parts Lists amp Exploded View Drawings E H Wachs Part No 02 MAN 01 Rev 33 Small LCSF O D Tracking Slide 0 Aly Aqwassy 4233 84 NMOHS ION LOVdWI 148 2 1 AYA 2 1 1332051 2 11 008 06 8l e NMOHS LON WAY ONOT 8 6 HON33M 01 008 06 21 NMO
24. fingers clear of all rotating or moving parts Always turn the machine off and disconnect the power source before doing any adjust ments or service E H Wachs Part No 02 MAN 01 Rev 5 Small LCSF O D Tracking Slide SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the ma chine FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS Refer to the manufacturer s instruc tions and the Material Safety Data Sheets Safe Operating Environment Do not use this equipment in a potentially explosive atmosphere Fire or explosion could result with the risk of serious injury or death Provide adequate lighting to use the equipment in accordance with worksite or local regula tions KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Operating and Maintenance Safety This equipment is to be operated and maintained only by qualified trained personnel Make sure the equipment is stable when attached to the workpiece for the operation Ensuring stability of the installed tool is the responsibility of the operator Make sure the workpiece is supported adequately for installation of the equipment This includes supporting any workpiece fall off section when severing the workpiece Ensuring su
25. on the title page Current versions of E H Wachs Company manuals are also available in PDF format You can request an electronic copy of this manual by emailing customer service at sales ehwachs com You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you EQUIPMENT DESCRIPTION Compact Design Easy Set up Lightweight low profile design needs only 10 to 12 of clearance and set up time is ten minutes or less Once the adjustable drive chain is pinned together and tensioned around the pipe the machine is ready to operate Standard Weld Prep Capability Weld preparation detail can be achieved from common 30 and 37 1 2 bevel on standard wall carbon steel Grooved Mechanical Joint Preparation The Trav L Cutter can simultaneously cut off and groove pipe in one cut Cutters are available for Victaulic and other grooved coupling systems Offshore or Pipe Line Maintenance The Wachs Hydraulic Trav L Cutter offers the inherent advantages of a completely sealed and self lubricating closed loop system The Model HE is particularly suited to field machining opera tions under the type of hostile conditions often found in pipe line maintenance and construction such as dirt sand and water It is a portable pipe cutting machine that can be used conveniently on offshore dri
26. pjoyruew 31ddIN 1 85 860 06 o d106 c l 90 860 06 123815 0672 1 66 133815 97 0 66 6 SF HAIAS LAN P L X W LAN YILAYOY 6 06 41 5588 W LAN X LAN 1 066 dl v 1 66 dl X 6 00 660 20 d38WfN LYYd WAL e 38 Chapter 8 Parts Lists amp Exploded View Drawings DESCRIPTION 1 CUTTER SPINDLE GEAR ASSEMBLY 5 WASHER 1 4 HI COLLAR SS18 8 ITEM PART NUMBER QTY 02 020 00 90 155 51 Small LCSF O D Tracking Slide 00 01 lt 0 quuessy pue 8 8155 91 8 6 SOH8 01 01 221 06 91 88155 B E X 81 91 9 555 0 v 1 06 51 88155 1 81 91 6 SOHH 6 01 19 1 06 LA 8 8185 067 SOHj v 01 65 1 06 l ATAWASSY 134 2602865 ANY JANS 00 0 50 cl ATAWASSY 00 106 20 LL WIHS 00 161 20 0 IYSYIAINN FOYIYAYO 00 6 3 15 8 00 661 20 8 NIVHO AINON 10 261 20 1 3qISNI 23T1O2 VHS 00 151 50 9 38235 NIYHIYDOT LAN 10 760 20 9 ONINOISNAL 5 10 580 00 LA 815 31 1 0 00 A
27. 1 X W LAN YILAYAV 1 lt 860 06 6 NMOHS LON 0 3403 0OOM 6 2 1 X 8 1 A33 77 60 06 8 NMOHS LON JILINI TAVAL 13971 00 862 Z0 4 GIOHINYW 00 81 20 9 FATWA ddO NO 00 51 20 S A18W3SSV ISOH dH EI 10 712 20 SNIS33A323 SATIVA AVM EI 00 12 20 x 1 00 212 20 2 FATWA IO3INOO MOM 2 1 00 11 20 2 NMOHS LON AVID WIHS 10 902 20 0 KI YOLOW JAING ONINNOW 3 2 88 00 502 20 6 JILAVAY YOLOW JAINA 00 702 20 8 NMOHS LON YOLOW 00 602 20 0 YOLOW 31dNIdS JALAYAV 00 20 20 9 1 31114145 331102 AOLOW 00 102 20 Q 3OVl33VO NOLOW 00 00 20 O Nid JAINA ONMdNOD YOLOW 00 661 20 1 06 X dH 2 1 3SOH 2 LO ZZ0 Z0 2 NMOHS LON 8 55384 7138 1 00 600 20 1 bA 253 ALO YIIWNN WALI 3 Lo 14 Chapter 4 Setup and Operating Procedures Chapter 4 Setup and Operating Procedures WHEEL SETTINGS PIPE 6 00 13 99 152 355mm PIPE 14 00 19 99 356 508mm WHEEL POSITION 3 amp 4 WHEEL POSITION 3 amp 5 PIPE 20 00 35 99 508 914mm PIP E 36 00 47 99 914 1219mm WHEEL POSITION 2 8 5 WHEEL POSITION 2 amp 6 PIP E 48 00 72 00 1219 1829mm WHEEL POSITION 1 8 6 E H Wachs Part No 02 MAN 01 Rev 15 Small LCSF O D Track
28. 1 X d LIN 2 1 YILAYOY 5 860 06 82 4106 2 1 90 860 06 33815 06 2 1 S0 860 06 9c 33815 6 1 6 F0 960 06 Sc NMOHS LON 18 d13 012 2 1 31ddlN 10 860 06 W LdN SIVW IO3NNOOSIQ 2 69 690 06 W LdN 1 31VW33 1O3NNOOSIQ 15 650 06 LAN X W LAN YALA vOv 15 80 06 12 4 97 02 50 850 06 971 55 88 W LAN 06 41 d1 5 70 850 06 l MAWOSXF L 31ddlN 20850 06 81 NMOHS LON dO 91 5 555 66 01 65 70 06 00 17 20 91 00 261 20 91 NMOHS LON AVID WIHS 00 161 20 2 NMOHS LON O NO 138V1 00 8 1 20 el nG dIHM ISOH OH 00 1Z1 z0 el 3O1VOI2801 INIT 00 99 1 70 m NMOHS LON IN3W3 H 83114 00 79 1 ZO 01 8 00 91 ZO 6 FATWA 2 00 21 20 8 YOLOW 00 60 20 4 AOLOW 00 560 20 9 Q1OJINVW 00 660 20 YOLOW HAYAL 3SOH 00 160 20 D ATAWISSY ANS AOLOW 00 620 20 INO 0E X dH 0 1 ISOH 10 720 20 2 NMOHS LON 3iiv 3ainssasid 7138 1 00 010 20 1 MO WALI 12 Chapter 3 About This Manual Machine Specifications 0 SANG 3I neip H Ajquuassy J3 N7 ABIL 891 do Au3 INIT INO 7797 338 8581 INIT INO 600 99 9
29. 81 91 8 INN 2 TO S9T 06 LA 8 8155 6 X 8 6 SIHH LC T9T 06 T JH 1 5 IN 8HO X Z 6 860 06 cL 3lddIN dH 1006 TI O6 HAINS 444 X W LdN Z L 8 4 0 6 0T d H XAH 3IddIN Z 85 85006 6 5 14 X WLdN WALdAYAY 2 06 8 6 ALdN WLAN 06 1 000 9 INIVAHO NO 000 S AT8W3SS V ISOH 44 9 TO VIZ ZO v INIVAAYM 0 00 6 00 14 20 MOT 0 00 1 4 48 Chapter 8 Parts Lists amp Exploded View Drawings 87 650 06 ON Lal Vd IN3W3OV 1d33l AOLOW 8 815 7 6 X 91 8 8 SOHH 0 1 1 06 8 8155 AVTIOD IH 7 N3HSYM 5 55 1 06 o 8 8155 X 06 1 5 10 06 1 06 06 TAAIMS LAN 2 1 X d LAN YILAYAY 31ddIN dH 7 1 79 860 06 YOLOW JAIN alOIdvav YOLOW 31dNIdS YILINO alatdvav 5 11 YOLOW Nid JAINA ONMdNOD AOLOW 00 661 Z0 08 X dH uZ l 3SOH 10 220 20 41 NI 0 SO lt A 1gW3SSV AVAD 31GNIdS AILINI 00 020 20 NOILdlH2S3G YIIAWNN 6
30. HOVW 00 00 c0 GAH YILINO T AVAL 8 00 86 20 6 ATAWASSY GAYNO salto 00 621 20 1 A18W3SSV 000 0 JWYN 000 6 3415 33AOO 0 00 8 JAXA 331102 70 NId 5 70 9 AYTIOD JAXA LAN 3201 00 7 10 20 ITONIdS 00 5 10 60 GIYNO 3av18 ONINS VM 00 110 20 553 38v 00 600 20 8 5 0334 5201 00 800 50 1 4553 10 18 4 WILI 45 Small LCSF O D Tracking Slide Hydraulic Motor and Frame Assembly 02 317 00 gt 5 a 3 alla 8 gt gt lt 0 A 25 5 o 2 2 6 5 E 2 lol 2 lt o BIO 0 amp u Z Z 2 S o A 2 225280 lt KA PA KIKAIPA 2 X 2 5 lt lt 2 gt gt E 0 2 lt 0 10 6 2 0 o co 211251 o o gt 5 0 0 0 F 2 5 2 215 TIL dl O S SIV S gt 5 E 0 0 0 29 z x lt lt xO O O O S zz 22141 1 1 1 1411144 a 5 Meed p fare ed ed d ed ed cel AYA 2 oio I
31. HS LON AYA 8 ANG 2 1 lt 0 008 06 91 CL D NMOHS ION 7 1 1 HON33M 10 008 06 51 NMOHS LON SHLONAT 00 68 20 Yl 86 2 gt NMOHS LON ONILIAS 133HAA 00 82 20 el 1 PAD NMOHS LON S3GV18 04 YIGIAI9 ASYI 00 21 20 el MYA 2 NMOHS LON 35 2 16 00 9 1 Z0 1 NMOHS LON 3903M 12315 00 SZ1 ZO 01 NMOHS LON 3INOYOL HON33M 00 29 1 20 6 NMOHS ION Nid dN INIT 00 65 1 20 8 NMOHS LON 5 00 55 1 20 Z NMOHS LON H1ON31 31v2 138v1 00 SZ 1 20 9 NMOHS LON TYANYW LO NVIW ZO0 5 NAWASSY JOVINAVD DILYWNANd 00 Z1 ZO 7 A18W3SSV 00 0 ZO NIVHO Nid 00 95 1 20 6 115 00 25 1 20 1 NOlLdlH2S3G ALIO H38WRN 18Vd WALI 34 Chapter 8 Parts Lists amp Exploded View Drawings 0 K quuassy ONIONS ATO v 1 1 ONIHSN 01 812 06 4135010 JlddIN 6 00 26 1 20 X dIHM 3SOH LIINI 00 1Z1 Z0 AOLVDIAANT INIT 00 99 1 20 1N3VN313 00 79 1 20 aall 8 AGO NOULdI 720 00 691 20 YIIWNN 4 35 Small LCSF O D Tracking Slide 00 1 lt 0 Ajquiassy neuneug
32. IHSYM ISNAHIL 10 80 0 6 NOISN3L 38235 LO 180 20 1 253 ALO YIAWNN 48 Wall 40 Chapter 8 Parts Lists amp Exploded View Drawings 0 K quuassy 77 60 06 18 INIWIOV 1d33l AIN 44044 1 SILON WIdN LITYW 2 66 el W 1 31VW3d 123NNOOSIQ I 6 cl 06 41 5588 18 41dN 1 66 1 6 1 X 855 91 AD 06 01 dO 7 1 66 01 559 1 66 6 V L LX 59 1 AD 1 0 06 8 4771 MO 1 00 L JANA IOVIJAVYO 3V3O 0 00 9 3 3845 I 00 801 20 6 ONMdNOD 5 GVOTJIAO 0 y YOLOW dWV1O 1 00 80 00 6 div DANA 0 YOLOW 1 1 ISOH 00 160 20 83530 ALO luvd WILI 41 Small LCSF O D Tracking Slide 00 6Z0 Z0 Ajquiassy qns 1910 419 o SE ue Bo CS 1 o 2 8 8155 8 4 X 81 91 9 SOHS 9 80 09 1 06 Ol 8155 1 X OC V L SSS ZO VS 1 06 6 ONIONGAY LXZ L ONIHSNG 1 66 8 133815 06 2 1 50 860 06 2 8 1 X 57 1 0 66 9 83 3 1 00 181 62 9 30087 Y I YSLLND TASL YOLOW 8 314 0 00 252 Z0 y 1 145 3112 00 602 20
33. ONAT8W3SSV ON SYILIWITIIW SLINIVYA NI SNOISN3WIG ain 23 Part No 02 MAN 01 Rev E H Wachs Small LCSF O D Tracking Slide 24 Part No 02 MAN 01 Rev A E H Wachs Chapter 5 Maintenance Chapter 5 Maintenance LUBRICATION INSTRUCTIONS All the Ball Bearings in the machine are sealed and require no further lubrication The bronze bushings are composed of Sintered Bronze and are oil impregnated and should require no further lubrication under normal conditions Under severe conditions a light coating of oil should be applied to the bushings in the Chain Guide Rollers and in the Chain Tension Sprocket Figure 5 1 Checking the Oil Level E H Wachs Part No 02 MAN 01 Rev 25 Small LCSF O D Tracking Slide The Cutter Spindle Gear Box p n 02 020 00 and the Carriage Drive Gear Box p n 02 02 194 00 are filled with the required amount of Heavy Duty Worm Gear Oil at the factory However the oil in these gear boxes should be checked before each use and oil added if required To check the oil level in the Cutter Spindle Gear Box A stand the saw upright as shown in Figure 5 1 Using an allen wrench remove the plug p n 90 028 01 from the bottom of the gear box If no oil is running out of hole add Heavy Duty Worm Gear Oil p n 02 401 00 with an oil can until oil is running out of hole Replace plug To check oil level in Drive Gear Box p n 02 194 00 B remove Trav L Cutt
34. ONINIV132d 5 00 500 50 1 NOILdi4253Q 4 51 Small LCSF O D Tracking Slide 0 Ajquiassy MAIS SNI V3g 3455 9333 INN ADOT M3YOS 9335 ONISNOH ONIS V38 00 900 Z0 00 400 Z0 8 00 600 20 ONIN 00 200 20 334 M332S 00 100 Z0 NOlLdIH2S3Q YIAWNN Lu Vd 52 Chapter 8 Parts Lists amp Exploded View Drawings Slide and Sprocket Assembly 02 306 00 DESCRIPTION ITEM PART NUMBER lary Small LCSF O D Tracking Slide Sprocket Assembly 02 307 00 DESCRIPTION LOCKWASHER BEARING LOCKNUT BEARING SHAFT CARRIAGE DRIVE HOUSING FRONT BEARING SPACER RING RETAINING BEARING BALL KEY 5 16 SQ X 1 1 16 SPROCKET DRIVEN 2 p p o 2 I 2 5 5 5 5 5 5 5 5 5 2 E cuu ener eo 22 DIDJOJOJOJOJOJOJO a o Lu E 54 Chapter 8 Parts Lists amp Exploded View Drawings 00 0Z0 Z0 quuessy 4555 e puids 8155 1 05 1 SIHS 9 01 051 06 8 8155 X 05 1 5285 9 0 0S 1 06 c X OS 91 9 2006 44 8 X OS
35. YS CONNECT THE MALE END OF ONE SECTION TO THE FEMALE END OF THE SECTION OF CHAIN THAT PRECEDES IT NEVER CONNECT TWO MALE ENDS OR TWO FEMALE ENDS OF CHAIN TOGETHER AS THIS WILL THROW THE CHAIN OUT OF LINE AND WILL CAUSE MALFUNCTION OF THE TRAV LCUTTER AND CHAIN AND SPROCKET BREAKAGE Operating Hints 1 Itis good practice to drive steel wedges p n 02 175 00 into the saw cut to prevent the pipe from binding on cutter 2 Sharp cutters will ensure safe accurate dependable cuts The cutter will stay sharp longer if cast iron pipe is wire brushed at the point where the cutter is first fed through the wall of the pipe 3 The air motors will operate best with a minimum air pressure of 90 psi and volume of approximately 100 cu ft per minute 4 Cut cast and ductile iron pipe dry Use a thread cutting oil or a water soluble cutting oil on steel and stainless steel pipe to lubricate the cutters and help maintain sharpness 5 Usea Wachs guide track when cutting in a vertical position or when exact accuracy is required See the drawing at the end of this chapter 6 Adjust the feed rate to reduce or eliminate cutter overload Feed valve must be opened very slowly to achieve a slower feed rate For complete control of feed speed install needle valve in feed motor air line 7 Toconfirm pipe squareness use a pipe wrap to establish a square cut line and measure from this line to the chain in several places on pipe O D 8 m
36. aximum effective cutting rate for the Trav L Cutter on ductile iron is approximately one minute per inch of diameter Some cast iron steel heavy wall pipe and beveling will require a slower feed rate 22 Part No 02 MAN 01 Rev A E H Wachs Chapter 4 Setup and Operating Procedures Operating the Machine Setup Using the Guide Track 532 14 0 00 602 20 318v1 339 200 20 318v 338 A18W3SSV 80 20 59014 2 10 02 06 80 21 6005 002211 eer 8790000 0 8111 0 9 901 6027 67 85 60 0 9 4901 602 891011 600 0 827 20 0 200 20 891011 6009 0996 6086 960060 0 0996 60 86 251616096 96 80 00 0 3dld NOX ITILONG 1091 06 591 6096 v98 075 0 v98 5075 918 6026 268000 0 9 18 60726 82941 6006 068000 06 200 20 87941 60706 02141 6086 80807 20 0 0214 6080 2 19916092 902 8000 9 10 00 2 1991 6092 019 6090 9080720 0 i019 5075 9655 072 208000 22 700 20 9635 6072 8805 60 02 02807 20 0 8809 6002 085r 6081 9098060 0 JOYA 3aino 085p 60 81 2 2001 6091 91 80 00 91 700 20 00 60 20 2081 6091 9961 6091 FLU9ZF2Z0 0 sel 8291 992618721 1 80 00 0 9758 8 71 820 8201 008000 01 40 20 90 21 9901 8612999 80 807 20 0 186101 998 06911999 90 80 20 0 1
37. er cover p n 02 135 00 Set machine on its wheels and remove front plug and top plug Fill through top hole with Heavy Duty Worm Gear Oil until oil runs out of front hole No lubrication is necessary on drive chain The chain will be adequately lubricated when washed clean with kerosene This is very important when storing your Trav L Cutter for extended periods of time Place a light coating of oil on Feed Screw p n 02 001 00 Chain Tensioning Screw p n 02 081 01 and Guide Rods p n 02 019 00 or 02 019 02 for atmospheric models 26 Part No 02 MAN 01 Rev A E H Wachs Chapter 6 Consumable Select Chart Chapter 6 Consumable Select Chart DATA ON CUTTER SIZE Use a 6 diameter cutter for up to 1 wall Use 7 diameter cutter for up to 1 1 2 wall Use a carbide tipped cutter for cutting cement lined or cast iron pipe Heavy wall cast iron pipe may require the use of the next larger size cutter If the wall thickness of the pipe is unknown feed the cutter into the pipe as far as possible and then retract it so that the cut can be inspected to determine if a larger cutter is needed The gang of cutters for beveling pipe is designed for use on steel pipe up to 5 8 wall for making a weld preparation The standard bevel is 37 59 SPECIAL APPLICATION BLADES CAN BE PRODUCED ON SPECIAL ORDER PLEASE CONTACT YOUR WACHS REPRESENTATIVE FOR FURTHER DETAILS E H Wachs Part No 02 MAN 01 Rev 27 Small LCSF O D
38. gs This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death N WARNING AWARNING alert with the safety alert symbol indicates a potentially hazardous situation that could result in serious injury or death N CAUTION A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result in minor or moderate injury A CAUTION alert with the damage alert symbol indicates a situation that will result in damage to the equipment This is the equipment damage alert symbol It is used to alert you to potential equipment damage situations Obey all messages that follow this symbol to avoid damaging the equipment or workpiece on which it is operating An IMPORTANT alert with the damage alert symbol indicates a situation that may result in damage to the equipment NOTE This symbol indicates a user note Notes provide additional information to supplement the instructions or tips for easier operation 2 Part No 02 MAN 01 Rev A E H Wachs Chapter 1 Introduction to the Equipment Manual Updates and Revision Tracking MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved operation or maintenance procedures or with corrections if necessary When a manual is revised we will update the revision history
39. h for any size pipe using the following formulas Pipe O D Wheel Positions Chain length Formula 6 0 13 99 3 and 4 3 235 x Pipe Diameter in Inches 19 06 168 355 mm 3 235 x Pipe Diameter in mm 484 mm 14 19 99 3 and 5 3 204 x Pipe Diameter in Inches 16 33 356 507 mm 3 204 x Pipe Diameter in mm 415 mm 20 35 99 2 5 3 175 Pipe Diameter in Inches 14 98 508 914 mm 3 175 x Pipe Diameter in mm 380 mm 36 47 99 2 and 6 3 162 Pipe Diameter in Inches 12 82 915 1218 mm 3 162 x Pipe Diameter in mm 326 mm 48 72 1 and 6 3 149 x Pipe Diameter in Inches 12 61 1219 1829 mm 3 149 x Pipe Diameter in mm 320 mm Note that there is some overlap in acceptable wheel positions between size ranges E H Wachs Part No 02 MAN 01 Rev 17 Small LCSF O D Tracking Slide MACHINE INSTALLATION The Wachs Trav L Cutter TLC is shipped from the factory completely assembled and lubricat ed It is only necessary to mount the machine install the cutting wheel and connect the power supply Please observe the following warning stickers located on the TLC before proceeding to operate machine Figure 4 1 Machine Installation Refer to the Section on Wheel Setting and Chain Lengths and determine the proper wheel position for the size of pipe to be cut If the wheel assemblies are not in the proper slots the eight 1 2 socket head cap screws Part No 90
40. he chain segments it is best that they be placed on a flat surface to simplify the joining of the links Use the lineup pin Part No 02 159 00 to get the joining links in proper alignment When the chain links are aligned push the lineup pin out of the chain by inserting a connecting pin from the opposite side Turn the chain tension screw Part No 02 081 01 counter clockwise to move the chain tension idler sprocket to its innermost position Thread the assembled chain through the machine as shown in the section on Wheel Setting and Chain Length inside cover Leave six inches protruding on valve end of machine balance of chain on other end Place the machine on the pipe and join the open ends of the chain with a connecting pin as shown in sketch for chain assembly Figure 3 p 16 To assist in getting chain square on pipe rock machine after chain has been connected but before it has been tightened CAUTION During chain connection one person should hold cutter steady on pipe Failure to do so could cause serious injury Tighten the chain by turning the chain tension screw in a clockwise direction The chain will be properly tensioned when the torque wrench is applied to the chain tension screw and it registers 80 to 85 foot pounds green line on torque wrench Recheck chain tension frequently on large diameter or heavy wall pipe cutting Remove lock nut Part No 02 014 00 and driving collar spacer Part No 02 022 01 cu
41. he machine or its components Do not wear gloves while operating the machine Gloves can become entangled in moving parts resulting in serious injury Gloves may be worn when setting up the machine or cleaning up after the operation but take them off when operating the machine NOTE Gloves should be worn when cleaning up chips and other cutting debris Chips can be very sharp and can cause serious cuts Do not wear gloves when the machine is operating Eye Protection Always wear impact resistant eye protection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI 287 1 Occupational and Educational Eye and Face Protection Hearing Protection This equipment can produce noise levels above 80 dB Hearing protection is required when operat ing the equipment The operation of other tools and equipment in the area reflective surfaces process noises and resonant structures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI S12 6 Hearing Protectors E H Wachs Part No 02 MAN 01 Rev A 7 Small LCSF O D Tracking Slide 8 Part No 02 MAN 01 Rev A E H
42. hipping and Storage Cased 41 x25 x18 104 x 63 5 x 45 7 10 7 cu ft 0 53 m Finish Paint Hose Assembles Hydraulic 5 8 hose sets with quick couplers in 45 lengths Hydraulic Power Sources Model HE Electric Gasoline or Diesel Engine driven Gang of Cutters for Beveling Pipe R H Bevel 1 Slitting Saw and 1 L H Bevel 10 Part No 02 MAN 01 Rev A E H Wachs Chapter 3 About This Manual Machine Specifications 2 lt gt otc 88 Qu Z ov gt lt Cs S
43. ing Slide CHAIN LENGTHS PIPE TYPE ADD ON ACCUMULATED SIZE Dis PIRE DIA LENGTH PART NUMBER TOTALLENGTH CHAIN ASSEMBLIES S 6625 168mm 6 02 457 06 1067mm Di 6 90 175mm 8 625 219mm 8 127mm 02 457 08 47 1194mm Di 9 05 230mm S 10 75 273mm 10 203mm 02 457 10 1397mm 02 450 10 Di 11 10 282mm S 12 75 324mm 12 152mm 02 457 12 1549mm 02 450 12 13 20 335mm S 14 00 356mm 14 51mm 02 457 14 63 1600mm 02 450 14 BER 15 30 389mm 16 00 406mm 152mm 02 457 16 1752mm 02 450 16 17 40 442mm S 18 00 457mm 18 179mm 02 457 18 1930mm 02 450 18 Di 19 50 495mm 20 00 508mm 2 51mm 02 457 20 78 1981mm 02 450 20 Di 21 60 549mm 7 179mm 02 457 20 D 83 2108mm 02 450 20 D 24 00 610mm 91 2312mm 02 450 24 24 EN 13 330mm 02 457 24 Di 25 80 655mm 96 2438mm s 30 00 762mm 111 2819 02 450 30 30 s 20 508mm 02 457 30 1 2819 Di 32 00 813mm 116 2946mm s 36 00 915mm 128 3251mm 02 450 36 36 s 432mm 02 457 36 12813251 Di 38 30 973mm 133 3378mm S 42 00 1067mm 147 3734mm 02 450 42 42 19 482mm 02 457 42 Di 44 50 1130mm 152 3861mm 1 48 00 1219mm 17 432mm 02 457 48 164 4166mm 02 450 48 Di 50 80 1290mm 21 533mm 02 457 48 D 173
44. lling rigs pipe lines and on construction work in rivers and harbors E H Wachs Part No 02 MAN 01 Rev A 3 Small LCSF O D Tracking Slide Corrosion Resistant Corrosion from constant exposure to salt water can be minimized with an accessory package that includes extensive use of stainless steel fasteners special bearings and seals and high zinc coating Operates Anywhere With air or hydraulic power the Trav L Cutter will operate on horizontal or vertical pipe in the field or in the shop It cuts and bevels in a mud filled ditch or under water where it has been used in chambers and free diving to depths of 600 feet Safe Cold Cutting The Trav L Cutter can be used in explosive conditions onnatural gas crude product and fuel lines It has even been used to cut missile fuel cells Fast Reliable A standard wall pipe can be cut and beveled with a cutting speed of approximately 2 minutes per 1 of pipe diameter Cutting time varies for heavier walls and harder alloys Due to its rugged con struction it is not unusual to find machines still operating after 10 or 20 years of severe service Included with your TRAV L CUTTER Operating Manual and Isometric Parts List Operating Tools and spare Chain Connecting Pins Basic Mounting Chain for 6 dia pipe Steel Storage Case 6 ft Hose Whip with oiler air only 4 Part No 02 MAN 01 Rev A E H Wachs Chapter 2 Safety Chapter 2 Safety
45. on Cutter Valve 90 to the right This will put the cutter spindle motor in operation and rotate the cutter Slowly feed the rotating cutter down until it extends through the wall of the pipe by approximately 1 4 This is done by turning the feed screw Part No 02 001 00 in a clockwise direction One complete turn of the feed screw lowers the cutter 1 10 Lock the cutter in position by placing the feed screw lock Part No 02 008 00 on the shoulder of the feed screw and lock in place with the thumb screw Part No 90 059 04 Turn valve handle on Feed Valve 90 to the right This will operate the drive motor and make the machine travel around the pipe and make a complete cut Speed may be reduced by adjustment of the feed valve handle close slowly until proper speed is attained Machine is traveling too fast if wheel to right of cutter lifts off pipe or if machine is vibrating excessively When the cut is completed stop the drive motor by turning Feed Valve to the left until machine stops With the cutter still rotating release the elevating screw lock and raise the cutter to its uppermost position With the cutter raised stop the cutter motor by turning Cutter Valve to the left 90 Remove the cutter from the machine Release the tension on the drive chain by turning the chain tension screw counter clockwise Remove a connecting pin from the chain to uncouple it and the machine can now be removed from the pipe 20 Part No 02 MAN 01
46. pport of the workpiece is the responsibility of the operator Tooling on any cutting equipment including lathe tools saw blades milling tools etc may get very hot Do not touch tooling until you have made sure it is cool enough to handle Wear gloves when removing or cleaning up chips and cutting debris Chips can be very sharp and cause cuts Before performing any service on the equipment disconnect the power source Follow all lock out tag out procedures required at the worksite Safety Alerts in This Manual The following alerts are used throughout this manual to indicate operator safety hazards In all cases these alerts include a notice describing the hazard and the means to avoid or reduce risk Carefully read all safety alerts AN This icon is displayed with any safety alert that indicates a personal injury hazard WARNING This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury Part No 02 MAN 01 Rev A E H Wachs Chapter 2 Safety Safe Operating Guidelines CAUTION This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury Protective Equipment Requirements Protective Clothing Wear safety shoes when operating or servicing the equipment Serious injury could result from dropping t
47. tter spindle Select the proper cutter from Cutter Chart on pages 20 21 and place cutter on cutter spindle In as much as the cutter rotates in a clockwise direction as you face it the cutter should be placed on the spindle so the flat sharp cutting edges lead into the pipe Place the driving collar spacer on the spindle and lock the spacer and cutter tightly to the spindle with the lock nut E H Wachs Part No 02 MAN 01 Rev 19 Small LCSF O D Tracking Slide NOTE Left hand thread in nut turns counter clockwise to tighten Be sure the cutter drive collar spacer and lock nut are clean and free of chips and dirt so that the assembly can be tightened securely y NOTE It is important to use sharp cutters A dull cutter puts an unnecessary load on the machine and will result in unsatisfactory cuts Cutters should be sharpened by a qualified tool grinder who has equipment to maintain the cutter angles and shape A tool grinder who caters to machine shops or tool and die shops is best Please contact your E H Wachs representative for further details regarding tool sharpening services OPERATING THE MACHINE 1 Connect the power supply to hose whip on Pipe Cutter CAUTION Be sure the valves on the machine are off before supplying air to the machine When the handles on air valves are up they are in the OFF position With the power supply turned on the machine is ready to cut the pipe Turn the valve handle
48. v V A9 6 80 50 06 lc LAN 8 1 448 10 820 06 02 3zNO38 508 020 6 davno 00 080 50 8 1 145 33110O 8 00 6Z0 Z0 2 LANYIOT 00 8 0 50 9 8 5 3 0 0 50 9 ONIav38 00 9 40 20 r 32NO38 Wa3OM alv3o 00 5 70 20 6 Tiva 8 2 00 7 20 20 6 WILNO 5 70 1 000 0 35 5 000 6 31Q33N ONIAY3A 00 8 03345 14 5 00 E90 Z0 2 00 290 Z0 9 YILINO ONISNOH 31ONIdS 00 190 50 9 8 11 8 00 090 00 LA ONIalv38 AIHSYMYIO 00 650 Z0 LNDIOOT 00 6 3 1 38 dvO 000 1 835300 ALO YIIWNN Luvd WALI 55 Small LCSF O D Tracking Slide 0 0 Ajquuassy 0 S SNI3JV38 MANOS 0334 LAN 0090000 38 35 0334 ONISNOH 00 0020 TIV8 ONIY38 0060060 ONINIVI33 1 0060060 6 Mads 0010020 NOILdIHD2S3Q YIAWNN Livd NO Chapter 8 Parts Lists amp Exploded View Drawings 00 6 0 aping SS 1V14 6 1 HSM 86166 5 8 8155 0 L SOHS 01 061 06 LO Z61 Z0 2 lt Z 00 00 20 NOlLdlH2S3Q YIIWNN 18 4

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