User Manual
Contents
1. Maintenance e e eee eee ee e esesss 10 uuo X 16 Monthly inspection 16 Periodic inspection 16 cau EE 17 Checklist periodic inspection 18 GE ECS FAO eein 19 IMPORTANT The patient lifter is only meant to be used by qualified personnel The manual shall not be handed over or made available to any unauthorised third party without a prior written consent from Etac Supply Gjovik Existing laws conventions and agreements protects all documents No extract of this documentation can be re produced used or transferred without pri or written consent from Etac Supply Gjo vik Violation of these regulations may lead to judicial repercussions and economic responsibility Industrial rights are reserved Etac Supply Gjovik Hadelandsveien 2 2816 Gjovik Norway Teleph 47 40001004 Fax 447 40001008 www molift com moliftaetac com Page 2 of 20 About Molift Smart Molift Smart 150 is a foldable mobile lifter intend ed for lifting and transferring personnel The lifter is made out of light materials it has castors and a battery It is therefore ideal for mobile care units such as home care personnel who has a need for lifting capabilities without fixed or stationary lift ing devices present in every home The Molift Smart 150 with accessories as de scribed in this manual are CE mark2. Pull the red handle slightly upwards Take care the lifter moves faster when activat ing the handle more The lifter will stop dead with a danger of personal injury and damage on the lifter if the handle is released suddenly Page 9 of 20 Operation Battery charger Molift Smart 150 is supplied with a battery with a 14 4 V cell unit that is placed in the battery hold er on the lift A charger is also supplied to charge the battery whenever needed The charger can be mounted on a wall surface or placed on a table Place the battery in the holder according to the arrow markings After a few seconds the charger LED will change from yellow to orange indicating that the battery is charging When the LED gives a constant green light the battery is fully charged The charger LED indicate the status of the battery as described below LED X Moe No battery initialization 10 seo Fast charge Green yellow Top off charge Trickle charge Orange green Error Battery capacity The battery indicator on the hand control will il luminate if the voltage of the battery falls below a certain level indicating the need for charging There will also be an audible signal There is still enough capacity to perform 3 5 lift cycles 75 kg at this point The battery indicator on the battery holder illuminates only if the handcontrol unit is disconnected and the battery needs charging BM09201 Molift SMART 150 English Re
3. For instance if you suspect the fault to be inside the hand control exchange the hand control with at functional one from another similar lifter to see if the problem is fixed If you are not able to solve the fault or problems by yourself using this manual please contact lo cal authorised service representative If you do not know whom to contact locally please contact your dealer or Molift Group AS to get help Page 15 of 20 Maintenance Maintenance of the lifter consists of check be fore use cleaning inspection and service Check the lifter according to the checklist before use on page 7 to reveal faults or errors In regularly in spections of the lifter which as a minimum should be monthly inspections and annual periodic in spections Cleaning Ce Detergents must be pH neutral Do not use solvents or strong liquids this may damage surfaces on the lifter For disinfection when needed use isopropyl alcohol Avoid abrasive cleaning products e Clean surfaces with a damp cloth using an ap propriate detergent e Remove hair and pile from the castors and ver ify that the castors rotates without abnormal friction e Clean contact and hand control with spirit or similar to remove grease and dirt e Regular cleaning is recommended and should be implemented in the suitable cleaning rou tines BM09201 Molift SMART 150 English Rev C1 08 10 Monthly inspection Assemble the lifter before inspection e Chec
4. BM09201 Molift SMART 150 English Rev C1 08 10 Page 18 of 20 molift designed for life DECLARATION OF CONFORMITY amp Etac Supply Gj vik Hadelandsveien 2 2816 Gj vik NORWAY Telephone 47 4000 1004 hereby declare that Molift SMART 150 patient lifter and that the accessoires used only together with this product are in conformity with The Council Directive concerning medical devices 93 42 EEC incl amendment 2007 47 EC and according to this classified as medical equipment class 1 Expiration date 11 October 2016 Molift SMART is manufactured in conformity with the following national or international standards that also might implement a harmonised standard e 5010535 2006 Hoists for the transfer of disabled persons Requirements and test methods e ISO 14971 Medical equipment Risik analysis Notified body Hjelpemiddelinstituttet NEMKO AS Gregersensvej Gaustadalleen 30 DK 2630 Taastrup N 0314 OSLO Denmark Norway Tel 45 43993322 Tel 47 22960342 Title Chief Operating Officer Name Morten Harald Lie Company Etac Supply Gj vik 11 10 2011 ur Perl L Date Signature BM09201 Molift SMART 150 English Rev C1 08 10 Page 19 of 20 Norway Etac AS PB 249 1501 Moss TIf 47 69 25 59 80 Fax 47 69 27 0911 www etac no Australia Patient Handling Australia 8 Chapel Street Marrickville NSW 2204 Sydney www patienthandling com au Ceiling Hoist Solutions Melbourne Offi
5. Right pedal D legs in On carpet floors you might find it difficult to manoeuvre the legs with a patient in the lift er It is recommended if possible to adjust the legs before suspending the patient in the lifter Alternatively you might try to move the lifter at the same time as pressing the pedals for leg adjustment Page 8 of 20 Safety devices Molift Smart 150 is equipped with several safety devices which are intended to prevent damage to personnel and equipment in the case of incorrect use e The lifter has an overload sensor preventing the lifter to be operated with more the safe working load 150 kg If the load exceeds the SWL the lifter will stop the movement The lifter has a safety feature to prevent the lift ing arm and suspension from squeezing a user if lowered too much The actuator will not pro duce any force in downward movements The legs are folded together during transport to make the lifter as small as possible When as sembling the lift the legs must be spread to working position A safety feature will prevent the lifting column to be fixed in the bracket be fore the legs are spread beyond transport posi tion The suspension has safety hooks to prevent the sling loops to fall off The electronics are disabled if the temperature rises beyond a critical limit Wait until the lifter has cooled down before using it again Emergency stop and lowering o Contact your Molift service partner if the
6. finding table in the mainte nance chapter to locate the fault O Several factors have to be considered during movement of the lifter Stand to the side of the user when lifting Ensure that arms and legs are clear of the lift chair bed etc Try to maintain eye contact with the user this will help the user feel safe and comfortable Medical electrical equipment requires spe cial precautions regarding electromagnet ic compatibility EMC and must be installed and used according to instructions con tained in this manual Portable or mobile ra dio communication equipment may affect the medical electrical equipment Page 4 of 20 molift designed for life Assembly disassembly The column must be placed in the bottom of the bracket on chassis as shown on the illustration to the left Unpacking The lifter comes in one cardboard box Verify that the box has no apparent damage If dam aged check the content and contact your deal er for assistance if components are damaged e The box contains one complete Molift Smart e When the column has placed itself in the bot lifter with hand control battery and battery tom of the bracket it must be fixed with the charger locking handle on the back of the chassis Push the locking handle down 1 and make sure the Assembly column is properly fixed The battery must not be in the battery holder during assembly e Remove the transport elastic and spread the legs to work
7. is a sound together with the light it means the lifter needs service immediately Service lamp status No lig Ready for use Yellow Order service lifter still works Red Perform service Red sound Perform service imme diately Service consists of replacing the lifting motor and check replacement of worn or damaged parts Service and repair should be performed by au thorized personnel only Fillin and sign a copy of the checklist on next page The owner is responsible to ensure proper logging and written verification of each service or repair BM09201 Molift SMART 150 English Rev C1 08 10 molift designed for life Page 17 of 20 Checklist for periodic inspection of Molift Smart 150 Revision F 106 2009 COMPULSORY SAFETY CHECK annual Whole lifter checked for damage cracks and deformation and found to be in good order Especially suspension lifting arm lifting motor wheels and all cables Lifter has been correctly assembled and no parts are missing Especially column lock column attachment and suspension a All labels are present without damage and readable Accessories have been checked See separate form for sling Battery charger is an accessory List the accessories checked ee order Pf fp The lifter has been rolled over the floor preferably under load and r
8. taken into consideration it may lead to dam age or functional defects to the lifter or other equipment This symbol indicates important and useful information If taken into consideration it will help the operator of the lifter to work ef ficiently It may help simplify routines and to explain complicated facts Page 3 of 20 General Safety precautions General Before putting a Molift Smart 150 into operation the operator must ensure that the lifter and acces sories are in good working order especially with regards to safety A Molift Smart 150 shall only be used when all safety devices and equipment is in place and fully operational The lifter must be taken out of service immediate ly or not returned to service if faults and or irreg ularities that may have influence on the safety are discovered o The lifter is designed for use in room tempera ture 10 to 40 C This should be taken into consideration when transporting the lifter and therefore keeping it in a temperate part of the vehicle Alternatively the lifter must rest in a temperate room until the equipment has achieved proper working temperature The lifter has an expected lifetime of 10 years or 30 000 lifts with max load SWL when all recommended service is performed CS Injury to personnel or equipment may occur if Molift Smart 150 is used in an incorrect manner and if i e e covers are removed by unauthorised personnel e used inc
9. the sling is properly fastened to all four hooks on the suspension to make sure the patient is nor sliding or falling out Try to position the user as low as possible prefer ably resting the feet on the chassis when transfer ring the lifter with a suspended user In this way the centre of gravity will be as low as possible and therefore reducing the risk of instability The lifter should be manoeuvred with spread legs in outer position to achieve the highest possible stability Be careful during movement the suspended user may swing somewhat during turns stops and starts Be particularly careful when manoeuvring close to furniture to prevent the suspended user from colliding with these objects The lifter shall not be used to lift or move us ers on sloping surfaces Avoid deep pile carpets high thresholds uneven surfaces or other obstacles that may block the cas tors The lifter may become unstable if forced over such obstacles increasing the risk of tipping over The lifter shall only be used for movement over short distances It is not a replacement for wheelchair or similar BM09201 Molift SMART 150 English Rev C1 08 10 Use of spread legs Use wide legs wherever appropriate for instance to position the lifter around wheelchairs toilets etc To spread the legs press pump the left pedal on the chassis To narrow the legs press pump the right pedal Left pedal legs out Es 4 _ CMS
10. ce 58 62 Star Crescent AU 3803 Hallam VIC www ceilinghoistsolutions com au Austria Paul Bstandig GesmbH Strohbogasse 8 1210 Wien Tel 01 405 35 43 Fax 01 406 81 02 www bstaendig at Belgium Pronk ergo NV Sint Pietersmolenstraat 204 1 8000 Brugge T 32 0 50 32 20 20 F 32 0 50 32 20 40 www pronkergo be Danmark Etac A S Egeskovvej 12 8700 Horsens Tel 45 79 68 58 33 www etac dk Finland Mediq Suomi Oy Koskelonkuja 4 Fl 02920 Espoo Tel 358 20 112 1643 Fax 358 20112 1513 www mediq fi apuvaline France Praxis Medical Technologies Parc 2000 107 rue Dassin 34080 Montpellier FRANCE Phone 33 04 99 77 23 23 Fax 33 04 99 77 23 39 info praxismedical com Germany Herrmann amp Co GmbH Oelder str 20 33378 Rheda Wiedenbruck Tel 05242 9671 40 Fax 05242 9671 41 www herrmann co de Iceland Eirberg Storhofoi 25 IS 110 Reykjavik www eirberg is Ireland Meditec Medical Ltd Unit 28 Whitestown Drive Whitestown Industrial Estate Tallaght Dublin 24 Tel 01 4624045 www meditecmedical ie Israel Mediscan Systems Ltd P B Box 2195 6 Hamanov St Rehovot 76386 IL 76121 Rehovot www mediscan co il Italy Fumagalli Piazza Puecher 2 22037 Pontelambro Tel 39 031 3356811 Fax 39 031 622111 www fumagalli org Japan Pacific Supply Co Ltd 1 12 1 Goryo Daito shi JP 5740064 www p supply co jp Netherlands Pronk Ergo bv Cobaltstraat 14 2718 RM Zoetermeer Tl
11. ed according to the Council Directive concerning medical de vices 93 42 EEC The lifter is classified as medi cal equipment class 1 and tested and verified by a third party according to standards IEC 60601 1 IEC 60601 1 2 and NS EN ISO 10535 2006 Before using the patient lifter Before using a patient lifter the operator must be trained accordingly Practice lifting a colleague and be lifted by others It is important not only to know how to move another person using the lifter but also how it is to be lifted Try out and practice using all the relevant slings for the different types of lifter and movement you may encounter Before lifting a person you should explain the procedure When using the lifter it s also important to use the correct sling and accessories according to e type of disability e Size e weight type of movement The lifter must be taken out of service imme diately or not returned to service if faults and or irregularities that may have influence on the safety are discovered BM09201 Molift SMART 150 English Rev C1 08 10 molift designed for life Explanation of symbols O This symbol is used to point out instructions and information related to work place safety where injury may occur if the information is disregarded or ignored Follow these instruc tions be careful and attentive at all times This symbol indicates important information regarding the use of the equipment If not
12. f 079 361 13 40 Fax 079 361 13 41 www pronkergo nl New Zealand Morton amp Perry Homecare Equipment P O Box 34439 Birkenhead Auckland 0746 www mortonperry co nz Spain Karinter S L C Ram n Turr 5 9 Local 4 08005 Barcelona Tel 34 93 221 19 17 Fax 4 34 93 221 18 72 www karinter com Sverige Etac Sverige AB P O Box 203 SE 334 24 Anderstorp Tel 46 371 58 73 00 Fax 46 370 48 73 90 www etac com Switzerland Kuhn und Bieri AG Sagestrasse 75 3098 K niz Tel 0848 10 20 40 Fax 031 970 01 71 www kuhnbieri ch United Kingdom Meditec Molift Ltd Hi Trac House Unit 1 Woodrow Business Centre Woodrow Way Irlam Manchester M44 6NN Tel 0844 8004236 Fax 0844 8004237 www molift com USA Molift Inc 8406 Benjamin Road Suite C Tampa FL 33634 Tel 813 969 2213 Fax 813 969 3954 www moliftinc com molift
13. fter before use spection each 12 checklist on page 7 month Designated area Lifter is ready for use for calendar and signed label for periodical inspec Choose correct sling and tion check for damage Make sure sling is at READ USER tached correctly Pay MANUAL attention while lifting BM09201 Molift SMART 150 English Rev C1 08 10 molift SMART Page 12 of 20 molift designed for life Accessories Molift Easy Toilet Sling L Artno3032300 Art no 3033300 X X Lifting sling Molift Easy Paediatric Sling No head support With head support Art no 3005050 Art no 3006050 Art no 3005000 Art no 3006000 Easy Toilet Sling and Basic Bathing Sling for kids see the tables below size XXS and XS XL Art no 3032400 Art no 3033400 L L XL Art no 3032500 Art no 3033500 Molift Easy Toilet Sling Comfort Size No head support Separate head support Art no 3016050 Art no 3016055 XS Art no 3016000 Art no 3016001 Art no 3016100 Art no 3016111 Molift Easy Sling XS Molift Basic Sling Molift Easy Amputee Sling Size Noheadsupport With head support 7 XS S M L XL Molift Basic Bathing Sling Bag for slings Art no 3048000 EN M Artno3027200 Artno3028200 EUN x BM09201 Molift SMART 150 English Rev C1 08 10 Page 13 of 20 Sling size guide Equipment Transport bag for Molift Smart 150 lifter w batteries Trans
14. ing position maximum width Transport position Working position Cu Max width A4 The legs must be spread to working position before the column can be mounted Do not start to run the lifting arm before the suspension is released e Lift up the lifting column and slide it into the bracket on the chassis e Insert the battery into the battery holder and verify that the emergency stop button isn t ac tivated Run the lifting arm up and down with out load to verify that it is working properly Check that the lifter is mounted correctly with no loose part or damages Ensure that the lifting column is fixed properly and that the legs do not move inside working position Checklist after mounting e Check the lifter according to the checklist be a fore use on page 7 BM09201 Molift SMART 150 English Rev C1 08 10 Page 5 of 20 Disassembly e Run the lifting arm all the way down while holding the suspension up towards the lifting arm allowing the suspension to be placed into the transport hook A u E i Fi i y a r F y i PF i P F m Hr 1 E i ey d i E 2 Li RF EH e Remove the battery from the lifter to prevent it from falling out during transportation o The control electronics are active as long as the battery is placed in the holder If the lifter is to be stored for a longer period the battery should then be removed or emergency stop activated to avoid u
15. k the lifter according to the checklist be fore use on page 7 e Clean the lifter as described above e Verify that the contacts of the hand control and charger is firmly in place and verify that the ca bles for the hand control actuator and charger are intact e Run the lifter up and down to verify that it runs normally and without any abnormal noise The lifter must be taken out of service imme diately and marked Out of order or not taken into service if faults and or irregularities are discovered Periodic inspection Molift recommends periodic inspection once a year alternatively more often if required by local regulations Use the checklist for periodic inspec tion on page 18 Inspection is to be performed by authorized per sonnel The owner is responsible to ensure prop er logging and written verification of each inspec tion Page 16 of 20 Service Molift Smart 150 has a LED on the battery holder indicating if the lifter needs service The LED gives a green light when the lifter is ready for use VA Battery Indicator Service lampe Electrical emergency lowering The electronics logs how much the lifter is being used and the load it is used with After a given time of usage there will be given a signal that the lifter needs service to the service LED The LED will first give a yellow light then red Take contact with your local service representative and order serv ice If there
16. king Load SWL 150 kg 330 Ibs Measurements with lifter in working position 1060 BM09201 Molift SMART 150 English Rev C1 08 10 molift designed for life Lifting height 0 750 mm below user Lifting speed 60 mm sec Sound level max A weighted sound power level Ly 49 4 dB Operating forces Buttons on hand control 1 5 N Foot pedal max 300 N Height of legs Max 110 mm Turning diameter 1300 mm Measurement transport 1160 x 475 x 355 mm LxWxH Measurement assembled 1160 x 1060 mm LxW Measurements in illustrations below are in milli metres 1650 1050 Page 11 of 20 Measurements with lifter in transport position 1160 Labelling The main label is placed on the column bracket on the left side of the chassis Molift Smart 150 short Nominal batte d Model name guide for mounting voltage READ USER MANUAL molift Safe Working Load xcd 13 0 kg age 14aVoC Part number and Lifter in transport position Ya year week of manufacturing Spread legs Raise the lifting column Serial number g bar code Sene meer Make sure the column is eet placed correct in bottom Separate waste of the chassis collection For indoor ype B Read user use Close the locking handle Application manual to secure the column Control label on right side on chassis Control lifter ac Release the suspension cording to check from transport hook list on page 18 Periodical in Check li
17. nnecessary discharge of the battery e Open the locking handle lift up the lifting col umn grab with both hands and lift straight up and fold the column down to transport posi tion The lifter can be split into two parts by lifting the column from the chassis completely The lifting column arm and the chassis with legs are then separate parts O BM09201 Molift SMART 150 English Rev C1 08 10 Be careful not to get legs arms hands wedged between the parts when folding down the lifting column arm e Fasten the hand control to the driving handle e Press the legs together and secure legs and lift ing column arm with the transport elastic e Put the lifter into the bag mum a io nn E pat Storage For long time storage it is recommended that the battery is removed and the emergency stop but ton is activated Storage conditions should be be tween Pressure 50 106 kPa Humidity 20 90 96 Temperature 0 45 C Page 6 of 20 Molift Smart 150 use The Molift Smart 150 hand control has two but tons up and down In addition there is a diode which gives a light if the battery needs charging Battery U indicator P Down The legs are adjusted with pedals on the chassis Battery indicator eb bbiiidkast Electrical emer gency lowering PETTEE AR I Emergency stop Push handle Lifting column TJ Battery By Battery holder _ _ 8 co
18. ntrol electronics rat Wy Emergency stop BACK Chassis with lifting column fixing bracket BM09201 Molift SMART 150 English Rev C1 08 10 molift designed for life Checklist before use 1 Check that the lifter has no apparent damage or other faults 2 Check that there are no loose parts and ensure that the lifting column is properly fixed and that the locking handle is p tightened 3 Check that the legs are moving in working position only mean ing that the legs do not move inside work ing position with the column mounted see fig A NW 4 Check that the suspen v sion is released from AC the transport hook 5 FN 5 Check that the emer gency stop button is FigA not activated and that the lifter is functioning 6 Check that you have sufficiently charged bat teries that the battery diode on hand control or chassis does not light 7 Check that the service lamp gives a green light If yellow or red light send lifter to service 8 If there are any faults or irregularities the lift er should be taken out of service immediately and marked out of order Contact your service partner or local Molift representative O Lifting arm Suspension ee ae Lifting motor Adjustable legs rr FRONT forwards direc tion of travel Page 7 of 20 Lift and transfer The suspension shall always be positioned across the user as shown left in the illustration below Check that
19. olift SMART 150 molift designed for life C BM09201 Molift SMART 150 English Rev C1 08 10 cz eL oS e jam cT e lalal Table of content About Molift Smart 3 Before using the patient lifter 3 Explanation of symbols 3 General Safety precautions 4 General oo ec ccc cccecccccccccccccceceaeaeaeenenenensusenens 4 Lift and transfer cccccccecececcccccececscecees 4 Assembly disassembly 5 CHD AGING EEEE E E O AA 5 ASSOI DIM So ae eee ene ee een ee hele eee 5 Bite a 6 S10 2 0 eee A ea ee E es ee 6 Molift Smart 150 use 7 Checklist before use 7 Lift and transfer 8 Use of spread legs uss 8 Safety devices m Emergency stop and lowering 9 OD CIATION seen einmnenuner VO Battery CHAarQer 1 cscccccccsseesseessecseeeneeens 10 Battery CAD CItY ccccccceecceeeceeecseeeneeees 10 Electronics esee 10 Accessories eos eiecucossebevesceveeswesoevesescs 13 LINO SINO pE 13 Equipment 14 Transport bag sees 14 Troubleshooting 15 BM09201 Molift SMART 150 English Rev C1 08 10
20. orrectly e insufficient maintenance load exceeds maximum limit The maximum load stated in this manual and on the lifter is the maximum load e unauthorised repair of electrical devices or ca bles Lift and transfer The Molift Smart 150 has a Safe Working Load on 150 kg meaning that it is tested and approved for lifting of patients up to 150 kg Attempts to lift patients above SWL may damage the lifter and lead to personal injury BM09201 Molift SMART 150 English Rev C1 08 10 The patient lifter may tip over if used incor rectly Ignorance of warnings and instruc tions may lead to personnel injury Read in structions carefully before attempting to lift anyone A Pay close attention to your actions Ensure that all four loops of the sling are securely fas tened to avoid the user slipping or falling Use the push handle to manoeuvre the lift do NOT attempt to manoeuvre the lift by push ing on the lifting arm actuator or patient Torn cut frayed or broken slings can fail re sulting in serious injury to the user Use slings in good condition only Destroy and discard old unusable slings A A A 5 Molift slings shall ONLY be used to lift per sons NEVER use the sling to lift and or move objects of any kind Molift Smart 150 should not be run constant ly for more than 2 minutes during 18 minutes If the lifting movement does not start when the corresponding button is pressed please consult the fault
21. port bag soft for Molift Smart Part no 3049175 e Hard case for Molift Smart Part no 0920200 Color code Xx wwe oa s 3 XL Bue wozo 76 us L XL s es pese 5 Choice of sling size depends on both user weight and shape size of user i Please see the user manual that comes with the sling for specific instructions BM09201 Molift SMART 150 English Rev C1 08 10 Page 14 of 20 Troubleshooting Faults on lifters that do not function as they should after assembly page 5 or after the pre use check has been completed page 7 can be localized us ing the troubleshooting table below Symptom Possible cause action The lifting column is wobbly The lifter moves unevenly ona plane surface The lifter only moves in one di rection either up or down The lifter runs out of control The lifting column is not correctly positioned in the chassis or the locking handle is not fully locked verify position of lifting col umn and locking handle acc to mounting instructions on page 5 The lifting column can not be correctly fitted faulty safety mechanism in chassis contact local representative for service The castors move unevenly be cause of pile and dust clean castors as described on page 16 Fault in the leg spreading mech anism contact local representa tive for service Hand control has failed test with another hand control and change if defective The control electronics ha
22. rea son for the failure causing an emergency low ering is unknown or if it is a result of failed components or parts Emergency stop The emergency stop will cut the power to the ac tuator and is situated on the battery holder on the lifting column Turning it clockwise until it pops out will reset the emergency button T i da z Electrical emergency lowering Emergency stop sui ibd ibbu MAE ELLEN V RES NET ae BM09201 Molift SMART 150 English Rev C1 08 10 molift designed for life Electrical emergency lowering It is possible to perform an emergency lowering of the lifting arm in case of a general malfunction of the control electronics The button can be found on the battery holder If you need to perform an emergency lowering move the lifter to a suitable location to lower the user e Press the emergency lowering button The lift ing arm will then perform a smooth downward movement The emergency stop button can not be activated when performing electrical emergency lowering e If the lifter still do not work change battery and try the emergency lowering procedure again e If it still does not work the suspended user must be lifted out manually either by using the manual lowering function or by requesting as sistance Manually emergency lowering The manually lowering function on the actuator is only to be used if the electrical lowering does not work Pr Manual emergency lowering
23. s failed contact local representative for service and use manually emer gency lowering where neces sary Short circuit between hand con trol and lifter clean hand control plug surfaced with alcohol to re move grease Defective hand control replace hand control contact local rep resentative for service The control electronics has failed contact local representative for service BM09201 Molift SMART 150 English Rev C1 08 10 molift desianed for life Symptom Possible cause action The lifting arm lift Emergency stop button is acti ing motor does vated turn button clocwise to not move reset emergency stop see p 9 Battery is empty change to a new battery or recharge battery see page 10 The control electronics of the lift er is overheated Leave lifter to cool down see page 10 The lifter is overloaded make sure the load does not exceed 150 kg see page 9 The hand control cable is un plugged reconnect plug Hand control has failed replace hand control contact local rep resentative for service Defective control electronics contact local representative for service Battery does not Faulty battery try another bat recharge tery replace battery Faulty battery charger try an other charger contact local rep resentative for service If you have access to more than one lifter it may be helpful to change parts across lifters to help identify any faults
24. uns easily and steadily a Leg extender mechanism functions correctly stops in correct positions The lifter has been fully raised and lowered preferably under load and moves evenly without noise and the lifting motor shows no runout Servicing required Servicing unnecessary because the servicing lamp is on green and the lifter is under 5 years old Completed Compulsory in case of faults under one of the above points The lifter has been removed from service and clearly marked OUT OF ORDER Certified personnel have been summoned to carry out repairs and servicing Name Tel Fax Completed Compulsory where lifter has been checked and approved The lifter has passed the safety check and been affixed with the Molift safety check label duly dated and signed The ticked and signed checklist has been passed to the client Comments on TAU ES and C6 DATES soens Eee EFREN OENE a aTa EAEE ER AREENA Inspection carried out by Block capitals sss rm een Molift certification no if any of inspector repairer sss ccceeceeeeeceeeeeeeeeeeeeeaeeeeeaeeasassaesesssseeseeeseseeeeeeees The equipment has been tested and is in full working order Yes No PAC SS MNT Date III T r
25. v C1 08 10 If the battery is discharged during a lift it is always enough power to lower the user down again O O Electronics New batteries will not achieve full capac ity before it has been fully charged and dis charged a couple of times There is a counter implemented in the electronic system of the lifter registering the number of lifts This number can be read by using the Molift Servi cetool and a service lamp indicates when the lift er needs service consisting of exchange of the lift ing motor See the chapter Maintenance The electronic system has a power save function which makes the system sleep after a while with no activity All lights will go out Activate the sys tem by pushing one of the buttons on the hand control If the lifter is run up and down constantly for a longer period the electronics may be overheated and the lifter will stop Wait until the lifter is cooled down enough for further use Discarded lifters and batteries should be han dled as electronic waste and collected sepa rately according to local laws and regula tions Page 10 of 20 Technical data Weight total Ex battery 25 kg incl battery 25 8 kg Material Steel and aluminium Motor 12 VDC Battery 14 4 V NiMH 2 2 Ah Molift Power Pac Battery charger Mascot type 2215 10 22 cells NiCd NiMH Protection IPX4 Number of lifts with fully charged battery 40 75 kg 165 Ib 50 cm up down Safe Wor
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