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1. Ta 24 9 Te 17 7 33 3 7 2 F 50 00 50 00 2 17 j gt 8 amp 2 04 5 Shuttle type operation panel Button type operation panel Rear view of operation panel V6 DP01 V6 DP02 Fig 1 3 Operation panel outline and mounting dimension Note V5 H 4T7 5G 11L and below power class are equipped with shuttle type operation panel V6 DP01 as standard V5 H 4T11G 15L and above power class are equipped with button type operation panel V6 DP02 as standard 1 8 Pallet Outline and Mounting Dimension V6 DP05 is the mounting pallet when the operation panel is to install on the electric control cabinet The outline and dimension are as follows 80 93 19 5 C E L i n x a 2 Pallet V6 DP05 Open pore dimension of pallet Fig 1 4 Pallet outline and mounting dimension Chapter 1 Introduction to V5 H Series Inverter 9 V5 H High Performance Vector Control Inverter User Manual 1 9 Braking Resistor Lectotype Braking resistor unit Inverter model Braking unit Minimum Braking Powe
2. ttt A Ea T ees I Air circulation position Above 200mm Above 100mm Above 100mm Fig 2 2 Mounting direction and space for VS H 4T11G 15L and above power class 2 3 Removal and Mounting of Operation Panel and Cover 2 3 1 Removal and Mounting of Operation Panel Removal of operation panel As shown in Fig 2 3 the grab on the operation panel forcefully in direction 1 and then lift the panel body in direction 2 Mounting of operation panel As shown in Fig 2 4 align with the lower clamping position of the operation panel in direction 1 and then press down the operation panel in direction 2 until the crack sound is heard Do not mount the operation panel in any other direction otherwise the operation panel will have poor contact 12 Chapter 2 Inverter Installation V5 H High Performance Vector Control Inverter Fig 2 3 Removal of operation panel User Manual Fig 2 4 Mounting of operation panel 2 3 2 Removal and Mounting of Covers of Inverter with Plastic Enclosure Removal of operation panel Please refer to 2 3 1 removal and mounting of operation panel Removal of lower cover After removing the mounting screws of the cover press the left and right sides of the cove
3. Function code Dunc uon code ed Setting range Unit Property Function code selection User number name setting setting Parameter auto 0 No action P9 15 tunin 0 0 2 x 1 Static auto tuning 9 2 Rotating auto tuning Ones place Protection mode 0 Motor current mode 1 Sensor mode Motor overload 2 Novacton P9 16 rotection 00 0 12 x Tens place Low speed derating P 0 Action suitable for common motor 1 No action suitable for variable frequency motor P9 17 Sensor protection 4000 0 00 10 00 v x 0 00 10 00V threshold of motor P9 18 Motor oyerlgad 10 0 0 5 30 0 min x 0 5 30 0min protection time Group PA Control Parameter 8 0 15kW or below 0 7kHz 16 0kHz 40 18 5kW 45kW 0 7kHz PA 00 Carrier frequency 30 0 7 16 0 kHz o 10 0kHz 20 55kW 75kW 0 7kHz 8 0kHz 3 90kW or above 0 7KHz 3 0kKHz Carrier frequency 4 PA 01 automatic 1 o 1 o 0 No auto adjustment 3 1 Auto adjustment adjustment selection pa o2 Vector control 1 slip 4599 o 0 300 0 o 0 0 300 0 compensation gain PA 03 Droop control 0 00 0 00 10 00 Hz o 0 00 10 00Hz Current limit action 0 Disabled D a oe selection i as 1 Enabled Constant torque 20 0 200 0 5 rae 7 rated current of inverter A 05 Current limit value 160 0 20 0 200 0 x Variable torque 20 0 150 0 rated current of inverter Ones place Over voltage regulation 0 Disabled 1 En
4. 1 2 B1 B2 O R L1 U T1 S L2 Powe Motor V T2 t3 T W T3 Main rout OS i PLC x1 x2 X3 A01 x4 x5 Control circuit x6 x7 DI 292 COM GND 10V so RE Alt ao RB GND L_RA 24V Al2 Alt Al2 AO1 AO2 485 Y1 I l l ON Al3 S A oe ee ie 24V vv v VOF 485 Y2 DO 485 GND COM Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Chapter 6 Parameter Description 6 1 Basic Function Parameter Group PO oe O FFFFO This function is used to prevent the irrelevant personnel from inquiring and changing the parameters so as to protect the safety of the inverter parameters 0000 No password protection All the parameters in Zone P can be inquired and changed If P0 01 1 the change to parameters is disabled and no password is set upon inverter delivery Set password Input four digits as user password and press PRG key for confirmation Repeat this operation once Change password Press PRG key to enter the password verification status and 0 0 0 0 is displayed Input correct password and it enters parameter editing status Select P0 00 parameter P0 00 displayed as 0000 Input new password and press PRG key for confirmation Set the same password for P0 00 twice When P Set is displayed the new password is successfully set Cancel password Press PRG key to enter the password v
5. V5 H High Performance Vector Control Inverter User Manual Function code FALE ea Factory Setting range Unit Property Function code selection User A name setting setting umber process close loop control 3 Composite control Vector control 2 without encoder speed feedback 4 Process open loop control 5 Analog value feedback process close loop control 6 Single phase pulse feedback process close loop control 7 Composite control 0 Open loop digital frequency reference P0 05 P0 04 Open loop main 0 0 4 I A Al1 analog value reference reference mode 2 Al2 analog value reference 3 Al3 analog value reference 4 DI pulse reference Open loop digital Upper lower frequency limit pi 0 05 frequency reference 30 00 oO TROON HA S P0 13 P0 14 Running command 0 Operation panel P0 06 g 0 0 2 o 1 Terminal reference mode 5 2 Host computer P0 07 Running direction 0 O 1 o 0 Run forward 1 Run reverse command P0 08 Acceleration time 0 6 0 15kW and below 0 1 Soar 0 1 3600 0 s o P0 09 Deceleration time 0 20 0 18 5kW and above 3600 0s P0 10 S curve time 0 0 0 0 3600 0 s o 0 0 3600 0s P0 11 Maximum output 50 00 0 01 300 00 Hz g Upper frequency limit P0 13 requency 300 00Hz po 12 Maximum output 339 1 480 v x 1 480V voltage EreguSnev upper Lower frequency limit P0 14 P0 13 i EGU ey UPP 50 00 0 00 300 00 Hz x Maximum output frequency imit
6. Function code Banc Un code Factory Setting range Unit Property Function code selection User n name setting setting umber upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop LED ones place Communication failure 2 terminal 485 LED tens place Version incompatible Fault shel and Tae ree pew PA 19 alarm attribute 0002 0000 2222 x A p i 0 Fault is not shileded stopped setting 4 upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop Fault locking 0 Fault is not locked p 2 20 function selection 9 gsi 1 Fault is locked pa 21 Automaticreset 9 0 20 x 0 20 times PA 22 Automate reset iiag 2 0 20 0 s x 2 0 20 0s interval Group Pb Enhanced Function Parameter Hopping frequency Upper lower frequency limit p b 00 1 lower limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit p b 01 1 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit p b 02 2 lower limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit p b 03 2 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit p b 04 3 lower limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit
7. 3 6 Attention for Main Circuit Wiring 3 6 1 Power Supply Wiring It is forbidden to connect the power cable to the inverter output terminal otherwise the internal components of the inverter will be damaged To facilitate the input side overcurrent protection and power failure maintenance the inverter shall connect to the power supply through the circuit breaker or leakage circuit breaker and contactor Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inverter may be damaged 20 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual 3 6 2 Motor Wiring It is forbidden to short circuit or ground the inverter output terminal otherwise the internal components of the inverter will be damaged Avoid short circuit the output cable and the inverter enclosure otherwise there exists the danger of electric shock It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the inverter may be damaged When contactor is installed between the inverter and the motor it is forbidden to switch on off the contactor during the running of the inverter otherwise there will be large current flowing into the inverter triggering the inverter protection action Length of cable between the inverter and motor If the cable between
8. control setting P0 06 2 gt e N NEXT PAGE x sd 142 Appendix B Control Mode Setting Process V5 H High Performance Vector Control Inverter User Manual Closed loop setting process continued i JOIN THE PAGE C ve _ Select multi acceleration deceleration time Select function of X terminal acceleration deceleration time Ly Setting correct For details refer to the function description P4 09 P4 14 of P 5 00 to P 5 006 in Chapter 6 ny Setting 0 08 and P 0 09 Begin to run from the gt Setting 3 00 0 startup frequency as NY Setting 3 00 1 First DC braking after k PA braking ay Setting startup frequency lt begin to run from the startup gt retention time of P3 03 and startup frequency frequency eid gt retention time P 3 04 braking keep He ee P3 02 Ny Rotation speed tracing startup settin i EEA p 3 it Setting 3 05 0 Deceleration stop j Setting 3 05 1 Free stop Vv DC braking stop setting 3 05 2 setting P3 06 P3 07 and P 3 08 properly For the meaning refer to Chapter 6 Parameter Description Anti teverse Setting 3 09 1 RT y Setting 3 09 0 Dynamic braking Setting PA 09 1
9. The function applies to valiable torque loads such as fan and pump If used in applications of constant torque loads and rapidly changing loads the function will result delayed control response This function is disabled during acceleration deceleration process PA Paos Magnetic flux braking selection Magnetic fux braking selection tt i 0 Magnetic flux braking disable 1 Magnetic flux braking enable When the motor decreases the inverter can rapidly slow down if magnetic flux braking action is selected Then the electric energy can be transformed to heat energy during the braking process Rapid deceleration can be realized by selecting magnetic flux braking action but the output current will be larger Selecting no action the deceleration will last longer but the output current will be smaller PA 09 Energy consumption braking selection 0 1 0 Determine whether to use energy consumption braking using braking unit selection PA 09 0 Energy consumption braking disable 1 Energy consumption braking enable For large rotating inertia applications and when rapid stop by braking is required select matched braking unit and braking resistance and set braking parameter for the motor stop rapidly by braking PA 10 Braking unit operating time 100 0 s 100 0s PA 11 Braking unit action voltage 650 750 V 720V Braking unit operating time PA 10 and braking unit action voltage PA 11 are only applied to inverter with built in
10. 12 34 Display set hex code From data bit 1 to 4 the characters of 0 1 9 A B C D E and F can be displayed or set Meanings of 0 0 0 0 displayed in second level menu After entering second level menu besides the displayed data there are also 4 dots this means the password protection and you need to enter the password The function codes that needs password input are P0 00 PE 00 A0 00 C0 00 U0 00 and U1 00 PE area C area UO area and U1 area are factory reserved parameter area Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual 4 4 3 Menu Mode Monumode Operation panel setting Menu mode name Visible function code range i 3 gt P0 02 display 0 Bahicmeni See 5 1 for the table of basic menu bASE function code parameter Quickly display the menu function 1 Fast menu FASt codes in common use Only display the function codes Non l fact 2 i hs pea MAE different from the leave factory ndFt function code menu values 3 Menu of last changed 10 Display the last changed 10 LASt function codes function codes and P0 02 Basic menu bASE Basic menu includes all the function codes mentioned in this user manual Except for the special descriptions all the descriptions of this manual are in this menu mode See 5 1 for the table of basic menu function code parameter Fast menu FASt Fast menu includes some
11. AA Setting PA 09 0 m z o Appendix B Control Mode Setting Process 143 V5 H High Performance Vector Control Inverter User Manual 4 Setting Process for Composite Control START a Vector control 1 v Parameter identification for details refer to setting process for parameter auto tuning under vector control 2 in appendix B Parameter identification For details refer to setting process for parameter auto tuning under vector control 1 in appendix B 4 Vv P0 03 3 P0 03 7 ee pe Sas y Multi frequency reference function of terminalX Multi frequency reference For details refer to the function description of gt Setting correct P5 00 to P 5 06 in Chapter 6 PALL oR se _ Sa y Multi voltage reference function of terminalX Setti t lt Multi digital voltage reference For details refer to the function description of gt 2A E SBAI c oe a P5 00 to P 5 06 in Chapter 6 Ny Select Open loop main reference mode P0 04 For details refer to the function description of P 0 04 in Chapter 6 Setting P 6 00 P6 20 For details refer to the function description of P 6 00 to P 6 20 in Chapter 6 Open loop auxiliary reference 7 Y Select o pen loop auxiliary reference ET ee y Setting P 6 0
12. Loop feedback Alt Y P818 Eki e Ny output close Loop Al2 ki h Differential Gain A13 L a Single DI Kdx e e phase pulse Set P 1 05 P1 07 cl feedback lose Close Loop Sampling Cycle Alt close loop ree Feedback Value P8 16 lt Analog ao a7 Loop A Feedback enna close Loop Al3 g refers to the previous deviation Single Pulse Seepa FaR A et P8 refers to the deviation this time Feedback 147506 17 close Loop Fig 6 30 Schematic diagram for PID P8 00 Analog feedback process close loop control digital voltage 0 00 10 00 V 0 00V reference P8 01 Single phase pulse feedback process close loop control 0 30000 rpm Orpm digital rotation velocity reference P8 02 Number of pulses per turn for single phase pulse 1 9999 1000 The current control operation mode P0 03 shall be determined before determining the process close loop reference value When the current control operation mode is analog feedback process close loop P0 03 1 3 5 and 7 if P1 02 is set to 0 it may determine the reference value of the close loop by P8 00 If P1 02 is non zero value it determine the reference value of the close loop by the analog value and pulse frequency selected in P1 02 When the current control operation mode is single phase pulse feedback process close loop P0 03 2 and 6 it may determine the reference value of the close loop In addition when the single phase pulse feedback process close loop is employed it n
13. 304 350 380 426 470 520 600 650 690 775 860 950 Overload capacity 115 1 minute 160 0 5 second interval 10 minutes inverse time lag feature Rated i voltage frequency Three phase 380V 480V 50Hz 60Hz Input abe ee 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 196 232 282 326 352 385 437 491 580 624 670 755 840 920 Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling V5 H 4T110L and above products are equipped with external DC reactor as standard m V5 H 2TOOOG Three phase 200V Constant torque heavy duty application Power kW 04 0 75 1 5 2 2 Motor power kW 0 4 0 75 1 5 2 2 Voltage V Three phase 0 to rated input voltage Output Rated current A 3 5 7 5 10 upu 150 1 minute 180 10 seconds 200 0 5 second interval 10 minutes Overload capacity inverse time lag feature Rated Three phase or single phase 200V 240V 50Hz 60Hz voltage frequency Input sear 180V 260V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 3 8 5 5 8 3 12 Braking unit Built in as standard Protection class IP20 Cooling mode Self cooling Forced air convection cooling Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vec
14. P0 05 Open loop digital frequency reference 0 00 300 00 Hz 50 00Hz 9 Hz 500 This function is applicable to the frequency reference of open loop sonto mode such as vector control 1 vector control 2 For the speed reference of process close loop control mode refer to function code of Group P1 0 Set frequency reference via P0 05 Note If multi section digital voltage terminals 1 3 are valid the frequency is determined by the terminal combination Refer to P4 15 P4 21 If multi section frequency terminals 1 4 are valid the frequency is determined by the terminal combination Refer to P4 22 P4 36 1 Set frequency reference via Al1 port 2 Set frequency reference via Al2 port Input specification of Al1 and Al2 terminals 0 10V or 0 20mA The correspondence relation between the analog and the reference frequency is defined by group P6 Note When adopting the current input of 0 20mA refer to the description of P6 01 P6 08 3 Set frequency reference via Al3 port Input specification of Al3 terminal 10 10V The correspondence relation between the analog absolute value and the reference frequency is defined by group P6 The operation direction is determined by the sign of the Al3 analog input 4 Set frequency reference via X7 DI port X7 DI terminal input specification 0 maximum pulse frequency P5 10 The correspondence relation between the pulse signal and the reference frequency is defined by group P6 Note When P0 0
15. P0 14 Multi section Upper lower frequency limit P 4 30 requency 9 30 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 31 requency 10 35 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 32 requency 11 38 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 33 requency 12 40 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 34 requency 13 45 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 35 requency 14 48 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 36 requency 15 50 00 0 00 300 00 Hz o P0 13 P0 14 Group P5 Multi functional Input Parameter P5 00 X1 terminal inpu 99 0 99 I 4 Refer to Definition of multi unction selection function input terminals of P5 P5 01 X2 terminal inpu 99 0 99 I y group in Chapter 6 unction selection P5 02 X3 terminal inpu 99 0 99 I D unction selection P5 03 X4 terminal inpu 99 0 99 I unction selection P5 04 X5 terminal inpu 99 0 99 I X unction selection P5 05 X6 terminal inpu 99 0 99 I y unction selection P5 06 X7 DI terminal input 99 0 99 I unction selection P5 07 X1 to X7 terminal gi 0 000 1 000 s x 0 000 1 000s iltering time P5 10 Maximum input 10 0 0 1 50 0 kHz x 0 1 50 0kHz pulse frequency P5 11 Startup stop mode 0 0 3 I z
16. P5 11 is used to set the mode of controlling the startup and stop of the inverter with FWD and REV terminals in the terminal running command reference mode 0 Two line 1 Start up and FWD REV stop command 0 0 Stop Inverter 0 1 Reverse 1 0 Fotatiara 1 1 regan Fig 6 14 Two line running mode 1 1 Two line 2 FWD REV Start up 0 0 angt amp top 0 1 Stop Inverter 1 0 Forward 1 1 Ratatie rotation Fig 6 15 Two line running mode 2 2 Three line 1 84 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual K1 Eei K2 cL Inverter Fig 6 16 Three line running mode 1 The terminal Xi i 1 7 has set 4 Three line mode rotation control function Fig 6 16 when K3 is closed FWD and REV controls are enabled when K3 is disconnected FWD and REV controls are disabled and the inverter stop The rising edge of FWD terminal means forward rotation command while the rising edge of REV terminal means reverse rotation command 3 Three line 2 K1 FWD K2 Inverter REV Xi y COM Fig 6 17 Three line running mode 2 The terminal Xi i 1 7 has set 4 Three line mode rotation control function Fig 6 17 when K3 is closed FWD and REV controls are enabled when K3 is disconnected FWD and REV controls are disabled and the inverter stops The rising edge of FWD terminal means rotation command the disconnection of REV termi
17. terminal function is set to 2 Frequency level detection signal 1 or 3 Frequency level detection signal 94 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 2 the output frequency is in the corresponding FDT setup range and indication signal is output Output frequency A F FDT level upper limit Pm Peles FDT level lower limit Pa l 7 B l l p gt l Ti Time Yi terminal Fig 6 29 Frequency level detection signal FDT P7 24 Virtual terminal effective selection 000 111 000 It controls the action of the multifunctional input terminal or output terminal by the host computer Time Display of operation panel Multifunctional input terminal Xi Unit place 0 The real terminal is enabled 1 The virtual terminal is enabled Tens place reserved Y1 Y2 and relay terminals 0 The real terminal is enabled 1 The virtual terminal is enabled Hundreds place When Xi terminal signal source is input as virtual terminal whether the corresponding function of this terminal is effective depends on the control of the host computer and has nothing to do with the real status of the current Xi terminal When Yi Y2 and relay terminals are output as virtual terminals the real outputs of these terminals depend on the control of the host computer and have nothing to do with whether the output terminal function set
18. Operation Address from master to slave set by master 0 2 0 PC 06 Slave setting frequency proportional coefficient set by slave 0 00 10 00 1 00 PC 04 master slave mode 0 SCIA is slave mode and SCIB is slave mode 1 SCIA is master mode and SCIB is slave mode 2 SCIA is slave mode and SCIB is master mode PC 05 master to slave operation address set by master position for writing slave function code to master setting frequency 0 P0 05 1 P8 00 2 P8 01 The inverter provides two communication ports SCIA is a port connecting with operation panel and SCIB is used terminal for 485 and 485 In common applications the inverter operates under slave mode PC 04 0 and responses to external instructions Master mode To active sent data to outside which is often applied when multi machines operate synchronously When selecting master mode one unit in a group of units often is set as a master to transfer operating frequency instructions to other units When the slave receives frequency instructions from the master it will store these instructions at the position of function code specified by PC 05 For example if open loop digital frequency is given adopt P0 05 as frequency reference and set PC 05 0 If inverter master mode is set for SCIA SCIB and operation panel has been inserted the operation panel will take priority of controlling and the function of inverter as master mode will lose effect automatically Pull out the operati
19. for deceleration change to run at upper limit of the hopping frequency as shown in Fig 6 34 Adjusted setting frequency Hopping Pb 04 t ee ee frequency3 Pb E Hopping Ph02 p frequency2 Ph di t F Hopping frequency 1 Pb 00 y Setting gt frequency Fig 6 34 Upper and lower limit of hopping frequency Pb 06 Single step without integral function 0 00 10 00Hz 0 1Hz When Pb 08 and Pb 10 setting without integral function UP DN single step increase or decrease frequency define by Pb 06 Pb 07 Magnification selection 0 01 00 Display of operation panel Unit place Acceleration deceleration time p 0 x1 1 x10 Tens place Reserved For some special applications that longer acceleration deceleration time is required the function can be used to determine magnification of acceleration deceleration time that has been set For example if the 108 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual current acceleration deceleration time 0 P0 08 P0 09 is valid the real applied acceleration deceleration time is 10 times as long as acceleration deceleration time 0 when x10 is selected Operational panel digital regulating frequency control Operational panel V integral rate Setting with operational panel A V regulating frequency can be realized by the function When the 0 1221 0001 0 1 50 0 s 2 0s operational panel is
20. p b 05 3 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Single step under Pb 06 without integral 0 1 0 1 10 00 Hz o 0 1 10 00 Hz function Ones place Acceleration Magnification deceleration time p pe selection 00 nual f 0 X1 1 X10 Tens place Reserved Ones place Action upon power off 0 Save upon power off 1 Clear upon power off Tens place Action upon stopping 0 Hold upon stopping x 1 Clear upon stop aa 2 Clear upon standby Pb 08 9 0001 0000 1221 o Hundreds place A V setting via regulating frequency operation panel control 0 Only enabled when main input is P0 05 open loop digital frequency input 1 Adjustment is valid 2 Adjustment is invalid Thousands place 0 With integral function 54 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code Banc Un code Factory Setting range Unit Property Function code selection User number name setting setting 1 Without integral function Operation panel Pb 09 AIV integral rate 2 0 0 1 50 0 s o 0 1 50 0s Ones place Action upon power off 0 Save upon power off 1 Clear upon power off Tens place Action upon stopping 0 Hold upon stopping 1 Clear upon stop 2 Clear upon standby Terminal UP DN Hundreds place Terminal UP DN Pb 10 digital regulating 0001 0000 1221 o adjustment setting frequency control
21. resistance Attached Fig 4 Connecting Multiple Inverters to the Computer 138 Appendix A Modbus Communication Protocol V5 H High Performance Vector Control Inverter Appendix B User Manual Control Mode Setting Process 1 Setting Process for Auto tuning Parameter auto tuning under Vector control 1 Parameter auto tuning under vector control 2 is p N SARE J START NY a a y y Setting POI 1 5 First step must disconnected from the load y y Setting rated voltage of motor PO Setting P0 01 5 AA AA Setting rated frequency of motor Setting Rated voltage of motor PO 5 0 12 Yy AA Setting upper frequency limit of motor Setting basic frequency of motor 13 PO 15 Vv Vv Setting max frequency of motor Setting upper frequency limit of motor PO 1 P0 13 y Setting P 400 1 3 y DN i Y auto torque boost Setting max frequency of motor ea r s invalid please Setting correct g See Motor wih multi V F D setting about gt pag pans OPS eae PO 1 3 manual AA N torque boost Setting parameter of motor P9 00 P9 04 y lt Motor with multi power VF y Please select correct P4 0 to AA 2 according to u pon Setting P9 15 2 ay F variable torque load Nie x y Press RUN key to perform Setting motor para
22. 0 47 o selection P7 03 AQ1 terminal output 45 48 71 7 function selection P7 04 aie terminal output 49 48 71 unction selection P7 05 AO1 gain 100 0 0 0 200 0 o 0 0 200 0 P7 06 AO1 bias 0 0 0 0 200 0 o 0 0 200 0 P7 07 AO2 gain 100 0 0 0 200 0 o 0 0 200 0 P7 08 AO2 bias 0 0 0 0 200 0 o 0 0 200 0 Ones place AO1 gain 0 Positive 1 Negative s y a Tens place AO1 bias election of positive 0 Positive 1 Negative P7 09 and negative gain 0000 O 1111 o eae g Ta Shd bias Hundreds place A02 gain 0 Positive 1 Negative Thousands place AO2 bias 0 Positive 1 Negative Y2 DO maximun P7 10 output pulse 10 0 0 1 50 0 kHz o 0 1 50 0kHz requency selection Zero current P7 18 detection width 0 0 0 0 50 0 o 0 0 50 0 P7 19 Frequency arrival 5 59 0 00 300 00 Hz o 0 00 300 00Hz detection width P7 20 oA levelupper 50 00 0 00 300 00 Hz o 0 00 300 00Hz P7 21 FDT levellower 4900 0 00 300 00 Hz fo 0 00 300 00Hz P7 22 poe level upper 46 99 0 00 300 00 Hz o 0 00 300 00Hz P7 23 fait levellower 54 00 0 00 300 00 Hz o 0 00 300 00Hz LED ones place Multi function input terminal Xi 0 Real terminal is enabled Virtual terminal 1 Virtual terminal is enabled P7 24 i 000 0 111 o LED tens place Reserved effective selection s LED hundreds place Y1 Y2 Relay terminal 0 Real terminal is enabled 1 Virtual terminal is enabled Ones place Multi function input termina
23. 10 00V voltage reference 5 P4 20 Multi section digital 8 00 0 00 10 00 V o 0 00 10 00V 46 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code Dunc un code Factory Setting range Unit Property Function code selection User name setting setting number voltage reference 6 P4 21 Multi section digital 49 99 0 00 10 00 v o 0 00 10 00V voltage reference 7 Multi section Upper lower frequency limit P 4 22 requency 1 5 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 23 requency 2 8 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 24 requency 3 10 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 25 reguency 4 15 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 26 requency 5 18 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 27 requency 6 20 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 28 requency 7 25 00 0 00 300 00 Hz o P0 13 P0 14 Multi section Upper lower frequency limit P 4 29 requency 8 28 00 0 00 300 00 Hz o P0 13
24. 15 according to motor eplate y P9 04 according Setting motor parameter P9 00 to to motor nameplate y Press M key for jog operation v If motor running direction is wrong swap any two phase wires of motor and then Note If fault happens please judge the fault causes and clear the fault according to 7 1 Fault and alarm information list If motor can without connecting the load rotating auto tuning can be selected P9 15 2 otherwise only static auto tuning can be selected When enabling the auto tuning please ensure the motor is in standstill status If over voltage or over current happens in auto tuning process you can prolong the acceleration and deceleration times of P0 08 and P0 09 Upon vector control 2 the loads must be detached before the rotating auto tuning is performed power up a v N p Ri m Static tuning or rotating tuning gt y v Setting P 9 15 1 to Setting P 9 15 2 to perform static auto tuning perform rotating auto tuning Press RUN key to start auto tuning after tuning stop auto Setting running frequency P 0 05 we Vector control 1 or vector mS N control 2 yer y Setting P 0 03 to vector control 1 Setting P 0 03 to vector control 2 y v 4 Xs Setting V F curve input P4 00 x Speed control or torque control gt y v Yy Setting torque boost P 0 1 6 Setting Pd 00 to 0 speed co
25. 2 3 1 Removal and Mounting of Operation Panel Mounting of cover After the wiring operation of main circuit terminals and control circuit terminals is completed close the door following direction 1 in Fig 2 12 and then press down the latch following direction 2 to lock the door Fig 2 11 opening the door Fig 2 12 closing the door Chapter 2 Inverter Installation 15 V5 H High Performance Vector Control Inverter User Manual Chapter 3 Wiring of Inverter 3 1 Connection of the Product and Peripheral Devices Power supply Circuit breaker or leakage circuit breaker i Contactor Input AC reactor Input noise filter f DC reactor Grounding Output noise filter Q Braking resistor Output AC reactor 7 Motor Grounding af a Fig 3 1 Connection diagram of the product and peripheral devices 16 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual 3 2 Description of Peripheral Devices for Main Circuit Circuit breaker The capacity of the circuit breaker shall be 1 5 2 time of the rated current of the inverter The time features of the circuit breaker shall fully consider the time features of the inverter overload protection Leakage circuit Because the inverter output is the high frequency pulse there will be high frequency leakage current Special leakage circuit breaker shall be used when installing leaka
26. 485 internal isolated with COM communication When used for communication connection with host computer it is the same as terminal 485 settee CN7 485 port of operation panel The maximum distance is 15m for the communication connection of operation panel adopt standard twisted non shielding network cable 24V 10 internal isolated with GND 24V 24V Maximum load 200mA with overload and short circuit protection Common end of RAE F PLC multi functional input terminal Short circuited with 24V upon delivery Digital input Multi functional input Input specificatiort 24VDC 5mA X1 X6 terminals 1 6 Frequency range 0 200Hz Voltage range 24V 20 X7 DI Multi functional input or pulse Multi functional input same as X1 X6 input Pulse input 0 1Hz 50kHz voltage range 24V 20 COM 24V grounding Internal isolated with GND Y1 Open collector output Voltage range 24V 20 maximum input current 50mA Open collector Same as Y1 Digital output YADO Operi collector r pulss output Pulse output 0 50kHz voltage range 24V 20 Open collector output COM comimonend Internal isolated with GND Analog indutten 10V 3 internal isolated with COM 10V POG NP UE Terrence Maximum output current 10mA with short circuit and voltage overload protection 0 20mA Input impedance 5000 maximum input current 30mA 0 10V Input impedance 20kQ maximum input AN1 Analog input channel 1 voltage 15V Resolution 12 bits 0 025 0 20
27. AC motor decoupling enabling the DC motorization of operation control Fig 1 indicates the four quadrant operation of the motor under speed sensorless vector control The torque current speed and DC bus voltage have quick response and the motor has stable operation Realizing 0 1s acceleration deceleration with rated motor load Upon the zero crossing switching of the motor forward reverse switching the current has no phase mutation or oscillation and the rotating speed has no pulsation The bus voltage is under stable control Quick and reliable braking can be realized when decelerating under the condition of braking without power consumption It is especially suitable for The reciprocating equipment such as numerical control machine fountain control machine weaving machine and jacquard Torque Current Speed Bus voltage Measure Max Fig 1 Quick acceleration deceleration four quadrant running in the form of OHz Forward running 50Hz 0OHz Reverse running 50Hz 0Hz m Realizing Real Tripless Operation With excellent current and voltage control technology 0 1s repetitive and alternate acceleration and deceleration is performed and the inverter realizes stable and tripless operation With extremely powerful loading capacity the inverter can realize stable tripless operation in any acceleration deceleration time and under any impact load condition With strong short time overload capacit
28. P Analog outputt Multifunction inputS a So p X5 Multi function input6 j oor tot x6 Multi function input DCO 10V aope ae R ny So X7 D Compatible with pulse input Dc o 20ma H i P Analog output2 io tpt l T t F COM GND Le a m l O OHO Analog input reference voltage so RE fp 4 DCO 10V a RB Relay output 10kQ ra T g Alt PETO switchable ro a eV AGHA 7 TTP GND 30V DCHA k u n 7 n DCO 10V oui Analog input t rr A2 be ozone Sioa f e Analog Input analog output 485 terminal resistor sel cting switch ites a 24V0 Analog input PI i A Al3 DC 10 10V A Al2 AO1A02 485 zi oF a Y l l ON oF POG OB 0 Modbus lay communication Hebe Vv oVV_sV OFF COM RS485 485 GND CN7 CN3 Operation panel Expansion interface interface ToT Shielding am p Twisted shielding iHi cable ui cable Fig 3 6 Terminal wiring diagram take V5 H 4T5 5G 7 5L as an example Chapter 3 Wiring of Inverter 23 V5 H High Performance Vector Control Inverter User Manual 3 8 Functions of Control Circuit Terminals Terminal Terminal function Type symbol description Positive end of 485 Technical specification 485 differential signal Rate 4800 9600 1 9200 38400 57600bps Up to 32 sets of equipment can be paralleled Relay Negative end of 485 shall be used if the number exceeds 32 Terminal 485 485 ea signal Maximum distance 500m adopt standard twisted shielding cable GND Shielding grounding of
29. P0 11 P0 14 Frequency lower 0 00 0 00 300 00 Hz 7 0 00Hz Upper frequency limit limit P0 13 P0 15 Basic operating 50 00 0 00 300 00 Hz x 0 00Hz Maximum output requency frequency P0 11 P0 16 Torque boost 0 0 0 0 30 0 x Ana eae 1 0 Group P4 Main and Auxiliary Reference Parameter Open loop auxiliary 0 None p 1 00 reference mode 0 Oe 1 Al1 2 Al2 3 Al3 4 DI 0 Main Auxiliary Open loop reference 1 Main Auxiliary Hiary 5O P1 01 main and auxiliary 0 0 5 x A Auxiliary 50 on y 3 Main Auxiliary 50 relation calculation i 4 Take maximum value 5 Take minimum value Analog feedback 0 Digital voltage reference close loop control amp P8 00 1 02 main reference 0 Vee 1 Al1 2 Al2 mode 3 Al3 4 DI A 0 None P1 03 pia 0 0 4 x 1 Al1 2 Al2 auxiliary reference 3 AI3 4 DI mode Ai Analog feedback Main FADLAN P1 04 close loop control 0 0 5 x 2 Auxiliary 50 reference main and 3 Main Auxiliary 50 Chapter 5 List of Parameters 43 V5 H High Performance Vector Control Inverter User Manual Function code Banc Un code Factory Setting range Unit Property Function code selection User name setting setting number auxiliary calculation 4 Take maxon value 5 Take minimum value Analog feedback close loop contro M 1 Al1 2 Al2 09 main feedback 1 toa l 3 Al3 4 DI mode eas esp oni 0 Non
30. Pb 00 Pb 23 PC group PC 00 PC 06 Pd group Pd 00 Pd 35 PE group Reserved dO group d0 00 d0 11 Equipment status area d area d1 group d100 d1 11 d2 group d2 00 d2 24 A0 00 protection area rungton code rispiayinidden AO group A0 00 A0 02 area defined by user A area Reserved C0 00 reserved area Reserved C area parameter Reserved area Reserved U0 00 reserved area Reserved UO area parameter Reserved area Reserved U1 00 reserved area Reserved U1 area parameter Reserved area 32 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual Structure of first level menu KOON xo 0 PE wv vo PE oo UL Jex 00 ag PO Po PO 0 10 tha he 01 16 SS Fig 4 3 Structure of first level menu 4 4 2 Format of Second Level Menu 5 0 0 0 Data bit 1 Data bit 2 Decimal point Data bit 3 Data bit 4 Fig 4 4 Format of second level menu Format of display set for second level menu Display set decimal From data bit 1 to 4 the characters of 0 1 9 can be displayed or set When displayed data gt 9999 the last bit will be omitted For example When data is 12345 operation panel displays 1234 When data is 1234 5 operation panel displays 1234 When data is 123 45 operation panel displays 123 4 When data is 12 345 operation panel displays
31. acceleration deceleration setting is also available for acceleration times 1 2 and 3 P4 09 P4 14 with the principle same as above It is appropriate when the ratio between the S curve time and the acceleration deceleration time is 1 5 The maximum output frequency fmaxis the allowable maximum output frequency of the inverter The maximum output voltage Vmax is the output voltage when the inverter is in basic operating frequency When standard AC motor is used it corresponds to the motor rated voltage Refer to motor nameplate The frequency upper limit f4 and frequency lower limit fl are the maximum and minimum operating frequency of the motor set according to the production process requirement by the user during the use The basic operating frequency fp is the minimum frequency corresponding to the maximum output voltage of the inverter When standard AC motor is used it corresponds to the rated frequency of the motor Refer to the motor nameplate Output voltage gt Output frequency Fig 6 2 Characteristic parameter definition 66 Chapter6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Effect of the torque boost function Upon the vector control 1 when the inverter operation at low frequency increase the output voltage and offset the stator voltage drop to product enough torque so as to ensure the normal operation of the motor Note The torque boost amplitude should be s
32. analog output gain is set to negative value and the bias is also negative the AO output will be limited to OV automatically Y2 DO Maximum output pulse frequency 0 1 50 0 kHz 10 0kHz This function code determines the maximum frequency output by the terminal Y2 DO Refer to P7 01 for details Zero current detection width 0 0 50 0 0 0 This function can be used for load change detection Once the output terminal is set to 22 Zero Current Detection Arrival indication signal will be output upon the inverter output current is lower than the zero current detection width P7 18 Note This function parameter is percentage of the inverter output current to rated current of the motor Frequency arrival detection width 0 00 300 00 Hz 2 5Hz This function is used for detecting the deviation between output frequency and setup frequency Once the output terminal function is set to 1 Frequency Arrival Signal the deviation between the output frequency and the setup frequency of the inverter is in the setup range of this function code and indication signal is output as shown in Fig 6 28 Frequency Arrival Signal FAR Yi represents Y1 terminal Y2 terminal or relay terminal Output Frequency Detection Width Setup Frequency gme gt Time Yi Terminal Time Fig 6 28 Frequency arrival signal FAR This function is used for detecting whether the output frequency in within the setup FDT The output
33. and smell burning smell OROT Sound Listen There is no abnormal sound Vibration Special test instrument There is no abnormal oscillation 128 Chapter 8 Routine Repair and Maintenance V5 H High Performance Vector Control Inverter 8 2 Periodic Maintenance It needs to perform periodic inspection on the inverter once every three to six months according to the User Manual application environment and work conditions Item Inspection Contents Inspection Means Criteria Main circuit terminal Screwdriver sleeve The screws are lghtened and ihe cables are kept well PE terminal Screwdriver sleeve The screws are tghtened and the cables are kept well Control circuit terminal Screwdriver The screws are tightened and the cables are kept well Reliability of internal gt Screwdriver and EAA f connections and hands Connection is firm and reliable Inverter connectors Expansion card Screwdriver and Connection is firm and reliable connector hands Mounting screws Screwdriver sleeve The screws are tightened Cleaning tne dusts Cleaner There are no dusts and wools and powders Internal foreign Visual check There are no foreign objects objects Motor Insulation test 500VDC megameter Normal 8 3 Component Replacement Different types of components have different service lives The service lives of the components are subject to the environment and application conditions Bette
34. be Identified VES Find out the possible reasons and countermeasures for the failure as per the above table and whether this failure is removed y YES Faul reset Please shut down the power supply immediately to avoid further expansion of the fault NO AA Seek for technical help NO y Seek for technical help l Seek for technical help Chapter 7 Fault Diagnosis 127 V5 H High Performance Vector Control Inverter The application environment such as temperature humidity dust and powder wool smoke and oscillation burning and wearing of internal devices and other factors may increase the possibilities of inverter failure To reduce the failures and prolong the service life the inverter it needs to conduct routine User Manual Chapter 8 Routine Repair and Maintenance repair and periodic maintenance 1 Only the personnel receiving professional training can dismantle and replace the inverter components 2 Prior to inspection and maintenance please make sure that the power supply to the inverter has been shut down for at least ten minutes or the CHARGER indictor is OFF or there may be risks of electric shock the inverter with power level of V5 H 4T11G 15L or above has CHARGER indicator 3 Do not leave metal components and parts in the inverter or it may damage the equipment 8 1 Routine Maintenance The inverter shall be us
35. be reduced Thermal protection relay Although the inverter has motor overload protection function when one inverter drives two or more motors or multi pole motors to prevent the motor overtemperature failure thermal protection relay shall be installed between the inverter and each motor and the motor overload protection parameter P9 16 shall be set as 2 motor protection disabled Output noise filter When the output end of the inverter is connected with noise filter the conduction and radiation interference can be reduced Output AC reactor When the cable connecting the inverter and the motor is longer than 100m it is suggested to install AC output reactor to suppress the high frequency oscillation to avoid the damage to motor insulation large leakage current and frequent inverter protective action 3 3 Lectotype of mMain Circuit Peripheral Devices RIL1 S L2 T IL3 1 2 B1 B2 Grounding terminal PE Circuit Sontacto UIT1 VIT2 WIT3 Inverter model Breaker 7 Tightenin Wire 7 Tightening Wire A Terminal X _ Terminal A A eS g torque specificatio ae torque specification N m n mm N m mm V5 H 2T0 4G 16 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 V5 H 2T0 75G 25 16 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 V5 H 2T1 5G 32 25 M4 1 2 1 5 4 M4 1 2 1 5 2 5 V5 H 2T2 2G 40 32 M4 1 2 1 5 6 M4 1 2 1 5 4 V5 H 4T0 75G 1 5L 10 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 V5 H 4T
36. cannot be used for single phase motor or other applications Otherwise inverter failure or fire may be caused o This series of inverter cannot be simply used in the applications directly related to the human safety such as the medical equipment e This series of inverter is produced under strict quality management system If the inverter failure may cause severe accident or loss safety measures such as redundancy or bypass shall be taken Goods Arrival Inspection Note DEES e If the inverter is found to be damaged or lack parts the inverter cannot be installed Otherwise accident may be caused E Installation TN 1 Note o When handling and installing the product please hold the product bottom Do not hold the enclosure only Otherwise your feet may be injured and the inverter may be damaged because of dropping e The inverter shall be mounted on the fire retardant surface such as metal and kept far away from the inflammables and heat source e Keep the drilling scraps from falling into the inside of the inverter during the installation otherwise inverter failure may be caused e When the inverter is installed inside the cabinet the electricity control cabinet shall be equipped with fan and ventilation port And ducts for radiation shall be constructed in the cabinet m Wiring AN Danger The wiring must be conducted by qualified electricians Otherwise there exis
37. constant power zone Pd 34 Reserved 28 0 65535 o 0 65535 Pd 35 Reserved 1500 0 65535 o 0 65535 Group d0 Fault Record Parameters d0 00 Fault type record 2 0 0 62 Refer to 7 1 fault and alarm d0 01 Fault type record 1 0 0 62 7 information list d0 02 Latest fault type 0 0 62 I Z record 0 ee el ea ra g 0 999 v 0 999V d0 04 Actual current of 0 0 0 0 999 9 A 0 0 999 9V latest fault d0 05 Operation frequency 9 99 o 00 300 00 Hz 0 00 300 00Hz of the latest fault 0 06 Total power up time 999 0 000 65 535 kh 0 000 65 535kh on time d0 07 Total operation time 9 999 0 000 65 535 kh 0 000 65 535kh of the inverter Record of maximum d0 08 temperature of 0 0 0 0 100 0 om bs 0 0 100 0 C heatsink Record of maximum d0 09 bus voltage 0 0 1000 Vv i 0 1000V fluctuation d0 10 Reserved 0 00 0 00 300 00 Hz 0 00 300 00Hz d0 11 Reserved 0 0 5 0 5 Group d1 Product Identity Parameters d1 00 Serial number Factory 0 0 FFF F i 0 FFF F Software version d1 01 number of control Factory 0 00 99 99 s 0 0 99 99 board Non standard d1 02 version number of Factory 0 00 FF FF 0 00 FF FF software of control board Software version d1 03 number of operation Factory 0 000 F FFF be 0 000 F FFF panel Software version 1 04 number of extension Factory z 0 000 F FFF board 1 05 Manufacture s bar Factory 0 9999 0 9999 code 1 d1 06 Manufacture s bar Factory 0 9999 0 9999 cod
38. control circuit terminals shall be laid separately or in a square crossing mode otherwise the control signal may be interfered The wires of the main circuit terminals shall adopt lugs with insulating sleeves The inverter input and output cables with proper sectional area shall be selected according to the inverter power When the length of the cables between the inverter and the motor is more than 100m it is suggested to use output reactor to avoid the inverter failure caused by the overcurrent of the distribution capacitor The inverter which equipped with DC reactor must connect with DC reactor between the terminal of 1 2 otherwise the inverter will not display after power on E Operation AN Danger Power supply can only be connected after the wiring is completed and the cover is installed It is forbidden to remove the cover in live condition otherwise there exists the risk of electric shock When auto failure reset function or restart function is set isolation measures shall be taken for the mechanical equipment otherwise personal injury may be caused When the inverter is powered on even when it is in the stop state the terminals of the inverter are still live Do not touch the inverter terminals otherwise electric shock may be caused The failure and alarm signal can only be reset after the running command has been cut off Otherwise personal injury may be caused Note Do not start or shut
39. data format address and baud rate of the inverter are consistent with that of the PLC A 2 Check if the PLC address needs Add 1 operation A 3 Check if the PLC adopts Modbus RTU format A 4 Check if the register address of the PLC is converted to hexadecimal format 5 Check if the 485 wires are properly connected X Why did there exist abnormality upon parameter copying A 1 The parameters for V5 inverter and V6 inverter cannot be copied between each other A 2 The copy operation can be performed only when the upload and download function codes of the inverter d1 09 operation panel copy identification code are consistent A 3 The copy function can be completed only when the inverter is completely powered down and then powered up after the download of the parameters for copy is completed XI Why did the keyboard will have 8 8 8 8 display or have no display sometimes A 1 Check if the connectors are properly connected when the operation panel is directly connected to the inverter control board A 2 Check if the connection wire signals are in one to one correspondence when the keyboard is connected to the operation panel and inverter control board through customized extension wires A 3 Check if the network cable connectors of the operation panel and inverter control board are properly connected when standard network cable is used to connect the operation panel and inverter control board XII Why couldn t
40. display or modify the function codes of the operation panel 146 Appendix B Control Mode Setting Process V5 H High Performance Vector Control Inverter User Manual A 1 When the modification could not be performed check if P0 01 is set as 1 If not change it to 0 A 2 When the modification could not be performed check if the function code has been set as modification disabled A 3 When the modification could not be performed upon running check if the function code could not modification upon running A 4 When display is not available check if the inverter function code has been encrypted A 5 When display is not available check if the inverter operation panel has been locked XIII How to change the direction that the inverter drives the motor to rotate A 1 In the case of operation panel control the direction is determined by P0 07 However the FWD REV key on the operation panel can real time change the direction A 2 In the case of operation panel control the direction is determined by P0 07 However the UP DN key on the operation panel or the FWD REV knob of the shuttle operation panel can real time change the direction A 3 In the case of operation panel control the positive negative frequency value resulting from the final frequency calculation for composite control can also change the direction in real time A 4 In the case of terminal control check if the forward reverse terminal is in one to o
41. failure hardware overload protection Efficienc At rated power 7 5kW and below power class 293 45kW and below power class 295 55kW and y above power class 298 The product shall be mounted vertically in the electric control cabinet with good ventilation Horizontal or other installation modes are not allowed The Operating site cooling media is the air The product shall be installed in the environment free from direct sunlight dust corrosive gas combustible gas oil mist steam and drip 10 40 C derated at 40 50 C the rated output current shall be f Ambient temperature Environment decreased by 1 for every temperature rise of 1 C Humidity 5 95 no condensing 0 2000m derated above 1000m the rated output current shall be Altitude decreased by 1 for every rise of 100m 3 5mm 2 9Hz 10 m s 9 200Hz 15 m s 200 500Hz Storage temperature 40 70 C Chapter 1 Introduction to V5 H Series Inverter 5 V5 H High Performance Vector Control Inverter User Manual 1 5 Product Component Name Dust guard Mounting hole Mounting hole Cooling fan 1 Heatsink Upper cover o ti I Enclosure Operation panel peration pane Nameplate Lower cover Cover Nameplate Leading board o kg a eee V5 H 2T0 4G V5 H 2T2 2G V5 H 4T7 5G 11L and below power class V5 H 4T11G 15L and above power class Fig 1 1 Product component name 1 6 Product Ou
42. foreign objects in the air duct 122 Chapter 7 Fault Diagnosis V5 H High Performance Vector Control Inverter User Manual Failure No Failure code Failure description Potential causes Solutions Check whether fan wirings are Fan failure well connected Replace a new fan of the same model Rectifier module failure Seek for technical support Temperature detection Seek for technical support circuit failure Input power under voltage Check input power supply Fast start up when motor Start again after the motor stop operates with high speed rotating Keep overloading for a Shorten the overloading time long period of time and reduce load Inverter overload Acceleration and 13 E oL1 A SEA Prolong the protection deceleration time is too i BART acceleration deceleration time short VIF curve ratio is set too Adjust V F curve setting and large torque boost Power level of inverter is Replace to inverter with proper small model Input power under voltage Check input power supply Motor rotation is blocked Prevent the motor rotation from h blocking and reduce the load or load mutation occurs F mutation gis Replace the common motor Common motor maintains i F with variable frequency motor running under heavy load f a Motor overload or improve the running 14 E oL2 for a long period of time protection frequency Motor overload protection Increase the motor ov
43. frequency frequency frequency frequency Setting frequency terminal 1 terminal 3 terminal 2 terminal 1 7 Open loop frequency OF OFF OFF OFF P0 05 OFF OFF OFF ON Multizsoclion requency 1 is Multi section OFF OFF ON OFF frequency 2 x Multi section OFF OFF ON ON requency 3 OFF ON OFF OFF Multi section requency 4 m Multi section OFF ON OFF ON requency 5 sas Multi section OFF ON ON OFF requency 6 OFF ON ON ON Multi section requency 7 ON OFF OFF OFF Mult sector requency 8 ON OFF OFF ON Muig section requency 9 Multi section ON OFF ON OFF frequency 10 ON OFF ON ON Multi section frequency 11 ON ON OFF OFF Multi section frequency 12 ON ON OFF ON Multi section frequency 13 ON ON ON OFF Multi section frequency 14 ON ON ON ON Multi section frequency 15 6 6 Multi functional Input Parameter Group P5 X1 terminal input function selection 0 99 99 X2 terminal input function selection 0 99 99 X6 terminal input function selection 0 99 99 X7 terminal input function selection 0 99 99 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Multi functional input terminal definition table SN Function definition SN Function definition 0 Jog forward 27 Shutdown via terminal with DC braking 2 1 Jog reverse 28 Counter trigger input 2 Forward FWD 29 Counter trigger reset 3 Revers
44. gt key 0 FFFF 1CBO Display of operation panel Unit place 0 Reference frequency Hz 1 Bus voltage V 2 Al1 V 3 Al2 V 4 Al3 V 5 DI 6 External counts 7 Motor rotation speed rpm 8 Close loop reference 9 Close loop feedback A Reference torque B Operating frequency Hz C Output current A D Output torque E Output power kW F Output voltage V Tens place Same as above Hundreds place Same as above Thousands place Same as above 72 Chapter6 Parameter Description V5 H High Performance Vector Control Inverter User Manual P2 04 Running proportion display benchmark 0 F 0 P2 05 Running proportion display coefficient 0 0 1000 0 0 0 If the parameter to be displayed has proportion relation with a physical value in the operation display parameter defined by P2 02 P2 04 can be used to designate the physical value as the display benchmark and P2 05 can be used to set the coefficient of the display benchmark When the proportion display parameter is set i e P2 0540 the physical value will be automatically added into the operation display parameter group and can be viewed by pressing gt gt key At this time there are 5 display parameters The LEDs for the newly added parameter are LED A and LED V both of which shall be on P2 03 Display parameter selection at stopping Up to 4 parameters can be set and display at sto
45. in the parameter display state of operation or stop through operational panel V to regulate frequency is the most direct and covenient way Frequency value will save in the inverter and superimposed on other frequency as final frequency Operational panel V digital regulating frequency control Pb 08 determines the function of operation panel V adjustment volume Operational panel V integral rate Pb 09 determines the time it will take to refresh increment decrement for one time when adjusting with A V Display of operational panel Action when power failure Unit place 0 mains loss save 1 reset upon mains loss Action when stop 0 Maintain when stop 1 Reset clear when deceleration or stop 3 Reset during standby Operational panel V regulation setting 0 Only valid when main reference is P0 05 open loop digital frequency setting 1 Valid during adjustment 2 Invalid during adjustment Thousands 0 With integral function place 1 Without integral function Tens place Hundreds place Unit place Action upon mains loss 0 After setting frequency by operational panel V adjustment operational panel A V adjustment volume will be recorded automatically after power to the inverter is cut off 1 After setting frequency by operational panel A V adjustment operational panel VV adjustment volume will be cleared automatically after power to the inverter is cut off Tens place Action during shu
46. invalid Positive P8 09 1 Terminal function is valid Positive P8 09 1 Terminal function is invalid Negative P8 09 0 Terminal function is valid Negative Chapter6 Parameter Description 83 V5 H High Performance Vector Control Inverter User Manual 69 98 Reserved X1 to X7 terminal filtering time 0 000 1 000 s 0 0018 It can properly enlarge the setup value of P5 07 to improve the anti interference capability of the terminal The longer the terminal filter time is the longer the delay time of the terminal action is P5 10 Maximum input pulse frequency 0 1 50 0 kHz 10 0 kHz When the pulse input of the multifunctional input terminal X7 DI acts as open loop frequency reference or analog feedback close loop reference e g P0 04 4 or P1 02 4 the maximum input pulse frequency determined via this functional code When the pulse input acts as open loop frequency reference maximum input pulse frequency P5 10 corresponds to maximum output frequency P0 11 the current pulse input frequency fp and open loop frequency reference f can be calculated as per the following formula f fpx P0 11 P5 10 When the pulse input acts as close loop frequency reference maximum input pulse frequency P5 10 corresponds to maximum digital voltage reference 10V the current pulse input frequency fp and analog feedback close loop reference Vp can be calculated as per the following formula ve fpx 10V P5 10 P5 11 Startup stop mode Selection 0 3 0
47. of multi function keys and MULTI ee foe tt Red indicator the meanings of MULTI indicator Running command On Running command is given via operation panel MON reference mode Off Running command is given via terminals Red 5 indicator Flash Running command is given via host computer T On Inverter is running Running status E RUN Hi ar Off Inverter has stopped Red Y Flash Inverter is stopping w On In stop status inverter has run forward command Run forward f i r n FWD indicator In running status inverter is running forward Red Flash Changing from running forward to running reverse On In stop status inverter has run reverse command Run reverse g f i i REV indicator In running status inverter is running reverse Red Flash Changing from running reverse to running forward Chapter 4 Using Instructions of Operation Panel 29 V5 H High Performance Vector Control Inverter User Manual 4 3 Description of Keys on Operation Panel poppe a Enter each level of menu Programming key Confirm data storage Check function code in sequence Confirm the running command reference mode with M key 5 Back to first level menu from second level menu Back from first level menu to standby status running status and fault status Give up data storage after modifying data esc Escape Key Back to basic menu mode after pressing this key for more than 5s ESC Refer to 4 4 3 When LCD cannot display all the function codes use this method to re di
48. power abnormalit place Pure y Th d S 8 Output phase loss EEPROM abnormality PA 17 failure shield and alarm attribute setting 2 Display of operational panel Unit place EEPROM abnormality Tens place Relay contact abnormality Hundreds F z F Temperature sampling disconnection place Th d sitet Encoder disconnection place PA 18 Failure shield and alarm attribute setting 3 Display of operational panel Unit place Abnormal 10V power supply output Tens place Abnormal analog input Hundred eben Motor over temperature PTC place Thousands Abnormal communication operational place panel 485 PA 19 Failure shield and alarm attribute setting 4 Display of operational panel Unit place Abnormal communication2 terminal 485 Tens place Abnormal version compatibility H undreds Rasenved place Th jousands Radened place PA Fault locking function selection 0 1 0 0 Failure lock disabled 1 Failure lock enabled Allowing re display defaults occurred upon last power failure after power on properly run only after resetting failure Note Whether to output failure indication at the same time is decided by action indication of fault relay of inverter Refer to PA 12 instruction LU under voltage cannot be locked upon next time power up of the inverter as failure Automatic reset times 0 20 0 Automatic reset interval 2 0 20 0
49. see 7 1 list of failure and alarm information and bus voltage output current and operation frequency during failures recently occurred for the ease of Trouble Shooting and repair Note Upon the under voltage display LU the parameters of fault type and failure time will not be saved ac ____tatpawapinecinens Loomer The inverter can record automatically the following information Total power up time of inverter total operation time of inverter record of maximum temperature of heat sink record of maximum bus voltage fluctuation 6 Product See Parameters Group d1 ee ee 6 Parameter Description 117 V5 H High Performance Vector Control Inverter User Manual Software version number and non standard version number of product represent the software type Each inverter has a unique bar code for identification of product and determining product information 118 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 6 17 Use of Display Parameters Group d2 DI percentage after curvilinear transformation 0 0 100 0 0 0 d Operation panel V digital adjustment volume 0 65535 0 d2 07 Terminal UP DN digital adjustment volume 0 65535 0 d2 09 Input status display of X terminal 0 FFFF 0000 d2 10 Reference voltage 1 percentage 0 0 100 0 Factory d2 11 Reference SSS 2 percentage es Al failure source Al failure source display a213 current detection f
50. the inverter accelerate from maximum frequency to 0 frequency S curve time The time for adding curve segment to improve the smoothness of the start and ending section during the acceleration and deceleration P0 10 S curve time is applicable to the belt conveyer that carries fragile materials or applications requiring smooth speed adjustment Output frequency A Maximum frequency Peer eee x Setting frequency Deceleration action time Acceleration action time POJ P0 19 Fig 6 1 Acceleration deceleration time and S curve When P0 10 is set as 0 it indicates that there is no S curve time and the acceleration and deceleration is Chapter 6 Parameter Description 65 V5 H High Performance Vector Control Inverter User Manual in linear mode Acceleration time P0 08xset frequency P0 11 deceleration time P0 09xset frequency P0 11 When P0 10 is set as a non zero value it indicates that there is S curve time and the acceleration and deceleration adopts S curve mode S curve acceleration deceleration time acceleration deceleration time S curve time As shown in Fig 6 1 curve 1 is the curve representing the acceleration deceleration in linear mode curve 2 is the curve representing the acceleration deceleration in S curve mode Curves 1 and 2 corresponding to the same setting frequency The actual acceleration deceleration time of curve 2 is longer than that of curve 1 by the time set by P0 10 Note The S curve
51. the inverter and the motor is too long the higher harmonic leakage current of the output end will cause adverse impact on the inverter and the peripheral devices It is suggested that when the motor cable is longer than 100m output AC reactor be installed Refer to the following table for the carrier frequency setting Length of cable between the Less than 50m Less than 100 m More than 100m inverter and motor Carrier frequency PA 00 Less than 15kHz Less than 10kHz Less than 5kHz 3 6 3 Grounding Wiring The inverter will produce leakage current The higher the carrier frequency is the larger the leakage current will be The leakage current of the inverter system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the inverter and the motor must be grounded The grounding resistance shall be less than 10ohm For the grounding wire diameter requirement refer to 3 3 lectotype of main circuit peripheral devices Do not share grounding wire with the welding machine and other power equipment In the applications with more than 2 inverters keep the grounding wire from forming a loop O x Correct Wrong Fig 3 3 Grounding wiring 3 6 4 Countermeasures for Conduction and Radiation Interference Inverter 21 Input filter Filtering cable V5 H High
52. together to unlock the operation panel is disabled panel LASt 10 function codes modified recently P0 02 3 UpDn Operation panel is identified as key type LInE Communication of operation panel fails If the symbol is not listed in the table please contact the local distributor or our company directly Chapter 4 Using Instructions of Operation Panel 35 V5 H High Performance Vector Control Inverter User Manual 4 4 5 Identify Symbols Displayed Via LED The relationship between characters displayed by LED and characters numbers are as follows memes e ai PEASE necting SMEG aea Beto characters characters characters characters it J l Ii 0 ii A i l j S l i 1 i_l l i p i i 1 I Ti i i i e 2 ee i 3 7 c ii N ii u il l I j iZi g iTi A i X J Ii JE I 3 1 E E o 1 y _ r 71 9 T 71 E i 7 i c i P izi 8 P i it it ii 3 iTi 1 q i rt i Ti I 9 H j h ia 4 5 Password Operation Set Password Enter password function code and set to the identical parameters for two times continuously After P Set is displayed the password setting is successful See 4 8 3 for password setting Password Verification Enter password function code enter password correctly and you can see the parameters protected by password See 4 8 4 descriptions of password verifi
53. 0 2 wire type 1 1 2 wire type 2 d selection 2 3 wire type 1 3 3 wire type 2 P5 12 preset counting 0 0 9999 x 0 9999 value reference p5 13 Reached counting o 0 9999 x 0 9999 value reference Chapter 5 List of Parameters 47 V5 H High Performance Vector Control Inverter User Manual Function Function code Factory r 3 s User peoos ams setting Setting range Unit Property Function code selection setting Group P6 Analog Reference Parameter LED ones place Al1 0 Determine the reference frequency according to curve 1 P6 01 P6 04 1 Determine the reference frequency according to curve 1 P6 05 P6 08 2 Determine the per unit value Al1 to AI3 and DI E i to curve 3 P6 00 analog value input 4444 0 4444 o 3 D iota ee r s tve selection Determine he per unit value determined according to curve 4 P6 13 to P6 20 4 No need of curve correction LED tens place Al2 same with above LED hundreds place Al3 same with above LED thousands place DI same with above P6 01 oe point koi 0 0 110 0 o 0 0 110 0 Reference frequency f0 P6 02 corresponding to 0 00 0 00 300 00 Hz o 0 00 300 00Hz curve1 input point AO pe o3 Furve Tinputpoint 1000 Jo 0 110 0 o 0 0 110 0 Reference frequency f1 P6 04 corresponding to 50 00 0 00 300 00 Hz o 0 00 300 00Hz curve1 input point A1 P6 05 Tanez input poi
54. 0 Only enabled when main input is P0 05 open loop digital frequency input 1 Adjustment is valid 2 Adjustment is invalid Thousands place 0 With integral function 1 Without integral function Pb 11 Terminal UR DN a 0 1 50 0 fs o 0 1 50 0s integral rate Restart Pb 15 automatically after 0 0 1 I g 0 No action power resumes 1 Action narmal Pb 16 Waiting time for g 0 0 20 0 fs o 0 0 20 0s restart Pb 17 Preset frequency 0 00 0 00 300 00 Hz x 0 00 300 00Hz Pb 18 Preset frequency oo 0 0 3600 0 s x 0 0 3600 0s operating time Pb 19 psa limit of zero 4 og 0 00 300 00 Hz x 0 00 300 00Hz requency operation Pb 20 Lower limit of zero 9 oo 0 00 300 00 Hz x 0 00 300 00Hz frequency operation Pb 21 Reserved 0 0 1 Reserved Pb 22 Reserved 380 0 0 0 380 0 V Reserved 0 No function 1 Parameter uploading 2 Parameter downloading without motor parameters Pp 23 Parameter copy 0 0 5 I x 3 Parameter downloading with motor parameters 4 Parameter storage enable upload is prohibited 5 Parameter storage disable upload is allowed Group PC Communication Parameters Communication 4 4800 bps 5 9600 bps PC 00 baud rate 6 4 8 bps o 6 19200 bps 7 38400 bps 8 57600 bps 0 1 8 1 format no parity PC 01 Data format 0 0 2 o 1 1 8 1 format even parity 2 1 8 1 format odd parity PC 02 Local address 1 1 247 o T 247 0 is broadcasting address PC 03 PC Reserved 1 0 0 65535 l Reserved
55. 0 P6 20 For mode P1 00 For details refer to the pA ie details refer to the function function description of P4 00 in Chapter P Select Analog channel description of P 6 00 to P 6 20 in noe Chapter 6 NY pter 6 Select open loop main and auxiliary relation calculation 1 01 For details refer to the function description of P1 01 in Chapter 4 y Go to process close loop control process a and go over all the process of process close loop N Process open loop proc ss N z close loop ap Piles P1 08 144 Appendix B Control Mode Setting Process V5 H High Performance Vector Control Inverter User Manual Appendix C FAQ In the case of vector control 2 why did the inverter have abnormal operation A 1 Check if there exists large difference between the power class of the motor and that of the inverter A 2 Check if parameter auto tuning has been performed under vector control 2 For details refer to the setting process for parameter auto tuning in Appendix B A 3 Check if the control lines for the VS5 H 4T18 5G 22L or current sensor of above power class are loose or dislocated A Il In the case of vector control 1 why did the inverter have abnormal operation A 1 Check if parameter auto tuning has been performed under vector control1 For details refer to the setting process for param
56. 0 Minutes l l l l P9 18 1 0 Minutes RSS og areata oar Tears l l l gt 0 100 150 200 Motor current Fig 6 31 Motor Overload Protection Characteristics Curve Constant Torque 1 Sensor mode Compare the analog feedback value of the thermal sensor installed on the motor with the present sensor protection threshold P9 17 If the feedback value is higher than that protection threshold the inverter will report E Ptc motor overheat failure immediately without inverse time lag characteristics Note When this protection mode is employed it needs to select the input channel for the analog feedback value of the thermal sensor and confirm that the input function of this analog channel is selected as 5 Motor Temperature Feedback 2 No motor protection action indicating that the inverter will not protect the overload status of the motor It must be used with care Tens place of P9 16 0 Action The heat sink effect will become poorer when the motor is running at low speed and the motor is derated according to the motor overload protection time as determined in P9 18 1 No action For some special motors such as variable frequency motor no action can be selected when derating at low speed It must be used with care Chapter6 Parameter Description 101 V5 H High Performance Vector Control Inverter User Manual 6 11 Control Parameter Group PA Carrier frequency 0 7 16 0 kHz Factory Carrier frequency automat
57. 0 SCIA slave SCIB slave mode PC 04 Master slave mode 0 0 2 o 1 SCIA master SCIB slave mode 2 SCIA slave SCIB master mode Chapter 5 List of Parameters 55 V5 H High Performance Vector Control Inverter User Manual Function code Buncuoncode Factory Setting range Unit Property Function code selection User in name setting setting umber Operation address Master preset frequency written PC 05 from master to slave 0 0 2 o in function code of slave set by master 0 P0 05 1 P8 00 2 P8 01 Slave setting frequency PC 06 proportional 1 00 0 00 10 00 o 0 00 10 00 coefficient set by slave Group Pd Vector Control 2 Parameters Pd 00 Speed torque 0 O 1 I 4 0 Reserved control 1 Reserved Speed loop Pd 01 proportional gain1 2 00 0 000 30 00 o 0 000 30 00 ASR_P1 Speed loop integral P d 02 time 1 ASR_11 0 200 0 000 6 000 s o 0 000 6 000s Speed loop Pd 03 proportional gain 2 2 000 0 000 30 00 o 0 000 30 00 ASR_P2 Speed loop integral P d 04 time 2 ASR_12 0 200 0 000 6 000 s o 0 000 6 000s Pd 05 ASR switching 5 00 0 00 300 00 Hz 0 00 upper frequency limit frequency P0 13 Maximum speed Pd 06 limit for forward 50 00 0 00 300 00 Hz z 0 00 upper frequency limit running when torque P0 13 control Maximum speed Pd 07 limit for reverse 50 00 0 00 300 00 Hz 0 00 u
58. 000 foo 110 0 o 0 0 110 0 Per unit value p6 20 B23corresponding 1000 oo 110 0 o 0 0 110 0 to curve4 input point A3 LED ones place Al1 function selection 0 Open loop frequency or close loop analog input 1 Reserved 2 Reserved 3 Reserved 4 Reserved Al1 AI3 DI analog S P6 21 channel function 0000 0 6666 I x 5 Motor temperature feedback overload protective sensor selection 6 Reserved LED tens place Al2 function selection same with above LED hundreds place Al3 function selection same with above LED thousands place DI function selection same with above P6 22 Alt filtering time 0 004 0 000 1 000 s 0 000 1 000s P6 23 Al2 filtering time 0 004 0 000 1 000 s 0 000 1 000s P6 24 Al3 filtering time 0 004 0 000 1 000 s 0 000 1 000s Group P7 Multi function Output Parameter Y1 terminal output Refer to the definitions of multi 00 function selection 2 mae 8 function digital outputs of P7 Y2 DO terminal group and the definitions of multi P7 01 output function 1 o 71 o function analog values and pulse selection output in Chapter 6 Chapter 5 List of Parameters 49 V5 H High Performance Vector Control Inverter User Manual Function code Buncuoncode Factory Setting range Unit Property Function code selection User number name setting setting Relay terminal P7 02 output function 14
59. 0x4C38 Response 0x01 0x03 None 0x02 0x1388 0xB512 Appendix A Modbus Communication Protocol 137 V5 H High Performance Vector Control Inverter User Manual No 1 inverter stops in the default mode Functi Regist Address ESEN glee Register Contents Check Sum code Address Request 0x01 0x06 0x8000 0x0000 OxA00A Response 0x01 0x06 0x8000 0x0000 OxA00A c Note It needs to set P0 06 to 2 firstly 8 Communication Network Construction Connecting one inverter to the computer Twisted pair with shielded gt lt ASNT TA pte Y eee YW lt Computer Converter R S 232 485 R S 232 cable Maximum 15 meters GND 485 485 ON OFF 485 Site No 4 Attached Fig 3 Connecting One Inverter to the Computer Connecting multiple inverters to the computer With shielded twisted_pair 2 Z lt a mee SY Wee a lt inf eee a SoS ee converter 18 232 485 GND 485 485 GND 485 485 GND 485 485 R S 232 cable Maximum 435 485 485 15 meters oh os dts OFF OFF OFF Computer Site No 1 Site No 2 Site No n The switch of terminal resistor of the inverter at the most distant place id turn to ON start the internal 100 2 terminal compatible
60. 1 5G 2 2L 16 10 M4 1 2 1 5 25 M4 1 2 1 5 2 5 V5 H 4T2 2G 3 7L 16 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 V5 H 4T3 7G 5 5L 25 16 M4 1 2 1 5 4 M4 1 2 1 5 4 V5 H 4T5 5G 7 5L 32 25 M4 1 2 1 5 6 M4 1 2 1 5 6 V5 H 4T7 5G 11L 40 32 M4 1 2 1 5 6 M4 1 2 1 5 6 Chapter 3 Wiring of Inverter 17 V5 H High Performance Vector Control Inverter User Manual RIL1 S L2 T L3 1 2 B1 B2 Grounding terminal PE ircui U T1 V T2 WIT3 Circuit Contactor O minva Inverter model Breaker e Tightenin Wire z Tightening Wire A Terminal i _ Terminal A ean g torque specificatio BORA torque specification N m n mm N m mm V5 H 4T11G 15L 63 40 M5 2 5 3 0 6 M5 2 5 3 0 6 V5 H 4T15G 18 5L 63 63 M5 2 5 3 0 6 M5 2 5 3 0 6 V5 H 4T18 5G 22L 100 63 M6 4 0 5 0 10 M6 4 0 5 0 10 V5 H 4T22G 30L 100 100 M6 4 0 5 0 16 M6 4 0 5 0 16 V5 H 4T30G 37L 125 100 M6 4 0 5 0 25 M6 4 0 5 0 16 V5 H 4T37G 45L 160 100 M8 9 0 10 0 25 M8 9 0 10 0 16 V5 H 4T45G 55L 200 125 M8 9 0 10 0 35 M8 9 0 10 0 16 V5 H 4T55G 75L 315 250 M10 17 6 22 5 50 M10 14 0 15 0 25 V5 H 4T75G 90L 350 330 M10 17 6 22 5 60 M10 14 0 15 0 35 V5 H 4T90G V5 H 4T110L 315 250 M10 17 6 22 5 70 M10 14 0 15 0 35 V5 H 4T110G V5 H 4T132L 350 330 M10 17 6 22 5 100 M10 14 0 15 0 50 V5 H 4T132G V5 H 47160L 400 330 M12 31 4 39 2 150 M12 17 6 22 5 75 V5 H 4T160G V5 H 4T18
61. 10 337 200 150 324 88 2 7 8 5 V5 H 4T18 5G 22L V5 H 4T22G 30L 289 440 220 200 425 88 2 5 7 17 V5 H 4T30G 37L V5 H 4T37G 45L V5 H 4T45G 55L 319 575 218 220 553 90 5 2 5 10 25 V5 H 4T55G 75L V5 H 4T75G 90L 404 615 255 270 590 86 5 3 0 10 35 V5 H 4T90G 400V V5 H 4T110L V5 H 4T110G V5 H 4T132L 465 745 325 343 715 151 5 3 0 12 55 V5 H 4T132G V5 H 4T160L V5 H 4T160G V5 H 4T185L V5 H 4T185G V5 H 4T200L V5 H 4T200G V5 H 4T220L 540 890 385 370 855 205 5 4 0 14 85 V5 H 4T220G V5 H 4T250L V5 H 4T250G V5 H 4T280L V5 H 4T280G V5 H 4T315L 700 1010 385 520 977 210 4 0 14 125 V5 H 4T315G V5 H 4T355L V5 H 4T355G V5 H 4T400L 810 1358 425 520 1300 210 4 0 14 215 Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vector Control Inverter User Manual Outline and mounting dimension mm 5 Voltag Approximate Inverter model Mounting weight e class w H D w H1 D1 T hole kg diameter V5 H 4T400G V5 H 4T450L V5 H 4T450G 400V ATOL 810 1358 425 520 1300 210 4 0 14 215 V5 H 4T500G V5 H 4T560L 8 Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vector Control Inverter User Manual 1 7 Operation Panel Outline and Mounting Dimension
62. 4 4 the X7 DI terminal function must be set to pulse frequency DI input P5 06 5 P0 06 Running command reference mode 0 2 0 Three different operating command reference modes can be selected for the inverter 0 Operation panel mode Perform the Run Stop Forward reverse operation of the inverter through the RUN STOP RST FWD REV buttons of the operation panel 1 Terminal mode Perform the Run Stop Forward reverse operation of the inverter by defining the 64 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual multi functional terminals X1 X7 Refer to the description of P5 00 P5 06 and P5 11 2 Host computer mode Perform the Run Stop Forward reverse operation of the inverter through communication Refer to the appendix A Modbus communication protocol P0 07 Running direction command 0 1 0 This parameter is used to change the rotation direction of the motor under operation panel running command reference mode P0 06 0 0 Forward 1 Reverse Note This function code is invalid under terminal running command reference mode and the running direction is controlled by terminal command This function can set the speed and stability in the duration from acceleration to constant speed after the startup of the inverter or from constant deceleration to stop Acceleration time 0 The time that the inverter accelerate from 0 frequency to maximum frequency Deceleration time 0 The time that
63. 5L 500 400 M12 31 4 39 2 185 M12 17 6 22 5 50x2 V5 H 4T185G V5 H 4T200L 630 500 M12 48 6 59 4 240 M12 31 4 39 2 60x2 V5 H 4T200G V5 H 4T220L 630 500 M12 48 6 59 4 240 M12 31 4 39 2 60x2 V5 H 4T220G V5 H 4T250L 800 630 M12 48 6 59 4 150x2 M12 31 4 39 2 75x2 V5 H 4T250G V5 H 4T280L 1000 630 M12 48 6 59 4 185x2 M12 31 4 39 2 100x2 V5 H 4T280G V5 H 4T315L 1000 630 M12 48 6 59 4 185x2 M12 31 4 39 2 100x2 V5 H 4T315G V5 H 4T355L 1000 800 M14 48 6 59 4 250x2 M14 31 4 39 2 125x2 V5 H 4T355G V5 H 4T400L 1200 800 M14 48 6 59 4 325x2 M14 31 4 39 2 150x2 V5 H 4T400G V5 H 4T450L 1500 1000 M14 48 6 59 4 325x2 M14 31 4 39 2 150x2 V5 H 4T450G V5 H 4T500L 2000 1500 M14 48 6 59 4 350x2 M14 31 4 39 2 175x2 V5 H 4T500G V5 H 47560L 2000 1500 M14 48 6 59 4 350x2 M14 31 4 39 2 175x2 18 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual 3 4 Product Terminal Configuration ag _ l ija Oooog OOo Control circuit Control circuit loadoodecd boq fl terminal o termina A o O OOOO l Main circuit ay om sitio w wi terminal
64. 7 8 1 9 Out 1 Out 2 Fig 6 18 Schematic diagram for the preset and reaching counting value reference 6 7 Analog Reference Parameter Group P6 P6 00 Al to Al3 and DI analog value input curve selection O 4444 4444 This function is used to perform calibration on the signals that are input via different input channels with different analog input curves Display of operation panel Alt 0 Determine the reference frequency P6 01 P6 04 by Curve 1 1 Determine the reference frequency P6 05 P6 08 by Curve 2 2 Per unit value determined by curve 3 P6 09 to P6 12 3 Per unit value determined by curve 4 P6 13 to P6 20 4 Calibration by curve is not necessary Tens place Al2 The same as above Unit s digit Hundreds Al3 The same as above place Thousands DI The same as above place Curve 1 and curve 2 can be used to directly realize the corresponding relationship between analog value and setup frequency while curve 3 and curve 4 can be used to convert the externally input analog value into analog values inside the inverter The analog value selection is determined by P6 21 Note The running and stop display parameters Al1 Al3 and DI determined by P2 02 and P2 03 all refer to the analog values inside the inverter of which DI input is calculated on the basis of 86 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 10V correspon
65. A ewlololdololdold NS Main circuit iene 4 a RAL S72 ma Oi eee LO eT Wr wa E QOO ale ooo terminal mm AAA A S mpm oeme emu ae ebele op EEE ey i Zi pop i a Grounding gt 2 i Grounding terminal terminal V5 H 2T0 4G V5 H 2T2 2G V5 H 4T7 5G 11L and below power class V5 H 4T11G 15L and above power class Fig 3 2 Product terminal configuration 3 5 Functions of Main Circuit Terminal 3 5 1 V5 H 2T0 4G V5 H 2T2 2G and V5 H 4T0 75G 1 5L V5 H 4T15G 18 5L R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 POWER OPTION MOTOR Terminal symbol Terminal name and function description RI L1 S L2 TIL3 Three phase AC input terminal 1 2 B1 DC reactor connecting terminal short circuited with copper bus upon delivery 2 B1 B2 Connecting terminal of braking resistor 2 B1 0 DC power input terminal DC input terminal of external braking unit U T1 V T2 WIT3 Three phase AC output terminal Grounding terminal PE 3 5 2 V5 H 4T18 5G 22L V5 H 4T75G 90L R L1 S L T L3 1 2 U T1 V T2 W T3 POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal 1 2 DC reactor connecting terminal short circuited with copper bus upon delivery 02 0 DC power input terminal DC input terminal of external braking unit U T1 V T2 WIT3 Three phase AC output terminal
66. ESC PRG ues Time out and v v z stop modifying Fault alarm A display Display parameters at running status H Fault reset PRG TERAGA V V Display first menu A A fA Press PRG Prompt information key to Press PRG a increase ESC key if there a function is password Display prompt code by 1 V information ESC Pn Password verification status Time out prompt Erede POA Re Press PRG key if PressPRG no password or key to increase verification is function code valid by1 V Display second menu status J N Z Fig 4 5 Display status and operation procedure 4 8 Operation Example In following example the displayed parameters at stopping status is reference frequency the factory setting is 50 00Hz The underscored line in the figure means the bit that is being edited 4 8 1 Restore Factory Setting For example setting P0 01 3 Restore all the parameters in P area to factory settings except the motor parameters F9 group 1 time 3 time Chapter 4 Using Instructions of Operation Panel 39 V5 H High Performance Vector Control Inverter User Manual 4 8 2 Setting Frequency For example setting PO 05 25 00Hz PRG 45 time PRG 4 tin Y tin 4 time 50 00 gt Ppooo poos p 50 00 H time 59 99 2time 3000 18M 30 09 5K 1K 2x 1K 25 00 PRGS pooo PRES gon 0 oe 0003 EPES Poor ay pooo PRES ooa c V5 t
67. Factory 0 0 100 0 t 0 0 100 0 d2 11 Reference voltage 2 Factory o 0 100 0 0 0 100 0 percentage 1 Al1 exceeding limit Al failure source 2 Ala exceeding limit d2 12 display Factory 0 5 3 Al3 exceeding limit 4 AV4 AI4 exceeding limit 5 AV5 AI5 exceeding limit Current detection 2 Phase W abnormal d2 13 failure source Factory 0 6 4 Phase V abnormal display 6 Phase U abnorma d2 14 to Reserved Factory 0 65535 i 0 65535 d2 24 Group A0 User defined Function Code Displayed hidden Zone Parameters Password of aooo displayed hidden 4 0 FFFF o 0 FFFF zone of user defined unction code Displayed hidden A0 01 unction 1 ofthe Epp FFFF o 0 FFFF user defined unction code Displayed hidden A0 02 unction 2 of the FFFF 0 FFFF o 0 FFFF user defined 58 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual function code Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual 5 2 User s Parameter Record Function A Function A Function F cada Setting RLT Setting coda Setting d1 00 d1 01 d1 02 d1 03 d1 04 d1 05 d1 06 d1 07 d1 08 d1 09 d1 10 Recorder 60 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual 5 3 User s Connection Diagram
68. Grounding terminal PE Chapter 3 Wiring of Inverter 19 V5 H High Performance Vector Control Inverter User Manual 3 5 3 Internal Braking Unit Option for V5 H 4T18 5G 22L V5 H 4T75G 90L R L1 s L2 T L3 B1 B2 uti vwT2 w T3 POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal B1 0 DC reactor connecting termina B1 B2 Connecting terminal of braking resistor U T1 V T2 WIT3 Three phase AC output terminal Grounding terminal PE Note The product equipped with braking unit as standard can realized common DC bus and braking function if needed connect DC reactor and braking function should contact factory and the teminal of main circuit B1 B2 should change to 1 2 B1 B2 3 5 4 V5 H 4T90G V5 H 4T500G and V5 H 4T110L V5 H 4T5S60L The inverters of Vs H 4T90G V5 H 4T500G and V5 H 4T110L V5 H 4T560L adopt the top in bottom out wiring mode POWER R LI T L3 1 2 U T1 V T2 W T3 OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal e1 2 DC reactor connecting terminal if don t connect DC reactor the inverter will don t display after power on 82 0 DC power input terminal DC output terminal of external braking unit U T1 V T2 WIT3 Three phase AC output terminal Grounding terminal PE
69. Lectotype of Control Circuit Peripheral DeVICES eee eeceseseteeeeeeseseseseseseseseeeeeseseseaeaeaeseneeeeseseseseneaes 29 3 11 Description of JUMper FUNCTION cc cccccesccseseeseseesesesecsesecseseesesessesesessesecsesecsesecsesecsesecesseessesessesesseseeass 29 Chapter 4 Using Instructions of Operation Panel sssosssossosscossosscossosssossoossosscossosssossosssossosssossssssossesse OO 4 1 Introduction to Operation Panel ccccccccssssesesecsessescsesscseecsesecsesecsesececsesecsesecsesecseseceesecsssesessesesseeeseseeaes 30 4 2 Descriptions of Indicators re 4 3 Description of Keys on Operation Panel jsisis c scssssssesssssesesssnassneseceassesesesesvesesestuesesesesesheuesestutesssesesueuessststsass 31 APA IMOMUS O E E I I R RRE 32 A D PASSWOLCs ODEA NONA crept cece E E EEE EE E E 37 AB LOGKIUMIOCK KEVSER R 38 4 7 Operation Panel Display and Key Operation ccccccscsseseseseseseeeeeseseseseseseseseseeeseeeecaeaeaeaeeneneeseseaeseneaes 39 4 8 Operation ExamMplesr 5s scssesssstesssisssssossusoneveosessosvesosvesorecsssonseconevsenevsorevessvesonvessressusenesseressonssesaverenversevevses 40 4 9 Running for the First Time ccsccccccccscscscssscesesessscasscssssisanansasseasssiesssuanassnsssosaessssssananssnosesseassesuananasnssessessnnsuaneens 41 Chapter 5 List of Parameters jacassscieicisiscsscscscscieiaiscscssusccccsescerecscsasesteseecesesssesessesssesese ce dsdsceececcccsdea de dedecocescesesecs A 5 1 List of Basi
70. Loc3 P2 00 3 the operation panel is locked according to the setting method of P2 00 When P2 00 0 Prot is displayed and the operation panel is not locked and only the password protection is enabled Power on the inverter again to lock the operation panel If there is no key operation within 5 minutes after setting the function code the operation panel is locked automatically m Unlock Keys Press ESC gt gt V keys at the same time for shuttle type turning anti close wise is equivalent to V key to unlock Chapter 4 Using Instructions of Operation Panel 37 V5 H High Performance Vector Control Inverter User Manual 4 7 Operation Panel Display and Key Operation 4 7 1 Classification of Display Status There are 8 types of display status of operation panel SN Status Display status of stopping parameters Press gt gt key to switch the displayed parameters P2 03 can be used to set the displayed parameters Display status of running parameters Press gt gt key to switch the displayed parameters P2 02 can be used to set the displayed parameters Display status of fault and alarm In other 7 kinds of display status if there is any fault happens directly enter this status Display status of first level menu When the keys are not locked in status of SN1 SN2 SN3 and SN7 press PRG to enter Display status of second level menu In the display status of fi
71. NG Maintenance n ieee cceesscceseceshesesscepneceseereueerestor iii 128 8 2 Periodic Maintenance cescsesessesesseceseecessecessecescecescceseseeseseeseseeaeseaessaeseeasacaesceeeseseeaeseeaeseeaeeeeaseeeees 129 8 3 Component REplaceMentisee einen eee eee eee 129 GA IASUIAUOM TES ti nnen nananana a 129 Appendix A Modbus Communication Protocol sssssssssssssssssssssssssssssessssessssssssssssesesesees ssssssasavavessi LO 1 Appendix B Control Mode Setting ProceSS ossssssosscossosscossosssosscsssosscossosssossosssossosssossosssosscsssossssssossess 139 1 Setting Process for AUtO tUNING cecccececeseseseseseseseeeeseseseseseseseseneeeeecscseseseaeaeseeeseseseaeaeaeaeeeeeneeseaeaeaeaeaeenees 2 Setting Process for Open Loop 3 Setting Process for Closed Loop Appendix C FAQ icsccissassssscsosssssssssussesesesesossescunssecscsoscsnsussssaveveecseencucscsssesteosessonsuoseuasavseesessonsuoseuacaeosssesnenssseasaees MAD V5 H High Performance Vector Control Inverter User Manual Chapter 1 Introduction to V5 H Series Inverter 1 1 Product Model Description The digits and letters in the inverter model field on the nameplate indicate such information as the product series power supply class power class and software hardware versions V5 H 4 T11GHSL AX XX Vector control technology ih als fetes N platform version A0 Z9 H Uni I seri Software nonstandard niversal series version Ser
72. P4 15 P4 21 Chapter 6 N je v Select open loop main reference mode th a P0 04 For details refer to the function Select analog channel description of P0 04 in Chapter 6 i Setting P 6 00 P6 20 For details refer to the function description of P6 00 to P 6 20 Yy Sk oe in Chapter 6 NW en loop auxiliary reference YN SERERE auxiliary reference t ah lt a Setting P6 00 P6 20 For mode P1 00 For details refer to the p details refer to the function function description of P1 00 in gt Select analog channel j description of P6 00 to P 6 20 Chapter 6 iia ni aii p in Chapter 6 N y Select o pen loop main and auniliary relation calculation 1 01 For details refer to the function description of P1 01 in Chapter 6 Running command Keypad control i Setting P0 0 according to Setting P 0 06 0 gt running direction 0 Forward 1 Reverse a Select function of X control k a terminal For details refer to Rynning command Tetminal Setting P 0 06 1 m the function description of m N P5 00 to P 5 06 in Chapter 6 v Running command communicate control set P0 06 2 4 e v eo NEXT PAGE S 140 Appendix B Control Mode Setting Process V5 H High Performance Vector Control In
73. Performance Vector Control Inverter User Manual Fig 3 4 Noise current illustration When the input noise filter is installed the wire connecting the filter to the inverter input power end shall be as short as possible The filter enclosure and mounting cabinet shall be reliably connected in large area to reduce the back flow impedance of the noise current lg The wire connecting the inverter and the motor shall be as short as possible The motor cable adopts 4 core cable with the grounding end grounded at the inverter side the other end connected to the motor enclosure The motor cable shall be sleeved into the metal tube The input power wire and output motor wire shall be kept away from each other as long as possible The equipment and signal cables vulnerable to influence shall be kept far away from the inverter Key signal cables shall adopt shielding cable It is suggested that the shielding layer shall be grounded with 360 degree grounding method and sleeved into the metal tube The signal cable shall be kept far away from the inverter input wire and output motor wire If the signal cable must cross the input wire and output motor wire they shall be kept orthogonal When analog voltage and current signals are adopted for remote frequency setting twinning shielding cable shall be used The shielding layer shall be connected to the grounding terminal PE of the inverter and the signal cable shall be no longer than 50m The w
74. Potential causes Solutions Low grid voltage Check input power supply Startup too fast during Restart after the motor stops motor operation rotating Rotating inertial of load is Increase the acceleration time very large and shock load and reduce the occurrences of is very heavy sudden change of load Over current Improper setting of motor Set motor parameters properly 1 E ocl protection when parameters acceleration Set start up frequency too Decrease start up frequency operation high Acceleration time is too ERE Lengthen acceleration time short Set V F curve ratio too large Adjust V F curve setting and torque boost Power level of inverter is Replace with inverter with small proper model Low grid voltage Check input power supply Rotating inertial of load is Choose appropriate energy too large braking components Over current Improper setting of motor protection when Set motor parameters properly 2 E oc2 i parameters deceleration ERTE A Deceleration time is too AES operation Lengthen deceleration time short Power level of inverter is Replace to inverter with proper small model Sudden change of load Decrease load s abrupt g 3 frequency change and Over current during operation i amplitude protection when 3 E oc3 i Improper setting of motor operation with Set motor parameters properly parameters constant speed m A 7 Power level of inverter is Replace to inverter with proper small model Motor short to ground Check moto
75. Potential causes Solutions The parameters are directly downloaded Perform download before without undergoing copy uploading the parameters and upload operations Control boarg software Check if d1 09 is consistent version incompatible Expansion card Ask professional technicians to Expansion card ORE AFR 36 E dL4 onin ction abnormal connection is loosened maintain Expansion card failure Seek for technical support y The functions of X1 to X7 Modify the settings or ATIO XT Terminal mutual g Al1 Al2 and DI terminals and Al1 Al2 and DI terminals A 37 E loF exclusion check A ensure the setting functions are set in a repeated failed are not repeated excluding manner null function Check whether motor is i blocked Loaditailure Replace inverter with proper 38 E oL3 Hardware overload model protection P Check whether there is phase Input failure loss Output failure Check whether there are P phase loss or short circuit The power voltage is lower than the minimum Check input power supply 63 LU Power under voltage operating voltage of the equipment Abnormal internal Seek for technical support switching power supply 126 Chapter 7 Fault Diagnosis V5 H High Performance Vector Control Inverter 7 2 Troubleshooting Procedures START Serious fault occurs such as abnormal sound upon power up and no display yi Identify the fault code per 4 4 4 Common Characters Displayed by LED AND whether the fault code can
76. User Manual V5 H High Performance Vector Control Inverter English version V5 2011 1028 H 4 0 BOM 37110015 printed for the first time This document is subject to change without notice All rights reserved Any unauthorized reproduction or copy is forbidden Foreword The V5 H series inverter is a kind of high performance vector control inverter provided by V amp T Technologies Co Ltd The product adopts speed sensorless vector control technology technology the internationally leading technology to offer excellent control performance and combines the application characteristics of China to further enhance the product reliability environment adaptability and customized and industrialized design It can better meet the demands of the various drive applications Excellent Performance Control Mode Vector Control 1 Offering excellent vector control performance and insensitive to motor parameters Startup torque 0 50Hz 180 rated torque Speed adjustment range 1 100 Speed stabilization precision 0 5 0 50Hz controlble motor stable operation with 150 rated torque Vector Control 2 Precise speed sensorless vector control technology realizes AC motor decoupling enabling the DC motorization of operation control Startup torque 0 25Hz 180 rated torque Speed adjustment range 1 200 Speed stabilization precision 0 2 m Excellent Control Performance under Speed Sensorless Vector Control Mode Realizing
77. able to the applications with dusty and corrosive environment such as wire drawing machine printing and dyeing and ceramics Wide voltage range design the DC operating voltage range is DC 360 720V with mains voltage fluctuation recording function Precise current detection and protection The full series adopts precise Hall sensor to detect the output current meeting the quick real time control and protection requirement of software and hardware ensuring the performance and reliability of the system Independent power supply for control The system provides independent switching power DC input port External UPS power supply can be realized through option card It is applicable to the applications of oilfield chemical industry and printing and dyeing industry Power up self detection function It realizes the power up detection on the peripheral circuit such as motor grounding disconnection greatly improving the reliability of the system Comprehensive system protection function software hardware current limiting protection overcurrent and overvoltage protection grounding short circuit protection overload protection IGBT short circuit protection abnormal current detection protection abnormal relay contact protection Perfect terminal protection function short circuit and overload protection for the 24V and 10V power supply of the control terminal operation panel cable reverse connection protection input signal cable disconnect
78. abled Voltage adjustment ee Tens place Under voltage Bee function a ee regulation 0 Disabled 1 Enabled Hundreds place Over modulation 0 Disabled 1 Enabled PA 07 Energy saving 0 0 50 o 0 50 coefficient Magnetic flux 0 Disabled p g Aoa braking selection 1 Ra i 1 Enabled Energy sonsumption 0 Disabled P ENa braking selection g SEN i 1 Enabled PA 10 Braking unit 100 0 100 0 E 3 100 0s Total cycle working time i operating time i and interval is 100s PA 11 Braking umitaction i zag 650 750 v x 650 750V voltage LED ones place Under volt fault Relay action 0 Disabled 1 Enabled PA 12 indication when the 100 000 111 x LED tens place Auto reset inverter is faulty interval 0 Disabled 1 Enabled 52 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code funcionicoce Factory Setting range Unit Property Function code selection User number name setting setting LED hundreds place Fault locking 0 Disabled 1 Enabled LED ones place Selection of detected value 0 Motor overload pre alarm relative to motor rated current 1 Inverter overload pre alarm relative to inverter rated current PA 13 Inverter or motor 000 000 111 I x LED tens place Action selection overload prealarm after overload pre alarm 0 Continue running 1 Report overload fault and stop LED hundreds place Detectin
79. add Chapter 6 Parameter Description 67 V5 H High Performance Vector Control Inverter User Manual Frequency fron fa gt Time Fig 6 4 Process open loop main and auxiliary reference calculation 0 Open loop combination reference fcom main reference fmtauxiliary reference fa 1 Main reference auxiliary reference The auxiliary frequency reference value is superimposed on the main reference the function is subtract Frequency A fm Time foom Fig 6 5 Process open loop main and auxiliary reference calculation 1 Open loop combination reference fcom main reference fm auxiliary reference fa 2 Auxiliary reference 50 The auxiliary reference value subtracts the bias equal to 50 of the auxiliary reference full range value The main reference value is invalid at this time Frequency A 100 gt Time Fig 6 6 Process open loop main and auxiliary reference calculation 2 Open loop combination reference fcom auxiliary reference fa 50 bias 68 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 3 Main reference auxiliary reference 50 The auxiliary reference value subtracts the bias equal to 50 of the auxiliary reference full range value and then superimposes on the main reference Frequency A fm fa 50 gt Time Fig 6 7 Process open loop main and auxiliary reference calculation 3 Open loop combina
80. ailure source display Current detection failure source display detection failure source display o 6 Factory ass 14 Ee Sete eter corresponding to the current rotation speed of 0 00 655 35Hz 0 oooessasHzooonz Ee Sete eter motor Parameters in d2 group are read only parameters d2 09 indicates the input status of X terminal O indicates Open while 1 indicates Close Hexadecimal combination is adopted and the lowest bit indicates X1 d2 12 indicates the failure source of analog input 1 indicates Al1 exceeding limit 2 indicates Al2 exceeding limit 3 indicates Al3 exceeding limit 4 indicates AV4 Al4 exceeding limit and 5 indicates AV5 AI5 exceeding limit Among them 4 and 5 only valid when use EX PM01 d2 13 indicates the current detection failure source display 2 indicates phase W abnormal 4 indicates phase V abnormal and 6 indicates phase U abnormal d2 14 indicates the frequency corresponding to the actual motor rotation speed under vector control 2 with encoder speed feedback Chapter 6 Parameter Description 119 V5 H High Performance Vector Control Inverter User Manual 6 18 User defined Function Code Displayed hidden Zone Parameters Group AO A0 00 Password of displayed hidden zone of user defined function code 0 FFFF Factory A0 01 Displayed hidden function 1 of user defined function code 0 FFFF FFFF A0 02 Displayed hidden function 2 of user defined function code 0 FFFF FFFF Customize fun
81. ainst the setup running direction When the output value of the close loop adjustment is inconsistent with the current setup running direction the close loop adjustment opposite to the current setup running direction will be executed P8 09 PID positive or negative function 0 1 0 PID is positeve function at default It needed negative function when feedback value is greater than reference value and the frequency needed increase This function can realized through setting P8 09 1 or multi function terminal function setting as 68 P8 09 0 Terminal function is invalid Positive P8 09 1 Terminal function is valid Positive P8 09 1 Terminal function is invalid Negative P8 09 0 Terminal function is valid Negative 6 10 Motor Parameter Group P9 P9 00 Load Type 0 1 0 This function is used to determine the motor load type driven by the inverter 0 G type constant torque heavy duty application 1 L type variable torque heavy duty application Once the load type is changed P9 03 P9 14 will change to the factory default setting automatically while P3 01 and P3 07 will change to 0 automatically When the load type is selected as 1 the current limit value PA 05 will change to 120 automatically while the drive and brake torque limit values Pd 08 and Pd 09 will change to 135 automatically When the load type is selected as 0 the current limit value PA 05 will change to 160 automatically while the drive and brake torque limit v
82. al w n AS Network cable connection port aq oo TOUT DSP a al FE oo j sa Drive board port 2a oo aa A 29 a6 me Expansion board mounting hole el ee aa oa i Mie zA 8 5 Expansion board port ti Be N RA EE a9 Mai Ns Jumper selection switch piti ISTOTSIOISTS ONS Clo ggg Control circuit terminal QAEDA COEHEAE AAA Q Q Control board grounding Fig 3 7 Schematic diagram of control board 3 10 Lectotype of Control Circuit Peripheral Devices i Tightening Wire Terminal number ea torque specification Wire type N m mm 10V Al1 Al2 Al3 485 485 X Twinning shielding AO1 AO2 GND M3 one ne cable 24V PLC X1 X2 X3 X4 X5 X6 X7 DI COM Y1 Y2 DO M3 0 5 0 6 0 75 Shielding cable COM RA RB RC 3 11 Description of Jumper Function Jumper selecting switch in Fig 3 7 Al1 Al2 AO1 AO2 485 l l A nAn V V V V OFF Leave factory setting lis the current input 0 20mA V is the voltage input 0 10V 0 10V lis the current input 0 20mA V is the voltage input 0 10V 0 20mA AO1 lis the current output 0 20mA V is the voltage output 0 10V 0 10V AO2 lis the current output 0 20mA V is the voltage
83. al and Mounting of Covers of Vo H 4T11G 15L V5 H 4T75G 90L and Above Power Class Inverter with Sheet metal Enclosure Removal of operation panel Please refer to 2 3 1 Removal and mounting of operation panel Removal of cover Remove the mounting screws on the lower part of the cover lift the cover in direction 1 as shown in Fig 2 9 and then take out the cover in direction 2 Mounting of cover After the wiring of the main circuit terminals and control circuit terminals cramp the cover in direction 1 as shown in Fig 2 10 press down the cover in direction 2 and then tighten the cover screws 14 Chapter 2 Inverter Installation V5 H High Performance Vector Control Inverter User Manual Fig 2 9 Removal of cover Fig 2 10 Mounting of cover Mounting of operation panel Please refer to 2 3 1 Removal and mounting of operation panel lt gt Note Do not directly mount the cover with operation panel on the inverter otherwise the operation panel will have poor contact 2 3 4 Open and Close of Doors of Vo H 4T90G 110L and Above Power Class Inverter with Sheet metal Enclosure Opening of the door Press the latch following direction 1 in Fig 2 11 and open the door following direction 2 Removal of operation panel The operation panel is connected to the control board through the standard network cable and will not interfere with the open close of the door To remove the operation panel refer to section
84. alue Pd 08 and Pd 09 will change to 180 automatically 98 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual P9 01 P9 04 are used to set the motor parameters driven by the setup inverter and shall be set properly in accordance with the motor nameplate prior to the use Note The power level of the inverter shall match the motor P9 15 Parameter auto tuning 0 2 0 It determines the key motor parameters affecting the running control of the inverter through implementing the parameter auto tuning These motor parameters will be stored in the inverter automatically upon completion of parameter auto tuning process till next parameter input or another parameter auto tuning The process of parameter auto tuning is described as follows Input P9 00 to P9 04 properly in accordance with the motor nameplate set the basic running frequency P0 15 maximum output frequency P0 11 and maximum output voltage P0 12 set the acceleration deceleration time P0 08 and P0 09 properly Select the implementation mode of parameter auto tuning P9 15 1 Static parameter auto tuning Press the run key to measure the motor parameters P9 06 P9 08 automatically and P9 15 will be restored to 0 automatically upon completion of auto tuning process 2 Rotating parameter auto tuning Press the run key to measure the motor parameters P9 06 P9 14 automatically and P9 15 will be restored to 0 automatically u
85. and P414 It is used to reset the change values of the setup frequency regulated by the operation panel V and terminal UP DN When this terminal is enabled the operation panel A V and terminal UP DN are disabled 16 Frequency increase command 17 Frequency decrease command The two terminals are used to modify the setup frequency with UP DN key 18 Acceleration deceleration disable command If this terminal is enabled the running frequency will remain unchanged unless stop command is executed Chapter6 Parameter Description 81 V5 H High Performance Vector Control Inverter User Manual 19 External failure input When this terminal is enabled inverter will stop running and display E oUt failure 20 Terminal failure reset input This terminal is used to implement failure reset which can also be done with the STOP RST key on the operation panel and the host computer command 21 External interrupt contact input It is used to interrupt the inverter for a short while At this time the inverter output frequency will be zero but the inverter is still in the running status and the RUN indictor is ON The inverter will continue running after cancel interrupt signal 22 Inverter running disabled Once this terminal is enabled the inverter will coast to stop immediately Once this terminal is disabled the inverter will start normally 23 Shutdown via terminal When the inverter is in the running status the inverter will sto
86. arameter 0 Direct line 1 Multi section P4 01 P4 08 2 Power of 1 2 P4 00 V F curve reference 0 0 6 x 3 Power of 1 4 4 Power of 1 6 5 Power of 1 8 6 Power of 2 P4 01 M frequency value 4 go 0 00 300 00 Hz x FO lt F1 P4 02 va voltage value 9 9 0 0 100 0 x 0 0 100 0 P4 03 Wi frequency value 4 gg 0 00 300 00 Hz x F1 lt F2 P4 04 v voltage value 9 9 0 0 100 0 x 0 0 100 0 paos oe lioo 0 00 300 00 Hz x F2 lt F3 P4 06 vE voltage value 9 9 0 0 100 0 x 0 0 100 0 P4 07 V F frequency value 0 00 0 00 300 00 Hz F3 lt Motor basic frequency F3 P0 15 P4 08 y F voltage value I g 0 0 100 0 x 0 0 100 0 P4 09 Acceleration time 1 20 0 0 1 3600 0 s x 0 1 3600 0s P4 10 Deceleration time 1 20 0 0 1 3600 0 s x 0 1 3600 0s P4 11 Acceleration time 2 20 0 0 1 3600 0 s x 0 1 3600 0s P4 12 Deceleration time 2 20 0 0 1 3600 0 s x 0 1 3600 0s P4 13 Acceleration time 3 20 0 0 1 3600 0 s x 0 1 3600 0s P4 14 Deceleration time 3 20 0 0 1 3600 0 s x 0 1 3600 0s P4 15 Multi section digital 4 gg 0 00 10 00 v o 0 00 10 00V voltage reference 1 P4 16 Multi section digital 5 99 0 00 10 00 v o 0 00 10 00V voltage reference 2 P4 17 Multi section digital 3 gg 0 00 10 00 v o 0 00 10 00V voltage reference 3 P4 18 Multi section digital 5 99 0 00 10 00 v o 0 00 10 00V voltage reference 4 P4 19 Multi section digital qo 0 00 10 00 v o 0 00
87. ation precision Double conversion scheme It can realize the inverter application of the same power class with precise current control and does not need to upgrade the level Environment adaptability Independent duct design protective coating treatment high temperature operation and digital protection function E Special Function for Textile Traverse operation function It can effectively lead the yarn into the yarn carrier on the yarn and chemical fiber equipment to prevent the overlapping of the yarn and facilitate the unreeling Constant line speed mode It can effectively prevent the uneven tightness of the yarns from the high speed cone winder to maintain the constant tension Fixed length calculation It is convenient for the user to calculate the thread length When the thread length reaches the preset value the equipment will be shut down automatically Fixed diameter shutdown The spindle diameter can be detected by inputting analog signal When the preset value is reached the equipment will be shut down automatically Crawling positioning When the spinning is interrupted or ended it can decelerate the equipment to designated frequency for low speed operation and then shut down the equipment when receiving the positioning signal E Extrusion Machine Energy Saving Extrusion machine interface board It can realize best flow and pressure distribution relation in different processes by receiving the extrusion machi
88. braking unit Braking unit action cycle is fixed to be 100s If PA 09 is set as 1 the use rate of the braking unit is fixed to 104 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 100 That is the use time of the braking unit is fixed to 100 0s Action voltage of braking unit can be selected by adjusting PA 11 The motor can be stopped rapidly by energy braking with the appropriate action voltage Note Set PA 09 to 1 when using braking unit For model selection of braking unit parts and connection refer to 1 9 braking unit model selection PA 12 Relay action indication when the inverter is faulty 0 111 000 Generally when inverter produces a failure alarm the relay will make corresponding indication action With this function the action of error relay terminal can be set under some special conditions Display of operation panel Under voltage failure 0 Disable 1 Enable Auto reset interval period 0 Disable 1 Enable Hundreds Failure locked place 0 Disable 1 Enable Unit place Tens place Unit place Under low voltage status such as power up or power failure choose whether the failure indication to act or not Tens place When the real failure is not displayed during auto reset period choose whether the failure indication to act or not Refer to PA 21 and PA 22 instructions Hundreds place If failures lock function enabled when locked failu
89. c Menu FUNCtion Codes ccccccccesessssesessessssesessescseccsecesesccseseesssessesesecsesecsesecseecseseeassesesseseee 43 D2 USEr S Pararneter RECOM siieccccecsceccccsweccccivisscosessoescossscosncenevcvnevavessesssassssnsssensseosesessesavssassessssssnsssenssessssevedsody 60 5 3 User s Connection DIA QIAN vescscccccsececsesesesesccesesesssseseseseststssssssesesececsetstssssesesesecescesstssssssssecesestetetsessssesesessstsesese 61 Chapter 6 Parameter Description sscssossoscsscssoscoscoscssoscoscssoscoscoscssoscoscssoscoscsscssoscoscsscssoscssossoscoscssossosessese OZ 6 1 Basic Function Parameter Group PO 6 2 Main and Auxiliary Reference Parameter Group P1 ccceeseseseseseseseeeeseseseseseseseececececeseseseaeaeeeeeneeeeeeees 67 6 3 Key and Display Parameters Group P2 c cccccccssssesesseseseseseseseseseseseeeeeceeseseseneseeeseeeeeeaeaeaeaeeeeeeeeeeseaeaeaeats 71 6 4 Startup stop Parameter Group P3 ccccccecesesesesesseseseseseseseseseseseeeeeseseseseseseneneeseseseaeaeaenesenseeeeeseaeaeaeeeeeees 6 5 Multi section Parameter Group P4 cceeesesesessssssesesesesesesesesesescececsscseseseseneneececescseaeaeaeseeeeeseeeseaeaeeeeeeeees 6 6 Multi functional Input Parameter Group P5 x 6 7 Analog Reference Parameter Group P6 ccccccscssessseseseseseseseeseseeeseseseseseseseseeeeseseaeseaeaeeeeeeeeeeseaeaeaeneeeeees 6 8 Multi function Output Parameter Group P7 e seessssssssssissessesresesse
90. cation Clear Password After passing password verification enter password function code set 0000 continuously for two times P CLr is displayed this means the password is successfully cleared From now on you need not enter password for access the password protection area See 4 8 5 descriptions of clearing password Method of Enabling Password One of following three modes can be selected 1 Press ESC PRG A at the same time for shuttle type turning close wise is equivalent to the A key to display Prot If key locking function is enabled Loc1 P2 00 1 or 36 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual Loc2 P2 00 2 or Loc3 P2 00 3 is displayed 2 No key operation for continuous 5 minutes 3 Power on again 4 6 Lock Unlock Keys m Lock Keys Set the function of locking keys Select the P2 00 key locking functions 0 Do not lock the keys on the operation panel and all the keys can be used 1 Lock the keys on the operation panel and all the keys cannot be used 2 Except multi function key M all the keys cannot be used 3 Except RUN and STOP RST keys all the keys cannot be used Key Locking Function is Enabled One of following three modes can be selected 1 Press ESC PRG at the same time for shuttle type turning close wise is equivalent to the A key to display Loc1 P2 00 1 or Loc2 P2 00 2 or
91. ce When restart after power failure is selected if PO 06 1 and the running terninal is enable when power on 110 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual the inverter will be run after power resumes normal Note To ensure this function is valid under terminal operating command reference mode please do not change the status of operating command terminal during shutdown Pre set frequency 0 00 300 00 Hz 0 00Hz Pb 18 Pre set frequency operating time 0 0 3600 0 s 0 0s When the inverter operates the function can response the setting of reference channel for other frequencies after using the pre set frequency as the setting frequency and keeping the time as pre set frequency operating time Pb 18 Upper limit of zero frequency operation 0 00 300 00 Hz 0 00Hz Lower limit of zero frequency operation 0 00 300 00 Hz 0 00Hz Output frequency Setting Temperature sensor frequency or analog signal 10Vor20mA i 0 t s gt Low te SSP e Eua e High Temperature Fig 6 35 Upper and lower limit of zero frequency operation This function supports sleep function and energy saving operation After running the inverter will start when the setting frequency2Pb 19 During operation the inverter operates at zero frequency when the setting frequencysPb 20 Proper setting of limit value of zero operation can avoid the inverter starting and stopping frequently If the inverter is oft
92. closed loop reference The minimum step size is 1mV Pb 10 Terminal UP DN digital regulating frequency control 0 1221 0001 Terminal UP DN integral rate 0 1 50 0 s 2 0s Display of operational panel Action when power failure Unit place 0 Mains loss save 1 Zero clearing upon mains loss Action when shutdown 0 Maintained when shutdown Tens place 1 Reset when deceleration shutdown 2 Reset when standby Terminal UP DN regulation setting 0 Only valid when main reference is P0 05 Hundreds _ A place open loop digital frequency setting 1 Valid during adjustment 2 Invalid during adjustment Thousands 0 With integral function place 1 Without integral function Pb 10 and Pb 11 are the same as the usage of operational panel For functions of terminal UP DN refer to instructions of P5 00 P5 06 15 Restart automatically after power resumes normal 0 1 0 Pb 16 Waiting time for restart 0 0 20 0 s 05 s 0 No action after power resumes normal 1 Action after power resumes normal The function supports automatic operation of the inverter upon power resume normal after power failure Be careful in using this function When restart after power failure is selected the inverter will operate automatically after power on under any operating command reference mode such as operation panel operating command reference terminal operating command reference or host computer operating command referen
93. common function codes and you can start the inverter by setting only a few function codes so as to realize the fast application See 5 2 for the table of fast menu function code parameter Non leave factory value function code menu ndFt This menu mode is used to search for the function codes different from the leave factory values for the convenience of understanding the parameter setting Menu of last changed 10 function codes LASt If this menu mode is set it enters password protection status Only P0 00 and C0 00 can be viewed The recently changed function codes P0 00 and P0 02 can be viewed only when correct password is entered into P0 00 Method of back to basic menu 4 s By editing the function code Set P0 02 0 then the menu returns to basic menu mode after bASE is displayed 2 By using M key Define the function of multi function key M as menu switching function then press this key to switch the menu mode Refer to table 4 1 for the using method of multi function key and the meanings of MULTI indicator 3 By pressing ESC for a long time Press ESC and do not release it for more than 5s then the menu returns to basic menu mode after bASE is displayed If BASE is not displayed this means the menu is already in basic menu mode 34 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual 4 4 4 Common Characters Displayed by LED Except the function codes in first and sec
94. cording to Display parameters of 0x810E Equipment status word 4 0x8116 currently running running status display 0x8120 Reference frequency Hz 0 01Hz 0x8180 Reference frequency Hz 0 01Hz 0x8122 Bus voltage V 1V 0x8182 Bus voltage V 1V 0x8124 Alt V 0 01V 0x8184 Al1 V 0 01V 0x8126 Al2 V 0 01V 0x8186 Al2 V 0 01V 0x8128 AI3 V 0 01V 0x8188 Al3 V 0 01V 0x812A DI 0 1 0x818A DI 0 1 0x812C External counts 1 0x818C External counts 1 0x812E Rotate speed of motor 1 0x818E Rotate speed of motor 1 0x8130 Close loop reference 0 1 0x8190 Close loop reference 0 1 0x8132 Close loop feedback 0 1 0x8192 Close loop feedback 0 1 0x8134 Reference torque 0 1 0x8194 Reference torque 0 1 0x8136 Operating frequency Hz 0 01Hz 0x8196 Reserved 0 1A or 0x8138 Output current A 0x8198 Reserved 0 01A 0x813A Output torque 0 1 0x819A Reserved 0x813C Output power kW 0 1kW 0x819C Reserved 0x813E Output voltage V 1V 0x819E Reserved Note 0x8121 0x819Fodd numbers are display attribute word from LSB to MSB are Hex Dec for 1bit precision for 2bit modification for 2bit and unit for 3Bit The register addresses 0x8120 0x813F refer to the display parameters corresponding to P2 02 while the register addresses 0x8180 0x8193 refer to the display parameters corresponding to P2 03 The inverter of 3 7kw and below the output current display precision is 0 01A 5 5kw and above output current disp
95. corresponds to P7 10 2 times rated output power of motor 2 times rated output power of motor 59 Output power corresponds to 10V 20mA corresponds to P7 10 Host computer 60 10000 corresponds to10V 20mA 10000 correspond to P7 10 percentage Heatsink 0 to 100 C corresponds to 0 to 61 100 C corresponds to P7 10 temperature 10V 20mA Output Maximum frequency P0 11 Maximum frequency P0 11 frequency 2 corresponds to 10V 20mA corresponds to 10V 20mA 63 71 Reserved Note Output frequency indicate the output frequency of inverter Output frequency 2 indicate the frequency calculate by motor rotate speed 0 0 200 0 100 0 0 0 200 0 0 0 ete 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual To adjust the analog outputs as defined in the above table it can use this function The adjusted analog value is the actual output of AO terminal P7 09 is used to determine the positive and negative polarity of the gain or bias Display of operation panel Unit place AO1 gain 0 Positive 1 Negative Tens place AO1 bias 0 Positive 1 Negative Hundreds AO2 gain 0 Positive 1 Negative place qnoueands AO2 bias 0 Positive 1 Negative place Since function codes P7 05 P7 09 are different from other function codes adjustment will affect the AO output timely Both AO1 and AO2 have the same calibration way Take AO1 as an example Set P7 05 to 100 0 and P7 06
96. ction code menu by function code of group AO Protect the customized menu with password A0 00 Only function code groups with corresponding Bit set as 1 by A0 01 or A0 02 can be shown Note Factory default for password of displayed hidden zone of user defined function code is 1 LSB the least significant bit to MSB the most significant bit of AO 01 correspond to PO P1 P2 P3 P4 P5 P6 P7 P8 P9 PA Pb PC Pd PE and d0 in turn LSB to MSB of A0 02 correspond to d1 d2 and reserved 14 bits in total Zones of PE C UO and U1 are reserved for parameters by manufacturer When recovery practices of function code P0 01 4 or 5 the displayed hidden function can be reset back to factory default 120 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Chapter 7 Fault Diagnosis 7 1 List of Fault and Alarm Information V5 H serial inverter is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently Some failure instructions may be displayed during operation Compare the instructions with the following table and analyze decide the causes and solve failures For damages on units or questions that can t be resolved please contact with local distributors agents service centers or manufacturer for solutions Failure No Failure code Failure description
97. cy 0 Non single phase 1 Single phase pulse 2 operation 7 pulse input close loop input close loop 1 open loop multi section frequency operation operation operation 0 Non close loop multi section frequency ti 3 Pee yon A 7 14 0 Speed control 1 Reserved 1 Close loop multi section frequency operation 0 Non 1C 4 oni eel OPADA 15 0 Vector control 1 1 Vector control 2 operation operation Note Bits 8 13 are reserved Special register for input password authentication Attached Table 4 Sub function Meanin code of PDU g OxF000 Inverter user password P0 00 authentication and it will be closed automatically if no operation is performed within five minutes PE 00 password authentication for the display and hidden areas of the specially authenticated 0xF001 function codes of the inverter and it will be closed automatically if no operation is performed within five minutes A0 00 password authentication for the display and hidden attributes customized areas of the xn O0e function codes of the inverter and it will be closed automatically if no operation is performed 136 Appendix A Modbus Communication Protocol V5 H High Performance Vector Control Inverter User Manual within five minutes Register for function code characteristics of the inverter Attached Table 5 Register 5 i Meanin Range Read R and Write OR g g R w 0xF080 Relative address of
98. de frequently such as change setting frequency repeat suggest use 0x42 command is better than 0x10 prevent from damage inner EEPROM 3 The life of EEPROM is about 100000 times if change setting frequency frequently several days or several weeks may damage EEPROM adopt write RAM it can avoid to damage EEPROM Function0x17 reads and writes multiple function codes or control parameters of the inverter writing register PDU Part Contents Data Length Byte Range Request Response Function code 1 0x17 The initial address of 2 0x0000 OxFFFF reading register The number of 2 0x01 0x10 reading register The initial address of 2 0x0000 OxFFFF writing register The number of 2 0x01 0x10 The number of bytes in the writing register 2 Number of operating registers The writing register 2 Number of operating registers bytes in the register contents Response Function code 1 oxty Read the number of 1 0x02 0x20 AppendixA Modbus Communication Protocol 133 V5 H High Performance Vector Control Inverter User Manual PDU Part Contents Data Length Byte Range Read data contents 2 Read bytes 0x0000 0xF FFF Operating sequence Read firstly and rewrite secondly but the register 0xF080 is an exception which shall be written firstly and read secondly so as to facilitate the management of the operation panel 5 Inverter Register Address Distributi
99. de of the inverter 0 3 indicates vector control 1 4 7 indicates vector control 2 Vector control 1 without encoder speed feedback 0 Process open loop control It is applicable to most applications including the application of one inverter driving one motor and the application of one inverter driving multiple motors the motors are in the same work conditions 1 Analog value feedback process close loop control It is applicable to applications with general requirement of speed control precision The feedback analog can represent such parameters as temperature pressure and humidity For the reference and feedback setting of the analog feedback process close loop control refer to P1 02 P1 07 function description For the setting of the process PID close loop parameters refer to Group P8 function code description Al1 and Al2 terminal input specification 0 10V or 0O 20mA Al3 terminal input specification 10 10V X7 DI terminal input specification 0 maximum input pulse frequency P5 10 2 Single phase pulse feedback process close loop control It is applicable to applications with higher speed control precision and pulse encoder shall be installed at the motor end or mechanical equipment axle end Single phase pulse feedback channel X7 DI terminal The X7 DI terminal function must be set to process close loop control single phase pulse input P5 06 47 3 Composite control The composite control of process open loop and analog feedback cl
100. ding to the maximum input pulse frequency P5 10 When current analog value input is selected please refer to Fig 6 20 When Calibration by curve is not necessary is selected the maximum analog input or maximum input pulse frequency corresponds to the maximum output frequency P0 11 or 100 per unit value of the inverter Since the using methods of curve 1 and curve 2 are identical Curve 1 is described as an example here Both curve 1 and curve 2 can be used in process open loop analog frequency reference and the running frequency of the inverter can be determined by the analog values Al1 Al2 and Al3 and DI pulse frequency reference The conversion relationship between analog value and setup frequency is as shown in the figures below Input percentage Input percentage l b Aln 0 10V Input analog 10V or D 0 P510 value P5 10 Ad Aln O 20mA Oe Input analog 20mA value AO 0 Fig 6 19 Corresponding percentage of input analog Fig 6 20 Corresponding percentage of input analog value voltage frequency value current Setup frequency f Setup frequency f f1 P6 04 f0 P6 02 f0 P6 02 gt Aln DI gt Alh DI AO P6 01 A1 P6 03 A0 P6 01 A1 P6 03 Chapter 6 Parameter Description 87 V5 H High Performance Vector Control Inverter User Manual Fig 6 21 Setup frequency characteristics curve Fig 6 22 Setup frequency characteristics curve positive effect ne
101. dopts NPN sink current wiring mode com 1 24V 4 4 S User Controller w w PLC a ax Capos 1 X1 714 aig GND 43 3 Z X7 K gt O T GND D The near end of Inside of inverter the shielding cable is grounded m When the internal 24V power supply of the inverter is used the external controller adopts PNP draw off current wiring mode Chapter 3 Wiring of Inverter 25 V5 H High Performance Vector Control Inverter User Manual User Controller _ _ t2AV COM T PLC 3 3 i yi n T gt GND 3 3 ene he ae T i gt Q Oo Inside of inverter The near end of the shielding cable is grounded Note The short circuit plate between terminal 24V and terminal PLC must be removed and short circuit plate shall be connected between PLC and COM terminals m When the external power supply is used the external controller adopts NPN sink current wiring mode User com Controller 24AV 4 a 20 28V PLC 3 3 oe ae GND 3 3 Toe X7 xX EK GND The near end oi the shielding cable is gr
102. down the inverter by switching on or off the power supply otherwise the inverter may be damaged Before operation please confirm if the motor and equipment are in the allowable use range otherwise the equipment may be damaged The heatsink and the braking resistor have high temperature Please do not touch such device otherwise you may be burnt When it is used on lifting equipment mechanical contracting brake shall also be equipped Please do not change the inverter parameter randomly Most of the factory set parameters of the inverter can meet the operating requirement and the user only needs to set some necessary parameters Any random change of the parameter may cause the damage of the mechanical equipment In the applications with industrial frequency and variable frequency switching the two contactors for controlling the industrial frequency and variable frequency switching shall be interlocked m Maintenance Inspection Danger In the power on state please do not touch the inverter terminals otherwise there exists the risk of electric shock If cover is to be removed the power supply must be disconnected first Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off before maintenance and inspection to prevent the harm caused by the residual voltage of the main circuit electrolytic capacitor to persons The components shall be maintained inspected or replaced by qualified electric
103. e FASt bASE menu switch Menu mode switching bASE FASt ndFt LASt bASE E Host Computer Communication The operation panel and terminals provide 485 ports the communication protocol is Modbus and host computer monitoring software is provided Master slave communication control among several inverters can be realized Parameter upload and download can be realized Cascade transmission of operating frequencies for several inverters can be realized to provide digital frequency divider functions a o Customized Functions Multiple Function Code Display Modes bASE Basic menu mode refer to 5 1 basic menu function code parameter table displays all the function codes FASt Fast menu mode is especially suitable for the naive users ndFt Non leave factory value menu mode it only displays the function codes different from the leave factory values to facilitate the inquiry and commissioning LASt Last change menu mode it displays the 10 functions codes that are recently changed and P0 02 to facilitate the inquiry and commissioning The users can define the function codes for inquiry and modification by themselves Multiple Function Code Encryption Modes to Protect the Intellectual Property of the Customers The user can encrypt any group function codes by themselves The user can lock operation panel The user can set function parameter passwo
104. e P1 06 auxilia p dback 0 0 4 x 1 Al1 2 Al2 Hyteeonae 3 AI3 4 DI mode 0 Main Auxiliary Analog feedback 1 Main Auxiliary close loop contro 7 2 Auxiliary 50 P107 feedback main and 0 oo 3 3 Main Auxiliary 50 auxiliary calculation 4 Take maximum value 5 Take minimum value Process open loop 0 Open loop frequency reference frequency after and close loop A A closed loop PDI adjustment P1 08 composite operation 0 O 1 x 4 1 Open loop frequency relationship calculation reference frequency after closed loop PDI adjustment Group P2 Key and Display Parameters 0 No locking 1 Locking all keys P2 00 Key lock function 0 0 3 I 2 Locking all keys except MULTI selection key 3 Locking all keys except RUN and STOP RST keys 0 No function 1 Jog function 2 Emergent shutdown 1 Stop in shortest time 3 Emergent shutdown 2 Coast to stop 4 Switch of input method of running command Operation panel Terminal Host a A computer P2 01 Multi function key 1 0 8 o 5 Function code display switch definition g fast all 6 Function code display switching different from leave factory all 7 Function code display switching the last changed 10 function codes all 8 Function code display switching P0 02 menu mode switching 44 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter U
105. e REV 30 46 Reserved 4 Threeswire operation c nittol 47 PG feedback closed loop control single phase pulse input 5 ai eae Di input onlyavailable for 48 Command switching to operation panel 6 Multi section digital voltage terminal 1 49 Command switching to terminal 7 Multi section digital voltage terminal 2 50 Command switching to host computer 8 Multi section digital voltage terminal 3 sde Main ee ene sourceclose loop and open loop switching input 9 Multi section frequency terminal 1 52 Main frequency source switching to digital 10 Multi section frequency terminal 2 53 Reserved 11 Multi section frequency terminal 3 54 Main frequency source switching to Al1 12 Multi section frequency terminal 4 55 Main frequency source switching to Al2 13 Acceleration deceleration terminal 1 56 Main frequency source switching to Al3 14 Acceleration deceleration terminal 2 57 Main frequency source switching to DI za i Auxiliary frequency source switching to 15 Digital regulating frequency reset 58 disabled 16 Frequency increase instruction 59 Reserved 17 Frequency decrease instruction 60 Auxiliary frequency source switching to Al1 18 Aceelgrationdeceleration disable 61 Auxiliary frequency source switching to Al2 instruction 19 External failure input 62 Auxiliary frequency source switching to Al3 20 Terminal failure reset input 63 Auxiliary frequency source switching to DI 21 External interrupt contact input 64 Speed control torque control switching 22 Inverter
106. e 2 d1 07 Manufacture s bar Factory 0 9999 0 9999 code 3 d1 08 Manufacture s bar Factory 0 9999 0 9999 code 4 d1 09 Operation panel Factory 0 00 655 35 t 0 00 655 35 Chapter 5 List of Parameters 57 V5 H High Performance Vector Control Inverter User Manual Function code Boncuon code Factory Setting range Unit Property Function code selection ss number name setting setting copy identification code Control board d1 10 software Factory 0 65535 0 65535 identification code d1 11 Reserved Factory 0 65535 3 0 65535 Group d2 Use of Display Parameters 2 00 Temperature of 0 0 0 0 100 0 C 0 0 100 0 C heatsink 1 d2 01 Terminal count value 0 0 65535 i 0 65535 Al1 percentage after d2 02 curvilinear 0 0 0 0 100 0 0 0 100 0 ransformation Al2 percentage after d2 03 curvilinear 0 0 0 0 100 0 bi 0 0 100 0 ransformation AI3 percentage after d2 04 curvilinear 0 0 0 0 100 0 bi 0 0 100 0 ransformation DI percentage after d2 05 curvilinear 0 0 0 0 100 0 b 0 0 100 0 ransformation Operation panel d2 06 AIV digital 0 0 65535 z 0 65535 adjustment value Terminal UP DN d2 07 digital adjustment 0 0 65535 z 0 65535 volume d2 08 Reserved Factory 0 65535 bi 0 65535 d2 09 Input status display gqgq O FFFF O FFFF of X terminal d2 10 ecg to 1
107. e function of under voltage adjustment is decrease the motor rotating speed through decrease the output frequency the load inertial energy feedback to DC side to keep DC voltage higher than the under valtage value avoid stop by under voltage Under voltage function is very effective in applications such as centrifugal pump and fan Note This function is only applied to vector control 1 Hundreds place Overmodulation This function is used to increase output voltage of inverter and ensure the output capacity of the inverter under low grid voltage or under heavy load Chapter6 Parameter Description 103 V5 H High Performance Vector Control Inverter User Manual Display of operation panel Over voltage adjustment 0 No action 1 Action Under voltage adjustment 0 No action 1 Action Unit place Tens place Hundreds Overmodulation place 0 No action 1 Action Energy saving coefficient 0 50 0 By setting PA07 ensure that output voltage will decrease automatically as the loads decrease under proper operation The inverter maximally decreases reactive power to offer further energy savings Adjust the parameter according to real load conditions The larger the parameter is more visible the energy saving effect achieves and the longer the response time lasts for the inverter converting from energy saving condition to proper operation status Note This function is only applied to Vector control 1
108. e or control parameter of the inverter and save it PDU Part Contents Data Length Byte Range Request Function code 1 0x06 0x41 Register address 2 0x0000 OxFFFF Register data 2 0x0000 OxFFFF Response Function code 1 0x06 0x41 Register address 2 0x0000 OxFFFF Register data 2 0x0000 OxFFFF 132 Appendix A Modbus Communication Protocol V5 H High Performance Vector Control Inverter User Manual Note if change function code frequently such as change setting frequency repeat suggest use 0x41 command is better than 0x16 prevent from damage inner EEPROM Function 0x10 0x42 rewrites multiple function codes or control parameters of the inverter and save them upon power failure not save PDU Part Contents Data Length Byte Range Request Function code 1 0x10 0x42 Initial address of 2 0x0000 OxFFFF register Number of register 2 0x0001 0x0010 B f registi ytes register 1 2 Number of operating registers contents Register contents 2 Number of operating registers Response Function code 1 0x10 0x42 Initial address of 2 0x0000 OxFFFF register Number of register 2 0x0001 0x00100 Note 1 In case continuous storage is required the inverter will store function codes in the register at the address from the lowest to highest with maximum of 16 function codes being stored at the same time 2 If change function co
109. ed timed shutdown with the duration up to 100 hours The user can select button type or shuttle type operation panel according to their preference Independent high speed pulse input and output ports are provided to realize high speed pulse cascade function Typical industry applications Digital Control Machine Tool Compact structure The size is equal to 70 of the inverter of the same power Low speed precise processing The excellent low frequency torque performance can meet the processing demand of the machine main shaft in low speed condition when it is operating in motoring state it can realize a frequency as low as 0 25Hz and output 180 rated torque Torque and rotating speed index It can meet the sudden loading and unloading requirement upon the cutting processing with the dynamic torque response time lt 20ms and speed stabilization precision of 0 2 Special Function for Wire drawing Machine Operation without swing link It adopts open loop tension control to realize operation without swing link under speed sensorless control mode Operation with swing link The user does not need to adjust the position of the swing link manually When the system starts up the swing link will get to the proper position automatically Powerful tensile capacity It is suitable for the applications of large and medium wire drawing machine It features large torque upon low frequency operation and high speed stabiliz
110. ed under the allowable conditions as recommended in this manual and its routine maintenance shal be conducted as per the table below Item Inspection Contents Inspection Means Criteria 10 40 C Temperaire Thernameier Derated at 40 to 50 C and the rated P output current shall be decreased by 1 for every temperature rise of 1 C Humidity Humidiometer 5 95 no condensing Operating Dust oil water and drop Visual check iek are nowdust oil waterand Envi t EFESE 3 5mm 2 9Hz Vibration Special test instrument 10m s 9 200Hz 15m s 200 500Hz Special test instrument There are no abnormal smell and Gas smell check and visual smoke check Overheat Special test instrument Exhaust normal Sound Listen There is no abnormal sound Gas Sinell and visual check There are no abnormal smell and smoke Physical appearance Visual check The physical appearance is kept intact Heatsink fan ventilation Visual check There are no fouling and wool that Inverter block the air duct In the allowable operating range Input current Amperemeter Refer to the nameplate In the allowable operating range Input voltage Voltmeter Refer to the nameplate In the rated value range It can be Output current Amperemeter overloaded for a short while Output voltage Voltmeter In the rated value range Special test instrument There are no overheat fault and Overheat Mot
111. eeds to use an pulse encoder and set the number of single phase pulses per rotation for the encoder according to the encoder model P8 02 so as to determine the close loop feedback value indicated by the signal feedback by the single phase pulse Note The signal feedback by the single phase pulse must be connected to X7 DI terminal and this terminal shall be set to 47 Single Phase Pulse Input of single phase pulse feedback process close loop control 96 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual In the analog value feedback close loop mode if P1 02 is set to 0 it can use multi section digital voltage reference to implement the multi section reference function of the close loop Refer to P4 15 P4 21 for details Proportional gain Kp 0 000 10 000 0 200 Integral gain Ki 0 000 10 000 0 500 Differential gain Kd 0 000 10 000 0 000 As shown in Fig 6 30 PID Schematic Diagram the higher the Kp value is the faster the response is but if the Kp value is too high it may easily generate oscillation and the deviation cannot be eliminated completely It can use Ki to eliminate the residual deviation The higher the Ki value is the faster the response of the inverter to the deviation change but it may easily generate oscillation if the Ki value is too high If the system has frequent feedback to the jump it needs to use Kd because Kd can respond to the deviation change be
112. el upper limit the signal is enabled When the output frequency less than FDT1 level lower limit the signal is disabled Refer to P7 20 P7 21 for details 3 Frequency level detection signal FDT2 When the output frequency of the inverter is higher than FDT2 level upper limit the signal is enabled 90 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual When the output frequency less than FDT2 level lower limit the signal is disabled Refer to P7 22 P7 23 for details 4 Pre warning signal indicating inverter overload or motor overload OL When the output current is higher than the overload pre warning detection level and the retention time is higher than the overload pre warning detection time the signal is enabled When the current is lower than the detection level the signal is disabled Refer to PA13 PA 15 for details 5 Stop and lock due to under voltage LU When the inverter bus voltage is lower than the under voltage action value the signal is enabled 6 Stop due to external failure EXT When the inverter is in the protection status due to failure of peripherals E oUt appears on the operation panel the signal is enabled 7 Frequency upper limit FHL When the output frequency of the inverter reaches setup frequency upper limit the signal is enabled 8 Frequency lower limit FLL When the output frequency of the inverter reaches setup frequency lower limit the s
113. en used for work situations such as air condition and fan change the analog signal of temperature sensor to setting frequency to control automatic starting or stopping of inverter See Fig 6 35 0 1 0 0 0 380 0 380 0 TTS a Parameters copy 0 5 0 Parameters copy function can be realized through operation panel 0 No operation When upload or download completed the parameter restores automatically to 0 1 Upload parameters Press PRG button to upload parameters to the operation panel after setting and will display percentage of copy process when indicating LoAd Chapter6 Parameter Description 111 V5 H High Performance Vector Control Inverter User Manual 2 Download parameters without motor s parameters Press PRG button to download parameters to the inverter after setting and will display percentage of copy process when indicating LoAd Parameters of motor P9 Group will not be downloaded to the inverter with this operation 3 Download parameters all users parameters Press PRG button to download parameters to the inverter after setting and will prompt percentage of copy process when indicating CoPy 4 Parameters blocking enabled upload not allowed Avoiding deleting parameters that have been copied to the operation panel if you upload data unconsciously again After setting this function HoLd will be displayed on the operation panel when conducting parameters upload if you do not car
114. ent with the setup running direction 1 It can be against the setup running direction If the output value of the close loop adjustment reaches frequency upper limit or lower limit P0 13 or P0 14 there are two actions for selection in the integration section 0 Stop integration adjustment the integration value remains unchanged When there is change occurring to the deviation between the reference value and the feedback value the integration value will Chapter 6 Parameter Description 97 V5 H High Performance Vector Control Inverter User Manual follow that change trend 1 Continue integration adjustment The integration value will give immediate response to the change between the reference value and the feedback value unless this value reaches the internal integration limit When there is change occurring to the deviation between the reference value and the feedback value changes it needs to take longer time to offset the impact brought by the continuous integration so that the integration value can catch up that change trend If the output value of the close loop adjustment is inconsistent with the current setup running direction the close loop output value has two actions for selection 0 It must be consistent with the setup running direction When the output value of the close loop adjustment is inconsistent with the current setup running direction the current output value will be forced to be 0 internally 1 It can be ag
115. equenc 4 L Output frequency f PER ard FO F1 F2 F3 fy Fig 6 12 V F curve Fig 6 13 Multi section V F curve P4 00 0 Applicable to the constant torque load situation refer to the straight line in Fig 6 12 P4 00 1 Self defined curve of the user applicable to sectional constant torque load refer to Fig 6 13 In Fig 6 13 FO lt F1 lt F2 lt F3 lt fp fp is the motor basic operating frequency P0 15 VOsV1SV2 lt V3 lt 100 VO V1 V2 V3 are indicated in the percentage of the maximum output frequency P0 12 P4 00 2 6 Applicable to the variable torque loads such as fan and pump When P4 00 is set to 2 6 it corresponds to 1 2 power 1 4 power 1 6 power 1 8 power and second power as shown in Fig 6 12 The second power curve is for water supply and the 1 2 power to 1 8 power curves are for the liquid loads of other media Proper curve can be selected according to the actual situation 76 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual In addition to the above acceleration time 0 P0 08 and deceleration time 0 P0 09 three groups of acceleration deceleration time acceleration deceleration time 1 acceleration deceleration time 2 acceleration deceleration time 3 can be defined Different acceleration deceleration time can be selected in different terminal status by defining the multi functional terminal X acceleration deceleration time selection function 13 14 The meaning of the three group
116. erification status and 0 0 0 0 is displayed Input correct user password to enter the parameter editing status check if P0 00 is 0000 Press PRG key for confirmation and set P0 00 0000 again and then P Clr is displayed and the password is cancelled Note For the method for activating the password refer to 4 5 password operation P0 01 Function code protection 0 5 0 This function is used to set the modification authority and initialization level of the parameters 0 All the parameters are allowed for modification 1 All the parameters are disallowed for modification 2 Restore all the parameters in zone P to leave factory setting 3 Restore all the parameters in zone P except for the motor parameters group P9 to leave factory setting 4 Restore all the P zone parameters and A zone parameters user s customized function code display hide zone to leave factory values 5 Restore all the user parameters except for d group to leave factory values Note After the parameters are initialized the password set by the user will be automatically reset P0 02 Function code display 0 3 0 Set this function and the operation panel will display the function code parameters according to the actual need of the user to improve the work efficiency 0 Basic menu mode The operation panel can display all the parameters 1 Fast menu mode The operation panel only displays the fast parameters defined by the manufacturer When the bas
117. erload time is set too small protection time V F curve ratio is set too Adjust V F curve setting and large torque increment DC braking current is set Reduce the DC brake current too high External failure terminal Check the external failure enable terminal status 15 E oUt Peripheral protection Stall over voltage or over Check whether the external current and the time lasts A h load is normal for more than one minute 19 E CUr Current detection Current detection circuit Seek for technical support fault failure Correct the connection error as Wrong connection per the user s manual Replace the motor after Motor failure performing ground insulation 20 E GdF SLIPS IO groenig test Invert module failure Seek for technical support Ground leakage current at the output side of the Seek for technical support inverter is too high 21 E LV1 sonora Rower Mains power fluctuation or Check the local mains power failure during running momentary power failure There is abnormal Check the power connections connection missing as per the operational 22 E ILF Input power failure connection or regulations and eliminate the disconnection at the power errors of missing connection terminal of the inverter and disconnection Chapter 7 Fault Diagnosis V5 H High Performance Vector Control Inverter User Manual Failure No Failure code Failure description Potential cau
118. et according to the load situation Excessive boost will cause large current impact during the startup process When P0 16 is set as 0 0 and P4 00 is set as 0 linear V F curve the automatic torque boost mode is enable when P4 00 is set as a non zero value the automatic torque increase mode is disabled 6 2 Main and nn Reference Parameter Group P1 Open loop auxiliary reference mode 0 4 0 P1 01 Open loop reference main and auxiliary relation 0 5 0 calculation In process open loop control mode P0 03 0 or P0 03 4 the main reference value fm will be added with p an auxiliary reference value fa and it results in process open loop combination frequency reference feom FA y f pi P1 01 f m com Fig 6 3 Open loop main and auxiliary reference combination The process open loop auxiliary reference mode P1 00 is selected as follows 0 none 1 Al1 2 Al2 3 Al3 4 DI Such calculations as add subtract bias max and min are available for main reference value fm and auxiliary reference value fa Through the setting of parameters in group P6 the frequency change range of the auxiliary reference can be reduced to realize the fine tuning function The process open loop reference main and auxiliary relation calculation parameter P1 01 is defined as follows 0 Main reference auxiliary reference The auxiliary frequency reference value is superimposed on the main reference the function is
119. eter auto tuning in Appendix B A 2 Check if the control lines for the VS H 4T18 5G 22L or current sensor of above power class are loose or dislocated Ill Why was the operating frequency of the inverter kept at 0Hz upon reverse operation A 1 Check if the frequency is set as 0 A 2 Check if the inverter function code parameter P3 09 is set as 0 If not change it to 0 IV The inverter had been connected with braking resistor featuring dynamic braking why didn t it work A 1 Check if the braking resistor is connected between the main circuit terminals B1 and B2 A 2 Check if the inverter function code parameter PA 09 is set as 1 If not change it to 1 V Why was there large deviation on the correspondence relation between the analog input and the set frequency A 1 Check if the jumpers of analog input type and control board are properly set For the analog voltage input toggle the corresponding channel to the V end of the jumper for the analog current input toggle the corresponding channel to the end of the jumper A 2 Calibrate the analog input curve according to function codes P6 00 to P6 2 For details refer to the description of P6 group in Chapter 6 Parameter Description Vi Why was there large deviation on the correspondence relation between the analog output and the relevant function output A 1 Check if the jumpers of analog output type and control board are properly set For the analog voltage o
120. formance Vector Control Inverter User Manual 3 Setting Process for Closed Loop a START Parameter identification eed N _ For details refer to setting process for Analog valu 03 Vector control parameter auto tuning under vector gt feedback _ PONE control 2 in appendix B a ae vy Parameter identification for details N refer to setting process for parameter y auto tuning under vector control 1 in Single phase pulse appendix B feedback P0 03 6 Single phase pulse PO 03 1 feedback P0 0 3 2 Setting P 5 06 47 setting P8 02 pulse purse code e From composite number control a v lt aT a Multi voltage reference function of terminal X Setting correct lt ulti digital voltage referenci For details refer to the function description of gt P44 SpA 11 Sates oe P5 00 to P 5 06 in Chapter 6 i A N _ Setting P6 00 P6 20 Select process close loop main reference oe Rr wees For details refer to the mode P1 02 For details refer to the function gt Saa nae X function description of P 6 00 description of P1 02 in Chapter 6 RR eS to P6 20 in Chapter 6 Nv Ya y Close loop uxiliary reference Y Select process close loop auxiliary reference mode P1 03 For details refer to the function de
121. g condition selection 0 Detect all the time 1 Only detect at constant speed pa 14 Overload pre alarm 1300 20 0 200 0 x 20 0 200 0 detection level PA 15 Overload pre alarm i5 g 0 1 60 0 s x 0 1 60 0s detection time LED ones place Output ground short circuit LED tens place Power failure during running process LED hundreds place Input power Fault shield and rea PA 16 alarm attribute 0020 0000 2222 x LED thousands place Output setting 1 phase failure l 0 Fault is not shileded stopped upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop LED ones place EEPROM error LED tens place Relay contact open close failure LED hundreds place Temperature sampling A disconnection Fault shield and PA 17 alarm attribute 0000 0000 2222 x LED thousands place encoder setting 2 disconnection f 0 Fault is not shileded stopped upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop LED ones place 10V output error LED tens place Analog input Fault shield and pled PA 18 alarm attribute 2000 0000 2222 x LED hundreds place Molor over setting 3 temperature PTC LED thousands place Communication failure 1 operation panel 485 0 Fault is not shileded stopped Chapter 5 List of Parameters 53 V5 H High Performance Vector Control Inverter User Manual
122. gative effect Curve 3 and curve 4 are basically the same but that curve 4 has two more setting points than curve 3 The input analog characteristics curve as shown in Fig 6 23 Curve 4 is described as an example here Curves 3 and 4 convert the externally input analog into the equipment analog All the Al and DI inputs will be reduced according to the relationship according to 10V correspondence to100 per unit value The function of per unit value is determined by the analog channel function selection P6 21 Per unit value A gt Aln DI Input Fig 6 23 Input analog characteristics curve P6 21 Al1 AlI3 DI analog channel function selection 0 6666 0000 Display of operation panel Al function selection 0 Open loop frequency or close loop rotation speed reference 1 Reserved Unit s digit 88 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 2 Reserved 3 Reserved 4 Reserved 5 Motor temperature feedback overload protection sensor mode 6 Reserved Tens place Al1 function selection the same as above pundreds Al3 function selection the same as above place Thousands DI function selection the same as above place P6 21 is used to select functions of Al1 Al2 AI3 and DI terminals Since the using methods of Al1 Al2 Al3 and DI are identical Al1 is described as an example here 0 Open
123. ge circuit breaker at the input end of the inverter breaker It is suggested that B type leakage circuit breaker be used and the leakage current value shall be set as 300mA Frequent open and close of contactor will cause inverter failure so the highest frequency for the open and close of contactor shall not exceed 10 times min Contactor When braking resistor is used to void the overtemperature damage of the braking resistor thermal protection relay with braking resistor overtemperature detection shall be installed to disconnect the contactor at the contact control power side of the thermal protection relay Input AC reactor or DC reactor 1 The inverter power supply capacity is more than 600kVA or 10 times of the inverter capacity 2 If there is switch type reactive load compensation capacitor or load with silicon control at the same power node there will be high peak current flowing into input power circuit causing the damage of the rectifier components 3 When the voltage unbalancedness of the three phase power supply of the inverter exceeds 3 the rectifier component will be damaged 4 Itis required that the input power factor of the inverter shall be higher than 90 When the above situations occur install the AC reactor at the input end of the inverter or DC reactor to the DC reactor terminal Input noise filter The noise input from the power end to the inverter and output from the inverter to the power end can
124. ge is cancelled automatically after 5 second time is exceeded Within 5s press PRG key to confirm the change MON indicator indicates the method of giving the running command Press M key to switch between FASt and bASE menus operation panel should prompt as FASt and bASE On Press M Off M key has been released for more than 5s or PRG key has been used to confirm the changing of the method of giving running command Switch the reference method of running command On FASt fast menu mode Off BASE basic menu mode Switching between FASt base menus 4 4 Menu Style The menu style is 2 level menu 4 4 1 Format of First Level Menu P x Y Z Function code area Group number Separation sign Index in group Fig 4 2 Format of first level menu Chapter 4 Using Instructions of Operation Panel 31 V5 H High Performance Vector Control Inverter User Manual Dividing the first level menu Password action area Function code area Group number Function code range in area PO group P0 00 P0 16 P1 group P1 00 P1 08 P2 group P2 00 P207 P3 group P3 00 P3 13 P4 group P4 00 P4 36 P5 group P5 00 P5 13 P6 group P6 00 P6 24 User operation area P area P7 group P7 00 P7 25 Protection area of user P8 group P8 00 P8 10 password P0 00 P9 group P9 00 P9 18 PA group PA 00 PA 22 Pb group
125. gh Performance Vector Control Inverter User Manual m V5 H 4TOOOL Three phase 400V Variable torque light duty application Power kW 1 5 2 2 3 7 55 7 5 11 15 185 22 30 37 45 55 75 90 Motor 15 22 37 55 75 11 15 185 22 30 37 45 55 75 90 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 3 3 5 0 7 5 11 17 22 30 37 44 56 72 91 110 142 176 Overload capacity 115 1 minute 160 0 5 second interval 10 minutes inverse time lag feature Rated Three phase 380V 480V 50Hz 60Hz voltage frequency Input Allowable voltage 7d j 3 ion p fluctuation range 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 5 6 8 1 13 5 19 5 26 39 50 3 60 69 3 86 104 124 150 190 235 Braking unit Built in as standard Built in as option Protection class IP20 Cooling mode Self cooling Forced air convection cooling Power kW 110 132 160 185 200 220 250 280 315 355 400 450 500 560 Motor 110 132 160 185 200 220 250 280 315 355 400 450 500 560 power kW Voltage V Three phase 0 to rated input voltage Output mpi Rated current A 210 253
126. gral time to 0 controlled by P alone To ensure the difference between the speed instructions and real speed is 0 under steady state conditions set the integral time to non 0 values When value is smaller the system responses quickly But if the value is very small shock will occur If value is greater the system responds slowly Adjust PI settings when operating quickly or slowly When the motor speed is greater than ASR switching frequency Pd 05 Pd 01 and Pd 02 will act to make the system obtain reasonable dynamic response when no shock occurs If the motor speed is smaller than ASR switching frequency Pd 05 Pd 03 and Pd 04 will act To obtain reasonable dynamic response when operating slowly increase proportional gain Pd 03 and reduce integral time Pd 04 properly Pd 06 Maximum speed limit for forward running when torque control 0 00 300 00Hz 50 00Hz Pd 07 Maximum speed limit for reverse running when torque control 0 00 300 00Hz 50 00Hz Upon torque control the speed cannot be controlled When the set torque is larger than the load torque the motor speed will keep rising to the speed limiting value This function code sets the forward reverse maximum speed limiting value Note The analog channel input may be used to realize the maximum speed limiting upon torque control Refer to the description of analog channel function selection P6 21 e When analog channel input is used to realize speed limiting terminals can be used to f
127. he products in salty sites m Do not install the product in the sites with direct sunlight E Do not mount the product on the combustible materials such as wood m Keep the drilling scraps from falling into the inside of inverter during the installation m Mount the product vertically in the electric control cabinet mount the cooling fan or air conditioner to prevent the ambient temperature from rising to above 45 C m For the sites with adverse environment it is recommended to mount the inverter heatsink outside the cabinet 2 2 Mounting Direction and Space In order not to reduce the inverter cooling effect the inverter must be mounted vertically and certain space must be maintained as shown in Fig 2 1 and Fig 2 2 8 Above 120mm Air circulation position m f Air circulation position Above 120mm Above 30mm Above 30mm Fig 2 1 Mounting direction and space for V5 H 2T0 4G V5 H 2T2 2G and V5 H 4T7 5G 11L and below power class Chapter 2 Inverter Installation 11 V5 H High Performance Vector Control Inverter User Manual c Note When the V5 H 2T0 4G V5 H 2T2 2G and V5 H 4T7 5G 11L and below power class inverters are mounted side by side in the cabinet please remove the upper dust guard and the lower leading board Air circulation position Above 200mm
128. ia the jumper The terminal Y2 can act as both multifunctional digital signal output and high speed pulse output 0 50kHz The definition table of multifunctional digital signal output is as follows Function setup Meaning Function setup Meaning 0 adi era matihe toverter is 1 Frequency arrival signal FAR 2 Frequency level detection signal 3 Frequency level detection signali 1 FDT1 2 FDT2 4 Pre warning signal indicating inverter 5 Stop and lock due to under voltage or motor overload OL LU 6 Stop due to external failure EXT 7 Frequency upper limit FHL Frequency lower limit FLL 9 Inverter is running at zero speed 10 Preset counting value action 11 Counting value arrival action 12 Reserned 13 End of Inverter ready for operation RDY 14 Inverter failure 15 Inverter reports alarm 16 18 Reserved 19 Output X1 20 Output X2 21 Reserved 22 Zero current detection arrival relative 23 Stop command indication to motor 24 47 Reserved 0 Signal indicating that the inverter is running RUN The signal is enabled when the inverter is running 1 Frequency arrival signal FAR When the deviation between the output frequency and the setup frequency of the inverter is in the setup range of the frequency arrival detection width the signal is enabled Refer to P7 19 for details 2 Frequency level detection signal FDT1 When the output frequency of the inverter is higher than FDT1 lev
129. ians Note J The circuit boards have large scale CMOS IC Please do not touch the board to avoid the circuit board damage caused by electro static m Others Danger It is forbidden to modify the inverter unauthorizedly otherwise personal injury may be caused Contents Chapter 1 Introduction to V5 H Series Inverte scsscsscssssssessessesseessssseseessessensessesesessessessessessessesssessesees 1 1 1 Product M del Derry ccs 0 229 s25205025205225205005005045205205225205200225 2202952 ss asa ssaasaasaaeaaeadeeauadgaugasauacecceaeeasescssesaesaesaes 1 1 2 Product Nameplate Descriptions ccc 1 13 PRODUCE Series nnna aaar aaar OERE aR AERES SERE ar aE aaRS R 2 1 4 Technical Specifications Of Product cccccccsccscssssesesscseseesesecsesecsesececseecsesecsesecsesecsesecessecseseeessesesseesseseeees 4 1 5 Product Component Name 1 6 Product Outline Mounting Dimension and WeiIgNt ccececeeseseseteseteteeseseseseseseseseneeeseseseaeaeaeaeneteneeseaas 6 1 7 Operation Panel Outline and Mounting DiMeNsion ceeeeesesesesseeeeeseseseseseseseececeseseseseseseeeeeeenseeeseseaeaees 9 1 8 Pallet Outline and Mounting DIMENSION eeececeseseseseseteeeeseseseseseseseseneneeseseseaeaeseneneeeseseseaeaeaeaeeteneeseaees 9 1 9 Braking Resistor Lectotype Chapter 2 Inverter Installation 2 1 Environment for Product Installation sesssssssesessseseessesscnesessessessc
130. ic adjustment selection 0 1 1 Carrier frequency has an important impact on operations of inverter and motor When carrier frequency increases the loss temperature rise and noise of motor will decrease If carrier frequency decreases the temperature rise of inverter itself as well as the leakage current of motor and its interference with external radiation will decrease PA 01 can be able to determine automatically the most suitable carrier frequency according to the temperature of inverter 0 Non auto adjustment carrier frequency will not be adjusted automatically according to the temperature of inverter Under favorable circumstances as regards ventilation and heat sink all loads shall operate with low noise Set PA 00 with higher carrier frequency and set PA 01 to 0 1 Auto adjustment inverter can adjust automatically carrier frequency through temperature check according to the weight of load Maintain continuously reliable operation by keeping operating with low noise at low loads and controlling the temperature of inverter at heavy load PA 02 Vector control 1 slip compensation gain 0 0 300 0 100 0 The function will be enabled when operating under vector control 1 when P0 03 0 3 The function will help the inverter to keep the motor rotational speed constant if loads vary or under heavy loads Motor slip 40086 ooo a PA 02 100 800 ss eS PA 02 50 Inverter load 0 100 Fig 6 32 Vector control 1 slip compen
131. ic functions of the inverter are used this menu mode shall be set 62 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 2 Menu mode of non leave factory value function code The operation panel only displays the parameters different from the leave factory values m When the technical personnel perform onsite maintenance to quickly view the parameters set by the user and detect the failure this mode can be used m After the inverter commissioning is completed to conveniently record and inquire the modified parameters this mode can be set 3 Menu mode of last changed 10 function codes When the inverter has abnormal operation or it is necessary to inquire the commissioning parameters the last changed 10 parameters can be inquired by setting this menu mode When the leave factory parameters are recovered the record of the last changed 10 function codes will also be cleared Note m Both P0 00 and P0 02 are visible in all the menu display modes for the convenience of menu mode switching m Press ESC key and hold for over 5 seconds it will restore to basic menu mode and P0 02 is automatically restored to 0 m in non basic menu mode the gt gt key cannot be used to switch the function zone code and group number The current menu mode will be displayed after pressing the gt gt key for several times P0 03 Control operation mode 0 7 0 This function is used to set the control operation mo
132. ies special for moulding machine 11G 110 Constant torque heavy duty 15L 1510 Variable Series special for torque light duty machine tool Series special for z T wire drawing S Single prase machine T Threeprase Series special for w weaving machine 2 200V 4 400V 1 2 Product Nameplate Description Product model gt MODEL V5 H 4T11G 15L Power class gt POWER 11kW 15kW Input specification gt INPUT AC3PH 380 480V 50 60Hz 39A 50 3A Output specification OUTPUT AC3PH 0 480V 0 300Hz 24A 30A 0098 0000 098A 0000 Product barcode gt S N Chapter 1 Introduction to V5 H Series Inverter 1 V5 H High Performance Vector Control Inverter User Manual 1 3 Product Series m V5 H 4TOOOG Three phase 400V Constant torque heavy duty application Power kW 0 75 15 2 2 3 7 5 5 7 5 11 15 185 22 30 37 45 55 75 Motor 075 15 2 2 3 7 5 5 75 11 15 185 22 30 37 45 55 75 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 2 5 3 8 5 5 9 13 17 24 30 39 45 60 75 91 112 150 Overload 150 1 minute 180 10 seconds 200 0 5 second in
133. ignal is enabled 9 Inverter is running at zero speed When the output frequency of the inverter is 0 the single is enable 10 Preset counting value action 11 Counting value arrival action When the counting value of inverter input terminal complies with action the signal is enabled Refer to P5 12 and P5 13 for details 13 Inverter ready for operation RDY When the auto test of the inverter is normal after power on and the inverter operation disable function is invalid or disable the signal is enabled 14 Inverter fault When the inverter is in the stop status due to failure the signal is enabled 15 Inverter reports alarm When the inverter is in the alarm status due to fault but does not stop the signal is enabled 19 Output X1 When the status of multifunctional input X1 terminal is output via the terminal Y when X1 is enabled the signal is enabled 20 Output X2 When the status of multifunctional input X2 terminal is output via the terminal Y when X2 is enabled the signal is enabled 22 Zero current detection arrival When the output current of the inverter is lower than the zero current detection width during operation the signal is enabled Refer to P7 18 for details 23 Stop command instruction When the inverter is in the stop or standby status the signal is enabled 12 16 17 18 21and 24 47 Reserved Chapter 6 Parameter Description 91 V5 H High Performance Vector Control Inverter User Manua
134. ime ESC PRG 25 00 j Poos e 2510 ESC PRG 25 00 W j P001 P SEt ej 0003 4 8 3 Setting Password For example setting user password P0 00 to 0003 3 time 1time 3 time 4 8 4 Password Verification Assume that the function codes after P0 00 are protected by password and the password is 3 If the password protection is not enabled you can press ESC PRG to enable the password in last example of P0 00 You can perform the password verification according to the following process Note If you use RS 485 communication mode to perform password verification please refer to the Appendix A The description of register OxFO00 in Modbus communication protocol ESC 25 00 ERGS pooo ERES 0 0 0 0 0 0 0 3 ES P0 01 gt 25 00 3 Tim 4 8 5 Clear Password For example clear the user password P0 00 PRG PRG PRG Vv PRG PRG 25 00 gt Pooo gt 0000 gt PO01 gt P00 gt 0000 gt PLCLr ESC 25 00 ke 4 P001 4 9 Running for the First Time Please follow the procedures to run the inverter for the first time 40 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual Before pow wiring is correct er up confirm the Yy Setting P 0 01 factory 5 restore the setting Y nam Setting max output voltage P 0 12 and motor basic frequency P 0
135. ime refer to P3 11 P3 13 2 Emergency shutdown 1 Applicable to the situation that may cause human danger The motor will be stopped with the shortest deceleration time 3 Emergency shutdown 2 Applicable to the situation that may cause electric equipment damage The motor will be stopped freely 4 Realize the circular switching of the operating command reference modes operation panel reference terminal reference host computer reference The MON status LED on the operation panel will indicate the corresponding status It is effective only when the PRG key is pressed within 5 seconds otherwise the switching will be invalid and the MON LED will restore to the former indication state 5 Realize the circular switching of the display modes of fast function codes and all the function codes 6 Realize the circular switching of the display modes of function codes different from leave factory values and all the function codes 7 Realize the circular switching of the display modes of last changed 10 function codes and all the function codes 8 Realize the circular switching of different function code display modes basic menu mode fast menu mode menu mode of non leave factory value function code Menu mode of last changed 0 function codes refer to description of P0 02 for the menu modes P2 02 Display parameter selection at running Up to 4 parameters can be set and display at running status and viewed circularly by pressing gt
136. ime for the DC braking to realize quick braking Magnetic flux braking Ongoing action and no action upon deceleration as option no action upon function deceleration at default The unique multifunctional key is used to set the frequently used operations Multifunctional M key JOG emergency shutdown running command reference mode switch menu switching Multinle menu modes Basic menu mode fast menu mode Menu mode of non leave factory value P function codes Menu mode of last changed 10 function codes The standard operation panel can realize the parameter upload download Parameter copy and display the copy progress The user can select to forbid the overwriting of Unique the uploaded parameters functions Displayed hidden The customer can select to display or hide the function codes by themselves function code Dual 485 communication ports support Modbus protocol RTU The standard operation panel can realize remote control box function with a maximum distance of 500m Operation panel Button type or shuttle type operation panel optional protection class IP20 as standard IP54 as option Common DC bus The full series can realize common DC bus supply for several inverters DC braking capacity Dual 485 communication ports 4 Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vector Control Inverter User Manual Independent duct The full Series adopts independent duct design and supports the installat
137. ing method of multi function key and the M meanings of MULTI indicator Forward reverse ect z Ke When running command is given via operation panel this key is used to uae confirm the output direction of inverter Note The ENTER key of shuttle type operation panel is equivalent to PRG Key Using PRG key continuously can realize fast browse of all function codes 30 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual Table 4 1 Method of using multi function key and meanings of MULTI indicator Definition of M key Meanings of function P2 01 o No function Multi function key is defined as no function Normally Off No function Used as JOG operation key and is only enabled when running command is given via On Press M 1 JOG operation panel In stop status press M key to Off Release M to finish the enter jog operation status and release this jog operation key to stop Emergent stop 1 Stop in shortest Press M key inverter will stop in shortest time time Meanings of MULTI indicator On Press M Off Release M Emergent stop 2 On Press M 3 P Mk rt ll t to st Ea Coast to stop PS MENSANO eee eg aoe oe Off Release M Press M key to switch the reference method of giving running command Via operation panel Via terminal Via host computer Via operation panel During switching time there is a 5 second response time limit and the chan
138. input X terminal 30 to 46 Reserved 47 Single phase pulse input of single phase pulse feedback process close loop control only available for X7 DI terminal When the pulse frequency DI input acts as feedback P0 03 2 or 6 it must set the X7 DI terminal function to single phase pulse feedback process close loop control single phase pulse input P5 06 47 Refer to P8 01 and P0 03 for description of single phase pulse input feedback close loop 82 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 48 Command switching to operation panel 49 Command switching to terminal 50 Command switching to host computer The above three functions are set to facilitate the switching of running command reference mode When the terminal is switching from disabled status to enabled status the edge trigger is valid 51 Main frequency source close loop and open loop switching input It is the process open loop operation and process close loop operation switching terminal When this terminal is enabled it means process close loop operation and when the terminal is disable it means process open loop operation 52 Main frequency source switching to digital voltage reference 54 Main frequency source switching to Al1 55 Main frequency source switching to Al2 56 Main frequency source switching to Al3 57 Main frequency source switching to DI The above five functions are set to facilitate the switching of
139. inverter begins to run from the startup frequency P3 03 and accelerates to the setting frequency after the startup frequency retention time P3 04 If the motor is still rotating upon the startup of the inverter the motor will be automatically decelerated to low speed before the acceleration 1 DC current is injected first to perform DC magnetizing and DC braking on the motor The volume and time for the DC injection are set by P3 01 and P3 02 After the DC injection time expires the inverter begins to run from the startup frequency P3 03 and accelerates to the setting frequency after the startup frequency retention time P3 04 2 Flying startup The inverter will automatically identify the speed of the motor and directly start from the identified frequency The current and voltage are smooth without any impact during the startup Note During the DC current supply the operation panel displays dc P3 01 sets the volume of the DC injection current which is indicated in a percentage of the rated current of the inverter Upon variable torque load 0 0 90 0 P3 02 sets the action time of the DC injection P3 03 Startup frequency 0 00 60 00Hz 0 00or 0 50Hz Startup frequency retention time 0 0 3600 0 s 0 0s The inverter begins to run from the startup frequency P3 03 and accelerates according to acceleration time after the startup frequency retention time P3 04 Note For the heavy load startup applications it will facilitate the s
140. ion of heatsink outside the cabinet Universal expansion board equipped with CPU for supporting customers secondary development physical interface SPI bus software protocol Modbus Universal expansion interface User s secondary development card injection molding machine interface card PG feedback card air compressor control card communication adapter card power monitoring card phase sequence detection card external power rectifying card Expansion card Realizing the power up auto detection of internal and peripheral circuits Power up auto detection including motor grounding abnormal 10V power supply output abnormal analog input and disconnection Power supply undervoltage overcurrent protection overvoltage protection interference protection abnormal comparison reference input auto tuning failure module protection heatsink overtemperature protection inverter overload protection motor overload protection peripheral protection abnormal current detection output to ground short circuit abnormal power failure during operation abnormal input power output phase failure abnormal EEPROM abnormal relay contact temperature sampling disconnection encoder disconnection abnormal 10V power supply output abnormal analog input motor overtemperature PTC abnormal communication abnormal version compatibility abnormal copying Protection function abnormal expansion card connection terminal mutual exclusion detection
141. ion and abnormal analog input protection Over temperature prealarm protection function Automatic adjustment will be made according to the temperature to ensure the reliable operation of the product and maximum operating temperature will be recorded Comprehensive switching power protection function including switching power output short circuit protection overload protection power up walk in function open loop self locking and voltage limiting protection function ensuring the reliability of the system a Rich and Flexible Functions Multiple Frequency Reference Modes Flexible and Convenient for Operation Operation panel reference digital reference The operation panel can be used to conduct V adjustment on the frequency reference Terminal reference 1 Analog Al1 AI2 0 to 10V or 0 to 20mA Analog Al3 10V to 10V 3 Pulse frequency X7 DI 0 2Hz to 50kHz N gt Xi terminal UP DN mode independent able to superpose with any other frequency reference mode Communication mode reference International standard Modbus protocol The above reference modes can be switched online Multiple Channels for Reference and Feedback Under the open loop mode and analog feedback close loop mode the reference value can define the main and auxiliary calculation relation 1 Main reference auxiliary reference 2 Main reference auxiliary reference 3 Main reference auxiliary reference 50 4 Max
142. ip will increase and the rotating speed will also increase The speed of motor can be controlled constantly by slip compensation Please make adjustments according to below conditions When the motor speed is below the setting target value decrease vector control slip compensation gain When the motor speed is above the setting target value increase vector control slip compensation gain Note When the temperature of motor increases interior parameters of motor will change and the slip will increase Adjusting the function code can help to compensate the effects from temperature rise of motor Pd 19 ASR input filtering time 0 0 500 0 ms 0 5ms 116 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual This function defines the input filtering time of speed adjuster ASR In general it needs no modification Pd 20 ASR output filtering time 0 0 500 0 ms 0 5ms This function defines the input filtering time of speed adjuster ASR In general it needs no modification Pd 33 Torque limiting compensation coefficient of constant 0 0 100 0 40 0 power zone This parameter compensates the torque limiting of the constant power zone The acceleration deceleration time and output torque of the inverter when running in constant power zone can be optimized by changing this parameter 6 15 Failure Record Parameters Group d0 205 The inverter can record the latest three fault code serial number
143. ires of the control circuit terminals RA RB RC and other control circuit terminals shall be separately routed It is forbidden to short circuit the shielding layer and other signal cables or equipment When the inverter is connected to the inductive load equipment e g electromagnetic contactor relay and solenoid valve surge suppressor must be installed on the load equipment coil as shown in Fig 3 5 _ _ t t t l 5 l l l 3 l l Inductive 7 DC24V Inductive 8 AC 220V Inductive AC 220V load l load S load a l l l I 4 4 O O Fig 3 5 Application of inductive load surge suppressor 22 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual 3 7 Terminal Wiring DC reactor Braking resistor Qenrrrry g 9 hort circuit plata OF Circult braker Contator 1 2 B1 B2 a ee 4 SEA wo tH R L1 U T1 Morotr ree phase ASi x te 4O L2 Vv T2 power supply t i i of T FL W T3 Dm Power grounding ec Mortor grounding Main circult OS 24V 5 j Control circult a PLC Multi function input 1 fs n E x1 Multi function input2 E Sgi ih x2 Multi function input3 ty so x3 a A Multi function input4 Be azaoa PON ii ae To i x4 itchable it
144. is effective P7 25 Terminal effective status selection 000 111 000 It defines the validity of the input and output status of the multifunctional digital terminals Display of operation panel Multifunctional input terminal Xi Unit place 0 Current through Xi is valid 1 No current through Xi is invalid Multifunctional output terminal Yi Tens place 0 Current through Yi is valid 1 No current through Yi is invalid Relay output terminal 0 Enable in magnetizing status 1 Enable in no magnetizing status Hundreds place Chapter 6 Parameter Description 95 V5 H High Performance Vector Control Inverter User Manual When the digital input Xi terminal and COM terminal are short circuited it may judge whether the input status is valid by whether there is current flowing in the terminals When the digital output Yi terminal acts as open collector output it may judge whether the output status is valid by whether there is current flowing in the terminal It may judge whether the output status is valid by whether the relay terminal is in the magnetizing status 6 9 Process PID Close Loop Parameters Group P8 SetP1 02 P1 04 Proportional Gain P8 00 i P8 03 Kpx y P4 15 P4 21 e Deviation Limit PID Adjustment p EA Close Analog x gt P8 07 p Selection pintegralGainP8 04 S
145. it and factory default value of the function code and rewrite the function code Refer to Attached Table 5for details OxF080 OxF084 Register for control word of the inverter Attached Table 2 Register Register g Name of Parameters g Name of Parameters address address 0x8000 Gontral cdminand word 0x8007 AO2 output host computer percentage 0x8001 Open loop digital frequency 0x8008 Y2 output host computer reference percentage 0x8002 Running command reference mode 0x8009 Slave setting freguency scale coefficient 0x8003 Open loop main reference mode 0x800A Virtual terminal 0x8004 Close loop digital voltage reference 0x800B Y1 terminal output function 0x8005 Close loop digital rotation velocity 0x800C Ac elaratian time 0 reference 0x8006 AO1 output host computer 0x800D Deceleration time 0 percentage Note The virtual terminals from LSB to MSB are X1 X2 X3 X4 X5 X6 X7 Al1 Al2 Al3 Y1 Y2 and relay bit13 bit15 are reserved 134 Appendix A Modbus Communication Protocol V5 H High Performance Vector Control Inverter Register for status word of the inverter Attached Table 3 User Manual Register Name of Parameters Precision Register Name of Parameters Precision According to Display parameters of 0x810B Equipment status word 1 0x8114 currently stopping stopping status display Ac
146. it place is 0 it will display E oL1 when the unit place is 1 Hundreds place Determine under which run status the overload prealarm function will be enabled Note Y terminal with multiple function can be set to 4 Overload detection signal OL to display overload prealarm signal Output current PA e Sa eyes in AE SA E EE f i gt Time Overload A H prealarm i detection signal f Valid gt Time Fig 6 33 Overload prealarm detection signal The function can be used to manage various actions when some failures occur When these failures occur under some special circumstances inverter shall alarm immediately but not stop Alarm information is displayed on the operational panel and even the failure is to be shielded Unit place tens place hundreds place and thousands place displayed on operational panels from PA 16 to PA 19 can be set 0 Failure not shielded and alarm and stop during failure 1 Failure not shielded and alarm but not stop during failure 2 Failure shielded neither alarm nor stop Note To change factory setting please contact with distributor or manufacturer PA 16 failure shield and alarm attribute setting 1 106 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Display of operation panel Unit place Output short circuit to ground abnormality Tens place Power failure abnormality during running Hundreds Input
147. jection 2 Flying startup Constant torque 0 0 120 0 P3 01 DC injection current 0 0 0 0 120 0 x sel a eeN we Spr inverter rated current P3 02 DC injection time 0 00 0 00 30 00 s x 0 00 30 00s P3 03 Startup frequency 0 50 0 00 60 00 Hz x oaa e agency upper limit me P3 04 Startup frequency o 0 0 3600 0 s x 0 0 3600 0s retention time 0 Deceleration to stop P3 05 Stop mode 0 0 2 x 1 Coast to stop 2 Deceleration to stop DC braking Chapter 5 List of Parameters 45 V5 H High Performance Vector Control Inverter User Manual Function code Bonc un code Factory Setting range Unit Property Function code selection User in name setting setting umber P3 06 DC braking initial gq 0 00 300 00 Hz x 0 00 300 00Hz requency Constant torque 0 0 120 0 D 3 9 inverter rated current 3 07 DC braking current 0 0 0 0 120 0 x Variable torque 0 0 90 0 inverter rated current P3 08 DC braking time 0 00 0 0 O 30 00 s x 0 00 30 00s Anti reverse 0 Run reverse enabled D Po 308 selection i g 1 Run reverse disabled P3 10 Forward reverse 9 q 0 0 3600 0 s x 0 0 3600 0s dead zone time P3 11 Jog frequency 5 00 0 10 300 00 Hz x 0 10 300 00Hz P3 12 ee 6 0 0 1 60 0 s x 0 1 60 0s P3 13 ieee laa 6 0 0 1 60 0 s x 0 1 60 0s Group P4 Multi section P
148. l The definition table of multifunctional analog output and pulse output is as follows Functi Output signal Den EEA ae Definition of analog output range Definition of pulse output range setup selection ae Output Maximum frequency P0 11 Maximum frequency P0 11 frequency corresponds to 10V 20mA corresponds to P7 10 49 Setup Maximum frequency P0 11 Maximum frequency P0 11 frequency corresponds to 10V 20mA corresponds to P7 10 Two times rated current of inverter Two times rated current of inverter 50 Output current corresponds to 10V 20mA corresponds to P7 10 Two times rated current of motor Two times rated current of motor 51 Motor current corresponds to10V 20mA corresponds to P7 10 Two times rated torque of motor Two times rated torque of motor 52 Output torque corresponds to 10V 20mA corresponds to P7 10 Two times maximum output voltage Two times maximum output voltage 53 Output voltage P0 12 corresponds to 10V 20mA P0 12 corresponds to P7 10 54 Bus voltage 1000V corresponds to 10V 20mA 1000V corresponds to P7 10 55 ait 10V corresponds to 10V 20mA 10V corresponds to P7 10 20mA 20mA corresponds to 5V 10mA corresponds to 50 of P7 10 56 Al2 The same as Al1 The same as Al1 a AE 10V 10V corresponds to 0 10V 10V corresponds to 0 10V 20mA P7 10 58 5i Maximum input pulse frequency Maximum input pulse frequency P5 10 corresponds to 10V 20mA P5 10
149. l Xi 0 Current through Xi is valid 1 No current through Xi is valid Tens place Multi function output Terminal effiective terminal Yi P7 25 status selection 000 oa al s 0 Current through Yi is valid 1 No current through Yi is valid Hundreds place relay terminal 0 Enabled in magnetizing status 1 Enabled if not in magnetizing status Group P8 Process PID Close Loop Control Analog feedback P8 00 process close loop 4 gg 0 00 10 00 V o 0 00 10 00V control digital voltage reference 50 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code Buncuoncads Factory Setting range Unit Property Function code selection User name setting setting number Single phase pulse feedback process P8 01 close loop control 0 0 30000 rpm o 0 30000rpm digital RPM reference Number of pulse perl P8 02 turn for single phase 1000 1 9999 x 1 9999 pulse P8 03 Proportional gain KP 0 200 0 000 10 000 o 0 000 10 000 P8 04 Integral gain Ki 0 500 0 000 10 000 o 0 000 10 000 P8 05 Differential gain Kd_ 0 000 0 000 10 000 o 0 000 10 000 P8 06 Sampling cycle 0 002 0 001 30 000 s o 0 001 30 000s P8 07 Deviation limit 5 0 0 0 20 0 o 0 0 20 0 Ones place Integral mode 0 Frequency reaches upper lower limit stop integral regulation P 1 Frequency reache
150. lay precision is 0 1A Appendix A Modbus Communication Protocol 135 V5 H High Performance Vector Control Inverter User Manual The bits for the control command word 0x8000 of the inverter are defined as follows Bit Meaning Bit Meaning 0 0 Stop 1 Running 3 0 Jog command 1 Jog command command enable command enable disable enable 1 0 Forward 1 Reverse 44 0 Emergency stop 1 Emergency stop rotation rotation disable enable 2 0 Reset 1 Reset 15 0 Coast to stop 1 Coast to stop command disable command enable disable enable Note Bits 4 13 are reserved The bits for the status word1 0x810B of the inverter are defined as follows Bit Meaning Bit Meaning 0 0 Inverter stop 1 Inverter running Running command reference mode selection 5 6 0 Operation panel reference 3 0 Forward rotation 1 Reverse rotation 1 Terminal reference 2 host computer reference 4 0 Button unlocked 1 Button locked 8 to 15 0 Normal others Failure code Note Bits 1 2 and 7 are reserved The bits for the status word 4 0x810E of the inverter are defined as follows Bi a A P t Meaning Bit Meaning 0 Non open loop 1 Open loop 0 0 Non jog running 1 Jog running 5 multi section voltage multi section voltage operation operation 1 9 Nenelore loop E Close loop 6 0 Normal voltage 1 Under voltage operation operation 0 Non open loop multi section frequen
151. loop frequency or analog close loop rotation velocity reference Al1 analog input is converted into setup frequency via the analog curve 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Motor temperature feedback It is used together with P9 17 sensor protection threshold to report motorthermal protection alarm 6 Reserved Note If the analog channel function is set to non zero value please make sure that different analog channels have different functions Alt filtering time 0 000 1 000 s 0 004s P6 23 Al2 filtering time 0 000 1 000 s 0 004s P6 24 AI3 filtering time 0 000 1 000 s 0 004s In field applications the analog values input via Al1 Al2 and AI3 terminals usually have certain interference signals It can enlarge the setup value of Al filter time properly to improve the anti interference capability of the terminal input However the longer the filtering time of the terminal is the longer the delay for the response to the action of the terminal is Chapter 6 Parameter Description 89 V5 H High Performance Vector Control Inverter User Manual 6 8 Multi function Output Parameter Group P7 Y1 terminal output function selection 0 47 0 P7 04 AO2 terminal output function selection 48 71 49 Y1 and relay terminals can be defined as multifunctional digital signal output AO1 and AO2 terminals can be defined as multifunctional analog value output and the analog value type 0 10V 0 20mA can be selected v
152. lows 0 Digital voltage reference P8 00 1 Al1 2 Al2 3 Al3 4 DI Digital voltage definition 0 10V is indicated in digits in parameter P8 00 The analog feedback close loop control auxiliary reference mode P1 03 may be selected as follows 0 None 1 Al1 2 Al2 3 Al3 4 DI The analog feedback close loop control main reference and auxiliary reference calculation P1 03 can be selected as follows 0 Main auxiliary 1 Main auxiliary 2 Auxiliary 50 3 Main auxiliary 50 4 Max 5 Min The main reference and auxiliary reference calculation function for close loop reference is the same as the main reference and auxiliary reference calculation function for open loop reference For details refer to the description of P1 01 Note Under the analog feedback close loop control mode the analog main reference analog auxiliary reference analog main feedback and analog auxiliary feedback cannot be set at the same channel P1 05 Analog feedback close loop control main feedback mode 1 4 1 P1 06 Analog feedback close loop control auxiliary feedback mode 0 4 0 P1 07 Analog feedback close loop control feedback main and auxiliary 0 5 0 calculation In the analog feedback close loop system the main feedback and auxiliary feedback can be analog or pulse The main feedback and auxiliary feedback calculation function for process close loop feedback is the same as the main reference and auxiliary reference calculation function f
153. mA or 0 10V analog input can be selected through jumper Al2 Analog input channel 2 Same as Al1 10V 10V Input impedance 20kQ Al3 Analog input channel 3 Resolution 12 bits 0 025 Maximum input voltage 15V GND Analog grounding Internal isolated with COM Analog input 0 20mA allowable output impedance 200 5000 0 10V allowable output impedance 210kQ Output precision 2 resolution 10 bits 0 1 with short circuit protection function 0 20mA or 0 10V analog output can be selected through jumper AO2 Analog output 2 Same as AO1 AO1 Analog output 1 Analog output GND Analog grounding Internal isolated with COM 24 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual Terminal Terminal function A A ue rae RA RB Normally closed Relay output RA RB RC Relay output RA RC Normally open Contact capacity 250VAC 1A 30VDC 1A Note Ifthe user connects adjustable potentiometer between 10V and GND the resistance of the potentiometer shall be no less than 5kQ Note 1 The arrangement sequence of the control circuit terminals is as follows 10v Alt Al2 AI3 GND AO1 AO2 GND 485 485 RA RB RC 24V PLC Com x1 x2 x3 x4 x5 xs X7 DI Y1 Y2DO COM 2 Wiring mode of the multi functional input output terminals m When the internal 24V power supply of the inverter is used the external controller a
154. main frequency source When the terminal is switching from disabled status to enabled status The edge trigger is valid When this terminal is enabled it will switch from the current main frequency source mode to the main frequency source mode corresponding to this terminal function 58 Auxiliary frequency source switching to disabled 59 Reserved 60 Auxiliary frequency source switching to Al1 61 Auxiliary frequency source switching to Al2 62 Auxiliary frequency source switching to Al3 63 Auxiliary frequency source switching to DI The above five functions are set to facilitate the switching of auxiliary frequency source When the terminal is switching from disabled status to enabled status the edge trigger is valid When this terminal is enabled it will switch from the current auxiliary frequency source mode to the auxiliary frequency source mode corresponding to this terminal function 64 66 Reserved 67 Closed loop output forced to be 0 Under process closed loop control or composite control when the terminal is valid the output frequency of the inverter process closed loop adjustment is forced to set as 0 68 PID positive or negative function PID is positeve function at default It should enable negative function when feedback value is greater than reference value and the frequency needed increase This function can realized through setting P8 09 1 or multi function terminal function setting as 68 P8 09 0 Terminal function is
155. main reference auxiliary reference 5 Min main reference auxiliary reference The sign of the main and auxiliary reference calculation positive or negative can automatically determine the rotation direction of the motor Under the analog feedback close loop mode the feedback value can also define the main and auxiliary calculation relation before it enters the process PID for adjustment control It is especially suitable for The continuous and automatic production lines such as paper making printing and dyeing packaging and printing The temperature difference and pressure difference applications such as the chilled water control of the central air conditioner the water supply system a Digital Operation Panel Button type and shuttle type selectable RS485 communication mode standard network port connection The button layout complies with the human engineering principle One button function code access and exit making it easy for the operation The standard configuration operation panel can realize parameter copy and remote control function maximum length 500m With unique multifunctional button M the following functions can be defined 1 N 3 5 6 JOG Emergency shutdown 1 fastest shutdown Emergency shutdown 2 free shutdown Reference mode switch through operating command operation panel reference terminal reference host computer reference operation panel referenc
156. meter Parameter tuning P900 P9 4 Ke x X d End Setting P915 1 N a AA Press RUN key to perform parameter tuning p AA N END NG Appendix B_ Control Mode Setting Process 139 V5 H High Performance Vector Control Inverter User Manual 2 Setting Process for Open Loop sS START Parameter identification For details refer to setting process for parameter auto tuning under vector control 2 in appendix B N Parameter identification For details refer to setting pro Na ee P003 4 Process open If vector control 2 without cess for parameter auto tuning under loop vector control 2 encoder speed feedback without encoder speed vector control 1 in Sa pe feedback appendix B P0 03 8 Process close loop vector Vv control 2 with encoder speed feedback P0 03 0 Process open loop vector y control 1 Setting Pd 21 and deceleration ratio P d 24 according to the number of pulses per turn of the encoder Me Multi frequency reference function of terminal X For details refer to the Setting correct function description of P 5 00 to P 5 06 in P4 22 P4 36 Chapter 6 Multi frequency reference Zs G Multi voltage reference function of A z terminal X For details refer to the Setting correct ulti digital voltage reference 4 function description of P 5 00 to P 5 06 in
157. nal means forward rotation command while the connection of REV terminal means reverse rotation command Preset counting value reference 0 9999 0 Reached counting value reference 0 9999 0 When the pulse signal counting of the terminal input complies with the preset condition the terminal Yi will output corresponding instructions The setting procedures are as follows 1 Set Xi i 1 to 7 terminal to 28 Counter trigger input and meanwhile set P5 12 and P5 13 suck as P5 12 4 and P5 13 8 2 The terminal Yi is set to 10 Preset counting value action and the action sequence is shown as Out1 in Fig 6 18 Effective level will be output when the counting value is between the values of P5 12 and P5 13 The terminal Yi is set to 11 Reaching counting value action and the action sequence is shown as Out2 in Fig 6 18 Effective level will be output and kept till the counting value changes when the counting value Chapter 6 Parameter Description 85 V5 H High Performance Vector Control Inverter User Manual reaches the value of P5 13 Note P5 12 cannot be set to a value of higher than P5 13 and the counter pulse signal frequency range is OHZ to 200Hz The voltage range is 24V 20 Set Xi ii 1 to 7 terminal to 29 Counter trigger reset and reset the counting value when the terminal Xi is enabled P5 12 P5 13 Xi Counting 0 1 2 3 14 5 6
158. nction code is read only and cannot be changed Function code selection Function code parameter setting list User setting Used for recording parameters by user 5 1 List of Basic Menu Function Codes Function code number Function code name Factory setting Setting range Unit Property Function code selection User setting Gro up PO Basic Funct ion Param eter P0 00 User password 0000 0 FFFF o 0000 No password Other Password protection P0 01 Function code protection 0 All the parameters can be modified 1 All the parameters cannot be modified 2 Restore parameters in zone P to factory settings 3 Restore parameters in zone P to factory settings except for P9 group 4 Recover the parameters in zone P and zone A to factory settings 5 Recover all the parameters to factory settings except for d group P0 02 Function code display 0 Basic menu mode 1 Fast menu mode 2 Menu mode of non leave factory setting value function codes 3 Menu mode of last changed 10 function codes P0 03 Control operation mode Vector control 1 without encoder speed feedback 0 Process open loop control 1 Analog value feedback process close loop control 2 Single phase pulse feedback 42 Chapter 5 List of Parameters
159. ne correspondence with that of the control equipment e g PLC XIV Why did the fans of inverters of certain power classes will rotate upon power up while others could not A The fans of the 15KW inverters and inverters of lower power class are under no control and they will run when powered up The operation of the fans of 18 5KW inverters and inverters of higher power class is controlled by the heatsink temperature When the inverter is powered up under low temperature condition the fans will not run XV What will happen if the CN1 busbar of the control board is loose or damaged A If the CN1 busbar of the control board is loose or damaged the inverter cannot run or will report several errors For instance the inverter may display LU or relay contactor could not pull on or report such errors as E oc1 E FAL E oH1 E oH2 E Cur and E dL3 ect Appendix B Control Mode Setting Process 147
160. ne feedback signal to realize the optimized energy saving control of the motor Customized process curve The user does not need to change the inverter parameter when replacing the moulds The process curve memory can be easily realized Wide range torque output Within the set range of pressure and flow the motor torque output is stable to ensure the quality of the workpiece Tripless With extremely powerful loading capacity the inverter can realize stable tripless operation in any acceleration deceleration time and under any impact load condition Green output It adopts advanced power module drive mode to reduce the interference to the extrusion machine control circuit and sensor m Lifting Control Step torque response It can quickly follow the equipment load change to prevent the runaway situation and ensure the safe production Four quadrant operations It can smoothly and quickly switch the forward and reverse motoring and generating state of the equipment Torque monitoring It can adjust limit display and switch the torque output so as to monitor the operating state of the equipment Safety Precautions Description of safety marks S 5 Danger The misuse may cause fire severe injury even death Note The misuse may cause medium or minor injury and equipment damage m Use 4 Danger o This series of inverter is used to control the variable speed operation of three phase motor and
161. nection of any two terminals at the output side the inverter can be interchanged so that the forward rotation direction of the equipment is consistent with the forward rotation direction defined by the inverter Set P3 10 to realize the waiting time for the zero crossing of rotation speed when the inverter switches from forward rotation to reverse rotation or from reverse rotation to forward rotation Output frequency pP3 10 4 sal Time Fig 6 11 Forward reverse dead zone time Jog frequency 0 10 300 00 Hz 5 00Hz P3 13 Jog deceleration time 0 1 60 0 s 6 0s P3 11 is the frequency set for jog operation Jog acceleration time P3 12 The time from zero to maximum frequency Jog deceleration time P3 13 The time from maximum frequency to zero When the inverter is in standby status it can adopt jog operation The jog operation command may come from the operation panel multi functional terminal or host computer Chapter 6 Parameter Description 75 V5 H High Performance Vector Control Inverter User Manual 6 5 Multi section Parameter Group P4 It is to determine the different V F curves under vector control 1 mode Output voltage Output voltage A Vmax bee ee ee ee ee A MM OX Ss au ca tan Shae ee 1 2 power 1 L 1 4 power Aaa ata ee tS i 1 6 power I 1 8 power V2 t I traight lin 2 power l 1 v L l h l L I 1 VO b I 1 l it i I l l it i LO gt Output fr
162. nenessevsscscnenessevacsesneseseevaeessneneseses 11 2 2 Mounting Direction and SPACE iisscsssssisssscciecssrscsvscsesssvavevserersssssesscsevecsessressssesssvavacsenstesensssevavavasneresensessevavenes 11 2 3 Removal and Mounting of Operation Panel and Cover cecccescsssssseseseseseseseseteteeseeeseseseseaeenseseseseseseneaes 12 Chapter 3 Wiring of Inverter sssosssossosssossosssossoosso 16 3 1 Connection of the Product and Peripheral DeViC S cc ccccccesssseseseeseseeseseseeseseescseseesesseseecseseeseseeaeaes 16 3 2 Description of Peripheral Devices for Main Circuit cccccccccsssescssesesseseseeseseeeseseesesecsesesecsesscseeeeseeees 17 3 3 Lectotype of mMain Circuit Peripheral DeViCeS ec ceecececeseseseseseseseseseecceseseseseseneseeeeseseseseaeseaeeeeeeeeeeses 17 3 4 Product Terminal Configuration cccccscssscsssseseseseseseeteeseseseseseseseseneneneeseseseseseaeneeeeeseseaeaeaeaeneeeeeeeeseaeaeneaes 19 3 5 Functions of Main Circuit Terminal ssunianssss 19 3 6 Attention for Main Circuit Wiring eceeceseseseeseseseseseseseseseseeseseseseseseseseseseseeecscaeseseasaeeeeeseseaeaeaeaeneeeeeeeaas 20 Ca anar AAT a EE E E 24 3 8 Functions of Control Circuit Terminals ccceccccscsceseseseceseseseseseeseseseeeseseseseseeeeeeeceeaeseseaeeeeeeeeeeeseseaeneeeeeees 25 3 9 Schematic Diagram of Control BOard eeeecessssssssesseesesesesesesesesescecesesesesesesescecececeseseseaeaeeceeeeseseseaeaeaeeeeees 28 3 10
163. ng of running command and jog command means that the jog command will not be executed in the running status and the running command will not be executed in the jog status 4 Three line running control It is only enabled in the terminal running command reference mode P0 06 1 Refer to P5 11 for the instructions about its application 5 Pulse frequency DI input only available for X7 DI terminal When the pulse frequency DI input acts as the reference e g P0 04 4 or P1 02 4 this function must be selected for the X7 DI terminal 6 Multi section digital voltage terminal 1 7 Multi section digital voltage terminal 2 8 Multi section digital voltage terminal 3 Refer to P4 15 P4 21 for the instructions about its application 9 Multi section frequency terminal 1 10 Multi section nt frequency terminal 2 11 Multi section frequency terminal 3 12 Multi section frequency terminal 4 Refer to P4 22 P4 36 for the instructions about its application 13 Acceleration deceleration time terminal 1 14 Acceleration deceleration time terminal 2 Refer to the table below for the instructions about its application Acceleration deceleration Acceleration deceleration Acceleration deceleration time terminal 2 terminal 1 selection OFF OFF Acceleration deceleration time 0 OFF ON Accelefattoh ued Ron time 1 ON OFF Accele hionad Edo time 2 ON ON Accele AA time 3 15 Digital regulating frequency reset Pas
164. ning Perform auto tuning after the function during motor zi motor stops to rotate spining Check whether motor wirings x A 7 are well connected 9 E AUt Auto tuning failure Auto tuning overtime Length of motor wiring within 100m z Please reset the parameters Incorrect setting of motor i p according to the nameplate parameters in group P9 parameters on the motor Check whether the motor the output connection are short Output over current circuited whether the ground is short circuited and whether the load is too heavy Check the mains power supply 10 E FAL Module protection and whether the large inertia DC terminal overvoltage load has no function of quick stop at energy consumption brake Loose connection ot Ask professional technicians to connectors inside the Selig maintain inverter Lower the ambient temperature Ambient nee and strengthen ventilation and over temperature MS radiation Clean the dusts wools and Blockage of air duct other foreign objects in the air Heatsink 1 over duct 11 E oH1 temperature Check whether fan wirings are protection A well connected Fan failure Replace a new fan of the same model Inverter module failure Seek for technical support Temperature detection Seek for technical support circuit failure Lower the ambient temperature z Ambient over temperature and strengthen ventilation and Heatsink 2 over cae 12 E oH2 temperature radiation cs Clean the dusts wools and P Blockage of air duct other
165. no signal Check whether the encoder Encodareable output and power supply are normal 27 E dL1 4 Encoder cable disconnection i i Reconnect disconnection Abnormal function code connie thatthe relevant function codes of the encoder setting are set properly Increase 10V power load impedance 10V power overiogd Utilize externally independent 28 E P10 10V power output power supply abnormal 10V power supply and Eliminate the short circuit GND is short circuited failure ae a ached terminal Seek for technical support circuit failure s Check whether the analog Analog input voltage is too b 7 f high input voltage complies with the og ENE Analog input requirements abnormal Analog input circuit failure Seek for technical support Analog input circuit signal Increase the P6 22 P6 24 Al interfered filtering time 124 Chapter 7 Fault Diagnosis V5 H High Performance Vector Control Inverter User Manual Failure No Failure code Failure description Potential causes Solutions ie en Strengthen ventilation and setting value radiation 30 E Pte Motor over Thermistor resistance Check the thermistor temperature PTC failure aan is Adjust the sensor protection set improperly threshold of the motor eee A Check the connection of the PANETE equipment communications Check whether the data Communication receiving and transmission abnormal 1 The communication of complies Ma
166. nt 9 9 0 0 110 0 o 0 0 110 0 Reference frequency f0 P6 06 corresponding to 0 00 0 00 300 00 Hz o 0 00 300 00Hz curve2 input point AO P6 07 ioe input point 499 9 0 0 110 0 o 0 0 110 0 Reference frequency f1 P6 08 corresponding to 50 00 0 00 300 00 Hz o 0 00 300 00Hz curve2 input point A1 P6 09 anes input point 9 9 0 0 110 0 o 0 0 110 0 Per unit value BO corresponding to P6 10 curve3 input Solat 0 0 0 0 110 0 o 0 0 110 0 AO P6 11 Curve3 input point 100 0 0 0 110 0 o 0 0 110 0 48 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code Buncuoncode Factory Setting range Unit Property Function code selection User in name setting setting umber A1 Per unit value B1 pe 12 Corresponding to 4000 oo 110 0 o 0 0 110 0 curve3 input point A1 pe 13 Cured input point 49 0 0 110 0 o 0 0 110 0 Per unit value BO p6 14 Cofresponding to o 0 0 110 0 o 0 0 110 0 curve4 input point AO P6 15 Pb input point 55 9 0 0 110 0 o 0 0 110 0 Per unit value B1 5 corresponding to _ _ o 6 16 curved input point 25 0 0 0 110 0 o 0 0 110 0 A1 P6 17 ervet input point 59 9 0 0 110 0 o 0 0 110 0 Per unit value B2 5 corresponding to _ o 6 18 curved input point 50 0 0 0 110 0 o 0 0 110 0 A2 pe 19 Curvesinput point 1
167. ntegrated 90G to 500G integrated to facilitate the operation and maintenance of the user Built in braking unit design 0 75G to 15G as standard 18 5G to 75G as option to reduce the cost and the installation space Integrated built in expansion card design including injection molding machine interface card PG feedback card communication adapter card meeting the industry application requirement Full series standard common DC bus design The standard common DC bus scheme can be realized without modifying the product or adding peripheral circuit It is applicable to such industry applications as paper making chemical fiber metallurgy and EPS m Adaptability Design Independent duct design The full series supports the application demand of mounting heatsink out of the cabinet and is applicable to the applications of spinning machine wire drawing machine where there is too much cotton batting or dust Compact structure design With complete thermal emulation and unique cold plate process the product has compact structure meeting the demands of OEM customers Complete system protection design Based on the complete system design scheme the PCB adopts protective coating the copper bus adopts galvanization the full series of product adopts sealed key components the button and shuttle type operation panels can offer accessories meeting the IP54 requirement which greatly improve the protection capacity of the system It is applic
168. ntrol Setting ak Mhtorque y Setting torque limit value Pd 08 and Pd 09 y Refer to P6 21 for torque input channe selection v Pd 01 to Adjust speed loop parameters Set speed limit during forward Pd5 analog channel process or limit the speed via Y Pd 06 and Pd 07 reverse running rie AA Press RUN key to run the inverter y Press STOP RST key to stop the inverter v END Chapter 4 Using Instructions of Operation Panel 41 V5 H High Performance Vector Control Inverter User Manual Chapter 5 List of Parameters Meanings of Each Item in Function Code Parameter Table Item Function code number The number of function code such as P0 00 Function code name The name of function code which explains the function code s meanings Factory setting Restore the settings of the function code after the product is delivered see P0 01 Setting range The value from minimum value to maximum value that can be set to this function code Unit V Voltage A Current C Celsius degree Q Ohm mH Milli henry rpm Rotating speed Percentage bps baud rate Hz kHz Frequency ms s min h kh Time kW Power l No unit Property o This function code can be changed during operation x This function code can only be changed during stopping status The setting of this fu
169. on Attached Table 1 Address Space Meaning The corresponding relationship between the function codes of the inverter and the Modbus protocol register address The bytes at higher orders refer to function code groupnumber The bytes at lower orders refer to groupnumber express with HEX 0x0000 0x1A00 adecimal PO to PE d0 d1 d2 HO H1 H2 AO CO UO U1 corresponds to the bytes at higher orders such as 0x00 to Ox0E OxOF 0x10 0x11 0x12 0x13 0x14 0x15 0x16 0x17 0x18 for example the Modbus address of function code Pb 23 is Ox0b lt lt 8 23 0x0b17 The corresponding relationship between the function code attribute word of the inverter and the Modbus protocol register address The bytes at higher orders refer to the function code group No plus 0x40 while the bytes at lower orders refer to serial No in 0x4000 0x5A00 the group for example 0x4b17 corresponds to the attribute word of the function code Pb 23 The attribute words are defined in the following order BitO Bit2 for unit Bit3 Bit4 for modifying attribute Bit5 Bit6 for precision and Bit7 Bit15 for reserved purpose 0x8000 0x800D The register for control word of the inverter Refer to Attached Table 2 for details 0x810B 0x8193 The register for status word of the inverter Refer to Attached Table 3 for details OxF000 OxF002 Special register for input password authentication Refer to Attached Table 4 for details Read the current value upper limit lower lim
170. on odmmand ON gt Time A i Flux H y i t gt Time Speed A gt Time Sas Fig 6 37 Pre magnetizing Pd 15 Current loop scale coefficient ACR_P 0 2000 1000 Current loop integral coefficient ACR_1 0 6000 1000 Vector control will control the output current of motor and keep track of current instruction value Scale and integral gain of current control ACR shall be set here Usually the factory default shall not be changed Generally increase P gain when coil inductance is high decrease P gain when coil inductance is low Current oscillation will be occurred as a result of setting gain to extremely high Vector control slip compensation gain electric 10 0 300 0 100 0 When loads increase motor slip will increase but the rotating speed will decrease The speed of motor can be controlled constantly by slip compensation Please make adjustments according to below conditions When the motor speed is below the setting target value increase vector control slip compensation gain When the motor speed is above the setting target value decrease vector control slip compensation gain Note When the temperature of motor increases interior parameters of motor will change and the slip will increase Adjusting the function code can help to compensate the effects from temperature rise of motor Pd 18 Vector control slip compensation gain power generation 10 0 300 0 100 0 When loads increase motor s sl
171. on Low speed derating 0 Action applicable to common motor Tens place 1 No action applicable to variable frequency motor The unit s place of P9 16 determines whether the motor overload protection is to be executed and whether the motor overload protection employs current mode or sensor mode 0 Motor current mode Overload is calculated in accordance with motor current running frequency and running time and compared with the allowable motor overload time determined by P9 18 Once the accumulated overload time is reached the inverter will report E oL2 motor overload failure When the load type is constant torque P9 00 0 the motor overload protection time P9 18 corresponds to the overload protection time under 150 rated load current and is 10 minutes by factory default when the load type is variable torque P9 00 1 the motor overload protection time P9 18 corresponds to the overload protection time under 115 of rated load current and is 10 minutes by factory default Note The calculation of motor overload protection continues during the inverter running and stopping process while the accumulated overload value will be reset when the inverter is power off 100 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Action time 4 I l l l l l l u H a l 5m 22 a P9 13 l0 Minutes SSS a l 1 pee 1t eas es es 4 P9 18 5
172. on panel after 10 seconds the inverter will return back to master mode PC 06 slave setting frequency proportional coefficient set by the slave The parameter is only valid for the slave and is used to set the slave to receive correction coefficient specified by the master Slave setting PC 06 x master reference 6 14 Vector Control 2 Parameters Group Pd This group of functions is only valid for vector control 2 They are invalid for Vector control 1 Pd 00 Speed torque control 0 1 0 Note The series of V5 H is only support speed model upon vector control if torque control model upon vector control is needed please select the product series of V6 H Chapter 6 Parameter Description 113 V5 H High Performance Vector Control Inverter User Manual Pd 05 ASR switching frequency 0 00 300 00 Hz 5 00Hz Adjust proportional gain and integral time for the speed regulator Proportional gain P Adjust according to rotating inertia of machines connecting with motor For machines with large rotating inertias please increase P gain for machines with small rotating inertias please decrease P gain When P gain is greater than inertia although the control response can be accelerated the motor may shock or overshoot Reversely if P gain is smaller than inertia the control response will get slower and the time taken to adjust the speed to the stable value will longer Integral time The integral is invalid when setting the inte
173. ond level menus the operation panel will also display the following characters as shown in the following table Prompt Prompt Meanin Meanin symbol g symbol g Inverter parameters are being copied and Instantaneous display of inverter when inverter this symbol will be displayed when 8 8 8 8 LoAd is powered on parameters are uploaded to operation panel For example set Pb 23 1 LU Inverter power off under voltage Loc1 Operation panel is locked and she Maye are disabled dc Inverter is in DC braking status Loc2 Except M key other keys are locked E t RUN and STOP RST ki th At Inverter is in auto tuning Loc3 eas UN and Sions PISE DARN keys are locked N facti tti f functi d bASE Basic menu P0 02 0 ndFt BIUS See S A A oe Inverter parameters are being downloaded and this symbol will be displayed when parameters Password is cleared see 4 5 for password CoPy P CLr are downloaded to inverter For example set operation Pb 23 2 or 3 P d i t full 4 5 fi dEFt Restore to factory settings P0 01 2 to 5 P SEt pence an panieanabee Sed ne password operation E means tault or alarm happens A alysis me Password protection is enabled see 4 6 for E XXX fault or alarm according to the fault or alarm list Prot K i key locking and unlocking in 7 1 FASt Fast menu P0 02 1 SLId Operation panel is identified as shuttle type Hold The parameter copy or upload function of ULoc Press ESC gt gt V
174. oon em P1 08 p frin XA ae fo Tri croup A Rie f o CPB justmen Tact Fig 6 10 Open loop and closed loop composite operation reference 0 Add the process closed loop adjustment result frin to the process open loop reference fcom 1 Subtract the process closed loop adjustment result fein from the process open loop reference feom Note In the case of analog feedback closed loop refer to description of P1 02 to P1 04 for the reference mode Tret refer to the description of P1 05 to P1 07 for the feedback mode Tact 6 3 Key and Display Parameters Group P2 P2 00 Key lock function selection 0 3 0 It is to realize the locking function of the keys on the operation panel so as to avoid mis operation 0 The keys on the operation panel are not locked and all the keys are usable 1 The keys on the operation panel are locked and all the keys are unusable 2 All the keys except for the multi functional key are unusable 3 All the keys except for the RUN AND STOP RST keys are unusable Note For the effective methods of key locking refer to 4 6 description on key locking and unlocking Chapter6 Parameter Description 71 V5 H High Performance Vector Control Inverter User Manual P2 01 Multi functional key definition 0 8 1 0 facilitate the operation the frequent operation can be set on the multi functional key of the operation panel 0 No function 1 Jog function For the jog frequency and jog acceleration deceleration t
175. or process close loop reference For details refer to the description of P1 01 The analog feedback close loop control main feedback mode P1 05 may be selected as follows 1 Al1 2 Al2 3 Al3 4 DI The analog feedback close loop control auxiliary feedback mode P1 06 may be selected as follows 0 none 1 Al1 2 Al2 3 Al3 4 DI The analog feedback close loop control main feedback and auxiliary feedback calculation P1 07 may be selected as follows 70 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 0 Main auxiliary 1 Main auxiliary 2 Auxiliary 50 3 Main auxiliary 50 4 Max 5 Min Note Under the analog feedback close loop control mode the analog main reference analog auxiliary reference analog main feedback and analog auxiliary feedback cannot be set at the same channel When the process close loop analog feedback mode is DI the pulse will be translated into analog 0 10V as feedback Analog pulse maximum pulse input frequency P5 10 10V P1 08 Process open loop and close loop composite operation 0 1 0 relation calculation This function definition is similar to that of P1 01 The process open loop composite reference fcom in this function definition can be treated as main reference the frequency output of closed loop PID adjustment fpo can be treated as auxiliary reference and frn can be treated as composite reference AOON f
176. orcefully use Pd 06 and Pd 07 as the speed limiting value Pd 09 Braking torque limit 0 0 250 0 180 0 Pd 08 and Pd 09 are used to limit the maximum output torque of the inverter The limit value is proportion of the rated output torque of motor When large braking torque is required please adopt additionally the energy braking method 114 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Output porque Quadrant Il Reverse Quadrant Forward running braking running driving Pd 09 Pd 08 Motor speed Pd 08 Pd 09 Quadrant IIl Reverse Quadrant IV Forward running driving running braking Fig 6 36 Torque limit Note When setting P9 00 to 1 i e operating with variable torque load the setting range of Pd 08 and Pd 09 change to 0 0 150 0 The leave factory value is 135 0 Pre magnetizing is to create magnetize flux before the motor starts aiming at fast response upon starting up of the motor When operation instructions are available bring the inverter into the pre magnetizing status in the time set by this function code After establishing the magnetize flux try to accelerate normally If the function code is set to 0 no pre magnetizing process is applied Note The motor may rotate during pre magnetizing and then adopt mechanical braking additionally Chapter6 Parameter Description 115 V5 H High Performance Vector Control Inverter User Manual Operati
177. osed loop is suitable for special applications As for the set frequency of the inverter if it is necessary to made fine tuning on another physical parameter in the system in addition to the open loop setting closed loop adjustment can be made to this Chapter 6 Parameter Description 63 V5 H High Performance Vector Control Inverter User Manual physical parameter The adjustment result will be added to the open loop frequency reference of the inverter so as to ensure the constancy of the physical parameter through speed control Refer to the description of the open loop and closed loop composite operation relation calculation parameter P1 08 Vector control 2 without encoder speed feedback 4 Process open loop control Applicable to high performance applications and features high rotation speed precision high torque precision and eliminates the need for pulse encoder 5 Analog value feedback process close loop control Refer to Parameter setting 1 of this function code 6 Single phase pulse process close loop control Refer to Parameter setting 2 of this function code 7 Composite control For the composite control of process open loop and analog feedback closed loop refer to parameter setting 3 of this function code Note V5 H series only support vector control 2 without encoder speed feedback if vector control 2 with encoder speed feedback is needed please select V6 H series product P0 04 Open loop main reference mode 0 4 0
178. ounded Inside of inverter Note The short circuit plate between terminal 24V and terminal PLC must be removed m When the external power supply is used the external controller adopts PNP draw off current wiring mode 26 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual User 20 28V Controller the shielding cable is grounded Note The short circuit plate between terminal 24V and terminal PLC must be removed Inside of inverter 2AV a as COM aye PLC 3 3 x i 1 Xi xX yK F GND 3 3 a Xr e GND The near end of m The wiring modes of the multi functional output terminals when the internal 24V power supply of the inverter and external power supply are used 24V a 24 i YANv2 i vK Relay COM Inside of inverter 20 28V 24V 45 24 _ _4 Y y2 wal J Relay COM Inside of inverter Note When this wiring mode is adopted if Y1 or Y2 terminal is damaged the polarity of the external diode must be checked to ensure the correctness 3 9 Schematic Diagram of Control Board Chapter 3 Wiring of Inverter 27 V5 H High Performance Vector Control Inverter User Manu
179. output 0 10V 0 20mA 485 terminal resistor selection ON there is 1000 terminal resistor OFF there There is no terminal is no terminal resistor resistor 28 Chapter 3 Wiring of Inverter V5 H High Performance Vector Control Inverter User Manual Chapter 4 Using Instructions of Operation Panel 4 1 Introduction to Operation Panel DIGITAL PANEL S Shuttle type operation panel V6 DP01 DIGITAL PANEL Key type operation panel V6 DP02 Fig 4 1 Display unit of operation panel 4 2 Descriptions of Indicators Symbol of i Name Meanings Color Indicator On Current display parameter is running frequenc Hz Frequency indicator p yP z 9 q y Green Flash Current display parameter is setting frequency A Current indicator On Current display parameter is current Green 5 V Voltage indicator On Current display parameter is voltage Green w Rotating speed On Current display parameter is rotating speed Hz A Bae pore IE Green indicator Flash Current display parameter is setting rotating speed E Hz V indicator On Current display parameter is Green ABV Self definable On Flash Current display parameter is self defined see Gisen indicator description of P2 group Heat Time indicator On Current display parameter is time Green z No unit indicator Off Current display parameter is no unit Multi function key Refer to table 4 1 for using method
180. p running once this terminal is enabled 24 Coast to stop via terminal When the inverter is in running status the inverter will coast to stop immediately once terminal is enabled 25 DC injection braking stop 1 via terminal When the inverter is in the running status this terminal can be used to stop the inverter When the running frequency is lower than the DC braking frequency P3 06 the inverter will start DC braking The braking current is set by P3 07 and the braking time is the longer one between the function retention time of this terminal and the DC braking time P3 08 26 Emergency shutdown 1 fastest stop When this terminal is enabled the inverter will stop in the fastest way The inverter will automatically determine the deceleration time according to the load torque and stop as fast as possible 27 DC injection braking stop 2 via terminal Once the stop command is executed on the inverter when the running frequency is lower than the DC braking frequency P3 06 the inverter will start DC braking The brakeing current is set by P3 07 and the brakeing time is the longer one between the function retention time of this terminal and the DC braking time at stop P3 08 28 Counter trigger input It can input pulses with frequency of below 200Hz such as work counting and other slow speed pulse signals For details refer to P5 12 and P5 13 29 Counter trigger reset It is used to reset the counting value of the counter trigger
181. perform dielectric test strictly or it may damage the inverter If the dielectric test is unavoidable please contact our company m Main Circuit Insulation Test Utilize 500VDC megameter to perform test under condition of main power shutdown Disconnect all the control board circuits to prevent the control circuits from connecting with the test voltage For the inverter with power level of V5 H 4T11G 15L and V5 H 4T15G 18 5L it must disconnect the terminal J1 on the drive board and the PE For the inverter with power level of V5 H 4T18 5G 22L or above it must disconnect three pieces of cables entry to the surge absorption circuit Pack the disconnected cable heads with insulating tapes properly The main circuit terminal shall be connected with public conducting wires Inverter PE RILI S L2 TL3 G1 2 B1 Um ViIT2 WIT3 ARAARA RRA Fig 8 1 Main Circuit Insulation Test for V5 H 2T0 4G to V5 H 2T12 2G and V5 H 4T0 75G 1 5L to V5 H 4T15G 18 5L J PE Inverter RILI Shl2 TAZ 1 G2 UTI V2 WITS 500 VDC ser Oe RU eS Fig 8 2 Main Circuit Insulation Test for Vs H 4T18 5G 22L to V5B H 4T500G 560L Megameter voltage can only be imposed between the public conducting wire of the main circuit and the PE terminal The normal indication value of the megameter is 200MQ or above 130 Chapter 8 Routine Repair and Maintenance V5 H High Performance Vector Con
182. pon completion of auto tuning process Note Ifthe motor can be disconnected from the load it can select rotation auto tuning P9 15 2 or it Chapter 6 Parameter Description 99 V5 H High Performance Vector Control Inverter User Manual can select static auto tuning only Make sure that the motor is in the static status when starting the parameter auto tuning If there is over current or over voltage failure during the auto tuning process it can prolong the acceleration deceleration time P0 08 and P0 09 properly Ifthe inverter power does not match the motor power select static auto tuning After the tuning manually change the no load current P9 05 to about 40 of the motor rated current P9 04 Ifthe motor parameters are given please enter the parameters to P9 05 P9 09 directly If the motor parameters are not given please execute the parameter auto tuning The magnetic saturation and coefficient value in P9 10 P 14 is automatically set during auto tuning eliminating the need of setting by the user During the process of parameter auto tuning At will appear on the operation panel Motor overload protection 00 12 00 Sensor protection threshold of motor 0 00 10 00 V 10 00V P9 18 Motor overload protection time 0 5 30 0 min 10 0min This function can be used to protect the motor Display of operation panel Protection mode 0 Motor current mode Unit place 1 Sensor mode 2 No acti
183. pper frequency limit running when torque P0 13 control y FAN Constant torque 0 0 200 0 P 9 d 08 Drive torque limit 180 0 0 0 200 0 o Variable torque 0 0 150 0 Te Constant torque 0 0 200 0 P 9 d 09 Braking torque limit 180 0 0 0 200 0 o Variable torque 0 0 150 0 Pd 10 Reserved 4 0 65535 o Reserved Pd 11 Reserved 0 010 0 000 65 535 s o Reserved Pata orgueacceleretonii o 1p 0 00 120 00 s o 0 00 120 00s Pd 13 ae deceleration 9 49 0 00 120 00 s o 0 00 120 00s Pd 14 e oanet 0 300 0 000 8 000 s o 0 000 8 000s Current loop scale D d 15 coefficient ACR_P 1000 0 2000 o 0 2000 Current loop integral P d 16 coefficient ACR 1 1000 0 6000 o 0 6000 Vector control 2 slip Pd 17 compensation gain 100 0 10 0 300 0 o 10 0 300 0 electric Vector control 2 slip Pd 18 compensation gain 100 0 10 0 300 0 o 10 0 300 0 power generation Pd 19 ARA inputfiltering 0 5 0 0 500 0 ms o 0 0 500 0 pao AS eee IN 3b 0 0 500 0 ms o 0 0 500 0 Pd 33 Torque limiting 40 0 0 0 100 0 o 0 0 100 0 56 Chapter 5 List of Parameters V5 H High Performance Vector Control Inverter User Manual Function code Buncuoncode Factory Setting range Unit Property Function code selection User a name setting setting umber compensation coefficient in
184. pping status and viewed circularly by pressing gt gt key 0 FFFF 3210 Display of operation panel Unit place 0 Reference frequency Hz 1 Bus voltage V 2 Alt V 3 Al2 V 4 Al3 V 5 DI 6 External counts 7 Motor rotation speed rpm 8 Close loop reference 9 Close loop feedback A Reference torque B Reserved C Reserved D Reserved E Reserved F Reserved Tens place Same as above Hundreds place Same as above Thousands place Same as above Stop proportion display benchmark 0 F 0 Stop proportion display coefficient 0 0 1000 0 0 0 If the parameter to be displayed has proportion relation with a physical value in the stopping display parameter defined by P2 03 P2 06 can be used to designate the physical value as the display benchmark and P2 07 can be used to set the coefficient of the display benchmark When the proportion display parameter is set i e P2 0740 the physical value will be automatically added into the stop display parameter group and can be viewed by pressing gt gt key At this time there are 5 display parameters The LEDs for the newly added parameter are LED A and LED V both of which shall be on Chapter6 Parameter Description 73 V5 H High Performance Vector Control Inverter User Manual 6 4 Startup stop Parameter Group P3 w Different startup modes can be adopted for different applications 0 The
185. r forcefully in direction 1 and at the same time lift the cover in direction 2 as shown in Fig 2 5 Removal of upper cover As shown in Fig 2 6 press the left and right sides of the cover forcefully in direction 1 and at the same time lift the cover in direction 2 O iiez f g es Fig 2 5 Removal of lower cover Mounting of upper cover Fig 2 6 Removal of upper cover After the wiring of main circuit terminals and control circuit terminals insert the upper claw grab of the upper cover into the groove of the inverter body as shown in position 1 in Fig 2 7 and then Chapter 2 Inverter Installation 13 V5 H High Performance Vector Control Inverter User Manual press the lower part of the upper cover in direction 2 as shown in Fig 2 7 until the crack sound is heard Mounting of lower cover Insert the upper claw grab on the lower cover into the groove of the upper cover as shown in position 1 of Fig 2 8 and then press the lower part of the lower cover in direction 2 of Fig 2 8 until the crack sound is heard Now tighten the cover screws Fig 2 7 Mounting of upper cover Fig 2 8 Mounting of lower cover Mounting of operation panel Please refer to 2 3 1 Removal and mounting of operation panel 2 3 3 Remov
186. r Resistor ESR Qty torque V5 H 2T0 4G 70W 2000 2000 1 220 V5 H 2T0 75G 70W 2000 2000 1 125 V5 H 2T1 5G 260W 1000 1000 1 125 V5 H 2T2 2G 260W 1000 1000 1 120 V5 H 4T0 75G 1 5L 110W 7500 1250 1 130 V5 H 4T1 5G 2 2L Built in 260W 4000 1000 1 125 V5 H 4T2 2G 3 7L Sta 3 j atd 320W 2500 1000 1 135 V5 H 4T3 7G 5 5L 550W 1500 66 70 1 135 V5 H 4T5 5G 7 5L 800w 1000 66 70 1 135 V5 H 4T7 5G 11L 1070W 750 66 70 1 130 V5 H 4T11G 15L 1600W 500 250 1 135 V5 H 4T15G 18 5L 2000W 400 250 1 125 V5 H 4T18 5G 22L 4800W 320 200 1 125 V5 H 4T22G 30L 4800W 27 20 200 1 125 V5 H 4T30G 37L 6000W 200 140 1 125 V5 H 4T37G 45L pi a 9600W 160 140 1 125 V5 H 4T45G 55L 9600W 13 60 100 1 125 V5 H 4T55G 75L 6000W 200 70 2 135 V5 H 4T75G 90L 9600W 13 60 50 2 145 Note The connection mode for multiple braking resistors is parallel connection For example the inverter of V5 H 4T55G 75L the braking resistor lectotype it is suggest to select two 6000W 200 braking resistor parallel connection amount to braking resistor is 12000W 100 10 Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vector Control Inverter User Manual Chapter 2 Inverter Installation 2 1 Environment for Product Installation m Avoid installing the product in the sites with oil mist metal powder and dust m Avoid installing the product in the sites with hazardous gas and liquid and corrosive combustible and explosive gas m Avoid installing t
187. r wiring Over voltage Abnormal input power Check input power supply 4 E oV1 protection when supply voltage acceleration Fast start up again when aA Start again after the motor stop operation motor operates with high K rotating speed Motor short to ground Check motor wiring Over voltage EPEA 4 Rotating inertial of load is Choose appropriate energy protection when A 5 E oV2 too large braking components deceleration PEATE Deceleration time is too Pee operation short Lengthen deceleration time Chapter 7 Fault Diagnosis 121 V5 H High Performance Vector Control Inverter User Manual Failure No Failure code Failure description Potential causes Solutions Motor short to ground Check motor wiring Over voltage gt Abnormal input power 3 protection when Check input power supply 6 E oV3 A a supply operation with ES Rotating inertial of load is Choose appropriate energy constant speed k too large braking components Interference Severely Interfered by Ask professional technicians to 7 E PCU ade ae protection exterior signal maintain tonse connection of Ask professional technicians to connectors inside the ea i maintain Abnormal inverter 8 E rEF comparison Abnormal internal Seek for technical support benchmark switching power supply Anora signal sampling Seek for technical support and comparison circuit Enable auto tu
188. r working environment may prolong the service lives of the components The cooling fan and electrolytic capacitor are vulnerable components and shall be conducted routine inspection as per the table below If any fault occurs please conduct immediate replacement Vulnerable Solution A i Components Damage Causes Items for Routine Inspection Fan Bearing wear blade Change The fan blade has no cracks and rotates aging 9 normally The screws are tightened There are no electrolyte leakage color Electrolytic Ambient temperature change crack and shell inflation The capacitor is relatively high and Change safety valve is normal P electrolyte volatilizes Static capacity is equal to or higher than the initial value times 0 85 JN 1 Note When the inverter is stored for a long period of time power connection test shall be conducted once within two years and last at least five hours It can use voltage regulator to gradually increase the value to the rated value when power connection is performed 8 4 Insulation Test Since the inverter has undergone insulation test upon its ex factory the user shall not perform such test Chapter 8 Routine Repair and Maintenance 129 V5 H High Performance Vector Control Inverter User Manual as much as possible under general condition If the test is unavoidable please perform the test strictly according to the following procedures or it may damage the inverter It shall
189. rating under constant speed maintain stable load capacity without producing over current error by current limit When loads mitigate exit the current limit status automatically and return to work properly The function is especially applied to applications of suddenly changed speed or load Note Current limit current PA 05 is proportion of rated current of inverter When torque load varies 20 0 150 0 This function is only applied to vector control 1 Under the current limit status the speed of motor will decrease The current limit function is not appropriate for systems that will not permit reduce speed for example lifter otherwise will loss of control PA 06 Voltage adjustment function 0 111 101 Unit place Over voltage adjustment When motor with large inertial load stops rapidly or a short time regenerative braking happens for load abrupt changes when the motor operates DC bus voltage of inverter will rise thus may result over voltage protective motion The function of voltage adjustment is in this case decrease the braking torque to control the DC bus voltage to prenvent over voltage alarm through adjust output frequency and auto prolong deceleration time Note If energy consumption braking is applied and braking unit PA 09 1 has been set and applied the function becomes invalid Tens place Under voltage adjustment When power supply voltage decreases or instantaneous power off DC bus voltage will also decrease Th
190. rd protection The technical secrets such as system specific process parameters cannot be copied User Self defined Parameter Display Function The user can choose the common parameters displayed by the operation panel and use to gt gt key switch such parameters The user can define the parameters displayed upon running and stopping respectively The user can define such parameters as pressure temperature flux and line speed The User can Make Secondary Development Universal expansion port is provided as standard Physical port SPI bus software protocol Modbus The ports provide 24V 15V and 5V power supply and two ways of A D input The CPU expansion scheme can realize PLC function It supports the programming by user to realize process control Enhanced Function The software filtering time for the Al1 Al2 and Al3 analog input is settable to enhance the anti interference capacity Independent multi section modification can be made on the Al1 Al2 Al3 and DI analog input curve Multi section speed setting is provided with 16 speeds as standard and up to 23 speeds With a maximum output frequency of 3000Hz it is applicable to such equipment as vacuum pump grinding machine female thread extrusion machine With the acceleration deceleration time up to 10 hours it is applicable to the bobbiner and other equipment of the textile industry It supports the overload protection with motor temperature feedback Customiz
191. res during last power failure are displayed after power on again choose whether the failure indication to act or not Refer to PA 20 instruction PA 13 Inverter or motor overload prealarm 0 111 000 Overload prealarm detection level 20 0 200 0 130 0 PA 15 Overload prealarm detection time 0 1 60 0 s 5 0s Overload prealarm function can realize indication of pre setting overload status or alarm stop PA 13 determines overload prealarm detection volume and conditions Display of operation panel Detection volume selection 0 Motor overload prealarm relative motor Unit place rated current 1 Inverter overload prealarm relative inverter rated current Action selection after overload prealarm Tens place 0 Continue to run 1 Report overload failure and stop Detection conditions selection 0 Detection all the time 1 Detection only at constant speed Hundreds place Unit place Determine overload detection is motor overload prealarm or inverter overload prealarm Tens place Determine inverter continues to run or alarms then stops when the output current exceeds Chapter6 Parameter Description 105 V5 H High Performance Vector Control Inverter User Manual continuously overload prealarm detection level PA 14 and the lasting time is longer than overload prealarm detection time PA 15 If tens place is selected with overload failure display and stop it will display E oL2 when the un
192. ring the operation of the inverter the inverter will provide alarm message after power resumes normal It supports the automatic operation after power up The deceleration time during the power failure and the acceleration time after the power recovery can be set independently It is especially suitable for Instantaneous power failure startup equipment such as chemical fiber and weaving equipment multi point synchronization linkage equipment fan pump etc E Unique Speed Tracing Function It doesn t need special hardware detection circuit and no special function code to be set Within the range of 0 to 60Hz the inverter can complete identification the motor rotating speed rotating direction and phase angle within 0 2s and start smooth tracing on the freely rotating motor Tracing mode 1 Quick and smooth tracing on the free speed motor without any impact It is especially suitable for The equipment whose operation shall be traced upon the power recovery after instantaneous power failure such as fan and pump Current Rotating speed Fig 4 Quick and impactless rotating speed tracing upon the motor free rotation Tracing mode 2 Impactlessly pull down the motor from high speed to low speed and then accelerate to normal speed D200 BB 20v Bs 00s 500 087 Stop Current Rotating speed Max 2 No signal Ee el Ge ae DC jl i jail Fig 5 Tracing and smooth startup after frequency reduction upon the motor high
193. rst level menu press PRG to enter Password verification status If password protection is enabled press PRG to enter in the display status of first level menu Password modification status In the display status of stopping and running parameters press and V to enter Information prompt status See 4 4 5 for identifying the LED display characters 4 7 2 Display Status and Operation Process gt gt key In the display status of first level menu press gt gt key to select the edit bit of function code PX YZ In second level menu or password verification status press gt gt key to select the data edit bit If no key is operated for 30s the screen automatically returns to the display status of stopping Auto switch between status parameters or the display status of running parameters If no key is operated for 1 minute clear menu edit status of PX YZ to return to P0 00 If there is password setting or key locking setting if no key is operated for 5 minutes enter password protection or operation panel locking status automatically Display Status and Operation Procedure 38 Chapter 4 Using Instructions of Operation Panel V5 H High Performance Vector Control Inverter User Manual Power on e Pa L Display parameters at stopping status A X i Time out and A uy h ii F i stop modifying odify frequency RUN RST directly L Faulhoccurs
194. running disabled 65 Speed limiting forced to be Pd 06 and Pd 07 23 Shutdown via terminal 66 Zero servo enable terminal 24 Free shutdown via terminal 67 Closed loop output forced to be 0 25 Shutdown via terminal with DC braking 1 68 PID positive or negative function 26 Emergency shutdown 1 fastest shutdown 69 98 Reserved Relevant term explanation Terminal Xi Refers to any of terminal X1 X2 X3 X4 X5 X6 or X7 also called terminal X Terminal Yi Refers to terminal Y1 Y2 or relay also called terminal Y Terminal function enabled Means that terminal Xi has set the function under description And P7 25 adopts the leave factory value the terminal is closed when the P7 25 adopts the non leave factory value the terminal is open Terminal function disabled Means that terminal Xi has not set the function under description or it has set the function but when P7 25 adopts the leave factory value the terminal is open or when the P7 25 adopts the non leave factory value the terminal is closed The leave factory setting of terminal Xi 1 7 is no function function code set as 99 0 Terminal jog forward input 1 Terminal jog reverse input 2 Terminal forward run input FWD 80 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual 3 Terminal reverse run input REV The functions of above items 0 to 3 are only enabled in the terminal running command reference mode P0 06 1 Interlocki
195. ry out unblocking parameters blocking function upload allowed 5 Unblocking parameters blocking upload allowed allowing uploading parameters to the operation panel after setting Note After completing the above settings Pb 23 will be automatically returned to 0 no action E CPy will display if error occur during copies The parameters for V5 inverter and V6 inverter cannot be copied between each other The copy operation can be performed only when the operation panel copy identification codes of the two inverters for upload and download d1 09 are consistent The copy function can be completed only when the inverter is completely powered off and then powered up after the download of the parameters for copy is completed 6 13 Communication Parameters Group PC PC 00 4 866 0 20 Local address 1 247 1 The inverter supports international Modbus RTU protocol Refer to the appendix A PC 00 determines communication baud rate ranging from 4800 57600bps 4 4800bps 5 9600bps 6 19200bps 7 38400bps 8 57600bps PC 01 sets communication format odd even check 0 1 8 1 format without check 1 1 8 1 format even check 2 1 8 1 format odd check PC 02 sets the local address 0 is the broadcast address available address 1 247 248 255 for reservation 0 112 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Master slave mode 0 2 0
196. s P8 08 aa 10 0 11 o upper lower limit continue integral regulation Tens place output frequency 0 Be consistent with preset direction 1 Reverse to preset direction PID positive or PSO negative function 9 o i oo P8 10 paca een 0 0 65535 o 0 65535 Group P9 Motor Parameter 0 G type constant torque heavy duty application pi 9 00 Load type o GS j 1 L type variable torque light duty application P9 01 eii ofmotor 4 2 24 x 2 24 pg o2 Rated rotating 1500 fo 30000 rpm x 0 30000rpm velocity of motor P9 03 Rag powerof 44 0 0 4 999 9 kw x 0 4 999 9kW paga Rakes cumentot lka 0 1 999 9 A x 0 1 999 94 P9 05 Zero load current 10 8 4 0 1 999 9 A 0 1 999 9A P9 06 Stator resistance R1 0 407 0 000 65 000 Q 0 000 65 0000 P9097 Stator leakage 2 6 0 0 2000 0 mH x 0 0 2000 0mH inductance L1 P9 08 Rotor resistance R2 0 219 0 000 65 000 Q x 0 000 65 0000 poog Mutual inductance 77 4 0 0 2000 0 mH x 0 0 2000 0mH po 10 Magnetic saturation 8700 0 00 100 00 x 0 0 100 00 P9 11 Magnetic saturation 80 00 0 00 100 00 x 0 0 100 00 p9 12 Magnetic saturation 75 90 0 00 100 00 x 0 0 100 00 p913 Magnetic saturation 7300 0 00 100 00 x 0 0 100 00 po 14 Magnetic saturation 7000 0 00 100 00 x 0 0 100 00 Chapter 5 List of Parameters 51 V5 H High Performance Vector Control Inverter User Manual
197. s 2 0s The function can be used to auto reset from ordinary failures The inverter will start to run automatically again after auto reset interval period PA 22 If the failure still exists as the inverter starts again after auto Chapter 6 Parameter Description 107 V5 H High Performance Vector Control Inverter User Manual reset times PA 21 it will alarm then stop For defaults such as overcurrent or overvoltage occurred occasionally from beginning or during running the function can be used if you want the equipment keep running without manual interfere Note For fault E PCU E rEF E AUt E FAL E oUt E ot1 E ot2 E Cur E GdF E LV1 E CPy E dL4 E loF and E oL3 there has no auto reset function The inverter will not check fault 6 12 Enhanced Function Parameter Group Pb Hopping frequency 1 lower limit 0 00 300 00 Hz 0 00Hz Hopping frequency 1 upper limit 0 00 300 00 Hz 0 00Hz Hopping frequency 2 lower limit 0 00 300 00 Hz 0 00Hz Hopping frequency 2 upper limit 0 00 300 00 Hz 0 00Hz Hopping frequency 3 lower limit 0 00 300 00 Hz 0 00Hz Hopping frequency 3 upper limit 0 00 300 00 Hz 0 00Hz Set hopping frequency range of inverter to avoid mechanical resonance When the setting frequency of inverter is less than the hopping frequency the inverter will run automatically at the upper limit or lower limit of the hopping frequency change to run at lower limit of the hopping frequency when acceleration
198. s of acceleration deceleration time is the same as P0 08 and P0 09 Multi section digital voltage reference 1 0 00 10 00 V 1 00V Multi section digital voltage reference3 0 00 10 00 V 3 00V It can be used as the process open loop frequency reference or analog feedback close loop digital reference Different digital voltage reference is selected in different terminal status by defining the multi functional terminal X multi section analog input terminals 1 3 ON means that the terminal is enabled OFF means that the terminal is disabled Multi stage Multi stage Multi stage Setting frequency digital voltage digital voltage digital voltage Process open loop Process PID close input terminal 3 input terminal 2 input terminal 1 control loop control Open loop frequenc Close loop digital OPE ORF OFF i ae voltage ane OFF OFF ON Multi section digital Multi section digital voltage reference 1 voltage reference 1 OFF ON OFF Multi section digital Multi section digital voltage reference 2 voltage reference 2 OFF ON ON Multi section digital Multi section digital voltage reference 3 voltage reference 3 ON OFF OFF Multi section digital Multi section digital voltage reference 4 voltage reference 4 ON OFF ON Multi section digital Multi section digital voltage reference 5 voltage reference 5 ON ON OFF Multi section digital Multi section digital voltage reference 6 voltage reference 6 ON ON ON Multi sec
199. sation gain When several inverters drive the same load the function can distribute the load automatically between inverters and make them work cooperatively For example when some inverters run an assembly line this function can be used to balance loads allocate loads between inverters at different power levels in proportion to the power and thus ensure the assembly line operate properly Each inverter adjusts output frequency automatically according to its load condition and lifting ratio set by drooping control 102 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Note This function is only applied to vector control 1 Current limit value 20 0 200 0 160 0 PA 04 current limit motion selection 0 Invalid Invalid for both processes of constant speed and acceleration deceleration 1 Valid Valid for both processes of constant speed and acceleration deceleration Generally when setting speed or motor load varies sharply output current of inverter may reach beyond over current protection value point resulting over current error Current limit function reduces effectively occurrences of over current errors as inverter controls instantaneous output current and keep the sharply changed output current below protective motion value thus ensuring continuous and reliable operation of system When current exceeds a certain value PA 05 the inverter will turn into current limit status When ope
200. scription of P1 03 in Chapter 6 Select Analog chann Setting P 6 0 0 P6 20 For details refer to the function description of P 6 00 to P 6 20 in Chapter 6 v Select process close loop reference main and auxiliary relation calculation 1 04 For details refer to the function description of P1 04 in Chapter 6 Select process close loop main feedback mode P1 05 For details refer to the function description of P 1 05 in Chapter 6 lect Analog chann Setting P 6 0 0 P6 20 For details refer to the function description of P 6 00 to P 6 20 in Chapter 6 Ny gt lose loop auxiliary feedback N Yy y Select process close auxiliary feedback Select process close loop main and Process close loop relative function mode P1 06 For details refer to the auxiliary relation calculation 1 07 For code setting For details refer to the function description of P 1 06 and P6 00 details refer to the function description function description of to P6 20 in Chapter 6 of P1 07 in Chapter 6 GROUP P8 in Chapter 6 Setting P 0 07 according to running direction 0 Forward 1 Reverse Setting P0 06 0 Select function of X control terminal For details refer to the function description of P5 00 to P 5 06 in Chapter 6 Setting PO 06 1 Running command communicate
201. ser Manual Function code FALE ea Factory Setting range Unit Property Function code selection User number name setting setting LED ones place 0 Reference frequency Hz 1 Bus voltage V 2 Al1 V 3 Al2 V 4 AI3 V 5 DI 6 External counting 7 Motor rotation speed rpm Displavparameter 8 Close loop reference P2 02 play P er 4CBo 0 FFFF I o 9 Close loop feedback selection at running A Reference torque B Running frequency Hz C Output current A D Output torque E Output power kW F Output voltage V LED tens hundreds thousands place Same with above LED ones place 0 Reference frequency Hz 1 Bus voltage V 2 Al1 V 3 Al2 V 4 AI3 V 5 DI 6 External counting 7 Motor rotation speed rpm Display parameter 8 Close loop reference P2 03 Play p r 3210 0 FFFF o 9 Close loop feedback selection at stopping A Reference torque B Reserved C Reserved D Reserved E Reserved F Reserved LED tens hundreds thousands place Same with above P2 04 Running proportion 9 O F I o 0 F display benckmark Running proportion p 9 0 2 05 display coefficient 0 0 0 0 1000 0 o O 1000 0 P2 06 Stopping proportion g 0 F o 0 F display benckmark Stopping proportion p 9 0 2 07 display coefficient 0 0 0 0 1000 0 o 0 1000 0 Group P3 Start stop Parameter 0 Normal startup P3 00 Startup mode 0 0 2 x 1 Start after DC in
202. ses Solutions A Check whether the unbalance Serious unbalance of input i of input power at three phases power at three phases K comply with the requirements Burning ot capacitor ofthe Seek for technical support inverter The power on buffer circuit A of the inverter is faulty Seek for technical support 7 Check the power connections There is abnormal A es at the output side of the connection missing 2 inverter as per the operational connection or i ee regulations and eliminate the disconnection at the output ae A i errors of missing connection side of the inverter i Abnormal output and disconnection 23 E oLF P Check whether motor is kept phase loss well Unbalance of output three Shut down the power supply t hasse check whether the terminal P characteristics both at the output side and DC side of the inverter are consistent 24 E EEP EEPROM failure EEPROM reading and Seek for technical support writing failure Ponse connection of Ask professional technicians to connectors inside the mamian 25 E dL3 Relay contact failure inverter The power on buffer circuit Seek for technical support is faulty g Check whether the ambient Ambient under A temperature complies with the Temperature temperature 4 y requirements 26 E dL2 sampling disconnection The temperature sampling circuit inside the inverter is Seek for technical support faulty Encoder connection is Change the encoder cable incorrect connection Encoder has
203. speed free rotation m Unique Quick DC Braking Within the range of 0 to 300Hz the inverter can realize back electromotive force elimination and quick DC braking within 0 3s DC current input in the most efficient way to improve the braking capacity There is no initial waiting time for the DC braking Special function code of the initial waiting time for DC braking setting is cancelled It is especially suitable for Lifting equipment invertible roll table for rolling mill weaving machine paper making production line High Reliability Design m Meeting the Relevant International Product Standards General requirements Rating specifications for low voltage adjustable IEC61800 2 frequency a c power drive systems IEC61800 3 EMC product standard including specific test methods IEC61000 6 Electromagnetic compatibility EMC Part6 Generic standards IEC61800 5 1 Safety requirements Electrical thermal and energy UL508C UL Standard for Safety for Power Conversion Equipment E Integrated Design Integrated design of hardware interface The control board button shuttle type operation panel are integrated to facilitate the operation and maintenance of the user Integrated design of software protocol Terminal operation panel 485 universal expansion port SPI protocols are integrated Modbus protocol Integrated design of main circuit terminals 0 75G to 15G integrated 18 5G to 75G i
204. splay all the function codes After using gt gt key to switch from fault display to Stop Run parameter display press ESC to back to fault display status In first level menu increase function code according to edit bit In second level menu increase the function code data In stop run status increase the input frequency or close loop input Increase Key A In first level menu decrease function code according to edit bit In second level menu decrease the function code data In stop run status decrease the input frequency or close loop input Decrease Key Vv In first level menu use gt gt key to move edit bit of PX YZ menu In second level menu use gt gt key to move the edit bit of data In stop run status switch the panel display parameters such as frequency current and voltage In fault status change from fault display to stop run display x When running command is given via operation panel the key is used to control the start of inverter After setting the parameter auto tuning start parameter auto tuning for inverter startup Shift Key gt gt When running command is given via operation panel the key is used to control the stop of inverter Stop Reset Key This key is used as a stop key when inverter only has fault alarm STOP RST but does not stop When the inverter has fault and has stopped this key is used as RESET key to clear the fault alarm Multi function Key See table 4 1 for the us
205. srssissessestesessestestssetesrestssestesteresresresetest 6 9 Process PID Close Loop Parameters Group P8 ccccsscssssssssesesesesesesesesesceceeeseseseseaeaceeeeneseseseaeaeeeeeeeees 96 6 10 Motor Parameter Group PIJ eere erer E E E N 98 6 11 C ntr l Parameter Group PAJ ccdcccccccscsccesscsdsescccscccscscecdcdessceecccccesecsesescecccsccesessasesescacstsssesessesesasesssssssesesse 102 6 12 Enhanced Function Parameter Group PDb ccsscccsseseseseseseseseeeeeeseseseseseseseneeneeeescseseaeaeaeeneeeeseseaeaeaes 108 6 13 Communication Parameters Group PC ccccssssssseseseseseseseseeeecesesesesesesesesencecescscaeaeaeseeeneeeseseaeaeeeeeeees 112 6 14 Vector Control 2 Parameters Group P cccsesssseseseseseseseseseseecececeseseseseseseseeeseeeseseaeaeeeeeeneeeeseseaeseeees 113 6 15 Failure Record Parameters Group d0 6 16 Product Identity Parameters Group 1 cccsessseseseeseseseseseseseseseseeeseseseseseseseensesescseseaeaeeeneneeeeseseaeaeaes 117 6 17 Use of Display Parameters Group 2 ccccccssssssesesesesesesesesescececeseseseseseucecsceceseseaeaeseneeencseseseaeaeaeeeeeees 119 Chapter 7 Fault Diagmosis cccccscscsscssscssssesescssssssssesesccscsssssesecesecessssesesecesecsssececececessssesecececescssesecececes TM 7 1 List of Fault and Alarm Information 0 c ccccccccsccssesessssessssesessescseesesesscseescsesecseseeseseesesessesesseseseesesecseeeeseeees 121 SE DAROUtI
206. t will be error code or abnormal code Error code equals to function code 0x80 abnormal code shows the error cause in detail Appendix A Modbus Communication Protocol 131 V5 H High Performance Vector Control Inverter User Manual Examples for abnormal codes normal normal me Definition aoe Definition code code Fi fi length 0x01 Illegal function code 0x20 tet aa arate Ie a check error 0x02 Illegal data address 0x21 Parameters are unchangeable 0x03 Illegal data data beyond 0x22 Unchangeable upon operation upper lower limits of parameters Slave operation failure the 0x04 data is within the range of 0x23 Password protected for upper lower limits but it is parameters invalid Order valid in process mainly Non host computer equipment 0x05 occurs upon storing data into 0x24 control invalid host computer EEPROM command Slave busy mainly occurs 0x06 upon storing data into EEPROM 4 Function Interpretation Function 0x03 reads parameters and status words of multiple function code parameters of the inverter PDU Part Contents Data Length Byte Range Request Function code 1 0x03 aoe address of 2 0x0000 OxFFFF Number of registers 2 0x0001 0x0010 Response Function code 1 0x03 Read bytes 1 2 Number of registers Read contents 2 Number of registers upon power failure not save Function 0x06 0x41 rewrites single function cod
207. tartup if the startup frequency and retention time are properly set Different stop modes can be adopted for different applications 0 Decelerate to stop according to the deceleration time 1 The inverter locks the output and the motor coast to stop 2 Decelerate to stop according to the deceleration time When the frequency is lower than the DC braking initial frequency P3 06 inject the DC braking current P3 07 and the DC braking time is determined by P3 08 Note During the DC braking the operation panel displays dc DC braking initial frequency 0 00 300 00 Hz 0 00Hz DC braking current 0 0 120 0 0 0 74 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual P3 08 DC braking time 0 00 30 00 s 0 00s P3 06 sets the initial frequency at the beginning of DC braking current injection during the shutdown P3 07 sets the DC braking current value This value is presented as the percentage of the rated current of the inverter It ranges from 0 0 90 0 upon variable torque load P3 08 sets the action time of the DC braking current P3 10 Forward reverse dead zone time 0 0 3600 0 s 0 0s For some production equipment reverse operation may cause equipment damage This function can be used to prevent reverse operation P3 09 is set to forbid reverse operation by default upon delivery When the motor rotation direction is opposite to the required direction of the equipment the wire con
208. tdown 0 After shutdown adjustment volume of V on operational panel keeps unchanged 1 After shutdown adjustment volume of V on operational panel will be cleared after carrying out stop command 2 After shutdown adjustment volume of V on operational panel is cleared under the stop status Frequency cannot set by A V under the stop status Hundreds place Setting of A V on operational panel 0 Only valid when the main reference is P0 05 open loop digital frequency setting P0 04 0 1 Valid under all frequency reference modes P0 04 not specified Chapter6 Parameter Description 109 V5 H High Performance Vector Control Inverter User Manual 2 Operational panel adjustment V disabled Thousands place Setting of A V on operational panel 0 With integral function When the operation panel A V adjustment is used to set the frequency the consistent adjustment in one direction has integral effect The step length of adjustment starts from 0 01Hz after every 10 times of adjustment the step length will be increased by 10 times and the maximum step length of adjustment is 1 00Hz 1 Without integral function When the operation panel A V adjustment is used to set the frequency the step length of the adjustment is fixed to 0 1Hz Note When operating under process closed loop PID the closed loop reference also can be adjusted with operational panel A V Then adjustment volume of V is regarded as analog superimposed upon
209. terval 10 minutes inverse time capacity lag feature Rated voltage frequenc Three phase 380V 480V 50Hz 60Hz Input Allowable voltage range 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 3 5 6 2 9 2 14 9 215 279 39 503 60 693 86 104 124 150 201 Braking unit Built in as standard Built in as option Protection class IP20 Cooling mode Self cooling Forced air convection cooling Power kW 90 110 132 160 185 200 220 250 280 315 355 400 450 500 Motor 90 110 132 160 185 200 220 250 280 315 355 400 450 500 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 176 210 253 304 350 380 426 470 520 600 650 690 775 860 Overload 150 1minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time capacity lag feature Rated voltage frequenc Three phase 380V 480V 50Hz 60Hz Input Allowable voltage range 9 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 160 196 232 282 326 352 385 437 491 580 624 670 755 840 Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling V5 H 4T90G and above products are equipped with external DC reactor as standard 2 Chapter 1 Introduction to V5 H Series Inverter V5 H Hi
210. the See Attached Table 1 RAW function code OxF081 Current value 0 65535 R W OxF082 Upper Limit 0 65535 R OxF083 Lower Limit 0 65535 R OxF084 Factory default value of the 0 65535 function code It can write the function code No into 0xF080 by reading and writing multiple register commands 0x17 firstly and then read several attributes of this function code 6 CRC16 Function unsigned int crc16 unsigned char data unsigned char length int i crc_result 0xffff while length crc_result data for i 0 i lt 8 i if crc_result amp 0x01 crc_result crc_result gt gt 1 0xa001 else crc_result crc_result gt gt 1 return crc_result crc_result amp Oxff lt lt 8 crc_result gt gt 8 Exchange CRC16 check sum and bytes at higher and lower orders 7 Case Study of Modbus Communication Control Start No 1 inverter to perform forward rotation and set the rotation velocity to 50 00Hz indicating 5 000 internally as per the following commands Function Register Register Address od Address Number Bytes Contents Check Sum Request 0x01 0x10 0x8000 0x0002 0x04 0x0001 0x1388 OxCEFF Response 0x01 0x10 0x8000 0x0004 None None OxE80A Read the operating frequency of No 1 inverter and the response operating frequency of the inverter is 50 00Hz Function Register Register Address code Address Number Bytes Contents Request 0x01 0x03 0x8136 0x0001 None
211. tion digital Multi section digital voltage reference 7 voltage reference 7 Note Upon process open loop operation if the input terminal function sets the multi section digital voltage and multi section frequency simultaneously the multi section frequency will have priority Upon Chapter 6 Parameter Description 77 V5 H High Performance Vector Control Inverter User Manual analog feedback operation the multi section digital voltage reference is in priority to other reference modes Multi section frequency 1 0 00 300 00 Hz 5 00Hz Multi section frequency 2 0 00 300 00 Hz 8 00Hz ti section frequency 3 0 00 300 00 Hz 10 00Hz It can be used as process open loop frequency reference Different multi section frequency reference can be selected in different terminal status by defining the multi functional terminal X multi section frequency terminals 1 4 ON means that the terminal is enabled OFF means that the terminal is disabled Note Upon open loop operation if the input terminal function sets the multi section digital voltage and multi section frequency simultaneously the multi section frequency has the highest priority Multi section frequency 4 c 78 Chapter 6 Parameter Description V5 H High Performance Vector Control Inverter User Manual Multi section Multi section Multi section Multi section
212. tion reference fcom main reference fmtauxiliary reference fa 50 bias 4 Max Get the maximum value of the main reference fmand the auxiliary reference fa Frequency A fa feon gt Time Fig 6 8 Process open loop main and auxiliary reference calculation 4 Open loop combination reference fcom Max main reference fm auxiliary reference fa 5 Min Get the minimum value of the main reference fm and the auxiliary reference fa Frequency fa foom gt Time Fig 6 9 Process open loop main and auxiliary reference calculation 5 Chapter 6 Parameter Description 69 V5 H High Performance Vector Control Inverter User Manual Open loop combination reference fcom Min main reference fm auxiliary reference fa Note When the corresponding frequency of the combination value fcm exceeds the upper or lower limit of the frequency the output frequency will be restricted to the upper or lower limit Analog feedback close loop control main reference mode 0 4 0 Analog feedback close loop control auxiliary reference mode 0 4 0 P1 04 Analog feedback close loop control reference main and auxiliary 0 5 0 calculation In the analog feedback close loop system if there are main reference and auxiliary reference the main reference value can be digital voltage analog and pulse the auxiliary reference value can be analog and pulse The analog feedback close loop control main reference mode P1 02 may be selected as fol
213. tline Mounting Dimension and Weight ron 50 00 ONNO g a aie Tt wi 1 d D1 D W Vd H 210 4G V5 H 212 2G V5 H 4T7 5G 11L and below power class H1 H la don p a E a uo i Ewe 4 d ha jp AW V5 H 4T11G 15L and above power class Fig 1 2 Product outline and mounting dimension 6 Chapter 1 Introduction to V5 H Series Inverter V5 H High Performance Vector Control Inverter User Manual Product outline mounting dimension and weight Outline and mounting dimension mm Voltag Approximate Inverter model Mounting weight e class w H D w H D T hole kg diameter V5 H 2T0 4G 155 40 8 3 1 5 V5 H 2T0 75G 175 60 5 4 2 2 200V 118 190 105 173 55 V5 H 2T1 5G 155 40 8 3 1 5 V5 H 2T2 2G 175 60 5 4 2 2 V5 H 4T0 75G 1 5L 118 190 155 105 173 408 3 55 1 5 V5 H 4T1 5G 2 2L V5 H 4T2 2G 3 7L 118 190 175 105 173 60 5 4 5 5 2 6 V5 H 4T3 7G 5 5L V5 H 4T5 5G 7 5L V5 H 4T7 5G 11L 155 249 185 136 232 69 8 5 5 4 5 V5 H 4T11G 15L V5 H 4T15G 18 5L 2
214. to 20 0 namely K 1 and b 2V and the AO1 characteristics curve is as shown in Fig 6 24 and Fig 6 25 A0 1 terminal output voltage 401 terminal output voltage After calibration uv p Before calibration UV RS SS SSeS a 8V pe Before calibration y After calibration l l l 2V l l 1 l 1 l l 1 1 L L Output value per unit value Output value per unit value 0 20 100 0 80 100 A0 1 gain O Positive AO1 bias 0 Positive Fig 6 24 AO1 Characteristics Curve Kx b A0 1 gain 0 Positive AO1 bias 0 Negative Fig 6 25 AO1 Characteristics Curve Kx b Set P7 05 to 100 0 and P7 06 to 120 0 namely K 1 and b 12V and the AO1 characteristics curve is as shown in Fig 6 26 Set P7 05 to 100 0 and P7 06 to 80 0 namely K 1 and b 8V and the AO1 characteristics curve is as shown in Fig 6 27 A0 1 terminal output voltage 10v Before calibration After calibration Output value 2V f U 0 20 100 A01 gain 1 Negative AO bias 0 Positive per unit value A0 1 terminal output voltage 10V 8V Before calibration a l l l l l After calibration Output value per unit value 0 80 100 A0 1 gain 1 Negative AO1 bias 0 Positive Chapter 6 Parameter Description 93 V5 H High Performance Vector Control Inverter User Manual Fig 6 26 AO1 Characteristics Curve Kx b Fig 6 27 AO1 Characteristics Curve Kx b Note When the
215. tor Control Inverter User Manual 1 4 Technical Specifications of Product Control mode Vector control 1 Vector control 2 Startup torque 0 50Hz 180 0 25Hz 180 Speed adjustment range 1 100 1 200 SE ek sos Undervoltage adjustment switching of AC operation grounding protective grounding and DC operation grounding rotation speed tracing torque Key functions limitation multi speed operation up to 23 speeds auto tuning S curve acceleration deceleration slip compensation PID adjustment drooping control current limiting control manual auto torque increase current limiting Ereduencvsetina mode Operation panel setting terminal UP DN setting host computer q y 9 communication setting analog setting Al1 AI2 AI3 terminal pulse DI setting Fisauaaey range 0 00 300 00Hz Note Upon the control mode of vector control 1 0 0 q y g 3000 0Hz which can be customized according to the customer demand Startup frequency 0 00 60 00Hz Product 7 Acceleration deceleration functions time 0 1 36000s Inverter of 400V voltage grade Braking unit action voltage 650 750V Powered braking Inverter of 400V voltage grade Braking unit action voltage 325 375V capacity Operating time 100 0s The braking unit can be selected for V5 H 4T18 5G 22L V5 H 4T75G 90L DC braking initial frequency 0 00 300 00Hz DC braking current Constant torque 0 0 120 0 Variable torque 0 0 90 0 DC braking time 0 0 30 0s there is no initial waiting t
216. trol Inverter User Manual Appendix A Modbus Communication Protocol 1 Support Protocol Support Modbus protocol RTU format Broadcast address 0 slave address 1 247 248 255 for reservation 2 Interface mode RS485 Asynchronous half duplex LSB sending priority Low byte is after the high byte Inverter communication port A RJ45 default data format 8 N 1 38400 bps Inverter communication port B terminal RS485 default data format 8 N 1 19200 bps see PC function code specification It is recommended to adopt EIA TIA T568B the lead of port A is defined as 1 8 Attached Fig 1 RJ45 interface Lead of communication 1 2 3 4 5 6 7 8 portA Signal of communication 5V GND 485 485 485 485 GND 5V portA EIA TIA T568A white Green White Blue ie Orange White Brown green orange blue brown EIA TIA T568B ee Orange yite Blue White Green White Brown orange green blue brown 3 Protocol Format i ADU gt i The initial The end space space of the of the frame frame is 4 Slave address Function code Data Check sun Is characters or characters or above above l l lt PDU gt Attached Fig 2 Protocol Format ADU Application Data Unit check is the CRC16 check of the first three parts of ADU and obtained through exchange of high low bytes If the operation request is rejected the feedback of PDU Protocol Data Uni
217. ts the risk of electric shock or inverter damage Before wiring confirm that the power supply is disconnected Otherwise there exists the risk of electric shock or fire The grounding terminal PE must be reliably grounded otherwise the inverter enclosure may become live Please do not touch the main circuit terminal The wires of the inverter main circuit terminals must not contact the enclosure Otherwise there exists the risk of electric shock The connecting terminals for the braking resistor are 2 B1 and B2 Please do not connect terminals other than these two Otherwise fire may be caused The leakage current of the inverter system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the inverter and the motor must be grounded m Wiring Note The three phase power supply cannot connect to output terminals U T1 V T2 and W T3 otherwise the inverter will be damaged It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the inverter may be damaged Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inverter may be damaged Do not perform dielectric strength test on the inverter otherwise the inverter may be damaged The wires of the main circuit terminals and the wires of the
218. tween the system feedback and the reference quickly The higher the Kd value is the faster the response is but it may easily generate oscillation if the value is too high P8 06 Sampling cycle 0 001 30 000 s 0 002s This function is used to set the sampling cycle of the feedback signal The lower this parameter value is the faster the response of the system to the deviation between the reference and the feedback but if the sampling cycle is too fast the associate requirement for the system PID gain adjustment will be higher which may result in system oscillation When this function determines the certain level of the deviation between the feedback signal and the reference signal it will stop the internal PID adjustment and maintain stable output Only when the deviation between the feedback value and the reference value of the close loop exceeds the deviation limit of P8 07 will the output be updated Setting the deviation limit needs to take the system control precision and stability into consideration P8 08 PID adjustment selection 0 11 10 This function determines the specific running mode during the process close loop adjustment Display of operation panel Integration mode Unit 0 Frequency reaches its upper limit and lower limit the place integration adjustment is stopped 1 Frequency reaches its upper limit and lower limit and the integration adjustment continues Tens Output power place 0 It must be consist
219. utput toggle the corresponding channel to the V end of the jumper for the analog current output toggle the corresponding channel to the end of the jumper A 2 Calibrate the analog output curve according to function codes P7 05 to P7 09 For details refer to the description of P7 group in Chapter 6 Parameter Description Appendix B Control Mode Setting Process 145 V5 H High Performance Vector Control Inverter User Manual VII Why did the inverter report E AIF analog input abnormal error A 1 Check if the jumpers of analog input type and control board are properly set For the analog voltage input toggle the corresponding channel to the V end of the jumper for the analog current input toggle the corresponding channel to the end of the jumper A 2 Check if the analog input exceeds 11V A 3 When using the 10V power supply of the inverter control board check if the voltage of 10V is lower than 9V or higher than 11V If yes check if the resistance value between the 10V and the GND is less than 1KQ after the inverter is powered off completely Vill Why did the inverter report E P10 abnormal error A Check if the voltage of 10V on the inverter control board is lower than 9V or higher than 11V If yes check if the resistance value between the 10V and the GND is less than 1KQ after the inverter is powered off completely IX Why did the PLC and inverter have abnormal 485 based communication A 1 Check if the
220. verter N Open loop setting process continued ri JOIN THE PAGE User Manual Select function of X terminal ser e acceleration deceleration time ji Select multi acceleration For details refer to the function gt ong correct deceleration time _ description of P 5 00 to P 5 06 in j gt ra eee Chapter 6 ng Setting P0 08 and P0 09 ee n Begin to run from the startup gt Setting P 3 00 0 ia frequency fae a Setting P3 00 1 DC F braking current Setting startup frequency First DC braking after begin to run from the startup _ frequency ie P3 01 and retention gt time of braking keep P3 02 P3 03 and startup fre retention time P 3 quency Ny Rotation speed tracing startup setting P3 00 2 it Deceleration stop D DC braking stop setting P 3 05 2 setting P306 P3 07 and P3 08 properly For the meaning refer to Chapter 6 Parameter Description Setting P 3 05 0 Setting P 3 05 1 4 Antiteverse T y Setting P 3 09 0 Setting P 3 09 1 ia Dynamic braking Ny Setting PA 09 0 Setting PA 09 1 bet p v Ls SY END j Noe Ps Appendix B_ Control Mode Setting Process V5 H High Per
221. y the inverter can operate continuously for 0 5s under 200 rated load and 1 minute under 150 rated load The intelligent module temperature control maximizes the loading capacity of the inverter It is especially suitable for The heavy duty equipment such as injection molding machine modification for energy saving lifting equipment numerical control machine rolling mill furnace feeding equipment Bus voltage Current Fig 2 The inverter realizes stable control of current and voltage and will not trigger under any acceleration deceleration condition as well as stable operation condition E Large Torque and Stable Operation at Low Frequency under Vector Control With precise speed identification and rotor magnetic flux orientation the torque responds quickly and stable operation in the case of 0 25Hz load mutation Startup torque Open loop vector control 0 25Hz 180 rated torque Speed stabilization precision Open loop vector control 0 2 It is especially suitable for Medium and large wire drawing machine pipe and cable processing lifting equipment rolling mill Current Fig 3 Abrupt increase to full load operation at 0 25Hz under speed sensorless vector control E Unique Instantaneous Mains Failure Reaction Upon the instantaneous mains failure the energy of the motor feedback bus will keep the inverter running till the mains resumes normal When shutdown is caused by long term power failure du
222. y protocol 31 E SE1 S whether the check sum is Operation panel operation panel 485 is 485 faulty correct and whether the receiving and transmission interval complies with the requirements RIVES seng Set the inverter to slave mode ee of Check the connection of the disconnected equipment communications ae is set Set compatible baud rate Check whether the data receiving and transmission complies with the protocol The communication of whether the check sum is terminal 485 is faulty correct and whether the Communication receiving and transmission 32 E SE2 abnormal 2 interval complies with the Terminal 485 requirements Check whether the The communication of communication timeout is set terminal 485 is time out properly and confirm the communication cycle of the application program oe aa Adjust the failure alarm improperly parameter Esha Set to Set the inverter to slave mode Version compatibilit The software version of 33 E VEr Ses y the operation panel is Seek for technical support incompatible The data error appears when copying the inverter Check the connections of the parameters to the operation panel operation panel 34 E CPy Copy failure The data error appears N Check the connections of the operation panel to the operation panel inverter Chapter 7 Fault Diagnosis 125 V5 H High Performance Vector Control Inverter User Manual Failure No Failure code Failure description

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