User`s Manual
Contents
1. 5 12 Pilot Wash manual doc SETUP OPTIONS CODE CHOICE FUNCTION Tilt inversion enable Tilt is inverted Tilt inversion disable Tilt is normal Pan inversion enable Pan is inverted 2 lt 2 lt Pan inversion disable Pan is normal Not used Automatic programmes effect 1 enable Automatic programmes effect 1 disable Automatic programmes effect 2 enable lt Automatic programmes effect 2 disable 16bit Pan Tilt movement resolution enable 2 lt 9 gt lt lt gt lt 16bit Pan Tilt movement resolution disable Not used COIN oa AOA N Not used STAND ALONE MODE For Stand Alone operation enable a combination of options 4 and 5 XLR CONNECTORS AND TERMINATOR XLR CONNECTORS DMX IN DMX 512 gt 5221 GND 1 2 DATA 3 DMX OUT DMX512 P PIN FUNCTION 1 GND 2 DATA P 3 Connection between controller and projector and between one projector and another must be made with 2 core screened cable with each core having at least a 0 5mm diameter Connection to and from the projector is via cannon 3 pin XLR plugs and sockets which are included with the projector The XLR s are connected as shown in the table above Note care should be taken to ensure that none of the connections touch the body of the plug or each other The body of the plug is not connected in any way The PILOT2. 10 12 Pilot Wash manual doc ELECTRICAL DIAGRAM DC 24V c LOWER FAN SHUTTER 1 SHUTTER2 EFFECT COLOUR MAGENTA YELLOW CYAN TILT PAN HE os eR pes cH LEE A E Os UPPER FAN 2 vorors morore 8 j UPPER FAN 1 EEE IT gt BLACK RED 1 2 3 7 9 H H el c fic fic H H 13 fsf 8 t 20 2 1C22 ic MAINPCB FUSE 4 250 P N 230020050 DMX 512 T TRANSFORMER THERMOSTAT 1 BALLAST THERMOSTAT 2 CNITOR DMX INPUT DMX OUTPUT MSD 250W DISPLAY PCB 11 12 Pilot Wash manual doc COMPONENT ORDER CODES NAME PART NO REMARK TRANSFORMER 040030035 100V 120V 230V AC 50 60Hz THERMOSTAT 1 190010065 75 C 10A 250V CAPACITOR 140010042 32uF 370V BALLAST 040070036 230V 50 60Hz THERMOSTAT 2 190010054 95 C 10A IGNITOR 040090016 230V 50Hz FAN 030069006 DC24V SHUTTER 1 MOTOR MOTOR 1 030040023 17HS0002 38L 5 20 SHUTTER 2 MOTOR MOTOR 2 EFFECT MOTOR MOTOR 3 030040080 17HS0002 48L 5 12 5 COLOUR MOTOR MOTOR 4 MAGENTA MOTOR MOTOR 5 YELLOW MOTOR MOTOR 8 030040023 17HS0002 38L 5 20 CYAN MOTOR MOTOR 7 03
3. the DMX start address after the projector is switched on if you have already set the DMX start address and saved it the screen will display the last setting TO SET THE DMX START ADDRESS GREENLED RED LED Press the UP or DOWN buttons the display will 3 2 li 3 2 show the DMX start address Confirm your choice by pressing the ENTER button this will save and set the DMX start address The display will show the latest setting each time the projector is powered up FUNC DOWN ENTER To control the projector with a DMX controller the DMX start address must be set Ensure that none of the Stand Alone options are set or they will interfere with correct DMX operation SETUP OPTIONS PROJECTOR CONFIGURATION To browse through the various Setup Options press the FUNC button consecutively There are 6 Option codes 1 6 and each code has a specific function The functions provided are listed in the following table Once you have selected the desired operation code press the key UP or DOWN to select y means ON or no means OFF N NO Y YES Press the key to save the selected function and configuration If the display is showing then the setting has been enabled the same way if it was showing when you pressed ENTER the option has been disabled The Red LED will flash during this operation
4. 0040024 17HS0002 03L 5 28 TILT MOTOR MOTOR 8 030040052 23 500151 6 35 21 PAN MOTOR MOTOR 9 030040053 23HS2029L 6 35 21 IC1 1C6 170050010 DRIVER CHIPS 170110004 DRIVER CHIP IC8 170050001 ARITHMETIC AMPLIFIER CHIP IC9 170110004 DRIVER CHIP IC10 170040014 TTL LOGICAL CHIP IC11 1C16 170170037 D A REVERSION CHIP IC17 170040014 TTL LOGICAL CHIP IC18 19 170170037 D A REVERSION CHIP IC20 21 170040014 TTL LOGICAL CHIP 22 170170039 STABLE VOLTAGE CHIP BUS CHIP FOR ees RECEIVING TRANSMITTING 24 170040033 EEPROM 25 170040035 RESET CHIP MAIN IC 230040123 MICROPROCESSOR PAN DRIVE BELT NOT SHOWN 290151217 309 3M 103Z 103 TEETH TILT DRIVE BELT NOT SHOWN 290151218 HTD420 3M 140Z 140 TEETH PR LIGHTING LTD 571 Yingbin Road Dashi Panyu Guangzhou 511430 China TEL 86 20 8478 1888 FAX 86 20 8478 6023 12 12 P N 321010045 Last Revision 14 05 2003 Pilot Wash manual doc
5. But any damage caused by improper use will not be assumed by the manufacturer and or dealer ACCESSORIES THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR Mounting Bracket 2 PCS M8x25 screw for mounting brackets 4 PCS Power cord 1 PCS XLR plug 1 PCS XLR socket 1 PCS Safety cord 1 PCS This manual 1 PCS INTRODUCTION Thank you for purchasing the product PILOT WASH PR 2302 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference The PILOT WASH is an innovative projector with an elegant housing which is made from high intensity and heat resistant complex plastic The productor complies to CE norms and standards and uses international protocol DMX 512 It can be used as a stand alone unit or linked to a controller so it is suitable for many different applications PILOT WASH features full CYM colour mixing with high resolution stepper motors and 6 dichroic filters producing rainbow effect when fast moving And it features an independent adjustable strobe shutter effects wheel and manual adjustable magnifying lessening images and soft focusing beams It can be setup easily with the touch switches and a digital display screen 2 12 Pilot Wash manual doc SAFE USAGE OF THE PROJECTOR When unpacking and before disposing of the carton check there is no transportati
6. RELIABILITY PILOT WASH PR 2302 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PR LIGHTING LTD 571 Yingbin Road Dashi Panyu Guangzhou 511430 China http www pr lighting com SECTION PAGE SAFE USAGE OF THE PROJECTOR INSTALLING THE PROJECTOR FITTING THE LAMP POWER SUPPLY MAINS OPERATION AND STAND ALONE MODE XLR CONNECTORS AND TERMINATOR CONTROLLER MODE DMX OPERATION DMX CONTROL CHANNEL FUNCTIONS MAINTENANCE KEEPING THE PROJECTOR CLEAN TROUBLESHOOTING TECHNICAL DATA DIMENSIONS AND LIGHT OUTPUT ELECTRICAL DIAGRAM O Please note that as part of our ongoing commitment to continuous product development specifications are subject to change without notice Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of product improvement The publishers cannot be held responsible for the accuracy of the information herein or any consequence arising from them Every apparatus is tested completely and packed properly by the manufacturer Please make sure the packing and or the apparatus is in good condition before your installation and use Should there be any damage caused by transportation consult your dealer and do not use the apparatus
7. WASH accepts digital control signals in standard DMX512 1990 format 5 PIN AND 3 PIN CONVERSION PILOT WASH uses 3 pin XLR plug socket If your controller uses 5 pin XLR plug socket you should convert 5 pin plug socket into 3 pin socket plug as shown below 5 PIN SOCKET Pin 1 GND SCREEN Pin 2 Signal Pin 3 Signal Pin 4 N C Pin 5 N C 3 PIN PLUG Pin 1 GND SCREEN Pin 2 Signal Pin 3 Signal 5 PIN PLUG 3 PIN SOCKET Pin 1 GND SCREEN Pin 1 GND SCREEN Pin 2 Signal Pin 2 Signal Pin 3 Signal Pin 3 Signal Pin 4 N C Pin 5 6 12 Pilot Wash manual doc In the Controller mode the DMX output has to be connected with a DMX terminator at the last fixture in the chain This prevents electrical noise from disturbing and corrupting the DMX control signals The DMX terminator is simply an XLR connector with a 120Q ohm resistor connected across pins 2 and 3 which is then plugged into the output socket on the last projector in the chain The connections are illustrated above 2224 DMX TERMINATOR e CONNECTION M Connect a 120CX OHM resistor 3 across pins 2 and 3 in an XLR plug es and insert into the DMX out socket on the last unit in the chain PIN f PIN 3 CONTROLLER MODE DMX OPERATION Each PILOT WASH must be given a DMX start address so that the correct projector responds to the correct control signals This DMX start addr
8. avoid 4 M8x25 n Ves 2800 vibration slipping whilst functioning GREY gt Always ensure that the structure to which a f you are attaching the projector is secure and ADJUSTMENT SCREW is able to support a weight of 20 1Kg for each FOR FRESNEL LENS PILOT WASH For safety the projector should have a secondary fixing with a safety chain through the holes on the underside of the unit You can adjust the screw illustrated to let the Fresenel lens in or out for magnifying lessening the images or soft focusing the beams WARNING The projector should NEVER be lifted or carried by the yoke FITTING THE LAMP LAMP LAMP ACCESS HATCH ACCESS SCREW ADJUSTMENT KA ue X Cs ACCESS SCREW LAMP HOLDER WA ADJUSTMENT X X y ND Bae LAMP Vx ADJUSTMENT 5 So ACCESS SCREW gt lt LA er LAMP ACCESS HATCH Loosen the 3 access screws at the rear of the projector and pull the lamp access hatch straight out from the real of the projector When changing a lamp you must let the old lamp cool sufficiently Insert an MSD 250W lamp in the lamp holder Reinstall the lamp access hatch then tighten the 3 access screws NOTE Close the access hatch carefully and re tighten the 3 screws To optimize light output it will be necessary to adjust the lamp alignment to obtain an even distribution of light within the beam The three screws marked A B and C may be gently
9. e of overheating should either of these operate check that the fans are not blocked and if they are dirty clean them before switching on the projector again Check that the fans are operational if not call a qualified technician Any maintenance work should only be carried out by qualified technicians 8 12 Pilot Wash manual doc KEEPING THE PROJECTOR CLEAN To ensure the reliability of the projector it should be kept clean It is recommended that the fans should be cleaned every 15 days The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output Do NOT use any type of solvent on dichroic colour filters Cleaning frequency depends on the environment in which the fixture operates damp smoke or particularly dirty surroundings can cause greater accumulation of dirt on the unit s optics A soft cloth and typical glass cleaning products should be used in cleaning It is recommended to clean the external optics at least once every 20 days and clean the internal optics at least once every 30 60 days Do not use any organic solvent e g alcohol to clean the housing of the apparatus TROUBLESHOOTING PROBLEM ACTION The projector doesn t switch on Check the fuses on the power socket Replace the lamp The lamp comes but the Make sure that the projector is correctly DMX configurated projector doesn t respond to the Replace or repair the DMX cable controlle
10. ess is the channel number from which the projector starts to listen to the digital control information being sent out from the controller The PILOT WASH has 10 channels so set the No 1 projectors address 001 No 2 projector s address 011 No projectors address 021 4 projector s address 031 and so Certainly you may use formulation address channels x projector No 1 1 For example for the No 4 projector s start address you should calculate according to formulation 10 x 4 1 1 31 so you set the No 4 projector start address 031 How to set DMX start address please refer to Operation section Connect the controller s output to the first fixture s input and connect the first fixture s output to the second fixture s input The rest may be deduced by analogy Eventually connect the last fixture s output to a DMX terminator as shown in the figure below NO 1 NO 2 NO aD easy ary DMX OUT DMX OUT DMX IN FROM TERMINATOR CONTROLLER When a DMX 512 signal is received the LED will illuminate green When not receiving a DMX signal the green and red LEDs will be off 7 12 Pilot Wash manual doc DMX CONTROL CHANNEL FUNCTIONS The PILOT WASH uses 10 DMX channels They are listed in the following table CHANNEL DMX VALUE DESCRIPTION 1 0 255 From light magenta to dark magenta Magenta 5 7 Setup options and address reset 2 Yellow 0 255 From l
11. et the power cord come into contact with other cables Only handle the power cord by the plug Never pull out the plug by tugging the power cord Keep the lamp clean Do not touch the lamp glass with bare hand The projector should always be installed with a secondary safety fixing A safety cord is supplied for this it should be attached as shown in installing the projector section The lamp used in this projector is an MSD 250W discharge lamp After being switched off don t attempt to restart the projector until lamp has cooled this will require approx 15 minutes Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector But occasional breaks will prolong the life of the lamp and projector Never run the projector without a lamp There are no user serviceable parts inside the projector do not open the housing and never operate the projector with the covers removed Always disconnect from the mains when the device is not in use or before cleaning it or before attempting any maintenance work If you have any questions don t hesitate to consult your dealer or manufacturer 3 12 Pilot Wash manual doc INSTALLING THE PROJECTOR The projector should be mounted via its bracket using 2 M12 bolts The bracket itself TWO HOLES FOR SAFE attaches to the underside of the projector CORD CONNECTION with 4 M8X25 bolts provided Always ensure that the projector is firmly anchored to
12. ight yellow to dark yellow 3 Cvan 0 255 From light cyan to dark cyan 0 10 Black out 4 11 127 Open gradually from shut to full open dimming Shutter Strobe 128 252 Strobe movement from slow to fast 253 255 Open 9 0 255 Pan movement from 0 to 352 Pan 0 255 Tilt movement from 0 to 250 White 28 54 Red 55 81 Yellow 7 82 109 Orange Colour Wheel 110 136 Green 137 163 Blue 164 191 Ultraviolet 192 255 Colours change from slow to fast till rainbow effect 8 0 31 Open Clear 32 223 Ribbed glass stepping rotative movement ecm whee 82202 0 0 1 MNT ELT Frost glass 9 Pan 16bit 0 255 16 Bit Pan resolution 10 Tilt 16bit 0 255 16 Bit Tilt resolution MAINTENANCE If the projectors lens becomes damaged or broken it should be replaced If the lamp becomes damaged or deformed in any way it must be replaced If the light from the lamp appears dim this would normally indicate that it is reaching the end of its life and it should be changed at once old lamps run to the extremity of their life can explode If the projector does not function check the fuses on the power socket of the projector they should only be replaced by fuses of the same specified value 6 3A 250V fast blow 5mmx20mm On the main PCB inside the projector there is also a fuse rated 4A 250V fast blow 5mmx20mm Should these be damaged call a qualified technician before replacement The projector has 2 thermal protection devices that will switch off the projector in cas
13. on damage before using the projector Keep the carton well for future possible transportation Should there be any damage caused by transportation consult your dealer and do not use the apparatus The projector is for Indoor use only IP20 Use only in dry locations Keep this device away from rain and moisture excessive heat humidity and dust Do not allow contact with water or any other fluids or metallic objects The projector is not designed or intended to be mounted directly on to inflammable surfaces The projector is only intended for installation operation and maintenance by qualified personnel The projector must be installed in a location with adequate ventilation at least 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Do not project the beam onto inflammable surfaces minimum distance is 3m i 3m Avoid direct exposure to the light from the lamp The light is harmful to the eye Do not attempt to dismantle and or modify the projector in any way Electrical connection must only be carried out by qualified personnel Before installation ensure that the voltage and frequency of power supply match the power requirements of the projector It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Do not connect this device to any dimmer pack Make sure that the power cord is never crimped or damaged by sharp edges Never l
14. r The projector only functions Make sure the fans are working and not dirty and the intermittently ventilation slots are not dirty The beam appears dim Replace a new lamp with the specified type and rating Check the optics are clean The projected image appears to Carefully clean the optical group lenses and projector have a halo components Defecting projection Check the lens are not broken Remove dust or grease stored on lenses TECHNICAL DATA Power supply 230V AC 50Hz Optional 240V 220V 200V 120V 100V AC 50 60Hz Power consumption 480W at 220V Lamp MSD 250W discharge lamp Working life 2000h Control DMX 512 Running model Stand alone Controller Colours 6 dichroic colours plus white and rainbow effect Cyan Yellow and Magenta colours Shutter Strobe 2 Blade shutter for dimming adjustable from 1 7 F P S Effects beam Soft focus beam magnifying lessening image by adjusting Fresnel lens Movement Pan movement 370 Tilt movement 265 Net weight 20 1kg Others Auto thermal cut off 9 12 Pilot Wash manual doc DIMENSIONS AND LIGHT OUTPUT DIMENSIONS Y 4 79 1 Vo 1 Jt 1 co 370 305 LIGHT OUTPUT 2610 lux 652 lux 290 lux 163 lux 104lux 72 lux 6m 5m i 4m 3m 2m Om 16 1m 2m 3m 4m 5m DISTANCE Om 5m 10m 15m 20m 25m 30m DIAMETER 0m 1 4m 2 8m 64 2m 656m 07m 8 4
15. turned to center the lamp within the reflector The projector should be switched on with the shutter open and the beam focused to do this it is also advisable to allow the lamp 5 minutes to come up to full brightness before starting to align it Note the three screws will only need a small adjustment to centre the lamp do not try to unscrew them completely Read the rest of this manual and then come back to this section to align the lamp The MSD series are high pressure lamps with external igniters 4 Care should always be taken when handling these lamps Always read the manufacturers Instructions for use enclosed with the lamp 4 12 Pilot Wash manual doc POWER SUPPLY MAINS Use the plug provided to connect the FUSE F6 3A 250V mains power to the projector paying a attention to the voltage and frequency N L Brown marked the panel of the projector It is recommended that each projector is Green Yellow supplied separately so that they may N Blue individually switched on and off FUSE HOLDER 5mmx20mm IMPORTANT It is essential that the green yellow conductor is correctly 2 earthed L E N OPERATION AND STAND ALONE MODE The projector may be operated either in Stand Alone automatic mode or be controlled via standard DMX512 by a controller With the touch switches and the digital display screen DMX start address can be easily set and the various setup options may be configured The display shows
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