Data Station Plus
Contents
1. Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL DSPLE DATA STATION PLUS O US LISTED NES i IND CONT EQ di 1 34AD US LISTED FOR USE IN HAZARDOUS LOCATIONS PROGRAMMABLE Class l Division 2 Groups B and D CONTROLLERS GENERAL DESCRI PTI ON The Data Station Plus was designed to act as a nexus for industrial data collection and management With three built in serial ports and a 10 Base T 100 Base TX Ethernet port the unit performs protocol conversion allowing disparate devices to communicate seamlessly with one another The Ethernet port supports up to four protocols simultaneously so even Ethernet to Ethernet conversion may be performed The CompactFlash card allows new configuration files to be loaded into the Data Station Plus The USB port may be used for blazing fast file downloads or to mount the Data Station s CompactFlash card as an external drive to your PC The Data Station s DIN rail mounting saves time and panel space and snaps easily onto standard top hat T profile DIN rail SOFTWARE The Data Station is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables or downloaded free of charge from www redlion net DIMENSIONS inches mm 3 09 78 5 I 4 15 105 4 m ooo 5 30 134 72. Bulletin No DSPLE F Drawing No LP0671 Released 05 12 CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS 10 BASE T 100BASE TX ETHERNET PORT SUPPORTS FOUR SIMULTANEOUS PROTOCOLS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY with expansion card SAFETY SUMMARY safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association i WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2
3. Connect the shield to common of the Data Station and leave the other end of the shield unconnected and insulated from earth ground POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the Data Station Ideally the shortest length possible should be used The wire used to connect the Data Station s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies
4. 0 is installed This may have already been accomplished if your Data Station was configured using the USB port Once the driver is installed connect the Data Station to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNI CATI ONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Data Station s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Data Station has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Data Station has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS TxB TxB TxA TxA TxEN OC TxEN OC GND 1 1 1 1 1 1 RxB 1 1 1 1 l RxA l
5. 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 part number 00 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN2010 1 07 part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products WIRING POWER CONNECTION WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCU
6. GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY SPECI FI CATIONS 1 POWER 24 VDC 10 200 mA min without expansion card 1 Amp maximum with expansion card fitted Must use NEC Class 2 or Limited Power Source LPS rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER 18 APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Voy 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of Data Station TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards Used for optional database storage only 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Battery Lithiu
7. jd Standard Ethernet cable E E H cit ie DATA STATION PORT PIN OUTS 1 2 24VDC 10 a 3 CONNECTOR CTS PIN 1 RTS PIN 6 Rx COMM RS232 RS232 PG PORT TROUBLESHOOTI NG If for any reason you have trouble operating connecting or simply have questions concerning your new Data Station contact Red Lion s technical support For contact information refer to the back page of this EXOR bulletin for phone and fax numbers TxB PIN1 TXA PIN 8 EMAIL techsupport redlion net Web Site http www redlion net CTS PIN 1 ETHERNET NIC COMMUNICATING WITH THE DATA STATION CONFI GURI NG A DATA STATI ON The Data Station is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates the software for new features and drivers are posted on the website as they become available By configuring the Data Station using the latest version of the software you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Data Station through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B co
8. or because the PC connected via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual ORDERING I NFORMATI ON aoe Station with multiple protocol converter Comms Ethernet and expansion DSPLE000 Data Station with multiple protocol converter data logger web server with DSPSX000 Data Station Plus DSP Virtual HMI up to QVGA 320 x 240 and expansion slot Data Station with multiple protocol converter data logger web server with CBL Virtual HMI up to VGA 640 x 480 size and expansion slot with increased DSPGT000 SDRAM RS 232 Programming Cable CBLPROGO EXE E USB Cable CBLUSBOO Communications Cables 1 CBLXxxxx G3CF CompactFlash Card 5 G3CFxxxx DR DIN Rail Mountable Adapter Products 4 1 Visit www redlion net for a list of communication drivers and cables 2 Use this part number to purchase the Crimson software on CD witha printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Antenna is NOT included with the card Must be purchased separatel
9. 130K i i 6 GND 1 1 1 1 Note All Lion devices connect to A and to except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATIONS The Data Station s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Data GREEN Transmitting Station This includes indication of the various stages of the start up routine Note LEDs are not available on the Programming Port RS232 PG power up and any errors that may occur Startup Routine INDICATION Data Station is currently running the boot loader and ETHERNET LEDS or being flash upgraded by Crimson Rapidly Flashing LED INDICATION Steady Data Station is operating properly YELLOW Solid Link Established YELLOW Flashing Network Activity COMPACTFLASH LED GREEN 10 BASE T Communications INDICATION AMBER 100 BASE TX Communications Off No CompactFlash Card is present Steady Valid CompactFlash card is present Flashing Rapidly CompactFlash card is being checked Unit is writing to the CompactFlash either Flickering because it is storing data
10. IT IS ALIVE UNLESS AREA IS KNOW TO BE NON HAZARDOUS INPUT AND OUTPUT I O WIRING MUST BE IN ACCORDANCE WITH CLASS I DIV 2 WIRING METHODS COMMON AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION 24 VDC PROGRAMMING PORTS RS232 PG m CBLPROGO USBIPG CBLUSBOO OR e Ii ETHERNET Ethernet Crossover 3 GREEN AMBER LED COMMUNI CATI ON PORTS RS232 PG WE z CBLPROGO 3 OR V A CBLxxxxx RS232 J RTS COMM COMM Rx CTS LX CBLxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables RS485 TxA TxB COMM TxEN WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment 2 w RS485 TxA TxB CBLxxxxx PORT 3 ETHERNET CONNECTI ON GREEN AMBER LED Sc am YELLOW LED
11. LATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c
12. arts of the fire electrical enclosure Figure 1 Attach Data Station To DIN Rail TOP 100 min clearance 100 min clearance BOTTOM COMPACTFLASH CARD CompactFlash socket 15 a Type II socket that can accept either Type I or cards Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2 Gbytes see Note box below with the Data Station s CompactFlash socket Cards are available at most computer and office supply retailers The CompactFlash can be used for optional database storage only CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in Windows compatible FAT 16 file format NOTE For reliable operation of this and other Red Lion products one of the following brands of CompactFlash card must be used SMART Modular Silicon Systems SimpleTech SanDisk Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Although RLC products limit use of CompactFlash card memory to 2 GB cards with a larger capacity can be used They MUST be formatted to 2 GB and use the FAT 16 file system It is recommended to format the CF card using the format utility from within Crimson EMC INSTAL
13. ectrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A power 2 kV I O signal 1 kV Surge EN 61000 4 5 Criterion B power L L 2 kV L G signal 1kV RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 11 WEIGHT 15 1 oz 428 g AREA IS KNOWN TO BE NON HAZARDOUS WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR HARDWARE I NSTALLATI ON DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure A minimum 3 2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible p
14. m Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 8090 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g Shock According to IEC 68 2 27 Operational 30 g 11 msec in 3 directions Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and stainless steel For indoor use only Installation Category II Pollution Degree 2 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File 302106 UL508 CSA 22 2 No 14 MO5 File E179259 UL61010 1 CAN CSA C22 2 No 61010 1 and File 317425 ANSI ISA 12 12 01 2007 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for el
15. nnector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Data Station Port Pin Outs for wiring information The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Data Station and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRI VERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Data Station Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Lion Controls Crimson 2 0 Device after Crimson 2
16. s now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Europe Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 India 54 Vishvas Tenement GST Road New Ranip Ahmedabad 382480 Gujarat India Tel 91 987 954 0503 Fax 91 79 275 31 350 Red Lion Controls China Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683
17. y if needed Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 5 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 a
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