KISS 1U - Kontron
Contents
1. Please consider the instructions described in the section 8 2 Accessing Internal Components Before closing the industrial cabinet you must connect your peripherals to the corresponding system ports For KISS 1U versions and system configurations please refer to the corresponding KISS 1U Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding SBC card manual You can download the manual from our web site at www kontron com by selecting the product Caution Energy hazards gt 240 VA are present inside the chassis The system has to be mounted and installed only by a qualified service person for this area familiar with the associated dangers In order to setting up installing removing the KISS 1U system into from a 19 industrial cabinet please observe the instructions described in this user s guide Please consider the instructions described in the included chapter 4 General Safety Instruction for IT Equipment Please consider the hints included in the subsection 7 2 2 Power Supply and ON OFF Switch of the PSU The KISS 1U should be installed in a 19 industrial cabinet using slide rails PN 1016 5807 Use for mounting the Rack Slide Rails Kit for KISS 1U and 2U 4U PN 1051 7200 Ensure that air flow around the device is adequate when installing the KISS 1U The openings for air intake and exhaust on the device2. X www kontron com 11 Slide Rails Option KISS 1U_SBC_762 User s Guide Version 1 00 11 Slide Rails Option Kontron provides slide rails for installing the KISS 1U in a 19 industrial cabinet These slide rails can be ordered separately m The KISS 1U systems should be installed into a 19 industrial cabinet with slide rails PN 1016 5807 Use therefore the rack slide rails mounting kit for KISS 1U and KISS 2U 4U V2 systems PN 1051 7200 Kontron stocks slide rails for installing the KISS 1U in an industrial cabinet These rails can be ordered separately Fig 34 KISS 1U platform with slide rails in pushed in position Legend for Fig 32 Fig 33 and Fig 34 1 Side view of the KISS 1U 4 Locking unlocking lever 2 5x M4x6 Philips screw 5 Slide railin pulled out position on each side 6 Slide railin pushed in position 3 Slide railinner section LZ Please ensure that only the screws provided M4x6 are used to attach the slide rails to the KISS 1U www kontron com 12 Technical Data KISS 1U_SBC_762 User s Guide Version 1 00 12 Technical Data KISS 1U xxxxxxxx y Installed CPU Card PCI 762 Refer to KISS 1U System Configuration Guide Controls and Indicators Power button at the front side Power LED green HDD LED orange Operating Elements 1x ON OFF switch of the PSU for system configuration with at the rear side AC wide range PSU it doesn t disconnect the unit from t
3. front side IS The KISS 1U platforms are designed to be operated in horizontal position only When powering on the KISS 1U platform make sure that the air intake and exhaust openings are not obstructed by objects www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 1 Front Side The KISS 1U platform is available as a rackmount version The front access panel Fig 7 pos 4 provides protection against unauthorized access to the front accessible drives the filter mat holders and the power button of your KISS 1U platform The front access panel can be screwed on and off by the knurled screws During standard operation the front access panel should be closed and the knurled screws should be tightened The power button the power LED the hard disk activity LED 4x USB2 0 interfaces 1x LAN interface a 3 5 and a 5 25 slim drive bay are located behind the front access panel Fig 7 pos 4 If USB devices are connected to the USB ports on the front of the device the front access panel can not t be closed and locked Fig 7 Front rackmount version with the front access panel closed 1 19 bracket with handle 3 Light diffusors for HDD and power LEDs 2 Ventilation grille on the frontaccess panel 4 Front access panel with captive knurled screws Ik H Fig 8 Front side desktop version with opened front access panel 1 Stop bracket with ta
4. www kontron com 5 3 Important Instructions KISS 1U_SBC_762 User s Guide Version 1 00 3 Important Instructions This manual provides important information required for the proper operation of the KISS 1U platform This chapter contains instructions which must be observed when working with the KISS 1U platform 3 1 Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 2 Exclusion of Accident Liability Obligation Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 3 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation 6 www kontron com 4 General Safety Instruction for IT Equipment KISS 1U_SBC_762 User s Guide Version 1 00 4 Gen
5. 19 Chassis 430 mm 16 9 Front 14 mm 0 55 Chassis 469 mm 18 465 Approx 7 50 kg 16 535 lbs Chassis black RAL 7021 Front access panel blue RAL 5017 12 3 Environmental Specifications Thermal Management Operating Temperature Relative Humidity Storage Transport Temperature Relative Humidity Max Operation Altitude Max Storage Transport Altitude Operating Shock Storage Transit Shock Operating Vibration Storage Transit Vibration Acoustic Noise www kontron com 4x system fan PSU fan CPU fan 0 50 C 5 95 not condensing at 55 C 131 F at 10 POH per month 32 122 F 5 95 not condensing 55 C 131 F at 10 POH per month 20 70 C 5 95 not condensing 4 158 F 5 95 not condensing 2 000 m 6 560 ft 10 000 m 32 810 ft lt 35 dB A at 1 min front of the system full load 12 Technical Data KISS 1U_SBC_762 User s Guide Version 1 00 12 4 Directives and Standards CE Directive Elektrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Directive 2004 108 EC Compatibility EMC RoHS II Directives 2011 65 EU Elektrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 A11 2009 A1 2010 A12 2011 U S A CANADA to meet UL60950 1 2007 CSA C22 2 No 60950 1 7
6. Hint for the ON OFF switch of the AC Wide Range PSU Fig 17 This switch is factory set to ON and secured in this position by a bracket Fig 15 pos 9 Don t switch OFF the PSU ON OFF switch during operation www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 2 3 Grounding Stud The grounding stud Fig 15 pos 10 and Fig 18 is located on the rear side of the KISS 1U platform The KISS 1U systems with grounding studs can be connected to a common ground connection point Grounding stud Fig 18 Grounding stud 7 3 Side View Five M4 metric tapped holes are available at the left and right side of the unit These can be used in order to attach slide rails not included in the scope of delivery to the KISS 1U for system installation into a 19 industrial cabinet Refer to the chapter 11 Slide Rails Option Fig 19 Side view 1 Right side view ofthe KISS1U 4 Cover with captive knurled screws for platform fixing the device cover 2 5xtapped M4 metric holes on 5 Screws for fixing the card holder both sides position adjustable Fig 20 pos 7 3 Mounting screws of the add on card slots www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 4 Installed SBC Card Your KISS 1U system is equipped with an SBC card Single Board Computer y For KISS 1U versions and system configurations please refer
7. Slide in Modules The fan slide in module Fig 8 pos 9 can be replaced as described in the subsection 10 1 Replacing the System Fans www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 2 Rear Side On the rear side depending on the ordered KISS 1U platform configuration are available the external interfaces of the integrated SBC card the additional interfaces the power supply unit and the air exhaust openings e The order or the number of the KISS 1U platform interfaces can be different depending on the device A configuration 7 2 1 System Configurations with SBC Card Fig 15 Rear side of the KISS 1U with an SBC card shown with a PCI 762 and an AC wide rage PSU 1 Rear side of the cover with captive knurled screws 6 Air exhaust openings 2 Free card slots for 7 ACinlet connector 1x PCIe x16 1x PCIe x4 or 8 On Off power switch of the PSU 1x PCI 32 Bit 1x PCIe x4 9 Bracket that secures the On Off switch COM1 RS232 of the PSU in On position 4 COM2 RS232 10 Ground label External interfaces of the SBC PCI 762 card 11 Grounding stud 7 2 1 1 External Ports of the SBC Cards A detailed ports description can be found in the manual for the PCI 762 SBC board You can download the corresponding manual from our web site www kontron com by selecting the product i Fig 16 External ports of PCI 762 SBC card 1 PCI 762
8. can be downloaded from the web page www kontron com by selecting the product name Consider the manufacturer s specifications for the operating system and the integrated hardware components www kontron com 10 Maintenance and Prevention KISS 1U_SBC_762 User s Guide Version 1 00 10 Maintenance and Prevention Kontron Europe systems only require minimal maintenance and care to keep them operating correctly LI Occasionally wipe the system with a soft dry cloth LJ Remove persistent dirt by use of a soft slightly damp cloth only use a mild detergent Q Clean the air filter mat regularly refer to the section 10 2 Cleaning the Filter Mat 10 1 Replacing the System Fans The operation of the KISS 1U platform is permitted only with a functional fan slide in module Defective components may be replaced only by Kontron original spare parts Q part number of the fan slide in module 1017 2548 Please refer to the ESD safety procedures for handling assemblies with static sensitive devices N Failure to take heed of this warning instruction can result in damage to the device Important instructions The fan slide in module can be replaced during operation This should only be carried out by a qualified specialist who is aware of the associated dangers Keep your hands and fingers away from rotating parts of the fan Before taking out the fan slide in module wait until the fan has totally stopped To replace the
9. fan slide in module proceed as follows 1 Open the device as described in the subsection 8 2 1 Installing Removing Expansion Cards steps 2 3 Pull the cover back as far as necessary to gain access to the fan slide in module 2 Unplug the corresponding power cable Fig 23 pos 2 of the defective fan 3 Loosen the captive knurled screws Fig 23 pos 1 and pull the fan slide in module upwards out of the fan compartment Fig 23 pos 4 4 Replace the fan slide in module with a new functioning one and push the latter into the system fan compartment until itis attached to the connector 5 Tighten the knurled screws up again 6 Close the device and secure the cover with the knurled screws ILZ When closing the cover pay attention that the cover fixing brackets Fig 24 pos 2 and pos 4 slide into the corresponding retaining brackets Fig 20 pos 5 of the chassis www kontron com 10 Maintenance and Prevention KISS 1U_SBC_762 User s Guide Version 1 00 10 2 Cleaning the Filter Mat The filter mats Fig 28 pos 2 are placed in the filter mat holders Fig 28 pos 2 on the front of the system The level of dirt on the filter mats depends on the level of dirt in the operating environment If the filter mats become too heavily soiled it can result in the device becoming unusually hot This is why we recommend cleaning the filter mats as frequently as necessary depending on the level of dirt The fil
10. from the rubber feet 3 Stick the four rubber feet to the underside of the device www kontron com 8 Installation and Removal KISS 1U_SBC_762 User s Guide Version 1 00 8 2 Accessing Internal Components This section contains important information that you must read before accessing the internal components You must follow these procedures properly when handling any boards refer also to the subsection 7 4 1 Backplane Riser Cards and Drive Bays 8 2 1 Installing Removing Expansion Cards Please consider following instruction when you install or remove expansion cards When you install or remove expansion cards please consider the corresponding safety instructions refer to chapter 4 General Safety Instruction for IT Equipment or the included General Safety Instruction for IT Equipment The installation and removal of expansion cards have to be carried out only by qualified specialist personnel in accordance with the description in this manual Before removing the device cover ensure that your system is switched off and disconnected from the mains power supply Please refer to the ESD safety procedures for handling assemblies with static sensitive devices N Failure to take heed of this warning instruction can result in damage to the device IEY Please read information provided by the manufacturer of any expansion cards before installing them or removing them from your system To instal
11. slot bracket 3 2x USB 3 0 ports 2 VGA port 4 2xLAN ports with integrated LEDs www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 2 1 2 Additional Ports Depending on the ordered system configuration your system cam be equipped with on board interfaces e g serial interface routed to the rear panel refer to Fig 15 pos 3 and pos 4 These ports allow you to connect different peripherals Information and technical data can be found in the corresponding board manual of the installed SBC card You can download the relevant board manual for your system configuration from our web site at www kontron com by selecting the product name Refer also to the KISS 1U Systems Configuration Guides on our web site 7 2 2 Power Supply and ON OFF Switch of the PSU The power supply is located on the rear side of the KISS 1U platform The KISS 1U platform is equipped with an AC wide range power supply unit The corresponding nominal voltage range can be found on the type label on the right side of the system Bracket that secures the On Off switch Fig 17 Detail AC Wide Rang PSU Please observe that the ON OFF switch of the AC wide range PSU Fig 17 does not disconnect the KISS 1U platform from the main power source Even you turn off the system using the power button Fig 8 pos 7 or the ON OFF switch of this PSU there is still a standby voltage of 5 VSb on the SBC
12. to the corresponding KISS 1U Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding CPU board manual SBC You can download the manual from our web site at www kontron com by selecting the product Please observe that the KISS 1U platform is designed to be operated in horizontal position only at TANI ie Frew wae M age oe CWO _ K ae n iP ne m Er iy Fig 20 Example of KISS 1U Configuration with SBC PCI 762 Single Board Computer 1 L1 and L2 drive front accessible L1andL2 6 Backplane with two slots picture shows PCI are located one upon the other in one drive slots for expansion cards cage 7 Card holder position adjustable see Fig 20 2 L3 internal 2 5 SATA HDD SSD pos 5 3 PCI 762 SBC PICMG 1 3 8 Strut 4 Power supply 9 Fan slide in modules 5 Fixing brackets for the cover onthe rear side 10 Fan slide in module with two fans 11 Fixing brackets for the cover on the front side www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 4 1 Backplane Riser Cards and Drive Bays Depending on the KISS 1U hardware configuration ordered you can expand your system with full size and or half size additional cards and drives corresponding to the available drive bays Installed Board Riser Card Backplane Available Slots for Exoansion Cards 1x PCI 32 Bit 33 MHz
13. 1U_SBC_762 User s Guide Version 1 00 14 Technical Support For technical support please contact our Technical Support department e mail support keu kontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit partid number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Europe or our products and services you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 14 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron Europe 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No e mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documen
14. 2007 CB Report IEC 60950 1 2005 ed 2 Am1 2009 Harmonized Standard Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 FCC 47 CFR Part 15 Class A CANADA ICES 003 Class A www kontron com 13 Standard Interfaces Pin Assignments 73 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 13 1 1 Serial Interface RS232 Pin Signal Name 9 pin D SUB Connector male Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 13 1 2 VGA Port Pin Signal Name Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC www kontron com KISS 1U_SBC_762 User s Guide Version 1 00 S i ae G oo 600000 000o fo 4 15 pin D SUB Connector female 13 Standard Interfaces Pin Assignments KISS 1U_SBC_762 User s Guide Version 1 00 13 1 3 USB Port 2 0 Pin Signal Name 4 pin USB Connector Type A Version 2 0 13 1 4 USB3 0 Port VCC fused 900 mA max StdA_SSRX Data StdA_SSRX Data GND_DRAIN GND StdA_SSTX StdA_SSTX www kontron com 14 Technical Support KISS
15. 2A Directivos and os ge E oeren Pe Ue a ere ee ee ee eee ere 36 13 Standard Interfaces Pin Assignments cccecccccccccsccccccscccccccccccccccccsccccccccccccccccecccccccccccccccccccccccccccccccess 37 ale de doe SON TAD Cer Ihe 3 EEE VAE E Gacanecan AEA uta temieeswed SA E E ES 37 Tees VO FOUL a E 37 TD Meo We Oe 2c aE A od Gasaee was wsueewe sista arse nniows dersleaioae de sanonndstwannesniaseeections 38 Dy dei Wey LOPO AEE ns nasals senrors pee as AA AE EE T 38 12 Technical SUD DOLE vcccatacvateeceneccceniwevavccesesseeiscroanceussscsvatnalevecucscuseinevonccescusgiusnsesucssiuecussusesuvacencovecsseriseneeans 39 14 1 Returning Defective Merchandise ccccssccsccccccscccsccacccscccscescccscsenccsccescssnccsccsscssnscscsecccscesscsscecscssnccecs 39 1 1 Table of Figures Fg 1 Laser radiation warning label eeeseesesesssssssessssssssosessesseuescecceccesesesssssesossssssssesssssasenecseesesesesssssossssos 8 2 www kontron com 1 Table of Contents KISS 1U_SBC_762 User s Guide Version 1 00 FM SEC VAC san rats create tna siaceaie ects auratstortocs ee pate cter aseieteic rete as0 eral E EE gives esdnaasn deals nna AE EETA 19 Fig 20 Example of KISS 1U Configuration with SBC PCI 762 Single Board Computer cccccesccsccsccsccsccsccsceeecs 20 Fide 20 gt GiOUinGinG SUG wocicsiccdswonwsaseciwaceccaoweddauaceudddweweawaaouaianddwanenctacdmaanccwaweaw ne diwlaadswnbescniei
16. G kontron GE GPs E DA E i ws Y Geo KISS 1U PCI762 A is aN N User s Guide Version 1 00 1056 7706 This page is intentionally left blank www kontron com 1 Table of Contents KISS 1U_SBC_762 User s Guide Version 1 00 1 Table of Contents 1 Table OF Contents essssssocecscssosocecscossssceesesssseseesscsssseseesessssscecsessoseseessssoseseessssoseesessssosesessssosseeesssssssesesoo 1 Tex Wet OW FOTE eee E E E EE O E E RS 2 E La T E e 1 EEEE E AEE EEEE E E EA EEE E EE E A E 4 2 1 Symbols used in this Manual ccceccsccscccccscccccssccscescesccscesccscesccecsssssssscescescescessescesacscescsessscsscsessecseacess 5 CR aain 0 PEE EEE EAA AA EEEE E AA E EA LEEA E E AEE EEEN EEE E AE ET 27 D LACPOWor C CONNECUON oo senseccasisoececescasesseloeseceesesaee sana E EE EEE ERAN 27 www kontron com 1 1 Table of Contents KISS 1U_SBC_762 User s Guide Version 1 00 11 S de RAIS COPLION acivesvacecavs cvedseeecnocuececanevcs ssesswnsesewseuevewscccuswcssuesviedisacecauecos veskeceewewessensesecesccsesseesiesecuncs 33 12 Technical DAA ve cocucncsvaveshencncececowods secccstucousieciboussdeveccsndasrisevawsrecdyevuranesacteceuueesrsbeucniveed vesasenstecveneswviseisiece 34 21 EEC eE O aa E E ETE E AEEA E 35 1 Mec neal CIN AARON a E TA A A E E E 35 12 3 Environmental SEC CIC a GO INS vanccosr ter sscoecceen ca vacsenvsarceater A E AE E EAE 35 1
17. Riser card 1 1x PCIe x16 KISS 1U SBC backplane 1x PCIe x4 Riser card 2 1x PCIe x16 tt 2 2 jy PCIe x4 slot PCIe x16 slot Fig 22 Grounding stud Depending on the ordered system configuration following drive bays will be available Drive Bays KISS 1U LitoL toe Applicable Drives 1x 5 25 Slim front accessible 1x Slim DVD CD etc 1x KISS Stor 1 Slim Raid 1 with 2x 2 5 SATA HDD 1x 3 5 front accessible or CF Reader 1x 3 5 internal 2x 2 5 SATA HDD SSD www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 5 Fan Slide in Modules The four front fans of the system are firmly mounted in user friendly exchangeable fan slide in modules hot swap Thus a reliable air circulation for an optimal active cooling of the system is provided Each fan slide in module is installed in a fan compartment on the front side of the system Fig 23 Exchangeable fan slide in modules with captive knurled screws 1 Captive knurled screws for fixing the fan slide in 3 Two fans per fan slide in module modules in the corresponding fan compartment 4 Fan compartment on the front side of the KISS 1U 2 Cables and connectors for the voltage supply of the platform fans KISS 1U must only be operated with functioning system fans fan slide in modules Refer to the subsection 10 1 Replacing the System Fans Faulty components should only be replaced with original Kontron spare part
18. This manual is protected by copyright All rights are reserved by Kontron Europe Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing 2014 by Kontron Europe GmbH Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Lise Meitner Str 3 5 86156 Augsburg Germany 4 www kontron com 2 Introduction KISS 1U_SBC_762 User s Guide Version 1 00 2 1 Symbols used in this Manual W lt 3 o Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol precedes various product configuration details POUL errr ieeeeeerr tr seeeeer i ieeereer MUO Se enUEEOROHEOEOEOEED eee oe This symbol precedes helpful hints and tips for daily use E
19. afety Instruction for IT Equipment KISS 1U_SBC_762 User s Guide Version 1 00 4 2 Electrostatic Discharge ESD A A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 3 4 4 Transport boards in static safe containers such as boxes or bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats 2 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 eS 2 Se ae SUP Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and
20. cccccccceccccccescceccescceccceacesccsccesscecscecceecsesscesceccs 33 Fig 33 KISS 1U platform with slide rails in pulled out position cccccccsccsccsccsccscccccssccscesccscesccscescceccscceccscees 33 Fig 34 KISS 1U platform with slide rails in pushed in position cccecccccsccsccsccsccsccccccscescesccscesccscssccecceccececses 33 www kontron com 3 2 Introduction KISS 1U_SBC_762 User s Guide Version 1 00 2 Introduction Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Europe products The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Europe
21. cket is located on the rear side of the KISS 1U Hint for system configuration with AC Wide Range PSU Please observe that the ON OFF switch Fig 15 pos 8 of the AC wide range PSU Fig 17 does not disconnect the KISS 1U platform from the main power source Even you turn off the system using the power button Fig 8 pos 7 or the ON OFF switch Fig 15 pos 8 of the PSU there is still a standby voltage of 5 VSb on the SBC The unit is completely disconnected from the mains only when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible Please observe the settings option for Restore on AC Power Loss in the BIOS Setup Setting options Power On Power Off Last State Hint fort he ON OFF switch of the AC wide range PSU Fig 17 This switch is factory set to ON and secured in this position by a bracket Fig 15 pos 9 Don t switch OFF the PSU ON OFF switch Fig 17 during operation To connect the power cable proceed as follows 1 The grounding stud Fig 15 pos 10 of the KISS 1U system can be connected to an appropriate common ground connection point refer to the subsection 7 2 3 Grounding Stud Fig 18 2 Connect the AC power cord to the AC input connector 3 Connect the other end of the AC power cord to a corresponding mains outlet iS Use a power cord suitable for the mains power supply
22. designation serial number and the inspection status label of your KISS 1U platform are located on the right side of the device System Type Product Name Product Identifikation KISS 1U KISS 1U xxxxxxxx y KISS 1U System Type The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power Supply installed into the system Note A corresponds to the systems with a wide range AC power supply www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 Product Description The KISS 1U platform expands the Kontron KISS computer line KISS 1U is a scalable 2U 19 platform equipped with a SBC PCI 762 Single Board Computer board supporting various system configurations refer to KISS 1U Systems Configuration Guides on our website The flexible customer specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 1U platform offer the superior qualities of a computer designed for operation in harsh industrial environment The KISS 1U platform is designed to be installed in 19 racks It may be also installed as a desktop unit Versions of the KISS 1U platform Fig 2 Rackmount version with closed access panel Fig 3 Desktop version with closed access panel F
23. e ensure that the ventilation openings are not covered or blocked If a filter mat is provided this should be cleaned regularly Do not place the system close to heat sources or damp places Make sure the system is well ventilated LI Only devices or parts which fulfill the requirements of SELV circuits Safety Extra Low Voltage as stipulated by IEC 60950 1 may be connected to the available interfaces LI Before opening the device make sure that the device is disconnected from the mains LI Switching off the device by its power button does not disconnect it from the mains Complete disconnection is only possible if the power cable is removed from the wall plug or from the device Ensure that there is free and easy access to enable disconnection LI The device may only be opened for the insertion or removal of add on cards depending on the configuration of the system This may only be carried out by qualified operators LI If extensions are being carried out the following must be observed e all effective legal regulations and all technical data are adhered to e the power consumption of any add on card does not exceed the specified limitations e the current consumption of the system does not exceed the value stated on the product label LI Only orginal accessories that have been approved by Kontron can be used LI Please note safe operation is no longer possible when any of the following applies e the device has visible damages or
24. e the device is no longer functioning In this case the device must be switched off and it must be ensured that the device can no longer be operated www kontron com 7 4 General Safety Instruction for IT Equipment KISS 1U_SBC_762 User s Guide Version 1 00 Additional safety instructions for DC power supply circuits LI To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption Q larger than 240 VA please observe that e the device is set up installed and operated in a room or enclosure marked with RESTRICTED ACCESS if there are no safety messages on product as safety signs and labels on the device itself e no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched directly or indirectly e a reliable protective earthing connection is provided e a suitable easily accessible disconnecting device is used in the application e g overcurrent protective device if the device itself is not disconnectable e a disconnect device if provided in or as part of the equipment shall disconnect both poles simultaneously e interconnecting power circuits of different devices cause no electrical hazards A sufficient dimensioning of the power cable wires must be selected according to the maximum electrical specifications on the product label as stipulated by EN60950 1 or VDEO100 or EN60204 or UL508 regulations LI The devic
25. e user may be required to take adequate measures 5 2 FCC Statement USA This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian standard ICES 003 English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class A est conforme a la norme NMB 003 du Canada www kontron com 6 Scope of Delivery KISS 1U_SBC_762 User s Guide Version 1 00 6 Scope of Delivery LI KISS 1U platform system configuration ordered LJ 1x AC power cable LI Rubber feet self adhesive LI General Safety Instruction for IT Equipment Optional Parts LI Slide Rails PN 1016 5807 Q Rack Slide Rails Kit for KISS 1U and KISS 2U 4U V2 PN 1051 7200 6 1 Type Label and Product Identification The type label product
26. eral Safety Instruction for IT Equipment Please read this chapter carefully and take careful note of the instructions which have been compiled for your Safety and to ensure to apply in accordance with intended regulations If the following general safety instructions are not observed it could lead to injuries to the operator and or damage of the product in cases of nonobservance of the instructions Kontron is exempt from accident liability this also applies during the warranty period The product has been built and tested according to the basic safety requirements for low voltage LVD applications and has left the manufacturer in safety related flawless condition To maintain this condition and to also ensure safe operation the operator must not only observe the correct operating conditions for the product but also the following general safety instructions LJ The product must be used as specified in the product documentation in which the instructions for safety for the product and for the operator are described These contain guidelines for setting up installation and assembly maintenance transport or storage L The on site electrical installation must meet the requirements of the country s specific local regulations LI Ifa power cable comes with the product only this cable should be used Do not use an extension cable to connect the product LI To guarantee that sufficient air circulation is available to cool the product pleas
27. es do not generally fulfill the requirements for centralized DC power systems UL 60950 1 Annex NAB D2 and therefore may not be connected to such devices Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel familiar with the associated dangers The installation instructions for the KISS 1U Platform is the responsibility of the distributor When used as intended the KISS 1U platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key itis ensured that the user doesn t have access to the internal parts of the KISS 1U platform loaded with hazardous energy 4 1 Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Laser radiation warning label The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with IEC 60825 1 2007 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 8 www kontron com 4 General S
28. he mains Interfaces 4x USB 2 0 at the front side Interfaces I O of the installed CPU card SBC PCI 762 at the rear side refer to the manual of the installed CPU card SBC optionally equipped depending on the system configuration ordered refer to KISS 1U System Configuration Guides Free Expansion Slots optionally equipped depending on the system configuration ordered refer to KISS 1U System Configuration Guides refer to the manual of the installed CPU card SBC Equipped Power Supply Unit eAC Wide Range 100 240V Rated Voltage Range See type label KISS 1U System type 4 The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system The corresponding KISS 1U System Configuration Guides and the manual of the installed CPU card can be downloaded from our web site at www kontron com by selecting the product name www kontron com 12 Technical Data KISS 1U_SBC_762 User s Guide Version 1 00 12 1 Electrical Specifications The corresponding electrical specifications of your KISS 1U platform can be found on the type label 12 2 Mechanical Specifications Height Width Depth Weight without packaging Chassis KISS 1U Standard Version 1U 44 mm 1 73 Front
29. ig 4 Rackmount version with Fig 5 Desktop version with opened access panel opened access panel The system can be equipped with up to three drive bays depending on the system configuration Q D1 one 5 25 Slim front accessible drive bay Q D2 one 3 5 front accessible drive bay or an front accessible slim drive LI D3 one 3 5 internal accessible drive bay The KISS 1U platform can be expanded either with PCI or with PCIe full size or half size expansion cards depending on the ordered system configuration For customized versions and system configurations please observe the corresponding KISS 1U System Configuration Guides for KISS 1U on our web site www kontron com The device is equipped with an AC wide rang The controls of the KISS 1U platform are located behind the front access panel and consist as standard of a power button a power and HDD SSD LED Four system fans are installed at the front side of the unit These are attached to the system by two fan slide in modules The fan slide in modules simplify the installation and removal of these components The washable filter mats which protect your system against dust and dirt are located on the front side of the system These filter mats can be replaced during operation The type label is located on the right hand side of the device www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 Fig 6 KISS 1U platform
30. in your country Make sure that the mains power supply power outlet is properly grounded and that the power cord is in perfect condition without any visible damage An ungrounded power supply is not permissible www kontron com 9 Starting Up KISS 1U_SBC_762 User s Guide Version 1 00 9 2 Operating System and Hardware Components Drivers The KISS 1U system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully operational when you switch it on for the first time Please observe the information below o Important information for using the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and condition for using the pre installed operating systems are defined in the document MICROSOFT SOFTWARE LICENSE TERMS This document can be downloaded from our web site www kontron com by selecting the product name tab Downloads Windows If you have ordered your system without a pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components gt The needed drivers for the hardware configuration of your system
31. is using the fixing screw Faulty components must only be replaced with original spare parts from Kontron Filter mat part number 1017 2544 www kontron com 10 Maintenance and Prevention KISS 1U_SBC_762 User s Guide Version 1 00 10 3 Replacing the Lithium Battery The SBC card for your system is equipped with a lithium battery To replace the lithium battery proceed as follows 1 2 D M A Q N Open the device as described in the subsection 8 2 1 Installing Removing Expansion Cards chapter steps 1 4 If you have added expansion cards to your system first remove the expansion cards and all corresponding connecting cables to gain access to the lithium battery Remove the lithium battery from the holder by pulling the ejector spring outwards Place a new lithium battery in the battery holder Pay attention to the polarity of the battery The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Europe Reinstall the removed expansion cards and re attach the connecting cables Close the device as described in the subsection 8 2 1 Installing Removing Expansion Cards chapter step 10 Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries
32. l or remove an expansion card proceed as follows 1 Switch your system off and disconnect it from the mains power Disconnect any peripheral devices 2 Loosen the three knurled screws which secure the cover on the rear side of the system a9 Fig 25 Loosening the three knurled screws on the rear side of the KISS 1U system 3 Pull the cover back to remove the cover fixing brackets Fig 24 pos 2 and pos 4 from the retaining brackets Fig 20 pos 5 and pos 11 of the chassis Fig 26 Sliding the cover back will pull out the cover fixing brackets from the retaining brackets of the chassis 4 Liftthe cover on the rear edge and remove it Fig 27 Removing the cover 5 Remove or insert the expansion card into from the PCI or PCIe slot on the backplane depending on the system configuration ordered and secure the bracket of the expansion card or the slot bracket at the rear side of the chassis 6 Close the device and secure the cover with the knurled head screws When closing the cover pay attention that the cover fixing brackets Fig 24 pos 2 and pos 4 slide into the corresponding retaining brackets Fig 20 pos 5 and pos 11 of the chassis www kontron com 8 Installation and Removal KISS 1U_SBC_762 User s Guide Version 1 00 8 3 Installation in a 19 Industrial Cabinet Expansion card installation should be performed before installing the KISS 1U system into a 19 industrial cabinet
33. must not be obstructed by objects Leave at least 5 cm approx 2 of free space to the 19 industrial cabinet in front and behind the KISS 1U to prevent the device from possibly overheating The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit www kontron com 9 Starting Up KISS 1U_SBC_762 User s Guide Version 1 00 9 Starting Up iS Please consider the Hints included in the chapter 4 General Safety Instruction for IT Equipment When used as intended the KISS 1U platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key itis ensured that the user doesn t have access to the internal parts of the KISS 1U platform loaded with hazardous energy The rated voltage of the mains AC must agree with the voltage value on the type label 9 1 AC Power Connection The AC mains input so
34. oss in the BIOS Setup Setting options Power On Power Off Last State ee Power LED This LED Fig 10 pos 2 lights up green when the system is switched on using the power button 2 green Please observe the Warning below Prerequisite l The system must be connected to an appropriate power source AC HDDLED This LED Fig 10 pos 3 lights up yellow at HDD SSD activity yellow l m Do not press the eject button while the drive LED is lit or flashing Warning Turning the power off using the power button refer to Fig 10 pos 1 does not disconnect the KISS 1U platform from the AC power source AC wide range PSU Please observe that the ON OFF switch Fig 15 pos 8 of the AC wide range PSU Fig 17 does not disconnect the KISS 1U from the AC power source Even you turn off the system using the power button Fig 8 pos 7 and the ON OFF switch of the PSU there is still a standby voltage of 5 VSb on the SBC refer also to the hint in the subsection 7 2 2 www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 1 2 Ports on the Front Side 7 1 2 1 USB Ports The KISS 1U system has four USB 2 0 interfaces see Fig 8 pos 4 and pos 5 on the front side Various USB compatible peripherals can be connected to these ports Fig 11 USB interfaces on the front side SBC card Fig 12 USB interfaces on the front side backplane If USB de
35. pped hole for fixing the front 6 1x LAN interface access panel 7 Power button 2 D1 front accessible 5 25 slim dive bay shown 8 Indicators power LED and hard disk LED with a slim DVD drive installed ae 9 2x Filter mat holder with knurled screw behind eo DE O A E E GnNe Day CMTE ae each filter mat holder and filter mat is located the cover 4 2x USB 2 0 from the SBC fan slide in module 10 Chassis front panel 5 2x USB 2 0 from the backplane www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 You can easily convert your system to a desktop version Unscrew the left and right hand 19 brackets from the device 19 bracket with handle KISS 1U platform chassis Holes for rack mounting KR W N FP Screws for attaching the 19 bracket Fig 9 Detail 19 bracket with mounting screws There are rubber feet refer to the chapter 6 Scope of Delivery supplied if you want to convert your KISS 1U to a desktop unit To attach the rubber feet included please follow the instructions in the section 8 1 Attaching the Rubber Feet 7 1 1 Controls and Indicators 1 Power button 2 Power LED 3 Hard disk LED Fig 10 Power button on the front The power button Fig 10 pos 1 is located at the front side of the platform behind the front access panel Fig 7 pos 4 and allows to power ON OFF the system Please observe the settings option for Restore on AC Power L
36. s Fan slide in module assembled Part No 1017 2548 www kontron com 7 Product Description KISS 1U_SBC_762 User s Guide Version 1 00 7 6 Cover The cover will be fixed to the chassis using four fixing brackets and three captive knurled screws The fixing brackets are located on the inside of the cover three at the front edge Fig 24 pos 4 and one at the rear edge Fig 24 pos 3 of the cover When closing the cover make sure that the fixing brackets Fig 24 pos 2 and pos 4 will be inserted properly into the corresponding retaining brackets of the cover Fig 20 pos 5 and pos 11 Fig 24 Inside of the cover with fixing brackets 1 Inside of the cover 3 Captive knurled screws 2 1xrear fixing bracket 4 3x front fixing brackets www kontron com 8 Installation and Removal KISS 1U_SBC_762 User s Guide Version 1 00 8 Installation and Removal 8 1 Attaching the Rubber Feet If the system is to be used as a desktop version the rubber feet supplied with the device can be attached to it To attach the rubber feet included refer to chapter 6 Scope of Delivery proceed as follows IES Before attaching the rubber feet ensure that your system is switched off and disconnected from the main power source Ensure that all components are securely installed and that the device cover has been screwed on tightly 1 Turn the device upside down on a table or desk 2 Remove the protective film
37. tasadtmsweueenauieesdan nos 21 Hg 22 Gronndina Sd ts Scrtars nce wiecemeastewrse cnsccuaninewtetieine enw ceeediein setae cowaemadnoabtnince send Seccuisudaamebasuesinaawaaeebaciencsanuacewnes 21 Fig 23 Exchangeable fan slide in modules with captive knurled SCreWS cscccccccceccccccccccccccccceccccccescesccesccescecacs 22 Fig 24 Inside of the cover with fixing brackets ccccssccscccsccsnccccccsccsnccaccssccanscnccscccscssnccscsenscsccsscssnscccsensceccs 23 Fig 25 Loosening the three knurled screws on the rear side of the KISS 1U System ccceccccccccccecccsccccccecceecceccs 25 Fig 26 Sliding the cover back will pull out the cover fixing brackets from the retaining brackets of the chassis 25 Fig 27 REMOVING the COVEY cccsccesccccccccccccssccaccccccsscssccccccsncceccssccenscacessccsnscnscscccscesncsscscnscsnccscsenscsccensceccs 25 FMg 28 Front side detail Position of the filter Mats ccccccecccsccccccccceccceccesccecccsacecccecccsccescceccescescsecacecceeacs 30 Fig 29 Front side detail without filter mats and filter Holders cesccscccscccccecccecccccccccesccecccsscescceccesccecscececcs 30 E 5 E A SNE E T Il el letra gare EER VASE SI AI EEI A A A OIE EEE IAEE S NIE O NETA 30 FIGs 3 12 Uer maL Nolder sores TE ATE E alossicoussedeaseeenees 30 Fig 32 Attaching the inner section of the slide rails ccccescccc
38. ter mats can be replaced during operation Fig 29 Front side detail without filter mats and filter holders Fig 30 Filter mat Fig 31 Filter mat holder Legend for Fig 28 Fig 29 and Fig 31 1 Chassis front side 2 Filter mat Tapped hole for knurled screw Vent openings of the chassis front panel 3 Filter pad holder with knurled screw Positioning holes for filter mat holder N DD OW A Positioning tongues To replace the filter mat proceed as follows Open the front access panel Fig 7 pos 4 by Loosen the knurled screws Loosen the knurled screw that secures the filter mat holder to the chassis Pull the filter mat holder in the direction of the arrow and Lift it off Remove the soiled filter mat aA A QN Clean the filter mat as follows Q Rinse in water up to approximately 40 C possibly with the addition of a standard gentle detergent LI Itis also possible to beat the filter mat to vacuum it or blow it with compressed air UL For dirt that contains grease oil the filter mat should be rinsed with warm water with the addition of a degreaser Filter pads should not be cleaned with powerful water jets or wrung out www kontron com 10 Maintenance and Prevention KISS 1U_SBC_762 User s Guide Version 1 00 6 After cleaning and drying the filter mat place it in the filter mat holder Re attach the filter mat holder to the front of the chassis 7 Screw on the filter mat holder to the chass
39. ts and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Oskar von Miller Str 1 14118 Stowe Drive 17 Building Block 1 ABP 85386 Eching Munich Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 8165 77 777 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 8165 77 219 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info kontron cn www kontron com
40. vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam 4 3 Instructions for the Lithium Battery The installed CPU board is equipped with a Lithium battery When replacing the lithium battery please follow the corresponding instructions in the section 10 3 Replacing the Lithium Battery www kontron com 9 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries 5 Electromagnetic Compatibility Class A Device KISS 1U_SBC_762 User s Guide Version 1 00 5 Electromagnetic Compatibility Class A Device 5 1 Electromagnetic Compatibility EU This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply Warning This is a class A product In domestic environment this product may cause radio interference in which case th
41. vices are connected to the USB ports on the front of the device the front access panel can not be closed and locked 7 1 2 2 LAN Interface This interface is available as Fig 8 pos 6 RJ45 connector and supports a data transfer rate up to 10 100 1000Mbps 7 1 3 Filter Mat and Filter Mat Holder The filter mat Fig 30 and the filter mat holders Fig 31 Fig 8 pos 9 are located behind the air grilles of the front access panel Fig 7 pos 2 and pos 4 and over the vent openings of the chassis front panel Fig 29 pos 5 The filter mat holders are fastened to the chassis front panel Fig 8 pos 10 and Fig 28 pos 1 by knurled screws Fig 28 pos 3 The filter mats are inserted into the filter mat holders These filter mats protect your system against dust and dirt refer to the subsection 10 2 Cleaning the Filter Mat 7 1 4 External accessible Drive Bays Two front accessible drive bays D1 1x 5 25 Slim and D2 1x 3 5 are located on the front side which are equipped according to the ordered system configuration Fig 13 Configuration example with a DVD Slim drive D1 Fig 14 Configuration example with a DVD Slim drive D1 and with no drive installed in the 3 5 drive bay D2 and a Raid1 slim drive for 2x 2 5 SATA HDD SSD D2 7 1 5 System Fans installed in Fan Slide in Modules The four system fans are integrated in user friendly replaceable fan slide in modules refer to the subsection7 5 Fan
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