SS180 Smart console User Manual V1.0
Contents
1. 6 3 7 Leak sensor 6 4 System setup 7 4 1 System configure screen 7 4 2 Petrol station info configure 7 4 3 Oil type configure 8 4 4 Tank configure 8 4 5 Probe configure 9 4 6 Tank table configure 10 4 7 Probe test 11 4 8 User configure 11 4 9 Interface 12 4 10 Program update 12 4 11 System maintenance 13 4 12 Time configure 14 4 13 Leak sensor configu2. Input the receiver s mobile phone number at Phone support up to 2 different mobile phone number as receiver and please also input the Center number Center number is the Message center number Like In china the country code is 86 and the message center number at Zhengzhou city of China Mobile one of the SS180 Smart Console User Manual Time Year Month Date 12015 02 fio Hour Minute Second 11 136 29 B 2 3 5 e Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Float switch sensor Invalid Sensor No Sensor Type Float switch sensor Position left Status Invalid SMS Setup Phone Auto Send Phone Alarm 15936230456 Phone2 No Delivery Center Number 861 3800371500 Mobile operator in China is 138 0037 1500 so the message
3. Company Cod ybck Station Code 001 Station Name STATION ONE Introduction Input company code Input petrol station serial code Input petrol station name Click Save to save above information Note the company code and petrol station serial code are used for transmit data to head office software 55180 Smart Console User Manual 4 3 Oil configure Click to set oil product type and expansion rate Oil Setup Oil Code Oil Name Rate 1000 35 0 0009 Oil Code m 1001 30 0 0009 g 1002 20 0 0009 Oil Name 4 1003 10 0 0009 m 1 1004 O 0 0009 2 6 1006 90 0 0012 1006 Olt 0 0012 m 1007 93 0 0012 gg 1008 95 0 0012 1009 97 0 0012 Introduction p 1010 98 0 0012 BE 5 0 0012 B Click Eg to choose oil name Click 2 to input expansion factor Click Save to save above information 4 4 Tank configure Click to set up tank number height and maximum capacity Tank Setup TankNo Diameter Status SE Status Oil Type 1 18000 Valid 983 292 2000 22000 Valid KNO Oil Color 23 2400 24000 Valid 4 4 2000 20000 Valid Diameter mm Auto Leak E 2000 20000 Valid 1600 Do M Ve 6 l6 2000 20000 Valid Volume L Duration mM 7 2000 2
4. Input Gateway data at Local Settings Mask 2552552550 Port 5656 Gateway 192 168 8 1 Input Server IP at Server Settings DNS Input port value at Server Settings Click Save after finish Note this function 15 for transmit data by network 4 10 Program update Program Update Click to upgrade program Copy the latest version and save ITE 076 at the root directory of flash disk insert flash disk at USB port Click Update to starting waiting for the progress bar showing 100 and finish Please restart console after finish upgrade 17 4 11 System maintenance Click SS180 Smart Console User Manual to maintain system Insert flash disk to USB port click Import Setup will import the console configuration from flash disk to console Click Export Setup will export console configuration into flash disk Insert flash disk to USB port Click Backup Setup to back console data into flash disk click Restore Setup will recover the backup data into console Click Calibration Screen and then restart console When the console work again will automatically start screen calibrate progress please click the 5 calibration points at screen as guidance and restart console calibration finish Insert flash disk to USB port Click Update Lang
5. e 194 3 e e 2312 E 270 1 gt gt o KD Ee 4 Item Memo 01 Probe ID co User Name Admin Password Station Station User Monitor Level User2 Monitor Admin M Users Monitor 55180 Smart Console User Manual 4 9 Interface configure to set interface information General Interface Network Interface Choose suitable protocol at PC Protocol PC Protocol Language Setup Choose Language at Language setup Windbell English Choose Submersible pump protocol it connects external submersible pump Submersible Pump Protocol Printer Setup console Submersible Pump LP T22 Choose printer model connected Probe Protocol at Printer Setup General Choose probe protocol for communication Default is General Please click Save button to save above information MEE Interface setup for network connection ML WD WES General Interface Network Interface Input IP address at Local Settings Input Mask data at Local Settings Loacal Settings Server Settings IP 192 168 8 8 Server IP
6. 44 WINDBELL M amp C SS180 SMART CONSOLE USER MANUAL ZHENGZHOU WINDBELL MEASUREMENT AND CONTROL TECHNOLOGY CO LTD V1 0 OCTOBER 2015 INTRODUCTION Welcome to choose Automatic Tank Gauging ATGs System of Windbell Company You are strongly recommended to read this manual before installation The installation and maintenance for the products must be done by the qualified technicians Safety instruction The ATGs system is installed in gas station and oil depot please read safety instructions for explosion protection Power must not be switched on before installation amp maintenance The products are prohibited to be installed in explosion proof area over its own Ex proof grade The console and printer must be installed in safe area such as office A Safety warning The tank must have earth busbar the earth must be safe and reliable ATGs system must share the same ground with tank Unpack and check Please check all the materials according to the list If anything missed please contact the local representative or distributor directly You can also find the contact information of Windbell in this manual Warranty card After installation please send the filled Warranty card to Service Department of Windbell by email sales windbelltek com it is for your benefits and timely service Thank you very much In the constant effort to improve our product we reserve the right to make construction or design
7. changes without notice or obligation 1 Summatry 1 1 1 System summary 1 1 2 Console structure 1 1 3 Features and Technical parameters 2 2 Installation 3 2 1 Installation 3 2 2 Electric wiring diagram of ATGs system 3 2 3 Connection between console and software 4 3 Operation 5 3 1 Release alarm 6 3 2 Printer 6 3 3 System setup 6 3 4 Shift 6 3 5 Next page 6 3 6 Reports
8. Type Acton status Tme Interrupt 0 Auto 2014 11 06 10 14 29 Value is mean the oil product level Interrupt 0 Auto 2014 11 07 09 39 59 when alarm active Interrupt 0 Auto 2014 11 07 09 39 59 Interrupt 0 Auto 2014 11 07 09 40 00 Interrupt 0 Auto 2014 11 07 09 40 01 Interrupt 0 Auto 2014 11 07 09 40 01 Interrupt 0 Auto 2014 11 07 09 40 02 Interrupt 0 Auto 2014 11 07 13 45 05 Interrupt 0 Auto 2014 11 07 13 45 06 Interrupt 0 Auto 2014 11 07 13 45 07 Interrupt 0 Auto 2014 11 07 13 45 07 Interrupt Auto 2014 11 07 13 45 08 5 2 Delivery report 988 3102 1390 6 6155 35044 2113 7 2113 2 2014 11 0 Add V is the oil volume discharge 98 649 6 3 496 8039 4832 10824 1081 4 2014 11 0 o 515 1 2783 9 740 8 43976 1613 7 15527 2014 11 0 into tank Compensate V is the oil volume after take temperature compensation into consideration 16 5 3 Shift report See right picture 5 4 Inventory report See right picture 5 5 Leak detection report SS180 Smart Console User Manual er ShftNo TankNo Type PrevH Prevv NextH NexV AddV Sai 0 20141 10701 1 98i 0 310 1 13901 0 Shift Report 220141 10702 1 98 310 1 13901 0 0 0 32014110102 2 5 310 1 13901 740 9 4397 7 1613 7 Inventory Report e 16005 2015 01 14 15 00 00 16005 2015 01 1
9. computer Modem or GSM module 37 25 11 5 mm 2 USB port for program upgrade Weight 12 kg 55180 Smart Console User Manual 2 Installation 2 1 Installation of smart console 1 Look for convenient place on the wall in office to install smart console 2 Install the fixed plate of console tightly on the wall by expansion screw 3 Hang console on the fixed plate reliably 4 The PE of console should be connected to grounding reliably with 6 mm multi core copper soft cables A Safety warning Installation dimension drawing of console Unit mm 2 2 Electrical wiring diagram of ATG system The cable from probe must be correctly coupled into relevant safety barrier inside console The shielding of cable must be coupled into PE of safety barrier The safety barrier also must be coupled into grounding reliably As fig below 55180 Smart Console User Manual Hazardous area Probe Classification Exia IIAT4 wire nuts Safety area Safety barrier Classification Exia IIA WINDBELL GSB03 SAFETY BARRIER safety barrier EID CERES ERI 5 0 In Protection steel pipe to console 3q0 yod siyj amnsu3 i Ajqeyai uuea ym Cable connection table A Safety warning 2 3 Connection between console and PC software When console need to be connected with PC management system and printer
10. Click button to calculate and simulate the whole tank size pne T hos and automatically generate a new tank volume table please Save after finish LJ LJ 10 Please see the right picture Import amp Export tank volume table Choose the tank by Tank No click Search to display this tank s volume table Insert Flash disk on the USB port of console Click Import button to transmit tank volume table from flash disk to console Click Export button to Download the tank volume table from console to flash disk Click Save after finish 4 7 Probe test Click to test the communication between console and probe Click Tank No to choose relevant tank click start button to check the communication If probe data displayed on the left table it is mean the communication is OK Connects one probe and click Get ID button Probe ID of this probe will be displayed on screen 4 8 User configure to set user s name and password for authorization Set User name Set password Choose different authorization for different users and click save button after setup SS180 Smart Console User Manual Tank No D TankNo Height Volume wf o D 8 7 c o EFEFFFFEFEFT 24 7 co e 45 2 A e 69 4 96 7 c e 126 8 j e 159 4
11. please take PC line and printer lines which both RS232 serial lines from console packing box couple them into relevant port 55180 Smart Console User Manual Along with console we prepare two RS232 cables for communication one for site computer another one for external printer A Safety warning Monitoring screen Home page P1102 5 P 1112 2 W 0 0 Woo 5 2 5 15 9 k D 0 0000 D 0 0000 D 0 0000 V 16005 0 v 16126 0 v 16247 0 1995 0 15874 0 EV wy 0 0 wy 0 0 0 0 pm ERS 04 10 1131 5 1141 2 1150 8 WO 0 10 0 w 88 0 T 6 2 6 5 T D 0 0000 D 0 0000 p 0 0000 v 16368 0 v 16489 0 v 16610 0 EV 3632 0 Ev 3511 0 Ev 3390 0 0 0 wv 0 0 wv 1012 0 This monitor screen will be automatically shown after power on User can see the information of petrol station oil type oil level water level temperature volume alarm record leak record and reports 1 If initialized operation tank information is blank please click Setup button to set up System detail operation please see relevant introduction 2 If need inquire detail information of each tank please directly click the graphic of tank If there no operation on screen for about 5 minutes console will automatically enter into screen saver 55
12. 0000 Invalid 2H M pe Level Frequency 8 8 2000 20000 Invalid 9 9 2000 20000 Invalid 7 Every Day iil Leak Time 10 10 2000 20000 Invalid 13 Hou 0 n E 11111 2000 20000 Invalid Water Flag m 4 ee 2 Invalid Introduction Click one tank at left table Choose Valid or Invalid at status to confirm the tank selected 1f valid or not Choose desired oil type Choose color to distinguish different oil type Input tank height Choose Yes or No to start or stop automatic leak detection function Input maximum capacity of tank 55180 Smart Console User Manual Choose desired duration of leak detection test Choose leak detection test grade Choose leak detection test frequency Input the starting time of automatic leak detection test Choose Included or not at Water Flag which mean cross volume include water or not Please click save after finfish When you want to delete one tank firstly click tank at left table and then click Delete 4 5 Probe configure Click to set probe ID alarm values and oil offset water offset Tank No WH __ TankNo Probe ID Offset W Offset j 123456 o fio 213465 0 O HH mm WHH 1120 312456 0 11000 Himm Offset mm 800 412365 0 110814 0 ERE O LL mm W Offset mm 110814 0 100 lo 111117 0 L mm O Value mm 1200 1111
13. 18 0 Temp W Value mm 60 Temp Probe ID 111121 o NES 128456 111119 0 111120 0 1 3 m 10 128965 0 n2 Introduction Click one tank at left table Input relevant alarm values at O HH O H OLL O L Temp H Temp L W H W HH OHH alarm indicates that the oil product 15 likely to overfill stop filling now OH alarm indicates that the oil product level high keep your eyes on filling OL alarm indicates that the fuel is not enough please make purchase order OLL alarm indicates that nearly no fuel inside this tank close this tank now WHH alarm indicates that too much water inside tank remove water out Value 15 the oil level measured by dip stick W value 15 the water level measured by dip stick O Offset and W Offset 1s calculated by system and displayed here automatically Input probe ID please ensure the right ID each probe have sole ID which same as the manufacturing code on probe nameplate please record before install Click Save after finish setup If you want to delete one of the probes click the relevant tank at left table click Delete button 15 ok 55180 Smart Console User Manual 4 6 Tank table to input tank volume table or input tank data to generate a new table Click tank number and then Tank hk TankNo Height Volume B Tan
14. 180 Smart Console User Manual status black screen but program working continuously The screen will light again 1f touched Probe ID Manufacturing code of probe Probe ID 000000 P E Product level en W Water level wW 0 0 T 5 5 V 16126 0 EV 5874 0 Tank No 02 T Average temperature take from 5 sensors V Volume in stock default including water volume WV 0 0 V20 16406 0 D 0 0000 E WV Water volume T2 56 Wm V20 Compensation volume at standard 20 C T5 5 5 D Density 1 Eu ici Ed 5 Temperature sensor 1 5 Empty volume The function at below are suggested to be running when station business close Start delivery monitor oil discharge from oil truck manually Start Leak leak detection test manually Start shut protect against of oil stolen when station business close 3 1 Alarm When alarm beep indicator flashing for example Water high W H Product low low P LL Product low P L Product high P H Product high high P HH Temperature high T H Temperature low T L leakage click this to release alarm then beep stop indicator stop flashing Click this button at homepage will print the inventory data of valid tanks Click this button at report screen will print current page When need to set up system information or amend configuration please click this button 3 4 Shift Click this button when shift there will s
15. 4 15 00 00 16005 2015 01 14 15 00 00 16005 2015 01 14 15 00 00 16005 2015 01 14 15 00 00 16005 2015 01 14 15 00 00 Leak Report 27 r _ TankNo Level BegnH BegnV20 EndH Enav20 Status Begin Time i2 0 88L H 1226 3 12274 12315 12259 6 Normal 2014 10 10 23 50 B 0 88L H 10298 103598 10346 103584 Normal 2014 11 01 01 00 17 5 6 System Log 5 7 SMS report Option 5 8 Leak report Option SS180 Smart Console User Manual Tme Memo ActonType 2015 02 10 11 23 08 System Start Program Log Report 2015 02 10 11 31 18 System Start Program 2015 02 10 11 32 00 System Start Program 4 2015 02 10 12 04 19 System Start Program mee Sms 15936230456 2014 11 07 15 06 49 No Sended 2014 11 07 15 06 49 PPP n n e n n n n add FERRE 18 55180 Smart Console User Manual WINDBELL Is dedicated in providing solution to Environment Protection amp Precision Management for Petroleum Industry ZHENGZHOU WINDBELL MEASUREMENT AND CONTROL TECHNOLOGY CO LTD No 9 Changchun Road High tech Development Zone Zhengzhou city Henan Province P R China P C 450001 www windbellatg com www windbellgauge com s E mail sales windbelltek com Office Tel 86 371 6783 7559 Office Fax 86 371 6030 1612 V1 0 OCTOBER 2015
16. center number is 8613800371500 Setup the content of automatically message and choose if need message when there is an alarm of tank or a delivery of tank or a shift at petrol station Click Save after finish setup 14 55180 Smart Console User Manual IPS Diff H Factor st Densit nd 4 15 Density configure Optional E 1st Diff H Click to set Density measure naon 0842 0758 E ESSET Correction factor 3 0 n cal 4 4 0 4 EN 1st density g cm3 5 5 0 il le o 0 2nd density g cm3 E 0 0 Measure range of Density floater mh Gasoline 0 70 0 74 0 74 0 78 g cm3 0 11111 0 Diesel 0 80 0 84 0 84 0 89 g cm3 12112 0 How to configure density measurement 5160 console For example as below Measure liquid density by density gauge record the result 0 7405g cm3 Put probe into this liquid click bottom Get Height system will automatically calculate the height balance between density floater and oil floater and display the balance value at 1st Diff Input the density value measured by density gauge 0 7405g cm3 at 1st Density Click save button to store the above configuration Put probe into another liquid measure liquid density by density gauge result is 0 775g cm3 input the density value 0 775 g cm3 at 2nd Density Click Calculate to ca
17. how a dialog box Shift Confirm choose Yes to confirm shift system will create a shift report automatically 3 5 Next Next page ba There are 6 tanks information displayed on screen if inquire tanks information more than 6 like tank 7 an 8 just click this button to view 3 6 Reports When need to inquire reports information click this button to enter into report page and select relevant report to see detail data 3 7 Leak sensor When need to inquire if any leakage of tank click this button to see leak detection screen 55180 Smart Console User Manual 4 System Setup 4 1 System configure Vee Click at monitor screen user will see password page default 15 no password click Login button to start configure Station set the info of petrol station Oil set the information of oil type Tank set tanks information Probe set probe ID Tank table input tank volume Setup Probe test test the communication between probe and console User set user name and password Interface set interface parameter Update upgrade console program Maintain maintenance program Time set console clock Leak set leak detection information GSM set GSM configuration Density set density measurement information Beep set beep alarm information 4 2 Station configure to enter into petrol station configure screen
18. k N click search button at top line or 0 0 3 91 a TE 10 87 user can freely look up 3 1 20 247 the relevant tank volume table Point i 30 452 Height pem Up and Down ia 99 6 50 96 7 Click delete if need to delete this table E m Ifyou want to amend one point d 70 1594 1 80 1943 of tank table choose this point qum a Tank No 10 1 90 231 2 data at table input new value E click Update to save the new data click Delete to delete this point data If the tanks in petrol station have same specification input one tank table click Copy to and choose the desired tank number so to easily input another one tank volume table Input tank volume table Click the table choose one line and then input the height and en Zi p Height Volume a volume data L 2 After input all the data click Save t to save tank volume table 4 5 5 See the picture at right r _7 8 8 m o m uj y 59 B 0 Simulate tank volume table B e 2 Choose tank by the tank No and choose the Tank type 7 7 Input tank s data like diameter length head 1 and head 2
19. lculate density coefficient the result will displayed at Correction factor Click Save configuration is finished After finish configuration install probe into oil tank system will automatically start to measure the current density of oil please see home page D is Density Note Customer should offer the density range of measured liquid when order The correction coefficient of density will preset before delivery out of factory users can install probe and start use directly If the density of liquid has changed a little so different with the original density offered to manufacturer users can calibrate density coefficient according to above method And if the density measured by is different from the density value measured by density gauge please calibrate correction coefficient 4 16 Beep configure A er alarm warning de sired beep level pee aaa by up and down arrow or adjust by slider Click Save after finish setup 15 55180 Smart Console User Manual 5 System reports Year Month Date Begin Date 2015 o2 fo c Year Month Date en 4 4 8 0 Input the starting date and end date to set a serach scope system will show you the result soon 5 1 Alarm re ort Alarm Report A Tankno
20. lly generate history report for inquiry in future International graphic touch screen and user friendly icon makes it is easy for new user 1 2 Console structure Smart console please see below is a powerful operation platform the data processing and record center communicate with probe by RS485 and also offer safety and reliable power to probe It consists of TFT colorful touch screen advanced process CPU safety barriers and power module Display and operating screen is TFT 8 size 800 600 resolutions The CPU which composed of the embedded processor and peripheral circuit 1s the control center of the whole tank gauges system The safety barrier 1s intrinsic safe parts offer safety power to probe Mainboard rrr Rm gt GSM Switching power supply 85232 R5232 i i i ifaj ij i ABBE m Probe Leak detection sensor 55180 Smart Console User Manual 1 3 Features and Technical parameters System feature 01 98 02 5 International graphic touch screen 1080 3 Pago 5 e Real time monitoring oil product level water crm c E viser level density volume and temperature woo woo Monitor up to 15 tanks at one compact unit NEL 230 0 0 0 950 8 T 13 0 Report D 0 0000 V 19508 0 EVi10492 0 0 0 0000 2300 0 1700 0 0 0 Standa
21. rd monitor 6 tanks Hoe NE Automatic alarm and release alarm Version SS160 V2 0 Plus 2014 12 83 Time 2015 02 05 09 50 43 Automatic generate tank volume chart Automatic generate delivery report inventory report alarm report and leak detection report Support TCP IP Support programmable leak detection test PLD Support external GSM message module Option Support import amp export tank volume chart very convenient Security password for authorization iii icd _ Tank No Oil Type Begin H Begin V End H End V Add V Compensate Language optional among English default Hn GEI 98 6496 37496 8039 4832 1082 4 1081 4 5 515 1 27839 740 8 43976 1613 7 1652 7 Spanish Portuguese and other language Support connect to Submersible Pump Console SS160 EM02 Open communication protocol be connected with the central control system of mainstream fuel dispensers totally satisfy Technical parameters 2 RS485 communication serial port Power 85 to 264VAC 0 2A 50 60HZ connects to probe Working temperature 20 to 60 Replay output 2 groups Node capacity Install location Safety place AC250V 3A DC30V 3A Display resolution 800x600 Safety barrier WB GSB03 B Display size 8 full color LCD Explosion proof grade Ex ia Ga 3 RS232 communication serial ports connects Dimension 14 5 x 10 x 4 5 Inches to printer
22. re Optional 14 4 14 GPRS configure Optional 14 4 15 Density configure Optional 15 4 16 Beep level configure 15 S Reports 16 5 1 Alarm report 16 5 2 Delivery report 16 5 3 Shift report 17 5 4 Inventory report 17 5 5 Leak detection report 17 5 6 System 0 18 5 7 SMS report Option 18 1 1 System summary This automatic tank gauging system is mainly consists of SS180 smart console and magnetostrictive probe It monitoring oil product level water level temperature in real time and display inventory data alarm information and leak detection information and automatica
23. uage can change operating language Maintenance Setup Click Clear Report to clear the reports see this picture at right Click Boot Setup to enter into password setup screen Input password this password 15 for start console screensaver and search reports Choose Yes at Boot Password it means user should input this password when starting console Choose Yes at Screen protection Password it means user should input this password to stop Screensaver status Choose Yes at View report Password it means user should input this password to search reports Choose Screensaver time at The Screen delay Maintenance Setup Boot Password N y The screen protection password Password The screen delay Ej View the report password x Please Save setup above setup information after finish 4 12 Time configure to set console clock Input the right value of current time at Year Month Date Hour Minute Second and click save after finish 4 13 Leak sensor configure Click to setup leak sensor Input Serial number of sensor at Sensor No Choose Sensor type Input the position of this sensor Choose the sensor s status Invalid or Valid Click Save after finish setup 4 14 GSM configure Optional to setup message
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