WIC Jobbing Manual - Cherry Creek Systems
Contents
1. gt 5 lt End of JOB 03 JOB 03 Magnet HOME Position Magnet Start of JOB 01 JOB 02 Magnet Double Rail Boom tracks rails 1 From the Main Menu press 1 for Manual The following screen will appear 30 of 41 MANUAL MODE ENTER 1 FOR JOBS ENTER 7 TO BEGIN ENTER E TO EXIT 2 Press 1 to enter the Jobs Programming screen 3 The black cursor will scroll thru the screen by pressing F to move forward and D to move back Exploded view of the Manual Mode Programming Screen Press B to GOTO another Job number for programming Then press C to COPY this info to other Job numbers To CLEAR the Job press A and follow prompts A CLR B GOTO 6 D JOBO1 SPEED VALVES AWAY 020 4 HOME 0 56x48 Enter the Home and Away speeds here 5 Enter Valve Numbers here by pressing to 150 FPM Feet Per Minute numbers 1 thru 8 Pressing the number will toggle that Solenoid ON amp OFF 4 Program the Job as desired per the user application and press E to go to the Pass Count menu Press C to go to the next Job number Press D to go to the previous Job number 1 NUMBER OF JOBS 03 ENTER THE PASS COUNT THEN F KEY TO ENTER TOTAL PASS COUNT 005 5 Enter the Number of Passes that the Boom needs to run over the crop A Pass is one traversal of the green house in one direction The Pass Count can be set from 01 to 99 passes Depending on the applica2. Exploded view of the Auto Mode Idle Screen Misc Status Info Time remaining until run occurs for shown zone Number of passes for shown zone MODE is displayed here Active Zones are cycled through here AUTO MODE 02 ACTIVE ZONE 01 IN 1 28 10 JOBS 03 PASSES 02 09 27 2012 13 48 47 other fields show info about this zone 4 of active jobs in shown zone Current programmed Date and Time displayed on last line Exploded view of the Auto Mode Run Screen MODE is displayed here The Boom s SPEED will be displayed here MANUAL MODE JOB 01 03 SPEED ew DIRECTION OF TRAVEL is displayed here H HOME A AWAY Current Job Last Job SOLENOIDS 12345678 12345678 13 48 A 0S Sea Ae 01 Active SOLENOIDS Current PASS that the Boom is Current programmed are displayed here executing is displayed here TIME displayed here 12 Press 0 to SUSPEND the Booms Auto Mode Run Press 0 again to RESUME the Booms operation V Press E to STOP the Boom and Exit to the Auto Mode menu 36 of 41 Troubleshooting and Support Motion Error Check Proximity Motion Sensor for damage and function There will be a yellow light located at the base of the sensor body that should turn on when the sprocket teeth pass the sensor head If there is no light fluctuation then check that the sensor is within 3 mm millimeters of the sprocket teeth as they
3. 2 Set up Away Position Away stop 3 Set up the number of Jobs to be executed number of Job magnets 4 Give the Boom the Crop watering instructions 42 oO c c o o o gt 5 End of JOB 03 JOB 803 Magnet E Ede HOME Position Magnet Start of JOB 01 JOB 802 Magnet Double Rail Boom tracks rails 6of41 Terms and Definitions FPM Feet Per Minute the speed that the Boom uses as a reference Idler Diameter Diameter of the wheel that is used for the speed and motion sensing Acceleration Speed setting that the Boom will take off when starting a programmed irrigation cycle or as the Boom turns around to initiate another pass Pass The setting that will tell the Boom what a Pass is and can be set to either 1 or 2 By default the Boom goes from Home to Away then back Home as ONE pass If you change this setting to 1 pass then the Boom will go from Home to Away and stop Proximity Sensor Sensor used to read Speed amp Motion using tics SW IN Switch Inputs There are 8 Switch Inputs for the NIC Home Sensor The external switch magnet sensor which when triggered by a magnet sends input to the NIC that the boom has reached the Home or Start position Away Sensor The external switch magnet sensor which when triggered by a magnet sends input to the NIC that the boom has reached the Away or End position Job A growing Area or Zone This
4. Current PASS that the Boom is Current programmed are displayed here executing is displayed here TIME displayed here 6 Press 0 to SUSPEND the Booms Manual Mode Run Press 0 again to RESUME the Booms operation 7 Press E to STOP the Boom and Exit to the Manual Mode menu Auto Zones Time Activated Programming Main 2 Auto Zone A specific period of time that will activate the Booms operation as programmed Jobs Number of Jobs that the programmed Auto Zone will execute Start Time Time that the Boom will Start this Zones Auto Program execution Stop Time Time that the Boom will Stop this Zones Auto Program execution Interval Amount of minutes between Pass execution Pass Starts at closest end point job goes to end of job then turns around and comes back Unless programmed differently by the user under the Set Up menu 33 of 41 1 From the Main Menu Press 1 AUTO ENTER AUTO ZONE NUMB 1 THRU E TIME ZONE TO ENTER AUTO MODE PRESS THE F KEY 2 Enter the Auto Zone Number 1 thru E 14 Zones total to be programmed The following screen will appear Exploded view of the Auto Zone Main Menu Press 1 to Enter the JOBS programming menu Program Jobs as described in Manual Mode Programming section in this manual page 18 Press 2 to Enter the Start Time menu OJZONE 611pO8S 03 2 STARTTIME 0 3 STOPTIME 0 HA A Press 3 to Enter the Stop Time menu P Press 4 to E
5. From Set Up Menu press 3 MOTOR 3 From the Motor Set Up menu press 1 ACCEL SET ACCELERATION POWER 5 NEW 5 A TEST 0 9 B F CHNG E SAVE 4 Enter desired Acceleration Rate This function will be very specific to the user and their application as well as to each System CCS recommends the following systems be set to a Tower Walk Boom 10 20 b Double Rail Boom 5 15 c Single Rail Boom 0 10 Acceleration can be set accordingly so that when the Boom turns around at the ends it does not struggle to get in motion again If the Boom is having trouble turning around or goes into Motion Error when starting a programmed Crop amp Area then turn the Acceleration UP If the Boom seems to lurch forward at an undesired rate then slow the Acceleration DOWN 5 To change use the 0 9 keys to enter the desired percentage of Acceleration The B amp F keys can be used to increase and decrease the Acceleration by 196 at a time Press A to Test if necessary 6 Press E to Save and go to the Deceleration Menu Acceleration Example In this example we will assume that the Acceleration power is set to 1096 and that the acceleration time See Drive Settings Main 3 3 2 is set to 2 seconds This being the case the boom will start out at a percentage of the acceleration power that is 10 This 1096 will be applied for of a second to get the boom moving The next 2 seconds of travel will be determined by adding
6. From the Diagnostics menu press 5 ENCODER The Position Encoder test diagnostics is a good way to check the Boom s Encoder function When the Position Encoder Test is executed the Boom will travel in the programmed direction at the programmed speed until the user either changes direction and speed or stops the Boom Motion Errors and or Sensor Inputs will NOT function in this menu This is NOT a good way to move the Boom within of the Bay this is ONLY to test the function of the Encoder and its Position tic amp error count ENC DIAG 093 10F PWR 10 0 DIR HOME Note The 4th line will flash back and forth between Tics amp Errors and Keypad options 025 0FPM AWY TICS 00265 ERRS 0000 3 Press A to change direction Then press B or C to increase speed and press F or D to decrease speed 4 When running in the Boom in the Home direction the bottom left TICS number should decrease or go into a negative number When the Boom is going in the Away direction the TICS should increase If this is NOT the case then the Encoder must be reversed in ENCODER REVERSING menu under MOTOR SETUP 5 Also when running the Boom under the Encoder Position menu the bottom right of the screen may show ERRS errors which means that the Encoder is not counting Tics correctly If this is the case the Proximity Sensors need to be adjusted closer to the Encoder Cog Please contact CCS to fur
7. Target job speed speed at accel power seconds of acceleration 4 This means that the user should set the acceleration percentage to whatever is needed in order to get the boom moving This can be figured out by using the Motor test under diagnostics and slowly upping the power until the boom is able to move 23 of 41 Drive Settings Main 3 3 2 From Main Menu press 3 From Set Up Menu press 3 MOTOR From the Motor Set Up menu press 2 Drive Settings Set the Drive Diameter to the diameter of the Drive Wheel and press E to move to the next screen SET DRIVE WHEEL DIAMETER 0 9 DATA Io NUES E SAVE DIAM 02 0 INCHES 5 Set the Gearbox Ratio and press E to save and move to the next screen 6 Set the Input RPM and press E to save and move to the next screen If using a single or double rail boom please select option 3 SET INPUT RPM 1 1725 2 2500 3 SRB DRB E SAVE INPUT RPM 1725 7 Set the Acceleration time and press E to save and move to the next screen A higher value here will cause a longer ramp up time for the boom a smaller number will cause the boom to get to the appropriate speed in a shorter time ACCEL 02 0 SECONDS 8 Set the Deceleration time and press E to save and move to the next screen The deceleration time setting has no affect for DC drives SET DECEL TIME 0 9 DATA E SAVE DECEL 02 0 SECONDS 24 of 41 9 Set the S Curve Value and p
8. All Jobs 1 thru 60 of the Manual Jobbing Zone will be reset to Zero 20 of 41 INITIALIZE E EXIT 1 RESET MANUAL JOBS 2 RESET BOOM SETTINGS 3 RESET SCHEDULES 1 Press 2 to Reset BOOM SETTINGS This screen will appear RESETTING BAY CONFIG RESET BAY CONFIG Please note that Resetting boom settings clears the following items and sets them back to their default values Drive Settings Motion Error Timeout Acceleration Power Level Setting INITIALIZE E EXIT 1 RESET CROPS amp AREAS 2 RESET BOOM SETTINGS 3 RESET SCHEDULES 1 Press 3 to RESET SCHEDULES This will reset all current Time Zones programmed into the controller This screen will appear INITIALIZE SCHEDULED JOBS 2 All schedules Time Zones will be reset and the controller will return to the Initialize Menu 21 of 41 Motor Set Up In this section the user will go over the Motor Set Up and work through the corresponding sections as they apply 1 From the Main Menu press 3 for SETUP MENU 1 CLOCK 3 MOTOR 4 SPEED 5 INITIALIZE E EXIT 2 Press 3 for MOTOR Setup MOTOR SETUP E EXIT 1 ACCELERATION 2 DRIVE SETTINGS B F MORESETTINGS 3 Press B F to scroll through the remaining Motor Setup Menu items MOTOR SETUP E EXIT 3 MOTION ERR TIMEOUT 4 MOTOR REVERSING 5 ENCODER REVERSING 22 of 41 Acceleration Main 3 3 1 Described in the Definitions section 1 From Main Menu press 3 2
9. Area can be a bench tray flood floor etc The NIC can manage up to 60 Jobs in a bay The controller can recognize up to 59 magnets in a bay and effectively change speed and which solenoid outputs are active at each magnet Remote Start The NIC has the capability of being Started Remotely using a 24VAC Relay EX16 that is linked to an Environmental Control System of the users choosing The System can be set to start the Boom given certain parameters programmed into the Environmental System RH RAD SUM TEMP VPD etc 7 41 External Switch Definitions e SW1 Jobbing magnetic sense switch mandatory This switch will be used to sense the Job magnets and tell the controller when to change the Booms operation as programmed by the user e SW2 Home magnetic sense switch mandatory The Boom will stop at the Home position or turn around and head in the Away direction once the sensor detects this magnet gt SW3 Away magnetic sense switch mandatory The Boom will stop at the Away position or turn around and head in the Home direction once the sensor detects this magnet e SW4 Park Switch This switch can be used in order to Park the BOOM at the parking location as set in the Setup gt Boom Settings gt Boom Setup Parking Menu item Please note that even if this item is set to OFF after running a crop the switch will still make the BOOM Park at whatever destination was previously set e SW5 Collision Switch This switc
10. Marker Magnet Sensor for damage and function Check to make sure that all the Marker magnets are in the correct placement for activating the Jobbing Home and Away magnet readers Also check to make sure that the number of Jobs programmed is the same as the number of marker magnets taking into consideration home and away as well on the rail Check the functionality of the Marker Magnet Sensor Refer to the Diagnostics part of this manual for testing sensor inputs If the sensor is broken or not functional please call Cherry Creek to purchase a new sensor If this error occurs use the Basic Motor Test pg 14 to bring the Boom back to the Home Magnet which will reset the job count to zero 37 of 41 TECHNICAL ASSISTANCE If you have any questions regarding the use of this program or any other Cherry Creek Systems product please call 719 380 8373 Before calling Tech Support please try resetting the Controller by pressing the RESET button on the board shown on the Main Board layout in the Wiring Diagrams section In most cases this solves the problem and is an easy step to perform before calling Tech Support If the WIC is locked up then this typically gets the Controller to function as expected If this does not work please use the Motor or Encoder test under Diagnostics and move the home sensor past the Home Magnet in the Home direction start of bay This resets the job magnet count back to zero and will clear up
11. 5 1 From Main menu press 3 2 From Setup menu press 3 MOTOR 3 From the System Set up menu press 5 ENCODER REVERSING SET ENCODR REVERSING CURRENTLY OFF SET TO ON A TEST 0 1 B F CHNG E NEXT 4 This function is used to change the Encoder direction to correspond to the Motor direction This is vital as it will impact the function of the Encoder and will assure proper traversal of the greenhouse 5 To check the current Encoder direction press A to go into the Test menu The user can come back and change the setting to the desired direction after it is tested The following Warning screen will be seen Wait 3 seconds amp this will automatically disappear ENC DIAG 093 10F PWR 10 0 DIR HOME 7 J 025 OFPM AWY Note The 4th line will flash TICS 00265 ERRS 0000 back and forth between Tics amp Errors and Keypad options 6 Press 0 three times to Zero out the Tics and Errors Press A to change direction of travel and press B to increase speed and F to decrease speed If the Boom is traveling in the Home direction as stated by the screen then the Tics shown on the last line of text should be decreasing If the Boom is traveling in the Away direction then the Tics should be increasing Note when starting from Zero amp the Boom is traveling in the Home direction a negative sign should appear in front of the Tics and they will start increasing toward the negative side If the Tics are NOT DECREA
12. C to the Controller 330 0030 651 652 RS485 Communication Board Used in order to connect controller to an AC VFD controller 10 of 41 Main Menu To getto the Main Menu from almost any screen g y press E repeatedly 1 MANUAL 3 SETUP 2 AUTO 4 DIAGS BOOMNAME WIC 0 22 27 59 11 of 41 Diagnostics If it is the first time setting up the Boom it is highly recommended that you go through the diagnostic menu BEFORE YOU SET UP YOUR BOOM This process will insure all of the inputs are functioning properly and that nothing was damaged during shipping To get to the Main Menu from almost any screen press E repeatedly 1 From Main menu press 4 DIAGS Diagnostics Menu 1 KEY 2 SW IN 3 SOLNOID 4 MOTOR 5 ENCODER 6 WATER 7 GOTO E EXIT Quick Menu Keypad test Keypad Number Main Menu Press 4 Press 1 Reference In this menu you can press each key to check if all the keys are working 1 From Main menu press 4 DIAGS 2 From the Diagnostics menu press 1 KEYPAD KEYPAD TEST E EXIT 3 Press any keys on the keypad to see them displayed on the screen 4 Press the E key repeatedly to return to Main menu 12 of 41 Input Switches Sensors Main 4 2 In this menu check to see if the Boom s Magnet Readers and other switches are working properly 1 From the Main menu press 4 Sensors Switches 2 From the Diagnostics menu 1 Jobbing press 2 SW I
13. E This setting should only be changed from its default 00 if the user notices that the boom is VERY jerky on starting up or stopping 25 of 41 Timeout Motion Error timing Main 3 3 3 1 From Main menu press 3 2 From Setup menu press 3 MOTOR 3 From the System Set up menu press 3 TIMEOUT SET MOTION ERR TIME CURRENT 08 SECONDS NEW 05 SECONDS 0 9 B F CHNG E SAVE 4 Timeout is used to increase or decrease the amount of time that the Boom will increase power to the Motor before timing out and going into Motion Error This is useful for getting the Boom past objects on the rails such as a weld The user must be careful not to extend the time out too far as this can cause damage to the Motors and the Motor function on controller A CCS preferred range is between 4 to 8 seconds If any other range is desired please contact CCS Technical Support to discuss the necessary end result CCS will not guarantee the Motors Drivers if the timeout is set too high please use caution and or call CCS for clarification 5 To change use the 0 9 keys to enter the desired range in Seconds B amp F keys can be used to increase and decrease the Timeout by 1 second at a time 6 Press E to Save and go back to the Motor Setup menu 26 of 41 Motor Reversing It is important to match the Motor and Encoder Main 3 3 4 directions in order for the Boom to function correctly see next section Encoder R
14. N 2 Home 3 Away SWITCH TEST E EXIT 4 Park SW 12345678 5 Collision optional always on 6 Remote Start Environmental Control 7 Go Home Walk Switch MARKER 000 003 8 Go Away Walk Switch NOTE Pressing keys 1 8 on the keypad Magnet Readers You should have3 will show that switch s intended purpose magnet readers on your Boom onthe bottom line of the display Jobbing Home amp Away The Home Sensor will be on one side of the Boom pointed at the rail and the Away Sensor will be on the other side also pointed at the rail The Jobbing reader will be on the opposite rail of both the Home and Away magnet readers To check the magnet readers wave a magnet in front of each one You should see the display show a 1 under the appropriate Switch number 3 The 1 under Switch 5 will always appear unless the Collision Sensor is used When a 0 appears under the Switch 8 this indicates that the switch is either inactive or not functional For more information on the switch failures please reference the Troubleshooting page for more info SW 00001000 4 Marker Whisker Limit Switch There will be a Whisker Limit switch on one side of the Boom This is used to save the position in which the Bay Markers are detected The stored position will define a checkpoint for the controller to keep its position accurate if it ever gets lost between Markers Clicking the Whisker on t
15. SING when traveling in the Home direction and NOT INCREASING when traveling in the Away direction then the Encoder needs to be reversed Press E to Exit and go back into the Encoder Reversing menu 7 If the line that shows ERRS Errors has any numerical factor to it then something in the Encoder need attention 28 of 41 For clarification call CCS Tech Support 8 Press O to turn the Encoder Reversing OFF and press 1 to turn the Encoder Reversing ON For clarification call CCS Tech Support 9 Press E to Save and return to the Motor Setup menu 10 Press E again to Exit to the Main menu 29 of 41 Operations Job Settings Quick Menu Manual Mode Programming Main 1 1 E Q E 3 2 d i a x Q 5 T c the user will learn how to set up jobs for a manual run P4 In this section the Number of JOBS programmed must correspond with ion properly In order to funct ither the JOB COUNT is is not done e ERROR will appear on the screen and stop the Booms operation until corrected OR in If th the Number of Job magnets on the rail the case of extra jobbing magnets the last jobs to be watered may not get watered JOB 01 starts at the Home Magnet and end when the Boom sees the first JOB Magnet JOB 02 Magnet JOB 02 starts at the first JOB magnet and ends at the next JOB Magnet et cetera As shown in drawing below 4 2 c oo c o n o
16. Wireless Irrigation Controller MI C Jobbing Version J0 30 USER S MANUAL CH ERY CREEK SYSTEMS Greenhouse Equipment Specialists 1 of 41 Table of Contents Description Page Updates amp New Features for WIC 10 29 505 4 Key Concepts deceat EP ero aee eede aede Ene EE a deep ea De Sae deeee a a Ia SEN DE No ae UNE ET eere dune 5 Terms and Detpgitiotiss asses ei adr etti cede Eom Giu Na oi eut Aia De eq QU CUL RR pode T desi ad RA CAPE 7 External Switch Definitions 8 12 7 12 13 aaae deena sth TLETT 14 Basic Motor ME Crece 14 Encoder TSE mete 15 Walk and Water aieo posed ii b elabi pU S ADI aas ea OA AE EA NU d d b 16 GG TOO tC rp Dr HR 16 Set D o4 teh ideo E CE rise a a RICO ee R a Re dee S DRE CON ENS aad 18 SystermiSetsl Dude fio e eg e det ote ana ie beet eee eee ute eet 18 Date Clock used for Time Based Auto Start 18 Pass ssec eo Geri e e S Ha MK dnd aaiae Error Bookmark not defined 20 InjtialiZalON iiss sisi sadism classi isda iscsi 20 Alexa se 0 22 Ac celerati eee euasadganiveceyasusaaeaseuneanadeauaaien 23 Drive Setting erint er tette cete ce eoe e e dore ne oL eee o Deren Type aede enda ehe S ST ve TNR TR 24 Timeout Motion Error timing scc co eei osten Qe i RP T Og sass 26 Motor Reversing 27 Encoder Reversing ziu vet een demum 28 Operations Job SOU OS irish duro sed eue aan depu etat raat Rr UN 30 Mariual Mode 4 euet poe c
17. any issues encountered by incorrect placement of home away or job magnets Contact us email cherrycreek cherrycreeksystems com Website downloads www cherrycreeksystems com 38 of 41 Wiring Diagrams amp Layouts Main Board Layout WICWiring Diagram Indicator Display CECHORCREKCICKCIUNOSEICROROSDRO Zn TET UT PCR 2 Accessory ji Input A D Inputs 3i LCD Display ik sil Encoder Input Keypad Connector a DC Motor Card Connector Y t g t Solenoid Outputs 5 5 lt Radio Connector SW1 E sw2 mm _ gt SW3 BM gt swa sws Serial n 5 SW6 Programming lt 5 7 n lt lt Port nWw sws zi DC Motor Card Connector mna oo0000 gnnoagggg oooooooo ooon ggg ooo ooo x Radio Connector AC Motor Connector All WIC switch inputs are designed to work with any general purpose contact or magnetic switch All switches should be normally open except SW5 which should be normally closed If a COLLISION switch is not installed on the Boom SW5 should have a jumper Note that adjacent switches share a common ground Wireless Irrigation Controller WIC Junction Box Connections Blue Black Proximity sensor 1 Blue Black Proximity sensor 2 Blue White E Red White Home magnet sensor Red Black Blue Black Away magnet sensor Red White d P dl x 3 Whisker sw
18. crease the Pass Count A GO 000 E EXIT Eee CURRENT JOB 00 GOTO 02 Press 1 8 to Enable or Disable Solenoids 3 Use the 0 9 keys to set the desired job to go to This will get to the start of the job on the closest side either home or away 4 To change the GOTO Speed press the B or F key and the screen will change to the Set GOTO Speed setting Enter the speed and upon exiting the screen will go back to the GOTO test 5 Press A to start movement 17 of 41 Set Up If you are setting up for the first time please go through your diagnostics menu first before proceeding with Setup In this Set Up section we will start with the System Set Up and work our way through the other sections as they apply This is the easiest way to Initialize the WIC Controller Motor Setup will happen in the following section From the Main Menu press 3 for SETUP MENU 1 CLOCK 2 PARK 3 MOTOR 4 SPEED 5 INITIALIZE E EXIT System Set Up Date Clock used for Time Based Auto Start Main 3 1 1 2 From Main menu press 3 From Setup menu press 1 SET SYSTEM DATE TIME C D MOVE 0 9 CHANGE A CANCEL E SAVE 12 22 2010 04 12 26 Using a 24 hour clock Military time input the Actual Date Time using the 0 through 9 keys To zero the digits press the O key several times Notice the last line of text will change as numbers are entered Use C D keys to move between the fields Pres
19. emory features allow an array of customized options for programming Growers will find the ease of use and the accuracy of the controller reassuring as it can be taught to anyone with very little training The WIC JOB can hold up to 14 different Time Zones each containing a specific start and end time These Time Zones can all be run simultaneously or separately and can be programmed with individual customized time delays Intervals After the time zones are established each one may be programmed with Jobs The WIC JOB is able to store up to 60 Jobs for each direction in each Time Zone Each job within a Time Zone can have its own speed as well as solenoid valve pattern giving you a vast array of watering options As you set up your WIC JOB for the first time read through each section of this manual before implementing the steps described therein This will help eliminate unnecessary confusion and frustration If you need help with terms please refer to the definitions section at the end of this manual Time Zone This is a given period of time Your NIC uses a 24 hour format 1 00 PM 13 00 10 00 AM 10 00 12 00 AM 00 00 10 00 PM 22 00 5 of 41 Keypad Data Entry Enter or Ex 9 0 E Up Increase B F 6 o o v Q c 5 o a Sw S i gt 8 o a LL Pedir oo 4 D Jobbin Basically there are 4 steps 1 Set up Home Position Home stop
20. era go no Lib nu Deci ehe ed ap eu bec goce Seed eund y 30 Manual Mode BUI hp pt 32 Auto Zones Time Activated Programming essen 33 Troubleshooting and Support sesessssssssseeeseeeee nennen 37 Wiring Diagrams amp Layouts cccccccccecececececeseceeeseeeeeeeeeeeeeeeeeeeeeeeseseeeeeeeeeeeeeeeeeeeeeseeeeeeeeeees 39 Options and Upgrades ote re e eb Ae Rn PN ME 41 C CREEK Cherry Creek Systems EMS 2675 Akers Drive d Colorado Springs CO 80922 Greenhouse Equipment SP Toll Free 877 558 3246 www cherrycreeksystems com Dear Customer We would like to thank you for purchasing our Magnet Jobbing program The greatest possible care went into making this program as user friendly as possible while still keeping all the functionality that you have come to expect We would welcome and encourage you to make suggestions as to how we can improve this Users Manual It is our intent to provide you with the highest quality equipment and state of the art watering systems as well as first rate technical follow up support If this is the 1 time setting up the Boom please follow this order in working through the manual 1 Key Concepts 2 Diagnostics 3 Setup Again thank you for your business and we look forward to assisting you in any way we can Feel free to give us a call or contact us via email see above Sincerely Chery Creek Systems Team 3of41 Updates a
21. eversing for clarification 1 From Main menu press 3 2 From Setup menu press 3 MOTOR 3 From the System Set up menu press 4 MOTOR REVERSING SET MOTOR REVERSING CURRENTLY OFF SET TO ON A TEST 0 1 B F CHNG E NEXT 4 This function is used to change the Motor direction to the desired Home and Away as specified by the user If the Boom is installed and is going Home when in fact it is supposed to be going in the Away direction or vice versa then the Motor needs to be reversed 5 To check the current Motor directions as set by the factory press A to go into the Test menu The user can come back and change the setting to the desired direction after it is tested The following Warning screen will be seen Wait 3 seconds amp this will automatically disappear Note The 4th line will flash back and forth between Tics amp Errors and Keypad options 6 Press A to change direction of travel and press B to increase speed and F to decrease speed If the Boom is traveling in the Home direction as stated by the screen and it is the same as the User s desired direction of Home then no change needs to be made If the Boom is NOT traveling in the proper direction as desired then press E to Exit and go back into the Motor Reversing menu 7 Press 0 to turn Motor Reversing OFF and press 1 to turn it ON 8 Press E to Save and return to the Motor Setup menu 27 of 41 Encoder Reversing Main 3 3
22. for the Boom s Encoder to detect Motion Errors 8 41 WIC JOB Parts List 330 0001 WIC Controller Complete Assembly w display keypad amp DC power supply mounted in box w lid amp screws 330 0006 WIC DC Power Supply Board Internal Standard Used to power the motor that the WIC is controlling 330 0008 WIC Main Board only w out display NO display keypad DC power supply or box lid 330 0010 WIC External DC Motor Control Board Assembly Minarik Mounted in Watertight Plastic Box w lid 330 0016 WIC 4 20mA Interface Board Necessary for use w Minarik External MCB 330 0017 WIC Main Board w display NO keypad DC power supply or box lid 330 0018 WIC LCD Display Enhancer Brightens the screen on the display if the screen has black blocks behind the characters digits 330 0019 WIC EZ Downloader Device Allows the user to install upgrades on the WIC 330 0020 WIC Keypad Used to interface w the WIC 315 0006 4x20 LCD Display Assy LCD Display Module 9 of 41 330 0031 Alarm Output Board Designed to send out a signal when the Boom goes into Error Can be tied into an audible visual alarm or into an Environmental System Sensi Phone so the user can be notified that the Boom has encountered a problem ex Motion Error 510 0024 Large Control Box Lid Clear cover on Boom controller 330 0032 WIC 24V AC Power Board Used if customer needs to deliver 24VA
23. h input must be closed at all times to allow the Boom to run The inputs may be connected to an object detection IR Sensor or Collision Switch that will open the normally closed circuit when an object is detected in the path of the Boom A simple jumper wire between the SW5 amp GND terminal connections may be used to keep the switch permanently closed which will allow the Boom to run e SW6 Remote Auto Start Switch Used in conjunction with a 24VAC to dry contact relay to start the Boom Remotely via an Environmental Control System Priva Argus Wadsworth etc e SW7 Remote Home Switch Used to move the Boom in the Home direction with a Boom Walk Switch The remote away switch SW8 is required to operate the Boom in the remote mode Refer to SW8 description for the operation and function of SW7 e SW8 Remote Away Switch Used to move the Boom in the Away direction with a Boom Walk Switch The Boom can be moved using the remote home and away switch option When the Boom is stopped idle pressing the switch in either direction will start the Boom moving at 10 Feet Per Minute FPM in the respective direction Pressing the switch in this direction again will increase the speed by 10FPM If the switch is pressed repetitively the speed may be increased up to 150FPM To slow down the Boom press the switch in the other direction and the boom will slow down by 10FPM until it comes to a stop e IN1 IN2 GND NRV Proximity sensor Used
24. he Limit switch will show a number 1 under Switch 1 if it is functional This switch is VERY important for the Calibration Process and must be functional 5 Press the E key repeatedly to return to Main menu 13 of 41 Solenoids Main 4 3 1 From the Main menu press 4 DIAGS 2 Press 3 SOLNOID to go to the Solenoid Test screen SOLENOID TEST E EXIT SOL 12345678 SOL 10001000 SOL 1 ROWS 01 3 Press the 1 through 8 keys to alternately turn on and off the respective solenoid valves water should appear as the keys are pressed 4 Press the E key repeatedly to return to Main menu Basic Motor Test Main 4 4 1 From the Main menu press 4 DIAGS 2 From the Diagnostics menu press 4 MOTOR The Basic Motor Test diagnostics is a good way to check the Motor function When the Basic Motor Test is executed the Boom will travel in the programmed direction at the programmed 6 power until the user either changes direction speed or stops the Boom MOTOR DIAG 044 36FT PWR 10 0 DIR HOME C 5 D 5 EXIT E B 10 F 10 DIR A Press A to change direction Press B to increase speed by 10 0 or C to increase speed by 0 5 Press F to decrease speed by 10 0 or D to decrease speed by 0 5 Press E to stop and Exit back to the Motor amp Motion menu gy ur des ug 14 of 41 Encoder Test Main 4 5 1 From the Main menu press 4 DIAGS 2
25. itch Green White Dir 0 1 range 15 Conductor Wire Solenoid Valve 1 NN Orange Black 2 N White 1 Solenoid Valve 3 N White Black _ 2 Green 1 Solenoid Valve 2 Green Black 2 Black 1 Solenoid Valve 4 Black White 2 Motor Wiring 90Volt DC Variable Speed For Speed Control of the DC Motor the WIC uses a DC Motor control board needs to be installed on the WIC As with all other power connectors the center pin of the DC Motor connection is Ground DC Motor Connector 40 of 41 Options and Upgrades Alarm Output Board 330 0031 Designed to send out a signal when the Boom goes into Error Can be tied into an audible visual alarm or into an Environmental System Sensi Phone so the user can be notified that the Boom has encountered a problem ex Motion Error Wireless Key Fob Remote Walk Switch Solution Wireless remote that can be used to move the boom around initiate a remote start command and park the boom at the set Parking location Includes Wireless Relay Control box to interface to WIC o Wireless Handheld Remote PN 330 0301 o Wireless Relay Box PN 330 0300 41 of 41
26. mp New Features for WIC J0 30 Wireless Irrigation Controller J0 30 Jobbing SMART BOOM MOVEMENT The Boom only moves to the areas that need to be watered amp keeps track of the current job magnet position It no longer has to go from one end of the bay to another Home to Away then back to Home every time it makes one pass and doesn t have to rest at the Home position This reduces wear and tear on the Boom and its moving parts saving time and money WALK amp WATER We have added the possibility to walk beside your Boom and water your crops by the press of a button optional remote hand held controller You can simply walk the Boom to the Area that needs to be watered and turn on and off the solenoid s 4 of 41 Key Concepts Read this First Please follow this order when working through the manual and setting up your Boom for the first time 1 Key Concepts 2 Diagnostics 3 Setup The Wireless Irrigation Controller Jobbing Program hereafter WIC JOB was designed to provide flexibility and control while maintaining a simple menu based programming system While still sophisticated the WIC JOB still attempts to tailor to the grower especially those comfortable with the previous NIC Jobbing Controller and program Through the various programmable speeds along with individual solenoid control the WIC JOB allows operators to manipulate water usage and time needed when watering crops The controller s advanced m
27. nter any Interval Time value between 001 and 999 minutes 3 Press 1 to Enter the Job Programming menu Program Jobs as described in Manual Mode Programming on page 30 of this manual 4 Press 2 to program a Start Time and then press 3 to program a Stop Time will say STOP on top line for this Auto Zone Program time in 24 hour format The following programming screen will appear SET START TIME C D MOVE 0 9 CHANGE E SAVE 09 28 2012 15 22 33 5 Press F to Save and Exit to the Auto Zone menu 34 of 41 6 Press 4 to enter the nterval Menu The user will program the nterval Time and the Pass Count in this menu The following programming screen will appear PASS REPEAT INTERVAL B F 0 9 CHG E SAVE PASS INTERVAL 010MIN DAILY REPEAT 1DAYS 7 Enter needed Interval Time 001 to 255 min Press F to Save and Exit 8 Enter the Pass Count desired for this Auto Zone 000 to 099 passes 9 Press F to Save and Exit to the Auto Zone Menu Press 0 to enter another Auto Zone program 1 E 10 Once all needed Auto Zones are programmed press F in Auto Zone Main Menu to enter the Auto Mode Run Menu TO CHANGE ACTIVE ZONES On amp Off by pressing PRESS KEYS 1 THRU E thru keys 0 KEY EXIT F KEY RUN Program all needed Auto Zones before Pressing F to enter the Auto Mode Menu 11 Enter the number of Auto Zones desired 1 thru E and press F to RUN 35 of 41
28. pass If the encoder s teeth are within 3mm check the functionality of the Proximity Motion Sensor Refer to the Diagnostics part of this manual for testing sensor inputs pg 12 If the sensor is broken or not functional please call Cherry Creek to purchase a new sensor Collision Error The WIC has the option of using a Collision Sensor to stop the Boom if it runs into any objects that might be in the bay carts shelves trash cans people etc This is an option that can be purchased from CCS at any time Call Cherry Creek for more info If the Boom is not equipped with the Collision Sensor option there needs to be a jumper wire in Switch 5 To check this open the WIC lid pull the keypad ribbon and set the lid aside Look at the Terminal Blocks that run down the right side of the Main Board black blocks with colored wires running into them Pull the bottom black 6 pin Terminal Block from the board labeled J14 There will be writing on the Main Board for the switch 8 Make sure the jumper wire is in place in the Block The jumper wire should connect to Switch 85 and the Ground GND that is directly below SW5 If the Boom is equipped with the Collision Sensor Option then o Check the Collision Sensor for damage and function o Refer to the Diagnostics part of this manual for testing sensor inputs If the sensor is broken or not functional please call Cherry Creek to purchase a new sensor Position Magnet Count Error Check
29. ress E to save and exit to the Motor Setup Screen The S Curve setting has no affect for DC drives SET S CURVE VALUE 0 9 DATA E SAVE S CURVE 00 The S Curve setting controls the ramp up and ramp down settings for the boom This setting is used only for AC VFD s and enables the user to change the drive s response Max jerk at corners Trapezoidal profile of trapezoid Velocity b S curve profile Time Figure 1 S Curve Example The thicker line shows the response of the AC drive to both start and stop conditions assuming that the drive is going from zero to some speed then back to zero The straight lines for ramp up ramp down especially at the corners will add a lot of jerk into the system Basically think of it as going from OFPM to 1000FPM in a fraction of a second This is not good for the motor or the boom The S Curve profile that is shown with the thinner line helps to avoid the all at once acceleration approach As you can see the acceleration slowly ramps up from zero and ramps down when it gets close to speed With the GS1 GS2 VFD Controller we only have the ability to input the numbers 0 7 for preset S Curves inside the GS1 GS2 controllers The higher the number the more sloped the S Curve will be This means that an S Curve of 7 will take longer to get to speed but have a smoother ramp than an S Curve of 2 The same S Curve is applied to both the acceleration and deceleration of the boom NOT
30. s the E to Save the Actual Date Time amp go back to the Set Up Menu 18 of 41 Park Setting Main 3 2 1 2 From Main menu press 3 From Setup menu press 2 SET PARKING LOCATION PARK AFTER JOBS NO 0 1 CHNG E NEXT The Park Setting is used to place the Boom at either the HOME or AWAY magnet after a Job run is completed Simply change the value by using the 0 1 keys If Jobs are enabled then Press E to set the location otherwise E Will save and exit SET PARKING LOCATION CURRENT LOC HOME NEW LOC HOME 0 1 CHNG E EXIT Simply change the Parking location by using the 0 1 keys 0 HOME 1 AWAY Press E to Save and Exit 19 of 41 Speed Setting Main 3 4 3 From Main menu press 3 4 From Setup menu press 4 SET SPEED VARIABLE VALID RANGE 20 150 CURRENT 85 NEW 85 E EXIT 6 The Speed Setting Variable is used in conjunction with the motor parameters entered into the Motor Setup Menu to determine how much power to apply to the Boom motor 7 Simply change the value by using the 0 9 keys 8 Press E to Save and Exit Initialization Main 3 5 Used to erase and reset your Job and Boom settings 1 From Main menu press 3 2 From Setup menu press 5 INITIALIZE E EXIT 1 RESET MANUAL JOBS 2 RESET BOOM SETTINGS 3 RESET SCHEDULES 1 Press 1 to Reset Manual Jobs This screen will appear INITIALIZE MANUAL JOBS 2
31. ther understand the Encoder and its function 6 Press E to Exit and return to the Main Menu 15 of 41 Walk and Water Main 4 6 1 From the Main menu press 4 DIAGS 2 From the Diagnostics menu press 6 WATER Exploded view of the Walk and Water Screen Set Speed Current Direction shown here Current Job E M OOOFPM AWY JOB 003 PASS 1 SOL 12345678 O PC B F C D SPEED 1 8 SOL A DIR Enter 0 to increase the Pass Count 1 Continuous Press 1 8 to Enable or Disable E EXIT Solenoids 3 The following key presses and their actions a O Increase Pass count 0 to 9 passes or continuous mode b B C Increase Speed B 20 C 5 c F D Decrease Speed F 20 D 596 d 1 8 Turn on solenoid of same number e A Change Direction f E Exit 4 Increasing the speed will cause the Boom to move in the direction stated by the top line if not having previously run into the home away magnets 5 The user can activate solenoids while the Boom is running or stopped and can stop the Boom by using the F D keys and the solenoids will still be active 6 Upon exit with the E key the solenoids and motor will turn off Go To Job Main 4 7 1 From the Main menu press 4 DIAGS 2 From the Diagnostics menu press 7 SYSTEM 16 of 41 Current Direction shown here Set Speed Current Job S SS BOOM GO TO TEST Enter 0 to in
32. tion it is common to assign 2 to 10 passes to saturate the crop below the Boom 6 Press F to Save and Exit back to the Manual Mode main menu 31 of 41 Quick Menu Manual Mode Run Keypad Number Main 1 7 Reference 1 From the Main Menu press 1 for Manual The following screen will appear MANUAL MODE ENTER 1 FOR JOBS ENTER 7 TO BEGIN ENTER E TO EXIT 2 Press 7 to start the jobs that were programmed as described in the previous section NOTE The Remote Start Switch can also activate the Manual Jobs if the controller is on the above screen The Remote Start Switch being activated essentially takes the place of the 7 key being pressed 3 The Boom will travel to the start job which is determined by the current job location of the boom and the job range that is active BOOM IS GOING HOME 00 WATER TO 02 4 Once the Starting Job has been reached the following screen will appear briefly BOOM HAS REACHED START JOB 00 WATER TO 02 5 At which point the Boom will stop and once started again for watering this screen will be displayed 32 of 1 Exploded view of the Manual Mode Run Screen MODE is displayed here The Boom s SPEED will be displayed here MANUAL MODE JOB 01 03 SPEED dcs DIRECTION OF TRAVEL is displayed here H HOME A AWAY Current Job Last Job SOLENOIDS 12345678 12345678 ESL ae Te 01 13 48 T 0 Um Active SOLENOIDS
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