MANUAL DE USUARIO EA900 II 3/3 10 60 KVA
Contents
1. 1 Communication port E seeogS e 2 LCD display screen 2 AID 8 3 Power modular Ml es 4 Charger filter board TOO Oooo op Opa i o 13 Id ela U Ela a fo a I a 5 Battery pack doo 1 o 3 6 Terminal block of battery 7 Input breaker Ya Esa 38 8 Out put breaker a a 9 Maintenance bypass breaker 10 Bypass breaker 11 Terminal block of N 12 Terminal block of input o bypass and out put Wage meio ooi 13 Terminal block of ground Front without baffle Back Figure 1 1 Structure of 9001 10 30KVA series 0 10 a 1 Communication port 2 LCD display screen e la 3 Power module Fangs N pon d 4 Charger filter board 5 Input breaker 6 Bypass bre2. RS485 port detection Set of battery RS232 port USB port peaces Dry contact o a o YVvvY Y Vv 5 Sbsbak gt I 1 v I J 1 I RS232 R9495 R3485 USB TEMP BATTERY MUO LME OVER BYPASS FAULT BAT ALARM COMPENSATION PROTECTION Loss Lon Lon o o TE do A mA Paralleled machine port Figure 1 Chart of 9001 10 60K Communication Port 1 SNMP Network Card Port optional fitting The LAN port communication needs to be set as Connect the computer and system with network cable It can use twisted pair network cable to connect the computer directly or use direct network cable to connect the computer through switchboard 2 RS232 Port Its maximum transmission range is 50m when the baud rate is 9600 RS232 interface definition others are not connected Stitch 2 3 5 Definition RXD TXD GND 3 RS485 Port Its maximum transmission range is 500m when the baud rate is 9600 RS485 provides different ports for two kinds of connecting modes one is RJ45 network cable port and the other is double pin port RJ45 network port others are not connected 64 Stitch 3 5 Definition A B Double pin port Stitch 1 2 Definition A B 4 USB Port The USB port is special port for UPSmart2000
3. ja ja ja o T o LI o 7 o L o 3 o o pq ja tao Set screws of AY i battery pack my 1 i H A 1 Litt Figure 2 13 Battery Pack Note it needs to turn on the charger solely before installing the battery for the first time to inspect whether the output voltage of charger is normal 2 Remove the set screws of battery pack and extract the battery pack 3 Put batteries into battery pack as shown in Figure 2 14 battery positive and negative terminals must be located on the right side of the battery pack when installing the batteries EE ee EN FE TE TE N U U U U U U U Figure 2 14 Right View of Battery Pack 4 Put the battery pack with batteries to corresponding location and lock the set screws 17 5 Measure whether the volta
4. Figure 4 1 Connection Chart of Paralleled Machines 2 As shown in figure 4 2 connect the paralleled ports of communication ports for UPS ready for parallel with parallel wire and it can parallel 6 machines at most UPS1 UPS2 UPS n n lt 6 e e e Paralleled port e e e Figure 4 2 Communication Connection Chart of Paralleled Machines Note 50 1 All the paralleled UPS should share the same batteries bypass and main power The same phase of the output should be connected in parallel Otherwise great damage may occur 2 It needs to detect whether the wiring is correct or not after parallel of output bypass battery and load is finished 3 Length difference of all the single machine output lines must be less than 10m 4 2 On Off of Paralleled Machines 4 2 1 Parallel on off of paralleled machines Set the cabinets number from 1 n n lt 6 in model setting interface as shown in chapter 3 7 9 Close all input breakers bypass breakers battery breakers and output breakers of paralleled machines and its main interface is shown as figure 4 3 10 6BKRVUAPARALLEL 1 2012 18 23 10 58 22 Figure 4 3 Main Interface of Paralleled Machines Click icon of On Off to pop the On Off interface SELECT OBJECT Figure 4 4 On Off Interface of Paralleled Machines Click SYSTEM in On Off interface to take on off operation of paralleled machines same with on off operation of sin
5. HOTICE Please contact manufacturers to Replace of parts BAT INSTALL 2012 01 15 08 45 36 BAT DISCHG 7 HO replace tips of BAT CAP FAN Figure 3 34 Display of Warranty Interface 3 6 8 Enquiry of system information Click icon of setting in main interface to pop the setting interface Click icon of SYS INFO to pop the system information of the machine including sequence number model software version producer telephone and website 37 10 6BKUA SYS INFO 2012 10 23 09 57 09 UPS S N 9003020120101001 MODEL 22 BU 58H2 1B8kUA HCE VER 900 U9 4 HSB UER 900 U2 0 CSB UER TEL Figure 3 35 Interface of System Information 3 7 Operations for User Configuration Warn operation for user configuration is used for setting UPS parameters and nonprofessional personal shall not take any setting operations Click icon of USER CONF in setting interface to pop the password input interface of user set 10 6BKUAUSER CONF 2012 10 23 16 66 66 PASSWORD Figure 3 36 Password Input Interface Enter correct password initial password is 666666 to pop the user configuration interface including LANGUAGE TIME SELFTEST PROTOCOL PASSWORD CALIB and PHONE 38 10 6BKUAUSER CONF 2012 16 23 16 66 66 LANGUAGE TIME SELFTEST PROTOCOL PASSWORD CALIB Figure 3 37 User Configuration Interface 3 7 1 Language set LCD display screen can provide the language of English 16 66KUA LANGUAGE 2612 16 23 10 01 14
6. TAB under any interface to switch to button control mode the selected icon is displayed in reverse move the cursor by pressing button of UP or DOWN press ENTER to select the icon where cursor locates at and press CANCEL to return to touch screen control mode 2 Touch control Take operations by clicking corresponding icons on LCD screen 3 2 Operation for Power on of Single Machine Note It shall check whether all screws are fastened and all connections are correct or not before starting the machine Input output and battery breakers shall be in off state For long term machine it shall set the charger parameterss in Chapter 3 7 9 before starting and battery pieces and groups shall be match with the battery group Set by professional personal of our company 3 2 1 Start under main power mode 1 Start main power mode directly 1 Connect the main power Close the input and bypass breaker and UPS connect to the main power and bypass The UPS screen starts to work and then LOGO interface occurs 20 WELCOME TO USE ONLINE UPS Figure 3 2 Logo Interface It will be refreshed to main interface after 1s 16 66KUA SINGLE 2612 16 23 11 00 11 Figure 3 3 Main Interface Click the icon of battery to check whether the battery set is match with actual battery configuration detail operation can be seen in 3 6 5 2 Start UPS Click icon of On Off in main interface to pop the interface of O
7. LANGUAGE ENGLISH ENGLISH Figure 3 38 Language Set Interface 3 7 2 Time set Click icon of TIME SET in user set interface to enter into time set interface It can change the displayed time of UPS by entering current time 39 16 66KUA TIME SET 2012 10 23 10 03 00 LAST TIHE SET 2011 11 24 08 45 36 SET TIME 2012 10 23 10 02 49 Figure 3 39 Time Set Interface 3 7 3 Auto self test set Click icon of SELFTEST in user set interface to pop the self test set interface Its display is shown in figure 3 40 auto self test interface includes on and off of self test run cycle of self test and duration of self test for every time 16 66KUASELFTEST 2612 16 23 10 11 40 CLOSE Weeks 15Min s Figure 3 40 Self test Set Select proper self test duration and time by demand 3 7 4 Protocol Set Click icon of PROTOCOL in user set interface to pop the protocol set interface 40 108 6BKVUA PROTOCOL 2012 18 23 16 48 29 R3485 R3232 Figure 3 41 Protocol Set Interface There are two optional communication ports RS232 and RS485 Click icon of RS232 and then communication port set interface will be popped PROTOCOL HEGATEC ADDRESS BAUDRATE 9668 PARITY Figure 3 42 Communication Port Set Interface Port property shall be set by demand 3 7 5 Password set Click icon of PASSWORD in user set interface to pop the password set interface 41 10 6BKUA PASSWORD 2012 18
8. Unnecessary to solve it ChargeVolt setting error ChargeCurr setting error Contact customer service personal to change the set Charger Fanlock Please contact customer service personal if the charger fan is damaged Fault of charger Buck Soft Start Fail Power off the charger and contact customer service personal Input Fuse Fail Output Fuse Fail Contact customer service personal to replace the fuse Charger ShortCircuit Power off the charger and contact customer service personal Battery Reverse Check whether the battery connection is correct and correct it UPS fault Bus Volt High Bus Volt Low Bus Imbalance 1 Check whether three phase normal power is in balance 2 Check whether the fluctuation of three phase normal power is in normal Bus Short circuit Contact customer service personal Bus Softstart Fail Inv Softstart Fail Cut off the input breaker and start the machine after 30s Please contact the customer service personal if problem still exists Inverter Volt High Inverter Volt Low Contact the service personal customer R phase Out Short S phase Out Short T phase Out Short RS phase Out Short ST phase Out Short TR phase Out Short 1 Check whether the output connection is short circuit or not 2 Check whether the load is short circuit or not R Reactive Abnormal S R
9. it changes along with alteration of load power factor for example 1 KVA UPS maybe cannot drive 1 KVA load UPS shall not be under full load condition in order to prolong working life of UPS Load capability of standby UPS shall be 60 70 of rated power and that of online UPS shall be 70 80 of rated power At the same time the UPS shall not work under over under loading condition for a long time 5 1 2 Ensure induction stroke protection of UPS Lightening stroke is the natural enemy of all electrical equipments so it must ensure the effective shielding and ground protection of UPS against lightening stroke Lightening stroke may cause inductive high potential pulse due to electromagnetic induction The high potential pulse may enter into the UPS along with power line or communication line while there are so many microelectronic devices such as CMOS integrated circuit modules and CPU used for control in the UPS which are very sensitive to electromagnetic pulse of lightening therefore the devices are very easy to be damaged Although our UPS has effective shielding and good protection ground measure user still needs to adopt lightening protection and over voltage protection for power line and communication line such as remote monitoring single line 5 1 3 Notes for using repairing and maintenance gt It must obey the product introduction when using UPS Related stipulations in using manual can ensure all firing lines zero lines and
10. 1 Enquiry of input information Click NP in main interface to pop the input parameter interface The input parameter interface will display information including input voltage input frequency bypass voltage bypass frequency UPS temperature etc 16 66KUA INPUT 2812 10 23 09 23 59 AH Vo1t U 220 Fregq Hz3 50 0 Volt U 220 Freg Hz 50 0 Temp c 43 0 Figure 3 21 Input Parameter Interface 3 6 2 Enquiry of output information Click O P in main interface to pop the output parameter interface and then information including output voltage output current output frequency active power apparent power and load factor of three phases will be displayed 16 66KUA OUTPUT 2012 10 23 09 25 18 AN OZP Volt U 219 8 OfP Curr A 13 6 OZP Freq Hz 56 8 Pout kw Sout kU LOAD Figure 3 22 Output Parameter Display 3 6 3 Enquiry of information of charger Click icon of charger in main interface to inquiry information of charger Information of charger includes state of charger and parameter of charger can be switched by button of page up or page down The interface of charger state will display operating mode of charger charger temperature positive negative charger voltage and positive negative charger current 31 10 6BKUACHARGER 2012 10 23 09 27 43 CHG HODE Charge Hode CHG TEMP C 36 0 PCHG VOLT U 199 9 HCHG VOLT U 196 9 PCHG CURR A 2 8 HCHG CURRC A 4 0 Figure 3 23 Interface of
11. 10 6BKVASTATUS 2012 10 23 09 45 03 457 2012 10 23 08 37 10 5487 UPS Standby Mode 458 2012710723 08 41 54 487 UPS Line Hode 459 2812 10 23 09 16 28 1487 CHG Charge Mode Figure 3 31 Display Chart of Interface of Status OPERATE and STATUS can save 768 pieces at most and the earliest records will be replaced by new record if number of all records exceeds 768 All records are listed by inverted order of time 5 Enquiry record Click icon of enquiry record in four interfaces above to pop the interfaces of record enquiry Enter the record time it can inquiry records before and after the entered time 3 6 7 Enquiry of current information Click icon of setting in main interface to pop the setting interface 16 66KUA SETTING 2012 10 23 09 48 44 ADVANCED S INFO SET INFO Figure 3 32 Setting Interface Click icon of SET INFO to pop the current setting interface of UPS Information contained in the interface includes cabinet No status of converter mode status of charger status of auto start test mode and contact telephone 36 10 6BKUA SET INFO 2012 10 2 09 51 38 CABINETS 1H CONVERTER CLOSE AUTO START OPEN CHG STATUS OPEN TEST MODE CLOSE PHONE NUH Figure 3 33 Display of Current Setting Interface Click the page up or page down to pop the warranty interface which can inquire the warranty period of components such as battery to remind the user to replace 16 68KUA WARRANTY 2012 10 23 09 53 50
12. 38 UPS ON OFF TO BYP SHUT CHG ON OFF CHG OFF Charger starting up Figure 3 17 Interface of Power off under Main Power 3 3 2 Power off under battery mode The UPS is working under battery mode currently Click icon of On Off in main interface to pop the On Off interface Click icon of SHUT to shut down the UPS 3 3 3 Power off under bypass mode The UPS is working under bypass mode currently 28 Click icon of On Off in main interface to pop the On Off interface Click icon of BYP OFF to shut down the UPS and the charger will be off automatically at the same time 3 3 4 Power off the charger 1 The charger will be off automatically if the machine is powered off under main power mode or bypass mode 2 Power off the charger when the machine is working under main power mode or bypass mode 1 Click icon of On Off in main interface to pop the On Off interface 16 66KUA ON OFF 2012 10 23 11 37 38 UPS ON OFF TO BYP SHUT CHG ON OFF CHG OFF Charger starting up Figure 3 18 Power Off Interface 2 Click icon of CHG OFF below CHG ON OFF to power off the charger 3 4 Operation for Emergency Power off Emergency power off EPO switch is used to power off the UPS under emergency situation such as fire flood etc Press button of EPO in monitoring panel the UPS will cut off output at once and cut off the power in several seconds If it needs to power on the machine again
13. 40KVA 60KVA Input Rated input voltage 380Vac Load lt 50 204 520Vac 50 lt load lt 70 242 520Vac 70 lt load lt 100 304 520Vac Input mode Three phase five wire system Input power factor 20 99 Total harmonic lt 3 distortion THDi Rated frequency 50Hz 60Hz self adoption AC main power input 40 70Hz Bypass voltage range 380Vac 1 20 Settable Output Output power factor 0 9 Rated voltage 380Vac Stabilized voltage 1 precision Dynamic voltage transient range 5 0 100 load fluctuation Total harmonic distortion THDV lt 1 resistive load lt 3 nonlinear load Output voltage direct lt 100mv current component Output current peak 3 1 factor 59 Model 90101 901511 902011 90301 9040I 9060 Output frequency Main power mode synchronous with main power battery mode 50Hz 60Hz Battery mode 50 Hz 60Hz Frequency tracking lt 1 Hz s rate Phase lock accuracy dls Inverter overload capability 100 lt load lt 125 switch to bypass after 10 minutes 125 lt load lt 150 switch to bypass after 1 minute Load gt 150 switch to bypass after 0 5s Bypass overload capability lt 150 operate for long time gt 150 continue for 10s Main power mode O ms lt gt Battery mode Battery mode lt gt O ms Main power mode System Working efficiency of unit 293 250 load Ba
14. Charger State It can switch to interface of charger parameter by pressing button of page up or down and the following information will be displayed float charge voltage even charge voltage temperature compensation setting positive negative charging speed and maximum positive negative charging current 16 66KUA CHG INFO 2012 10 23 09 29 23 FOALT VOLTCU 213 6 AVERAGE VOLTC U 228 0 TEMP COMPENSATION Closed PZH CHARGE RATE 8 12 HAX P N CHG CURR A 4 86 Figure 3 24 Interface of Charger Parameter 3 6 4 Enquiry of battery information Click icon of battery in main interface to enter into interface of battery parameter It will display pieces and groups of battery connection state battery voltage battery temperature battery remain time battery remain capability battery temperature time of next self test 32 10 6BKUA BAT INFO 2672 16 29 09 32 35 BAT INFO 166AH 16pcs 1 groups BAT STATE Battery Charging PZH UOLT U 208 197 BAT TEMP C Hot Detected BAT REMAIN TIME Hin 271 BAT REHAIN CAP 4 58 NEXT TEST Closed Figure 3 25 Display of Interface of Battery parameter 3 6 5 Enquiry of current warn Click icon of WARN in main interface to pop current warning information It can switch the warn interface between power module and charger by button of page up and page down 16 68KUAUPS1 WARN 2012 18 23 09 34 38 Bypass Loss Bypass Freq Abnormal RETURN Figure 3 26 Warn Interface 3 6 6 Enquiry of
15. and 3 phase output or 3 1 3 phase input and 1 phase output UPS S N this number is the serial number and forbidden being changed 2 CHG CONF Click the icon of MODEL to pop the model setting interface We can configure the charger parameter and the battery parameter in this interface 16 66KUA CHG CONF 2812 11 01 21 54 53 CHGSTATE OPEN CHG RATE 60 16 CHG CURR 18 608 TEMP CHP Closed BAT HUH 20 BATGROUP 1 iS BAT CAPACITY 186AH 20 Input Phase Loss Figure 3 50 Charger configure interface lt CHGSTATE if this option is set as open the charger is allowed to start otherwise the charger can not start lt TEMP CMP this function has not open yet BAT NUM for standard machine the number should be set as 16 for long backup machine the number is count to the mount of batteries user offered lt BATGROUP this parameter refer to the number of battery groups BAT CAPACITY it should match the battery capacity user offered lt CHG RATE charger current charger rate battery groups battery capacity 45 O SYSCONF Click the icon of SYS CONF to pop the system configure interface 16 G6KUVUA SYS CONF 2812 11 01 22 04 39 CONVERT CLOSE AUTO START OPEN OUT FREQ 56Hz OUT VOLT 22 BU BYP UOLT min 187U 534 5 BYP FREQ nin 46Hz KHz 5 Input Phase Loss Figure 3 51 System configure 1 CONVERT to start the frequency converter mode or not 2 AUTO START when it is op
16. and negative batteries shall be the same Battery connection chart is shown in figure 2 12 16 20 pieces gt lt 16 20 pieces z S E E battery battery battery battery battery battery Figure 2 12 Battery Connection Chart 16 As shown in figure 2 12 connect all batteries in series and lead a N line from middle connection point of battery groups so it shall be three lines together with positive and negative ends of battery group to connect with battery connecting terminals of UPS Batteries between positive end of battery group and N line are called positive batteries and batteries between negative end of battery group and N line are called negative batteries User can select the capability and number of battery according to its demand It must add an alternating current breaker between battery group and UPS to play a role of current limiting protection and open and close the battery group when maintaining 2 5 2 Installation and maintenance of battery for standard machine 1 Installation of battery pack 1 Open the battery pack panel in front of cabinet to expose the battery pack
17. been started yet The UPS has not been started currently and display of its main interface is shown in Figure 3 11 Click the battery icon to check whether the battery set is the same with actual battery configuration 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 11 Main Interface 1 Click On Off icon in main interface to pop the On Off interface 25 16 66KUA ON OFF 2012710723 11 29 68 UPS ON OFF Charger Hot Installed Figure 3 12 On Off Interface 2 Click icon of BYP ON UPS will enter the bypass mode and the bypass mode is started The charger will start automatically after a time 3 Close battery breaker long term machine and output breaker and the bypass starts to output normally Its energy flow chart is shown in figure 3 13 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 13 Bypass Mode 2 Switch to bypass from main power mode The UPS is working under main power mode currently click icon of On Off in main interface to pop the On Off interface 26 16 66KUA ON OFF 2012 10 23 11 37 38 UPS ON OFF TO BYP SHUT CHG ON OFF CHG OFF Charger starting up Figure 3 14 On Off Interface Click icon of TO BYP and then the system will enter into bypass mode 3 2 4 Start charger 1 Charger will start automatically to charge the battery when UPS is started under main power mode or bypass mode 2 If the charger is off and needs to be restarted when the UPS is in main power mod
18. it shall take the power on operation after cutting off the main power input breaker and bypass breaker for 30s 3 5 Operation for Maintenance Bypass 3 5 1 Start of maintenance bypass 1 Select option of On Off in LCD main interface select icon of TO BYP in On Off interface and confirm the UPS is working under bypass mode in LCD screen 29 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 19 Bypass Mode 2 Open the cover of maintenance bypass breaker close the maintenance bypass breaker cut off the input output and battery breakers and then the UPS enters into maintenance bypass mode Its energy flow is shown in figure 3 20 and then cut off the input and bypass breakers Figure 3 20 Maintenance Bypass Mode 3 5 2 Exit of maintenance bypass mode 1 Close the input breaker and bypass breaker the power module builds working power and switches to bypass mode by hand charger starts automatically 2 Close the output breaker and battery breaker cut off maintenance bypass breaker put back the baffle of maintenance bypass breaker back and then the warning maintenance cover is open in LCD screen disappears 3 Select option of On Off in LCD main interface select TO INV in On Off interface the power module will start the inverter after 20s and then UPS will be working under main power mode 3 6 Enquiry Operation Enquiry operation is a parameter to inquiry the working condition and setting of UPS 30 3 6
19. monitoring software 5 Inspection Port of Battery Temperature The charger module can collect battery temperature at any time to provide temperature compensation through inspection port of battery temperature 6 Passive Output Dry Contact 9001 10 60K UPS is equipped with a dry contact card which contains 7 groups of independent passive output dry contacts with three connecting terminals for every dry contact and from left to right which are normally closed terminal common terminal and normally open terminal The passive dry contact is controlled by relay and the common terminal and normally closed terminal of relay will be connected when defined status of dry contact is false the relay will start operation at once when defined status of dry contact is true and the common terminal will be disconnected with normally closed terminal of relay and be connected with normally open terminal User can select to connect the normally open terminal or normally closed terminal according to actual demand Identifier Meaning INV Inverter output LINE LOSS Main power is abnormal OVER LOAD Overload of output BYPASS Bypass output FAULT System fault BAT LOW Warning of battery low voltage ALARM System alarm 65 Appendix 3 Dial Switch Set of Module and Charger 1 Dial Set of Address for Module Input Power Connector Depending on the power segment the DIP switch in the input power connector can be set as fo
20. prolong working life of battery effectively Support cold start of battery and automatic start of normal power which can meet user s application requirements Easily damaged components are completely isolated with air flue which can improve reliability of the system effectively Easily damaged components can be changed in module level field replacement is fast and convenient and module cost is low Perfect hardware and software protection function breaker Fuse hardware protection and software protection super self diagnosis and rich historic record enquiry 5 7 inch LCD touch wide screen display friendly human machine interface Many communication ports including RS232 RS485 USB dry contact card and SNMP smart card trough Chapter 2 Installation Instruction 2 1 Unloading and Unpacking User shall check the package to confirm it is undamaged after receiving the product then open the package to check whether the equipment is undamaged and please contact the carrier at once if itis damaged 2 1 1 Open of cabinet package 1 Put the packing box vertically Figure 2 1 Packing Box Placement 2 Open the top plate of packing box and then take out the foam wh ay A v aie a Figure 2 2 Unseal the Packing Box 3 Unseal side plates of packing box and then take out the foams 10 Figure 2 3 Unsealed Cabinet Tips It sh
21. series Output ground 15 Main power Bypass Maintenance Output input breaker breaker breaker breaker eee Q e CO 9 9 9 9 EE 1 1 1 1 1 1 1 1 6 6 6 6 Main power Battery Bypass Output pas A Bi CH A By Ci Aj BIC DOMO 100 0 o o o o O o N row connect to the input N bypass N Input ground Output output N and battery N ground Figure 2 11 Distribution Wiring Diagram of 9001 40 60KVA series Tip please tighten the input and output cables and wiring row 3 Recover the distribution panel 2 5 Battery Connection 2 5 1 Battery connection of long term machine Battery group for this machine is positive and negative battery group framework total number of battery can be selected from 32 to 40 even number and quantities of positive
22. 23 10 42 47 OLD PASSWORD NEW PASSWORD CONFIRM PWD Figure 3 43 Password Set Interface The password is required when entering user configuration interface Enter old password and new password according to requirement to change the password of entering User Configuration Interface initial password is 666666 3 7 6 Calibrate If the touch click is not so sensible it can recover the sensitivity of touch screen through CALIBRATE Click icon of CALIBRATE in set interface to pop the calibrate interface of touch screen Click specified site according to order and then the sensitivity of touch screen will be recovered 10 6BKRUACALIBRATE 2612 16 23 16 44 64 Please Press Cross Center 7 Times Figure 3 44 Calibrate Interface of Touch Screen Note object used to click the touch screen shall not be too sharp when calibrating otherwise it will damage the screen 3 7 7 Telephone set It can change the contact telephone of agency by TEL SET 42 16 66KUA TEL SET 2012 10 23 10 47 24 PHONE Figure 3 45 Telephone set interface 3 7 8 Mute off Click icon of battery self test and mute off in main interface to pop interface of battery self test and mute off Click MUT OFF in self test interface to mute the warning sound 10 6BKUA TEST CMD 2012 18 23 10 48 56 TEST 185 TEST 16H TEST LOW CLR TEST Figure 3 46 Interface of Self test and Mute off 3 7 9 Advanced setting Note It is forbidden to e
23. D error of power module Check whether the set of dial switch in connecting panel in corresponding module location of cabinet is correct or not R phase PFC Fail S phase PFC Fail T phase PFC Fail Bypass STS Open Bypass STS Short Contact the consumer service personal 58 5 3 Maintenance Assurance Under condition of complying rules of storage mounting using and operation we have liability to debug repair or change elements and components timely free of charge if the product is damaged due to poor quality or improper option or cannot operate normally within three years since it is delivered we have responsibility to provide paid life maintenance for the product if it is out of the warranty period Service commitment of our company is warranted for three years and maintained for all life The following cases are not included in warranty range Artificial fault NOU bh UNER 5 4 Technical Specifications Out of warranty period Product whose production serial number is changed or lost Damage or loss caused by force majeure and external causes Dismantle or change the UPS without authority Breach operation application stipulations of UPS The battery is discharged deeply or damaged by manual Table 5 2 Technical Specifications Model 901011 901511 902011 90301 9040I 9060I Nominal capacity 10KVA 15KVA 20KVA 30KVA
24. It will switch to stage 3 after it continues for 360 cycle in stage 2 and charge the battery with floating charge so tat the battery quantity can be maintained more than 99 Battery group of 900II 10 60K series product is shared by all modules in UPS including charging and discharging It can use one group of battery or several groups of batteries to increase the standby time of system according to user s requirement Tips it must take off metal objects such as ring and watch before replacing the battery use screwdriver with insulated handle do not put any tool or other metal object on the battery It is normal phenomenon to appear small spark at joint when connecting the battery but it will not cause any harm to personal safety and UPS Do not cause short circuit or reverse connection on positive and negative of battery 5 2 Troubleshooting Faults of UPS can be known by inquiring history records of UPS and common problems during operation of UPS can be solved by contrasting table 4 1 Table 5 1 Fault Warn Removal Problem Type Fault Warning Solution Battery Overcharged Power off the charger and contact Warning of customer service personal Power off the charger and contact customer service personal Check whether charger is started or not charger Charger Fail Battery Disconnected 55 Bat Num setting error Contact customer service personal to reset the battery piece Over Temperature
25. Loss Figure 3 54 Open set interface 1 OPEN PWD if it is open the user need input the password when starting the UPS next time after the UPS is started this set will turn to close automatically 2 LOCK PWD if it is open no passwords is needed to interview any interface 3 BYP ENA if it is open bypass mode cannot be started 6 OTHERSET Click the icon of OTHERSET to pop the other set interface 47 10 6BKUAOTHER SET 2812 11 01 22 23 09 DEFAULT FIRMWARE Hains Normal Figure 3 55 Other set interface DEFAULT restore the factory setting FIRMWARE to update the Software CLR LOG clear history COM DATA Click the icon of COM DATA to pop the com data interface 10 6BKUAOTHER PARA 2812 11 01 22 27 57 AS UPS Hode FLAGS BUS INU WER i 3 17397 368 366 221 8 8 Bypass Fail Figure 3 56 Com data interface The second row is the working mode of the UPS 1 means standby mode 2 means bypass mode 3 means main power mode 4 means battery mode The forth row is the BUS voltage of the BUS line when the UPS works normally the BUS line should be 360V The fifth row is the inverter voltage of the UPS The sixth row is the version of the power module 8 OUTCONF Click the icon of OUT CONF to pop the output parameter interface 48 10 6BKUA PARA SET 2812 11 01 22 29 41 MODULE 1 Bypass Frequency Error Figure 57 Parameter set interface Click the module needed to be adj
26. MANUAL DE USUARIO EA900 II 3 3 10 60 KVA CANARIAS SISTEMAS ELECTRICOS DE POTENCIA S L SISTEMA ALIMENTACI N ININTERRUMPIDA U P S SAI ESTABILIZADORES DE TENSI N CONVERTIDORES INVERSORES BATER AS ALTA TECNOLOG A EN ALIMENTACI N EL CTRICA Carretera Los Tarahales 27 Local 35013 Las Palmas de Gran Canaria Telf 928 41 94 92 Fax 928 42 82 56 M vil 659 02 20 15 e mail sai saicanarias com www saicanarias com CATALOG Chapter 1 Introduction eon 4 1 1 Brief Introduction of Performance Features cccccccessssececeeceeesneececeeeeeennnececeeseesneeeeeentees 4 1 2 SystemM StructUr cnn cis tin li es AO A es Aaa 4 l 3 Operating Mode eran dd al oa 5 1 4 Functions and Characteristics oocccnooccconnnnononnccnnnncnnnnononononnnnannnnnoncnnnnnn ono nn nc nnnnn ocn no nonnnnnns 7 Chapter 2 Installation Instruction oooooococcnnonococonocccononancnonononconancnonononnnnnnnconnnnnnnn nn nnnn nn nano nn nn cn rnnnnnnnnes 9 2 1 Unloading and Unpacking isisisi e E E E i iiia diia a 9 AS LE OM EEEE AA AS 13 2 3 Installation o UPS dana 13 2 4 Cable Selection and CONnection ccccceessseccceeeeseeeceececeseeeneeeeeeceeeeesnaeceeeeseseneeeceeeeeeeeates 14 2 5 Battery Connections irte ii e E 16 Chapter 3 Operation ans e EE T e Ta E oaa 19 3 1 Introduction of Operation Interface oooonnoncccnnncnnnooncccnnnonnnnnncnncnnnnnnnnnnnoncnnnnnnnnnnnnnnnannnnnoss 19 3 2 Operation for Power
27. aker 7 Maintenance bypass breaker 2W2 ws a 233 l es Sg a 8 Out put breaker 353 538 oe soe oy 9 Terminal block of main power bypass battery and output 10 Terminal block of N 11 Terminal block of ground Front without baffle Back Figure 1 2 Structure of 900II 40 60KVA series 1 3 Operating Mode 900I 10 60KVA is a kind of online double conversion UPS its operating modes are as follows Main power supply mode Battery mode Bypass mode Maintenance mode manual bypass Frequency converter mode 1 3 1 Main power mode The working mode that alternating current power of rectifier circuit for UPS is supplied by main power direct current power for inverter is supplied after corrected by PFC power factor and continuous and uninterrupted alternating current power for load is provided by inverter circuit is called main power mode The charger will start automatically after power on of inverter to supply power for battery Maintenance bypass Bypass Main power input Out put o Figure 1 3 Working Process Chart under Main Power Mode 1 3 2 Batte
28. all be careful when unsealing to prevent scratch for the machine body Check whether the qualified certificate instruction book CD disk and keys for front and back doors are complete or not after opening the packing box 3 1 2 Open of module packing 1 Place the packing box in stable 11 Figure 2 4 Outer Packing of Module 2 Cut off the plastic belts remove the scotch tape and then open the paper box paperbiox am Foam packing Figure 2 5 Module Unpacking 3 Remove cover of foam packing the equipment with plastic packing will appear N _ Cover of foam packing Paper box Foam packing oy Equipment Figure 2 6 Taking out of Module 12 4 Finally take out the equipment with plastic packing and then remove the plastic packing Tips appendixes along with cabinet and modules shall be kept well especial that the manual and CD disk contain much important safety instruction please do not operate the equipment before reading the whole safe operation instruction All warnings and operations shown by machine and manual shall be obeyed strictly 2 2 Site Selection Placed location must be stable Enough ventilation space must be left between all surfaces of UPS and walls Be far away from hot source and corrosive materials avoid the sunshine Keep normal working temperature and elevation height worki
29. and starting under main power mode will be finished after a time 3 2 2 Starting under battery mode If main power is fault UPS can be turned on by battery mode directly 1 Close battery breaker input breaker and bypass breaker and connect the battery 2 Press button of COLD START in control panel to turn on the LCD screen LCD screen displays main interface 3 Press ENTER for 2s to build working power for power module and then the fan of module starts to rotate Click the battery icon to check whether the battery set is the same with actual battery configuration Detailed operation is shown in 3 6 4 and 3 6 5 23 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 8 Main Interface 4 Click On Off icon in main interface to pop the On Off interface Click icon of INV ON and the starting under battery mode will be finished after a time 16 66KUA ON OFF 2012 10 23 11 29 68 UPS ON OFF Charger Hot Installed Figure 3 9 On Off Interface 5 Close output breaker and then the UPS output is normal and starting by battery is finished Its energy flow is shown in figure 3 10 24 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 10 Battery Mode 3 2 3 Starting under bypass mode It can switch to bypass mode directly under main power mode or under the case that main power is available but the UPS has not been started yet 1 Start the bypass mode from standby mode main power is available but the UPS has not
30. andby mode Phase sequence is error and main power bypass is abnormal The fault light twinkles once 2s and lasts for 1 4s Buzz once 2s and last for 1 4s Disconnection of battery The fault light twinkles once 4s and lasts for 1 4s Buzz once 2s and last for 1 4s No fault Allis off No sound Bypass mode Some module is under fault mode The bypass light is on fault light twinkles once 1s and lasts for 1 4s Buzz once 1s and last for 1 4s Charger is not started The bypass light is on fault light twinkles once 8s and lasts for 1 4s Buzz once 8s and last for 1 4s Overload The bypass light is on fault light twinkles once 2s and lasts for 1 4s Buzz once 2s and last for 1 4s Phase sequence is error The fault light twinkles once 2s and lasts for 1 4s Buzz once 2s and last for 1 4s Disconnection of battery The bypass light is on fault light twinkles once 4s and lasts for 1 4s Buzz once 4s and last for 1 4s Bypass is normal The bypass light is on fault light twinkles once 4s and lasts for 1 4s Buzz once 4s and last for 1 4s No other fault The bypass light is on fault light twinkles once 2m and lasts for 1 4s Buzz once 2s and last for 1 4s Main power mode Some module is under fault mode The normal light is on fault light twinkles once 1s and lasts for 1 4s Buzz once 1s and last for 1 4s Charger is not s
31. e or bypass mode it can click the On Off icon in main interface to pop the On Off interface click icon of CHG ON below the CHG_ON OFF and then the charger will be started 3 Click the icon of charger in main interface to check the working state of charger 16 66KUA ON OFF 2012 10 23 11 37 38 UPS ON OFF TO BYP CHG ON OFF Charger starting up Figure 3 15 On Off Interface of Charger 3 2 5 Starting by manual self test In order to ensure the battery state of UPS and prolong working life of battery it needs to charge and release electricity of the battery periodically to ensure that the battery can supply power for UPS normally when main power fails suddenly Click icon of self test and mute off in main screen the popped interfaces include TEST 10S TEST 10M TEST LOW CLR TEST and MUTE Click one of the first three options to select the self test time Select different self test times according to the time of actual test period 27 10 6BKUA TEST CMD 2012 18 23 11 39 49 TEST 1835 TEST 16H TEST LOW CLR TEST Figure 3 16 Self test and Mute off Interface 3 3 Operation for Power off 3 3 1 Power off under line mode The UPS is working under main power mode currently Click icon of On Off in main interface to pop the On Off interface Click icon of SHUT to shut down the UPS and the charger will be off automatically at the same time 16 66KUA ON OFF 2012 18 23 11 37
32. eactive Abnormal T Reactive Abnormal Contact the customer service personal 56 Overload Fail 1 Power off secondary load 2 Reallocate the load so that outputs of three phases are balance 3 Cut off UPS input breaker for 30s then start again Overtemp Fault Ensure environmental temperature is within working range of UPS Cut off the UPS for 30s and then start again Power Set Fault Inverter Fault Relay Stick Death Line SCR Fault Contact the customer service personal Can Bus Fault Check whether the communication line is connected correctly Bypass wiring error Check whether the bypass phase sequence connection of cabinet is normal or not Power Set Fault Total Reactive Fault Contact the customer service personal Id Error 1 Check whether set of dial switch in back of module is 172 2 Check whether set of dial codes in back of module is conflict Bypass Phase Error Line Phase Error 1 Check whether the input power is normal 2 Check whether the three phase Bypass Loss input lines are connected correctly Bypass reg Abroad Check whether the input power is normal 1 Check whether the back terminal of module is normal N Line Loss 2 Check whether the terminal connected cabinet and module is normal Input CB Open Check whether the input breaker is closed or not Output CB Open Check whether
33. earth lines meet requirements so user shall not change its order without allowance gt Any operation shall strictly comply with correct order of power on and off It shall avoid excessive fluctuation of voltage output of UPS caused by sudden increasing or reducing of load so that the UPS cannot work in normal gt It is strictly forbidden to power on and off the UPS frequently It requires for 30s after the UPS is powered off and before starting it again otherwise fault may occurred for UPS gt It is forbidden to operate under over load Maximum starting load of UPS shall be controlled within 80 and the inverter tube may be damaged under inverter condition if it is operated under over load condition Experience proves that the best operation mode is to control the load within 30 60 of rated output power for most UPS powers gt Discharging requirement of battery in general the UPS is equipped with protection measures for discharging of battery but the battery will recover to certain voltage after it is discharged so that the protection is powered off and it is not allowed to restart the machine otherwise it may cause over discharging of battery The battery shall be used normally after it is recharged gt For new bought UPS or for UPS stored for a long time it only can be operated after the battery is charged Otherwise the standby time will not be ensured 54 gt For UPS without power off for a long time its battery sha
34. en the UPS will start automatically when the main power resupply after the UPS shut down in battery mode 3 OUT FREQ to set the output frequency it can be set as 50Hz or 60Hz 4 OUT VOLT to set the output voltage 5 BYP VOLT to set the range of bypass voltage if the bypass power voltage is beyond it UPS will be forbidden to start bypass mode 6 BYP FREQ to set the range of bypass frequency if the bypass power frequency is among it the output frequency will just follow the bypass frequency if not the out put frequency will be 50Hz or 60Hz 4 WARRANTY Click the icon of WARRANTY to pop the warranty interface 16 6 6KUAWARRANTY 2012 11 04 82 07 42 Charger OFF Figure 3 52 Warranty interface Click the BAT or CAP to the warranty setting interface 46 16 6 6KUAWARRAHTY 2012 11 04 02 09 38 INSTAL 2012 01 15 08 45 36 BAT LIFE 36hHonth s EXPIRE 2015 01 15 08 45 36 Charger OFF Figure 3 53 BAT warranty interface Then input the time when the battery capacitance is replaced and the life of the battery capacitance the UPS will warn you if the battery capacitance is up to the warranty date When starting the UPS first time update the install time of the battery and capacitance 5 OPEN SET Click the icon of OPEN SET to pop the open set interface 16 66KUA OPEN SET 2672 11 61 22 14 00 OPEN PWD CLOSE LOCK PWD CLOSE BYP ENA CLOSE UGG2 8686 21 Nov 2 2812 Input Phase
35. ge of every battery pack is normal then measure whether the side lead terminal is short circuit if all of them is normal connect the battery pack with UPS according to the connecting method shown in following figure 2 15 Ea 1 SJE U F ollo o O O O 5 o o ela Dl ER 0 EEN BS p MEETS o 5 al o 5 al o 7 al o go BE p e eE es o e I o o o o o o 9 gt la o o aie aq Figure 2 15 Connecting Diagram of Battery Pack 6 Recover the battery pack panel Maintenance of battery pack 1 Switch the UPS to maintenance bypass mode 2 Remove the battery pack panel to expose the battery pack 3 Cut off the connecting line of battery pack as shown in Figure 2 15 4 Take away the set screw of battery pack and then take away the battery pack 5 Replace the battery according to the demand 6 Recover the battery pack The following safet
36. gle machine in chapter 3 51 16 66KUA ON OFF 2012 10 23 10 53 07 UPS ON OFF Charger Hot Installed Figure 4 5 On Off Interface Note all breakers shall be closed when power on or power off the paralleled machines 4 2 2 Single on off of paralleled machines Click icon of On Off to pop the On Off interface as shown below 16 66KUA ON OFF 2012710723 10 51 31 SELECT OBJECT Figure 4 6 On Off Interface of Paralleled Machines Select UPS n n lt 6 for on off operation to enter into the On Off interface of UPS Take on off operation same with on off operation of single machine in chapter 3 4 3 Enquire Operation of Paralleled System 4 3 1 Information enquire of single machine for paralleled system Click UPS n n lt 6 in main interface to enter into the subordinate interface of paralleled system 52 10 6BKUA UPS 1 2012 10 23 10 56 09 Figure 4 7 Information Interface of Single Machine This interface can enquire the information on input and output battery and charger of this single machine 4 3 2 Information enquire of whole unit for paralleled system Click related icon in main interface to take the enquire operation same with that in chapter 3 53 Chapter 5 UPS Repairing and Maintenance 5 1 UPS Repairing and Maintenance 5 1 1 Power and features of load shall be considered when using UPS Rated output power of UPS is the key parameter to express how much power load the product can drive
37. history Click icon of HISTORY in main interface to pop the interface of UPS history It contains FAULT WARNING ATATUS and OPERATE 33 16 66KUA HISTORY 2012 10 23 09 37 35 47 2074 2100 STATUS 459 653 768 ae J OPERATE 194 Figure 3 27 Interface of History 1 FAULT FAULT records all faults occurred during operation of UPS 16 6 OKUAFAULT 2012 10 23 09 39 53 45 2012 10 15 16 15 48 224 Output Fuse Fail CHG gt 46 2012 10 17 08 27 07 160 Output Fuse Fail CHG rs 47 2812 10 18 16 57 57 528 Overload Fail Figure 3 28 Interface of Fault 2 WARNING WARNING records reasons for all warns when warns occurred for UPS 34 16 6 BKUAWARNING 2012 10 23 09 41 13 2825 2012 10 23 08 35 03 304 Battery Volt Low 2026 2012 10 23 08 35 45 9606 Line Loss 2827 2812 10 23 08 37 50 959 Output CB Open Figure 3 29 Interface of Warning FAULT and WARNING can record 2100 pieces at most and the earliest records will be replaced by new record if number of all records exceeds 2100 All records are listed by inverted order of time 3 OPERATE OPERATE records all operations of UPS taken by user 16 6 6KUAOPERATE 2012 10 23 09 43 04 2812 10 23 89207 2582951 Phone Setting 2012 10 23 09 23 31 360 t Language Setting Figure 3 30 Display Chart of Interface of Operate 4 STATUS STATUS records all working mode of UPS under different periods 35
38. ho has general information on UPS products It is necessary to know some other mounting requirements or measures to prevent accident Any content of the manual shall not be modified without allowance of manufacturer and any offenders must be investigated Our company reserves the right of final interpretation Chapter 1 Introduction 1 1 Brief Introduction of Performance Features 90011 10 60KVA 3 3 series is a kind of high frequency UPS with three inlet and three outlet designed by full digital control technology The design of unit breaks conventional design thought of tower type machine replaced by advanced modular design idea which can ensure compactness of layout and improve reliability of the unit Electrical performance of 90011 10 60KVA 3 3 series is advantageous and protection of software and hardware of it is perfect It is applicable for different power grid and can supply safe and reliable power for different loads 1 2 System Structure Components of the system mainly include LCD display screen communication port power module charger battery optional input breaker output breaker maintenance bypass breaker ground row N row and so on Its system structure chart is shown in figure 1 1 and figure 1 2
39. ifications narena oaren entitled 59 Appendix 1 Lamp Signal Reference List ccsccccecceeessnncececeesenneeeeeecesesaeeeeeecesenaaececeeeeseneeseseeeee 62 Appendix 2 Port of Communication Interface oooooccccnnonocccncncnonaoonnnnnnnnnnnnnnnnnononno nono nononnnanonnnncnnnnnnns 64 Appendix 3 Dial Switch Set of Module and Charger ooooooocccnccccooooncnocononononnnnnnononnnnnnnnonononnnnnnnnnnonnnnns 66 PREFACE Thank you for using our products Our company is engaged in developing and manufacturing products of uninterrupted power system which is a kind of power product with high quality and can meet various performance requirements Note This manual contains instruction of mounting application and operation of UPS It shall read this manual carefully before mounting the system and it is not allowed to take any operations on UPS before finishing reading all safety instruction and operation instruction This manual contains significant information please obey all warnings and operation instructions stated by the manual and machine and the manual shall be kept well Safety The uninterrupted power system must be grounded before operation Battery shall be replaced by qualified maintenance personal The battery is toxic waste according to laws so wasted battery shall be recovered by its classification in accordance with requirement of environmental protection Warning Selling of this product is only for partner w
40. ll be discharged for every 3 6 months and then recharged again It can prolong the working life of battery by this way gt For UPS stored for a long time it shall be started and charged for every 3 6 months otherwise it may damage the host and battery of UPS lt gt It shall maintain the UPS periodically Clean dust inside the machine measure the voltage of battery group check running of fans and inspect and adjust system parameters of UPS 5 1 4 Battery management This system allows the charging system to be with high liability and without high frequency clutter which can avoid effect of high frequency wave to battery life avoid overheat of battery when charging and prolong working life of battery User can set the battery parameter by monitoring display screen battery management parameter must be set by professional personal please notify the customer service personal if user needs to change these parameters and the system can take intelligent management for battery according to user set and actual status of battery group Charge mode of this series of products system is three stage charge Stage 1 recharge 90 capability of battery Charge with equalizing charging voltage and maximum charging current Stage 2 recharge the balance 10 capability of battery Turn to stage 2 to equalizing charge for 1 minute and floating charge for 1 minute when voltage reaches to 13 85V of every battery Stage 3 Maintain battery capability
41. llows Dial switch 0 means OFF and 1 means ON 1 2 3 4 10KVA 1 0 0 0 15KVA 1 0 0 0 20KVA 1 0 0 0 30KVA 1 0 0 0 AOKVA upper 1 0 0 0 part module 40KVA lower 0 1 0 0 part module 60KVA upper 1 0 0 0 part module 60KVA lower 0 1 0 0 part module Figure 2 Dial Set of Address 2 Dial Set of Hardware Protection for Charger Set the set dial switch of battery pieces of communication port interface so that it can be the same with actual battery pieces to protect the battery Dial switch is protected by a cover so it shall take away the cover before adjust the battery piece of dial switch Dial switch sets for all battery pieces are Dial switch O means OFF and 1 means ON 1 2 3 4 20 pieces of O 0 0 0 batteries 19 pieces of 1 0 0 0 batteries 18 pieces of 1 1 0 0 batteries 17 pieces of 1 1 1 0 batteries 66 16 pieces of 1 1 1 1 batteries For example figure 3 refer to the set of 16 pieces of batteries Figure 3 The set of 16 pieces of batteries 67
42. n y Peco pacien pate input Figure 1 6 Working Process Chart under Maintenance Bypass Mode 1 3 5 Frequency converter mode UPS can be set to frequency converter mode which can provide stable output frequency of 50Hz or 60Hz Input frequency range of main power is 40 Hz 70 Hz UPS will output the set output frequency and the bypass mode is ineffective under frequency transformer mode When main power is abnormal the system will switch to battery mode automatically and still output with the set output frequency 1 4 Functions and Characteristics DSP full digital control technology Pure online double conversion framework strong load capability Input power factor is as high as more than 0 99 low harmonic current environmental protection high efficient and energy saving lt Wide input voltage range 50 60 Hz power system self adoption suitable for all grid under any circumstance lt Support frequency modes of 50 Hz input 60 Hz output and 60 Hz input 50 Hz output which e e e ee Y eo e e e can meet special requirements of user Advanced N X wireless parallel connection redundant technique high parallel reliability and small circulation Parallel machines share the battery group which can save cell investment from user Digital charger with flexible charging parameter set and battery pieces selection Advanced battery intelligent management technology which can
43. n Off If it is the first time to start the UPS user need to enter the UPS on password the number is 19841219 After this time no password is needed to start the UPS 21 16 66KUA UPS ON 2012 10 23 09 27 43 PASSWORD MATHS NORMAL Figure 3 4 UPS ON password Click icon of INV ON and then UPS starts to power on under main power 16 66KUA ON OFF 2012 10 23 11 29 00 UPS ON OFF Charger Hot Installed Figure 3 5 On Off Interface Process of starting UPS under main power mode will be finished after a time and then the indicator light in front panel of power module is on The charger starts to power on automatically after the power module is started and the starting of charger module is finished after a time 3 Close battery and output breakers Close the battery break long term machine and output breaker after starting of UPS under main power is finished and then the UPS start normal operation Energy flow after it is started under main power mode is shown in Figure 3 6 22 16 66KUA SINGLE 2012 18 23 11 00 11 Figure 3 6 Operations under Main Power 2 Switch from bypass mode to main power mode Ifthe UPS is working under bypass mode click the On Off icon in main interface to pop the On Off interface 16 66KUA ON OFF 2012 18 23 11 27 52 UPS ON OFF TO IHU SHUT CHG ON OFF CHG OFF Figure 3 7 On Off Interface Click icon of TO INV the UPS will begin to start the main power mode
44. nd operation button Indicator light Operation button 0 0 G O BATTERY 8 EPO F FAULT BYPSS NOMAL i te C wv CD PANE E LEO ENTER D CANCEL C D COLD START LCD wide screen coldstart Figure 3 1 Monitoring Interface Definitions of icons on panel silk screen and LCD screen are listed in table 3 1 Table 3 1 Silk screen Icon Illustration Monitoring panel Icon Silk screen Meaning LED indicator light FAULT Warn BYPASS Power supplied by bypass BATTERY Power supplier by battery NOMAL Power supplied by main power Setting Charger Battery On Off Input parameter Output parameter Return to main interface Return to previous menu 19 j Page down Icons on LCD touch screen 4 j Page up History Self test and mute off Record enquiry Switch of touch button control UP Cursor up DOWN Cursor down Operation buttons ENTER Confirm CANCEL Return to touch control from button control COLD START Cold start EPO Emergency power off LCD screen supports two kinds of control modes button control and touch control 1 Button control Press button of
45. ng temperature 0 C 40 C it needs to be applied by derating if elevation height exceeds 1500m Keep clean working environment avoid environment with moisture flammable gas flammable liquid or corrosive material Weight capability of floor to machine and battery group shall be considered before mounting 44 2 3 Installation of UPS 1 Put UPS machine in specific location Location of placing the UPS shall be proper in order to ensure safety application of UPS It shall be placed in place with clean environment without moisture flammable gas flammable liquid or corrosive material and sunshine User can put it on assigned location with assistant of human force or equipment and shall pay attention to spaces between UPS and surrounding things when mounting so that it is helpful for ventilation and heat dissipation Minimum space is shown in figure 2 7 unit mm 00L IN WWE N ri gt N 28 amp uu Figure 2 7 Cabinet Placement Chart 2 Insert the power module into UPS in location shown in Figure 1 1 and then fix the module with Huangguan screw Tips 1 Module is so heavy that it needs more than 2 persons to put it into the cabinet 2 It shall be slow when i
46. nserting the module until it is inserted fully 2 4 Cable Selection and Connection 2 4 1 Selection of cable When selecting connecting cable for the system it is suggested to select the wire diameter of cable according to maximum power configuration of 90011 10 60KVA system and complying local connection rules and environmental condition temperature and physical support media The cable shall be selected according to maximum steady state alternating and direct currents of 90011 10 60KVA and its selection conditions are listed in table 2 1 Table 2 1 Cable Configuration Table Rated 380V input Discharging Input current when it is Output current of 32 full load and charger current when pieces UPS rated power outputs maximum power it is full load batteries 10KVA 28A 15KVA 41A 20KVA 55A 30KVA 83A 40KVA 110A 60KVA 107A 91A 165A 2 4 2 Connection of cable Battery input long term machine main power input bypass and output cable shall be connected with UPS according to the paths shown in Figure 2 8 o gt JT DD Al RY pS P C iI Output inlet wiring channel J Bypass wiring inlet channel Main power input inlet wiring channel O Mr oO Battery inlet wiring channel Noe o o G Chart for Sys
47. nter the advanced setting interface without the allowance of the Customer service otherwise great damage may occur Click the icon of ADVANCED in setting interface to pop the password input interface 43 10 6BKUA ADVANCED 2812 11 01 21 05 37 PASSWORD Fan Fail Figure 3 47 Password input interface Enter correct password initial password is 19841219 to pop the advanced setting interface 10 6BKUA ADVANCED 2812 11 01 26 57 26 HODEL CHG CONF 5YS CONF WARRANTY OPEN SET OTHERSET COM DATA OUT COEF Figure 3 48 Advanced setting interface Advanced setting include MODEL CHG CONF SYS CONF WARRANTY OPEN SET OTHERSET COM DATA and OUT COEF 1 MODEL Click the icon of MODEL to pop the model setting interface 44 108 6B8KVUAMNODLE SET 2012 11 01 21 36 59 RUN MODE Single IN TYPE Double cab Nun 1 OUT TYPE 3 3 UPS S H 9663 620126161681 Input Phase Loss Figure 3 49 Advanced setting interface RUN MODE to choose the working mode user needed single or parallel O IN TYPE to choose the input type by the condition user offered if the main power and bypass are the same AC source choose single if not choose double O CAB NUM if the user want to build a parallel system the cabinets should be set the number from 1 to 6 if the user just want a single UPS the number should be set as 1 O OUT TYPE we can set the output type as 3 3 3 phase input
48. on of Single Machin oooccccnnoonccccnconoooncccnncnonnnnnnnnoncnonnnnncnnnnnnnannnnnnos 20 3 3 0peration for Power Ovnis a 28 3 4 Operation for Emergency Power Off cessscccceeessseeeececeseeeneeeececeeeseenaececeeseeeneeeeeeeeeeeaees 29 3 5 Operation for Maintenance BypaSS ooccccconoocccnncccnnnnancnonononnnnnncnoncnonnnnnnnnoncnnnnnnnnnnncnnnannnnnnss 29 3 6 Enquiry OperatioM a diia 30 3 7 Operations for User Configuration ooccconooncccnnnconononcnonononnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnncnnnannnnnnss 38 Chapter 4 Installation and Operation of Paralleled Machine oooonnonnnocccnnccnnconcccnncnonnanancnononnnnnn ninos 50 4 1 Installation of Paralleled System ccccccccceeeessecceceeeeeenececeeeeeeenaeceececeseaneeeeeeeeeeeneeseseneees 50 4 2 On Off of Paralleled Machines cooooococccccnononanonanononanannncncnnonnnnncnncncnnnananonccconanancnncninonannns 51 4 3 Enquire Operation of Paralleled System c cccccceeeesensececeeeeeenaeeeececesecneeeeeeeseseneeeeseneeees 52 Chapter 5 UPS Repairing and Maintenance eceeeccccceeeeeenncececeeseeeneeceeceseeeneaececeeseneneeeeeeeeseenaees 54 5 1 UPS Repairing and Maintenance cccccecesscecceeeseeeceeeeceseseneeeececeseanececeseesesaneceeeesseeaaees 54 5 2 LPOUBDIESNOOTING tai E E 55 5 3 Maintenance ASSUPANCE cceeeesssssesssceceeccneeccneccececeeceeeeeeeeeeeseeeceseceeeesentttetttnsasenseeaooees 59 5 4 Technical Spec
49. ry mode The working mode that battery power is boosted through battery booster circuit and then supplied to load through inverter circuit is called battery mode When main power fault occurs the system will switch to battery mode automatically and power supply for load is not interrupted When main power recoveries the system will switch to main power mode automatically without any manual operation and power supply for load is not interrupted Switching time of main power mode and battery mode is O ms Maintenance bypass bypass Main powe ra Out put input Figure 1 4 Working Process Chart under Battery Mode 1 3 3 Bypass mode If fault such as inverter circuit fault and inverter circuit overload or switching to bypass mode by hand occurs the UPS will switch the load from side of inverter to side of bypass and power supply for the load is not interrupted Maintenance bypass Bypass Main power E or Output Figure 1 5 Working Process Chart under Bypass Mode 1 3 4 Maintenance mode manual bypass If it needs to maintain or repair the UPS it can close the manual bypass switch to switch the UPS to the side of maintenance bypass and the power supply for load is not interrupted In that case the main power will not pass the internal components of machine but connect the input terminal and output terminal directly so that we can maintain or repair the UPS Maintenance bypass Bypass fai E e ediso
50. tarted The normal light is on fault light twinkles once 8s and lasts for 1 4s Buzz once 8s and last for 1 4s Overload The normal light is on fault light twinkles Buzz once 2s and last for 1 4s 62 once 2s and lasts for 1 4s Disconnection of battery The normal light is on fault light twinkles once 4s and lasts for 1 4s Buzz once 4s and last for 1 4s No other fault Normal light is on No sound Some module is under fault mode Fault light is on all the time Buzz all the time Low voltage of battery Battery light twinkles Buzz once 1s and Battery self once 1s last for 1 4s test Overload All is off Buzz once 2s and last for 1 4s Others are normal Twinkle in turn for No sound every 2s Fault mode Bypass and output are Bypass light is on Buzz all the time normal fault light is on all the time Bypass and output are Fault light is on all the Buzz all the time abnormal time Some module is under fault The normal light is on Buzz once 1s and Frequency mode fault light twinkles last for 1 4s conversion once 1m and lasts for mode 1 4s No fault The normal lightison No sound Power off All is off No sound All is off No sound Communicati on is abnormal 63 Appendix 2 Port of Communication Interface There are several communication ports for 9001 10 60KVA system as shown in Figure 1 Temperature
51. tem Base Figure 2 8 Inlet and Outlet Wiring Channel of 90011 10 60K 14 Connection of cable is 1 Open the distribution board to expose the copper rows Battery pack panel Maintenance cover Distribution panel E ES Figure 2 9 Front View of Cabinet 2 Phases shown in following figure are line banks of main power input bypass input battery input and output cable after passing the inlet and outlet wiring channels Mian power Bypass Maintenance Output 2 input breaker breaker breaker breaker res iar rH Tek A Q e Q O sill a 5 H U LL LU A A 001 000 2 Sollo o9 BAT BAT E N row connect to the input N bypass N output N and battery N Input Bypass Output o o G o o O o 1L Input ground Figure 2 10 Distribution Wiring Diagram of 90011 10 30KVA
52. the output breaker is closed or not Output Overvolt Please contact the customer service personal Maint CB Cover Open Unnecessary for treatment under maintenance bypass mode 57 Maint CB Cover Open 1 Unnecessary for treatment under maintenance bypass mode 2 Check whether the screw of maintenance cover is fastened or not under other operation mode Battery Volt Low 1 Check whether the battery and charger are normal or not 2 Check whether the battery set matches with actual configuration 3 Please dismantle the secondary load as soon as possible if it is under battery mode Battery Open 1 Check external battery breaker is closed or not 2 Check whether the battery is connected well Ovload Fail UPS Over Current UPS Over Load 1 Close the secondary load 2 Reallocate the load so that outputs of three phases are balance Forbidden to power on and contact Eeprom Fail i the customer service personal Contact the customer service UPS Fan Lock ELA personal if it is module fault Confirm whether the button of EPO n is pressed or not Please check the Epo Active screw in left side of module is fastened or not if it is not pressed Charger Offline Check whether the charger is mounted Can Fail Comm Syn Sig Fail Comm Syn Pulse Fail Check whether the communication line is connected well or not Id Error I
53. ttery configuration 192V 240V positive negative battery group with 16 17 18 19 and 20 pieces for each group for option 32 pieces 12V 7AH or 12V 9AH are equipped for standard machine the battery space can allow 64 pieces batteries at most Maximum charging current 12A 24A Maximum paralleled 6 machines Working temperature 0 401 range Working elevation height lt 1500 m Shall be reduced using if exceeding this height Storage temperature 25 550 Noise in 1m from lt 60dB ground Safety EN62040 1 1 Electrostatic IEC 61000 4 2 Level 3 discharge Sustained IEC 61000 4 3 Level 3 electromagnetic sensitivity Voltage flash IEC 61000 4 4 Level 3 compatibility Surge interference IEC 61000 4 5 Level 4 Electromagnetic EN62040 2 gt 25A class A interference UPS cabinet size 600mm 800mm 1280mm Weight kg 158 164 164 174 190 210 Color Black Control panel 5 7 inch multifunctional LCD touch wide screen 60 Model 9010II 90151 902011 903011 90401 90601 Audible alarm Alarm of battery mode warn when voltage of battery is too low alarm of fan fault etc Port USB RS232 RS485 and dry contact standard equipped Optional element SN MP card Paralleled machine card 61 Appendix 1 Lamp Signal Reference List Mode Fault Warning Status of LED Status of buzzer St
54. usted to pop the parameter interface 16 66KUA H 1 2012711701 22 31 12 IHU UOLT SET DUT UOLT SET Bypass Frequency Error 1 INV VOLT SET to adjust the output voltage 2 OUT VOLT SET to adjust the digital which is displayed in the output interface chapter 3 6 2 of the LCD screen 49 Chapter 4 Installation and Operation of Paralleled Machine The machine supports paralleled machine extended operation with maximum extended number of machines is 6 and maximum extended power is 360KVA 4 1 Installation of Paralleled System 1 Connect the main power input bypass input output and battery of UPS which is ready for parallel according to figure 4 1 and then connect to the main power bypass battery only connect the battery in parallel for standard machine and load UPS1 UPS n n lt 6 Main power Main power BAT input input Bypass input Out put Output Bypass input input BAT input N N A B IC ABIC ABC CIBA C BA C B A Main power input A B C N k bypass A B C N H Output A B AE Battery AIN gt
55. y notes shall be noted all the time when mounting and maintaining the batteries 1 Electric shock may occur when mounting the batteries high short circuit current may cause fire 2 Voltage of battery groups can be 480Vdc which may cause death so please obey safety attentions for voltage operation 3 Only qualified personal can mount and maintain the batteries 4 Wear protective eyewear to prevent accident caused by electric arc 5 Take off ring watch necklace bracelet and other aglets 6 Use tools with insulated hands 7 It shall break down the breaker of battery when connecting lines between UPS and battery It must ensure that the sequence and polarity of connection are correct after finished connection 8 Please contact customer service department of our company if the user needs to change the number of used batteries during normal application Please do not operate it solely 18 Chapter 3 Operation This chapter describes all enquiries and setting operations of UPS taken by operator including starting of UPS power off of UPS all enquiry operations and parameter setting etc Tips instruction manual must be read carefully before implementing the following operations to avoid personal injury or equipment damage caused by misoperation 3 1 Introduction of Operation Interface As shown in Figure 3 1 operation interface mainly contains LED indicator light 5 7 inch multifunctional LCD touch wide screen a
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