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operations and maintenance manual winch operators panel baker

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1. 4956690428 _ ail 3 P Uia n D M emo 935990999029000299909 2 fx ea T 7 52 lt ro sl wh iUa PLUS agger e uU ESTE PE LIA IIIII Ta eeetes Rn pn eee spent f iid 5 TET loop ami eL 2 uev je js 101 09 09 90 a 2 3 3 PROCESSOR REBOOT In the event of a panel lock up or other malfunction the processor in the panel can be rebooted by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the buttons are depressed When the panel is rebooted all the menu settings will be returned to the factory default settings AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 7 of 39 36220 FM 1093 P O Box 850 een 1 346 4300 Wireline 25 64301 enchmarkwireline com Products benchmarkwireli 3 0 MENU COMMANDS OPEN HOLE MODE This panel has internal software which allows it to be set for various configurations To change the settings press the MENU button The feature to be set will be displayed on the DEPTH display Press the MENU button again until the feature you want to set is displayed In this mode open hole the panel is configured to work with the 5 measuring head and the Baker Atlas FOCUS acqui
2. M 20220 11009 e NC a Simonton Teras pesta Phone 1 3 Wireline fax 3194509 Products OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL BAKER ATLAS 5715XA PANEL F140529000 Kerr p n AMS4A040 TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION 2 0 DETAILED DESCRIPTION OF FEATURES 3 0 MENU OPERATING INSTRUCTIONS OPEN HOLE MODE 4 0 MENU OPERATING INSTRUCTIONS CASED HOLE MODE 5 0 SYSTEM OPERATING INSTRUCTIONS 6 0 DRAWINGS SETUP PROCEDURES AND PARTS LISTS 7 0 INSTALLING NEW SOFTWARE 8 0 CABLE DRAWINGS 9 0 CE TEST CERTIFICATES AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 1 of 39 36220 FM 1093 P O Box 850 sha cS eli Phone 1 346 430 Wireline 25 64301 Products benchmarkwireline com 1 0 INTRODUCTION 11 GENERAL DESCRIPTION This panel is designed to acquire and display depth tension and magnetic mark data from a wireline logging winch unit The panel provides the operator a means to set and make adjustments to the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The encoder quadrature pulses are passed through to the acquisition system The tension data is provided by a load pin and is also passed through to the acquisition system The panel can be set in either open hole logging or cased hole logging modes This is done by installing jumper J3 on the main processor board
3. The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up The end button increments the parameter down After the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Line Speed 2 Depth 3 MMD 4 Set Baud Rate to 9600 Set Brightness to 15 BACK PANEL CONNECTOR PINOUT 12 24 VDC iN Fr E ver ENCODER1 PWR FUSED ENCODER1 PWR FUSED ENCODER 1A ENCODER INPUT J2 6 J27 228 2210 7 42 11 212 WEAKMARKIN 2WIRES J2 13 J2 14 J2 15 J2 16 J2 17 J2 18 J2 19 J2 20 42 21 LOAD PIN GROUND ACM J2 22 LOAD PIN SIGNAL J2 23 J2 24 AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 30 of 39 36220 FM 1093 n P O Box 850 Simonton Texas 77476 A Phone 281 346 4300 Wireline 281 346 4301 Products benchmarkwireline com J2 25 STRONG MARK STRONG MARK IN MGR MENS CTS IN Pe CTS IN Yo s RS485RX RS485 RX 2 WIRES RS485RX RS485 RX 2 WIRES RTS IN pue RTS IN 3521420 7 85485 TX RS485 TX 2 WIRES RS485 TX RS485 TX 2 WIRES gt 4 w 41 __ 2 CTS OUT 7 3 0 5485 2 5 46 0 RTS OUT 7 45 2 QUADRATURE OUT PHASE A PHASE 1B QUADRATURE OUT
4. PHASE B 4 to 20 MA OUT 4 TO 20 MA TO SYSTEM 0 2V OUT TENSION TENSION OUT TO SYSTEM J5 10 MARK OUT WEAK MARK IN 2 WIRES J5 13 ENCODER GROUND DCM ENCODER GROUND J5 14 12 7 _ OUT PHASE J5 15 PHASE 1B QUADRATURE OUT PHASE B J5 21 TENSION OUT COMMON OUT TO SYSTEM ACM J5 22 MARK OUT WEAK MARK IN 2 WIRES J6A TENSION CONTACT RELAY COMMON N O AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 31 of 39 36220 FM 1093 n P O Box 850 ees 77476 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com 6 6 SPARE PARTS LIST Part No Description Qty Reference 1 AMS4P133 PC BOARD 540 REV E W 2xRS232 1x485 1 MOTHER BOARD d nud METER ANALOG DIFF TENSION 1000 o MEE LBS 4 AMS4P120 DISPLAY LED 5 SERIAL 2 X3 5 4 __ 2 e paneo __ i SOR 7 ACMU1P11 SONALERT SC628D MALLORY 1 ALARM 5 nwsapo20 sur 1060 ALCO LOCKI 2 rows wore 10 JAMS4P018 SWITCH MPA 106F ALCO PUSH MOM MENU T ZERO T TEST D ZERO METER RESET AMS4P044 SWITCH TOGGLE DPDT MOM OFF MOM AMS4P021 SWITCH CAPS ALCO C 22 BLACK I ZERO D ZERO RESET 13 57 017 SWITCH CAP ALCO C 22 RED ONN MS3102E 14S 9P RECEPT 2 2 5 30 54 163 CONNECTOR 1 30 AMS4P164 CONNECTOR pg s 485 our 4
5. RS3 374 ohm 1 e a Q BEEPER EXC TEN LEO O SCL LED 6 1 2 GNO COM RXD COM TXO GNO COM3_RXD R5232 COM2_TXO COM3 TXD RS232 cows NO QUT PHASE GND OUT PHASE OUT PHASE OUT PHASE B APRCH SRFCLED BEEPER EXCTENLED SCALE LED Page 21 of 39 AMS4A040 PANEL USER MANUAL Rev H Nov 2006 36220 FM 1093 850 Phone Wireline Phone 2813484305 Products benchmarkwireline com 6 1 3 LOAD PIN AND TENSION I O z _ ow viva via 9 vid wid vid VIVO wo ANDHS st st t 4 z inoa amn 1194 5591211 tin inoa F 22 99 ino om 2 SA v 5 n g 4 ant ot mi 292 1122 GYO Nad avo AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 22 of 39 36220 FM 1093 850 eet peti one 1 3 Wireline 5213464301 Products benchmarkwireline com 6 1 4 JUMPERS BUTTONS 26002 57 1 AY14S10 id asia od asia s ja s fa s l fe l l vw fo jo jo wo IAS NIT 14 396 ds m 3218 3 8 22222222 2299 eu 1 2222 mmmmmmmm Shoe
6. lit If the depth is set to Metric the Metric LED will be lit The tension can be set to English LBS or Metric KG but it will not light the LED AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 5 of 39 36220 FM 1093 P O Box 850 cS eli Phone 1 346 430 Wireline 25 6 4301 enchmarkwireline com Products benchmarkwireli 2 1 14 T ZERO SWITCH Use this switch to set the tension to 0 at the start of a logging run This will zero out the tension circuit The line should be slack through the head at this time 2 1 15 T TEST SWITCH Press T TEST and verify that the panel tension reads 20000 Ibs MODE 5 or 5000 Ibs MODE 3 Verify tension is being properly recorded on acquisition system 2 2 REAR PANEL 2 2 1 12 24 VDC This connector supplies dc power for the panel operation 9 VDG min 30 VDC max The panel can operate on either 12 or 24 vdc 12 vdc is U S truck standard voltage 24vdc is European truck standard voltage Pin A is positive pin B is negative 2 2 2 OVER TENSION CONTACT This connector provides a connection to the overtension circuit relay When an overtension condition is active the two pins are connected together In normal position the two pins are open This feature can be used to interface to the winch unit control system to provide automatic hoist shutdown at an overtension condition 2 2 8 SIGNAL INPUT Encoder tension and magnetic mark signals and power are passed through
7. on the ground Press T Zero to zero the tension value Press T Test and verify that panel tension reads 5000 mode 3 or 20000 mode 5 Verify tension is being properly recorded on acquisition system Pull tool to depth O position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 18 of 39 36220 FM 1093 Box 850 c eli Phone 1 346 4 Wireline Phone 2813164301 Products benchmarkwireline com 6 0 DRAWINGS AND PARTS LISTS 6 1 Main Processor Board oe AMS4A040 PANEL USER MANUAL Rev Nov 2006 20 0 2 Page 19 of 39 36220 FM 1093 850 281 3 Wireline 281346 4301 Products benchmarkwireline com 6 1 1 ENCODER AND MMD INPUTS E RE 5 AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 20 of 39 9555 000 SSS 9 900 Mr 0000 z0 coo oben offs 5655 5 ODESA 0 001028 Wireline Products BenchMark COM RXD COM3B TXO COMZ x 2 10 E y 8 7 5 RXD CONGA RXD 4 9 2 _ VART 1 TXD a 238 gt 26031 lt OUT PHASE 2 oN 856 374 KFy 8 kry 7 OUT PHASE B ENC PWR1 6 5 4 R52 374 chm 3 02
8. relay will de energize 4 6 DEPTH ALARM Functionality When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Factory default value is 100 47 OFFSET Functionality The CCL depth will be displayed on the CCL DEPTH meter This makes it easier to monitor CCL depth in addition to bottom of tool depth AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 16 of 39 36220 FM 1093 P O Box 850 c eli Phone 1 346 430 Wireline 251 6 4301 enchmarkwireline com Products benchmarkwireli Procedure Use switch to set the CCL offset depth Indication will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set 4 8 DEPTH ADJUST Shim Functionality The shim amount selected will automatically be added or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Factory default value is O 4 9 ENCODER Functionality The value selected will automatically be used as the en
9. sheave mounted load cell The angle of the cable exiting the sheave should be entered Typically for a load cell mounted above the top sheave the LCA would be 0 For a load cell mounted to the bottom sheave the LCA would be 90 90 degrees Default value is O WHLCIR Wheel Circumference This value is set to the circumference of the measuring wheel to ensure the depth is measured correctly Default value is 2 0 ft 3 2 TEN ALARM Functionality When preset tension value is reached alarm sounds and Procedure Indication Selection tension display flashes value Use switch to set the tension alarm setting TALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 1 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2400 3 8 2400 7 16 2400 15 32 2400 SLAM 2400 S SLAM 2400 AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 9 of 39 36220 FM 1093 P O Box 850 cS eli Phone 1 346 430 Wireline 25 64301 Products benchmarkwireline com 3 3 TENSION SHUTDOWN Functionality When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Procedure Use switch to set te
10. this connector to from the sensors on the measuring head 2 2 4 SIGNAL OUTPUT Encoder tension and magnetic mark signals processed and some unprocessed are passed through this connector to the acquisition system 2 2 3 RS485 SERIAL INTERFACE This connector provides an RS485 interface from the panel to the acquisition system Connectors are provided for both RS485 in and out AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 6 of 39 36220 FM 1093 P O Box 850 BenchMark Phone 281 Wireline Phone 281 3484300 Products 23 JUMPER SETTINGS row of jumpers located the internal processor board to set the panel in different configurations J1 on DEPTH IN METERS J1 off DEPTH IN FEET J2 on TENSION IN KG J2 off TENSION IN POUNDS J3 on CASED MODE AM3K CASE OR HOIST J3 off OPEN HOLE MODE AMBK FOCUS J4 off Rev D or earlier PC board J4 on Rev E PC board J5 on FOCUS mode J5 off AM5K standalone mode J1 and J2 are only in affect when J5 is off i 0 996098 998H 4 DO Tere lt T 2 2 m ea 4 33843335 Jii FE of EK b s n mee a e RU ep T RET HT
11. 0 54 041 SWITCH PUSHBUTTON LIGHTED SPST 1 APPROACHING SURF 2 LENS RED RED AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 32 of 39 36220 FM 1093 0 Box 850 Phone 228154 54300 Phone Wireline 7 21 3464301 e AEN com Products benchmark i 7 0 INSTALLING NEW SOFTWARE 7 1 SOFTWARE MODIFICATION BY REPLACING THE EPROM The software that controls this panel is stored in an EPROM Integrated Circuit located at U2 see drawing on next page To upgrade the software to a new version simply remove the eprom I C and install a new eprom I C be careful not to bend the legs during installation After new software is installed make sure and reboot the panel by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the buttons are depressed 9 N Rr OF les i 54 WE T 19 Is p Tg Ef 5 s E OT md Um I IIIS s 241 lee 2 5s Pel dreneni 333 ep 4 ue 06099060
12. 2 nocou eese geese i p E 35 LJ T Cs c E ap ID 2 ron Aas E dum xod 4 r JL E a we S bu ns 22 eonna 095506 4 ar ao 3 st e ee stoto 7 22 SOFTWARE MODIFICATION USING THE SERIAL PORT 7 2 1 PREREQUISITES 1 The real time data acquisition board must have a socket for the MicroController and a CPU piggy back PCB installed in that socket with a DS98C450 MicroController installed 2 A computer with a serial port and installed Hyperterminal program 3 The new revision real time data acquisition HEX file program AMS4A040 PANEL USER MANUAL Rev 2006 Page 33 of 39 36220 FM 1093 P O Box 850 reap Mee Lets Phone 1 346 4300 Wireline 254 84301 Products benchmarkwireline com 7 2 2 PROCEDURE 1 Transfer the new revision HEX file to the computers C root directory 2 Turn power on to the Hoistman s panel 3 Connect your PC to the serial port at the rear of the panel 4 Open a Hyperterminal session Use the following settings Serial Port 1 Baud Rate 57600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 5 Set the switches on the CPU PCB to PROGRAM mode as follows 1 AWAY FROM CPU 2 AWAY FROM CPU TOWARD CPU 6 Open
13. BLU 75 J S485 RX 2 WIRES P7 7 COM2TXD ORG D1 5 D2 DISPLAY DATA FOUR 5 D3 5 WIRES CONNECTED D4 5 TOGETHER P7 9 GND BLK A J4 RS485 GND 2 WIRES 7 12 GND BLK D1 1 DISPLAY GND P8 QUADRATURE OUT INDICATORS 16 PIN P8 1 METRIC LED BRN METRIC LED KATHODE J i ETE t 22 METRIC METRIC LED ANODE 8 f 6 8VZKat 6 8VZKathode 6 8VZAnode to e ENGLISH LED EXCESSIVE IX ME GRAY DS1 LED EXCESSIVE WHITE 081 LED EXCESSIVE GRN 7859 TENSION ALM _ 1 98 EXCESSIVE P8 6 TENSION ALM YEL ALM1 Beeper AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 26 of 39 36220 FM 1093 P O Box 850 reap Mee 77476 Wireline Phone 281 326 1300 Fax Products benchmarkwireline com APPROACHING gus m P8 9 SURFACE LED VIO SW 10 1 inline with silver plate APPROACHING SEL P8 10 SURFACE LED BLU SW 10 1 opposite silver plate P8 11 PHASE 1B YEL J5 15 Quadrature Out PHASE B P8 12 PHASE 1B BLU J5 3 Quadrature Out PHASE B P8 13 PHASE 1A RED J5 14 Quadrature Out PHASE A P8 16 PHASE 1A ORA J5 2 Quadrature Out PHASE A P9 ENCODER 1 12 PIN P9 1 DCM BLK J2 14 Encoder Ground P9 2 DCM BLK J5 13 Encoder Ground NO ENCODER PWR P9 5 TO FUSE YEL d dci 9 8 ENCODER 1B BLU J24 Encoder input 9 9 ENCODER 1 J2 16 Encoder
14. Certificate Annex I In accordance with European Directive 89 336 EEC as Amended by European Directive 93 68 EEC EMC Directive Date 17 September 2002 Certificate Number Epsilon 02 5 170 ECS Project Number 50548 ECS Report Number 80548 1 The equipment has been assessed and type tested against the relevant harmonised European Standard and has been found to be compliant provided that the following conditions are complied with by the end user a The electrical supply to the apparatus shall be within the manufacturer s specified limits 12 24VDC 10 b The apparatus when installed in industrial locations shall be supplied from a power supply that offers suitable protection from voltage surges This requirement is not required for use within a controlled EM environment has determined by EN 61326 or when the application for which the apparatus is being utilised does not require such protection Epsilon Compliance Drury Lane Drury Buckley Flintshire UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 USA toll free 1 888 467 1861 email info epsilon itd com Website www epsilon Itd com Page 2 of 2 AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 39 of 39
15. GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG 11 After the ROM Loader is finished programming the Flash set the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 AWAY FROM CPU 12 To operate from an EPROM instead of the Micro Controllers internal memory set the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 TOWARD CPU AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 35 of 39 36220 FM 1093 hM rk Box 850 Simonton Bat aie dann Phone 3 Wireline Phone 2813464301 Products benchmarkwireline com 8 0 CABLE DIAGRAMS 8 1 AMS7A022 CABLE ASSEMBLY DC POWER IN gt T Kerr p n Description Qty D BELDEN 8472 5 FT AMS7P061 CABLE 16 2 SJ CORI AMS7P044 CONN 53106 145 95 EA AMS7P063 BUSHING 9779 513 6 AMPHENOL EA Page 36 of 39 AMS4A040 PANEL USER MANUAL Rev Nov 2006 36220 FM 1093 Box 850 Phone 28134 pedis Phone Wireline 27 2813464301 Products benchmarkwireline com 8 2 LOGGING UNIT INTERFACE CABLE HARNESS AMS4A187 AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 37 of 39 B 36220 FM 1093 enc ar 0 Box 850 AE aie ane hone Wireline Phone 2813164301 Products benchmarkwireline com 9 0 CE TEST CERTIFICATE Test Certificate In accordance with European Directive 89 336 EEC as Amended by E
16. RD SW1 ON OFF 12V Swi zd BATT RED COM ENCODER PWR P1 4 E J2 2 PWR 15 P1 5 RED J2 11 ENCODER2 PWR P1 8 stil J2 5 P1 11 LOAD PIN 15 J2 20 P1312 LOAD PIN 15 J2 8 J3 RS485 IN DB9 P DB9 MALE J3 1 CTS ORN J3 2 CTS BRN 13 6 RTS VIO J4 6 J3 7 RTS GRY J4 7 J4 RS485 OUT DB9 S DB9 FEMALE J2 EXTERNAL SIGNALS IN J5 OUTPUT TO SYSTEM J1 12V POWER IN 12VPOWERIN RED SW1 NO 12V POWER TO PANEL AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 28 of 39 36220 FM 1093 P O Box 850 en Phone 1 346 43 Wireline Phone 2813164301 Products benchmarkwireline com 6 3 FUSE BOARD AND POWER WIRING Refer to 5 2 for wirelist FROM AMS 40 BRD 87589 2 FS sws OFF CN Sw 25 5 2 1 4 5 F2 pies PTS pP 5 F1 1 P1 18 P1 12 4 F 11 7 P13 ece a 21 5 FROM REAR PANEL 1 A 42 2 ENCD PWR 15 42 5 ENCOR PWR 2 52 8 4 15V LOAD FUSED PWR 42 20 15V LDAD PIN FUSED PWR 42 13 15V FUSED POWER AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 29 of 39 6 4 6 5 36220 FM 1093 P O Box 850 Simonton Texas 77476 6 430 i A Phone 281 346 0 Wireline 281 346 4301 Products benchmarkwireline com DIGITAL DISPLAY SETUP The four digital displays can be set for address baud rate and brightness
17. SH SW 10 ZERO DIFF P4 6 TENSION GRY SWA N O 7 TEN TEST SW5 P4 8 ZERO CAL BRN SW6 CANCEL DEPTH SW10 P4 9 ALARM BLU N O P4 10 ZERO DEPTH VIO SW9 DEPTH ADJ SW7 N O 4 11 DOWN BLU DN Dn Contact of SW7 P4 12 DEPTH ADJ UP ORA 2 N O Up Contact of SW7 P5 SPARE 12 PIN P5 1 5V RED 014 DISPLAY POWER P5 2 MENU YEL SW8 MENU SELECT P5 3 DIFF INC GRN SW 3 P5 6 MMD RESET VIO SW 2 P6 ANALOG IN OUT 16 PIN LOAD PIN POWER P1 10 P6 1 RED FUS BRD LOAD PIN 15V poo i AREN POWER Big PT9 FUS LOAD PIN 15V P6 3 LOAD PIN SIG ORA J2 10 LOAD PIN SIG AMS4A040 PANEL USER MANUAL Rev 2006 Page 25 of 39 BenchMark 36220 FM 1093 P O Box 850 es Wireline Phone 281 Products benchmarkwireline com 346 4301 P6 4 LOADPINSIG BLK Je 22 LOAD PIN SIG SHUNT CAL Peor su GRN J29 SHUNT CAL P6 8 BLK J2 21 GROUND 6 9 4to200UT BRN J5 12 4 to 20 mA to system P6 10 ACM BLK J5 21 TENSION OUT TO SYSTEM 0 2V OUT Poil TENSION GRAY J5 9 TENSION OUT TO SYSTEM DIFF TENSION YEL 1 DIFF TENSION P6 16 BLU M1 P7 COMMUNICATIONS 12 PIN 03 8 J4 Pred GRAY RS485 TX 2 WIRES P7 2 RS485 TX BLK 259 RS485 TX 2 WIRES P7 3 RS485RX GRN 535 04 RS485 RX 2 WIRES P7 4 RS485RX
18. ar all the stored marks Indication MMD DP will be displayed on the DEPTH display and the mark depth will be displayed on the TENSION display AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 13 of 39 36220 FM 1093 P O Box 850 een 1 346 4300 Wireline 25 64301 Products benchmarkwireline com 4 0 MENU COMMANDS CASED HOLE MODE In this mode cased hole the panel is configured to work with the measuring head and the Baker Atlas CASE and HOIST acquisition systems Jumper J3 must be installed to put the system in this mode refer to section 2 3 41 LOGGING SYSTEM TYPE Functionality This setting determines the encoder pulse rate that will be output to the acquisition system The tension scale will also be determined by this setting Procedure Use switch to select Logging System type Indication LOGSYS will be displayed on the DEPTH display and either CASE or HOIST will be displayed on the TENSION display CASE Encoder output 256 pulses per foot Tension 1 5vdc 20 000 Ibs HOIST Encoder output 600 pulses per foot Tension 5vdc 10 000 Ibs Note Use the 4 20ma output signal for tension to the HOIST system Install a 250 ohm resistor across the 4 20ma output to get the 0 5vdc voltage drop required 4 2 CABLE SIZE Functionality Cable size selection automatically sets load pin angle setting for the selected cable size Wheel size is also automatically set
19. button clears the last mark setting The next mark detected will be used to set the window for any subsequent marks 2 1 9 ZERO DEPTH Pressing this button will reset the depth to 0 Depressing the button again will reset the depth to the previous setting The Zero Depth button will only work when the line speed is zero i e winch not moving 2 1 10 MENU Pressing this button will activate the menu software The software feature to be set will be displayed on the DEPTH display The features can be toggled through by pressing the menu button until the desired feature is displayed 2 1 11 SWITCH This switch is used for different functions It is used to change the depth setting in either an up or down direction The winch must be stopped before the depth can be set In menu mode see section 3 0 the switch is used to set menu parameters 2 1 12 APPROACHING SURFACE LED AND ALARM This LED is lit and an audible alarm is sounded when the depth is less than 100 30 m This is a warning to the hoist operator that they are approaching surface and should take care to get the equipment safely out of the well When the LED is depressed the alarm will stop but the LED will continue to blink Once the depth reading is greater than 100 30 m both the alarm and the LED will turn off 2 1 13 ENGLISH METRIC UNITS These LEDs will indicate if the panel is in English metric mode the depth is set to English the English LED will be
20. cally press meter reset or this alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension Procedure Use switch to set the Delta Tension setting Indication DT TEN will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 15 of 39 36220 FM 1093 P O Box 850 cS eli Phone 1 346 430 Wireline 25 64301 Products benchmarkwireline com 4 5 TENSION SHUTDOWN This value is added to the DTALRM or the TALRM settings to determine when the shutdown relay is activated Example If the TNALRM is set to 4000 and the TSHTDN is set to 500 the ALARM will sound when tension reaches 4000lbs and the OT contacts will close when tension reaches 4500lbs If the Tension Alarm is set to 2000 and the Shutdown is set to 150 then the winch shutdown will occur at 2150 Ibs Procedure Use switch to set tension shutdown setting Indication TSHTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown
21. coder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCODR will be displayed on the DEPTH display and the value will be displayed on the TENSION display Selection 1200 600 ppf or 1968 ppm 780 390 ppf or 1280 ppm 512 256 ppf or 1680 ppm Default value is 1200 410 ENCODER DIRECTION Functionality The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication ENCDIR will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 17 of 39 36220 FM 1093 P O Box 850 Mess cS eli Wireline Phone 2813164301 Products benchmarkwireline com 5 0 SYSTEM OPERATING INSTRUCTIONS 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 Power up panel and verify it is working properly Verify the panel is configured to match the system head type Acquisition System encoder etc Set up acquisition system Press T Zero and verify that panel tension reads O Verify tension is recorded on acquisition system Set line size to match cable size installed in head refer to section 3 Set Tension Alarm and the Tension Shutdown values Set depth adjust value Install cable in measuring head and lay it slack
22. f or 1280 ppm 512 256 ppf or 1680 ppm Default value is 1200 AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 12 of 39 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli 311 ENCODER DIRECTION Functionality The value selected will toggle the encoder direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP 3 12 ENG MET UNITS Functionality The depth and tension values will be displayed in the units selected Procedure Use switch to set the MEASUREMENT UNITS setting Indication UNITS will be displayed the DEPTH display The selection can be toggled through any combination of English or Metric units The selection will be displayed on the TENSION display The ENGLISH green LED display will be lit when FT LBS is selected and the METRIC red LED will be lit when in any of the other modes Selection FT LBS FT KG MT LBS MT KG Default value is FT KG 3 13 MMD PLAYBACK Functionality The depth of the first 25 detected marks is stored in memory and can be played back Procedure Use switch to toggle through all of the marks that have been detected This starts from the last mark detected Pressing depth 0 will cle
23. for cased hole mode or removing the jumper for open hole mode 5117 g BBHRBD Y BBBBEHE V HRABRA AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 2 of 39 1 2 36220 FM 1093 P O Box 850 een 6 4300 1 3 Wireline Phone 2813164301 Products benchmarkwireline com FEATURES AND SPECIFICATIONS Digital displays for depth line speed tension and magnetic marks or CCL offset Analog incremental tension meter 4 inch 108 mm dia 270 degree Differential or Incremental tension zero push button switch Excessive tension alarm setting allows operator to set tension alarm to a predetermined value Contact closure is provided for winch shutdown Zero Depth button sets depth to 0 Depressing button again resets depth to previous setting Only works when line speed is zero Approaching surface alarm Depth adjust up or down switches Only works when winch is stopped Load cell zero amp calibrate controls Only works when there is no load on cable Depth amp tension saved in non volatile memory at power loss Outputs for Magnetic Marks Tension and Encoder to interface to an acquisition system RS485 Interface for additional control and data outputs Can be set to display either English or Metric units AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 3 of 39 36220 FM 1093 P O Box 850 ees cS eli Phone 1 346 430 Wireline 25 6 4301 enchmarkwireline c
24. for the selected cable size If other is selected the LCA value needs to be entered This value is based on the bend angle of the cable over the tension wheel This value is empirically derived and must be furnished by the measuring head manufacturer Kerr Measurement Systems Inc Contact Kerr with the line specifications Procedure Use switch to select cable size AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 14 of 39 36220 FM 1093 P O Box 850 c eli Phone 1 346 430 Wireline 25 6 4301 enchmarkwireline com Products benchmarkwireli Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 Default setting 3 8 Other 4 3 TENSION ALARM Functionality When preset tension value is reached alarm sounds and tension display flashes value Procedure Use switch to set the tension alarm setting Indication _ TALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 2 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2400 3 8 2400 4 4 DELTA TENSION ALARM Functionality When the delta tension setting is reached the alarm sounds In incremental mode you must periodi
25. input P911 ENCODER 1A ORA J2 3 Encoder input P9 12 ENCODER 1A RED J2 15 Encoder input P10 ENCODER 2 12 PIN P10 1 DCM BLK J2 17 Encoder Ground NO Bios ENCODER SEE CONNEC FUSE BOARD P1 6 TO FUSE T P10 8 ENCODER 2B BLU J2 7 Encoder input P10 9 ENCODER 2B GRN J2 19 Encoder input P10 11 ENCODER 2A ORA J2 6 Encoder input P10 12 ENCODER 2A HED J2 18 Encoder input P11 15 VDC 12 PIN P11 1 DIG GND BLK J2 23 MMD POWER COMMON 5V ENCODER P1 2 P1 P11 3 PWR TOFUSE YEL 6 fuse 2 sane BOARD board P11 8 WEAK MARK WHT 75 WEAK MARK IN 2 WIRES P11 9 WEAK MARK VIO Ms 12 J5 WEAK MARK IN 2 WIRES 11 10 POWER RED Aus FUS MMD POWER P11 11 STRONG MARK BLU J2 25 STRONG MARK IN P11 12 STRONG MARK GRAY J2 13 STRONG MARK IN AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 27 of 39 BenchMark Wireline Phone 281 Products benchmarkwireline com 36220 FM 1093 P O Box 850 es 346 4301 D1 DISPLAY MMD DEPTH 10 PIN D1 2 GND BLK D2 1 GND OUT D1 6 45V OUT RED 024 POWER OUT D2 DISPLAY DEPTH 10 PIN D2 2 GND BLK D3 1 GND OUT D2 6 45V OUT RED D3 4 POWER OUT D3 DISPLAY LINE TENSION 10 PIN D3 2 GND BLK D4 1 GND OUT D3 6 15V OUT RED 034 POWER OUT D4 DISPLAY LINE SPEED FUSE BOA
26. ne EH 6 4301 enchmarkwireline com Products benchmarkwireli 38 MMD Functionality The MMD window determines when the next mark can be detected The cable must travel at least the distance of the value set before a mark can be detected Marks can only be detected if they occur within this window I E If the window is set for 95 the cable must travel 95 from the last mark before a new mark can be detected Procedure Use switch to change MMD window value Indication MMD will be displayed on the DEPTH display and the window value will be displayed on the TENSION display as it is being set Pressing the MMD reset button clears the last mark setting Default value is 5 3 9 MMD DETECT Functionality STRONG is selected only marks greater than 4 gauss will be detected If ALL is detected any mark stronger than 3 gauss will be detected Procedure Use switch to toggle MMD detect value from STRONG to ALL Indication DETECT will be displayed on the DEPTH display and either STRONG or ALL will be displayed on the TENSION display 3 10 ENCODER Functionality The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCODR will be displayed on the DEPTH display and the value will be displayed on the TENSION display Selection 1200 600 ppf or 1968 ppm 780 390 pp
27. nsion shutdown setting Indication X TSHTDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default Values 7 32 2000 9 32 3000 5 16 3500 3 8 3500 7 16 3500 15 32 3500 SLAM 3500 S SLAM 3500 Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize 3 4 DELTA TENSION ALARM Functionality When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this alarm will sound when the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension Procedure Use switch to set the Delta Tension setting Indication will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 10 of 39 36220 FM 1093 P O Box 850 Mee c eli Phone 1 346 430 Wireline EH 64301 Products benchmarkwireline com 35 DELTA TENSION SHUTDOWN Functionality When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to aut
28. om Products benchmarkwireli 2 0 DETAILED DESCRIPTION OF FEATURES 2 1 FRONT PANEL 2 1 1 ANALOG TENSION METER This meter displays either differential or incremental tension This provides a more visual display of tension change 2 1 2 INCREMENTAL TOTAL TENSION SWITCH This switch will change the analog meter from Incremental tension to Differential tension Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary 2 1 3 METER RESET SWITCH This switch will reset the meter to the 0 center position 2 1 4 DEPTH DISPLAY This meter provides a digital display of depth 2 1 5 LINE TENSION DISPLAY This meter provides a digital display of total line tension 2 1 6 LINE SPEED DISPLAY This meter provides a digital display of line speed 2 1 7 MAGNETIC MARK DISPLAY This meter provides a digital display of the depth where the last mark was detected It is also used as a CCL offset display when the panel is configured for cased hole operations MODE 3 AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 4 of 39 36220 FM 1093 P O Box 850 c eli Phone 1 346 430 Wireline 38 6 4301 enchmarkwireline com Products benchmarkwireli 2 1 8 MAGNETIC MARK RESET Pressing the MMD reset
29. omatically stop the winch Procedure Use switch to set tension shutdown setting Indication DTSHDN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Note This parameter is derived from the reading on the analog meter If the DTSHDN value is set to 500 then whenever the tension reading on the meter is greater than 500 the winch shutdown relay will be activated Note The RESET or Approaching Surface button needs to be depressed before the winch shutdown relay will de energize 3 6 DEPTH ADJUST Shim Functionality The shim amount selected will automatically be added or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Default value is 0 3 7 DEPTH ALARM Functionality When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 100 AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 11 of 39 36220 FM 1093 P O Box 850 Seg Mee cS eli Phone 1 346 430 Wireli
30. s seo A AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 23 of 39 36220 FM 1093 850 hone 281 3 Wireline Phone 2813164501 Products benchmarkwireline com 6 1 5 POWER SUPPLIES gt m 3 x D z n T 5 8 g ij s 9 5 z 3 e 3 2 25 58 lt lt lt 8 8 ow Zs 2 i5 E 55 ELS 8g 5 8 58 5 5 5 z t i 58 3 nov 4n 8100 11v8 1no 30 0 s1 Ad 130 MS 9 S Q6EESNT ta z 4 anza 32 ASS woo AMS4A040 PANEL USER MANUAL Rev H Nov 2006 Page 24 of 39 36220 FM 1093 P O Box 850 Men 1 346 4300 Wireline Phone 251 enchmarkwireline com Products benchmarkwireli 46 4301 6 2 Wire List AMS 4A040 WIRING LIST REVL P2 Screw Terminal Block P1 7 P2 1 RED FUSE SWITCHED POWER BRD P2 2 BATT J1B CONTACT Tension Contact Closure Back Peso GRN B J6A Panel CONTACT Ra CLOSURENC 77 CONTACT Tension Contact Closure Back aD BRN A J6B Panel P4 USER SWITCHES 12 One side of SW2 SW3 SW4 P4 2 DCM BLK BLK SW5 SW6 SW7 SW8 SW9 ENGLI
31. sition system Jumper J3 must be removed to put the system in this mode refer to section 2 3 The parameters for each feature will be displayed on the LINE TENSION display Press the switch to cycle through all the available parameters When the value you want to select is displayed press the MENU button ACCEPT will then be displayed Press for yes for no Following is a listing of all the available settings 3 1 CABLE SIZE Functionality Cable size selection automatically sets load pin angle setting for the selected cable size If other is selected the LCA value needs to be entered This value is based on the bend angle of the cable over the tension wheel This value is empirically derived and must be furnished by the measuring head manufacturer Kerr Measurement Systems Inc Contact Kerr with the line specifications Procedure Use switch to select cable size Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 3 8 7 16 15 32 SLAM AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 8 of 39 BenchMark Wireline Phone 2813164301 Products benchmarkwireline com 36220 FM 1093 P O Box 850 reap Mee cS eli S SLAM Other Default value is 7 16 If OTHER is selected two additional options are available LCA and WHLCIR LCA Load Cell Angle This setting allows for the use of a
32. the Hyperterminal connection and then press the keyboard ENTER key The MicroController ROM Loader will respond with a banner and then a gt prompt 7 Type an uppercase K and the ROM Loader will Klean erase the Flash 8 Type an uppercase L and the ROM Loader will wait to Load a HEX file 9 Pull down the Hyperterminal TRANSFER menu and choose Send Text File The file browser will open so ensure that the file filter is set to Files of type All files and then go to the C root directory and choose the new revision HEX file to transfer 10 The ROM Loader will begin programming the Flash and will report a GOOD status for the duration of the programming procedure as follows GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 34 of 39 36220 FM 1093 P O Box 850 c eli Phone 1 346 430 Wireline 25 64301 Products benchmarkwireline com GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGG
33. uropean Directive 93 68 EEC EMC Directive Date 17 September 2002 Certificate Number Epsilon 02TEST1170 ECS Project Number 50548 ECS Report Number RETS0548 A 1 Manufacturer Kerr Measuring Systems Inc 6415 Reading Road Rosenberg Texas USA TX 77471 Epsilon hereby declares that the products AMS4A040 and AMS4A041 Winch Operators Panels Are in Compliance with the requirements of the listed directives Equipment Specification The full product specifications are listed in report number 50548 1 The following Harmonised European Standards been applied EN 61326 1997 Amendments A1 1998 Electrical equipment for measurement control and laboratory use EMC Directive EN 61000 4 2 1995 EN 61000 4 3 1998 EN 61000 4 4 1995 EN 61000 4 5 1995 EN 61000 4 6 1996 This Certificate May Only Be Used In Its Entirety and Without Change On Behalf of Epsilon Certification Service Stephen L D Henin Certification Manager Epsilon Certification Service Annex Lis a part of this declaration Epsilon Compliance Drury Lane Drury Buckley Flintshire UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 USA toll free 1 888 467 1861 email info epsilon Itd com Website www epsilon Itd com Page of2 AMS4A040 PANEL USER MANUAL Rev Nov 2006 Page 38 of 39 B 36220 FM 1093 n C 850 e bed hone Wireline 2813164301 Products benchmarkwireline com Test

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