OG7003, OG7004 & OG7009 Boiling Tops
Contents
1. Lincat OPUS 70O OG 003 OG7004 amp OG7 009 Boiling Tops USER INSTALLATION SERVICING AND CONVERSION INSTRUCTIONS 18432 ECN3503 NOTE NI This is just one of over 300 different items of catering equipment available which is constantly being extended and improved Details are available from your local distributor or direct from us Used for the purposes for which it is intended and with careful maintenance as outlined in this User Guide your Lincat product will give you years of trouble free service Please read all of the safety and operating instructions carefully before using this product Please pay particular attention to all sections of this User Guide that carry warning symbols and notices WARNING whenever there is a risk of personal injury Ensure that these warnings are read and understood at all times CAUTION This is a Caution symbol This symbol is used throughout the user guide whenever there is a risk damaging your Lincat product Ensure that these warnings are read and understood at all times A This is a Warning symbol This symbol is used throughout the user guide NOTE This is a Note symbol This symbol is used throughout the user guide to provide additional information hints and tips IS432 ECN3503 2 CONTENTS Contents Page Customer Information ceecceceeeeeeeeeeeeerceeeeeseeeeeeeeeseeseeseees 2 Warnings and Precautions ccceeceeeeeeeee2. 1 2 BSP Supply Pressure Natural 20mbar Operating Pressure Natural 20mbar Supply Pressure Propane 37mbar Operating Pressure Propane 37mbar Gas Consumption Total Gas Rate Natural 2 32 m h 3 48m h 1 16 m h Total Gas Rate Propane 1 64m h 2 46 m h 0 82 m h Hob Burner Gas Rate Natural 0 58 m h Hob Burner Gas Rate Propane 0 41 kg h IS432 ECN3503 4 COMMISSIONING PREPARATION Remove all packaging and protective coatings prior to installation Check that the burner caps have been fitted correctly to the burner body VENTILATION The area in which this equipment is to be installed should have sufficient fixed ventilation to comply with local legislation requirements It is recommended that a room or internal space be provided with a minimum free area of 4 5cm per kW 3 400Btu hr of total heat input CHECK LIST OF ENCLOSURES Please ensure the following items are included with this piece of equipment Model OG7003 O0G7004 OG7009 Tick Warranty Card 1 1 1 Pan Supports 2 3 1 Ignitor Wand 1 1 1 Legs 4 4 4 SERIAL NUMBER right hand corner of the data plate attached at the rear of the appliance Please record that Each appliance manufactured at Lincat has a unique identifying number found in the top number in the space provided should it be required for future reference Serial Number MARK
3. OF CONFIDENCE Every singe product that leaves our factory bears a serial plate showing the assembler s initials It s a mark of confidence we have in our people and our manufacturing process 18432 ECN3503 5 INSTALLATION SITING The installer must ensure that all regulations are met and that there is an unobstructed minimum distance of 1000mm from the top of the flue to the ceiling which must be of non combustible material The appliance should be installed on a level surface ensuring the unit is stable and firmly located Any partitions walls or kitchen furniture in close proximity must be of non combustible materials and not be closer than 50mm from the sides and rear of the flue GAS SUPPLY AND CONNECTION The gas inlet connection is at the rear of the appliance The pipe work should be of adequate size but not smaller than the gas inlet connection at the rear of the appliance i e Rp 1 2 BSP OG7003 amp OG7009 amp Rp 32 BSP OG7004 All joints made must be leak free Final gas connection to the appliance and gas supply shall comply with local regulations When making the connection to the appliance an isolating cock should be fitted into the supply line close to the unit for emergency shutdown or servicing purposes SUPPLY PRESSURES The appliance is connected directly to the gas supply where the gas supply pressure is controlled at the source of inlet in the building or via the governor attached
4. by removal of the the hob top as shown below rather than removing the fascia FASCIA FIXING SCREWS FASCIA FIXING SCREWS CONTROL KNOB HOOK HOB OVER FASCIA BEFORE FASTENING AT REAR Hob Thermocouple Remove the pan supports burner caps rear acces panel and hob top as shown above Remove the thermocouple lock nut at the hob top Remove thermocouple nut from valve body B Withdraw the thermocouple Fit the new thermocouple and re assemble in the reverse order Control Valve Remove the control knobs burner caps pan supports rear access panel and hob top as shown above Remove the nut from the gas output at the valve Remove the thermocouple nut from the valve Remove clamp screws from the valve Free the valve from the manifold Fit the new valve and re assemble reverse order Perform gas soundness test of circuit prior to operation of appliance Hob Burner Remove the pan supports burner caps rear access panel and hob top as shown above Remove the burner body retaining screws Fit the new burner body and re assemble parts Perform gas soundness test of circuit prior to operation of appliance IS432 ECN3503 10 SPARE PARTS LIST Part number Part description BU224 Burner base BU225 Burner injector holder BU226 Burner cap C0113 Copper Washer JE252 Hob burner injector Natural JE253 Hob burner injector Propane JE216 Hob valve
5. low rate jet Natural JE217 Hob valve low rate jet Propane KN256 Control knob PA122 Cast pan supports TC34 Thermocouple 750mm VA65 Hob burner valve FAULT FINDING e Burner s will not light or stay lit Is there gas at the burner Check injector for blockages Tighten connections Yes Is the thermocouple voltage less than 15mV Replace thermocouple Is the valve damaged Recheck system Replace valve 18432 ECN3503 11 SERVICE INFORMATION Gas catering equipment should be routinely serviced to ensure a long trouble free life It is recommended that this appliance is serviced every 6 months by a competent gas engineer For help regarding the installation maintenance and use of your LINCAT equipment please call LINCAT GROUP SERVICE HELP DESK T 44 0 1522 875520 AUTHORISED SERVICE AGENTS We recommend that all servicing other than our authorised service agents carry out routine cleaning We cannot accept responsibility for work carried out by other persons Please quote both the model and serial numbers from the data plate attached to the unit Give brief details of the service requirement If possible please quote the product code of the part number you require Work carried out under warranty will normally be undertaken only during normal working hours i e Monday to Friday 8 30 a m 5 30 p m CONDITIONS OF GUARANTEE The guarantee
6. to the bottle gases See Technical Data for the supply pressures e To gain access to the gas pressure test nipple the fascia panel requires removal The test nipple is situated in the centre of the manifold rail e Remove the blanking screw and attach a pressure gauge to the boss of the test nipple 18432 ECN3503 6 CONVERSION OF GAS TYPES Conversion of Gas Type Injector Changes Model Gas Inlet Pressure Injector Mark Part No OG7003 GG 1 90 190 JE252 x 4 6 or 2 OG7004 G20 20 mbar 0G7009 C N A 76 JE216 x 4 6 or 2 OG7003 GG 1 20 120 JE253 x 4 6 or 2 OG7004 G31 37 mbar 0G7009 C N A 50 JE217 x 4 6 or 2 Fascia Panel Removal e Remove the pan supports together with the control knobs e Remove the fascia panel fixing screws on underside of the panel e The test nipple is situated on the main manifold rail Hob Valve Bypass Injectors e Remove the bypass injectors C from each of the hob burner control valves B e Replace the bypass injectors applicable to the required gas type Screw fully home but do not over tighten Hob Tap Components Part Description A Manifold B Gas tap C Bypass injector D Clamp screw Hob Burner Injectors e Remove pan supports e Lift off the burner cap FF together with the burner base HH e Remove injector GG and fit replacement applicable to the required gas type e Replace burner base and cap e Repe
7. at the procedure for remaining hob burners 18432 ECN3503 7 Hob Burner Components Part Description FF Burner Cap GG Injector HH Burner Base KK Injector Holder Completion of Conversion e Remove the redundant data plate and gas type identification label and attach new replacements corresponding to new gas type e Test all previously dismantled joints for soundness e Functionally operate the appliance to the new operating pressure as detailed in page 7 USER INSTRUCTION APPLIANCE USE This appliance is only for professional use and should only be used by qualified personnel Ensure that the person responsible understands how to light safely operate clean and shut down the appliance and is made aware of the position and operation of the gas isolating cock in the event of an emergency All users should know how to clean burner caps and to correctly locate the burner cap on the burner body LIGHTING SEQUENCE HOB BURNER e Open the main gas cock e Push in the control knob then rotate anti clockwise to any position to allow gas through to the burner Manually light this burner using a taper or piezo ignitor wand e On establishing a flame at the burner keep the knob depressed for approximately 15 seconds then release The burner should remain lit SHUT DOWN To shut down the appliance rotate all control knobs clockwise to the OFF position The gas supply stopcock or bottle valve shoul
8. d now be closed 18432 ECN3503 8 CLEANING Ensure the appliance is cool and the gas supply is isolated before commencing cleaning After use wash the unit down with a warm detergent solution Frequently check the burner cap ports for blockages Clear as necessary Do not use abrasives on stainless steel or enamelled parts Do not use any products containing chlorine or hydrochloric acid to clean stainless steel surfaces Do not clean the appliance using a water jet POTS AND PANS The minimum recommended pan size should have a base diameter not less than 150mm The maximum recommended pan size per burner should not exceed a base diameter of 360mm A N Under no circumstances should multiple burners be covered by a single pan or container SERVICING SERVICE ACCESS To access and service the gas control valves e Remove the control knobs and fascia panel to gain access to the valves e Remove the two screws securing the valve boss and carefully withdraw the spindle from the valve e Grease as necessary and refit parts Carry out gas soundness check FASCIA PANEL REMOVAL See page 7 for details OPERATIONAL CHECK Commissioning must include an operational check of all controls VAS e Check that each burner can be lit at both full rate and low rate e Check that each burner will remain lit when turned to low rate 18432 ECN3503 9 COMPONENT REPLACEMENT Access to components can be more easily gained
9. does not cover 1 Accidental breakage or damage 2 Operational misuse wear and tear from normal usage incorrect adjustment or neglect 3 Incorrect installation maintenance modification or unauthorised service work 18432 ECN3503 12
10. eeeeeeeeeeeeeeeeensenseneenes 3 Technical Dataivccscccccvccescesesecucscnevec decane teneaucucatvonteesccesieuueeuesortee 4 COMMISSIONING ee he sa sevisnsinde cues ontenan naaar Ein nnas 5 Check List of ENclosures ccecceeeeeeeeeeeeeeeeeeeeeeeeeeesenseesensees 5 INStAN AMON 202i sncecececacetecececetecien tec sceced ia 6 Conversion Of Gas Types ccccecceeceeeeeeeeeeeeeeeseeeeeeeeeeeeeesenseneas 7 8 USO les sccceccecteweceenen ec ccvend cewecetau ect cencueweeeenen ses saveus cebeceudu ene rE ina 8 9 SOEVICING TTT T T 9 Component Replacement ssssssssnsnnurnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnn 10 Spare Parts List j cesccaces sescsecevet ceed oceectek vec ces seseeetidecaccaeeusieveteveees 11 Fault PINGING siciece cc cceseectecceeccetceeasedavcees tevtes eden cuenta doauceeieueceeeues 11 Service information c2ecc2 a6 weep ec caxcedecvewetacts asane iian 12 GUAPANTCC piiccideciecetectseridccecasedacdeeeaneadesicavedscatanstecdasapeecsatazesaccss 12 WARNINGS AND PRECAUTIONS It is mandatory that all appliances are installed commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation Failure to comply will invalidate the warranty A WARNING This appliance must be installed by a competent installation engineer in accordance with the installation instructions and should conform to the following requirements Do not obstruct or block the applia
11. nce flue Installation must include sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are installed It is recommended that this appliance is sited under an extraction canopy for the removal of combustion products After operation some parts of the appliance will remain hot for a period of time Please take care to avoid accidental burns CAUTION All equipment must be earthed to prevent shock Do not connect directly to any flue ducting or mechanical extraction system Installation should allow for a sufficient flow of fresh air for gas combustion Parts which have been protected by the manufacturer or his agent must not be adjusted by the installer or user IS432 ECN3503 3 TECHNICAL DATA Model 0G7003 OG7004 OG7009 Dimensions Overall Height mm 325 325 325 Width mm 600 900 300 Depth mm 737 737 737 Weight kg 58 84 32 Hob Cooking Surface w x d mm 600 x 600 900x600 300 x 600 Heat Input Total Heat Input Natural Gross 24 4 kW 36 6 kW 12 2 Kw Total Heat Input Propane Gross 22 8 Kw 34 2 Kw 11 4 kW Hob Rating per Burner Natural Gross 6 1 kW Hob Rating per Burner Propane Gross 5 7 kW Hob Low Rating per Burner 1 4 kW Connection and Operating Pressures Gas Inlet Connection Female 1 2 BSP 3 4 BSP
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