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5-2 Wiring

1. 4 Analog unit On the right unit 2 94 5 for M4 screw x 8 mounting hole 67 17 5 67 a N Expansio cable 10 to 20 5 OOOO RA RA SA SA SA S AAE NANAK wo ACID N A A N ZN ANA Emol 32 82 82 821 821 821 621 621 62 62 O 82 90 For ratings soo inst Fuji Electric Co Ltd D N 00 A Co Note This also applies to the analog input units the analog output units and the VO units 87 4 22 Outline and mounting dimensions Mass 4 12 Mass 1 Basic unit Type Mass Basic unit with 20 I O points Approx 330g Basic unit with 30 I O points Approx 440g Basic unit with 40 I O points Approx 550g Basic unit with 60 I O points Approx 700g 2 Expansion unit Type Mass Expansion unit with 16 I O points Approx 180g Expansion unit with 32 VO points Approx 310g 3 Communication adapter Type Mass RS 232C adaptor Appro
2. Push this part in la 19 EE IG Lp 7 Ia N O Ise wwoAWO3 u 3 Restore the cover as before basic unit 5 16 Mounting and removing 5 2 Wiring the analog units 2 Disconnecting the analog unit cable Do this in the reverse order of 1 Connecting the analog unit cable To disconnectthe analog unit cable press in the upper and lower levers by fingers to unlock them and pull out the connector Lever 4 K 5 17 Section 6 Maintenance and Inspection Page 6 1 General Inspection ems reses see ER EER KRAKE KEER EER AR KRAG ER ER re 6 1 6 1 1 Inspection frequency eet Add DE EG De DE GED a a 6 1 6 1 2 Cautions on using the product ee ee ee Re ee ER ana ee Re RA AR o Re ee ge ee 6 1 6 1 3 Inspection leM Se EE ER EE NE KO ER AN 6 2 6 2 Battery Replacement users ER EER EER EE ER EER KERKE GE RR KEER Ge EER ER REG Ee RR KERKE GE EER KEER Ge ER KERE 6 3 6 3 Maintenance Services u see ese Ak RE ER RE RR rr 6 4 LE Ree Tue Ru CEET 6 4 6 3 2 Warranty period and scope of Warranty oooccioncccnnocccnnoncnnnoncnnnnrnnonnna ee ee ee ee Re ee nn Re ee ee 6 4 6 3 3 Service costs 6 4 General Inspection Section 6 Maintenance and Inspection 6 1 General Inspection ltems For use of the SPH under the best operating conditions pe
3. 1ms base T Counter increment type C 256 words Register Data register D 8192 words Special register D 256 words File register R Using program loader to specify program memory area to be used Pointer For a branch P 256 points For an interrupt pointer I 10 points Input filtering time delay Variable no filter 3 ms 3 ms 10 ms 10 ms Default OFF to ON 3 ms ON to OFF 3 ms High speed counter Single phase 100 kHz pulse input operation 2 channels unsigned 16 bit or Two phase 50 kHz pulse operation 1 channel signed 32 bit Self diagnosis Program check watchdog timer etc Applicable program loader Handy program loader Program loader software package for personal computer Memory backup Programs including file resister parameters Built in RAM capacitor built in flash 20 30 points unit Built in RAM battery built in flash 40 60 points unit Data memory power failure retention area Built in RAM capacitor 20 30 points unit Built in RAM battery 40 60 points unit Backup time of Built in RAM capacitor approx 2 weeks 25 C Backup time of Built in RAM battery approx 5 years 25 C Life in rewrite times of built in flash memory approx 100 000 times User ROM card Attachable to 40 60 points unit Calendar Precision 27s month at 25 C when active 4 2 AC power supply 4 3 1 AC power su
4. In this case attach a ferrite core ZCAT3035 1330 from TDK near the connector on the communication adapter side of the communication cable 4 10 Analog units 4 7 Analog Units 4 7 1 Analog input units NWOAX04 MR Item Specification Type NWOAX04 MR No of input channels 4 Input impedance 1MQ 2509 Input tolerance Voltage input 15V Current input 30mA Input range 0 to 5V 1 to 5V 10 to 10V 20 to 20mA 0 to 20mA 0 to 10V 4 to 20mA Digital value 0 to 16000 DEC Max resolution When voltage 1 25mV When current 5uA Measurement accuracy Full scale 0 1 or less 23 C 5 C 0 3 or less 0 to 55 C 1 to 5V range 0 2 or less 0 to 55 C Other range 0 4 or less 0 to 55 C Sampling period 0 27ms x No of allowable conversion channels 1 Input filtering time Approx 200us Hard filter Primary delay time constant Input delay time 1 5ms or less 4 points scan time ms External connections connection Detachable screw terminal M3 20 poles Applicable wire size AWG 22 18 Analog signal used shielding twist pair cable Isolation method Photocoupler not isolated between channels Dielectric strength 500V AC 1 minute between analog input terminals and frame ground Short cut current 5mA Insulation resistance 10MQ or more with 500V DC megger between analog input terminals and fr
5. generates a switching arc Door Magnetic contactor When the control panel door closed if the distance L between the PC front panel and magnetic contactor is 50mm or less the PC malfunctions due to the switching arc generated by the magnetic contactor 5 6 panel should be installed Example TT Do Magnetic contactor N N Shielding panel Environmental condition for 5 1 Installation Precautions mounting base unit on panel 5 1 4 Environmental condition for mounting PC on panel N Caution 0 Use this PC in the environment described below High temperature high humidity condensation dust corrosive gases oil organic solvents excessive vibration or shock might cause electric shock fire erratic operation or failure Keep an open space around the PC as shown below to obtain sufficient ventilation otherwise abnormal temperature rise or failure occurs FUJI PCs are reliable because they provide excellent resistance against environmental conditions Note that system reliability and operational safety can be further improved by observing and introducting the following precautions Item Specifications Remarks Temperature The PC must be operated in the environment To maintain the ambient temperature within the from 0 to 55 C according to specification of specified range a fan or air conditioner must be components introduced in
6. For AC power supply specification unit maximum 55 points of transistor output can simultaneously be turned on in the total of basic and expansion units 3 For the basic unit with 60 VO points Basic unit Communication adaptor Expansion unit Expansion unit Expansion unit Maximum of 3 expansion units can be connected Including analog units Maximum 64 VO points can be added Maximum two 32 VO point units can be expanded For AC power supply specification unit maximum 56 points of relay output can simultaneously be turned on in the total of basic and expansion units 2 1 2 2 VO Address Assignment VO Address Assignment VO addresses are assigned by word in an order from basic unit to expansion units 2 2 1 Basic unit 1 For the basic unit with 20 VO points Bit address F E D C B A 9 8 7 6 5 4 3 2 1 0 2 Free Word address WX WY 0 No expansion units can be connected 2 For the basic unit with 30 VO points Bit address Word address F E D C B A 9 8 7 6 5 4 3 2 1 0 nam o XD xa xo xe Fee vio vic vie via vie vie 0000 vis vi 2 Assigned to the first expansion unit 3 For the basic unit with 40 I O points Bit address F E D C B A 9 8 7 6 5 4 3 2 1 0 De De Dro xe Ds Dar De De To Die De Jae De pe Pa xo o var vat vas veo vas van veo vas vor vas vas vor vo he he vs 3 Assigned to the first expansion unit Word ad
7. Word address WX WY n n 1 Assigned to the next expansion unit on the right 2 3 2 2 VO Address Assignment VO Address Assignment 2 2 3 The addresses of the analog units As for the addresses of the analog units the values of the words that follow the last address of the preceding unit on the left are assigned In the following figure n means the top address of the expansion units 1 For the analog input units Bit address Word address WX n n 1 n 2 n 3 n 4 n 5 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yns6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 WY n 6 F E D G B A 9 8 7 6 5 4 3 2 1 0 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 n 7 E D C B A 9 8 7 6 5 4 3 2 1 0 Assigned to the next expansion unit on the right 2 For the analog output units Bit address Word address F E D C B A 9 8 7 6 5 4 3 2 1 0 WX n WY n 2 Assigned to the next expansion unit on the right VO Address Assignment 2 2 VO Address Assignment 3 For the analog UO units Bit address Word address F E D C B A 9 8 7 6 5 4 3 2 1 0 WX In n 1 n 2 L n 3 WY n 4 n 5 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 Yn 6 n 6 F E D C B A 9 8 7 6 5 4 3 2 1 0 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 Yn 7 n 7 F E D C B A 9 8 7 6 5 4
8. 10 07 NWOPGOL 10 07 Expansion Units NWOE16L 1 3 10 NWOE16L 1 0 10 NWOE16X 10 NWOE32 1 3 10 Note Version is indicated on the left side of main unit Analog unit can be used only with the following version of basic unit Type Version Basic Unit NWOP30 10 07 NWOP40 10 07 NWOP60L_ 10 07 1 This manual may not be reproduced in whole or part in any form without prior written approval by the manufacturer 2 The contents of this manual including specifications are subject to change without prior notice 3 If you find any ambiguous or incorrect descriptions in this manual please write them down along with the manual No shown on the cover and contact FUJI Safety Precautions Be sure to read the Safety Precautions thoroughly before using the module Here the safety precaution items are classified into Warning and Caution D Warning Incorrect handling of the device may result in death or serious injury N Caution Incorrect handling of the device may result in minor injury or physical damage Even some items indicated by Caution may also result in a serious accident Both safety instruction categories provide important information Be sure to strictly observe these instructions D Warning o Never touch any part of charged circuits as terminals and exposed metal portion while the power is turned ON lt may result
9. 13 4 8 Internal Input Output Circuit Structure u sees EER AR KRAG KEER AAR ERGE AR KRAAK EE Re KAR KRAG ERK REG KERE ee ee 4 14 4 8 1 Internal Circuit od NR EE RE EE N OR OR EE RE OE EE 4 14 4 8 2 Internal circuit tor OD cani dis 4 14 4 9 Name and Function of Individual Part cconocccononcnnnncconanocanaconanaconanncnanaronnnncnonancnanarananarrnnaans 4 15 Contents Page 4 10 Terminal Layout and External Connection sesse eek Re KEER KAR ERGE narran 4 17 Ka ee 4 17 See In EE 4 19 4 11 Outline and Mounting Dimensions nmcccinnnccnnnnccnncncnnanorcnnrrcccccrcc 4 21 A A A 4 23 Section 5 Installation and Wiring sesse see EER EER RR EE ER RR RR EER errar 5 1 5 1 Installation Precautions ere ee Re RR RE ner 5 1 61 1 installation environment romina tad tn ceed eet ee Gee Ne aie 5 1 edel el SEE OE RE N ER OE ER EE 5 3 5 1 3 Control panel mounting protection against NOISE iese ee RR ee Re Re cnn cnn cnn rra 5 5 5 1 4 Environmental condition for mounting PC on panel sesse esse ee ed ee ee Re ee ronca 5 7 5 t 6 Mounting nu nee ER ER OE EE ER A 5 8 T2 WINING EE EE ER EO RE tii 5 9 522 1 Wiring and cables EE N ti 5 10 5 2 2 Wiring to power supply VO and ground terminals iese ee ee ee Re RR nano co ronca Re ee ge ee neen 5 11 5 2 3 Connecting disconnecting the expansion cable Re Re Re Re ee ee Re ee ee 5 13 5 2 4 Mounting and removing the communication adapter AA 5 15 5 2 5 Con
10. 3 2 1 0 Assigned to the next expansion unit on the right For more information of the specifications of the analog units refer to the User s Manual Analog Units volume FEH407 2 5 Section 3 Type Numbers AAA e e EE EE N N 1 Basic unit oo ee ee ee 2 Expansion units 3 Communication adapter senimi eE ee e SE aTe aa EN E Re ee Re ee Re E Re ee ee ee Ge Re ee Re ee ee 3 1 DEAN MAA ns 3 1 3 2 Type Number List sees se ER EE RE RR KEER ER KEER rre 8 2 3 2 1 Type list f r the Mad UNIE sect aA DE dior 3 2 1 Basic UN A EE OG EES 3 2 A SAA NU 3 3 3 Gommunication DE OE RR cbc 3 3 4 AMAlOG HIE 3 3 Ge ARE AE A OE OE EE OE EER 3 8 3 2 2 Type number list for the loader esse see ee ee ee Ge ee ee ee ee ee nene rn Ee ee ee ee 3 4 17 Elle det el OE EE EE a ON OO OE 3 4 SEIN ale 3 4 Type numbers Section 3 Type Numbers 3 1 Type Numbers The coding scheme for type number is as follows 1 Basic unit NWOP 30 R 31 C Basic unit Calendar Non Calendar is not provided C Calendar is provided Power supply specification 1 AC power supply 100 to 240V AC 4 DC power supply 24V DC Input specification 3 24V DC Non polarity Number of UO points Output specification 20 20 points 12 input points 8 output points R Relay output 30 30 points 16 input points 14 output points T Transistor sink output 40 40 points 24 inpu
11. Appendix 2 2 Input Filtering Time sees see Re RR RE ER RR EER RE GE AAR RE REG GR RR RE ERG Ge AR RE Ee ee App 2 5 1 Filtering time specification 2 Setting unit Appendix 2 3 External Interrupt ees EER RR KEER EER RR RE ERROR RR KEER Ge KAR RE REG Ge RR RE Ee ae App 2 6 1 Interrupt circuit configuration ers see ee ER EE EER ER SEER KENS ewe Ee EER Gede gee eg EER gee ee bek Veg DERE Ee PR Feed App 2 6 2 Interrupt processing 3 External interrupt starting time esse ss esse ee Re ee ee Ee ek ee AE EA ee ee GE Re Ee ee ee idani AA RE RE Re ke App 2 8 Input function types Appendix 2 Input Function Types Input terminals X000 to X003 of the basic unit have the following functions in addition to the ordinary function for external input 1 Pulse catch function The 50 us pulse catch function operates continuously in addition to the ordinary input function for 4 I O points of the basic unit as shown in the figure below Pulses thus caught are output to special relays 2 Changing input filtering time Input filtering time can be changed by word 3 External interrupt function For 4 points X000 to X003 4 High speed counter input 4 points X000 to X003 can be used as the input for pulse counting or current value resetting For details refer to the User s Manual Internal High Speed Counter Notes and precautions When the high speed counter function is used external interrupt and pulse catch func
12. Flash memory In this case because no data is backed up by the flash memory you need to transfer the content of the RAM to the flash memory When the data transfer is completed the MEM or MEM BAT LED will go off There are two methods for transferring the content of the RAM to the flash memory as described below Method 1 Operation from the loader You operate the loader to perform transfer from RAM to flash memory This operation is disabled while the PC is running Stop the PC once to use this method Data transfer from RAM to flash memory by the loader MEM or MEM BAT OFF ES Flash memory Method 2 Turning off and on the PC power switch Turn off and on the PC power switch and the CPU will detect that the content of the flash memory is not the newest when the PC is supplied with power again The RAM content will be automatically transferred to the flash memory PC power switch ON MEM or MEM BAT OFF A Flash memory However if the PC power switch has been turned off for a long time with the built in capacitor or a battery fully discharged and the RAM data lost after the program was changed no data will be transferred In that case a Program Loss error occurs and the CPU operates as follows Makes the RUN LED go off and Makes the ALM LED blink and Turns on the special relay M8001 To correct the error you need to clear the memory data and retransfer the program again from
13. For the basic unit with 20 VO points For the basic unit with 30 I O points For the basic unit with 40 UO points For the basic unit with 60 UO points o 2 2 2 The addresses of the expansion units 1 2 3 4 For the expansion units with 16 VO porte For the expansion units with 32 VO points For the expansion units with 16 Input points For the expansion units with 16 Output points 0 0 see se ee Re GR ee nan ee Re AR ee Re ee Re ee ke ke ee 2 3 2 2 3 The addresses of the analog units A For the analog ie ET E 2 For the analog output units 3 For the analog I O units o System configuration Section 2 System Configuration 2 1 System Configuration By combining the basic unit with expansion units and a communication adaptor you can configure the following systems 1 For the basic unit with 20 I O points Basic unit Communication adaptor No expansion unit can be connected 2 For the basic unit with 30 40 VO points Basic unit Communication adaptor Expansion unit Expansion unit Expansion unit Maximum of 3 expansion units can be connected Including analog units Maximum 64 VO points can be added Maximum two 32 VO point units can be expanded For AC power supply specification unit maximum 40 points of relay output can simultaneously be turned on in the total of basic and expansion units
14. Only 40 60 points units 14 Version sticker Version of the basic unit is indicated on this seal 03 06 Software version Hardware version 4 16 Basic unit 4 10 Terminal Layout and External Connection 4 10 1 Basic unit 1 For the basic unit with 20 VO points 12 input points common independent common output x 4 circuits 4 output points common 24V DC 200mA output Not provided for DC power supply specification unit E Reg e Service power supply input terminals Main power supply output terminals Notes 1 For transistor output type shaded part becomes high speed output terminals This is also the same with the following paragraphs 2 Depending on output types output terminal becomes as follows For relays For transistor sink For transistor source This is also the This is also the This is also the same with the same with the same with the following following following paragraphs paragraphs paragraphs Power supply Power supply 3 Parenthesized figures beside the terminal numbers mean addresses For more information of address assignment refer to 2 2 VO Address Assignment 2 For the basic unit with 30 VO points 16 input points common 2 output points common 4 output points common 8 output points common 24V DC 250mA output Not provided for DC pow
15. To change input filtering time you only have to change the parameter setting At shipment the parameter is set to the initial default value which does not need to be changed for ordinary operation 1 Filtering time specification Following values can be selected for filtering time OFF to ON ON to OFF No filtering fastest hardware filter only 3ms 3ms default 10ms 10ms When the power supply is turned on with the input kept on the input will function after the set filtering time has elapsed Pulse catch external interrupt and internal high speed counter functions operate independently of the setting of filtering time in other words as if no filtering were set 2 Setting unit Filtering time is set by word for both the basic unit and expansion units App 2 5 Appendix 2 3 External Interrupt Interrupt circuit configuration 1 Interrupt circuit configuration Input terminals Interrupt activation 10000 El DI M8170 D ZS External interrupt input 2 H 3 Latch circuit Power on reset or reset by interrupt gt EI DI acceptance 4 M817F oZ ro Go S o Batch reset of all interrupts Interrupt input is held temporarily by an internal latch circuit The default of the latch circuit status is 0 reset Whether or not you should enable interrupt is written in one of the internal relays M8170 to M817
16. at a loosened status might cause fire or erratic operation Before touching the PC touch any metallic object which is connected to the ground to discharge static electricity Excessive static electricity may cause malfunction or fault 3 Cautions for checking wiring N Caution Sufficiently make sure of safety before program change forced output starting stopping or anything else during a run 0 Engage the loader connector in a correct orientation otherwise an erratic operation might occur 4 Cautions after wiring A Caution Remove the dust cover seals of modules after wiring otherwise fire accidents failure or fault might occur 5 9 5 2 Wiring Wiring and cables 5 2 1 Wiring and cables Use the following cables for systems incorporating SPB series products AA Basic unit Power cable Expansion unit a 200 mm or more 1 Communication cables For signal line of the communication adapter units IM 2 Low power cables For signal line of the analog units MM 3 Control cables 4 Power cables 300 mm or more Separate general control cables from power cables mm Metal cable rack Metal cable rack Type D Class 3 grounding teel 100 cor less 61683 200 mm or more Type D Class 3 grounding 100 or less e Cable types Item Specification Remarks Power supply cable for basic and expansion unit Twisted cables 1 2
17. case of excessively high ambient The PC should not be installed where it will temperature or a heater must be installed in the panel be exposed to direct sunlight in case of excessively low ambient temperature Humidity The relative humidity must be from 20 to 95 In winter condensation may be caused by Condensation due to sudden temperature temperature change when a room heater is turned changes must be avoided ON and OFF This condition must be avoided by leaving the room heater on even during the night or by other measures Vibration 19 6 m s2 screw mounting In case of excessive vibration secure the panel with 2 rai vibration absorbing rubber or reduce vibration by pice HS DEER improving the building structure and floor strength Atmosphere Corrosive gases must be prevented If there are harmful gases air purging inside the panel must be introduced air filteration PC layout 1 Keep all units at least 100mm apart vertically and at least 10mm apart horizontally See below Otherwise excesive temperature rise may occur 2 Keep units at least 50mm away from other devices and the building structure to ensure appropriate ventilation 3 Heat generating devices heaters transformers and resistors must not be installed directly under the PC 4 The PC must be isolated shielded from high voltage devices high voltage cables and power equipment as far as possible PC I O cables must not be run parallel with t
18. common output x 4 circuits 4 output points common x 5 circuits 24V DC cane ERE Not provided for DC power supply specification unit LU Service power supply input terminals Main power supply output terminals 1 41 3 43 COM 5 45 conj COM e ol Mol Kapp 0000 ooo LOGO OOOO A me Power supply Power supply 4 18 Expansion block 4 10 Terminal Layout and External Connection 4 10 2 Expansion unit 1 For the expansion unit with 8 input points and 8 output points 8 input points common 4 output points common x 2 circuits pool Note 1 Input terminal Output terminal Power supply Note 1 The input COMs are connected internally 2 For the expansion unit with 16 input points and 16 output points 16 input points common 4 output points common x 4 circuits Input terminal Output terminal Power supply Note 1 The input COMs are connected internally 4 19 4 10 Terminal Layout and External Connection Expansion block 3 For the expansion unit with 16 input points 8 input points common x 2 circuits Note 1 The COMs of 0 to 3 and 4 to 7 are connected internally The COMs of 8 to
19. response time Internal processing time lt Starting time lt Internal processing time Currently executed instruction processing time External input response time The time required to respond to external input OFF to ON CPU base processing time Base processing time in the period between scans approx 0 29ms Internal processing time Internal interrupt processing time which is negligible approx 0 04ms External interrupt input signal is accepted when it continues to be ON for 50us or longer time App 2 8 Appendix 3 About Comply to EC Directives 4 2 3 4 Installation and operating condition RR RA RA ee ee ee ee ee ee lu e Lee ee EE Insulation block diagram AA aaa RA Re ee Re anar nn rra n ar ee ee ee rra 4 EMC Electro Magnetic Compatibility i iese ee ee ee ee ee ee ee ee ee Re ee Re Re nano ee ee ee ee ee TEE Appendix 3 About Comply to EC Directives 1 Installation and operating condition Item Specification Pollution degree 2 IEC 61131 2 Overvoltage category Il IEC 61131 2 IEC 60664 1 Installation condition In a enclosure with IP2x or better IEC 61131 2 2 Output specifications The protection for the output is Not protected output If a protective device is added externally in order to protect short circuit Use the fuse per point Use the following fuse for the following type Manufacturer of projective device Specification of projective
20. size must be twisted To minimize voltage drops the wire size must be as large as possible 1 25mm If HO wiring cannot be separated from the main circuit cables or power cables bound shielded cables must be used for each VO unit and the shield must be grounded at the PC end The 24V DC VO cables must be separated from 100V AC and 200V AC cables CAUTION Be careful of the following items when you connect the external power supply Service power cable of the basic unit AC power supply specification 1 Make sure that output current is below the level specified 2 Voltage is cut off if the output is short circuited overloaded during operation and restored when the error is corrected The PC does not detect the error and continues to run but externally supplied voltage is lost resulting in a system error 3 In the short circuited overloaded condition the PC won t start even when the power supply is turned on 4 The power supply is a switching regulator When you connect a high sensitivity sensor or the like be sure to check for any influence from switching noise 5 11 5 2 Wiring 2 Wiring to terminal When wiring to PC terminal pay attention to the following items 1 Tightening torque for terminal 0 5 to 0 6 Nm 2 Applicable wire size for terminal is 0 5 to 1 25mm Use 60 75 C copper CU wire only when apply for UL standard 3 Electrical rating for terminal 250V AC 8A 4 In case of stranded wire use crimp
21. terminal with insulation tube Also please keep insulation distance between each terminals more than 3 2mm as shown below Wire Insulation tube und Terminal block Following crimp terminal with insulation tube is recommended to use Terminal size M3 screw 3 2mm or more Wiring to power supply VO and ground terminals Applicable crimp terminal Manufacturer Round tongue terminal Spade tongue terminal Nichifu TMEV1 25 3 TMEV1 25Y 3 JST FV1 25 MS3 FV1 25 B3A 5 12 Connecting disconnecting 5 2 Wiring the expansion cable 5 2 3 Connecting disconnecting the expansion cable To connect or disconnect the expansion cable be sure to turn off the control power supplied for the basic unit and expansion units in advance and then follow the procedures described below 1 Connecting the expansion cable 1 Open by pulling it up the side cover of the basic unit as well as that of the expansion unit Cover 2 Insert the expansion cable connector plug in the mating connector receptacle on the basic unit or expansion unit side Push in the expansion cable connector until its upper and lower levers click to open Lever Push this part in Push this part in 3 Restore the cover as before Note Because the extension cable has a polarity it must be connected such that the OUT mark
22. to 20mA Output range 1 to 5V 4 to 20mA 0 to 10V External load 2kQ or more 5009 or less impedance Output Conversion speed 8ms 1 channel Note 2 Protect of load short Provided Circuit Measurement 1 or less 0 to 55 C accuracy Full scale Digital value 0 to 1000 DEC Max resolution 10 bits When voltage 4mV When current 16uA i External connections Detachable screw terminal M3 20 poles connection Applicable wire size AWG 22 18 Analog signal used shielding twist pair cable Isolation method Photocoupler not isolated between channels Dielectric strength 500V AC 1 minute between analog input output terminals and frame ground Short cut current 5mA Insulation resistance 10MQ or more with 500V DC megger between analog input output terminals and frame ground External current consumption 24V DC 200mA or less 24V DC 10 15 Full wave rectification power supply cannot be used Rush current 5A or less Unused channels Input Basically short circuit between V and COM Output Basically open Occupied words 8 words Input 4 words Output 4 words Note 1 For step response input filtering time needs to be considered Note 2 Means 0 to 90 response Note 3 Maximum deviation of noise is 41 of full scale For more information of the specifications and operating method of the analog units refer to the User s Manual Analog Units
23. turned off for a long time with the built in capacitor or a battery completely discharged the content of the RAM is lost But when the power switch of the PC is turned on the next time the CPU will detect this condition and automatically transfer the content of the flash memory to the RAM The CPU will then start operation On the other hand because the data of the retain memory continues to be lost a Latch Data Loss error occurs The CPU then operates as follows Clears the retain memory area to zero Makes the ALM LED blink Turns on special relays M8001 and M8021 In this condition if the M8021 is turned off by a user program or operation from the loader the ALM LED will go off canceling the condition of Latch Data Loss error 1 2 Built in memory 1 2 Notes and Precautions 2 Operation while editing a program online When you directly and edit a program online with the loader connected to the PC only the RAM is changed The content of the flash memory cannot be changed As a result the content of the RAM may temporarily not coincide with that of the flash memory and the MEM or MEM BAT LED will blink If writing is tried while the PC is running the PC will continue to run The blinking prompts you to transfer the content of the RAM to the flash memory You can even set parameters so the MEM or MEM BAT LED does not blink in such cases Online editing from the loader O MEM or MEM BAT blinking
24. 3 El 1 or DI 0 The default of the relay status is 0 interrupt disabled which should not be changed when you do not use the interrupt function If the setting is changed to 1 El enable interrupt when an interrupt input is already held in an internal latch circuit the interrupt is activated immediately To reset a latch circuit set internal relay M817F to 1 Then all the latch circuits will be reset The latch circuits for internal high speed counter count up interrupts are reset at the same time When an interrupt program is started the interrupt latch circuits are reset automatically App 2 6 Interrupt processing 2 Interrupt processing This section explains the interrupt processing lt Operation example gt When interrupt input X000 is set ON output relay YO10 is set ON When interrupt input X001 is set ON output relay YO10 Appendix 2 3 External Interrupt is set OFF This operation is executed immediately and according to the input status lt Timing diagram gt Input X000 Input X001 Output YO10 10000 X000 ON Interrupt program Main routine VO Operation program processing Operation One scan time 10100 X001 ON 1 0 i VO processing Operation processing lt Program example gt Main routine program S 0000 interrupt program IRET 10100 interrupt program IRET Interrupt program Program to be executed when inte
25. 4 7 Ee N Ta SG e e EE 4 8 4 6 Communication Adapter eene ees Rae ER EER ARK RR ER ER E EK R AAR RR cr 4 10 4 6 1 Communication adapter units NWOL ADHS 4 10 4 6 2 Communication adapter units NWOLA RS4 ee ee Re AR ee Re ee ge ee 4 10 4 7 Analog UNitS ee EE EE RE EE EER RE EE nr 4 11 4 7 1 Analog input units NWOAXO4 MR ees ee ee Re Re Re ee ee nano rr nn ee ee ee ee ee 4 11 4 7 2 Analog output units NWOAYOA MP 4 12 4 7 3 Analog I O units NVWOAVWOZ MP 4 13 4 8 Internal Input Output Circuit Structure sesse ese RR RE ER EE ARK RA ER KEER KRAKE Rae EE 4 14 4 8 1 Internal circuit fOr die RE EE RE EE EE OE RE OR ono R atada 4 14 4 8 2 Internal circuit for Output camina 4 14 A R lay OULDUt EE 4 14 2 Transistor SINK DU PU aa cis 4 14 3 Transistor SO rCS ot ed RE EE EO EE N 4 14 4 9 Name and Function of Individual Part user ese ER EER RE EE EER RR RR RE ER RR KERE ER RR RR EE EER ER 4 15 BER Se OE RE EE tact vases EE EE A A RA ce OE OE OE AE 4 15 2 EXPanSiOM Unt EE AA EE EO EE EEEa 4 15 4 10 Terminal Layout and External Connection ees Rae EER AR RE EE EE AK RE Ge ER EE EE 4 17 4 10 1 Basie UNIE EE 4 17 1 For the basic unit with 20 VO points 12 input points common independent common output x 4 circuits 4 output points COMMON ee ee ee ee ee conan 4 17 2 For the basic unit with 30 I O points 16 input points common 2 output points common 4 output points common 8 output point
26. 5mm Input device connection cable for basic and expansion unit 0 5 to 1 25mm Output device connection cable for basic and expansion uni 0 75 to 1 25mm For more information of the specifications of the communication adapter refer to the User s Manual Communication Adapter volume FEH405 For more information of the specifications of the analog units refer to the User s Manual Analog Units volume FEH407 5 10 Wiring to power supply 5 2 Wiring VO and ground terminals 5 2 2 Wiring to power supply UO and ground terminals 1 Precautions If the power supply to be used for the processor module has voltage fluctuations that exceed the specified range a voltage stabilizer must be used PC Power Voltage supply stabilizer The power supply must not generate excessive noise between power lines or between lines and ground See Section 5 1 3 for details on countermeasures against excessive noise The power supply wiring to the processor module must be separate from wiring for VO devices and for power equipment Main power supply LS gt PC power suppl A p DIV gt VO device power supply Isolation O O N IM es gt Main control power suppl O O P 1 PPY 3 Eso ad Ee To coil Coil terminal The distance between the isolation transformer and the processor must be as short possible and the wire
27. B and C to F are connected internally 4 For the expansion unit with 16 input points 4 output points common x 4 circuits Power supply Power supply 4 20 Outline and mounting 4 11 Outline and Mounting Dimensions dimensions Unit is mm 1 Basic unit and expansion unit 2 94 5 for M4 screw La 81 W2 The mounting hole of a basic unit of 60 point type is on four corners Other units has not the mounting hole on part No of VO points Wi W2 20 points basic unit 70 80 30 points basic unit 100 110 40 points basic unit 130 140 60 points basic unit 170 180 16 points expansion unit 54 64 32 points expansion unit 100 110 Tightening torque of mounting screw 1 to 1 5 N m 2 Terminal dimensions M3 screw terminal OE SCH 7 3 iy Tightening torque of terminal screw 0 5 to 0 6 Nm Note This also applies to the analog units 4 21 4 11 Outline and Mounting Dimensions 3 Communication adapter 1 RS 232C 2 94 5 for M4 screw 80 90 2 RS 485 2 94 5 for M4 screw
28. EU ELECrRIE MICREX 5X series FUJI PROGRAMMABLE CONTROLLER USER S MANUAL Hardware FEH401b Preface Read this manual carefully to ensure correct operation This User s Manual explains the SPB hardware In addition to this manual the following user s manuals which are related to programming tools are also available for the SPB Please read them as needed Title Type Manual No Contents Instructions FEH400 Explains the command etc Handy Loader NWOH NE FEH402 Explains the operations etc of the handy loader Personal Computer Loader NNANWN SB FEH403 Explains the operations etc of the personal computer Internal Hi speed Counter se FEH404 Explains of SPB internal Hi speed counter Communication Adapter FEH405 Explains the communication adapter Pulse Output Instructions FEH406 Explains the pulse output instruction and PID and Functional Instructions Analog Unit NWOA FEH407 Explains the analog unit Precautions for using the SPB 3 expansion units can be connected to a basic unit only when the version of all basic and expansion units that are combined is as shown in the table below If a unit of old version is mixed in basic or expansion units including analog units that are combined the maximum number of expansion units that can be connected to a basic unit is 2 Type Version Basic Unit NWOP30 10 07 NWOP40II
29. Indication color Name Lighting conditions PWR Green Power indicator This lamp lights up when the power supply is turned on when the internal power supply is normal RUN Green Operation indicator This lamp lights up when the CPU is running and goes out when it stops including fatal fault occurrence ALM Red Error indicator This lamp blinks or lights continuously when a nonfatal or fatal error occurs on the CPU MEM Red RAM written This LED blinks when program parameter or file register is written This LED goes out when the content of the built in RAM is 20 30 transferred to the built in flash memory points unit The data transfer is automatically performed when the basic unit is powered up and this LED goes out MEM BAT Red RAM written This LED blinks when program parameter or file register is written Battery ran down This LED goes out when the content of the built in RAM is 40 60 transferred to the built in flash memory points unit The data transfer is automatically performed when the basic unit is powered up and this LED goes out This LED lights up continuously when voltage of the battery drops below specified level 11 Connector for communication adapter Used to connect the communication adapter The cable is supplied with the communication adapter 12 Backup battery This battery is for the memory backup Only 40 60 points units 13 User ROM card connector Connector for mounting user ROM card
30. O D802E TO Y10 Y10 1 F C TO Y10 KH When the volume on the upper side is turned the frequency of the Y10 flicker changes Thus ON OFF is repeated at 0 to 2550 ms intervals Notes 1 If the volume is turned before the time has reached the specified time up count the changed value will be processed as a new setting of the timer Be careful to note that the output may be suddenly turned on as a result of comparing the newly set value and the current value 2 The PC system program writes the setting values of these volumes in special registers just before each scan is started When you want to extend the timer setting in addition to changing the counter value as explained above there is another method available that uses commands that operate the numeric value For example you can write the shift command which rotates leftwards the numeric value of special registers in a step in front of the step where the timer command is written one rotation doubles the numeric value and a maximum of 7 rotations 128 times are available App 1 1 Appendix 2 Input Function Types Page 1 Pulse catch function App 2 1 2 Changing input filtering time EE App 2 1 3 External interrupt function App 2 1 4 High speed counter oi EE EE OT EE EE OE EO OE App 2 1 Appendix 2 1 Pulse Catch Function esse sae EE RR AR KAR ER EER AR KERKE RE RAK RR AR ER Rae Ka App 2 3 WE AL Ste ede AE OR EE OR OE ER EL MOE OE TE ORE OE App 2 3
31. RE Ee EER App 2 6 Appendix 3 About Comply to EC Directives ooooccccccccccccnnnnnnonanananns App 3 1 Section 1 General 1 1 Features 1 2 3 4 High speed signal input External interrupt Built in high speed counter Input filter 1 2 Notes and Precautions 1 21 BUIN ne EE ER a OR RE OE an ee 1 Ordinary operation of the memories esse ee ee ee ee Ee Re ee Re ee GR ee Re Re ee eke ee eke ee Re ee Re ee Re eke ee 2 Operation while editing a program online 3 Operation during program transfer from loader to PC 1 2 2 Flash memory card 1 Operation when a memory card is installed with the write protect switch turned on 2 Operation when a memory card is installed with the write protect switch turned off Features Section 1 General 1 1 Features 1 High speed signal input On the basic unit of the SPB each of the 4 input points XO to X3 has the pulse catch function which can catch input pulses of minimum 50 us width SPB can detect by means of a sensor an object that is moving at high speed to take it in as an input signal 2 External interrupt When you have an external interrupt processing program you can use external interrupts through the 4 input points X0 to X3 of the basic unit 3 Built in high speed counter By making a program and setting parameters you can use a high speed single phase two channels or two phase one channel counter using the 4 input po
32. Type Numbers iii 3 1 3 1 Type Numbers sie is see Pe diia 3 1 3 2 Type Number Els es Ee n kp EO N SR Se ede ke ee ER EE ae eek Eve Ge os ke Sk ee SP Ak Bee Ek Ek EE ke Ee Ge Ee 3 2 3 2 1 Type list for the main Uni AR RE ER OR reas 3 2 3 2 2 Type number list for the loader esse ee ee Ge EE ee ee Re Re ee Ge ee ren 3 4 Section 4 eegene 4 1 4 1 General Specifications sisaria Ee a 4 1 4 2 Performance specifications of basic UNI ER KEER RE EER RARR RE ERGER ERK RE EER GER RR RR EE RE GER KERR RE E EE EER 4 2 4 3 Power Supply Module Specifications eiser ese AR RR KRAKE RE AR KRAG crac 4 3 4 3 1 GR Eis RR N OE SE EE N ERA eee 4 3 4 3 2 DG die Ee RE nes EE EN EE OR EE EE eee ee 4 3 4 4 Input Specifications ske ies se BE ee Ds Ee EN es N boon oe Se ek DR NE SR ea Go ge ES gee EG eed GE RE De de 4 4 EE Mel el RR N RR KEER EE OE OE OA 4 4 4 5 Output Specifications ese RE ER EER AR RARR KEER AAR RR KRAAK rr 4 5 4 5 1 Relay ee ER iria EE ies eee bee ee N EE EE OR N 4 5 4 5 2 Transistor eie A EK ER et 4 8 4 6 Communication AdapteF use esse ee RE ER ER AAR RARR KEER AAR ERGER KERK KRAG nunne nunne Rae RR KRAAK RE Ee ARK RA aR RR nann 4 10 4 6 1 Communication adapter units NWOL A DG 4 10 4 6 2 Communication adapter units NWOL A DA 4 10 4 7 Analog Units EE ee 4 11 4 7 1 Analog input units NWOASOA MP 4 11 4 7 2 Analog output units NWOAYO4 MR AA 4 12 4 7 3 Analog VO units NWOAuWO3 MP 4
33. al Communication Adapter volume FEH405 Note 1 When using the communication adapter with a transmission speed of 38 400 bps the noise immunity level is less than the specified value 1kV In this case attach a ferrite core ZCAT3035 1330 from TDK near the connector on the communication adapter side of the communication cable 4 6 2 Communication adapter units NWOLA RS4 Item Specification Type NWOLA RS4 Port RS 485 1 channel Transmission method Half duplex serial communication Synchronization method Start stop synchronous transmission Transmission speed bps 1 200 2 400 4 800 9 600 19 200 38 400 Note 1 Transmission distance 1km or less 19 200 bps or less No of connectable units 1 31 max Connection method European detachable terminal block 5 pins Transmission protocol Command setting style communication Non procedural communication Isolation method Photocoupler Dielectric strength 445V AC 1 minute between l O connector and FG Insulation resistance 10MQ or more with 500V DC megger between I O connector and FG For more information of the specifications and operating method of the communication adapter refer to the User s Manual Communication Adapter volume FEH405 Note 1 When using the communication adapter with a transmission speed of 38 400 bps the noise immunity level is less than the specified value 1kV
34. all wave commutation wavefome 5 or less Leakage cuurent 0 25mA or less Inrush cuurent 150Ao p or less 10ms or less Power consumption 10W or less 25W or less 30W or less Rated input voltage Maximum load Insulation method Transformer Dielectric strength 560Vrms AC 1 minute between power input terminals and ground Insulation resistance 10MQ or more 500V DC megger 4 3 4 4 Input Specifications DC input 4 4 1 DC input Item Hi speed DC input Ordinary DC input Rated voltage 24V DC Input signal Voltage range 24V DC 410 condition Permissible ripple factor 5 Input type Source and sink common bi directional Rated cuurent Approx 5mA at 24V Input impedance Approx 4 7kQ Standard OFF to ON 15 26 4V Characteristics operating range ON to OFF 0 5V of input circuit Input type DC type 1 Input delay time Hardware delay time 25us Hardware delay time 400us Software filtering time Software filtering time Selected from no filter Selected from no filter 3ms 3ms and 10ms 10ms 3ms 3ms and 10ms 10ms default is 3ms 3ms default is 8ms 3ms External connection M3 screw Input indication LED indicater lights up when output is ON green Logic side Isolation method Photocoupler Dielectric strength 1500V AC 1 minute between input terminals and FG Insulation resistance 10MQ or more with 500V DC m
35. ame ground External current consumption 24V DC 100mA or less 24V DC 10 15 Full wave rectification power supply cannot be used Rush current 5A or less Unused channels Basically short circuit between V and COM Occupied words 8 words Input 6 words Output 2 words Note 1 For step response input filtering time needs to be considered Note 2 Maximum deviation of noise is 41 of full scale For more information of the specifications and operating method of the analog units refer to the User s Manual Analog Units volume FEH407 4 11 4 7 Analog Units 4 7 2 Analog output units NWOAYO4 MR Analog units Item Specification Type NWOAY04 MR No of output channels 4 Output range S ie Ey 0 to 10V 10 to 10V 0 to 20mA 4 to 20mA External load impedance 1kQ or more 2kQ or more 2kQ or more 5009 or less Digital value 0 to 16000 DEC Max resolution When voltage 1 25mV When current 5uA Measurement accuracy Full scale 0 1 or less 23 C 5 CO 0 3 or less 0 to 55 C 1 to 5V range 0 2 or less 0 to 55 C Other range 0 4 or less 0 to 55 C Sampling period 1 0ms or less 4 points Output delay time 1 0ms or less 4 points scan time ms Protect of load short circuit Provided External connections connection Detachable screw terminal M3 20 poles App
36. ation 16 24VDC 8 points Relay 8 points NWOE16R 3 Operating instruction Tr sink 8 points NWOE16T 3 Expansion cable 50 mm type NW8C EP50 Tr source 8 points NWOE16U 3 32 24V DC 16 points Relay 16 points NWOE32R 3 Tr sink 16 points NWOE32T 3 Tr source 16 points NWOE32U 3 16 24V DC 16 points NWOE16X Relay 16 points NWOE16R 0 Tr sink 16 points NWOE16T 0 Tr source 16 points NWOE16U 0 3 Communication adapter Function Type number Accessory RS 232C adaptor NWOLA RS2 Operating instruction Simplified CPU link NWOLA RS4 Operating instruction RS 485 adaptor Terminating resistor 100Q 4 Analog units Function Type number Accessory Analog input units NWOAXO4 MR Operating instruction Analog output units NWOAY04 MR Analog I O units NWOAWO3 MR 5 Option Function Type number Aeeesson User ROM card flash memory 8Kstep NW8PMF 8 Operating instruction Battery NP8P BT Effective period indication seal Expansion cable for expansion unit NW8C EP50 3 3 3 2 Type Number List 3 2 2 Type number list for the loader 1 Handy loader Part name Handy loader English Specification Handy loader main unit with 1 m long straight cord for connection to PC Type list for the main unit Type number product code NWOH NE Straight cord for connection to PC Cable length 0 3 m NB EC0030 NB9C EP3 Cable length 0 5 m NB EC0050 NB9C EP5 Cable le
37. curely No looseness Visual inspection screwdriver Are any external wiring cables damaged No abnormal appearance Visual inspection Is it time to replace the battery Indication on battery Visual inspection Paton effectiveness label ee Is the designated quantity available See the inspection pap Are storage conditions appropriate records Program Were any errors detected through verification There must be no Program verification errors Note 1 If a fault occurs replace the entire faulty unit or module For this replacement a minimum amount of space components should be provided 2 Battery voltage drops even when not being used because of slight self discharging Replace old batteries with new ones before their effective service life expires 3 For spare power supply modules power on once every six months To prevent discharging of aluminium electrolytic capacitor in the power supply module 6 2 Battery replacement 6 2 Battery Replacement Replace the battery with a new one at the determined replacement time even if the battery alarm is not indicated If BAT LED lights on replace the battery with a new one immediately The device can ignore the battery alarm for about one week without harmful effects However the user should not ignore this alarm status Replacement time Data indicated on battery effective service life Type of replacement battery NP8P BT Nomina
38. device device GP40 Daito Communication Apparatus Co Ltd 250V AC DC 4A Alarm fuse holder Type GPH 4S Daito Communication Apparatus Co LTD In case of load causing rush cuurent protective fuse may deteriorate and rupture in its early time Be sure of the time cuurent characteristic of the fuse Specification of products 240V AC 2A point App 3 1 3 Insulation block diagram 1 Each units shall be connected as indicated below 2 Rated insulation voltage throughout the system is 250V AC r m s 350Vpeak No phase differences to exist to give rise to higher voltages 3 To a circuit possessing at least basic insulation from primary mains 100 to 240V AC ELV circuit ELV circuit y d Digital input 24V DC input Digital input 24V DC input EE eege NN ELE Internal 5V DC circuit b s EE EN Reinforcd insulation A Pe j ion isc EES og Reinforced insulation Digital output Ry output Digital output Ry output 100 to 240V ELV circuit ELV circuit AC ees Digital output RK O LS O Basic insulation Output are separated in groups by common terminal Each output group have basic insulation Note An ELY circuit is a circuit which is of low voltage not exceed 42 4Vpeak or DC and isolated from primary mains by basic insulation App 3 2 4 EMC Electro Magnetic Compatibility 1 SPB is intended for use in the industrial environmen
39. dress WX WY 0 4 For the basic unit with 60 I O points Bit address F E D C B A 9 8 7 6 5 4 3 2 1 0 else else ea oo oe Dr xe Jas De Dos pez Poo Poo Dar Pete Pero ao is pera xis Pere Dar Das has Je Pere paz Dar aas l vor ve veo veo vas von vas rss vor vs vos ee ves vo or yoo 5 Assigned to the first expansion unit Word address WX WY 0 1 2 2 VO Address Assignment 2 2 VO Address Assignment 2 2 2 The addresses of the expansion units As for the addresses of the expansion units the values of the words that follow the last address of the preceding unit on the left are assigned In the following figure n means the top address of the expansion units 1 For the expansion units with 16 VO points Bit address Word address WX WY n Yn 1 1 Yn 1 Yn 1 na SE Kate n 2 Assigned to the next expansion unit on the right e 1 7 6 5 4 3 2 1 0 X Xn X Xn Xn Xn Xn Xn 6 4 3 2 1 0 Yn 1 2 For the expansion units with 32 VO points Bit address Word address F E D C B A 9 8 7 6 wow E Te TETE e e e e eT F E D C B A 6 nt Yn 1 Yn 1 Yn 1 Yn 1 Yn 1 Yn 1 Yn F E D C B A n 2 Assigned to the next expansion unit on the right TE L 3 For the expansion units with 16 Input points Bit address Word address WX WY n n 1 Assigned to the next expansion unit on the right Sab An 4 For the expansion units with 16 Output points Bit address
40. ection 4 Specifications 4 1 General Specifications Item Specification Operating ambient 0 to 55 C temperature Storage temperature 25 to 70 C Physical Relative humidity 20 to 95 RH no condensation environmental Transport condition 5 to 95 RH no condensation conditions Pollution degree 2 IEC 61131 2 Note Corrosion immunity Free from corrosive gases Not stained with organic solvents Operating altitude 2000m or less above sea level Transport condition 70kPa or more Vibration Half amplitude 0 15mm Constant acceleration 19 6m s Mechanical Two hours for each of three mutually perpendicular axes total six hours service Note2 conditions Shock Acceleration peak 147m s Three times for each of three mutually perpendicular axes Note2 Noise immunity 1 5kV rise time 1ns pulse width 1us noise simulator Electrical Electrostatic Contact discharge 6kV service discharge Aerial discharge 8kV conditions Radioelectromagnetic field 10V m 80MHz to 1000MHz Construction Panel mounted type IP30 Cooling Air cooling Dielectric property Dielectric strength and Insulation resistance are described in each section Note1 1 Pollution degree 2 This pollution does not conduct usually but under certain circumstances temporary conductivity occurs due to condensation 2 The unit is fixed by screws to the control panel When the unit is mounted to the DIN rail care mu
41. ed on the rail With a screwdriver inserted in the lock of the main unit push the unit in the direction of the arrow move the screwdriver in the direction of the arrow 5 8 Wiring 5 2 Wiring When performing wiring observe the following points 1 Warning for wiring D Warning 0 Never touch any part of charged circuits as terminals and exposed metal portion while the power is turned ON lt may result in an electric shock to the operator 0 Turn OFF the power before mounting dismounting wiring maintaining or checking otherwise electric shock erratic operation or troubles might occur 0 Place the emergency stop circuit interlock circuit or the like for safety outside the PC A failure of PC might break or cause problems to the machine 2 Cautions for wiring and mounting 0 Follow the directions of the operating instructions when mounting the product If mounting is improper the product might drop or develop problems or erratic operations Be sure to install the electrical wiring correctly and securely observing the operating instructions and manual Wrong or loose wiring might cause fire accidents or failure 0 Select a wire size to suit the applied voltage and carrying current and carry out wiring according to the operating instructions and manual Poor wiring might cause fire erratic operation or failure 0 Periodically make sure the terminal screws and mounting screws are securely tightened Operation
42. ed side comes on the basic unit side 5 13 5 2 Wiring Connecting disconnecting the expansion cable 2 Disconnecting the expansion cable Do this in the reverse order of 1 Connecting the expansion cable To disconnect the expansion cable press in the upper and lower levers by fingers to unlock them and pull out the connector Lever y 2 5 14 Mounting and removing 5 2 Wiring the communication adapter 5 2 4 Mounting and removing the communication adapter For mounting or removing the communication adapter first turn off the control power of the basic unit and then following the procedure described below SPB basic unit 1 Break this part off on the SPB basic unit 2 Insert the connector of the communication adaptor in the SPB basic unit Communication adaptor 5 15 5 2 Wiring Connecting disconnecting the analog units 5 2 5 Connecting disconnecting the analog units To connect or disconnect the analog units be sure to turn off the control power supplied for the basic unit in advance and then follow the procedures described below 1 Connecting the analog unit cable 1 Open by pulling it up the side cover of the basic unit 2 Insert the analog units cable connector plug in the mating connector receptacle on the analog unit side Push in the analog units cable connector until its upper and lower levers click to open Lever O Sch
43. egger between input terminals and FG None Derating condition Only 0 to 3 terminals of the basic unit are for high speed DC input others are for ordinary DC input 4 4 Replay output 4 5 1 Relay output Item Output power supply condition Rated voltage 4 5 Output Specifications Specification 240V AC 110V DC Maximum voltage 264V AC or less 140V DC or less Output type Relay Max load current 240V AC 30V DC 2A 1 point 8A common 110V DC 0 2A 1 point 1 6A common Characteristics Min make break current 5V DC 1mA of output circuit Response OFF to ON 10ms or less time ON to OFF 10ms or less Leakage current in OFF None state Built in fuse None Output Output element Relay AC DC protection method Surge absorb circuit None Others None On off times Max 1800 times hour Mechanical life 20 million times Electrical life See next page External wire connections M3 screw Output indication LED indicator lights up when output is ON Green Logic side Isolation method Relay Dielectric strength 2830V AC minute between output terminals and FG Insulation resistance 10MQ or more with 500V DC megger between output terminals and FG Derating condition None Note 1 Fuji card relay RB104 or equivalent part is used internally For detailed information on its characteristics etc see the ne
44. er supply specification unt 24V EISE TEEF D OV COM 1 3 5 7 9 Service power supply input terminals Main power supply output terminals og com 3803 505 6 16 ang A 1A C 1C 4 Because COM current becomes 8 A during Ry output the terminals 6 to D is 1A On the other hana terminals 0 to 5 can output 2A J e e e COM H 11 lara jara com 717 19609 BB D 1D e e gt OO o Sos L L L DO OOO maximum output current of Power A supply i Power supply 4 17 Note 4 4 10 Terminal Layout and External Connection Basic unit 3 For the basic unit with 40 VO points 24 input points common independent common output x 4 circuits 4 output points common x 3 circuits 24V DC 250mA T output IF Not provided for DC power supply specification unit Service power supply input terminals Main power supply output terminals 0 20 1 21 2 22 3 23 4 24 6 26 NC 8 28 A 2A NC C 2C E 2E 0 LU 0 e 0 e Note Parenthesized figures beside the terminal numbers mean addresses For more information of address assignment refer to 2 2 VO Power supply T Address Assignment Power supply 4 For the basic unit with 60 VO points 36 input points common independent
45. form this check for sure 1 Wiring the power terminals 2 Checking PC operation using a test program Load the following program into PC internal memory and test PC operation If the PC operates normally proceed to the next step installing the PC in a control panel If the PC does not operate normally ensure the power supply connection power voltage and the program are correct X000 YO10 Program Ce Note Specify addresses that conform to the user s PC 5 3 5 1 Installation Precautions e Writing the test program Operation flow Initial menu Key operation LCD HANDY LOADER Before installation Remarks e Checking PC operation After writing the above program check that Y010 turns ON when input X000 is set ON If Y010 turns ON PC operation is normal Now proceed to the next step NWOH NE Set the program RD RD loader to the WR WR w write mode 0 NOP Enter input S T Ge specifications w 0 LD D 000 peda GO specifications to DES W 0 LD X 000 NOP Enter output a zh ue ifications specifications m S T S SES NOP 0 Note 1 OUT Y 010 ER GE W 1 OUT Y 010 2 NOP Note Set in the range from Y20 to Y2F for the basic unit with 40 UO poin
46. he cables for those devices 5 The PC must be installed in a vertical position Installing the PC on a level as shown in illustration below will cause adverse thermal affects on the device Front view Dimensions mm Side view Dimensions mm 1 10mm EP Be PC Expansion PC Basic unit unit al ke Other Other Q device E 3 device High voltage Other device Other device device 2 50mm 2 Heat generating device gt Floor surface 5 7 5 1 Installation Precautions Mounting method 5 1 5 Mounting methods There are two methods for mounting the unit in the panel screw mounting and rail mounting Be careful to note that as compared with screw mounting rail mounting is on the one hand advantageous in ease of mounting and removal but on the other hand has the disadvantage of being vulnerable to vibration or shock 1 Screw mounting Insert M4 screws in the 2 mounting holes as shown in the figure below and firmly tighten them to the following torque Tightening torque 1 to 1 5 N m 2 Rail mounting Use JIS IEC standard 35 mm wide rail Fuji type numbers Rail TH35 15AL 15 mm high aluminum TH35 7 5AL 7 5 mm high aluminum TH35 7 5 7 5 mm high steel Fastener TS XT Mounting Removal Panel Panel Hook Hook Rail Rail Screwdriver Lock Lock With the hook of the main unit engag
47. igh 10MQ or more with 500V DC megger between output terminals and FG For more information refer to the Pulse Output Instructions and Functional Instructions volume 4 8 4 5 Output Specifications Output specifications Derating of transistor output 1 for 4 points common 0 2A point 0 26A point Load current A 1 point Number of ON points 4 2 for 8 points common Load current A 1 point Number of ON points 8 4 9 4 6 Communication Adapter Communication adapter 4 6 1 Communication adapter units NWOLA RS2 Item Specification Type NWOLA RS2 Port RS 232C 1 channel Transmission method Half duplex serial communication Synchronization method Start stop synchronous transmission Transmission speed bps 1 200 2 400 4 800 9 600 19 200 38 400 Note 1 Transmission distance 15m or less No of connectable units 1 1 included external devices Connection method D sub 9 pins connector male Transmission protocol Command setting style communication Non procedural communication Isolation method Photocoupler Dielectric strength 445V AC 1 minute between l O connector and FG Insulation resistance 10MQ or more with 500V DC megger between I O connector and FG For more information of the specifications and operating method of the communication adapter refer to the User s Manu
48. in an electric shock to the operator Turn OFF the power before mounting dismounting wiring maintaining or checking otherwise electric shock erratic operation or troubles might occur 0 Place the emergency stop circuit interlock circuit or the like for safety outside the PC A failure of PC might break or cause problems to the machine 0 Do not connect in reverse polarity charge except rechargeable ones disassemble heat throw in fire or short circuit the batteries otherwise they might burst or take fire If batteries have any deformation spilled fluids or other abnormality do not use them The use of such batteries might cause explosion or firing o Safety Precautions N Caution 0 Do not use one found damaged or deformed when unpacked otherwise failure or erratic operation might be caused 0 Do not shock the product by dropping or tipping it over otherwise it might be damaged or troubled 0 Follow the directions of the operating instructions when mounting the product If mounting is improper the product might drop or develop problems or erratic operations 0 Use the rated voltage and current mentioned in the operating instructions and manual Use beyond the rated values might cause fire erratic operation or failure 0 Operate keep in the environment specified in the operating instructions and manual High temperature high humidity condensation dust corrosive gases oil organic solvents exce
49. ints X0 to X3 of the basic unit Maximum input pulse frequency is 100 kHz at single phase or 50kHz at two phase 4 Input filter Input filtering time can be set by the word every 16 input points 1 1 1 2 Notes and Precautions Built in memory 1 2 1 Built in memory The basic unit has a built in RAM hereinafter simply called RAM that is used as a memory for temporarily retaining programs or internal memory statuses Content of the RAM is backed up by the built in capacitor in the case of 20 or 30 VO point unit while by the built in battery in the case of 40 or 60 I O point unit except for data stored in the Non retain memory area If the power switch of the PC is turned off for a long time the built in capacitor or a battery will be completely discharged and the RAM data will be lost The basic unit also has a built in flash memory Because this memory does not require battery backup its content won t be lost even in a case of long time power failure Programs parameters and the content of file register are stored in the flash memory Structure of SPB Internal Memory Flash memory Program Program File register File register Parameter Parameter Backed up by capacitor Retain memory L D and other areas Non retain memory M and other areas 1 Ordinary operation of the memories Ordinarily the content of the RAM is the same as that of the flash memory If the power switch of the PC has been
50. ke Re ke ee rancia 5 11 de Me EE EE EE OE N EE EEA 5 11 2 Wiring to terminal EE N EE Oe OE OE EE NE OE ee OT re 5 12 5 2 3 Connecting disconnecting the expansion cable ee ee Re Re ee Re ee Re ee 5 13 1 Connecting the expansion Cable AAA 5 13 2 Disconnecting the expansion Cable o oo ee ee ee ee ee ee ee ee ee ee ee 5 14 5 2 4 Mounting and removing the communication adapter AA 5 15 5 2 5 Connecting disconnecting the analog units ee Re Re RA ee Re ee Re ee 5 16 1 Connecting the analog unit Cable ee ee ee ee 2 Disconnecting the analog unit cable Installation environment Section 5 Installation and Wiring 5 1 Installation Precautions This section describes the precautions related to installation and wiring that must be observed in order to ensure high reliability and performance of this system Those calling for special attention are indicated below 5 1 1 Installation environment 1 Handle with care Caution Do not install or use the product as shown below Doing so may cause damage malfunction or failure of the product 1 Do not drop or bring down the product 4 Avoid installing the unit in locations where there is a lot of dust conductive particles such as steel particles or oil mist or high salinity 2 Avoid installing the unit in locations which are subject to excessive vibration 5 Avoid using the unit in places with high temperature and high h
51. l voltage 3 6V e Precautions Do not short across the battery Do not discard in a fire Do not attempt to recharge the battery Do not disassemble the battery e Battery replacement procedure 1 Open the CPU front cover Battery must be replaced without disconnecting the control power supply 2 Remove the battery connector and then replace the battery with a new one and fix it 3 Close the front cover Note If the battery is replaced with the power switch turned off the content of the memory backup function will be lost To prevent this be sure to turn the power switch on when replacing the battery 6 3 6 3 Maintenance Services Maintenance services 6 3 1 Ordering notes When ordering electrical and control equipment or requesting price estimates the following general notes are to be observed unless otherwise specified in the estimation paper contract paper catalogs or specifications When the product is delivered check the contents of the package as soon as possible Even before inspection use caution on storing and using the product safely 6 3 2 Warranty period and scope of warranty Warranty period This product is covered by a warranty for a period of one year from the date of delivery to the location specified by the customer Scope of warranty During the warranty period if any failure judged to be the responsibility of the manufacturer occurs replacement and repair of defective parts are perfo
52. licable wire size AWG 22 18 Analog signal used shielding twist pair cable Isolation method Photocoupler not isolated between channels Dielectric strength 500V AC 1 minute between analog output terminals and frame ground Short cut current 5mA Insulation resistance 10MQ or more with 500V DC megger between analog output terminals and frame ground External current consumption 24V DC 200mA or less 240mA or less 24V DC 10 15 Full wave rectification power supply cannot be used Rush current 5A or less Unused channels Basically open Occupied words 8 words Input 2 words Output 6 words Note Maximum deviation of noise is 1 of full scale For more information of the specifications and operating method of the analog units refer to the User s Manual Analog Units volume FEH407 4 12 Analog units 4 7 Analog Units 4 7 3 Analog VO units NWOAWO3 MR Item Specification Type NWOAW03 MR No of channels 2 Input impedance 100kQ or more 2509 Input tolerance Voltage input 15V Current input 30mA 0 to 5V 0 to 20mA Input range 1 to 5V 4 to 20mA Input 0 to 10V Measurement 1 or less 0 to 55 C accuracy Full scale Conversion speed 8ms 2 channels Note 1 Input filtering time Approx 2 2ms Hard filter Primary delay time constant No of channels 1 0 to 5V 0
53. mer should not be grounded as shown in the above Item 1 5 5 9 1 Installation Precautions Control panel mounting protection against noise No Cause of noise Countermeasure 5 When inductive load current is interrupted by a switch 1 Adiode varistor or RC should be connected to the high voltage is induced between the two ends of the load DC load which may affect the PC 2 ARC should be connected to the AC load Interrupting current Arc discharge Example Switch O Low voltage ke y Power supply 3 O Surge voltage 10 to 20 times the load voltage 6 Malfunction due to external VO signal lines bound O VO lines should be separated from other cables and together with or installed near a high voltage cable or should not be wired in the same panel or pit power cable Duct independent cable pipe or metal pipe as shown Electromagnetic inducation electrostatic induction below should be used for isolation 7 Transmission cable malfunction or damage caused by O Transmission cables should run through underground lightning surge metal pipes or in an electrical duct The metal pipes should be grounded Uphill station Lightning RS 232C RS 485 etc Metal pipe Transmission cable Downhill Mountain we station E Type D Class 3 grounding ground resistance of 1004 or less 8 Malfunction of PC located near device that O The device layout should be changed or a shielding
54. meters programs and file registers from the loader 2 Operation when a memory card is installed with the write protect switch turned off 1 When the write protect switch of the memory card is turned off the content of the memory card is not transferred to the RAM and the PC operates the same as when no memory card is installed 2 Operation when memory is cleared from the loader In this case the content of the RAM is cleared But the content of the flash memory or the memory card is not cleared Therefore the content of the RAM does not coincide with that of the flash memory and the MEM BAT LED blinks Memory cleared by loader MEM BAT blinking Flash memory Memory card 3 Operation when data is transferred from the RAM to the flash memory by the loader The content of the RAM is transferred to the flash memory and the memory card RAM to flash memory data transfer by loader MEMBAT OFF Memory card 1 5 Section 2 System Configuration Page 2 1 System ConfiguratiON se esse ese Ak KRAKE EER RR AAR ERGER KRAAK RE cr 2 1 1 For the basic unit with 20 VO points 2 1 2 For the basic unit with 30 40 VO points 2 1 3 For the basic unit with 60 VO points ese ee Re ee ee ee ee ee ee Ge Re ee ee Ke Re Re Re Re Re ee ee ee 2 1 2 2 VO Address Assignment ees Re EER EE ERK RA ER KEER KRAAK RARR RE Re AAR KRAAK ER EER AR Rae REK Rae ee Ka 2 2 2 2 1 Basic unit 1 2 3 4
55. na may occur within the ratings of relay contacts In particular when a relay is used to turn on and off a capacitive load this phenomena may occur In this case use a resistor to suppress inrush current E SE 4 7 4 5 Output Specifications 4 5 2 Transistor output Output specifications Item Specification Sink output Source output Output power Rated voltage 24V DC supply condition Maximum voltage 19 to 30V DC including ripple Characteristics Output type Sink Source of output circuit Rated current Ordinary output 0 5A 1 point 0 8A 4 points common 1 6A 8 points common Hi speed output 0 1A 1 point Output voltage dropout 1 5V or less at 0 5A Response time Ordinary OFF to ON 1ms or less output ON to OFF 1ms or less Hi speed OFF to ON bus or less output ON to OFF Bus or less Leakage current in OFF state Max 0 1mA Output element Transistor Surge current strength 2A 10ms Output Built in fuse None protection Surge absorb circuit Zener diode method Others None On off times Max 1800 times hour when inductive load External wire connections M3 screw Output indication LED indicator lights up when output is ON Green Logic side Isolation method Photocoupler Dielectric strength 1500V AC minute between output terminals and FG Insulation resistance Note ON OFF time varies if output frequency is h
56. necting disconnecting the analog UNITS ee Re nan n crac cnn nn ee nn na Re ee ge ee ee 5 16 Section 6 Maintenance and Inspection sesse EER EE ER RR ER RR RR RR RE Ee 6 1 6 1 General Inspection Hemes sees Re ER ER AR KRAKE EA AR KRAG KRAAK rr 6 1 6 11 INSPeECtion re UE e EE 6 1 6 1 2 Cautions on using the procdhuct AANEREN 6 1 CEBA PEC ii OR EE OE EE ER OR EL Ed EN 6 2 6 2 Battery Replacement eiseres ee ER EER REGEER KEER EER KERE RE EER ARE RE EGO KEER EO KEER EE EGGO KERKE GR RE EE Gee EE 6 3 6 3 Maintenance SerVicCeS sesse ER AR RR KERE AAR ERGER KRAAK ERGE AR KEER RR KERR RR RE GA KERE Ee ARK REG Ge ER EER AR Ke AR ERG eek ka 6 4 6 3 IOrderinginoles ED we ee ER da Ra ee es 6 4 6 3 2 Warranty period and scope of Warranty see ee ee Re ee nano corn nn nor ee ee rre ee ee ee ee ee de ee ee ee ee 6 4 6 3 3 Service COSTS wits EA ER EE RE RE OR EE OE OE OE OG 6 4 Appendix 1 About the Analog Timer Setting Volume App 1 1 Appendix 2 Input Function Types uss esse ee ees EE RR RE RE EE RE EE nas App 2 1 Appendix 2 1 Pulse Catch Function sesse ee ee ER RE AR RR ER E RE RE A AR ERGE ARK RA ER E EER ARK RAAR KERE AK Ra Gee App 2 3 Appendix 2 2 Input Filtering Time users EER EER RR EE ER KERR RE ER KERKREG RR ERK RE EE EER RR RR E RE EER KERKE EE EER RE App 2 5 Appendix 2 3 External Interrupt use ee ee ER EER EER RR EE ER KERR RE EER KERR RE E EER KERR RE EE EER KERR RE EE E ER KERR
57. ngth 1 m supplied as standard with handy loader NB ECO100 NB9C E01 Cable length 2 m NB EC0200 NB9C E02 Curled cord for connection to PC 2 Personal computer loader Part name Converter connecter for personal computer loader software Cable length 2 m Specification Personal computer side D sub 9 pin PC side Modular jack N HLD C2 NN1C 02 Type number product code NWOH CNV Connection cable For connecting to the converter connecter and the NWOH CA3 PC 2m Personal computer loader software For windows English NN4NWN SB Note Adapted by Version 2 or after when SPB series 3 4 Section 4 Specifications Page 4 1 General Specifications sees se ER RE AR RA ER KEER KA AAR RAGE KERE AAR RAGE rre 4 1 4 2 Performance specifications of basic UNI see ee ER RE ER EE ER E ER EER RE EE ER EE EER GE EER ER EE 4 2 4 3 Power Supply Module Specifications ei susse ese Re AR RE ER EER AR KAR ER KEER KERK Rae ee EE ae 4 3 EE So ed ARE RE EE OE OE Raat 4 3 4 3 2 DC power SUDDPIY RE ER tan EE EE eae 4 3 4 4 Input Specifications ee ese Re ER REK RA ER KEER RR AA AR KEER RR RA A AR cren 4 4 A EE ER EE RE OE RE EE EA id 4 4 4 5 Output Specifications ii idad 4 5 4 5 1 Relay OD nee OE Gi At a Aaa 4 5 1 Blectricallifecurve Of relays iii a is 4 6 2 Load types and inrush AN 4 6 S Pr t ction Of Contacts sisarien OE EE Ed 4 7 4 Contact transfer EAEAN EAEE naene naene
58. of the module 0 Be sure to install the electrical wiring correctly and securely observing the operating instructions and manual Wrong or loose wiring might cause fire accidents or failure 0 Do not attempt to change system configurations such as installing or removing expansion block while the power is ON otherwise failure or erratic operation might occur 0 Do not attempt to repair the module by yourself contact your Fuji Electric agent When replacing the batteries correctly and securely connect the battery connectors otherwise fire accidents or failure might occur 0 To clean the module turn power off and wipe the module with a cloth moistened with warm water Do not use thinner or other organic solvents as the module surface might become deformed or discolored 0 Do not remodel or disassemble the product otherwise a failure might occur 0 Follow the regulations of industrial wastes when the device is to be discarded 0 The modules covered in these operating instructions have not been designed or manufactured for use in equipment or systems which in the event of failure can lead to loss of human life If you intend to use the modules covered in these operating instructions for special applications such as for nuclear energy control aerospace medical or transportation please consult your Fuji Electric agent 0 Be sure to provide protective measures when using the module covered in these operating instructions in equipment
59. pply Hem Rated input voltage tolerance 4 3 Power Supply Module Specifications Basic unit with 20 UO points 100 to 240V AC 85 to 264V AC Basic unit with 30 40 Basic unit with 60 VO points VO points Remarks Rated freguency tolerance 50 60Hz 47 to 63Hz Dropout tolerance 1cycle or less Note 1 1 second or more interval for each dropout Rated voltage Rated load AC waveform distortion factor 5 or less Leakage cuurent 0 25mA or less Between input terminals and ground IEC 950 class Il device Inrush cuurent Ta 25 C not repeated 40Ao p or less 10ms or less P ti 35VA or less 60VA or less 75VA or less Rated input voltage ower consumption Maxim m load Rated output 24V 10 DC 21 6 to 26 4V DC voltage tolerance 24V DC external power 200mA 250mA 300mA supply Insulation method Transformer Dielectric strength 2830Vrms AC 1 minute between power input terminals and ground Insulation resistance 10MQ or more 500V DC megger Note 1 This is a value from rated voltage to OV and for all phases rated load 4 3 2 DC power supply Hem Basic unit with 20 Basic unit with 30 40 Basic unit with 60 VO points VO points Remarks VO points Rated input voltage 24V DC tolerance 19 to 30V DC 5ms or less Rated input voltage Dropout tolerance Rated load Ripple distortion factor Three phase
60. pulse during this scan ON i Input terminal Input to XO to X3 OFF H 1 Noa 1 via Special relays eN M8160 to 8163 OFF Single scan Single scan Single scan Single scan Single scan La gt lt d pa a a gt 2 When pulses occur consecutively 50 us or wider pulse 0 Input terminal Input to XO to X3 OFF Special relays M8160 to 8163 Single scan Single scan Single scan Single scan Single scan Single scan Lat gt e gt lt gt gt gt a gt App 2 3 Appendix 2 1 Pulse Catch Function Basic pulse catch function 3 When a long pulse occurs l ON Input terminal Input to XO to X3 0FF VW MV N E Special relays i M8160 to 8163 OFF l Single scan Single scan Single scan Single scan Single scan Single scan gt a gt a Sg E E X areas of XO to X3 can be used for an ordinary input signal like other X areas X4 and after When this input M8160 to 8163 is used as the input of a counter instruction to count the number of input pulses the interval between pulses must be longer than two scans App 2 4 Input filtering time Appendix 2 2 Input Filtering Time Input filtering time is a delay that is specified to prevent input errors due to chattering or noise that rides on an external input signal The user can set input filtering time according to the actual condition of the input signal
61. ration or failure of the module 6 1 6 1 General Inspection ltems 6 1 3 Inspection items When inspecting the equipment use the following inspection table Inspection item Inspection contents General inspection items Criteria Inspection method Basic unit Confirmation of ALM MEM MEM BAT LED Lamps must be OFF Visual inspection Is the voltage within the normal range when AC Voltmeter Basic unit measured at a terminal block 100V 85 to 132V Power Voltage 240V 170 to 264V supply DC 24V 19 2 to 30V Are there frequent momentary power failures or Voltage fluctuations Oscilloscope Voltage Dee i abrupt voltage rises or drops must be within the fluctuation above range Is the temperature within the specified range 0 to 55 C Max min Temperature temperature in the panel when installed inside thermometer the panel Humidit Is there condensation or extreme discoloration 20 to 95 RH Visual inspection Ambient y or corrosion hygrometer environment 7 F Ee Is there any vibration There must be no Check by touching Vibration p vibration Dust Is there any dirt or other foreign matter There should be no Visual inspection dirt or other matter Installation status Are all modules mounted securely No looseness Visual inspection Are there any loose screws on the external wiring terminals No looseness Screwdriver Are cable connectors inserted se
62. riodic inspection must be performed 6 1 1 Inspection frequency The SPH is a highly reliable programmable controller consisting mainly of semiconductor devices However because deterioration of devices may occur due to environmental conditions periodic inspection is recommended The standard inspection should be done once or twice a year however it can be shorter depending on environmental conditions If any inspection result does not match the rated value check the operating conditions to make sure they are appropriate 6 1 2 Cautions on using the product N Caution Select a wire size to suit the applied voltage and carrying current and carry out wiring according to the operating instructions and manual Poor wiring might cause fire Operate keep in the environment specified in the operating instructions and manual High temperature high humidity condensation dust corrosive gases oil organic solvents excessive vibration or shock might cause electric shock fire erratic operation or failure Contaminants wiring chips iron powder or other foreign matter must not enter the device when installing it otherwise erratic operation or failure might occur Periodically make sure the terminal screws and mounting screws are securely tightened Before touching the PC discharge any static electricity that may have been collected on your body To discharge it touch a grounded metallic object Static electricity might cause erratic ope
63. rmed under the responsibility of the manufacturer This warranty does not cover the following failures 1 Failures caused by improper handling or misuse by the customer 2 Failures caused by something other than the delivered product itself 3 Failures caused by modification or repair performed by someone other than the manufacturer 4 Failures caused by natural calamities or environmental disruption This warranty covers only the product itself it does not cover any damages resulting from failures of the product 6 3 3 Service costs The price of the product does not include maintenance and servicing costs such as the cost of dispatching an engineer to the customer The customer will be charged for actual expenses in the following cases 1 Guidance for installation and adjustment and attendance at a test operation 2 Maintenance inspection adjustment and repair 3 Technical guidance and technical education 6 4 Appendix 1 About the Analog Timer Setting Volume der SR Appendix 1 About the Analog Timer Setting Volume The setting of this volume is stored in the CPU internal memory lt How is the volume setting stored in the internal memory gt Decrease lt S Increase Decrease S Increase Corresponding internal memory Converted value hexadecimal Volume upper side D802E 00 to FF Volume lower side D802F 00 to FF A D converter To internal memory lt Example of use gt TO TMR T
64. rrupt input X000 turns ON Contact Y010 always ON 10000 M8010 Direct output instruction Program to be executed when interrupt input X001 turns ON Contact always ON O10 10100 M8010 l i Direct output instruction App 2 7 Appendix 2 3 External Interrupt External interrupt starting time 3 External interrupt starting time The response time since an interrupt has been accepted and until the interrupt program starts is as follows For example in above 2 the time since input X000 or X001 has been turned on until interrupt program 10000 or 10100 starts Interrupts may be masked by the CPU In such cases you must wait Till the currently executed interrupt is completed or Till the currently executed instruction is completed or While the CPU completes internal processing the base processing time of a scan lt Timing of interrupt acceptance gt Interrupt input 1 Interrupt input 2 Interrupt input 3 Interrupt input Main program Currently executed instruction Interrupt program Accepted after Accepted after other Waits till the CPU the currently interrupt is completed completes the base executed instruction When there are other processing the interval is completed multiple interrupts between scans waits in a queue lt Interrupt starting time gt External input response time CPU base processing time i i ing time lt ing time lt Eer i Se External input
65. s COMMON ee ke ee 4 17 3 For the basic unit with 40 UO points 24 input points common independent common output x 4 circuits 4 output points common x 3 circuits 0 ee 4 18 4 For the basic unit with 60 UO points 36 input points common independent common output x 4 circuits 4 output points common x 5 circuits ees ee ees 4 18 4 10 2 EXpansion Unit eisino e tada 4 19 1 For the expansion unit with 8 input points and 8 output points 8 input points common 4 output points common x 2 circuits oe ee ee ee eee eee nana nan conan cono nono nora nana aran cnn narnia 4 19 2 For the expansion unit with 16 input points and 16 output points 16 input points common 4 output points common X 4 circuit 4 19 3 For the expansion unit with 16 input points 8 input points common x 2 circuits esse eke ke 4 20 4 For the expansion unit with 16 input points 4 output points common x 4 circuits esse esse ee ee 4 20 4 11 Outline and Mounting Dimension esse ees EE EER AR RE ER KEER nacos 4 21 1 Basic UNI and expansion UNIE ss EE SESSE LESER SN ENE ES EG Ge EE RE E ee GES Gegee een EA Ee Geek SEGE Ke ee We ge Ee Gee Ee de 4 21 2 Terminal dimensions ees eee eee ee ee ee ee ee ee ge ee ee ee ee ee ee ee ke ee ee 4 21 3 Communication Ee EEN 4 22 4 Analog unit A MASS EE 1 Basic Ti EE 2 e el 4 23 3 Communication Ee cion A es ee eed 4 23 A Analog RTE 4 23 RS Ste EE EE EO EE 4 23 General Specifications S
66. screwdriver or the like slide this part to mount remove the SPB on off the DIN rail 4 Vents Vents for heat radiation are provided on the side faces of the SPB Be careful to prevent dust or other foreign matter from entering through the vents 5 Terminal name plate and l O status indicator lamp green Indicates terminal name and input output signal status The lamp lights up when the corresponding signal is turned ON and goes out when the signal is turned off 6 Terminal blocks M3 screw mounting type 2 stage terminal blocks are located at the upper and lower parts 2 locations of the SPB main unit These terminal blocks are used to connect the power cable only basic unit or signal input output cables Terminal board of the basic unit with 20 or 30 I O points or of expansion unit is not removable terminal board of the basic unit with 40 or 60 VO points is removable Tightening torque 0 5 to 0 6 N m 7 Connector for expansion unit Used to connect the expansion unit This cable is supplied with the expansion unit The basic unit with 20 l O points is not equipped with this connector For cable connecting disconnecting method see Section 5 2 3 8 Loader connector Used to connect the loader cable 9 Analog setting volume 2CH The setting of this volume is stored in the CPU internal memory For details see Appendix 1 10 Operation status indicator lamp This LED indicates the current status of the basic unit Symbol
67. ssive vibration or shock might cause electric shock fire erratic operation or failure 0 Select a wire size to suit the applied voltage and carrying current Tighten the wire terminals to the specified torque Inappropriate wiring or tightening might cause fire malfunction failure or might cause the product to drop from its mounting Contaminants wiring chips iron powder or other foreign matter must not enter the device when installing it otherwise erratic operation or failure might occur 0 Remove the dust cover seals of units after wiring otherwise fire accidents failure or fault might occur Connect the ground terminal to the ground otherwise an erratic operation might occur 0 Periodically make sure the terminal screws and mounting screws are securely tightened Operation at a loosened status might cause fire or erratic operation Put the furnished connector covers on unused connectors otherwise failure or erratic operation might occur 0 Sufficiently make sure of safety before program change forced output starting stopping or anything else during a run The wrong operation might break or cause machine problems 0 Engage the loader connector in a correct orientation otherwise an erratic operation might occur 0 Before touching the PC discharge any static electricity that may have been collected on your body To discharge it touch a grounded metallic object Static electricity might cause erratic operation or failure
68. st be taken that vibrations or shocks will not occur 4 1 4 2 Performance specifications of basic unit Item Control system Specification Cyclic operation stored program system Performance specifications of basic unit Remarks VO control system Batched processing direct access processing Programming language Ladder diagram or mnemonic language Program capacity 8K steps 40 60 points 4K steps 20 30 points Built in RAM and flash memory No of I O points 20 30 40 or 60 Max 124 points when expanded by direct connection Expandable using the communication block No of Sequence instructions 45 types instruction z Siructigns Data instructions 166 types Execution speed Sequence instructions 0 44 to 1 00us Contact coil MOV instruction 2 19 to 2 50us Word instruction Logical operation instructions 2 63 to 3 25us Word instruction Addition and subtraction instructions 7 13 to 8 38us Word instruction Multiplication and division instructions 5 25 to 14 63us Word instruction Timer and counter instructions 7 19 to 9 63us VO relay X and Y 1024 points Internal relay M 1024 points Extended internal relay M 3072 points Latch relay L 1024 points Extended latch relay L 3072 points Special relay M 512 points Timer 10ms base T 384 points T000 to T17F 128 points T180 to T1FF
69. t Accordingly SPB shall not be used in the residential commercial and light industrial enviroment unless the machine or installation including SPB conforms to the relevant standards such as EN 50081 1 2 SPB conforms to the following standards Emission EN 50081 2 1993 Immunity EN 61131 2 1994 App 3 3 Fuji Electric Co Ltd ED amp C Drive Systems Company Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7135 8 Fax 81 3 5435 7456 9 URL _ http www fujielectric co jp kiki Information in this manual is subject to change without notice
70. t points 16 output points U Transistor source output 60 60 points 36 input points 24 output points 2 Expansion units NWOE 16 R 3 Expansion unit Number of UO points Input specification 0 Input no exists 3 Input exists Not indicate when all points input 16 16 points 32 32 points 3 Communication adapter Input Output specification X All points input R Relay output T Transistor sink output U Transistor source output NWOLA RS2 Communication adaptor 4 Analog units Communication specification RS2 RS 232C RS4 RS 485 NWOA X 04 MR Analog units Type X Input Y Output W VO Number of channels 04 4ch 03 3ch Multi range 3 1 3 2 Type Number List Type list for the main unit Type numbers and their outline specifications are shown below When type number does nat coincide with product code both of them are indicated in the list 3 2 1 Type list for the main unit 1 Basic unit VO points Input Output Power supply Calendar Type number specification specification 20 24V DC Relay 8 points 100 to 240V AC Non provided NWOP20R 31 es Tr sink 8 points Non provided NWOP20T 31 Tr source 8 points Non provided NWOP20U 31 30 24V DC Rela
71. ted current In addition when inrush current lasts for a long time such as under a motor load breaking of inrush current may cause contact welding e Lamp loads With lamp loads the value of inrush current is 5 to 15 times that of the rated current Because the inrush current may cause contact welding in particular when a lamp with a large current capacity is to be turned on and off it is recommended that confirmation test be performed using the actual load The figure as shown below are examples of the relationship between current waveform and time for each load Ip Inrush current lo Rated current Relationship between current waveform and time for each load e Motor loads e Halogen lamp loads Ip lo 5 to 10 times Ip lo 5 to 15 times 5 be 0 28 4 6 Life curve of relays 4 5 Output Specifications 3 Protection of contacts When an inductive load such as motors clutches and solenoids is turned off counter electromotive forces of several hundreds to thousands volts are generated which may greatly shorten the electrical life of contacts This is because the energy 1 2Li accumulated in the coil L inductance of coil is consumed by discharge between contacts when an inductive load is turned off Therefore to absorb the counter electromotive force use of a contact protection circuit is recommended The following shows some examples of contact protection circ
72. the loader Please turn off and on sooner after you changed program 1 3 1 2 Notes and Precautions Built in memory 3 Operation during program transfer from loader to PC If a program created offline with the loader is transferred to the PC the content of the RAM is changed but the content of the flash memory is not changed This operation however is disabled while the PC is running Stop the PC once to do this operation Loader MEM or MEM BAT blinking Flash memory In this condition no data is backed up by the flash memory Therefore it is necessary to transfer the content of the RAM to the flash memory When the transfer is completed the MEM or MEM BAT LED goes out On the other hand when a program is transferred from the PC to the loader only the content of the RAM is transferred This operation is possible even when the PC is running Flash memory 1 4 Flash memory card 1 2 Notes and Precautions 1 2 2 Flash memory card The basic unit with 40 or 60 I O points can be installed a flash memory card hereinafter merely called memory card 1 Operation when a memory card is installed with the write protect switch turned on When the PC is powered up the data parameters programs and file registers stored in the memory card is automatically transferred to the RAM and the flash memory rots up the PC MEM BAT OFF Note It is possible to write or clear the memory para
73. tions are disabled for the corresponding count input terminals When the high speed counter function is not used and for reset signal input terminals external interrupt and pulse catch functions operate as usually E 8 Input interrupt and pulse catch functions Count function setting X0 x1 X2 X3 No counter is used o o O o Only CHO of one phase counter is used Xx o o o Only CH1 of one phase counter is used o Xx o o CHO and CH1 of one phase counter are used X X o O Two phase counter is used X X o O o Enabled x Disabled App 2 1 Input function types lt Conceptual drawing gt External input Hardware filter Pulse catch M8163 M8162 M8161 M8160 Sotware filter High speed counter input parameter setting External interrupt input Ordinary input x x x gt App 2 2 Basic pulse catch function Appendix 2 1 Pulse Catch Function The SPB has the function to catch pulses of minimum 50 us width and can detect limit sensor signal etc of an object that is moving at high speed The timing to catch pulses is checked whether or not a pulse is input during a scan and the result is output to special relays M8160 to M8163 during the next scan This function always enabled Without software filter operation 1 Time chart 1 Not consecutive when only one pulse occurs during a single scan 50 us or wider pulse No
74. ts in the range from Y30 to Y47 for the basic unit with 60 UO points 5 4 Control panel mounting protection against noise 5 1 Installation Precautions 5 1 3 Control panel mounting protection against noise 1 The SPB series products are especially immure to noise pickup However it is always recommended to take the following measures to further enhance system reliability No Cause of noise Countermeasure 1 Noise via power supply terminals 1 An isolation transformer should be used e Lightning surge e Internal surge switching surge AF AF l Sj PC e 4 N Electrostatic shielding ES to reduce the stray capacitance between the primary and secondary coils 2 An isolation transformer should be used o Device Surge absorber FUJI Z trap A e EE Cabinet 2 High frequency noise OA noise filter should be used Twisted pair wires should be used between the noise filter and power supply terminals of the PC Noise filter Power supply PC HA Example FUJI SE power filter 3 Noise input via common ground line O The following figure shows optimum individual grounds Other device Other device re Other device PC Other device PC AL 1 ES S Common ground must not be used j 7 Type D Class 3 grounding ground resistance of 1002 or less 4 Noise via ground of the secondary coils of a transformer The secondary side of the isolation transfor
75. uits in each case AC or DC voltage must be used appropriately Note that using a contact protection circuit may slightly extend the recovery time Contact protection circuit Example circuit Judgment Notes on use Load 1 The contact tends to be welded when the contact is closed 2 With AC voltage leakage voltage may occur at the load No good E 1 The contact tends to be welded when the contact is closed oil No good 1 C 0 1 to 1pF r nearly equals R Load Ais 2 With AC voltage R Cc e Not applicable if the load impedance R is larger than T i r Good the impedance of c or r e Applicable if the load impedance R is sufficiently small compared with the impedance of c or r 1 C 0 1 to 1uF r nearly equals R 2 AC and DC voltage applicable Good 1 DC voltage only 2 AC voltage not applicable Good Load ch 1 AC and DC voltage are applicable EL verse Good Y O 4 Contact transfer Contact transfer refers to a phenomena in which one side of contact melts or evaporates and is transferred to the other side because of on off operation of the DC load As the number of on off times increases the protruded portion on one contact grows and the embossed portion on other contact becomes correspondingly large Eventually the two contacts are locked as if contact melting occurred This phenome
76. umidity or with temperature too low Locations where condensation may occur because of rapid temperature changes Operating temperature 0 to 55 C Operating E 20 to 95 RH without condensation d ae 3 Avoid installing the unit in locations where corrosive or combustible gas is present TS 2 OR et PC Ki A d SS 6 8 PC bo j A 0 5 1 5 1 Installation Precautions 6 Avoid installing the unit in a panel together with high voltage 3000V 6000V or higher devices 7 Avoid using the same power supply together with other devices that generate strong noise OO gt PC and High voltage device Noise generating device Installation environment 8 Avoid installing the unit in locations where a strong electric or magnetic field is generated 5 2 Before installation 5 1 Installation Precautions 5 1 2 Before installation 1 Check the product When you unpack the product check to see 1 That the product is as ordered and 2 That the product is not damaged and 3 That accessories are included as specified 2 Operation check of the basic unit This check is performed to see that the product you received operates normally before it is installed in the control panel The purpose of this check is to detect as early as possible any defects that might have occurred in the product during transportation Therefore it is recommended that you per
77. volume FEH407 4 13 4 8 Internal Input Output Circuit Structure 4 8 1 Internal circuit for input PC Photocoupler COM A i 1 r External input 4 8 2 Internal circuit for output 1 Relay output PC 2 Transistor sink output PC i Load COM 3 Transistor source output PC COM Internal circuit for input Name and function of individual part 4 9 Name and Function of Individual Part 1 Basic unit 2 Expansion unit 6 e SES 99999999 9999999999 i 200009 EL 20009 3 Note For more information about the communication adapter and the analog unit refer to the following manuals Communication Adapter FEH405 Analog Unit FEH407 4 15 4 9 Name and Function of Individual Part Name and function of individual part 1 Mounting holes 24 5 8 mm deep x 2 pcs Use M4 mounting screws Tightening torque 1 to 1 5 N m 2 DIN rail mount Used to mount the SPB on the JIS IEC standard 35 mm wide DIN rail 3 Sliders With a standard
78. which in the event of failure may lead to loss of human life or other grave results 0 External power supply such as 24V DC power supply which is connected to DC VO should be strongly isolated from Printed on Mar 2001 Jan 2002 Sep 2002 Manual No FEH401 FEH401a FEH401b Revisions Manual No is shown on the cover Revision contents First edition Addition to specification due to new model e Information of analog unit added address assignment specification and outline drawing e Service life curve of 110V DC added e Combination of versions added e Derating of transistor output added e Address indicated together with terminal No Section 4 4 10 Terminal Layout and External Connection e Precautions for Ry output added Contents Preface Safety Precautions Revision Contents Page Section 1 ET EE 1 1 Let US i 1 1 1 2 Notes and Precautions goe dee Ee Ee Eege 1 2 1 21 BUEN Memory EE 1 2 1 2 2 Flash Memory Card EE 1 5 Section 2 System Configuration ss ee RR Re EER RR RR EER RR RR RR RR RARR EER RR RE EER 2 1 2 1 System ConfiguratiON EE 2 1 2 2 VO Address Assignment see esse ee RR RE A rr 2 2 SE DEE E E DS EG DS DR ASE ME EG AD ier 2 2 2 2 2 The addresses of the expansion units sees ee ee ee ae ee Ge Ge ee AR ee ee ee ee ee nna 2 3 2 2 3 The addresses of the analog units ee ee ee ee roca none Ge ee ee ee ee ee Ee Ge Ge ee ee ee 2 4 Section 3
79. x 100g Simplified CPU link RS 485 adaptor Approx 100g 4 Analog unit Type Mass Analog input unit Approx 250g Analog output unit Approx 250g Analog VO unit Approx 250g 5 Expansion cable Length mm Mass 50 Approx 15g 4 23 Section 5 Installation and Wiring 5 1 Installation Precautions ccoocccccnnoccconanononancconanoconancnonnnn AK GEE AR cana rr KEEN anar aran KREE AA Ee 5 1 5 1 1 Installation environment 5 1 2 Before installation 1 Check the product EE 2 Operation check of the basic unt 5 3 5 1 3 Control panel mounting protection against NOISE ooooonococonoccconoccccnonccnnnnnnnnonnnnnnnnnnnnnnonononns 5 5 5 1 4 Environmental condition for mounting PC on panel iese ese ee ee Re ee Re ke Re ee 5 7 5 1 5 left ue Bure 5 8 1 Screw nell WEE 5 8 2 RAUL ue line EE 5 8 SA A Ee Ee RE Ge GE DR DE Re Ge ee EE Ee 5 9 1 Warning for WITING iss ser gede cet tances EER ani GE DRR SN dee GEN Ge see En EER dada 5 9 2 Cautions for wiring and MOUNTING ese ese ee ee ee ee Re RA Re Re GR Re Re ee ke ee eke ee Re ee Re ee Re ee ee 5 9 8 Cautions for checking Wiring ii EE EE EE IR RR Ge EE Ed a ee EL Ee ge Ge 5 9 4 Cautions after wiring ees ee ee ee Re ER Re ee Re Re GR ee Re ee Re Re Re ee Re ee Re ee Re ee Re ee ee ee ee ee ee ee 5 9 5 251 WIKING ANC Bee SA N OE ER EE EE 5 10 5 2 2 Wiring to power supply VO and ground terminals iese see ee ee ee
80. xt page or the catalog for the card relay Note 1 Due to the restriction on internal current consumption there is a limit on the number of relay outputs that can simultaneously be turned on For more information refer to Section 2 1 4 5 4 5 Output Specifications Life curve of relays lt Life curve of relays gt 1 Electrical life curve of relays The life expectancy of contacts depends on the voltage current and the type of load connected Determine the electrical life of contacts and replacement period of modules by taking the following graphs into account lt Test conditions gt On off frequency 1800 times hour On load factor 40 Time constant L R 15ms inductive load Electrical life curve for relay output element x 10000 AC load x 10000 DC load 500 500 100 100 2 50 2 50 2 S w T D D Q Q D e D 8 10 Zu D D D LL 5 LL 5 0 05 01 02 03 05 1 2 3 5 A 0 05 01 02 03 05 1 2 3 5 A Breaking current Breaking current 2 Load types and inrush current The load types and inrush current characteristics have remarkable effects on relay contacts In particular inrush current can cause contact welding and must be taken into account together with the rated current e Motors electromagnetic contactors and solenoid valve With these loads the value of inrush current is 3 to 10 times that of the ra
81. y 14 points Non provided NWOP30R 31 16 points Tr sink 14 points Non provided NWOP30T 31 Tr source 14 points Non provided NWOP30U 31 40 24V DC Relay 16 points Non provided NWOP40R 31 SSES Provided NWOP40R 31C Tr sink 16 points Non provided NWOP40T 31 Provided NWOP40T 31C Tr source 16 points Non provided NWOP40U 31 Provided NWOP40U 31C 60 24V DC Relay 24 points Non provided NWOP60R 31 SES Provided NWOP60R 31C Tr sink 24 points Non provided NWOP60T 31 Provided NWOP60T 31C Tr source 24 points Non provided NWOP60U 31 Provided NWOP60U 31C 20 24V DC Relay 8 points 24V DC Non provided NWOP20R 34 e Tr sink 8 points Non provided NWOP20T 34 Tr source 8 points Non provided NWOP20U 34 30 24V DC Relay 14 points Non provided NWOP30R 34 16 points Tr sink 14 points Non provided NWOP30T 34 Tr source 14 points Non provided NWOP30U 34 40 24V DC Relay 16 points Non provided NWOP40R 34 ef Ponts Provided NWOP40R 34C Tr sink 16 points Non provided NWOP40T 34 Provided NWOP40T 34C Tr source 16 points Non provided NWOP40U 34 Provided NWOP40U 34C 60 24V DC Relay 24 points Non provided NWOP60R 34 sae Provided NWOP60R 34C Tr sink 24 points Non provided NWOP60T 34 Provided NWOP60T 34C Tr source 24 points Non provided NWOP60U 34 Provided NWOP60U 34C 3 2 Accessory Operating instruction Type number list for the loader 2 Expansion units 3 2 Type Number List specific

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