25,21 6&5 N9$ 2N-LINE 57 UPS
Contents
1. Date and time of the problem product model and serial number Battery LED lights UPS has no input UPS is operating in Battery Mode please A art up power check that the input socket of the UPS is in Detailed description of the event and the status of panel indicators at the time ES GGAGiiGn of event UPS input protecting UPS is operating in Battery Mode please save fuse broke up or Input data and close application programs Replace 3 1 LED and diagnostic audio alarms NFB tripped input fuse of UPS then restart UPS Switch ON input NFB again Voltage of Power UPS is operating in Battery Mode please save Mains exceeds input data and close application programs Make range of the UPS sure Power Mains is within the voltage range acceptable to the UPS Battery not fully Keep UPS plugged in for at least 24 hours to charged fully charge the battery UPS overload Check load level display and reduce loads from UPS Aged battery unable to Replace the battery Please call your local reach full charge dealer or service personnel purchase batteries as specified Status of Anomaly LEDs and Lead LCDS Diagnoses Audio Alarms All LEDs light up Tripped to Bypass due to output overload beeps every half a second LED A lights up Tripped to Bypass due to output overload beeps 1s or 2s every 4 seconds LED B lights up Tripped to Bypass due to Bus overvoltage beeps 1s or 2s every 4 seconds LED C lights up Tripped to Byp2. loads according to all necessary procedures before pressing the OFF button twice The UPS unit has DC battery start up and alarm mute functions When the Power Mains fails the load indicator will function as a Battery Capacity Indicator during standby Direct start up in Battery Mode When there is no Power Mains input press the ON Mute button to start the UPS unit for a Battery Mode start up The first time use of DC battery Start up is only available when the unit has been started with the Power Mains Alarm Mute Pressing the ON Mute button will stop the alarm Pressing the button again will re activate the alarm Please note every button needs to be pressed for more than 1 second for activation 2 5 Battery Maintenance 1 When the UPS unit is not in use the battery shall be re charged every three months for at least 12 hours In warm areas charge the battery every two months for at least 12 hours Batteries tend to age when in operation In general batteries have a lifespan of 3 5 years An aged battery must be replaced or the battery may leak battery fluid and create a fire hazard 3 T bl h ti i Frequency of power UPS output frequency not synchronized with rou es OO Ing i mains exceeds UPS Power Mains Please check UPS input for rating by 5 range normal frequency May be that the power When you call for service please provide the following information a isa Generator
3. the transfer point is 2 VAC then the retransfer point should also be about 2 VAC If the low line transfer point is 3 1 VAC and the retransfer point is 3 1VAC the hysteresis could be reduced to 0 8 VAC To prevent this the voltage error should be in the same direction and about the same magnitude for each transfer point voltage pair 14 Note At a nominal line voltage of 127 VAC the maximum AC input will be reached before 127 15 and the unit will go to battery mode before the bypass reaches the disable voltage so 127 15 can be ignored Note If the transfer points are specified using L N voltages the L L voltage will depend upon whether the inverters are 120 or 180 degrees apart For reference this table shows the equivalent L L voltages for the specified L N voltages Max VAC 120 High Line Transfer Low Line Transfer 120 25 L N L L 120 17 L N L L 25 L N L L 150 300 140 280 90 180 150 260 140 242 90 156 6 2 Output Model 6kva 12024000 Power Load may be all L N all L L or mixed Power kVA max 6 0 110V derated to 5 4 kVA Power kW max 4 2 110V derated to 3 78kW Load Power Factor 0 65 lagging to 1 0 unity Range Waveform Nominal L1 N amp L2 N 120 VAC Factory default setting Voltages Line Mode RMS Voltage L1 N L2 N 3 of nominal L1 L2 5 of nominal no load to full load resistive amp RCD loads Battery Mode RMS L1 N L2 N 3 of nominal
4. L1 L2 5 of nominal Voltage no load to full load resistive amp RCD loads Transfer Time Output Voltage Distortion Linear Load lt 3 THD R load Non Linear Load lt 5 THD RCD load no load to full load Output Frequency Synchronization Range Capture Range Synchronization Range Capture Range 57 0 Hz 63 0 Hz 0 1 Hz Free Running Mode 15 Overload Capability ae Inverter overload 112 to 130 10 for 10 seconds minimum then transfer to bypass 131 to 200 10 for 2 seconds minimum then transfer to bypass for 96 msec minimum then transfer to bypass 6 3 Internal Battery Pack all parameters are defined at 25 degC Model 6kva 120v 240v and External Battery Cabinets Recharge Time internal Six hours to 90 capacity after discharged into full load battery at nominal input voltage 6 4 End of Discharge Voltages The end of discharge shutdown voltage will be based on the total runtime Discharging time 50 minutes Batt Vcutoff 9 6V pcs 50minutes lt Discharging time 4Hrs Batt Vcutoff 10V pcs 4Hrs lt Discharging time Batt Vcutoff 10 5V pcs 6 5 Mechanical Requirements generally 4U UPS with 2U VBATT for 19 inch rack 6 KVA UPS 4U External Battery 2U Width tower Height rack 176 mm 6 93 in 87 mm 6 93 in Depth incl handles 592 mm 20 55 in 592 mm 20 55 in Height tower Width rack 430 mm 16 93 in 430 mm 16 93 in The 4U UPS will use one UPS
5. LED blinks Power Mains LED Battery cable detached Check the battery circuit restart UPS after fully Bypass LED blinks Bypass voltage or frequency exceeds range lights up and not connected switching off the unit Remark If the battery Battery LED blinks circuit is disconnected during the UPS operation the next battery test will detect this 3 2 Troubleshooting UPS does not start UPS output short circuit Make sure the power supply to the UPS is when ON button lor overload switched off Remove all the load devices condition pressed Make sure no load device is connected to the output socket Verify that none of the load devices has an internal failure or short 10 11 3 3 Significance of alarm sounds 5 Communication Interface Port The RACK installed UPS has a standard DB 9 female serial port This port provides Battery mode Power Mains failure Battery voltage low Output overload Bypass several signals and their respective functions are given as follows Function 7 a 1 fw bate poner transistor colector open soe We ae teow e festo womans zararmi EEO t e off by remote control max 5 12 VDC 10 24mA during the battery operation mode 5 Common ground for pins 2 3 and 4 Battery test failure One beep 2s every 60s ER off by remote control pin 5 shorted during any operation INV to INV communication failure One short beep every 0 5s mode z Low battery power transistor collector open see the figure b
6. N LINE UPS URIUN A Power Systems User Manual and Instructions D Oi Table of contents AALiga B oiio p PET E E EE 2 Tek yea MI OAU CUO oeer e E EE E 2 1 2 Product Features cccccceeccceeecceeeeceeeeceeeceeeeseeeeeseeenaes 3 TO Dey PIC CAMO enn e 4 1 4 Switches and Panel Indicators ccccceseeeeeseeeeeeeeeeeeees 6 nstallation and O DCA ON sssri a 7 2 1 Unpacking and INSPeCTION cccceccseeeseeeeeeeeneeeneeeseeeens 7 22 UPON Sages ores Sorensen E E 7 29 WING IVICIN OC usiiouueiusot cecisetelaieannvintesapinineeeivisnaeieliecintdes 8 2 4 ON and OFF operation of the Unit cc ceeeesseeeeeeeeeeees 8 2 5 Battery Maintenance cccccceccceeccseeeeeeeceeeeeeeeneeeseeeees 9 I FOUIDIG SIOOUING aea 10 3 1 Led and Diagnostic audio alarMms cccccseecceeeeeeeneees 10 32 NOUDICSNOOWNG sasgeccsccntcnctescceestacshecdtedshecuaeeiceracctsdeeseaste 10 3 3 Significance of alarm SOUNAS cccccseeeeeseeeeeeeeeesaeeees 12 Time Endurance of Batteries ccccseccseeeceeeeseeeseeeeeeeeneees 12 Communication Interface Port cccccceecesseeeeeseeeeeaeeeesaeeees 13 BICC UICal SPSCIICAUOM des sesaceaeccendeosccordectarententeacudaseesassexedsance 14 Ost MDU oee E E E EE N 14 OO a case cece cee aac gees enteneeeeeaeanen 15 6 3 Internal Battery Pack 2 0 0 ceccseeeeeeeeeeeeeeeeseeeseeeeeeeens 16 6 4 End of Discharge Voltages cccsccseseceeeees
7. ass due to failure of control power beeps 1s or 2s every 4 seconds LED D lights up Tripped to Bypass due to PFC failure beeps 1s or 2s every 4 Fault and Bypass UPS overload or failure Check load level display and remove seconds LEDs and all load of loaded devices unnecessary loads from the UPS Re calculate LED E lights up Tripped to Bypass due to INV failure beeps 1s or 2s every 4 level LEDs light up and reduce loads connected to the UPS seconds Check load devices for failure LEDs A amp B light up INV to INV communication anomaly beeps every half a second UPS internal ah Make sure the UPS is not eee Check if i i failure or UPS shuts vents are clogged and the surrounding EDS DAU light ap SEA TOMA Dees tee every Otisecones down due to excessive temperature is maintained within a proper LEDs A amp D light up L1 amp L2 phase failure temperature range Waite for 30 minutes to cool down the LEDs B amp C light up REPO activation UPS If the UPS cannot be restarted call your local dealer or service personnel LEDs C amp E light up Command given from interface for UPS shutdown no alarm activation UPS internal failure The UPS needs to be serviced Please call in fault and any of your local dealer or service personnel LEDs D amp E light up Charger overvoltage Beeps 1s every 4 seconds LEDs A through E light Power Mains LED lights Battery not installed or battery low voltage constant beeping sc up Battery
8. bezel and one battery bezel from the 2U UPS models The 2U battery cabinet will use one 2U battery bezels 16 6 6 Audible Noise 6000 VA 55 dBA Max Environmental Requirements The UPS will be capable of withstanding the following environmental conditions Ambient Temperature Range Operating O degC to 40 degC for altitude 0 to 1500 meter above sea level Non operating 15 degC to 50 degC Humidity 0 to 95 non condensing Orion Power Systems Service and Technical Support If you have any problems or questions with the UPS call your local distributor or Orion Power Systems technical support at the following telephone number In the United States 1 877 385 1654 Please have the following information ready when you call Model number and Serial number Description of failure or problem Date of failure or problem Customer contact information and return address If repair is necessary you will be given a Returned Material Authorization RMA number The RMA number must appear on the outside of the box and on the Bill Of Lading Original packaging should be used if available Systems that get damaged in transit as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all units under warranty NOTE For critical applications immediate replacement may be available be
9. eeseeeeeeeens 16 6 5 Mechanical Requirement c ccccccsseeessseeseseeeseserenes 16 6 6 Audible NOISC cccccccceccceecceeeeceeeseeeeeeeseeeteeeeaeeeseeees 17 Battery Pack 1 Introduction 1 1 System Introduction This rack mounted UPS can be installed into a 19 rack placed together with all your networking equipment Hub Switches and Remote Routers in a single computer equipment room so that all devices are protected by the UPS the setup has a fashionable look too Our rack mounted UPS is a state of the art ideal on line and fully uninterrupted power supply system Sine wave output accompanied with bypass switching provides a reliable and high quality AC power source The wide range of application covers computer equipment communication systems and industrial automation facilities Thanks to the On line design the device provides functions such as voltage regulation mains filtration and frequency drift prevention in 1 2 Product Features normal operation During a power outage the stand by battery pack will switch in i to maintain a sustained power supply Under an overload or inverter failure the UPS device will automatically switch over to bypass mode for the system to be 1 2 1 Electrical properties powered by the Power Mains when the overload condition is eliminated the system will automatically switch back to inverter mode All the switching over takes place within 4ms so that your equipment operates contin
10. elow 4 Time Endurance of Batteries fo Power Mains input transistor emitter open see the figure below Abnormal Power Mains input transistor collector open see the Load proportion Internal figure below linear load battery Pin Assignment Collector to Emitter Overheat Bypass One beep 1s or 2s every 4s Inverter INV failure Bypass One beep 1s or 2s every 4s Bus overvoltage Bypass One beep 1s or 2s every 4s emitter T Open 40 18 foe a pr collector 50 14 j i aa i Open Note Maximum allowable voltage and current fed into pins 1 7 7 and 9 are 60VDC 10 0mA If these values are exceeded internal optical couples of the UPS may get burnt Pin 4 Explanations of remote control switch off of battery operation 1 This pin is only functional when the UPS is in battery mode Pin 4 will ignore any signal when the UPS is in the normal mode where the Power Mains is in normal supply 2 Pin 4 requires a 5 12 VDC signal to switch off the unit A 5 12 VDC signal sustained for more than 1 5s is required for switch off of the unit any signal shorter than 1 5s will be ignored When Pin 4 receives a switch off signal Remark At 25 C environment temperature in minutes Discharge time will shorten as the battery ages it is recommended that the battery be replaced every 3 5 years 12 13 longer than 1 5s this signal can no longer be canceled 3 The UPS is not sw
11. itched off immediately after the receipt of a switch off signal at Pin 4 instead the unit starts a 2 minute timer and the switch off will only take place after 2 minutes Note the switch off timer cannot be stopped midway once it is activated 4 In case the Power Mains resumes supply during the 2 minute countdown the timer still fulfills the countdown and switches off the UPS The UPS will remain OFF for at least 10s before automatically resuming the LINE MODE even if the AC input is resumed before the UPS is switched off 6 Electrical Specification 6 1 Input Acceptable L N Input 0 150 VAC Voltage without damage Note 3 Acceptable input frequency 40 70Hz 0 1 without going to batteries Low Line Transfer Voltage Range With 110 115 120 127 Nominal L N based on loading Low Line transfer 90 80 70 60 VAC 3 1 VAC High Line transfer 140 VAC 3 1 VAC Input power factor gt 0 97 at full resistive load nominal input conditions gt 0 95 at half load L1 N or L2 N voltage whichever is less 100 90 90 70 70 30 30 0 Input frequency 40 Hz to 70 Hz 0 1 Hz Bypass Protection Limits Disable Bypass operation If input voltage exceeds 15 of the nominal voltage Re enable Bypass If input voltage returns to within 10 of nominal output operation voltage Note The intent of low and high line transfer and comeback voltages is to establish about 7 VAC of hysteresis The 3 1 VAC tolerance is to mean that if
12. n the user must observe the regulations for using the UPS correctly and the following precautions Do NOT open the outer cover of the UPS Avoid placing the UPS in an environment of high temperature and humidity Do NOT pour any liquid or poke any object into the UPS Do keep the venting slots in the front rear and sides unclogged Avoid exposing the UPS to direct sunshine and avoid placing it near a heat source High voltage Risks Note High voltage will be present between a battery electrode and the ground if the battery circuitry and input voltage are not isolated Check any electrode for high voltage before touching it Note Even if the UPS is disconnected from the power mains internal parts of the UPS are still connected to the battery pack Therefore a potential risk exists Make sure the battery jumpers are disconnected before performing any maintenance or repair Warning Batteries will age with the time When aging occurs consult professionals for regular replacement or treatment or the battery fluid may leak causing fire or other hazards We suggest regular maintenance to check the batteries once a year Note Batteries tend to age and gradually lose their capacity when used at the normal temperature approx 25 C A normal lifespan is 2 3 years If batteries are used with frequent cycles of charging and discharging the lifespan will be further shortened 1 4 Switches and Panel Indicators 2 Installation and Ope
13. n case of any problem please consult a professional or contact the service center for assistance to prevent any injury The UPS carries the power of the battery pack the output may carry an output voltage even if the UPS is disconnected from the power mains The rated voltage of the internal battery pack is 144VDC Grounding wire anon loading PVC wire that is green or green with narrow yellow strips The grounding wire depicted above denotes the connection wire that connects the metal casing of the device to the ground The maintenance and replacement of the battery pack shall be carried out by a trained UPS professional No other personnel shall be allowed to manipulate the UPS When replacing the battery observe the principle of consistency in the quantity brand and model number In case of any problem resulting from the customer using batteries other than that approved the customer shall be held responsible Itis strictly forbidden to expose the battery or battery pack to fire or explosion and injury may occur Never dismantle or damage the battery arbitrarily or else the battery fluid may spill out The battery fluid is highly corrosive it may cause severe injury to the skin and eyes if touched Shorting electrodes of the battery will cause risks of high voltage and high electric current Placing magnetic objects upon the UPS may cause data loss or damage In order to secure safe and continued operatio
14. nnected too L yn fa fou OR JF i 7 k UPS Input of output power 2 4 ON and OFF Operation of the Unit 1 After verifying correct wiring to the Power Mains press the On Mute button and the load indicator on the panel lights up Check indicators one by one A few minutes later the inverter indicator UPS ON will light up 8 and the BYPASS indicator will go out At this point the UPS unit has entered into normal operation In case the bar type indicator indicates a load exceeding 100 the buzzer will beep every half second alerting the user that excessive load has been connected to the system You may disconnect loads of secondary devices such as printers If the Power Mains indicator lights up the AC power source is correctly connected If both the Power Mains and Battery indicators light up at the same time it indicates that the voltage or frequency of the AC source has exceeded its range UPS I P breaker off Checks and confirms that the standby function of the battery is normal The UPS unit will beep every 4 seconds The Power Mains indicator goes out Press the OFF button Note Pressing the OFF button once will switch the load devices over to the bypass circuit for standby power supply Pressing the OFF button a second time within 4 seconds will disengage the output socket s and the connected load device s from power Please turn off all the connected
15. ration 1 Power switch Press the On Mute button on the front panel to 2 1 Unpacking and Inspection switch the UPS on Press the Off button on the front panel to switch the UPS off In case of any damage of the carton package please contact the shipper immediately For the purpose of further shipment or storage please place 2 AC INPUT indicator Green When this indicator lights up the power the packaging material in the carton and store them properly mains input is normal 3 BATTERY indicator Yellow When this indicator lights up the UPS is Input indicator of the slide rails to the RACK using 8 M5 bolts as shown in Battery indicator UPS ON indicator Fig 1 2 Lock the front rails and the rear rails using 8 M4 bolts and 8 M4 nuts as shown in Fig 2 3 Fix the handle and inner rails to both sides of the RACK using 16 M4 bolts with the lock latch on the inner rail facing the rear of the RACK as shown in Fig 3 powered by the battery pack 2 2 RACK Installation 4 BYPASS indicator Yellow When this indicator lights up the UPS unit is supplying power of the Power Mains to the output via bypass 2 2 1 Slide Rail Accessories include 5 UPS ON indicator Green When this indicator lights up the UPS is supplying power to the output through the inverter item Quay 6 Fault indicator Red In case of any anomaly of the UPS this indicator fem uy Aer ie Front ENS bolt ligh
16. ts up and a continuous audio alarm sounds bracket _ all y 7 Load capacity indicators 4 green lamps and 1 yellow lamp or battery Q IA capacity indicators 5 green lamps Number of lit lamps indicates the percentage of load or battery capacity Designation of indicators is as follows from left to right as in the following diagram of indicators on the panel want e 7 RACK rear i m ie p E M5 16mm screw 12 M5 bolt rail bracket Fig 1 Fault indicator 2 2 2 Device box bracket D co Battery capacity assembly process N 29595537 iaa Sooo oot indicator 1 Adjust the front and rear sliding EE A E BATTERY UPSON BYPASS rails to the same length as the ee c Bypass Indicator RACK fix the front and rear ends Fig 2 4 Check and tighten all bolts then insert the UPS cabinet into the rails on the RACK with the rear side of the cabinet slanting up then lift the front side of the cabinet to a horizontal position as shown in Fig 4 and push the cabinet into position inside the RACK 5 Finally fix the cabinet front panel handles to the front brackets of the RACK using 4 M5 bolts so that the UPS unit does not fall out of the RACK 2 3 Wiring Method 1 Atleast 1OAWG soft or 22mm hard wires shall be used for the input and output wires 2 Wiring the input In case of 3 phase 4 wire 208 120V power system with R S T N and G wires taking any 2 phases as the power input the Neutral wire N must be co
17. uously without any interruption Output Loading and Voltage Current Voltage Capacitance 3 Wire L1 or L2 3 Wire GN L1 L2 Figure of Front Panel KVA KW PF PFC Input g GND GND LON We saus amoral STi litt conto e UE o enn Mm sanea TELE Tne rial Selection interface Note 1 When overload capacity gt 130 10 trip to bypass after 10 seconds When overload capacity gt 200 10 trip to bypass after 8 cycles SW Note 2 In case the input is 100VAC L N the UPS can only be used up to 90 Capacity Communication Interface Maintenance external Battery 1 2 2 Mechanical specifications Model Dimensions mm Weight kg NO WxDxH Net weight Online 6kva 1 3 Safety Precautions Detailed safety regulations All the safety regulations described in this manual shall be strictly observed during the installation and maintenance of the UPS and battery assembly Note The UPS unit contains a battery pack which is very heavy in order to prevent the rack from falling over the UPS unit shall be positioned as low as possible in the rack Connect the UPS to a socket furnished with a circuit breaker or fuse protection and capable of sustaining a current of at least 30A To ensure normal operation this device shall not be used to power electric drills vacuum cleaners or laser printers for which transient starting current is high The UPS contains high voltage i
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