User Manual (P/N 10061 & 20062)
Contents
1. LI Quick Splice Quick Splice Connector Connector Open Closed Wire From Light Bulb Connecting Wire USER MANUAL 150 PSI Illuminated Dash Panel Gauge Kit Fig 3 Compression Fitting Drain Cock a Pressure To Pressure Switch Switch To Fused 12 Volt Car Battery Extension Lead Wire 8 Compressor Lead g7 i Compressor q mE Relay 8 To Ground O To Ground Fig 4 Grommet Extension Lead Wire Female Termina Connectors Inline Fuse d T To Fused Dash Panel Circuit To Power Source O LI x Quick Splice Connector To Ground USER MANUAL LIMITED WARRANTY VIAIR Corporation warrants this product when properly installed and under normal conditions of use to be free from defects in workmanship and materials for a period of one year from its original date of purchase To receive warranty service or repair please contact VIAIR Corporation Returns should be made within one year of the date of purchase after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain RGA fax a copy of your receipt to 949 585 0188 For complete warranty details please visit www viaircorp com warranty PLEASE NOTE THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT2. line in warm water for about 5 minutes to soften the air line When routing air line always remember to avoid sharp edges heat source and tight bends Air line must be routed at least 12 away from exhaust systems Temporarily place Dash Panel Gauge at mounting location and route the air line tubing on the Dash Panel Gauge to your air source In a typical setup your air source will be the air tank Measure and cut air line to appropriate length connect air line to air source using the provided 1 8 F NPT compression fitting See Fig 3 amp 4 NOTE In some cases a hole may be required to be drilled in the firewall to enable the air line and or wire to pass through the firewall to air and power sources Make sure that the air line tubing and wire is protected from sharp edges of the drilled hole A continuous grommet strip is included in your kit Seat grommet strip around the edge of the hole measure and cut strip to appropriate length Work the strip around the hole opening until the slot in the grommet strip sits firmly all the way around the edge of the hole It will be necessary to seal any grommets or holes that have been cut or drilled so as to seal off the elements from entering the cab area of your vehicle Use cable ties air line clips and or cable tie brackets to secure air line and or wire to the vehicle IMPORTANT Drilling through the firewall always make sure what is on the other side of the firewall before drilli
3. COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE Your Vital Air Source 15 EDELMAN e IRVINE CA 92618 TEL 949 585 0011 e FAX 949 585 0188 www viaircorp com
4. OTE Consult vehicle manufacturer s electrical diagram To use the quick splice connector simply insert wire into one hole of the splice connector and slip the connecting wire into the other hole Once the wires are properly placed close the top of the quick splice connector The connector will pierce wire insulation to complete wire connection See Fig 2 Before connecting the power wire to power source check to make sure that the On Off switch on the Dash Panel Gauge is in the Off position Connect the ring terminal of the power wire to power source Your illuminated Dash Panel Gauge installation is now completed Run your compressor a short time to build up pressure in air tank Inspect all air line connections for leaks with soap and water solution If a leak is detected the air line may not be cut squarely or pushed all the way in Tighten connections if needed OPERATING INSTRUCTIONS 1 Your Dash Panel Gauge comes with an On Off power switch This feature allows you to shut off power to the air compressor when compressor operations are not required Your Dash Panel Gauge is rated for maximum 150 PSI working pressure Do not use gauge on systems with pressure rating higher than 150 PSI USER MANUAL 150 PSI Illuminated Dash Panel Gauge Kit Fig 1 Dash Panel Gauge lal Air Line A Compression Compression Fitting Body Fitting Collar Fig 2
5. Your Vital Air Source 150 PSI ILLUMINATED DASH PANEL GAUGE KIT PART NO 10061 For Use with 20 30 Amp Systems PART NO 20062 For Use with 30 40 Amp Systems IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL 150 PSI Illuminated Dash Panel Gauge Kit Please read this instruction manual carefully prior to operating this product Pay particular attention to the CAUTION and WARNING statements in this manual Failure to comply with these instructions could result in personal injury or property damage Retain these instructions for future reference PARTS LIST F o ham n Hi KL M N IS T Illuminated Dash Panel Gauge with On Off Switch 1pc Mounting Bolts 2pcs Locking Washer 2pcs Nuts 2pcs 20 Ft Extension Lead Wire with Inline Fuse Fuse Holder 1pc 1 8 F NPT Compression Fitting for 1 4 O D Air Line 1pc Ring Terminals 3pcs Insulated Female Terminal Connectors 2pcs Insulated Female Terminal Connector 1pc Insulated Male Terminal Connectors 2pcs Quick Splice Connectors 2pcs Cable Tie Brackets 3pcs Cable Ties 6p
6. ation with a rigid mounting surface such as the bottom edge of the dashboard on either side of the steering wheel column Use the gauge mounting panel as a template to mark off two mounting points to be drilled Drill two 13 64 diameter holes as marked Do not mount Gauge at this time NOTE If you have existing 1 4 O D air line tubing routed cut off a 1 2 to 1 section of air line tubing from the tip of your existing air line before connecting the air line to the gauge as to ensure that you have a fresh air line tip for connection If you do not have a pre existing 1 4 O D air line measure the length of the air line required to route from Gauge to Air Source Use a length of 1 4 O D air line that is at least the length you just measured Do not cut your air line at this time Remove only the collar of the compression fitting from the back of the Dash Panel Gauge DO NOT loosen or tighten the body of the compression fitting which is permanently affixed to the air inlet of the gauge Insert the 1 4 O D air line through the compression fitting collar then push air line onto the barb of the compression fitting until the air line completely covers the barb Tighten collar to the body of the compression fitting with wrench See Fig 1 NOTE When cutting air line cut as squarely as possible Use a hose cutter or razor blade To ease insertion of air line tubing into fittings lightly lubricate the tip of the air line or soak air
7. cs Continuous Grommet 1pc Fuse 2pcs ZENACTITONMOON gt 20 Amp Fuse amp 30 Amp Fuse P N 10061 or 30 Amp Fuse amp 40 Amp Fuse P N 20062 INSTALLATION INSTRUCTIONS CHECK FOR CORRECT GAUGE KIT The Illuminated Dash Panel Gauge Kit P N 10061 was designed for Onboard Air Installation with our 90 100 Series Air Compressors The Illuminated Dash Panel Gauge Kit P N 20062 was designed for Onboard Air Installation with our 200 400 Series Air Compressors Please make sure that you have the correct Gauge Kit For installation to compressors systems other than VIAIR components please find out the Maximum Amp Draw of your compressor and refer to the following chart Compressor Max Amp Draw VIAIR Illuminated Dash Panel Gauge Kit 20 Amp P N 10061 30 Amp P N 20062 IMPORTANT The Illuminated Dash Panel Gauge has been fully function tested and calibrated for accuracy The air inlet on this gauge has a factory installed compression fitting DO NOT ATTEMPT to tighten or loosen the body of this compression fitting Any adjustments will likely cause the gauge to malfunction and void warranty See Fig 3 NOTE The Illuminated Dash Panel Gauge included in this kit is rated for 150 PSI DO NOT pressurize gauge to more than 150 PSI Over pressurization will cause the gauge to malfunction and void warranty USER MANUAL 150 PSI Illuminated Dash Panel Gauge Kit STEP BY STEP INSTALLATION 1 Select mounting loc
8. ng Make sure not to damage your vehicle s electronic systems components when drilling The Illuminated Dash Panel Gauge comes with a built in On Off Switch which is to be connected to your pressure switch via the provided 20 Ft lead wire See Fig 3 amp 4 Your pressure switch should be connected to your relay and Dash Panel Gauge On Off switch There are three insulated female terminal connectors included in your kit If your pressure switch has spade type push on connectors attach the larger female terminal connector to one end of the provided 20 Ft extension lead wire the end without the inline fuse To connect 20 Ft extension lead wire to your pressure switch simply push female terminal connector onto the spade connector on your pressure switch If your pressure switch has lead wires instead of spade type connectors simply attach provided insulated male terminal connector to your pressure switch lead wire Connect 20 Ft extension lead wire by pushing the female terminal connector onto the male terminal connector See Fig 3 amp 4 USER MANUAL 10 150 PSI Illuminated Dash Panel Gauge Kit Route 20 Ft extension lead wire from pressure switch to the Dash Panel Gauge Measure and cut lead wire to appropriate length Do not discard the remaining length of the wire which has the inline fuse This remaining length of wire with the inline fuse is called the power wire Place Dash Panel Gauge under dash over the two holes that we
9. re drilled by using the provided screws nuts and washers provided mount the Dash Panel Gauge to the dash Attach one of the two smaller female terminal connectors to the extension lead wire that was routed from the pressure switch There are two male spade connectors on the back of the On Off switch Connect the female terminal connector on the extension lead wire to the male spade connectors on the On Off switch See Fig 4 Next attach an appropriate size ring terminal provided to the end of the power wire with the inline fuse This means the ring terminal will now be about 12 from the inline fuse Temporarily position the ring terminal at the power source and route power wire from the power source to the Dash Panel Gauge measure and cut power wire to appropriate length Remove power wire from power source Next attach the remaining smaller female terminal connector to the end of the power wire and connect to the remaining male spade connector on the On Off switch See Fig 4 NOTE Do not connect gauge to power source at this time There are two wires one red and one black connected to the light bulb of the gauge Connect the red wire to a sustainable fused dash panel circuit Use the quick splice connector provided for wire connection See Fig 2 for how to use the quick splice connector The black wire is to be connected to a suitable ground source Use the ring terminal or the quick splice connector for ground wire connection N
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