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1. Customer Inverter Model Using Site Contact Phone Address Parameter Setting Parameter Setting Content Parameter Setting Content Parameter Setting Code Content Code Code Code Content 0 00 3 14 6 06 10 7 0 01 3 15 6 07 10 8 0 02 3 16 6 08 10 9 0 03 3 17 7 00 11 0 0 04 3 18 7 01 11 1 0 05 3 19 7 02 11 2 0 06 3 20 7 03 11 3 0 07 3 21 7 04 11 4 0 08 3 22 7 05 11 5 1 00 3 23 8 00 11 6 1 01 3 24 8 01 11 7 1 02 3 25 8 02 12 0 1 03 3 26 8 03 12 1 1 04 3 27 8 04 12 2 1 05 3 28 8 05 12 3 1 06 3 29 9 00 12 4 1 07 4 00 9 01 12 5 2 00 4 01 9 02 12 6 2 01 4 02 9 03 13 0 2 02 4 03 9 04 13 1 2 03 4 04 9 05 13 2 2 04 4 05 9 06 13 3 2 05 5 00 9 07 13 4 2 06 5 01 9 08 13 5 3 00 5 02 9 09 13 6 3 01 5 03 9 10 14 0 3 02 5 04 9 11 14 1 3 03 5 05 9 12 14 2 3 04 5 06 9 13 14 3 3 05 5 07 9 14 14 4 3 06 5 08 9 15 15 0 3 07 5 09 10 0 15 1 3 08 6 00 10 1 15 2 3 09 6 01 10 2 15 3 3 10 6 02 10 3 15 4 3 11 6 03 10 4 15 5 3 12 6 04 10 5 15 6 3 13 6 05 10 6 38 RVCF Quick User Guide Appendix 2 certificate CARLO GAVAZZI Automation Camponants and directive madquarter ve 71 2002 La ftum 30 02 9317 1 Fux 02 ternet www cor CARLO GAVAZZI LOGISTICS SpA Declaration of Conformity We Manufacturer CARLO GAVAZZI LOGISTICS S p A loc
2. ch Description Range Code Factory Remarks Code No Display Setting 10 0 V F Selection Volts Hz Patterns 0 18 0 9 4 6 10 1 Boosh Volts Hz Curve Modification 0 30 0 0 0 156 Torque Boost Motor No Load Current 10 2 Motor noLoad Amp sree 5 6 Amps AC 10 3 Motor rated slip Motor Slip Compensation 0 0 100 0 0 0 1 6 10 4 Max frequency Maximum Frequency Hz 0 20 650 00 ped 4 6 10 5 Mavi SEREN NES lin 100 0 6 Ratio 10 6 Mid frequency Mid Frequency Hz 0 10 650 00 UM 4 6 30 00 7 10 7 Mid Voltage ps 50 0 7 6 10 8 Min frequency Minimum Frequency Hz 0 10 650 00 0 50 0 60 6 10 9 1 0 7 6 Ratio 96 11 PID Operation Mode ren Description Range Code Factory Remarks Code No Display Setting 0000 Disabled 0001 Bias D Control 0002 Feedback D Control 0003 Bias D Reversed Characteristics Control 0004 Feedback D Reversed Characteristics Control 0005 Frequency Command Bias D 11 0 PID Mode Sel Mode Selection Control 0000 0006 Frequency Command Feedback D Control 0007 Frequency Command Bias D Reversed Characteristics Control 0008 Frequency Command Feedback D Reversed Characteristics Control 11 1 Feedback Gain Feedback Gain 0 00 10 00 1 00 1 11 2 PID Gain Proportional Gain 0 0 10 0 1 0 1 11 3 PID I Time Integration T
3. 163 6 42 150 5 91 147 5 79 141 5 55 PE P Pi BR PE L 78 3 07 7 90 3 54 LL f 3 Frame3 gt Three phase RVCFEC3200550 RVCFC3200750 RVCFC3400550 RVCFC3400750 RVCFB3401100 E no 260 10 24 244 9 61 1957 68 188 7 40 173 6 81 186 7 32 16 RVCF Quick User Guide 4 Frame4 gt Three phase RVCFD3201100 RVCFD3201500 RVCFD3201850 RVCFD3401500 RVCFD3401850 RVCFD3402200 265 10 44 7 4 7 0 27 245 9 65 ral s i gt m 5 T 3 c st ES S o B ME e 2 e 5 Frame5 gt Three phase RVCFE3202200 RVCFE3203000 RVCFE3403000 RVCFE3403700 6 Frame6 gt Three phase RVCFF3404500 RVCFE340550
4. Resistor Motor Terminals IPP Y Terminals 14 RVCF Quick User Guide Multifunction input terminals refer to 5 00 5 04 description 55 Encoder input terminal the Encoder voltage range 19 2V 24 7V 1 Multifunction input terminals Digital terminal level gt 8V L level lt 2V PNP only or analog input terminal AI2 0 10Vdc 4 20mA refer to 5 05 description 56 2 The V2 9 version contains above the edition S6 only is the Multi function input terminal use AI2 have replaced S6 to take analog input use Above wiring diagram refers for 2 2 7 5KW at 230V 2 2 11KW at 480V only Descriptions of SW function SW2 SW3 Type of external signal Remarks V 0 10VDC analog signal I 1 External control is available as 1 06 0002 2 Factory setting is voltage input 0 20 analog signal SWI Type of external signal Remarks NPN SINK input s PNP SOURCE input Factory default 15 RVCF Quick User Guide 1 5 Outline Dimensions 1 Framel gt Single phase RVCFA1200040 RVCFA1200075 Three phase RVCFA3200040 RVCFA3200075 200150 RVCFA3400075 RVCFA3400150 2 Frame2 gt Single phase RVCFB1200150 RVCFB 1200220 Three phase RVCFB3200220 RVCFB3200370 RVCFB3400220 RVCFB3400370 Lt 12 135 T 12 T3 n
5. Function Factor s LCD Display Description Range Code d Remarks Code No Setting 0000 Vector General Purpose 0001 Vector Variable Torque 0 00 Control Mode Control Mode 0000 3 0002 Volts Hz Refer to Parameter Group 10 Volts Hz Mode 0 01 Motor rated Volt Motor Rated Voltage Vac 3 5 0 02 Motor rated Amps Motor Rated Current Amp 3 5 0 03 Motor rated KW Motor Rated Power KW 3 5 0 04 Motor rated RPM Motor Rated Speed 3 5my 0 05 Motor rated Hz Motor Rated Frequency Hz _ 375 0000 Invalid 0 06 Auto Tuning Motor Parameter Auto Tuning 0000 0001 230V SERIES 170 0 264 0 0 07 AC Input Volt AC Line Input Volt Vi 3 SMS DUC ine Input Voltage Vac SERIES 323 0 528 0 0000 English 0001 German Only for 0 08 Select Language Language Selection 0002 French 0000 LCD 0003 Italian keypad 0004 Spanish 1 Start Stop and Frequency Control Modes Functi Fact A LCD Display Description Range Code Di vas Remarks Code No Setting 0000 Keypad 0001 External Run Stop Control 1 00 Run Source Run Command Source Selection See 1 01 0000 0002 Communication 0003 Built In PLC 0000 Forward Stop Reverse Stop Run Stop F d R CORRO 0001 Run Stop Forward Reverse 1 01 MFIT Run Mod tion Mode with External 0 un Mode Oper ion Mode with Externa 0002 3 Wire Control Mode 0000 Terminals Run Stop 1 02 R Oper Prohibiti
6. 0010 Energy Saving 0011 Control Signal Selection 5 02 MFIT 53 Sel Multifunction Input Term 53 0012 Communication Selection 0002 0013 Acc Dec Disabled 0014 Up Command 0015 Down Command 0016 Master Auxiliary Speed 5 03 MFIT S4 Sel Multifunction Input Term S4 0017 PID Function Disabled 0003 0018 Reset 0019 Encoder input terminal terminal S5 0020 PID feedback signal A12 5 04 MFIT S5 Sel Multifunction Input Term S5 terminal AD 0004 0021 AD Bias signal 1 input terminal AI2 0022 AD Bias signal 2 input terminal AI2 5 05 MFIT S6 Sel Multifunction Input Term S6 0023 Analog input terminal AIN 0018 0024 PLC Application 0025 Traverse Run 0026 Traverse run upper deviation 0027 traverse run lower deviation 5 06 MFIT AIN Sel Multifunction Input Term AIN 0028 Power Source Detect for KEB 0023 Function 0029 Emergency Stop B Contact 7 Multifunction Input Term S1 5 07 MFIT Scan Time 56 Signal Verification Scan 1 100 5 Time mSec X 4 25 RVCF Quick User Guide 1 os Description Range Code Li Remarks 0000 When the are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Disabled 0001 Up Down is used The preset 5 08 Stop
7. Copyright Carlo Gavazzi All rights reserved Revision ROO RVCF Quick User Guide Quick Start Guide This guide is to assist in installing and running the inverter to verify that the drive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the RVCF Advanced User Manual supplied with the CD in your inverter Step 0 Products Inspection Carlo Gavazzi s inverters are all passed the function test before delivery Please check the followings when you received and unpacked the inverter The model and capacity of the inverter are the same as those specified in your purchase order Check where there are any damages caused by transportation Please do not apply the power and do contact Carlo Gavazzi s sales representatives if any of the above problems happened Step 1 Before Starting the Inverter Please review Preface and Safety Precautions of the RVCF Instruction Manual Verify drive was installed in accordance with the procedures as described in RVCF Ambient Environment and Installation If you feel this was abnormal do not start the drive until qualified personnel have corrected the situation Failure to do so could result in serious injury Check inverter and motor nameplates to determine that they have the same HP and voltage ratings Ensure that full load motor amps do not exceed that of the in
8. CH 632 Steinhausen Tel 41 41 747 4535 Fax 41 41 740 45 40 verkauf vente carlogavazzi ch USA Carlo Gavazzi Inc 750 Hastings Lane USA Buffalo Grove IL 60089 Tel 1 847 465 6100 Fax 1 847 465 7373 sales carlogavazzi com Carlo Gavazzi Inc 2660 Meadowvale Boulevard CDN Mississauga Ontario LSN 6M6 Tel 1 905 542 0979 Fax 1 905 542 22 48 gavazzi carlogavazzi com OUR SALES NETWORK IN ASIA AND PACIFIC SINGAPORE Carlo Gavazzi Automation MALAYSIA Carlo Gavazzi Automation Singapore Pte Ltd M Sdn Bhd 61 Tai Seng Avenue D12 06G Blk D12 05 06 UE Print Media Hub Pusat Perdagangan Dana 1 Singapore 534167 Jalan PJU 14 46 47301 Tel 65 67 466 990 Petaling Jaya Selangor Fax 65 67 461 980 Tel 60 3 7842 7299 Fax 60 3 7842 7399 OUR PRODUCTION SITES Carlo Gavazzi Industri A S Hadsten DENMARK Carlo Gavazzi Ltd Zejtun MALTA Carlo Gavazzi Automation Kunshan Co Ltd Kunshan CHINA Uab Carlo Gavazzi Industri Kaunas Kaunas LITHUANIA HEADQUARTERS CANADA Carlo Gavazzi LTEE 3777 Boulevard du Tricentenaire Montreal Quebec HIB 5W3 Tel 1 514 644 2544 Fax 1 514 644 2808 gavazzi carlogavazzi com CHINA Carlo Gavazzi Automation China Co Ltd Rm 2308 2310 23 F News Building Block 1 1002 Shennan Zhong Road Shenzhen China Tel 86 755 83699500 Fax 86 755 83699300 Carlo Gavazzi Controls SpA Controls Division Belluno ITALY HONG
9. E 0000 Enable Reverse Command 0000 everse Oper rohibition of Reverse operation B 0001 Disable Reverse Command 0000 Stop Button Enabled 1 03 Keypad Stop Keypad Stop Button LUE 0000 0001 Stop Button Disabled 0000 1 1 04 Starting Method Starting Method Selection 0000 0001 Enable Speed Search 0000 Controlled Deceleration to Stop with DC Injection Braking Rapid Stop 0001 Free run Stop 1 05 Stopping Method Stopping Method Selection 21 RVCF Quick User Guide Function Factory LCD Displa Description Range Code Remarks Code No Setting 0000 Keypad 0001 Potentiometer on Keypad 0002 External Analog Signal Input or Remote Potentiometer Frequency Command Source 0003 Up Down Frequency Control 1 06 Frequency Source xs gue 0000 Selection Using MFIT S1 S6 0004 Communication setting frequency 0005 Impulse S5 setting frequency ver2 3 0000 Enter must be pressed after frequency change with Keypad Operation with Up Down Up Down Keys on keypad 1 07 Keypad Up Down P P d P d Ud 0000 Keys in Run Mode 0001 Frequency will be changed directly when Up Down Keys are Pressed 2 Manual Automatic Restart Modes Function LCD Factor Description Range Code Remarks Code No Display Setting 0000 Momentary power loss and restart disable 0001 Momentary power
10. The installer is responsible for complying with all relevant regulations such as national wiring regulations accident prevention regulations and electromagnetic compatibility EMC regulations Particular attention must be given to the cross sectional areas of conductors the selection of fuses and other protection and protective earth ground connections The VariFlex Advanced User Manual contains instructions for achieving compliance with specific EMC standards Within the European Union all machinery in which this product is used must comply with the following directives 98 37 EC Safety of machinery 89 336 EEC Electromagnetic compatibility 1 8 Motor Ensure the motor is installed in accordance with the manufacturer s recommendations Ensure the motor shaft is not exposed Standard squirrel cage induction motors are designed for single speed operation If it is intended to use the capability of a drive to run a motor at speeds above its designed maximum it is strongly recommended that the manufacturer is consulted first Low speeds may cause the motor to overheat because the cooling fan becomes less effective The motor should be fitted with a protection thermistor If necessary an electric force vent fan should be used The values of the motor parameters set in the drive affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered into parameter
11. 3600 0 10 0 3 03 Decel Time 1 Deceleration Time 1 Seconds 0 1 3600 0 10 0 0 2 3 04 S Curve 1 S Curve Acc Dec 1 Seconds 0 0 4 0 10 9 0 9 0 2 3 05 S Curve 2 S Curve Acc Dec 2 Seconds 0 0 4 0 10 9 Acceleration Time 2 MFIT 3 06 10 0 Seconds Deceleration Time 2 MFIT 3 07 SIE AME 154286000 10 0 51 Seconds Jog Acceleration Ti MFIT 3 08 ee CLE METTO 0 5 Seconds Jog Deceleration Ti MFIT MED bass 0 5 Seconds DC Injection Brake Start 3 10 DCInj Start Freq ee 0 1 10 0 1 5 Frequency Hz 3 11 DCInj Level DC Injection Brake Level 10 0 20 0 5 0 DC Injection Brake Ti 3 12 DCInj Time 0 0 25 5 0 5 Seconds 3 13 Skip Freq 1 Skip Frequency 1 Hz 0 00 650 00 0 0 3 14 Skip Freq 2 Skip Frequency 2 Hz 0 00 650 00 0 0 3 15 Skip Freq 3 Skip Frequency 3 Hz 0 00 650 00 0 0 Skip F Bandwidth 316 Skip Bandwidth 0 0 l Z 0000 Enable all Functions 0001 6 00 6 08 cannot be changed 3 17 Parameter Lock Parameter Lock 0002 AII Functions Except 6 00 0000 6 08 cannot be changed 0003 Disable Function 0000 Disable 0001 ter to Unit 3 18 Pack Operate Copy Unit RA 0000 0002 Copy Unit to Inverter 0003 Verify 0000 Auto Depend on temp 0001 Operate while in RUN mod 3 19 Fan Control Fan Control 0000 0002 Always R
12. 01 Motor Volt Disp Motor Voltage Display Selection 0001 Enable Motor Voltage Display 0000 1 DC Bus Voltage Display 0000 Disable Bus Voltage Display Bis NOPE Selection 0001 Enable Bus Voltage Display 0000 l 0000 Disable PLC Status Display 4 03 PLC Status Disp PLC Status Display Selection 0001 Enable PLC Status Display 0000 1 4 04 Display Scaling 050 Units Line Speed 1800 0000 Drive Output Frequency is Displayed 0001 Line Speed is Displayed in Integer xxxx S Custom Units Line Speed 0002 Line Speed is Displayed with gt Display Units Display Mode One Decimal Place xxx x owe 0003 Line Speed is Displayed with Two Decimal Places xx xx 0004 Line Speed is Displayed with Three Decimal Places x xxx 4 06 PID Fab Display PID Feedback Display Selection 9099 0182516 BID Feedback Display 0001 Enable PID Feedback Display 24 RVCF Quick User Guide 5 Multifunction Input Terminals MFIT Function LCD Factory Code No Display Description Range Code Setting Remarks 0000 Forward Stop Command t9 0001 Reverse Stop Command 2 ete 5 00 MFIT 51 Sel Multifunction Input Term S1 0002 Preset Speed 1 6 02 0000 0003 Preset Speed 2 6 03 0004 Preset Speed 3 6 05 0005 Jog 0006 Acc Dec 2 5 01 MFIT S2 Sel Multifunction Input Term S2 0007 Emergency Stop A Contact 0001 0008 Base Block 0009 Speed Search
13. 1 10 6 Ground leakage eene tente eenen 8 Chapter 1 Notice for 9 zee Nen ennn eenden ae heteen cea at 9 1 2 Precautions for peripheral 11 T S RVGE Wind diagt ari bete ten aad 12 1 4 Descriptions of Inverter 14 TS DIMENSIONS PR 16 Chapter 2 Software iaia pie Pn Cu 18 2 1 Operation Instruction of the 18 22 Control Mode SelBCHOF 19 2 3 Programmable function ISL rete ween cee 20 Chapter 3 Troubleshooting and maintenance 32 3 1 Error display and t acie cu lati 32 3 1 1 Error which can not be recovered manually 32 3 1 2 Error which be recovered manually and automatically 33 3 1 3 Error which be recovered manually but not automatically 34 3 1 4 Special Condition S o cae eren reden de en eren 35 2135 Operaon GUTES ose rere co
14. Blower Pump 3 V F Control Mode The user can choose these modes with the digital keypad according to the application characteristics The factory setting is general vector control mode Before operation please set the control mode and the relative parameters of the motor in accordance with the following flow chart The Vector control mode only suits for the inverter with same capacity comparing to the motor or a grade bigger or smaller one Setting procedure of control mode Vector Control Control mode V F Control Control mode selection 0 00 2 Set the following parameter V F Pattern 10 0 Torque Boost 10 1 Control mode selection 0 00 0 0 00 1 Set the following parameter Motor rated voltage 0 01 Motor rated current 0 02 Motor power 0 03 Motor rated Speed 0 04 Motor rated Frequency 0 05 Power Voltage 0 07 Motor no load current 10 2 lt 0 02 Motor Rated Slip 10 3 Max output frequency 10 4 Max output voltage 10 5 Medium output Frequency 10 6 Medium output voltage 10 7 Min output frequency 10 8 Min output voltage 10 9 Perform Auto tuning 0 06 1 Suitable motor capacity 0 02 OLI reference index Note 1 Use V F Control Mode 1 Use one inverter to drive several motors simultaneously 2 Motor s nameplate is unknown or motor s specifications are too special it will cause Auto tuning fault 3 Specification of inverter and motor differ more than 1 class 2 One inverter drives
15. Level 0 00 650 00 0 0 12 8 Sleep Delay Time Sleep Function Delay Time 0 0 25 5 0 0 13 Communication Mode ci ra Description Range Code i Remarks Assigned Communication 13 0 Serial Comm Adr 1 254 1 2 3 Station Number 0000 4800 13 1 Serial Baud Rate Baud Rate Setting bps Pa 0003 2 3 0002 19200 0003 38400 13 2 Comm Stop Bit Stop Bit Selection 2 0000 2 3 0001 2 Stop Bits 0000 Without Parity 13 3 Comm Parity Sel Parity Selection 0001 With Even Parity 0000 2 3 0002 With Odd Parity 13 4 Som Pa Data Format Selection SANA 0000 2 3 Format 0001 7 Bits Data 30 RVCF Quick User Guide Function LCD Factor en Description Range Code T Remarks Code No Display Setting 0000 Deceleration to stop 3 03 Deceleration time 1 13 5 time out 0001 Coast to 0000 11 operation selection 0002 Deceleration to stop 3 07 Deceleration time 2 0003 continue operating Communication time out 13 6 Comm Err Det Tim 00 0 25 5 00 00 11 detection time 14 Motor Auto Tune Parameters Function LCD Factor rus Description Range Code Remarks Code No Display Setting 14 0 Stator Resistor Stator Resistance Ohms 1 5 14 1 Rotor Resistor Rotor Resistance Ohms 5 14 2 Equi Inductance Equivalent Inductance mH 5 M tizing C t A 14 3 Magnet C
16. R2 Sel Output Relay R2 Operation 0011 Mar Overload 0000 0012 Drive Overload Protection 0013 PID Feedback Signal Loss 0014 PLC Operation 0015 Power On 7 8 04 en nk 0 00 650 00 0 00 1 Refer to 8 02 0001 Frequency Reached Bandwidth 8 05 Freq Agree width 0 00 30 00 2 00 Hz 9 Drive and Load Protection Modes 2 Description Range Code ci Remarks 0000 Enable Trip Prevention During 9 00 Trip ACC Sel Trip Prevention Selection Acceleration 0000 During Acceleration 0001 Disable Trip Prevention During Acceleration 9 01 Trip ACC Level Trip Prevention Level During 50 300 200 Acceleration 46 150 9 0000 Enable Trip Prevention During Trip Prevention Selection Deceleration 9 02 Trip DEC Sel 4 0000 During Deceleration 0001 Disable Trip Prevention During Deceleration Trip Prevention Level During 200 9 03 Trip DEC Level 50 300 Deceleration 150 9 27 RVCF Quick User Guide LD Description Range Code Remarks Code No Display Setting 0000 Enable Trip Prevention in Run 9 04 Trip RUN Sel Trip Prevention Selection in Mode 0000 Run Mode 0001 Disable Trip Prevention in Run Mode 9 05 Trip Run Level Trip Prevention Level In Run 50 300 200 Mode 96 150 9 0000 Trip Prevention Deceleration Trip Prevention Deceleration Time Set by 3 03 22 Dec Sel Trip RUN Selection Run Mode 0001 Trip d Deceleration 00
17. Sel by MFIT Stop Mode Using MFIT frequency is reset to 0 Hz as the 0000 inverter stops 0002 When the MFITs are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Enabled 7 5 09 Step Up Down Fun Step of Up Down Function Hz 0 00 5 00 0 00 5 10 Pulse Mult Encoder Impulse Ratio 0 001 9 999 1 000 7 5 11 Ref Source2 Select the source of auxiliary 0 4 0 7 frequency command 5 12 12 Function _ AI2 Function Set 3 oto 20 21 22 20 11 Notes 1 To switch to Run Stop with Function 1 01 0001 2 To switch to Forward Reverse with Function 1 01 0001 3 For 2 2 7 5KW at 230V and 2 2 11KW at 480V only 6 Jog and Preset MFIT Frequency Setting on Keypad LARE Bens Description Range Code pond Remarks 6 00 Keypad Freq Keypad Frequency Hz 0 00 650 00 5 00 1 6 01 Jog Freq Jog Frequency Hz 0 00 650 00 2 00 1 6 02 Preset Speed 1 Preset Speed 1 Hz 0 00 650 00 5 00 1 6 03 Preset Speed 2 Preset Speed 2 Hz 0 00 650 00 10 00 1 6 04 Preset Speed 3 Preset Speed 3 Hz 0 00 650 00 20 00 1 6 05 Preset Speed 4 Preset Speed 4 Hz 0 00 650 00 30 00 1 6 06 Preset Speed 5 Preset Speed 5 Hz 0 00 650 00 40 00 1 6 07 Preset Speed 6 Preset Speed Hz 0 00 650 00 50 00 1 6 08 Preset Speed 7 Preset Speed 7 Hz 0 00 650 00 60 00 1 7 Analog Input Signal Operation Pucon ren Desc
18. concerning the motor rated current This affects the thermal protection of the motor 1 9 Adjusting parameters Some parameters have a profound effect on the operation of the drive They must not be altered without careful consideration of the impact on the controlled system RVCF Quick User Guide Measures must be taken to prevent unwanted changes due to error or tampering 1 10 Electrical installation 1 10 1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal AC supply cables and connections DC bus dynamic brake cables and connections Output cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 10 2 Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed 1 10 3 STOP function The STOP function does not remove dangerous voltages from the drive the motor or any external option units 1 10 4 Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the drive has been energised the AC supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor Und
19. the drive or from any external option unit The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections The drive is not intended to be used for safety related functions Careful consideration must be given to the function of the drive which might result in RVCF Quick User Guide a hazard either through its intended behaviour or through incorrect operation due to a fault In any application where a malfunction of the drive or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example an over speed protection device in case of failure of the speed control or a fail safe mechanical brake in case of loss of motor braking i 5 Environmental Limits Instructions within the supplied data and information within the Advanced User Manual regarding transport storage installation and the use of the drive must be complied with including the specified environmental limits Drives must not be subjected to excessive physical force 1 6 Access Access must be restricted to authorised personnel only Safety regulations which apply at the place of use must be complied with The IP Ingress Protection rating of the drive is installation dependant For further information refer to the VariF lex Advanced User Manual i 7 Compliance and regulations
20. 0 nre in T EN Q Q Lem 387 8 15 27 653 25 70 Open Chassis IP00 17 RVCF Quick User Guide Chapter 2 Software Index 2 1 Operation Instruction of the keypad Power On LED Light Lit LED Light Flash Power Voltage 1 5 second later or Enter operation signal or Press DSP to modify frequency Frequency Speed Line Speed AZ HHH Selecting the PCM PE FUN arameter grou DSP ENSE V os EM nere uh Nie I RETE nde af eere 1 Ds Output Voltage ea vb 1 Build in PLC Status 1 owoutCue 600 n utput Curren C FILE ms cres e V ai m REIR EE EEE EN SE 1 The inverter will flash the current setting of 0 07 power supply voltage after power up 2 4 04 4 05 determines the displaying of frequency speed or line speed 3 It is not necessary to press ENTER key when stopped for modification Refer to example 1 2 4 Whether output current output voltage DC voltage status of built in PLC is displayed or not is determined by 4 00 4 03 respectively T RVCF Quick User Guide 2 2 Control Mode Selection RVCF Series inverter has three control modes 1 General Vector Control Mode 2 VT Vector Control Mode Special for
21. 00 Time Set by 9 07 9 07 Dec Time Trip Deceleration Time In Trip 0 1 3600 0 30 RUN Prevention Mode Seconds 0000 Enable Electronic Motor Electronic Motor Overload Overload Protection TES Protection Operation Mode 0001 Disable Electronic Motor Overload Protection 0000 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 9 09 Motor type Motor type Selection 0001 Electronic VEN 4 0000 Protection Set for Inverter Duty Motor 0000 Constant Torque OL 103 Motor Overload Protection 150 for 1 Minute Curve Selection 0001 Variable Torque OL 113 0000 123 for 1 Minute 0000 Coast to Stop After Overload Protection is Activated to 0001 Drive Will Not Trip when 0000 Protection is Activated Ad Overload Protection is Activated OL1 0000 Disable Over torque Operation 0001 Enable Over torque Operation 9 12 Torq Det Sel Over torque Detection Selection 0000 0002 Enable Over torque Operation while the Drive is in Run Mode 0000 Drive will Continue to Operation After Over torque Alter Over torques 9 13 Torq Det Operat Dern deed Activated 0000 0001 Coast to Stop After Over torque is Activated Over torque Threshold Level 9 14 Torq Det Level 30 200 160 96 Over torque Activation Delay 9 15 Torq Det Delay 0 0 25 0 0 1 Time Seconds 28 10 Volts Hz Operation Mode RVCF Quick User Guide
22. 000 Fax 49 6151 81 OO 40 DENMARK Carlo Gavazzi Handel A S _ kontakt carlogavazzi de Over Hadstenvej 40 DK 8370 Hadsten Tel 45 89 60 6100 Fax 45 86 98 15 30 handel gavazzi dk GREAT BRITAIN Carlo Gavazzi UK Ltd 7 Springlakes Industrial Estate Deadbrook Lane Hants GU12 4UH GB Aldershot Tel 44 1 252 339600 Fax 44 1 252 326 799 sales carlogavazzi co uk FINLAND Carlo Gavazzi OY AB Petaksentie 2 4 FI 00630 Helsinki Tel 358 9 756 2000 Fax 358 9 756 20010 myynti carlogavazzi fi OUR SALES NETWORK IN NORTH AMERICA ITALY Carlo Gavazzi SpA Via Milano 13 20020 Lainate Tel 39 02 931 761 Fax 39 02 931 763 01 infoGgavazziacbu it NETHERLANDS Carlo Gavazzi BV Wijkermeerweg 23 NL 1948 NT Beverwijk Tel 31 251 22 9345 Fax 31 251 22 60 55 info carlogavazzi nl NORWAY Carlo Gavazzi AS Melkeveien 13 N 3919 Porsgrunn 47 35 93 0800 Fax 47 35 93 08 01 gavazzi carlogavazzi no PORTUGAL Carlo Gavazzi Lda Rua dos Jer nimos 38 B P 1400 212 Lisboa Tel 351 21 361 7060 Fax 351 21 362 13 73 carlogavazzi carlogavazzi pt SPAIN Carlo Gavazzi SA Avda Iparraguirre 80 82 E 48940 Leioa Bizkaia Tel 34 94 480 4037 Fax 34 94 480 1061 gavazziGcarlogavazzi sa es SWEDEN Carlo Gavazzi AB V a Kyrkogatan 1 S 652 24 Karlstad Tel 46 54 85 1125 Fax 46 54 85 11 77 gavazzi carlogavazzi se SWITZERLAND Carlo Gavazzi AG Verkauf Schweiz Vente Suisse Sumpfstrasse 32
23. CARLO GAVAZZI tion Components CARLO GAVAZZI 2 VariFlex RVCF series Quick Start Guide 230V Class or 3ph 0 4 30 0kW 0 5 40HP 480V Class 3ph 0 75 55kW 1 0 75HP TM Ang 7 m oe Za Quick User Guide General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the variable speed drive with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice rights reserved No parts of this guide may be reproduced or transmitted any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Drive Software Version This product is supplied with the latest version of user interface and machine control software If this product is to be used a new or existing system with other drives there may be some differences between their software and the software in this product These differences may cause the product to function differently This may also apply to
24. KONG Carlo Gavazzi Automation Hong Kong Ltd Unit 3 12 F Crown Industrial Bldg 106 How Ming St Kowloon Hong Kong Tel 852 23041228 Fax 4852 23443689 Carlo Gavazzi Controls SpA Sensors Division Castel Maggiore BO ITALY Carlo Gavazzi Automation SpA Via Milano 13 20020 Lainate MI ITALY Tel 39 02 931761 info gavazzi automation com www carlogavazzi com ac CARLO GAVAZZI Components Automat Further information on www gavazziautomation com www carlogavazzi com ac CARLO GAVAZZI MAN QUICK RVCF ENG REV O 11 08
25. aking unit Check Chapter 6 3 For 230V 25 40HP and 480V 25 75HP Inverter outputs Descriptions of RVCF control circuit terminals Description n Multifunctional terminal Normal open Contact rated capacity RIC olii 250VAC 1 30VDC 1A Contact using description refer to Normal close contact Multifunctional output terminals 8 02 8 03 RIA Normal open contact 10V Frequency knob VR power source terminal pin 3 AIN Analog frequency signal input terminal or multifunction input terminals 57 level gt 8V L level lt 2V PNP only refer to5 06 description 24 Common contact for 51 55 56 S7 in PNP Source input Shift to PNP position refer to wiring diagram of SW1 when used PNP input 1 Common contact and analog input output signal for 51 55 in NPN Sink input COM Shift to NPN position refer to wiring diagram I of SW1 when used NPN input 24G 2 AGND for AIN AI2 and FM analog input output signal amp 24G for 51 56 digital input output AGND signal in NPN Sink input Shift to NPN position refer to wiring diagram II of SW1 when used NPN input The positive analog output for multifunction refer to 8 00 description the signal for output terminal is 0 10VDC below 2mA kem dh She Ths BP DG Reactor amp Terminals Valid for 230V 18 5 30kW 480V 18 5 55kW OA UU RA Sie Tis Viz Wits
26. ameter are not the same 1 Set 3 17 0000 2 Set 1 02 0000 1 The or V is available for modifying the parameter only when 1 06 0 2 Modify the parameter while STOP 1 Modify 3 13 3 15or 3 16 2 3 00 gt 3 01 Set 1 00 0 1 06 0 during Auto tuning 1 Issue enable command before communication 2 Set the very parameter of the function before communication 1 Check hardwareand wiring 2 Check Function 13 1 13 4 If Reset inverter is not available please send the inverter back for repair Please perform factory setting before PLC stops 1 Modify 3 18 2 Replace copy unit 3 The HP rating need to be the same 1 Rewrite again 2 Replace copy unit 36 3 2 General functional troubleshooting Motor can not run Motor runs inversely The motor speed can not be regulated Motor running speed too high or too low Motor speed varies unusually Checking point Is power applied to LI L L2 and L3 N terminals 15 the charging indicator lit Are there voltage across the output terminal T2 and T3 Is overload causing the motor blocked Are there any abnormalities in the inverter Is forward or reverse running command issued Has analog frequency signal been input Is operation mode setting correct Are wiring for output terminals T1 T2 and T3 correct Are wiring for forward and reverse signals correct Are wiring for analog frequency inputs correct Is the setting of operati
27. ard stop or run stop 51 panel Reverse stop or reverse forward 5 5 p ME 52 B A 5 53 CONI 5 Speed control oi 54 1 3 I 4 A 55 5 Common point for PNP input AH 24 p Common point for NPN Reset Error recovery 956 2 Multifunction input termina I Multifunctional output terminals Er 250 30VDC 1A Frequency indicator AIN 5 5 device EN a in FM To I V NPN SW2 AIN 0 10 0 20 selective Frequency indicator swa A swa SWI SW3 S6 AI2 0 10V 0 20mA selective 0 10VDC ly or 2 10V 4 20mA after Ver 2 3 IPOSITION 0 20mA signal V POSITION 0 10 signal SW 1 NPN PNP selective Note 1 Please refer to description of main circuit terminals BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 0 4 1 5KW at 230V and 0 75 1 5KW at 480V only 12 RVCF Quick User Guide Wiring diagram II DC Braking reactor Resistor Notel Install Molded case circuit breaker nerd 9 m MCCB conte fuse N te2 ole Note 2 Induction 6 LIR TI U motor AC JN Power P Power 9 SO LAS input Ower output Source 200V Class ground 400V Special ground CON 2 RS485 RS232 Option Card Forward stop or run stop Digital control Memory Card panel Reverse stop or revers
28. ated at Via Milano 13 20020 Lainate ITALY declare under our own responsibility that the products here listed RVCF series of Motor Controllers Variable Frequency AC Drives are in conformity with The Low Voltage Directive 73 23 EEC as amended by 93 68 EEC The EMC Directive 89 336 EEC referring to the below listed standards EN 61800 5 1 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 Adjustable speed electrical power drive systems requirements and specific test methods EN 61000 6 2 Electromagnetic compatibility Part 6 2 Generic standards Immunity for industria enviranments EN 61000 6 4 Electromagnetic compatibility EMC Generic standards Emission standard for industria environments EN 61000 3 2 Electromagnetic compatibility EMC Limits Limits for harmonic current emissions equipment input current up to and including 16 per phase EN 61000 3 3 Electromagnetic Compatibility Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current less than or equa to 16 A per phase and not subject to conditiona connection Compliance with these directives will require the application of a correct installation maintenance and use conforming to intended purpose of the product following the supplier s instructions and accepted rules of the art The product must be i
29. drives returned from the Carlo Gavazzi Service Centre If there is any doubt please contact your local Carlo Gavazzi representative or Distributor Environmental Statement The electronic variable speed drives have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they can very easily be dismantled into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional screws Virtually all parts of the product are suitable for recycling Product packaging is of good quality and can be re used the products come in strong cardboard cartons which themselves have a high recycled fibre content If not re used these containers can be recycled Polythene used on the protective film and bags from wrapping product can be recycled in the same way Carlo Gavazzi packaging strategy favours easily recyclable materials of low environmental impact and regular reviews identify opportunities for improvement When preparing to recycle or dispose of any product or packaging please observe local legislation and best practice
30. e forward Multifunction input terminal JNSDOP Speed control CONI Reset Error recovery Multifunction input terminal Common point for PNP input Common point for NPN Multifunction input terminal Ho Multifunctional output terminals 250VAC IA 30VDC 1 A Frequency setting device Frequency indicator 6 i V NPN SW2 AIN 0 10V 0 20mA selective 4 7 Vas swi 543 0 10V 0 20mA selective or 2 10 4 20 after Ver2 3 PNP I POSITION 0 20mA signal V POSITION 0 10V signal SW 1 NPN PNP selective Note 1 Please refer to description of main circuit terminals P1 BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 2 2 7 5KW at 230V and 2 2 11KW at 480V only 13 RVCF Quick User Guide 1 4 Description of inverter terminals Descriptions of main circuit terminals Symbol R LI L S L2 T L3 N av N U TI VITI W T3 Description Main power input Single phase L N Three phase L1 L2 L3 Braking resistor or connecting terminal Used in cases where the inverter frequently disconnects due to large load inertia or short deceleration time dps refer to specifications of braking resistor IE 480V 1 15HP DC reactor connecting terminals B1 P DC power supply input B1 P B2 External braking resistor For 230V 15 20 and 480V 20HP DC power supply input or External br
31. ecovered manually Display Cause Remedy Connect a parallel RC burst Program TM absorber across the magnetizin 5 External noise interference 5 5 problem coil of the magnetic contactor that causes interference te Faulty EEPROM Replace EEPROM problem bos TOO TR Detection circuit malfunction mene back dor during stop repairing Power voltage too low 1 Check if the power voltage Restraining resistor or fuse was correct or not Voltage too low burnt out 2 Replace the restraining during stop Detection circuit resistor or the fuse malfunctions 3 Send the inverter back for repairing Detection circuit 1 Send the inverter back for The inverter is we malfunctions repairing overheated Ambient temperature too high 2 Improve ventilation during stop Mi ae or bad ventilation conditions CTER Current Sensor Current sensor error or circuit Send the inverter back detecting error malfunctions for repairing Note the Failure contact does not function 32 RVCF Quick User Guide 3 1 2 Errors which can be recovered manually and automatically Error Cause Remedy 1 the motor wind and Over current at enclosure short circuit start 2 the motor contacts and earth short circuit 3 the IGBT module ruined Over current at The preset deceleration time is deceleration too short 1 Acceleration time too short 2 The capacity of the motor higher than the capacity of the inverter 1 inspect t
32. er certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Carlo Gavazzi or their authorised distributor 1 10 5 Equipment supplied by plug and socket Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket The AC supply terminals of the drive are connected to the internal capacitors through rectifier diodes which are not intended to give safety isolation If the plug terminals can be touched when the plug is disconnected from the socket a means of automatically isolating the plug from the drive must be used e g a latching relay 1 10 6 Ground leakage current The drive is supplied without or with an internal EMC filter capacitor fitted If the input voltage to the drive is supplied through an ELCB or RCD these may trip due to the ground leakage current Please refer to VariFlex Advanced User Manual for further information and how to connect correctly the EMC capacitor RVCF Quick User Guide Chapter 1 Notice for Wiring 1 1 Fuse types Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electron
33. he motor 2 inspect the wire 3 replace the transistor module Set a longer deceleration time Set longer acceleration time 2 Replace a inverter with the same capacity as that of the Over current at 3 Short circuit between motor acceleration the motor coil and the shell 3 Check the motor 4 Check the wiring 4 Short circuit between motor wiring and earth 5 IGBT module damaged 5 Replace the IGBT module l Increase the capacity of the inverter Over current at 1 Transient load change 2 I a fixed speed 2 Transient power change 3 Reduce stator resistance 14 0 if the above remedies are helpless 1 Set a longer deceleration time Voltage too high 1 Deceleration time setting Drake RISCONTRARE BINE module during operation too short or large load inertia 2 3 Add a reactor at power input deceleration 2 Power voltage varies widely side 4 Increase inverter capacity Illegal interrupt Send back to repair if it happens Outside noise interference of CPU many times 1 Moter load too big or Inverter 1 Increase acceleration capacity too small deceleration time 3 02 3 03 2 Moter parameter error 2 Input correct motor vector mode Parameter Over speed during 3 gain is too big during 3 Change stator Resistance operating vector mode operating gain 4 The Current detect circuit and Rotator resistance gain fault 14 0 14 1 suggest that decrease 50 100 unt
34. ic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Below table shows the RVCF input fuse ratings To protect the inverter most effectively use fuses with current limit function 5 CC T FUSE FOR RVCF 230V class 1p Output AMPS A FUSE Rating A FUSE Rating A 230V class 3p 100 CONT Max RK5 Max CC or T Output AMPS A FUSE Rating A FUSE Rating A 2 1 5 2 9 7 5 eres 25 E gt 3 2 2 4 0 10 5 ever some 3 22 46 2 7 5 5 5 26 erom 75 55 99 5 T 10 7 5 13 3 35 EEN 75 58 15 11 0 20 6 48 ever sona 5 me T 00 20 15 0 27 4 64 39 150 00 E 25 18 5 34 0 80 erna 5 185 30 E im 480V 1 5 3 Output AMPS A FUSE Rating A FUSE Rating A 75 55 5 5 Fuse ratings are based upon 300V fuses for 230V inverter and 500V for 480V inverters RVCF Quick User Guide Notice To avoid shock hazards do not touch any electrical component when the power is applied or just after five minutes the power plug is unplugged The other action should be performed after the charge indicator went off Do not perform wiring the inverter while it is still electrified Disregard of this notice could cause serious injure or death to persons This product is designed to use in Pollution Degree 2 environment or equivalent e
35. il 0 4 Send back to Carlo Gavazzi 33 RVCF Quick User Guide 3 1 3 Errors which be recovered manually but not automatically Error Cause Remedy Detection circuit 1 Check the noise between Power Over current during malfunctions lige and motor line um 2 au 2 Send the inverter back for signal cable repairing 1 Heavy load 1 Increase the motor capacity Motor overload 2 Inappropriate settings of 0 02 9 08 11 2 set 0 02 9 08 11 properly Inverter overload Heavy Load Increase the inverter capacity 1 Heavy Load 1 Increase the inverter capacity Over torque 2 Insufficient settings of 9 14 9 15 2 set 9 14 9 15 properly 1 Improve power quality or increase the value of 2 01 2 Set a longer acceleration time Increase inverter capacitor 4 Add a reactor at the power input 1 Power voltage too low 2 Power voltage varies widely 3 Main Circuit Relay error Voltage too low during operation side 5 Send the inverter back for repairing 1 Check if there are any Heat 1 Heavy load problems with the load temperature i i 2 Ambient temperature too 2 Increase inverter capacity too High during oui ae high or bad ventilation 3 Improve ventilation operation conditions 34 RVCF Quick User Guide 3 1 4 Special conditions Display Error Description STPO Zero speed stop Happened when preset frequency lt 0 1Hz 1 If the inverter is set as external te
36. ime Seconds 0 0 100 0 10 0 1 11 4 PID Time Differentiation Time Seconds 10 00 10 00 0 00 1 0000 Positive 11 5 PID Offset PID Offset 0000 1 0001 Negative 11 6 PID Offset Adj PID Offset Adjust 96 0 109 0 1 En Alles ine 0 0 2 5 0 0 1 Seconds 29 RVCF Quick User Guide 12 PID Limits and Out of Range Mode Huncton RED Description Range Code LOC Remarks Code No Display Setting 0000 Disabled 0001 Enabled Drive Continues to 12 0 Fb Los Det Feedback Loss Detection Mode Operate After Feedback Loss 0000 0002 Enabled Drive STOPS After Feedback Loss Feedback Loss Detection Level 12 1 Fb Los Det Level 0 100 0 Feedback Loss Detection Delay 12 2 Fb Los Det Time 0 0 25 5 1 0 Time Seconds 12 3 PID I Limit Integration Limit Value 96 0 109 100 1 Integration Value Resets to 0000 Disabled 12 4 I Time value Sel when Feedback Signal Equals 0001 1 Second 0000 the Intended Value 0030 30 Seconds Allowable Integration Error 12 5 I Error Margin Margin Units 0 100 0 1 Unit 2 1 8192 0000 AIN 0 10V or 0 20mA AI2 0 10V or 0 20mA 0001 AIN 0 10V or 0 20mA AI2 2 10V or 4 20mA 12 6 AIN AI2 Source or AI2 Source signal 0002 AIN 2 10V or 4 20mA 0000 7 AI2 0 10V or 0 20mA 0003 AIN 2 10V or 4 20mA AI2 2 10V or 4 20mA 12 7 Sleep Level Sleep Function Operation
37. loss and restart Momentary Power Loss and enable 2 00 PwrL Selection 0000 Restart 0002 Momentary power loss and restart enable while CPU is operating According to the capacity of DC power Momentary Power Loss 2 01 PwrL Ridethru T 0 0 2 0 0 5 Ride Thru Time Seconds Auto Restart Delay Time 2 02 Delay of Restart 0 0 800 0 0 0 Seconds Number of Auto Restart 2 03 Num of Restart 0 10 0 Attempts 0000 Enable Speed Search 2 04 Auto Restart Auto Restart Method 0000 0001 Normal Start 0000 Enable Direct running after power u 2 05 Direct Start Sel Direct Running After Power Up 0001 8 0001 Disable Direct running after power up 2 06 Delay on Timer Delay ON Timer Seconds 0 0 300 0 0 0 0000 Enable Reset Only when Run 15 2 07 Reset Mode Sel Reset Mode Setting 0000 0001 Enable Reset when Run Command is On or Off Kinetic Energy Back up 0 0 Disable 2 08 KEB Decel Time 0 0 Deceleration Time 0 1 25 0 KEB Deceleration Time 22 3 Operating Parameters RVCF Quick User Guide Functi LCD Fact md Description Range Code ui Remarks Code No Display Setting e E 50 00 3 00 Freq Upper Limit Frequency Upper Limit Hz 0 01 650 00 60 00 4 3 01 Freq Lower Limit Frequency Lower Limit Hz 0 00 650 00 0 00 3 02 Accel Time 1 Acceleration Time 1 Seconds 0 1
38. nstalled and connected by skilled personnel who are authorised to be responsible for the safety of the equipment at all times even whilst carrying out their normal duties and are therefore aware of and can report possible safety hazards C CE marking Design and manufacturing follows the provisions of the Low Voltage Directive of the European Communities as of February 19 1973 as changed by 93 68 EEC and the Directive 89 336 EEC as changed by 92 31 EEC and 93 68 EEC Manufacturer Place Date Lainate November 18th 2008 Listino tds Name Graziano Padovan Signature 39 RVCF Quick User Guide Appendix 3 Approvals Table UL Listing and CE certification Information See attached Lio diii certificate c us UL cULs approval USA amp Canada File number E319186 COMPLIANT 40 OUR SALES NETWORK IN EUROPE AUSTRIA Carlo Gavazzi GmbH Ketzergasse 374 A 1230 Wien Tel 43 1 888 4112 Fax 43 1 889 10 53 office carlogavazzi at FRANCE Carlo Gavazzi Sarl Zac de Paris Nord 69 rue de la Belle Etoile F 95956 Roissy CDG Cedex Tel 33 1 49 38 98 60 Fax 33 1 48 63 27 43 french team carlogavazzi fr BELGIUM Carlo Gavazzi NV SA Schaarbeeklei 213 3 B 1800 Vilvoorde Tel 32 2 257 4120 Fax 32 2 257 41 25 sales carlogavazzi be GERMANY Carlo Gavazzi GmbH Rudolf Diesel Strasse 23 D 64331 Weiterstadt Tel 49 6151 81
39. nvironments 10 RVCF Quick User Guide 1 2 Precautions for peripheral applications Molded case circuit breaker Magnetic contactor AC reactor for power improvement Install fast 7 gt action fuse AV Input noise Ll filter Three phase cage motor Ground Power supply Make sure the voltage applied is correct to avoid damaging the inverter A molded case circuit breaker must be installed between the AC source and the inverter Molded case circuit breaker Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter to control the power ON OFF and protect the inverter Do not use the inverter as the switch for run stop switch Leakage breaker Install a leakage breaker to prevent error operation caused by electric leakage and to protect operators Setting current should be 200mA or above and the operating time at 0 1 second or longer to prevent malfunction Magnetic contactor Normal operations do not need a magnetic contactor But a contactor has to be installed in primiary side when performing functions such as external control and auto restart after power failure or when using brake controller Do not use the magnetic contactor as the run stop switch of the inverter AC reactor for power improvement When inverters below 230V 480V 15KW are supplied with high capacity above 600K VA power source or an AC react
40. on mode correct Is the load too heavy Are specifications of the motor poles voltage correct Is the gear ratio correct Is the setting of the highest output frequency correct Is the load too heavy Does the load vary largely Is the input power lack of phase Remedy Is the power applied Make sure screws are secured firmly Reduce the load to let the motor running s analog frequency input signal wiring Is voltage of frequency input correct Wiring must match U V and W terminals Check wiring are correct if necessary Check wiring are correct if necessary Check the operation mode of the operator Confirm the motor s specifications Confirm the gear ratio Confirm the highest output frequency Reduce the load Minimize the variation of the load Add an AC reactor at the power input side Check wiring if using three phase power RVCF Quick User Guide Turn the power OFF and then ON again Make sure the power voltage is correct Turn the power OFF and then ON again See error descriptions to check wiring and correct if necessary correct Operate operations through the digital panel of the motor Reduce the load Increase capacities of the inverter and the motor if using single phase power 37 RVCF Quick User Guide Appendix 1 RVCF parameter setting list
41. or left for next digit press SHIFT RESET key Press the READ ENTER key to set the speed Set frequency up to 50Hz 60Hz in accordance with the last rule Press RUN key Check drive acceleration to full speed Press STOP key to stop drive and check deceleration RVCF Quick User Guide CONTENTS Quick Start ELT o nananana aes 2 ContentS M 4 d Fol Cub tg i ba pia bada 5 i 1 Model description Me ON M M c 5 1 2 Type Selection iu o ceto tue mense tu E trece totals teh tiges 6 1 3 Electrical Safety general 6 i 4 System design and safety of personnel e 6 i 5 Environmental Limits rtc ete 7 eee 7 1 7 Compliance and regulations 440442224 7 OMO eneen 7 i 9 Adjusting parameters ere teo edo anra c pne extra yon edecl nme iii 7 i 10 Electrical installation ete pois ee aken 8 SOCK DL E 8 1 10 2 Isolation device 8 EOS STOP lt lt Pe ener errr 8 BIO SOR CNA 8 1 10 5 Equipment supplied by plug and socket 8
42. or can be connected to improve the power performance Install fast action fuse To ensure the safety of peripheral devices please install the fast action fuse Regarding the specification please refer to P3 4 Input noise filter A filter must be installed when there are inductive load around the inverter Inverter Input power terminals Ll L2 and L3 can be used in any sequence regardless of phases Output terminals 1 T2 and T3 are connected to U V and W terminals of the motor If the motor 1s reversed while the inverter is forward just swap any two terminals of T1 T2 and T3 To avoid damaging the inverter do not connect the input terminals T1 T2 and T3 to AC power Connect the ground terminal properly 200 V series class 3 grounding 1000 480 V series 100 11 1 3 Wiring diagram RVCF series inverter Wiring diagram I DC reactor Braking Resistor notel RVCF Quick User Guide Molded case circuit breaker Magnetic Tnstall fasi gt A MCCB contactor P fuse Note2 Note2 Induction LIR TAU motor AC oa Power Power 0 HSO T2V Power input output Source T3 W 200V Class 3 ground ON OFF x 400 Special ground I Burst absorber RS485 IMS RS232 Option Card E Digital 1 Memory Card Forw
43. p roue an 36 3 2 General functional troubleshooting eint iore cte ette 37 Appendix 1 RVCF parameter setting 1 5 4 1 3 38 Appendix 2 CE Certificate orestis anu nhan nuni atra sa acc ra adn 39 Appendix APPROVALS Table UL listing and CE Certification 40 Introduction 1 1 Model description Inverter model Input power Output power Ordering Key VariFlex AC Driv Frame Size RVCF Quick User Guide CAUTION not inspect components unleas the lamp is off See manual for proper installation and operation Madel RVCFB3400220 Motor Rating 3HP 2 2kW INPUT phases 50 60Hz VOLTAGE 380 480 10 15 Amps 17 3A OUTPUT 3 phases 0 650Hz VOLTAGE 0 480 Amps 5 2 IP20 UL with shielding cover removed rated 10 C to 50 C Ambient NEMA 1 UL Type 1 with shielding cover and optional conduit box kit installed rated 10 C ta 40 C Ambient LISTED 166 t US POWER E3108 Carlo Gavazzi Logistics CARLO Miana 13 77 20020 Lainate MI MADE IN CHINA RVCF Quick User Guide 1 2 Type Selection Drive Series Frame Size AC Supply Voltage Drive kW Rating Option Phase Rating Sizel 1 20 230VAC 0040 0 40kW 0 50 Nil Without Options Si
44. ription Range Code Factory Remarks Code No Display Setting 7 00 AIN Gain AIN Gain 0 1000 19 100 7 01 AIN Offset AIN Bias 96 0 100 0 0000 Positive 7 02 AIN Bias AIN Bias Selection 0000 1 0001 Negative 7 03 AIN Slope Slope p 0000 l 0001 Negative AIN Signal Verification Scan 7 04 AIN Scan Time AIN AI2 1 100 50 mSec x 2 7 05 AI2 Gain AD Gain 96 0 200 100 Notes 7 00 7 04 is available when 5 06 0023 AIN term Analog input 26 RVCF Quick User Guide 8 Multifunction Output Relays and Output Signal Operation EED Description Range Code Remarks Code No Display Setting 0000 Output Frequency 0001 Frequency Setting 8 00 AO Mode Sel Analog Output Voltage Mode 0002 Output Voltage 0000 1 0 10 VDC Term 0003 DC Voltage 0004 Output Current 0005 PID Feedback 7 8 01 AO Gain Analog Output Gain 9 0 200 100 0000 Run 0001 Frequency Reached Frequency Command Set Frequency 8 05 0002 Set Frequency 8 04 8 05 8 02 Relay R1 Sel Output Relay R1 Operation 0003 Frequency Threshold Level gt 0006 Mode 8 04 Frequency Reached 0004 Frequency Threshold Level 8 04 Frequency Reached 0005 Over torque Threshold Level 0006 Fault 0007 Auto Restart 0008 Momentary AC Power Loss 0009 Emergency Stop Mode 0010 Coast to Stop Mode 8 03 Relay
45. rminal control mode 1 00 1 and direct start is disabled 2 04 0001 the inverter cannot be started Fail to start directly and will flash STP1 when operation switch turned to ON after applying power refer to descriptions of 2 04 2 Direct start is possible when 2 04 0001 1 If the inverter is set as external control mode 1 00 0001 and Stop key is enabled 1 03 0000 the inverter will stop according to the setting of 1 05 when Stop key is pressed STP2 flashes after stop Turn the operation switch to OFF and then ON again to restart the inverter 2 If the inverter is in communication mode and Stop key is enabled 1 03 0000 the inverter will stop in the way set by 1 05 when Stop key is pressed during operation and then flashes STP2 The PC has to send a Stop command then a Run command to the inverter for it to be restarted 3 Stop key cannot perform emergency stop when 1 03 0001 Keypad emergency stop 1 The inverter will ramp stop and then flash E S when input External external emergency stop signal via the multifunctional input emergency stop terminal refer to descriptions of 5 00 5 06 2 Please wiring the terminal before to set 5 00 5 06 29 The inverter stops immediately and then flashes b b when external External base a block base block is input through the multifunctional input terminal refer to descriptions of 5 00 5 06 1 Motor data error resulting in for auto tuning failure EUT 2 Stop the inve
46. rter emergently during Auto tuning PID feedback loss PID feedback loss detect 35 Parameter and frequency reverse already locked Key operation error Parameter setting error Modification of parameter 15 not available communication Communication failed Parameter conflict Factory setting error Parameter setting error copy unit failed Parameter not match RVCF Quick User Guide 3 1 5 Operation errors Cause l Attempt to modify frequency parameter while 3 17 gt 0000 2 Attempt to reverse while 1 02 0001 1 A or while 1 06 gt 0 or running at preset speed 2 Attempt to modify the parameter can not be modified during operation refer to the parameter list 1 3 Olin the range of 3 13 3 16 or 3 14 3 160r 3 15 3 16 2 3 00 lt 3 01 3 The setting error as performing Auto tuning e g 1 00 0 1 06 0 l Issue a control command during communication disabled 2 Modify the function 13 1 13 4 during communication 1 Wiring error 2 Communication parameter error 3 Sum check error 4 Incorrect communication protocol setting 1 Attempt to modify the function 15 0 2 Voltage and current detection circuit is abnormal When PLC is Running Perform factory setting 1 Set 3 18 1 2 without connecting copy unit 2 Copy unit failed 3 The HP rating don t match between copy unit and inverter Compare the parameter and inverter and their par
47. several motors Only V F mode available set the motor parameter complying with the following rules 1 As for the current sum the rated current of all motors 2 As for others input correct VF Pattern parameter 10 4 10 9 3 When the nameplate of the motor is unknown the inverter will set the internal parameter according to the standard CARLO GAVAZZI motor 4 When parameter 0 00 does set to 2 the keypad will display Err in performing 19 Auto tuning RVCF Quick User Guide 5 In VECTOR MODE control the max amp min value of 0 01 0 05 will be limited by grade upper or lower than CARLO GAV AZZI standard motor specification In VF MODE control there is no limitation 2 3 RVCF Programmable Functions List Parameter Group No Description Drive Operation Mode Start Stop and Frequency Control Modes Manual Automatic Restart Modes Operating Parameters Digital Display Operation Mode Multifunction Input Terminals MFIT Jog and Preset MFIT Speed Setting on Keypad Analog Input Signal Operation Multifunction Output Relays and Output Signal Operation Drive and Load Protection Modes Volts Hz Pattern Operation Mode PID Operation Mode PID Limits and Out of Range Mode Communication Mode Motor Auto Tuning Parameters Drive Status and Function Reset 20 RVCF Quick User Guide 0 Drive Operation Mode
48. un 0003 Always Stop 0000 Disabled 3 20 Energy Save Mode Energy Saving Mode zl 0001 Controlled by MFIT at Set 0000 6 Frequency 3 21 Energy Save Gain Energy Saving Gain 0 100 80 6 3 22 Carrier Freq Carrier Frequency KHz 2 16 10 23 RVCF Quick User Guide Function LCD Factory Description Range Code Remarks Code No Display 5 Center of 323 CenterFofTray 2919 Frequency CE 5 00 100 00 20 00 Traverse Run Amplitude A of Traverse Run 3 24 Amplit of Trav 96 0 1 20 0 10 0 3 25 Drop of Trav Drop D of Traverse Run 10 0 50 0 0 0 Acc Time AT of Traverse Run 3 26 Acc T of Trav 0 5 60 0 10 0 Seconds Dec Time DT of Traverse Run 3 27 Dec T of Trav 0 5 60 0 10 0 Seconds 3 28 Rise Deviated Rise X Deviated Traverse 0 0 20 0 10 0 Lower Deviated Traverse 3 29 Lower Deviated 95 0 0 20 0 10 0 3 30 Start Freq Start frequency Hz 0 0 10 0 0 0 X Notes 1 Energy Saving Mode is available only under Volts Hz Mode 0 00 0002 4 Digital Display Operation Mode Function LCD t Factory Code No Display Description Range Code Setting Remarks 5 0000 Disable Motor Current Display 4 00 Motor Curr Disp Motor Current Display Selection 0001 Enable Motor Current Display 0000 1 0000 Disable Motor Voltage Display 4
49. urrent 5 14 4 Ferrite Loss Ferrite Loss Conductance gm 5 15 Drive Status and Function Reset Function LCD Factor pie Description Range Code Remarks Code No Display Setting 15 0 Drive Model Drive Horsepower Code 3 15 1 Software Version Software Version eee 3 15 2 Fault Log Fault Jog Last 3 Fault 3 Accumulated Operation Time 15 3 Elapsed Hours 0 9999 _ 3 Hours Accumulated Operation Time 15 4 Elapsed Hr 10000 0 7 om 3 10000 15 5 Elapsed Time Sel Accumulated Operation Time 0000 Time Under Hower 0000 3 Mode 0001 Run Mode Time Only 1110 Reset for 50 Hz Motor Operation 15 6 Reset Parameter Reset Drive to Factory Settings 1111 Reset for 60 Hz Motor 0000 4 Operation 1112 Reset PLC Program Notes can be modified during operation 2 cannot be modified during communication 3 do not change while making factory setting 4 as parameter related to factory setting 5 the parameter will be changed by replacing model see descriptions of the POSTSCRIPT 1 6 only available in V F mode 7 only for version 2 3 and above 8 only for version 2 4 and above 9 for 15HP of 230V class and 20HP of 480V class above 10 only for version 2 6A and above 11 only for version 2 9 and above 31 RVCF Quick User Guide Chapter 3 Troubleshooting and maintenance 3 1 Error display and remedy 3 1 1 Errors which can not be r
50. verter Remove the terminal cover to expose the motor and power terminals a Verify that AC power is wired to L1 L2 and L3 b Verify that Motor leads are connected to T1 T2 and T3 The two leads may need to be reversed if motor rotation is not correct 1 SEQ LED 1_00 1 LED Lit 2 FRQ LED 1_06 1 2 3 4 LED Lit 3 FWD LED Forward Direction LED action Flash in stop Keep Lit in operation 4 LED Reverse Direction LED action Flash in stop Keep Lit in operation 5 Four action of FUN Hz RPM VOLT AMP LED and display of four 7 segment display refer 2 RVCF Quick User Guide to operation description of the keypad 6 LCD keypad without FUN Hz RPM VOLT AMP LED Step 2 Apply Power to the Drive Apply AC power to the Drive and observe Operator Four 7 segment Display should read Power Voltage for 3 5 seconds and then read Frequency Speed 05 00 Four 7 segment Display and FWD LED should be flashed all the time Step 3 Check Motor Rotation Without Load Press RUN key FWD LED should light Four 7 segment Display should run from 00 00 to 05 00 Check motor rotation If it is not correct Press STOP key Remove AC power Wait for LED charge lamp to extinguish Reverse motor leads T1 and T2 Restart the drive and check new rotation Press STOP key to stop the drive SED 4 Check Full Speed at 50Hz 60Hz Frequency Speed can be changed by pressing the up or down Arrow keys To move right
51. ze2 3 3 Phase 40 480VAC 0075 0 75kW 1 0 F Built in filter C Size3 0150 1 5kW 2 0 HP D Size4 0220 2 2kW 3 0 HP E Size5 0370 3 70kW 5HP F 512 6 0550 5 50kW 7 5HP 0750 7 50kW 10HP 1100 11 0kW 15HP 1500 15 0kW 20HP 1850 18 5kW 25HP 2200 22 0kW 30HP 3000 30 0kW 40HP 3700 37 0kW 50HP 4500 45 0kW 60HP 5500 55 0kW 75HP 1 3 Electrical Safety general warning The voltages used in the drive can cause severe electrical shock and or burns and could be lethal Extreme care is necessary at all times when working with or adjacent to the drive Specific warnings are given at the relevant places in this guide i 4 System design and safety of personnel The drive is intended as a component for professional incorporation into complete equipment or system If installed incorrectly the drive may present a safety hazard The drive uses high voltages and currents carries a high level of stored electrical energy and is used to control equipment which can cause injury System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this guide carefully The STOP and START controls or electrical inputs of the drive must not be relied upon to ensure safety of personnel They do not isolate dangerous voltages from the output of

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