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RibEye™ Manual for 5th Female Model B

1. 7 RibEye controller cable removal tool 8 RibEye LED connectors mounted on rear of sensor head mounts 9 LED cases with angled backs 36 and 22 degrees and flat back 9 LED radiation 10 DOupDIe StIck Tape 11 Putting a LED on Rib 1 top rib with nylon tie 11 Nylon tie routing behind Rib 1 LED 11 LEDS OTRIDS 1 And 0 nn A a su 12 All six LEDS on one side Of ribcage arassa a 12 Outside view of LED mountings ccccseeeccseeeeceeeeecseeeesseeeesseneeeseneessaees 13 RibEye measurement range in X Y plane 15 RibEye measurement range in X Z plane 15 Trigger switch connection ES Renan 19 Alternate trigger switch connection VV 20 ERE tigger Source CONNeCliONissse me shall destin 21 Differential trigger source connection 22 AMEA OUP CCU EE 23 RibEye power requirements 16 RibEye active trigger and control 5 85 16 TOUS SONAS a stabi catia inn 18 November 2009 USER S MANUAL RibEye M
2. Z plane 15 18 September 2009 Power requirements The RibEye can be powered by any DC voltage source from 12 to 36 Volts The power cable from the RibEye s interface box to the power source has two conductors the red wire is positive and the black wire is negative The interface box has an internal self resetting polymer fuse It can take up to 2 hour to reset after an overload The power draw depends on the RibEye s operating conditions as shown in Table A1 Table A1 RibEye power requirements Operating Interface Box Controller LEDs Conditions Watts po Watts On idling 3 Collecting data typical Maximum 33 12 8 When all LEDs are out of view of both sensors and driven to full power Data acquisition and storage Sample rate 10 000 samples per second per LED Acquisition time 30 000 ms 30 seconds in D RAM 2 Seconds in Flash Data is collected to RAM memory and stored post test in flash memory Control signals The DAS trigger interface cable has 20 conductors used for trigger inputs and control hand shaking signals to an external data acquisition system At this time only the trigger and armed output signals are programmed The other control wires are not used but are connected to internal circuitry and should not be connected All unused control wires should be individually insulated and protected The active trigger and control signals are listed in Table A2 Table A2 RibEye
3. program 15 used to control the RibEye and download data In addition to controlling the RibEye with the PC program the interface box has a status light and a manual Arm button The status light will blink at different rates depending on the state of the RibEye 0 5 Hz idle with data in memory 1 0 Hz idle with memory erased 2 0 Hz acquiring data 5 0 Hz storing data in flash memory 10 Hz erasing flash memory The Arm button can be used to manually arm the RibEye when it is idle and the memory is erased You must hold the Arm button for at least 3 seconds to arm the RibEye 13 18 September 2009 3 1 RibEye IP address The RibEye ships from the factory with its IP address set to 192 168 0 240 This IP address can be changed to work with your local area network LAN You can also communicate with the RibEye directly using a PC without connecting toa LAN To directly connect a PC to the RibEye your PC must be set up with a fixed IP address on the same subnet as the RibEye Refer to the RibEye Software Manual for instructions on how to change the RibEye IP address 3 2 LED flashing on power up When the RibEye is powered on it will flash each of the LEDs for about 1 second The LEDs will flash in the following order Rib 1 Left Rib 2 Left Rib 3 Left Rib 4 Left Rib 5 Left Rib 6 Left Rib Right Rib 2 Right Rib 3 Right 10 Rib 4 Right 11 Rib 5 Right 12 Rib 6 Right 4 0 RibEye Software Instructions for inst
4. 6 X 1 4 LG SHCS 680105 1040 INSTRUMENT ADAPTOR REF ONLY 880105 1000 HITI STH SPINE 80X 73488 880105 328 LOAD CELL SIMULATOR REF ONLY 36 DEGREE LED ASSEMBLY RIBS 1 amp 6 22 DEGREE LED ASSEMBLY RIBS 2 5 19395 SENSOR HEAD AND BRACKET MOUNT ASSY RIGHT A 3 gt 3 2 CONNECTOR BLOCK LEFT FLAT LED ASSEMBLY RIBS 3 amp 4 SENSOR HEAD AND BRACKET MOUNT ASSY LEFT MOUNTING BRACKET CHEST ACCEL 9335 CONNECTOR BLOCK RI UPPER LEFT RIB STOP ASSEMBLY UPPER RIGHT RIB STOP ASSEMBLY RIBEYE PROCESSOR POWER 55 2 3 5033 ACCEL MOUNT REF ONLYL ITEM QTY PARTNUMBER DESCRIPTION Parts List 5 THORAX W RIBEYE INTEGRATION i 1 ho Let po el CS an ad ed LP REC ied EE LE mins ojej ALS a ooj mjm Him SCHE NONE SHEET 1 OF 1 DRAWN SY mink DATE 6 19 2009 DO NOT SCALE DRAWING me 73508 TWO RACE DICAS 2 010 USLESS OTHERWISE MA OME PLACE DECIMES 025 PLACE OTOMALS 2 005 SUFPALE PIRTIN 10 64 Of METTEZ TWO PLACE DECIMALS 4023 FOUR PLACE CECHMAMS ALL 8 EDGES MM THREE PLACE POPAS 400 ANGES 4035 DIMENSION LIMITS MELD AFTER PLATING REVISION HISTORY REV DEXRIPHON DATE CARS BY ROBERT A DENTON INC A CORRECTED BALOON NUMBERS 10 08 05 NYA FINK 2367 WATERVIEW DR ROCHESTER HILLS MICHIGAN 48309 Figure 3 Diagrams for mounting RibEye components 18
5. BOXBORO November 2009 USER S MANUAL RibEye Multi Point Deflection Measurement System 2 Axis Version for 5 Female Hybrid ATD Hardware Manual for Model 7350B November 2009 Boxboro Systems LLC 978 257 2219 www boxborosystems com November 2009 Table of Contents Page N it s 4 2 0 Mounting the 4 2M 8 MOULIN ss ES 4 22 Sensor head esse nana nets 8 2 0 CONNECCION DIOCK MOUNUNG aan eau 8 2 BED MONDE EE ER 8 25 Interf te BOX eee 19 3 0 Operating the RIDENE 2 a 19 Sol IDE IP 14 32 LEDAShing Om 14 40 RIDEVE SONWAFR ne 14 5 0 RibEye Maintenance din annee ELERS 14 Appendixes WIDE VOC SOCCIICATIONS 15 B DAS trigger connector pinouts and trigger circuits 18 Figure No 1 CON O1 ND 9 10 11 12 19 A1 A2 B1 B2 B3 B4 B5 Table No A2 B1 November 2009 List of Figures and Tables Page RID Y COM e 5 IDE YE ueawiciaieyis 6 Diagrams for mounting RibEye
6. R If the input at pin 10 goes from SV to OV at the start of the event select SWITCH OR TTL FALLING EDGE TRIGGER 21 18 September 2009 Differential Trigger Source Figure B4 Differential trigger source connection In this configuration if the differential driver transitions from HIGH pin 6 voltage gt pin 11 voltage to LOW pin 6 voltage lt pin 11 voltage at the start of the event select DIFFERENTIAL FALLING EDGE TRIGGER If the differential driver transitions from LOW pin 6 voltage lt pin 11 voltage to HIGH pin 6 voltage gt pin 11 voltage at the start of the event select DIFFERENTIAL RISING EDGE TRIGGER Note that when differential triggering is selected the output of the differential receiver can be monitored at pin 10 22 18 September 2009 Trunk Box 1 BLACK Armed Output Figure B5 Armed output circuit 23
7. September 2009 Figure 4 RibEye controller cable removal tool 2 2 Sensor head mounting The two optical sensor heads are mounted to the sides of the spine on flanges Each mounting flange is attached to the spine with four screws Note that the mounting flanges have alignment pins that fit into precision holes in the spine Each of the two sensor assemblies 15 attached to its mounting flange with two screws Note that the sensor assemblies are oriented such that the cable is pointed upwards The sensor heads and flanges are also shown in Figure 1 B and C 2 3 LED connector block mounting The two LED connector blocks mount on the rear of the sensor head mounts as shown in Figure 5 Note that the connectors have a locking tab that must be pressed to remove the LED connector from the connector block 2 4 LED mounting After the controller sensor heads and connector block are mounted the ribs can be assembled onto the spine Next the LEDs can be mounted to the ribs The top rib is Rib 1 and the bottom rib is Rib 6 Left and right refer to the dummy s left and right sides The LED cables are marked with the default location where the LEDs are intended to be mounted The LED cases have three different styles Figure 6 36 degree angled back intended for mounting on Ribs 1 and 6 22 degree angled back intended for mounting on Ribs 2 and 5 e Flat back intended for mounting on Ribs 3 and 4 the center ribs The LEDs are angled s
8. active trigger and control signals Pini ColorCode Function 5V through 1k resistor for pull up ground 86 differential trigger in black stripe differential trigger in violet 5V 50 milli amp maximum armed ouput Differential trigger inputs pins 6 11 Maximum differential input voltage 12 VDC Minimum differential input voltage 0 2 VDC Common mode input voltage 12 VDC Switch trigger input pin 10 with respect to pin 7 ground 16 18 September 2009 Maximum input voltage 2 0 VDC Minimum on voltage 3 3 VDC Maximum voltage 0 4 VDC e Current limited by 1k resistor Additional 5V for external power pin 8 Output voltage 4 75 to 5 25 volts e Limit external loads to 50 milli amp maximum e Short circuit will cause resettable fuse to trip Armed output pin 1 e Output voltage 4 75 to 5 25 volts at 0 5 ma max when armed e Outpt voltage 0 5 volts when disarmed e See appendix B for a schematic of the armed output circuit Communication and power cables These cables connect the interface box in the vehicle trunk to the RibEye s controller The communication and power cables are internal to the RibEye system and should not be modified in any way No user connections are available on these cables Note that the input power cable is terminated at the user end in pigtails The red wire is connected to the DC power supply positive power connec
9. alling and operating the RibEye PC software can be found in the RibEye Software User s Manual The software manual can be found on the disk shipped with the RibEye or on the Boxboro Systems website at http www boxborosystems com servicepage html Updates to the RibEye PC software can be downloaded from the website as they become available HA 5 0 RibEye Maintenance The RibEye lenses must be kept clean for accurate measurements Dust and smudges from fingers can affect the accuracy To clean the lenses 1 Blow the lenses off with canned compressed air not shop air to remove any grit 2 Wipe the lenses with a clean lint free cloth and lens cleaning solution or alcohol 3 wipe the lenses with a dry clean lint free cloth Never remove the lenses from the case or loosen the lens cover screws If the lens are loosened the calibration will be invalid There are no user serviceable parts in the RibEye 14 18 September 2009 Appendix A RibEye specifications Measurement accuracy and range The measurement accuracy is 1 mm over the measurement range which is a volume defined in Figures Al and A2 120 110 100 90 80 X mm 70 60 90 40 30 80 0 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 Y mm Figure A1 RibEye measurement range in X Y plane 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 X mm Figure A2 RibEye measurement range in X
10. erface box A controller cable removal tool Figure 4 should be used to disconnect the cables from the RibEye controller prior to removing the controller from the spine November 2009 DENTON ATD 2967 WATERVIEW DR 2 ROCHESTER HILLS Mi DENTON 48309 248 852 5100 Figure 1 RibEye components Right November 2009 sensor a amp LED 7 LED 2 LED 8 LED 3 Controller LED 9 LED 4 Spine Box LED 10 LED 5 LeD 11 LED 6 LeED 12 L P Communications Power Cable Cable Status Manual Arm Light 9 Button Interface Trunk Box S gt Ethernet i DAS Power Trigger Input Cable Cable Figure 2 RibEye connections November 2009 9345 LEFT AND RIGHT SIDE 9355 LEFT AND RIGHT SIDE USE NYLON TIE WRAPS 9395 LEFT AND RIGHT SIDE TO SECURE LED S IN PLACE es AN 12 REQUIRED TR Ce QI y LR 8 RIB3RIGHT RIS6RIGHT a Fa i 9395 LEFT AND RIGHT SIDE 9355 LEFT AND RIGHT SIDE 9345 LEFT AND RIGHT SIDE 24 PIN COMM CABLE 2 PIN POWER SUPPLY CABLE 2 PIN POWER CABLE 14 PIN COMM CABLE 7590 TRUNK BOX 5 16 18 X 1 2 LG SHCS REF ONLY 10 32 X 1 2 LG SHCS 10 24 X 1 2 LG SHCS REF ONLY 4 10 24 X 5 16 LG SHCS REF ONLY 8 32 X 1 LG SHCS 8 32 x 3 8 LG BHCS 6 32 X 3 8 LG SHCS 2 5
11. g connectors and pigtail cables are provided for the power input and DAS trigger connectors The power cable should be connected to a DC power source The DAS trigger cable is used to provide a trigger input to the RibEye Appendix B contains the DAS trigger connector pinouts and trigger circuits 2 0 Mounting the RibEye Diagrams for mounting the RibEye controller sensor heads and LED connector blocks are shown in Figure 3 The controller sensor heads and connector blocks should be mounted to the dummy s spine prior to assembling the ribs onto the spine The following mounting instructions are for application in the 5 Female Hybrid ATD Model 7350B 2 1 Controller mounting The RibEye controller is mounted inside the top of the dummy spine in the rectangular opening The power and communication cables should not be connected to the controller before the controller is mounted in the spine The controller rotates into the spine tilt the controller so that the protrusion with the connectors can go through the opening first then rotate the controller to the horizontal position and slide it the rest of the way into the opening Next push on the power and control cables onto the sockets Finally use the four screws to mount the controller to the spine Figure 3 The power and communication cables will come out of the back of the spine and then down under the skin to exit at the bottom of the jacket These cables will be routed to the int
12. o that they will be aimed toward the sensor heads providing the maximum amount of light to the sensors Figure 7 shows the radiation pattern of the LEDs Note that the brightest light is directly in front of the LED on axis and the brightness gets lower at larger angles The RibEye controller continuously adjusts how hard it drives the LEDs to get a good signal from the sensors 18 September 2009 Figure 5 RibEye LED connectors mounted on rear of sensor head mounts Figure 6 LED cases with angled backs 36 and 22 degrees and flat back 18 September 2009 Figure 7 LED radiation pattern The RibEye uses different calibration curves to process the LED data depending on which rib the Z axis location that the LED is mounted on To obtain the guaranteed accuracy the LEDs must be mounted on the ribs specified below For best performance the LEDs should be mounted 70 mm from the centerline of the sternum These are the LED positions shown in Figure 5 The LED cable markings are RIB 1 LEFT RIB 2 LEFT RIB 3 LEFT RIB 4 LEFT RIB 5 LEFT RIB 6 LEFT RIB 1 RIGHT RIB 2 RIGHT 9 RIB 3 RIGHT 10 RIB 4 RIGHT 11 RIB 5 RIGHT 12 RIB 6 RIGHT A ota A ae aa The LED cases have holes drilled in them to allow the LEDs to be mounted to the ribs with nylon zip ties We recommend the use of strong double stick tape in addition to the nylon zip ties Figures 8 through 11 show steps in the LED mounting process After the LEDs are mo
13. rrupter type trigger source you can power it from the 5V supply on pin 8 Figures B1 B4 also show the input circuitry in the interface box Note that the differential receiver connected to pins 6 and 11 15 enabled when a differential trigger is selected The output of the receiver is internally connected to pin 10 the SWITCH OR TTL trigger input WARNING DO NOT DRIVE PIN 10 WHEN DIFFERENTIAL TRIGGERING IS SELECTED THIS MAY CAUSE THE INPUT CIRCUITS TO BE DAMAGED WARNING DO NOT EXCEED THE MAXIMUM INPUT RATING GIVEN IN THE SPECIFICATIONS SECTION Appendix A Figure B5 show the armed output circuitry that you can use to monitor the state of the RibEye 18 Trigger Switch Figure B1 Trigger switch connection For this connection if the switch closes at the start of the event select SWITCH OR TTL FALLING EDGE TRIGGER If the switch opens at the start of the event select SWITCH OR TTL RISING EDGE TRIGGER 19 18 September 2009 18 September 2009 Figure B2 Alternate trigger switch connection For this connection if the switch closes at the start of the event select SWITCH OR TTL RISING EDGE TRIGGER If the switch opens at the start of the event select SWITCH OR TTL FALLING EDGE TRIGGER 20 18 September 2009 Figure B3 TTL trigger source connection For this connection if the input at pin 10 goes from OV to 5V at the start of the event select SWITCH OR TTL RISING EDGE TRIGGE
14. tion The black wire is for the DC power supply negative ground connection The power cable shield should be tied to either the vehicle common ground point or the DC power supply negative ground connection or both depending on the configuration of your DC power grounding scheme We recommend that you try the various shield connection options and see which option provides the lowest noise on the RibEye data 17 18 September 2009 Appendix B DAS trigger connector pinouts and trigger circuits The DAS trigger interface connector on the RibEye s interface box 15 a 24 pin connector A mating cable terminated in a pigtail is supplied with the RibEye At this time 6 of the connector s 24 pins can be used for triggering Table B1 lists the pinouts pigtail color code and signal function for these 6 pins The remaining pins are for future control and communications connections to DAS systems The unused signals pins are internally connected to active signals and should not be connected externally Table B1 Trigger signals Pini Color Code Function 0000 6 2 black stripe differential trigger in ae 3 violet 5V 50 milli amp maximum armed output Figures B1 B4 show how to connect trigger switches active TTL level trigger sources and differential trigger sources Where a trigger switch is shown you can use the same configuration for open collector transistor output trigger sources If you want to use a photo inte
15. ulti Point Deflection Measurement System 2 Axis Version for 5 Female Hybrid ATD Hardware Manual for Model 7350B 1 0 Overview The RibEye measurement system as designed for this anthropomorphic test dummy ATD has the following components The RibEye controller also called the spine box A located in the ATD spine Two optical sensor heads B that will attach to sensor head mounting flanges C Twelve light emitting diodes LEDs two sets of 6 each D mounted on the ribs or sternum Some of the LEDs have an angled mounting surface that aims the LED toward the sensor head to minimize power requirements DANGER The LEDs are very bright when driven at full power Do not look directly at the LEDs Two LED connector blocks E that will be mounted on the back of the sensor head mounting flanges The interface box F also called the trunk box because it is typically placed in the trunk of the vehicle The RibEye specifications appear in Appendix A Figure 1 identifies the RibEye components Figure 2 shows how the components are interconnected The sensor heads and LED connector blocks are permanently connected to the controller spine box Power and communications cables are provided for connecting the controller to the interface box trunk box The interface box has sockets for Ethernet connection power input and data acquisition system DAS connection trigger input Matin
16. unted the LED cables should be tied down also using nylon zip ties to prevent the cables from crossing the path between the LEDs and the sensor heads Figure 12 If the light from a LED to a sensor head is blocked the position reading will be invalid Figure 13 shows the outside view of the LED mountings 18 September 2009 Figure 8 Double stick tape on LEDs Figure 9 Putting a LED on Rib 1 top rib with nylon tie F Figure 10 Nylon tie routing behind Rib 1 LED 11 18 September 2009 Figure 11 LEDs on Ribs 1 2 and 3 Figure 12 All six LEDs on one side of ribcage 12 18 September 2009 Figure 13 Outside view of LED mountings 2 5 Interface box mounting The interface box or trunk box is intended to be mounted in the trunk of the vehicle near the DAS and the power source Four holes are provided on the base of the box for mounting The interface box can be mounted in any orientation but we recommend that it be mounted such that the side of the box with all of the connectors is easily accessible The communications and power cables from the spine box are connected to jacks on the interface box An Ethernet cable is used to connect the interface box to a router hub or directly to a laptop PC Jacks are provided for incoming power and DAS trigger connections 3 0 Operating the RibEye The RibEye operates as a stand alone smart sensor that collects and stores data In this stand alone mode a PC

RibEye™ Manual for 5th Female Model B

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RibEye&trade; Manual for 5th Female Model B

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RibEye™ Manual for 5th Female Model B