HERCULES - Eco
Contents
1. 17 RS eee 18 4 3 Packaging disposal and 5 sui ies 18 SINS MO adn 20 5 1 Installation area to be set up by the page 20 5 2 Warnings and recommendations before starting ELLY page 20 9 UNDA MING au RP lo att page 21 OV nU assembly page 24 8 owder Teeding Tiopper lada Ata page 25 STAR EU mE page 27 0T Gunehange 29 OM 29 Is fec page 29 6 2 Powder Chand e Vaina page 30 SEA ID ISGSSECTIDI Me A Sr page 30 0 22 30 7 Ae Ie a iene aa 32 7 1 Technical information to ensure good page 33 7 2 General post maintenance 1 page 33 7 3 Routine 34 7 3 1 Complete equipment emptying and page 34 4 3 2 WeeKIV CHECKS ata de dol can M page 36 7 4 Unscheduled maintenance 0 0020 00000000 page 36 7 5 page 372. Start the air flow by pulling up the knob and turning it until a pressure reading of approximately 6 bars 87 psi is obtained Now lock the control knob by pushing it in Take the gas regulator and install it by screwing it to the gas hose fitting make sure the connection is tight Now connect the gas hose to the propane gas bottle and tighten with a special tool 29 Now start propane gas delivery from the bottle and set the pressure to approximately 3 bars 43 psi 35 Fill the feeding hopper with your required thermoplastic powder after checking that the powder has not been contaminated by external agents in order to prevent any possible Venturi valve clogging during equipment operation After completing hopper filling operations adjust the air inlet pressure to 6 bars and the propane gas inlet pressure to max 2 3 bars 29 43 psi Ics It is recommended however to carry out a preliminary test while the machine is empty 2 ECOCOATING GLADIATOR OMNICOATER 6 START UP Ann FFY Y ARA Y HF EN page 27 GUN eiie OV FYNENT page 29 FFEFRYN FRY E Ta page 29 612 PASS PPP Ro O PE page 29 6 2 Powder 30 FFR RH page 30 ER ET e RO UE OO A page 30 28 6 START UP oe 0062 Powder f
3. AL ECOCOATING HERCULES ORIGINAL USE AND MAINTENANCE MANUAL Saudi Arabia J eddah Tel 966 12 6679222 966 12 6679333 Fax 966 12 6679555 Customer Service 920003534 www ecocoating net info ecocoating net CONTENTS A IPOREW ORD oia 4 14 General sario E page 4 1 2 General information regarding machine page 5 1 3 General precautions regarding machine use page 5 1 4 Pictograms relating to the operator page 6 1 5 Pictograms relating to safety page 6 1 6 Applicable 2 od page 7 2 PRESENTATION m page 9 2 1 General aa page 9 2 2 Data Plat and Declaration of page 11 253 o a Ad su 11 2 Operandi DINCD E eean SA aw us page 12 2 5 SOCCIN aa eia page 12 2 5 1 Information on the machine operating NOISE page 12 3 DANGERS AND PROTECTION issue page 14 3 1 Not permitted and not recommended USES page 14 3 1 1 Accident preventig devices 8 a page 15 4 LIFTING HANDLING AND 5 222 4422 1111 page 17 4 1 Ef ng ana
4. Remove the jam in the venturi unit using a suction device Control the pneumatic valve to open the powder control actuator disconnect the powder feeding pipe and blow air into the coupling Replace Defrost and keep the bottle at a sheltered location in ideal working temperature conditions if possible Remove any plastic and clean well 7 6 NOTES NOTES LL 6 Saudi Arabia Jeddah Tel 966 12 6679222 966 12 6679333 Fax 966 12 6679555 Customer Service 920003534 www ecocoating net info ecocoating net 42
5. 2 Assembly First of all restore the vibrator connection to the hopper and then install the hopper by matching the filler to its connector To secure the hopper reverse the order of the instructions given in 6 2 1 You can now pour new product into the hopper as explained in point 5 5 5 and close the machine lid to carry out a new powder coating application 33 t ECOCOATING GLADIATOR OMNICOATER 7 MAINTENANCE 7 MAINTENANCE 7 1 Technical information to ensure good page 7 2 General post maintenance page Ao A Gu A OR 7 3 1 Complete equipment emptying and page 723 2 NV COPA PO o nee page 7 4 Unscheduled page 52 q page A e page 34 7 MAINTENANCE Le O o A BEFORE CARRYING OUT ANY MAINTENANCE ALWAYS MAKE SURE THAT THE FLAME IS UNPLUGGED FROM THE AIR AND LPG SUPPLY SYSTEMS Carefully read this section of the manual before carrying out machine maintenance and adjustment operations this will guarantee better safety conditions for the personnel in charge of maintenance operations and more reliable results Please follow
6. carrying out any maintenance cleaning and repairing operation remember to wear the prescribed personal protective equipment 11The protection and safety devices provided on the machine may only be removed for working purposes i e to carry out maintenance and or adjustments 121 whoever is in charge of carrying out maintenance has doubts as to the correct procedure to follow even after reading the instructions contained in the manual he or she should contact the Manufacturer or an authorised After sales centre to obtain the required information A daily or weekly log of the machine operation details observed faults service carried out spare 35 parts used and whatever else is worth taking note of should be kept 7 1 TECHNICAL INFORMATION TO ENSURE GOOD MAINTENANCE To ensure effective maintenance only use original spare parts comply with the preventive and routine maintenance schedule prescribed by the manual the time recommended between one service and the next is the longest acceptable time Therefore it should not be exceeded but can be shortened effective preventive maintenance requires constant machine monitoring and inspections All the gun components have been designed to allow fine tuning During machine re assembly after any maintenance operations check that all the parts are reassembled correctly 7 2 GENERAL POST MAINTENANCE TIPS After carrying out machine maintenance and before restarti
7. machine model concerned failure to comply with the supplied instructions wholly or in part unexpected events A 2 Q0 1 2 GENERAL INFORMATION REGARDING MACHINE USE This manual has been prepared for the purpose of supplying the user with general information regarding the machine and with the maintenance directions judged necessary for its smooth operation Before carrying out any machine installation maintenance and repairing operations thoroughly read this Manual as it contains all the necessary information to correctly use the machine by preventing accidents and injuries The inspection and maintenance schedules prescribed by this manual should always be intended as the minimum required to guarantee the machine efficiency safety and working life under normal operation conditions However constant supervision is recommended to be able to take immediate action in the event of a breakdown All scheduled maintenance checks and general cleaning should be carried out while the machine is stopped and disconnected from the air supply system Warning any machine modification or alteration not authorised by the machine manufacturer and any safety system modification or alteration shall cancel any manufacturer s guarantee and safety liabilities 1 3 GENERAL PRECAUTIONS REGARDING MACHINE USE The following recommendations are part of the normal behaviour that machine workers should adopt during work Theref
8. our recommendations below during each assembly and disassembly phase For safety issues please refer to chapter 1 To ensure safe conditions during maintenance remember that 1 Machine maintenance should be exclusively carried out by qualified specially authorised personnel 2 Any operation should only be carried out after stopping the machine and disconnecting it from the air compressor and the LPG bottle 3 Before starting the machine again make sure that after all replacement parts have been installed all disassembled parts have been assembled again any foreign objects cloths tools etc have been removed from the machine all the safety devices have been correctly re installed 4 Before starting the machine again make sure that nobody is within the machine work range 5 Do not use tools cleaning equipment etc while the machine is in operation 6 Never place any body parts limbs or fingers in any machine openings or hollow parts while the machine is in operation 7 Do not alter the machine frame in any way by drilling holes in it cutting it etc as this might damage mechanical parts which would affect the whole structure 8 The machine should be regularly inspected and maintained to keep its technical operating and safety conditions unaltered 9 Itis forbidden to carry out maintenance cleaning and repairing operations on a machine in operation a machine not correctly positioned on the floor 10Before
9. set up by the page 5 2 Warnings and recommendations before starting page e Ss acs page 5 5 Powder feeding hopper page 20 21 5 INSTALLATION IBIX are always up to date when it comes to industrial coating innovation They have designed and produced Gladiator a portable system for thermoplastic powder flame spraying Gladiator is an innovative device allowing the coated items to be immediately used Among the system characteristics are Easy Repair and Touch Up of the coating by simply re melting the powder on the surface to repair or to treat Before starting to work certain operations must be carried out to ensure that installation tasks are carried out correctly 5 1 INSTALLATION AREA TO BE SET UP BY THE USER Before starting to work the user should make sure that there aren t any unauthorised persons within the selected work setting there aren t any obstacles hindering the installation work or making it unsafe ALWAYS ENSURE THAT THERE IS SUITABLE VENTILATION FOR INDOOR COATING PROVIDE SUITABLE FORCED VENTILATION AND AIR EXTRACTION SYSTEMS ALSO ENSURE THAT THERE IS AN ADEQUATE AIR COOLING SYSTEM FOR THE OPERATOR S COMFORT IN THE EVENT OF COATING INSIDE CLOSED TANKS MAKE SURE THAT AIR IS CHANGED AT LEAST ONCE EVERY MINUTE 5 2 WARNINGS AND RECOMMENDATIONS BEFORE STARTING UP Before starti
10. working life in order to allow future reference and updating Should this copy of your user manual become damaged to the point that it can no longer be used another copy may be requested from TECNO SUPPLY Division of IBIX SRL Via La Viola 4 48022 S Maria in Fabriago RA Tel 39 0545 994589 Fax 39 0545 994567 E mail info tecnosupply com Web www tecnosupply com by specifying the machine type serial number or job number indicated on the machine data plate This manual refers to the machine condition at the time of its supply and may not be considered inadequate only because later updates have been introduced to reflect newly acquired experience IBIX reserves the right to update its products and manuals without any obligation to inform the users of previously supplied machinery However courtesy notification of any proposed manual and or machine updating can be expected Our Customer care service is however always available to supply on request any information regarding machine updates IBIX shall not be held responsible for any incorrect use of its supplied machines including incorrect use of the machine or use of the machine by poorly trained personnel use of the machine not in compliance with the applicable regulations incorrect installation incorrect power supply severely incorrect maintenance unauthorised intervention or modifications use of non original spare parts or spare parts not suitable for the
11. ERI RM page 38 COCOATING GLADIATOR OMNICOATER 1 FOREWORD TEOHEWOFD c 11 General iON AU e OOOO A 1 2 General information regarding machine page 1 3 General precautions regarding machine 1 4 Pictograms relating to the operator page 1 5 Pictograms relating to safety page 22109 o ________ O O 1 FOREWORD A IMPORTANT BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE THE APPOINTED MACHINE OPERATORS AND TECHNICIANS SHOULD CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL AND COMPLY WITH THEM IN CARRYING OUT THEIR WORK SHOULD YOU HAVE ANY DOUBTS CONCERNING THE INSTRUCTIONS PROVIDED PLEASE CONTACT OUR AFTER SALES SERVICE FOR THE REQUIRED EXPLANATIONS 1 1 GENERAL INFORMATION This is the instruction manual for MACHINE TYPE PORTABLE THERMOPLASTIC FLAME SPRAY SYSTEM SERIES AND TYPE GLADIATOR SPARTACUS VHF OIL amp GAS This user manual contains the main information regarding the machine storage handling installation use supervision maintenance and disassembly This manual makes an integral part of your machine and should be kept with care until the machine dismantling at the end of its
12. LY FORBIDDEN TO WORK WITHOUT THE REGULATORY PERSONAL PROTECTIVE EQUIPMENT IS A IT IS STRICTLY FORBIDDEN TO POINT THE FLAME AGAINST PEOPLE ANIMALS OR HEAT SENSITIVE OBJECTS TO PREVENT ANY BURNING FIRES OR DAMAGES 30 6 1 GUN CHANGE OVER IT IS STRICTLY FORBIDDEN TO CHANGE THE GUNS BEFORE HAVING DISCONNECTED THE AIR SUPPLY AND THE GAS SUPPLY All the guns are supplied with their hoses and fittings so that it very simple to change guns without problems AN THE LPG HOSE 15 TO BE REPLACED NO LATER THAN AUGUST 2016 CODE 363413457 6 1 1 Disassembly Disconnect all the hoses from the quick connectors on the machine 6 1 2 Assembly Connect the the hoses to the machine thanks to the quick connectors 31 6 2 POWDER CHANGE OVER 155 A IT IS STRICTLY FORBIDDEN TO CHANGE THE POWDER BEFORE HAVING TURNED THE MACHINE OFF AND HAVING SHUT OFF THE GAS SUPPLY 6 2 1 Disassembly Wear the appropriate personal protective equipment provided for to protect yourself from the powder which might remain suspended Lift the machine cover and cause the machine front cover to slide until it is removed 35 Use the service air gun to clean the machine Now remove the hopper Release the 2 safety stops at the base of the hopper by positioning them horizontally Separate the filler from its connector 35 You can now empty the hopper and clean it thoroughly by using the service air gun 22 6 2
13. RING HANDLING The machine is purchased by the Customer contained in its special packaging carton As the machine total weight exceeds 25 Kg 55 lbs by the terms of the Law Decree 81 08 the machine must be manually handled either by several operators if lifting is required or by a single operator if the handle and wheels are used 18 4 2 STORAGE If the machine is not to be used for prolonged periods of time we recommend to store it at a covered location sheltered from bad weather and aggressive chemicals The machine should be stored away with an empty tank and clean hoses and circuit Make sure that the condensate preventing filter cups and the pressure reducer do not still contain any liquid Wrap the hoses in plastic sheeting to protect them against weathering The machine should be stored indoors at suitable temperature 10 to 40 C 32 F to 104 F 4 3 PACKAGING DISPOSAL AND SCRAPPING Ay To dispose of the packaging or to scrap the machine at the end of its production life comply with the applicable standards in the Country of machine use However follow these general rules any packaging materials should be collected separately and brought to special recycling bins any metal parts contained in the machine must be removed and sent to a foundry for recycling 19 y ECOCOATING GLADIATOR OMNICOATER 5 INSTALLATION INSTALLATION EE sce EC HR RW YT FR page 5 1 Installation area to be
14. alised knowledge of the machine and all its parts In no case may a routine maintenance engineer carry out unscheduled maintenance either personally or through his her appointed persons In any case the routine maintenance engineer is bound to promptly inform the Manufacturer that an event has occurred which makes unscheduled maintenance necessary by indicating its cause and effects to enable the Manufacturer to correctly evaluate the machine condition 39 7 5 TROUBLESHOOTING FAULT POSSIBLE CAUSE SOLUTION No air supply to the gun No powder delivery from the gun because no powder comes out of the hopper Flame cannot be ignited Powder outlet clogged Compressor disconnected or turned off Pressure reducer control turned fully off Air inlet regulator not correctly installed Air inlet obstructed The air tubes connected to the machine have been exchanged The pin located between the Venturi unit and the hopper controlling the powder feeding valve is not correctly positioned Powder jam in the Venturi unit LPG bottle empty Frozen bottle frozen LPG Melted plastic preventing normal powder outlet 40 Connect the compressor to the machine and turn it on Turn on the control to the required setting Connect the regulator as required Check the whole air flow line disconnect couplings and check air delivery Exchange the connected tubes Adjust the pin so that the valve ball lets powder through
15. approx 77 lbs 0 817 m s 2 5 1 Information on the machine operating noise AN The operators in charge of operating the machine must always wear hearing protectors while the machine is running in addition to all the other mentioned personal protection devices The machine noise levels depend on the type of air compressor used and on the selectedworking pressure away from the compressor with the flame on and the compressed air jetstream a sound pressure for the operator of 96 8 dB A has been measured 13 ECOCOATING GLADIATOR OMNICOATER 3 DANGERS AND PROTECTION 3 DANGERS AND PROTEGTI N sici n page 14 3 1 Not permitted and not recommended USES page 14 3 1 1 Accident preventing devices 16 1 3 DANGERS AND PROTECTION 3 1 NOT PERMITTED AND NOT RECOMMENDED USES The Gladiator Spartacus should be used for the applications recommended by the manufacturer See chapter 2 In particular the system should not be even partially used without its protective guards and or with cut off faulty or missing safety devices when somebody is near the gun in particular if he is in front of the gun if it has not been correctly installed the machine has not been checked for any gas leaks along the hoses from the gas bottle and the applicator gun inan explosive atmosphere or wherever there is a fire risk in very confined areas with insufficien
16. e presence of this symbol means that the operator must wear safety goggles Caution any parts of text preceded by Obligation to wear a face mask the presence this symbol contain important of this symbol means that the operator must wear information prescriptions concerning protective mask safety in particular Obligation to wear safety shoes the presence of this symbol means that the operator must wear protective footwear Obligation to wear ear protectors the presence of this symbol means that the operator must wear ear protectors against noise Obligation to wear safety gloves the presence of this symbol means that the operator must wear protective gloves 1 6 APPLICABLE STANDARDS Here below is a non exaustive list of the Standards that were taken into consideration when designing manufacturing and testing the Gladiator Spartacus The Gladiator Spartacus has been manufactured in CONFORMITY with the essential requirements provided for by the Machine Directive 2006 42 CE Applied Standards EN 12100 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN ISO 13857 safety of machinery Safety distances to prevent hazard zones being reached by upper and
17. g characteristics sufficiently good general and technical knowledge to read and understand the parts of the manual concerning his or her tasks and to correctly understand its drawings and diagrams ability to read and understand symbols pictograms and screen displays knowledge of the main safety accident prevention and technological rules global knowledge of the machine and its setting on the job site or in the factory to be able to tackle any emergency situation ways out fire fighting systems etc specific knowledge of the machine field of application The operator s tasks are machine starting up machine operation and machine stop B Mechanical maintenance engineer skilled technician able to operate the machine under normal operating conditions to operate it with a hold down control when the machine protective devices are not active and to carry out any required adjustments maintenance and repairs on mechanical parts C Manufacturer s technician skilled technician made available by the manufacturer to carry out complex operations in special situations or according to agreements with the user The tasks of a manufacturer s technician are of a mechanical nature 1 5 PICTOGRAMS RELATING TO SAFETY The safety pictograms used on the machine and or in this manual are listed here below Note any parts of text preceded by this symbol contain important information prescriptions Obligation to wear safety goggles th
18. low pressure regulator by turning the knob clockwise the powder air flow pressure will increase while by turning the knob anticlockwise the powder air flow pressure the will decrease Air regulator by turning knob clockwise the air flow pressure will increase while by turning the know anticlockwise the air flow pressure will decrease Now turn on the main air switch C provided on the machine side by setting it to ON Turn the air knob A on the machine clockwise to start letting out a light air flow Point the gun away from yourself and from any objects or persons Now also let a light gas flow out of the gun by turning the special gas adjuster knob on the gun after slightly opening the air flow by turning the air knob A 29 Turn on the flame by using an external igniting device and adjust it by turning the air adjuster Knob until a blue tinged flame is obtained Now you can start heating up the substrate to be coated Use a pyrometer to make sure that the temperature reaches the appropriate pre heating values as required by the powder producer Now press ON on the powder ON OFF switch and let powder out To adjust the amount of product turn the product adjuster knob on the adjuster device After completing the application Turn the product switch on the gun to OFF Turn off the gas adjuster knob on the gun Turn off and lock the air adjuster Knob on the adjuster device IS A IT IS STRICT
19. lower limbs EN ISO 13849 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 983 Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN ISO 14121 1 Safety of machinery Risk assessment Part 1 Principles EN 559 Gas welding equipment Rubber hoses for welding cutting and allied processes COCOATING GLADIATOR OMNICOATER 2 PRESENTATION PA PRESENTA olas 9 221 ME e e E USE page 9 2 2 Data Plate and Declaration of Conformity page 11 2 3 Characteristics ccccooonncnccccconncnnccooonncnnnnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns page 11 24 Operating asc OT page 12 OPS 11 IS _ ___ page 12 2 5 1 Information on the machine working 1 page 12 2 PRESENTATION 2 1 GENERAL INFORMATION 1 The GLADIATOR SPARTACUS has been designed and built to carry out flame spraying of thermoplastic powders applied by melting The machine must be connected to a source of compressed air and LPG liquid propane gas Main Units and Parts 1 Loading hopper 2 Front removable cover 2 a Upper cover 3 Powder flow and air pressure regulators 4 Venturi Unit 5 Machine cleaning service gun 6 Applicator Gun 6 a Air supply hose 6 b Air P
20. ng the machine always check that any parts that had been replaced and or the tools used to carry out maintenance have been removed from the machine check that all the guards and protective devices which may have been removed during maintenance are back in place in working order and correctly positioned and adjusted check that any pneumatic connections disconnected during maintenance have been reconnected check the efficiency of the safety devices Only after maintenance completion and after carrying out all the required replacements may the normal machine operating conditions be restored 36 7 3 ROUTINE MAINTENANCE 7 3 1 Clearing the machine from powder and cleaning A compressed air service gun A is provided inside the machine to carry out machine cleaning After every machine use blow the machine clean with compressed air clean in particular the powder gas and air delivery areas 1111147 Disconnect the vibrator air quick coupling 0 Release the Venturi system valve locking devices C 37 Keep the powder collector tank readily available to store any excess powder Remove the hopper E and place the powder back in its special tank to prevent scattering it in the surrounding environment A When emptying the powder you may want to cover the floor with a sheet to collect any scattered powder Turn the adjuster F to bring it to its opening position T
21. ng up the machine check all the hoses and ensure that they are not clogged or leaking take extra care with the LPG feeding hose All the components must be connected with their special hoses To check for any leaks in the hoses and fittings turn on the main air and gas supplies and use the appropriate foam type detection bottles LPG FEEDING HOSE MUST BE REPLACED EVERY TWO YEARS IN ANY CASE CHECK THE EXPIRY DATE ON THE MACHINE see photo IF ANY LEAKS ARE FOUND IMMEDIATELY CORRECT THE PROBLEM IT IS STRICTLY FORBIDDEN TO USE THE MACHINE IN THE PRESENCE OF LEAKING PIPES AND HOSES FAILURE TO COMPLY WITH THIS INSTRUCTION MAY SERIOUSLY ENDANGER THE HEALTH AND SAFETY OF THE PERSONS AND LOCATIONS INVOLVED 22 5 3 UNPACKING Unpack the machine by cutting the adhesive tape and opening the carton flaps then place the carton gently on the floor Take the gas reservoir adjuster with pressure gauge to be later assembled out of the carton and then extract the machine from the carton by holding it in a vertical position Continue to unpack the machine and unwind the gun assembly hose 23 24 Now lift the machine cover you will find the pressure adjuster inside Take it out unpack it then install it by inserting it in the quick coupling provided on the machine side Now take the air hose that you must have previously connected to the air compressor and plug it into the pressure adjuster
22. nual The machine is operated manually by one or two operator 2 4 OPERATING PRINCIPLE The working process can be outlined as follows Compressed air coming from the air compressor and LPG fed from the LPG bottle are conveyed to the applicator gun their mixing is adjusted by air and gas regulators on the gun see pos 6h air and 6d LPG in paragraph 2 1 In this Gladiator Spartacus Version the quantity of powder is regulated by means of two buttons connected to the pressure valve of the powder tank The powder is fed from the pressurized tank through the gun via a central hole Powder feeding from the tank is controlled by a special Venturi device placed on the bottom of the powder tank Inside the gun air and gas are mixed and the coating powder is expelled and conveyed to the substrate to be coated The flame is ignited by means of an external igniting device m 12 The applicator gun is available in three versions Standard High Flow Small suitable to make repairs and small coating jobs 2 5 SPECIFICATIONS Air working pressure LPG working pressure Powder tank capacity Installed machine max height Installed machine max width Weight of the machine with empty tank weight empty tank Weight of full tank only Vibrations at the gun handle 6 bar 87 psi 2 4 bar 29 58 psi 30 7 93 gal 1030 mm 40 55 in 760 mm 29 92 in 55 kg approx 121 165 25 kg 55 lbs 35 kg
23. ore when designing and building the machines the machine manufacturer has assumed that these recommendations are known to the machine workers It is the user s responsibility to inform and train the machine workers to make sure that these recommendations become known to the personnel in charge of operating the flame spray system Do not allow machine servicing by unauthorised personnel DO NOT START THE MACHINE IF IT IS OUT OF ORDER Before using the machine make sure that any condition likely to affect safety has been removed as required Make sure that all the machine guards and other protective devices are in place and that all the safety devices are present and in working order Make sure that no unauthorised persons are within the work area All the workers involved in any machine work phase must wear safety goggles mask headgear and gloves Always comply with all the prescribed obligations prohibitions and warnings during machine use Never leave the machine unattended Never use the machine under the influence of alcohol drugs medicines or extreme tiredness A clear head is an essential precondition to operate the machine safely and effectively 1 4 PICTOGRAMS RELATING TO THE OPERATOR QUALIFICATION Operator worker trained and authorised to operate the machine In order to understand the instructions text and pictures supplied the operator must have or acquire through suitable education and training the followin
24. owder supply hose 6c Vortex cooler 7 Air Pressure regulator 7 a Adjustment knob 7 b Pressure dial gauge 7 Compressed air quick connect 7 d Air filter 7 e Condensate drainage valve 8 ON OFF Main Switch 9 LPG pressure regulator connector 9 a Pressure Gauge 9 b Opening and closing valve 10 Transport Handle 11 Legs and wheels 12 Quick connect disconnect connectors to speed up hose connecting 10 THE LPG HOSE 15 TO REPLACED NO LATER THAN AUGUST 2016 TEM CODE 363411457 11 2 2 DATA PLATE AND DECLARATION OF CONFORMITY Please exactly quote your machine Model Serial number and Year of Construction to facilitate our After Sales Service accurate and prompt response Always quote this information whenever you contact our After Sales Service or whenever you order spare parts This information is shown on the data plate installed on your machine For no reason should the information indicated in the plate be altered ECOCOATING The figure shows the data plate on your machine and appearance Your machine serial number should be quoted whenever you contact the manufacturer for inquiries or to order spare parts 2 3 CHARACTERISTICS It is the designer s duty to fix limits and apply more severe restrictions if needed regarding the presence of personnel and the working area The machine should be operated by trained personnel aware of the machine characteristics and of the contents of this ma
25. t powder outlet A Be careful as the gun might produce a flame also in the OFF position controlled by the adjusters on the belt B Machine main air supply switch 2 position ON OFF control used to enable and disable the air supply to the whole machine Make sure that even when the main air supply switch is in the OFF position the gas valve is shut off to prevent any gas outflow from the gun C Gas pressure adjustment valve 16 ECOCOATING 2 8 M gt j r GLA DIA TOR OMNICOATER 4 LIFTING HANDLING AND STORAGE 4 LIFTING HANDLING AND 2 2 442222222 page 17 4 1 Lifting MANI ENTRE Rm page 17 A ea page 18 4 3 Packaging disposal and page 18 4 LIFTING HANDLING AND STORAGE 4 1 LIFTING AND HANDLING Machine lifting and handling must be carried out by taking precautions to prevent falls or overturning The machine has been fitted with special wheels to allow simple safe handling Move the machine by holding it by its special handle A BEFORE MOVING THE MACHINE ON ITS WHEELS ALWAYS MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM ANY OF ITS SUPPLY SYSTEMS AND THAT THE BUNDLE OF HOSES HAS BEEN COILED UP AND SAFELY ANCHORED TO THE MACHINE MACHINE OR THAT THE HOSES HAVE BEEN DISCONNECTED IT IS ABSOLUTELY FORBIDDEN TO DRAG THE BUNDLE OF HOSES ON THE FLOOR OR GROUND DU
26. t ventilation to work materials with characteristics different from the specified ones dangerous conditions or in the event of machine malfunction for uses not recommended for the machine or by untrained personnel for uses against the applicable standards incase of severely inadequate maintenance after carrying out unauthorised modifications or repairs in total or partial disregard of the given instructions IMPORTANT Any exceptions to the above recommendations should be authorised in writing by IBIX modifications not authorised by the Manufacturer and likely to alter the machine operation by modifying the possible risks and or creating new ones shall be the responsibility of whoever carries out such modifications Any modifications carried out without the manufacturer s authorisation also imply the loss of validity of any form of guarantee issued by the manufacturer and of the statement of compliance according to the Machine Directive 2006 42 CE Observe the maintenance and inspection schedules applicable in the Country of use as far as LPG pipe and other part checks and replacements are concerned Only use type approved material marked as prescribed by the Regulations and Standards in force 15 3 1 1 Accident preventing devices The machine is equipped with the following safety devices A Gun ON OFF switch 2 position ON OFF lever selector switch to control or preven
27. urn the adjuster G to bring it to its opening position Turn the main switch B to its ON position Turn the H switch on the gun lever to its ON position Work the adjuster F gradually in small steps to obtain a well controlled outflow Spray powder inside the hopper for approximately 1 minute until the powder flow is visibly reduced to obtain thorough pipe cleaning US check and clean well the gun head and powder outlet before resuming work 35 When the machine is started again before pouring in new powder pull the trigger to spray any residual powder out and keep it pressed for about 15 seconds to prevent contamination and mixing the new powder with any old powder 38 7 3 2 Weekly checks Check for any condensate in the pressure reducer I f needed drain the reducer the draining L provided at the bottom of the reducer and blow the internal filter clean with compressed air if required 8 7 4 UNSCHEDULED MAINTENANCE A UNSCHEDULED MAINTENANCE SHOULD BE EXCLUSIVELY CARRIED OUT BY THE MANUFACTURER OR SKILLED TECHNICIANS OR BY OTHER PERSONNEL AUTHORISED BY THE MANUFACTURER In normal operating conditions the machine does not require any maintenance or servicing other than the routine maintenance recommended in the manual Any other service is considered unscheduled maintenance Unscheduled maintenance operations must be carried out by personnel with an in depth speci
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