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User Manual - Klockner Moeller Parts

1. Main menu Only one selection is possible FROGRAM STOP RUN PARAMETER INFO SET CLOCK SET CLOCK e SUMMER TIHE gt MONE i RULE EU GE us SET CLOCK SUMMER TIME NOME RULE m gt SUMMER START EU SUMMER END GE Us AH Wo DO MH 00 00 HH MH 00 00 DIFF 0 00 SET CLOCK HOHE u ooon SUMMER TIME RULE lt SUMMER START Eu SUMMER END GE Se Us SET CLOCK HONE SUMMER TART SUMMER TIME RULE J SUMMER END Eu GE us AM WD DO MM 00 00 HH MM 00 00 DIFF 0 00 For Immediate Delivery call KMParts com at 866 595 9616 25 easy Main menu Unlocking passuoro 4 857 PARAMETER Example INFO Password only SET CLOCK on program PASSWORD 05 04 AWB2528 1508GB Main menu with password protection Password entry Password Status display lt Correct entry easy System menu The System menu is accessed by simultaneously pressing DEL and ALT Password setup System menu Password entry Mel erTe oil i VE NLL Four wrong entries if enabled i SECURITY FASS CHANGE Fi SYSTEM HAAN ACTIVATE Fil LANGUAGE CONFIGURATOR ACTIVATE Pll ENTER PRSSil CHANGE Fil CHANGE Fi HAAN ACTIVATE
2. N si ef s2e KM VOSOOSOSO9S LN bP mm m t fit O pirt Ti 07 A a x OCT OY OY KIM K3M K5M N A Figure 75 Star delta circuit with easy 192 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Iiq TT1 Ti 101 Ti TT2 Te 02 Example circuits Function of the easy circuit diagram Start stop of the circuit with the external pushbutton actuators S1 and S2 The mains contactor starts the timing relay in easy e 1 Mains contactor switched on e Q1 Star contactor ON e Q2 Delta contactor ON e T1 Star delta changeover time 10 to 30 s X e 72 Wait time between star off delta on 30 40 50 60 ms X If your easy has an integral time switch you can combine star delta starting with the time switch function In this case use easy to switch the mains contactor as well 4x shift register You can use a shift register for storing an item of information such as for the sorting of parts into good and bad for two three or four transport steps further on A shift pulse and the value 0 or 1 to be shifted are needed for the shift register The shift register s Reset input is used to clear any values that are no longer needed The values in the shift register go through the register in the order 1st 2nd 3rd 4th storage location PULSE VALUE RESET Oo O Q Storage positions
3. Parameter display and parameter set for a timing Ii 00 000 Tf 00 001 Ti Timing relay number 1 T x On delayed mode E Time range in seconds e appears in the PARAMETER menu e does not appear in the PARAMETER menu Ii Time setpoint 1 e Positive value 17 18 111 112 e Actual value T1 to T16 C1 to C16 I Time setpoint 2 with timing relay with 2 setpoints e Positive value 17 18 111 112 e Actual value T1 to T16 C1 to C16 T Display of actual value in RUN mode In the parameter display of a timing relay you can change the mode the time base the time setpoint 1 time setpoint 2 if necessary and the enable of the parameter display Compatibility between easy400 and easy500 easy600 and easy700 timing relays New functions have been added to the parameter display of easy500 and easy700 The easy400 and easy600 parameters can be found at the following points easy400 easy600 easy500 easy700 parameters parameters a z TRG pT x RES ss AA BE A EE ll For Immediate Delivery call KMParts com at 866 595 9616 155 Wiring with easy Ti x Ti Tz OT z 10 000 05 04 AWB2528 1508GB Parameter display in RUN mode Mode time base Time setpoint 1 Time setpoint 2 Actual value of elapsed time O Contact has not switched E Contact has switched Retention Timing relays can be run with retentive actual values Select the num
4. QVOVVVYVOVOO V OV OV 17 L N N Figure 24 Connection of the temperature sensor analog input 50 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the inputs 20 mA sensor 4 to 20 mA 0 to 20 mA sensors can be connected easily without any problem using an external 500 Q resistor LO1 LO1 F1 i OOOOOOCOOQO V OV OV 17 DC 24V DA 12 V Figure 25 Connection 0 4 to 20 mA sensor output analog input Analog sensor The following values apply e 4mA 1 9V e 10 mA 4 8 V e 20 mA 9 5V Based on U R X I 478 Q X 10 mA 4 8 V Connecting high speed counters and frequency generators High speed counter signals and frequencies on the easy DA and easy DA can be counted accurately on inputs 11 to 14 independently of the cycle time These inputs are permanently assigned to counters The following applies e 1 C13 high speed up down counter e 2 C14 high speed up down counter For Immediate Delivery call KMParts com at 866 595 9616 51 Installation 05 04 AWB2528 1508GB e 13 C15 frequency counter e 14 C16 frequency counter Pulse shape of count signals easy processes square wave signals Mark to space ratio of count signals We recommend a mark to space ratio of 1 1 If this is not the case The minimum pulse or pause duration is 0 5 ms tmin 0 5 X 1 fmax tmin minimum time of the pulse or
5. Ab EG Ti I Fi Imi I2 i000 Fi I of I HY gesi Ai th 05 04 AWB2528 1508GB Function of the Equal to comparison Parameter display and parameter set for Equal analog value comparator Circuit diagram with analog value comparator The valuesF2 0 and 1 were not defined No values are used with a gain factor and no offset is used A gain factor of 10 is used with the analog value at 18 The hysteresis is adjusted accordingly on Figure 51 Signal diagram of analog value comparator in Equal to mode 1 actual value at 18 multiplied with gain factor F2 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The make contact switches on if the actual value at 18 multiplied by F1 reaches the configured setpoint If the value exceeds the setpoint plus hysteresis the make contact switches off If the For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Analog value comparator threshold value switch actual value at 18 multiplied by F1 falls to the setpoint the make contact switches on If the actual value falls below the setpoint minus hysteresis the make contact switches off Example Function of the Greater than equal to comparison Parameter display and parameter set for Greater than equal to analog value comparator AS GE Ii 17 Fi I I2 MII Fe I os 0 Circuit diagram with analog value compar
6. Delay time for 0 to 1 and 1 to 0 for 11 to 16 19 to 112 Debounce ON 80 ms 50 Hz 662 3 ms 60 Hz 80 ms 50 Hz 662 3 ms 60 Hz Debounce OFF also R1 to 20 ms 50 Hz 162 3 ms 60 Hz 20 ms 50 Hz 162 3 ms 60 Hz R12 Delay time 17 18 for 1 to 0 Debounce ON 160 ms 50 Hz 150 ms 60 Hz 80 ms 50 Hz 662 3 ms 60 Hz Debounce OFF 100 ms 50 Hz 60 Hz 20 ms 50 Hz 162 3 ms 60 Hz Delay time 17 18 for 0 to 1 Debounce ON 80 ms 50 Hz 662 3 ms 60 Hz 80 ms 50 Hz 662 3 ms 60 Hz Debounce OFF 20 ms 50 Hz 162 3 ms 60 Hz 20 ms 50 Hz 162 3 ms 60 Hz Max permissible cable length per input 11 to 16 R1 to R12 with EASY719 also 19 to 112 Normally 40 m Normally 40 m 17 18 Normally 100 m Normally 100 m EASY512 DA EASY719 DA EASY512 DA EASY719 DA Digital inputs Number 8 12 2 inputs I7 18 usable as analog inputs 4 inputs 17 18 111 112 usable as analog inputs For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Technical Data EASY512 DA EASY719 DA Status display LCD if provided LCD if provided Electrical isolation To power supply No No Between each other No No To the outputs Yes Yes Rated voltage Rated value 12 V DC 12V DC 0 signal 4V DC I1 to 18 4V DC 11 to 112 1 signal 8 V DC I1 to 18 8 V DC 11 to 112 Input current on 1 signal 3
7. Installation 05 04 AWB2528 1508GB Connecting transistor outputs EASY512 T 225A a 2 24V 0 L PETE 0 5A 0 5A 20 4 28 8 V 5 sway Figure 31 EASY512 T transistor outputs at UT 24Vq 0 Qi QA QB a Q5 Qe Q7 98 8 EASY7 T 225A 24V 0 5A 0 5A 20 4 28 8 V sway Figure 32 EASY7 T transistor outputs 56 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the outputs EASY620 TE 24V 24V 05A 05A 25all A 20 4 28 8 V sway Figure 33 EASY620 TE transistor outputs Parallel connection Up to four outputs can be connected in parallel in order to increase the power The output current will increase in this case to a maximum of 2 A Caution Outputs may only be connected in parallel within a group Q1 to Q4 or Q5 to Q8 S1 to 4 or S5 to S8 such as Q1 and Q3 or Q5 Q7 and Q8 Outputs connected in parallel must be switched at the same time gt Caution Please note the following when switching off inductive loads gt Suppressed inductive loads cause less interference in the entire electrical system For optimum suppression the suppressor circuits are best connected directly to the inductive load For Immediate
8. User Manual easy500 easy700 Control Relay 05 04 AWB2528 1508GB MoE LER Think future Switch to green All brand and product names are trademarks or registered trademarks of the owner concerned 1st published 2004 edition date 05 04 Moeller GmbH 53105 Bonn Author Dieter Bauerfeind Editor Michael Kamper Translator Terence Osborn All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice For Immediate Delivery call KMParts com at 866 595 9616 Moeller GmbH Safety instructions Warning A Dangerous electrical voltage Before commencing the installation e Disconnect the power supply of the device e Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighbouring units that are live Follow the engineering instructions AWA of the device concerned Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protectiv
9. The circuit functions as described in Example 1 An Ti Mib amp 1 additional feature is that when an overload is detected the Iii SMB indicator light at Q4 is actuated If Q4 has an overload it Mib T amp 4 would pulse 242 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Expanding easy700 Example 3 Automatic reset of error signal The circuit diagram functions in the same way as Example 2 T Mib 1 In addition the marker M16 is reset every 60 seconds by fh ZMIE timing relay T8 on delayed 60 s Should 116 remain at 1 Mib TTH M16 will continue to be set Q1 is set briefly to 1 until 116 Ti FMB switches off again Hib E Expanding easy700 You can expand easy700 with EASY618 RE EASY202 RE or EASY620 D TE modules locally or use the EASY200 EASY coupling module for remote expansion For this first install the units and connect the inputs and outputs gt chapter Installation page 31 You process the inputs of the expansion devices as contacts in the easy circuit diagram in the same way as you process the inputs of the basic unit The input contacts are assigned the operand identifiers R1 to R12 R15 and R16 are the group fault alarms of the transistor expansion unit gt section Monitoring of short circuit overload with EASY D T page 242 The outputs are processed as r
10. A E EA AE Figure 42 Signal diagram of cycle pulse with falling edge Wiring with easy 05 04 AWB2528 1508GB Representation in easy e Markers M N M1 totib FHI to bH1 amp e Jumps F 4 tol 8 gt Physical outputs should not be used as a cycle pulse is generated Rising edge evaluation cycle pulse This function is used if the coil is only meant to switch on a rising edge With a change in the coil state from 0 to 1 the coil switches its make contacts to the 1 state for one cycle Sipam Li Lo i Figure 43 Signal diagram of cycle pulse with rising edge Representation in easy e Markers M N FM1 to M16 PHI to PHIG e Jumps F 1 tof Physical outputs should not be used as a cycle pulse is generated 94 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Working with contacts and relays Impulse relay I The relay coil switches whenever the input signal changes from 0 to 1 The relay behaves like an impulse relay Figure 44 Signal diagram of impulse relay Representation in easy e Output relays Q F amp 1 to THE depending on type e Markers M FH1 to THI E e Function relays Text D S04 to TOE e Relays S F21 to S58 A coil is automatically switched off if the power fails and if STOP mode is active Exception Retentive coils retain signal 1 gt section Retention non volat
11. Function of the year time switch The year time switch can switch ranges individual days months years or combinations of all three Years ON 2002 to OFF 2010 means Switch on at 00 00 on 01 01 2002 and switch off at 00 00 on 01 01 2011 Months ON 04 to OFF 10 means Switch on at 00 00 on 1 April and switch off at 00 00 on 1 November Days ON 02 to OFF 25 means Switch on at 00 00 on day 2 and switch off at 00 00 day 26 Avoid incomplete entries It hinders transparency and leads to unwanted functions 178 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Year time switch Example Selecting year range The year time switch Y1 is required to switch on at 00 00 on 1 January 2004 and switch off at 23 59 on 31 December 2005 Circuit diagram display Parameter settings for the year time switch Y1 7 rat Ho A 4 OM 04 OFF 05 Example Selecting month ranges The year time switch Y2 is required to switch on at 00 00 on 1 March and switch off at 23 59 on 30 September Circuit diagram display Parameter settings for the year time switch Y2 YI rat WE A ON o 09 OFF 04 Example Selecting day ranges The year time switch Y3 is required to switch on at 00 00 on day 1 of each month and switch off at 23 59 on day 28 of each month Circuit diagram display Parameter settings for the year time swit
12. 1 were not defined A gain is not used with any values No offset is used on i Figure 49 Signal diagram of analog value comparator in Less than mode 1 actual value at 17 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The make contact switches off when the actual value at 17 exceeds the setpoint plus hysteresis If the actual value at I7 falls below the setpoint the make contact switches on 110 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ar LE Ii I1 Fi I 2 NUM Fi i oc I HY 60025 A T For Immediate Delivery call KMParts com at 866 595 9616 111 Analog value comparator threshold value switch Function of the Less than equal to comparison Parameter display and parameter set for Less than and equal to analog value comparator Circuit diagram with analog value comparator ThevaluesF 1 0 F2 0 and 1 were not defined No values are used with a gain factor and no offset is used on off Figure 50 Signal diagram of analog value comparator in Less than equal to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis The make contact switches off when the actual value at 17 exceeds the setpoint plus hysteresis If the actual value at 17 equals or falls below the setpoint the make contact switches on Wiring with easy
13. 12 BB Fi 0 EE Al Al I EE t 4 Fa i os I I HY 0 gt The analog value comparator for easy500 and easy700 operates internally in the value range 2 147483 648 to 2 147483647 This ensures that the correct value is always calculated This is important for multiplying values 11 X F1 or 12 x F2 Example 11 9999 F1 9999 11 x F1 99980001 The result is within the value range _ If no value is entered at F1 or F2 only the value at 11 and 12 is used no multiplication For Immediate Delivery call KMParts com at 866 595 9616 107 Wiring with easy Ai EG Ti ggi Fi 000 Td 0350 Fe 0000 oS 0000 HY Digs 05 04 AWB2528 1508GB gt If the value of a control relay exceeds the value 9999 the value of the counter is shown in the display of the analog value comparator minus 10000 Example Counter actual value 10233 Display of the analog value comparator 233 10000 is displayed as 0 Parameter display in RUN mode Parameter display and parameter set for analog value comparator in RUN mode with the display of the actual values Actual value e g analog input Factor is not used Actual comparison value e g constant Factor is not used Offset is not used The switching hysteresis is 25 Resolution of the analog inputs The analog inputs 17 18 and on the easy700 111 112 have the following resolution The
14. 16 easy 05 04 AWB2528 1508GB easy basic units with stand alone MFD 80 MFD CP4 500 HMI unit Figure 3 Overview with stand alone HMI unit easy500 basic units easy700 basic units MFD device Power supply communication module with MFD CP4 500 interface cable For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview Type reference EASY x XX XX X XX L LCD display X No display L Time switch C Available E Expansion Output type R Relay max 8 A T Transistor 0 5 A parallel connection possible up to 2 A Supply voltage device and inputs AB 24 V AC 2 4 inputs also usable as 0 to 10 V analog inputs AC 100 120 230 240 V AC DC 24 V DC 2 4 inputs also usable as 0 to 10 V analog inputs DA 12 V DC 2 4 inputs also usable as 0 to 10 V analog inputs Number of inputs outputs expansion 12 81 40 18 12 1 60 19 12 1 6 O expansion 20 121 80 21 12 1 8 O expansion Rating class RC and space unit SU 2 35 5 mm SU 4 5 71 5 mm 4 SU RC 40r5 6 7 107 5 mm 6SU RC 6 or 7 easy control relay Table 1 Overview of comparable easy400 types with easy500 and easy600 with easy700 easy400 easy600 easy500 easy700 EASY512 AB RC EASY512 AB RCX EASY412 AC R EASY512 AC R EASY412 AC RC EASY512 AC RC EASY412 AC RCX EASY512 AC RCX EASY41
15. 2 kV power cable symmetrical Surge easy DA easy DC easy AB IEC EN 61000 4 5 severity level 2 0 5 kV power cable symmetrical Line conducted interference IEC EN 61 000 4 6 10V Dielectric strength Clearance and creepage distances EN 50178 UL 508 CSA C22 2 No 142 Dielectric strength EN 50178 Overvoltage category pollution degree 11 2 Tools and cable cross sections Solid min 0 2 mm2 max 4 mm2 AWG 22 12 Flexible with ferrule min 0 2 mm2 max 2 5 mm2 AWG 22 12 Factory wiring to AWG 30 Slot head screwdriver width 3 5 X 0 8mm Tightening torque 0 6 Nm For Immediate Delivery call KMParts com at 866 595 9616 263 264 Appendix 05 04 AWB2528 1508GB Backup accuracy of real time clock only with easy C Clock battery back up 200 180 25 C 55 C 0 123 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 backup time in hours service life in years Accuracy of the real time clock Normally 5 s day 0 5 h year Repetition accuracy of timing relays Accuracy of timing relays 1 of value Resolution Range s 10 ms Range M S 1s Range H M 1 min Retentive memory Write cycles of the retentive memory minimum 1000000 Rungs basic units EASY512 easy700 128 CSA Speci
16. 7 and I8 160 ms 150 ms with easy AB 7 and 18 80 ms 66 ms with easy AC a I a ee Figure 85 On delay for easy AC easy AB If the debounce is switched on easy checks at 40 ms 33 ms intervals whether there is a half wave present at an input terminal 1st and 2nd pulses in A If easy detects two pulses in succession the device switches on the corresponding input internally The input is switched off again as soon as easy does not detect two successive half waves 1st and 2nd pulses in B S1 i Figure 86 Pushbutton with bounce 240 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Delay times for inputs and outputs If a button or switch bounces A the delay time may be extended by 40 ms 33 ms A If the debounce delay is switched off the delay time is reduced On delay 20 ms 16 6 ms Off delay for 11 to 16 and 19 to 112 20 ms 16 6 ms e Off delay for 17 and I8 100 ms 100 ms with easy AB easy AC Figure 87 On and off delays easy switches the contact as soon as it detects a pulse A If no pulse is detected easy switches off the contact B The procedure for changing the delay times is described in section Activating debounce input delay on page 222 Delay times for the analog inputs of easy AB easy DA and easy DC The analog input values are read at 1 ms intervals The values are continuously smoothed so that the an
17. Figure 76 Block diagram of the 4x shift register For Immediate Delivery call KMParts com at 866 595 9616 193 Wiring with easy 05 04 AWB2528 1508GB Table 27 Shift register Pulse Value Storage position 1 2 3 4 1 1 1 0 0 0 2 0 0 1 0 0 3 0 0 0 1 0 4 1 1 0 0 1 5 0 0 1 0 0 Reset 1 0 0 0 0 Assign the information bad to value 0 If the shift register is cleared accidentally no bad parts are used further e 1 Shift pulse PULSE e 2 Information good bad to be shifted VALUE e 3 Clear content of the shift register RESET e M1 1st storage location e M2 2nd storage location e M3 3rd storage location e M4 4th storage location e M7 Marker relay for cycle pulse e M8 Cyclical pulse for shift pulse 194 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Example circuits Ii7 1 ME Generate shift pulse MitHI 3M4 Set 4th storage location HJ RH4 Clear 4th storage location Hi 3H3 Set 3rd storage location H2 RH Clear 3rd storage location Mi SHe Set 2nd storage location Mi FM2 Clear 2nd storage location Ii 5H 1 Set 1st storage location I i RH Clear 1st storage location I RHI Clear all storage locations RME RMI RM4 Figure 77 easy circuit diagram shift register How does the shift register work The shift pulse is activated for exactly one cycle To do this the shift pulse is generated by e
18. This will open the menu for setting the time gt Select the SUMMER TIME menu option 214 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting date time and daylight saving time Setting summer time start and end easy shows you the options for the DST change The standard setting is NONE for automatic DST changeover Tick at NONE The start and end of summer time can only be set in STOP mode gt Select the required DST version and press the OK button The rule for the European Union EU has been selected Summer time start and end setting the rule If you wish to enter your own date it is important to know what settings are possible The start and end of summer time is a complex calculation procedure throughout the world For this reason the standard rules for the EU US GB are provided in easy For Immediate Delivery call KMParts com at 866 595 9616 215 easy Settings 05 04 AWB2528 1508GB The following rules normally apply Table 28 DST setting rule When Weekday How Date ON WD Rule 1 change on a special date gt table 29 Rule 2 change on a defined day in the month e 1st first e SU Sunday MONTH gt table 291 e 2nd second MO Monday e 3rd third e TU Tuesday e Ath fourth e WE Wednesday e L last e TH Thursday e FR Friday e SA Saturday Rule 3 change on a defined day
19. 10 42 or Weekday Date Outputs q 1 1 RUN On 1 2 3 4 Off RS Expansion functioning correctly For Immediate Delivery call KMParts com at 866 595 9616 21 easy RE Debounce switched on AC oc Gu ST 22 05 04 AWB2528 1508GB Advanced Status display eee ee a ree Retention Debounce FE I AC F AC expansion ok P buttons 17 03 04 T Startup behaviour 23 5 18 RUN Retention switched on AC expansion functioning correctly DC expansion functioning correctly Bus coupling module detected GW flashes Only easy200 easy detected I O expansion not detected 17 03 04 Display of actual device date When the power supply is switched on easy switches to STOP mode easy LED display easy512 X easy700 and easy E feature an LED on the front indicating the status of the power supply as well as whether RUN or STOP mode is active gt figure 2 page 15 LED OFF No power supply LED continuously Power supply present STOP mode lit LED flashing Power supply present RUN mode For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview Menu structure Main menu without password protection gt You access the main menu by pressing OK Main menu PROGRAM FROGRAM STOP J RUN DELETE FROG PARAMETER CARD INFO SET CLOCK The arrows indicate that there are more tha
20. 595 9616 207 easy Settings ENTER FASSI Y Cak Tae Ta Taa ENTER FASSI 1785 ENTER FASSI D000 ENTER FASSI Pena DELETE 05 04 AWB2528 1508GB gt Press OK to enter the password entry menu gt Press OK to move to the 4 digit entry field gt Four zeros will be displayed gt Modify the four password digits using the cursor buttons gt Confirm with OK Press ESC to exit the security area Deleting Use number combination 0000 to delete a password If a password has not been entered already easy will show four XXXX Password incorrect or no longer known If you no longer know the exact password you can try to re enter the password several times The DELETE FUNCT function has not been deactivated Have you entered an incorrect password gt Re enter the password After the fourth entry attempt easy will ask whether you wish to delete the circuit diagram and data gt Press ESC Circuit diagram data or password are not deleted OK Circuit diagram data and password are deleted easy will return to the Status display 208 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Changing the menu language If you no longer know the exact password you can press OK to unlock the protected easy The saved circuit diagram and all function relay parameters will be lost Pressing ESC will retain t
21. 866 595 9616 05 04 AWB2528 1508GB Basic circuits Table 18 Series circuit 11 12 13 Q1 Q2 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 1 0 0 1 0 0 0 0 1 0 0 0 1 1 0 0 0 1 1 1 0 Parallel circuit Q1 is controlled by a parallel circuit consisting of several make contacts OR circuit A parallel circuit of break contacts controls Q2 NAND circuit Table 19 Parallel circuit 11 12 13 Q1 Q2 0 0 0 0 1 0 0 1 1 1 0 1 0 1 1 0 1 1 1 1 0 0 1 1 1 0 1 1 1 1 0 1 1 1 1 1 0 For Immediate Delivery call KMParts com at 866 595 9616 185 Wiring with easy 05 04 AWB2528 1508GB Parallel circuit operating like a series connection of make contacts A series circuit with more than three contacts make a mina tai contacts can be implemented with a parallel circuit of break Ie contacts on a negated coil In the easy circuit diagram you can switch as many rungs in TI parallel as you have rungs available Table 20 Parallel connection of break contacts on a negated coil n o rR B 46 5 Qt 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 1 1 0 0 0 1 0 0 0 0 0 1 0 1 0 0 0 1 1 0 0 0 0 1 1 1 0 0 1 0 0 0 0 0 1 0 0 1 0 0 1 0 1 0 0 0 1 0 1 1 0 0 1 1 0 0 0 0 0 1 1 1 1 1 1 186 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 1i l27 a1 H I Bas
22. 866 595 9616 167 Wiring with easy 05 04 AWB2528 1508GB Timing relay examples Example timing relay on delayed In this example a conveyor starts 10 s after the system is powered up Circuit diagram display Parameter settings of timing relay T1 TH TX 54 Ti cat 11 10 000 1 Example timing relay off delayed The off delayed function is used to implement a rundown time on the conveyor if required Circuit diagram display Parameter settings of timing relay T2 Ih TTE Tze S4 T coz 11 90 000 1 Example timing relay on and off delayed The on off delayed function is used to implement the delay of both the startup and the shutdown if required Circuit diagram display Parameter settings of timing relay T3 Ih TTI TIKE S 4 Ti cag JI 10 000 IE 30 000 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Example timing relay single pulse The input pulses present may vary in length These pulses must be normalised to the same length The Single pulse function can be used very simply to implement this Circuit diagram display Parameter settings of timing relay T4 1 TH THR 54 T4 c amp a I 10 000 li Example timing relay flashing This example shows a continuous flash pulse function Outputs Q3 or Q4 flash according to the ma
23. FOA falling edge t51 Jp Cycle pulse with Pes PMS PDT rising edge Pea if Impulse relay JG IH4 TDA E function T1 3 Set latching 308 SME 303 i 554 p Reset FG4 RMS ROT i 1 unlatching RSJ Marker relays M and N are used as a flag The S relay can be used as the output of an expansion unit or as a marker if no expansion unit is connected The only difference between them and the output relay Q is that they have no output terminals The coil functions of the function relays are described in the descriptions for the appropriate relays For Immediate Delivery call KMParts com at 866 595 9616 91 Wiring with easy 05 04 AWB2528 1508GB The coil functions 3 lr F contactor contactor negated cycle pulse negative rising edge must only be used once for each relay coil The last coil in the circuit diagram determines the status of the relay When controlling a contactor or relay the control coil is only present once If you are creating parallel circuits use Set Reset as a coil function Rules for wiring relay coils To ensure a clear overview of all relay states only assign the same coil function once to a relay I 5 However retentive coil functions such as J F can be used several times if required by the circuit diagram logic Exception When using jumps to structure a circuit diagram this coil function can also be used effectively several times Relay with c
24. Hib 91 Marker auxiliary relay H H Mi Hi6 Mi Mib 91 Operating hours counter D a O1 04 o1 04 149 Cursor button F F FA P4 FA PA 89 easy output F OH O18 83 Expansion input terminal k R Ri Rle 83 Short circuit overload with R R Rig Rib 245 expansion easy output 5 B 54 58 54 58 91 expansion or S auxiliary marker as marker Timing function relay T T Ti Tih Wheel 154 Jump label Hs a HA EA 171 Year time switch Y Y Yi NE Yi NE 174 Master reset central reset Z Z1 2 1 Z1 21 181 Relay function relays easy has nine different types of relay for wiring in a circuit diagram For Immediate Delivery call KMParts com at 866 595 9616 79 Wiring with easy 05 04 AWB2528 1508GB Toensure compatibility with easy400 and easy600 devices each easy500 and easy700 is provided logically with all relay types If a relay type is not supported by the device i e devices without a clock their switching state is always zero The contacts make contact of the time switches are always set to logic 0 The advantage of this process is that you can use the same circuit diagram on all easy500 easy700 easy AB easy AC easy DA and easy DC devices Furthermore you can use outputs that are not physically present as markers Relays easy 7 easy500 easy700 Coil Parame display function ters Analog value comparator A AAE AA 7o function relays C
25. Installation Table 4 easy DC input signals Input signal voltage range Input current OFF signal ON signal easy500 11 to 16 0to5V 15 to 28 8 V 3 3 mA at 24 V DC easy700 17 18 greater than 8 V DC 2 2 mA at 24 V easy700 19 110 15 to 28 8 V 3 3 mA at 24 V DC 111 112 greater than 8 V DC 2 2 mA at 24 V easy600 R1 to 15 to 28 8 V 3 3 mA at 24 V DC R12 Table 5 easy DA input signals Input signal voltage range Input current OFF signal ON signal easy500 11 to l6 0to4V DC 8 to 15 6 V DC 3 3 mA at 12 V oA 1 1 mA at 12V easy700 19 110 3 3 mA at 12 V 111 112 1 1 mA at 12 V Connecting easy DC analog inputs The easy AB easy DA and easy DC basic units are provided with analog inputs Inputs 17 and 18 and if present 111 and 112 can be used to connect analog voltages ranging from 0 V to 10 V A simple additional circuit also allows the analog evaluation of currents from 0 to 20 mA The analog input signals are converted to 10 bit digital signals The following applies e 0 V DC corresponds to a digital 0 e 5 V DC corresponds to a digital value of 512 e 10 V DC corresponds to a digital value of 1023 46 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB A Connecting the inputs Caution Analog signals are more sensitive to interference than digital signals Consequently greater care must be taken when laying and connecting the signal lines Incorrect switching states may occur if t
26. c cscscscssseseseseseseseeeeeees 71 For Immediate Delivery call KMParts com at 866 595 9616 297 298 Index 05 04 AWB2528 1508GB RUNGS a E seashaivho nish anise erie 286 Add NEW vtcrscvtustenftecarkivdar taiii 70 AE E 86 CREATING iiia ened See 86 Deleting siie 88 ISt iraia iinan aani eel ectn cunts 88 Position in circuit diagram e 81 Running TONE eranan aan 197 ENAA AERA 139 Selecting the System MENU cceeeeeeeeeeeees 20 Self latching c ceccscscssesescssesesescecssssescecesessseecenees 188 Sensor 20 MA CONNECTION oe eee eee 51 Seier inv tad feed iad eather NANS 96 S IDOINTS witieestcuas iota A 211 Setting summer time rule oo eeeeeeeeeeeeeees 215 Setting the cycle time ccccceeeeeeseseeseeeees 229 Setting the time secnsorannnnndanadiniiii 213 A E tienen vinininaavinnen 203 Shift register c cccscesescstcsssessesssesesseteseseseecenees 193 SHOMMSCINCUIt aiarren eaten 58 Monitoring with EASY D T cece 242 Signals analog isisscistessatneds idiots ie e 47 Single PUISE aiccitncrcneantacentateitadcaces 166 Stairwell lighting c ccceccesseeessesesesseeeeeeees 199 Star delta starting c ccccceseeessseseeseseeeees 191 Startup behaviour ceeeeeseseeseeseeseeees 225 227 After the circuit diagram is deleted 226 Basic setting neser 226 228 Card amama aa a a a aas 227 Possible fallt sxiccaveciivieautendiide civ 227 SEUNG inai tt t aa 225 With upload
27. comparison value S Setpoint Setpoint limit value For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Compatibility of function relay parameters Compatibility of function The function relays of the easy400 and easy600 devices have relay parameters ANALG fend tr For Immediate Delivery call KMParts com at 866 595 9616 281 been transferred to the easy500 and easy700 with enhanced functions The parameter displays were adapted for the function enhancements Parameter display of analog value comparator easy400 easy600 easy500 easy700 parameters parameters T te in DTN T M T Il al lee De TD rar e e EI Parameter display of counters easy400 easy600 easy500 easy700 parameters parameters 282 Appendix ra wi oi a E a1 TW 08 04 AWB2528 1508GB Parameter display of 7 day time switch easy400 easy600 parameters Parameter display of timing relay easy400 easy600 easy500 easy700 parameters easy500 easy700 parameters parameters Ti Ti Ti AAR EE EA Ie AA EE AA EE Compatibility of memory card Type of easy500 easy700 memory card read write read write M 8K JV E J x M 16K JV M 32K J v vV v For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508
28. 0 7 Technical Data EASY512 R EASY618 RE EASY719 R EASY202 RE 16 A characteristic B B16 at 900 A Rated impulse withstand voltage 6 kV Uimp contact coil Rated insulation voltage Ui Rated operational voltage Ue 250 V AC Safe isolation to EN 50178 300 V AC between coil and contact Safe isolation to EN 50178 300 V AC between two contacts Making capacity AC 15 250 V AC 3 A 600 Ops 300000 operations h DC 13 L R 150 ms 24 V DC 200000 operations 1 A 500 Ops h Breaking capacity AC 15 250 V AC 3 A 600 Ops 300 000 operations h DC 13 L R 150 ms 24 V DC 200 000 operations 1 A 500 Ops h Filament lamp load 1000 W at 230 240 V AC 25000 operations 500 W at 115 120 V AC 25000 operations Fluorescent tube with ballast 10 x 58 W at 230 240 V AC 25000 operations Conventional fluorescent tube compensated 1 X 58 W at 230 240 V AC 25000 operations Fluorescent tube uncompensated 10 x 58 W at 230 240 V AC 25000 operations Operating frequency relays Mechanical switching operations 10 million 1 x 107 For Immediate Delivery call KMParts com at 866 595 9616 273 Appendix 05 04 AWB2528 1508GB EASY512 R EASY618 RE EASY202 RE EASY719 R Resistive lamp load 2 Hz Inductive load 0 5 Hz UL CSA Uninterrupted current at 240V AC 24VDC n wma AC
29. 04 AWB2528 1508GB Function of the high speed counter function block Figure 57 Signal diagram of the high speed counter count pulses at counter input 11 I2 setpoint of the counter actual value of the counter enable of the counter CC13 CC14 count direction direction coil DC13 DC14 reset coil of the counter RC13 RC14 Dum A UNa 134 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB High speed counters easy DA easy DC 7 contact of the counter C13 C14 e Range A The relay contact C13 C14 of the counter with setpoint value 512 switches as soon as the actual value is 512 e Range B When new count pulses or the counter enable are not present the actual value is retained Range C If the count direction is reversed DC13 DC14 the contact is reset when the actual value is 511 Range D the count direction is set to up counting Range E The Reset coil RC13 RC14 resets the counter to 0 No pulses are counted Range F the Reset coil is not active pulses are counted In the examples it must be remembered that there may be a time difference of up to one program cycle between the setpoint actual value comparison and the processing of the result This may cause deviations in values Example counting measuring pulses and setting an output Measuring pulses can represent lengths rotations angles or other values These program sections are requi
30. 13 to 131 F Condensation Prevent condensation with suitable measures LCD display reliably legible 0 to 55 C 32 to 131 F Storage transport temperature 40 to 70 C 40 to 158 F Relative humidity IEC 60 068 2 30 5 to 95 non condensing Air pressure operation 795 to 1080 hPa Corrosion resistance IEC 60 068 2 42 S02 10 cm3 m3 4 days IEC 60 068 2 43 H2S 1 cm3 m3 4 days Inflammability class to UL 94 vo Ambient mechanical conditions Pollution degree 2 Degree of protection EN 50178 IEC 60529 VBG4 IP 20 For Immediate Delivery call KMParts com at 866 595 9616 08 04 AWB2528 1508GB Oscillations IEC 60068 2 6 Technical Data 10 to 57 Hz constant amplitude 0 15 mm 57 to 150 Hz constant acceleration 2 g Shock IEC 60068 2 27 18 shocks semi sinusoidal 15 g 11 ms Drop IEC 60068 2 31 Drop height 50 mm Free fall packed IEC 60068 2 32 1m Electromagnetic compatibility EMC Electrostatic discharge ESD IEC EN 61 000 4 2 8 kV air discharge severity level 3 6 kV contact discharge Electromagnetic fields RFI IEC EN 61000 4 3 Field strength 10 V m Emitted interference Class B Interference immunity EN 55011 EN 55022 IEC 61000 6 1 2 3 4 Fast transient burst IEC EN 61000 4 4 severity level 3 2 kV power cables 2 kV signal cables High energy pulses surge easy AC IEC EN 61000 4 5
31. 2 5V with ext load lt 10 MQ On 1 signal Je 0 5 A U U 1V U U 1V Short circuit protection Yes thermal detected via diagnostics input 116 115 R16 R15 Short circuit tripping current for Ra 10 mQ 0 7 A S k S 2 A per output Max total short circuit current 8A 16A Peak short circuit current 16A 32A Thermal cutout Yes Yes Max switching frequency with constant resistive load R lt 100 kQ operations hour 40000 depends on program and load Parallel connection of outputs with resistive load inductive load with external suppression circuit see page 58 combination within a group Group 1 Q1 to Q4 e Group 1 Q1 to Q4 S1 to 4 e Group 2 Q5 to Q8 S5 to 8 For Immediate Delivery call KMParts com at 866 595 9616 275 Appendix 05 04 AWB2528 1508GB EASY512 D T EASY620 DC E EASY72 Number of outputs max 4 max 4 Total maximum current 2 0 A Attention Outputs must be actuated simultaneously and for the same time duration Status display of the outputs LCD display if provided Inductive load without external suppressor circuit General explanations To 95 time in milliseconds until 95 of the stationary current is reached L To 95 3 X To 65 3 X SB Utilisation category in groups for e Q1 to Q4 e Q5 to Q8 e S1 to S4 e S5 to S8 To 95 1 ms Utilization factor g 0 25 R 48Q i L216 mH Relative duty factor 100 Maximum swi
32. 5 For Immediate Delivery call KMParts com at 866 595 9616 265 Appendix Input current at rated voltage EASY512 DA EASY719 DA EASY512 DA EASY719 DA 05 04 AWB2528 1508GB EASY512 DC EASY719 DC EASY721 DC EASY512 DC EASY Goan Normally 140 mA normally 200 mA Normally 80 mA normally 140 mA Voltage dips 10 ms IEC EN 61131 2 Power loss EASY512 DA EASY719 DA EASY512 DC EASY7 DC Normally 2 mA 3 5 mA Normally 2 W normally 3 5 W Inputs EASY 512 AB EASY719 AB EASY 512 AB EASY719 AB Digital inputs 24 V AC Number 8 12 Status display LCD if provided LCD if provided 2 inputs I7 18 usable as analog inputs 4 inputs 17 18 111 112 usable as analog inputs Electrical isolation To power supply No No Between each other No No To the outputs Yes Yes Rated voltage L sinusoidal 24V AC 24V AC 0 signal 0to6V AC 0to6VAC 1 signal I7 18 I7 18 111 112 gt 8V AC gt 11 VDC gt 8 VAC gt 11 VDC 11 to 16 19 to 112 14 to 26 4V 11 to 16 19 to 110 14 to 26 4 V AC AC Rated frequency 50 60 Hz 50 60 Hz For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Technical Data EASY 512 AB EASY719 AB Input current on 1 signal 4 mA at 24 V AC 50 Hz 4 mA at 24 V AC 50 Hz 11 to 16 EASY719 also 19 to 110 Input current on
33. 59 1 min _ Minimum time setting If a time value is less than easy s cycle time the elapsed time will not be recognised until the next cycle This may cause unforeseeable switching states Variable values as time setpoint I7 18 111 112 actual value T1 to T16 C1 to C16 If the value of the variable is greater than the maximum permissible value of the configured time range the maximum value of the time range will be used as the setpoint For Immediate Delivery call KMParts com at 866 595 9616 157 Wiring with easy 05 04 AWB2528 1508GB You can only use analog values as setpoints if the value of the analog input is stable Fluctuating analog values reduce the reproducibility of the time value The following conversion rules apply if you are using variable values such as an analog input s time base Equation Time setpoint Value x 10 in ms Value e g analog Time setpoint in s input 0 00 000 100 01 000 300 03 000 500 05 000 1023 10 230 M S time base Rule Time setpoint Value divided by 60 Integer result Number of minutes remainder is the number of seconds Value e g analog Time setpoint in input M S 0 00 00 100 01 40 300 05 00 500 08 20 1023 17 03 158 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Time base H M Rule Time setpoint Value divided by 60 Intege
34. 89 Deleting wcnwininsnundoundaundanen 85 Enter isoekan a aren a Pons 84 IAVORLING aisiais taninan anaiai 70 OVEIVICW ia dia est ah Sata ele ed 78 Contactor function inverse sessen 93 Counterirelay perii 117 Parameters nion e n 128 133 Counter value automatic reset c cece 122 Counter value manual reset oo cece 122 GCOUNTOLS dna Ga sentvss Sone trae 117 122 Castaigne 123 Compatibility of parameters cece 281 COUNTING FreQUENCY c ececeseseseseseeteeseseeees 120 FFOQUONGY enana 125 High speed cccccccsseeesesesesesssesesseeeees 51 131 High speed circuit diagram evaluation 236 Maintenance cececcecseeseeeeteeeeeeeeeereeeaes 151 Operating hours ss ciscscasitsiwiveseavesies 149 Retentive actual value ceeeeeeeeeees 124 Scan for actual value zero s s s 123 Unit quantities s e 122 Counting unit quantities s s s 122 290 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Current INPUt At eteccr etter etecarateeanieb aarti eardel 41 46 Input Current increasing nsss 43 Cursor DUTLONS taana na 19 89 Activate eea a 224 Deactivate zaioa aae 225 See P buttons 0 eeeeeeceecseseceseeeeteeeeteteeeseaeens 285 Cursor displays sassascssatscrsascretecvabatenin 28 76 Gel savawauanaadcasadadsacasanadcasanas 235 Cycle Puls jicscsssecnedaeceesdgednadaescvees 93 94 190 Date settingi ntaa 213 Delay times For easy AB easy DA easy DC
35. AC E ape Figure 8 Power supply on the AC expansion units 36 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the power supply Applies to easy AC devices with a power supply greater than 24 V AC e The voltage terminals for phase L and neutral conductor N have been reversed e This enables the easy interface for memory card or PC connection to have the full connection voltage of the phase conductor 100 to 240 V AC There is a danger of electric shock if the connection at the easy interface is not properly connected or if conductive objects are inserted into the socket Attention A short current surge will be produced when switching on for the first time Do not switch on easy by means of reed contacts since these may burn or melt Supplying DC units Supplying DC basic units EASY DA RC X EASY DC R RC RCX LO1 LO1 4 VQOVCVOOOVGS V OV OV DC 24V DA 12V Figure 9 Power supply on the DC basic units For Immediate Delivery call KMParts com at 866 595 9616 37 Installation 05 04 AWB2528 1508GB Supplying DC expansion units EASY DC E F1 i LO1 L01 QQ _ SOSS E E R1 w R12 24V OV OV 24V NN Figure 10 Power supply on the DC expansion units easy DC and easy DA are protected against reverse polarity To ensure that easy works correctly ensure that the po
36. C upper setpoint value reached ty gate time for the frequency measurement Range A the counter is enabled Contact C15 C16 switches after a frequency above the setpoint was measured for the first time Range B If the actual value falls below the setpoint the contact is reset The removal of the enable signal resets the actual value to zero Range C the counter is enabled After a frequency above the setpoint was measured for the first time contact C15 C16 switches Range D The reset coil resets the actual value to zero For Immediate Delivery call KMParts com at 866 595 9616 129 Wiring with easy 05 04 AWB2528 1508GB Example frequency counter Frequency counters with different switch points The frequency measured at input 13 is to be classified in different value ranges The analog value comparator is used as an additional comparison option The counter is enabled via marker N3 The value 900 or higher is detected by frequency counter C15 as the upper limit value This triggers the coil of marker N4 If the frequency is higher than 600 Hz analog value comparator A1 indicates this and triggers marker N5 If the frequency is higher than 400 Hz analog value comparator A2 indicates this and triggers marker N6 Circuit diagram display Parameter settings of the counter C15 Na cc Ci F Cf CN4 5 00400 Ail EHS A EHE Parameter set
37. Control Circuit Rating Codes B300 Light Pilot Duty Utilization category Max rated operational voltage 300 V AC Max thermal continuous current cos 1 with B300 5A Maximum make break capacity cos 1 Make break 3600 360 VA with B300 DC Control Circuit Rating Codes R300 Light Pilot Duty Utilization category Max rated operational voltage 300 V DC Max thermal uninterrupted current with R300 1A Maximum make break capacity with R300 28 28 VA Transistor outputs EASY 512 D T EASY620 DC E EASY72 O ASDA o EASY620 DC E EASY72 Number of outputs 4 8 Contacts Semiconductors Semiconductors Rated voltage Ue 24 V DC 24V DC Permissible range 20 4 to 28 8 V DC 20 4 to 28 8 V DC Residual ripple 5 5 Supply current 0 signal Normally 9 mA max 16 mA Normally 18 mA max 32 mA 1 signal Normally 12 mA max 22 mA Normally 24 mA max 44 mA 274 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Reverse polarity protection Technical Data EASY512 D T EASY620 DC E EASY72 Yes caution If voltage is applied to the outputs when the polarity of the power supply is reversed this will result in a short circuit Potential isolation to mains Yes Yes supply inputs Rated current Je on 1 signal max 0 5 A DC max 0 5 A DC Lamp load 5 Watts without Ry 5 Watts without Ry Residual current at state 0 per lt 0 1 mA lt 0 1 mA channel Max output voltage On 0 signal 2 5V
38. Delivery call KMParts com at 866 595 9616 57 Installation 05 04 AWB2528 1508GB If inductive loads are not suppressed the following applies Several inductive loads should not be switched off simultaneously to avoid overheating the driver blocks in the worst possible case If in the event of an emergency stop the 24 V DC power supply is to be switched off by means of a contact and if this would mean switching off more than one controlled output with an inductive load then you must provide suppressor circuits for these loads see the following diagrams 24V Q Uemax lt Uz lt 33 V Q OV OV Figure 34 Inductive load with suppressor circuit Behaviour with short circuit overload Should a short circuit or overload occur on a transistor output this output will switch off The output will switch on up to maximum temperature after the cooling time has elapsed This time depends on the ambient temperature and the current involved If the fault condition persists the output will keep switching off and on until the fault is corrected or until the power supply is switched off gt section Monitoring of short circuit overload with EASY D T page 242 58 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Expanding inputs outputs Expanding inputs outputs You can add expansion units to the following easy models in order to increase the number of inputs and o
39. Figure 70 Signal diagram of timing relay single pulse 1 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx Range A The trigger signal is short and is lengthened Range B The Trigger signal is longer than the set time e Range C The Stop coil interrupts the timing out of the set time Figure 71 Signal diagram of timing relay single pulse 2 e Range D The Reset coil resets the timing relay e Range E The Reset coil resets the timing relay The Trigger coil is still activated after the Reset coil has been deactivated and the time is still running 166 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Timing relay flashing You can set the mark to space ratio to 1 1 or 1 1 Time value 11 Pulse time Time value 12 Pause time Mark to space ratio 1 1 flashing S1 equals S2 Mark to space ratio 1 1 flashing 1 does not equal S2 tE tha b2 t2 s2 bsta t2 a at Figure 72 Timing relay signal diagram flashing e A WN trigger coil TTx Stop coil HTx Reset coil RTX switch contact make contact Tx Range A The relay flashes for as long as the Trigger coil is activated Range B The Stop coil interrupts the timing out of the set time Range C The Reset coil resets the relay For Immediate Delivery call KMParts com at
40. For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 7 day time switch Night switching example Time switch 84 switches on at 22 00 on Monday and switches off at 6 00 on Tuesday 3 0 D H ON 22 00 OFF 06 00 MO TU D on Eq 2 Figure 61 Night switching signal diagram If th Time e off time is before the on time easy will switch off on the following day overlaps example The time settings of a time switch overlap The clock switches on at 16 00 on Monday whereas on Tuesday and Wedn esday it switches on at 10 00 On Monday to Wednesday the off time is 22 00 G4 A G4 E o MO WE D TU WE OM 16 00 OM 10 01 OFF 22 00 OFF 00 00 MO TU WE TH 16 00 22 00 10 00 24 00 10 00 22 00 Figure 62 Time overlaps signal diagram For Immediate Delivery call KMParts com at 866 595 9616 147 148 Wiring with easy 05 04 AWB2528 1508GB On and off times always follow the channel which switches first Power failure example The power is removed between 15 00 and 17 00 The relay drops out and remains off even after the power returns since the first off time was at 16 00 G4 A 04 E D MO SU MO sU ON f2 00 ON 12 00 OFF ib 00 OFF 18 00 oo When it is switched on easy always updates the switching state on the basis of all the available switching time s
41. For Q outputs controls outputs Q1 to Q8 and S1 to S8 e 72 For markers M N controls the marker range M1 to M16 and N1 to N16 e 73 for outputs and markers controls Q1 to Q8 S1 to S8 M1 to M16 and N1 to N16 Function of the master reset function relay Arising edge or the 1 signal on the coil will reset the outputs or markers to 0 depending on the operating mode set The location of the coil in the circuit diagram is of no importance The master reset always has the highest priority The contacts Z1 to Z3 follow the status of their own coil Example resetting outputs All outputs that you have used can be reset to 0 with one command A rising edge at the coil of Z1 will cause all Q and S outputs to be reset Example resetting markers All markers that you have used can be reset to 0 with one command A rising edge at the coil of Z2 will cause all markers M and N to be reset For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB a zi jesse igi 12 Mi T1 354 Ha7C1 503 Hu E E IHi 11 C T1 5Na Ta Al SHE Hi A5 5HE Basic circuits Example resetting outputs and markers All outputs and markers that you have used can be reset to 0 with one command A rising edge at the coil of Z3 will cause all Q and S outputs and all M and N markers to be reset Basic circuits I cat The values in the logic table have the following meanings For
42. HH MM The switch time minus the time difference should not go into 28 02 The following applies 0 15 is put back by 30 min New time 28 02 23 45 For Immediate Delivery call KMParts com at 866 595 9616 221 easy Settings 05 04 AWB2528 1508GB Behaviour for summer time end on 01 01 If 01 01 is selected for the end of summer time ensure the following The DST time minus the time difference should not go into 31 12 Otherwise the time will continue to run until the set time minus the time difference is 0 00 on the 01 01 The time will then continue to run with 0 00 Setting the time manually within the summer time end setting At 3 00 on summer time end the time is to be put back by one hour to 2 00 The clock is set at 1 30 to 3 05 easy will interpret this as 3 05 winter time A time change will not be carried out Activating debounce Input signals can be evaluated by easy with an input delay input delay This enables for example the trouble free evaluation of switches and pushbutton actuators subject to contact bounce Factory setting Debounce is activated High speed counter functions are evaluated independently of the debounce function In many applications however very short input signals have to be monitored In this case the debounce function can be switched off gt Press DEL and ALT to call up the System menu gt Select the SYSTEM menu 222 For Immed
43. Hour Minute Time difference WD DD MM HH MM H M ON SU Sunday MONTH 03 02 00 1 00 L last March The following start and times for summer time normally apply throughout the world as at beginning of 2004 Table 32 Summer time rules Country Summer time start Summer time end Start End Region time time Brazil Rio de 1st Sunday in November 1st Sunday after the 00 00 00 00 Janeiro 15th February Chile Santiago 1st Sunday after 8th 1st Sunday after 8th 00 00 00 00 October March USA Antarctic 1st Sunday in October 1st Sunday after 15th 02 00 02 00 McMurdo March Chatham 1st Sunday in October 1st Sunday after 15th 02 45 03 45 Islands March New Zealand 1st Sunday in October 1st Sunday after 15th 02 00 03 00 March Chile Easter 1st Saturday after 8th 1st Saturday after 8th 22 00 22 00 Islands October March USA Antarctic 1st Sunday after 9th 1st Sunday after 9th 00 00 00 00 Palmer October March lran3 1st day of Favardin 30th day of Shahrivar 00 00 00 00 Jordan Last Thursday in March Last Thursday in 00 00 01 00 September Israel Special rules according to the Hebrew calendar 01 00 01 00 Australia Last Sunday in October Last Sunday in March 02 004 02 00 Howe Islands For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting date time and daylight saving time Country Summer time start Summer time end Start End Region time time Australia Last Sunday in October Las
44. LO1 eg a FL i s1 A K1 S2 Ea K1 ues Figure 37 Lamp controller with relays L01 In the following example easy carries out all the wiring and performs the tasks of the circuit diagram shown below 66 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the menu language LO1 S1 S2 QVOOVOOOOYOG 24V OV 1 12 FRASI TiaTden ft Eee Q1 eas H1 QO Figure 38 Lamp controller with easy L01 Starting point the Status display When you switch on easy it opens the Status display sae EEn immediately to show the switching state of the inputs and I outputs It also indicates whether easy is already running a MO 02 010 circuit diagram The examples were written without the use of expansion units If an expansion unit is connected the Status display will first show the status of the basic unit and then the status of the expansion unit before showing the first selection menu For Immediate Delivery call KMParts com at 866 595 9616 67 68 Commissioning STOP J RUN PARAMETER INFO E TEETER TT 05 04 AWB2528 1508GB gt Press OK to switch to the main menu Press OK to switch to the next menu level and press ESC to move one level back OK has two other functions e Press OK
45. R ae E R L al ae Q1 Q2 apy oo 10 000 000 oa HA a 230V 8A 2A j X lED 1000 W se OMe N 4 A 10x58W oc og awe AOA UA de 1 2 13 1157230 24V Figure 28 EASY512 R relay outputs EASY7 R and EASY202 RE Tan 2 A 22 2 _ 2 a i ae oe Q3 gt a4 oe oe s1 Sees 52 10 000 000 10 000 000 co Ea 0V N Pa 4 4 OV N cons GAA bala ala Shit A L1 L2 L3 115 230 V u 42 13 15 230V L 24V 24V Figure 29 EASY7 R relay outputs and EASY202 RE 54 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the outputs EASY618 RE TE ie 2 2 al R m x 4 5 Seay 10 000 000 aD a ss pJ s6 24 V 8A 2A 115V 8A 2A 2 i 20V 8A 2A 1000w OV N i X i ji i ye 10x 58W 25 000 ane A patha hha L1 L2 L3 115 230 v l 24V Figure 30 EASY618 RE relay outputs Unlike the inputs the outputs can be connected to different phases Warning Do not exceed the maximum voltage of 250 V AC on a relay contact If the voltage exceeds this threshold flashover may occur at the contact resulting in damage to the device or a connected load For Immediate Delivery call KMParts com at 866 595 9616 55
46. activates the coils in accordance with the rung and its result from top to bottom M4 assumes the value of M3 value 0 or 1 before M3 assumes the value of M2 M3 assumes the value of M2 M2 the value of M1 and M1 the value of 12 Why are the values not constantly overwritten In this example the coils are controlled only by the S and R functions i e the values are retained in on or off states even though the coil is not constantly activated The state of the coil changes only if the rung up to the coil is activated In this circuit the marker relay is therefore either set or reset The rungs of the coils storage locations are only activated via M8 for one cycle The result of activating the coils is stored in easy until a new pulse changes the state of the coils For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ti d Ti Tz Example circuits How are all the storage locations cleared When 13 is activated all the R coils of storage locations M1 to M4 are reset i e the coils are deactivated Since the reset was entered at the end of the circuit diagram the reset function has priority over the set function How can the value of a storage location be transferred Use the make or break contact of storage locations M1 to M4 and wire them to an output relay or in the circuit diagram according to the task required Running light An automatic running light can be created
47. after or before a date 1st first SU Sunday e AFTER THE table 29 e MO Monday e BEFORE THE e TU Tuesday e WE Wednesday e TH Thursday e FR Friday e SA Saturday 1 Apart from day definitions 216 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Day DD e st e 2nd e 31st Setting date time and daylight saving time Table 29 Date parameters Month Hour Minute Time difference MM HH MM H M e 1 January e 00 e 00 e 3 00 e 2 February e 01 e 01 e 2 30 e e 02 e 02 e 2 00 e 12 December e 03 e 03 e 1 30 e e 04 e 1 00 e 23 e e 0 30 e 59 e 0 30 e 1 00 e 1 30 e 2 00 e 2 30 e 3 00 When Weekday WD ON SU Sunday L last Example with EU European Union End of summer time Menu in easy SUMMER END The following rule applies The clock goes back one hour 1 00 to 2 00 at 3 00 on the last Sunday in October Table 30 EU summer time end How Day Month Hour Minute Time difference DD MM HH MM H M MONTH 10 03 00 1 00 October Start of summer time Menu in easy SUMMER START The following rule applies The clock goes forward one hour 1 00 to 3 00 at 2 00 on the last Sunday in March For Immediate Delivery call KMParts com at 866 595 9616 217 218 easy Settings 05 04 AWB2528 1508GB Table 31 EU summer time start When Weekday How Day Month
48. aiia 182 Overload rinna aa 58 Monitoring with EASY D T sessies 242 OVEIVIGW eoret hese dons aa Ee deen 12 For Immediate Delivery call KMParts com at 866 595 9616 295 Index 05 04 AWB2528 1508GB P POUONO 285 Activate a iaa a 224 Activating and deactivating ccceceee 224 Deactivate cecccesesecseteeseeeseteeeeeteeeeeeeeeaes 225 See Cursor buttons ts tisiadies tata dade 89 Parameter display cccsesscscssceeeeeeeeeneees 76 Timing relays erroen 128 133 Parameters niaii nnana aa 285 Change cerrar enaa 210 Changing the switching time cccee 211 Compatibility sarsaran 281 Display A 210 Function TelaYyS oi sess sis shia seas sivas sha seas shea 211 Inhibit ACCESS noorena aeS 211 Power flow display cccccssscseseseseeeseees 103 Password Activates aknundh dante cetadndnetan ae 206 Change raesade a aN N 207 Deactivate see Unlocking easy 207 Deleting osons aN 208 PrOt ClION devs desta aetasdevsha darts dees 203 Protection removal c cccecseseeeeeeeeeeees 208 SCOPE sett stdin Ge esaetede et Reet 205 T a ti wishes naninkongananaaiion 204 PCCONNCCUON hesira a dann 252 Power flow display cccccseseseseeeseees 72 90 103 POWEr SUPDIY ciasssnudnecaetvacnadvecna na natves 35 285 AGWOlEGC asenne 36 Analog iN pUtiscics cis sissies dace tna tes aves seats 48 DC Woltage ssid 37 Technical data serrera 265 Prograf Snorase aaa aaa 76 PropetUSennraioionnna nanan 11 296 For I
49. analog signal from 0 to 10 V DC is converted to a 10 bit digital value from 0 to 1023 A digital value of 100 represents an analog value of 1 0 V exactly 0 98 V 108 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Analog value comparator threshold value switch UM O a E E eee a eee 0 512 1023 Figure 48 Resolution of the analog inputs Function of the analog value comparator _ gt The GT GE LT and LE comparison functions only differ in the fact that GE and LE also switch when the value is equal to the setpoint easy500 and easy700 feature five comparison modes so that all analog value comparators from easy400 to easy800 are compatible Caution Analog signals are more sensitive to interference than digital signals Consequently more care must be taken when laying and connecting the signal lines Set the switching hysteresis to a value so that interference signals will not cause accidental switching A value of 0 2 V value 20 without gain must be observed as a safety value For Immediate Delivery call KMParts com at 866 595 9616 109 Wiring with easy 05 04 AWB2528 1508GB Function of the Less than comparison Parameter display and parameter set for Less than analog Al LT value comparator Ti 11 Fi I Ti N Fi I of i HY 0085 Circuit diagram with analog value comparator ThevaluesFi1 0 F2 0 and amp
50. by slightly modifying the shift register circuit One relay is always switched on It starts at Q1 runs through to Q4 and then starts again at Q1 The marker relays for storage locations M1 to M4 are replaced by relays Q1 to Q4 The shift pulse 11 has been automated by the flasher relay T1 The cycle pulse M8 remains as it is On the first pass the value is switched on once by break contact M9 If Q1 is set M9 is switched on Once Q4 the last storage location has been switched on the value is passed back to Q1 Try changing the times For Immediate Delivery call KMParts com at 866 595 9616 197 Wiring with easy 05 04 AWB2528 1508GB TTi Flasher relay Ti7 1 H Generate shift pulse IH zH Clear first value HiT J 304 Set 4th storage location Q tet AC Clear 4th storage location Qi 2 Set 3rd storage location g F Clear 3rd storage location i 54i Set 2nd storage location i F i Clear 2nd storage location Gy oe Set 1st storage location M4 Enter first value 1 B1 FG Clear 1st storage location Figure 78 easy run light circuit diagram 198 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Example circuits Stairwell lighting For a conventional circuit you would need at least five space units in the distribution board i e one impulse relay two timing relays and two auxiliary relays easy require
51. card or from EASY SOFT BASIC the status set there is also transferred Startup behaviour The startup behaviour is an important aid during the commissioning phase The circuit diagram which easy contains is not yet fully wired up or the system or machine is in a state which easy is not permitted to control The outputs should not be controlled when easy is switched on Setting the startup behaviour _ The easy models without a display can only be started in RUN mode Requirement easy must contain a valid circuit diagram Factory setting RUN mode is activated Switch to the System menu gt If easy is password protected the System menu can only be accessed after easy has first been unlocked gt section Unlocking easy from page 207 Specify the operating mode which easy must use when the power supply is switched on For Immediate Delivery call KMParts com at 866 595 9616 225 226 easy Settings DEBOUN RUN MODE lt CARD MODE CE DEBOQUNCE F BUTTONS CARD MODE 05 04 AWB2528 1508GB Activating RUN mode Displayed as easy UMMODE f this means that easy will start in RUN mode when the power supply is switched on gt Otherwise select RUN MODE and press OK RUN mode is activated gt Press ESC to return to the Status display Deactivating RUN mode gt Select RUN MODE 4 Press the OK button The RUN mode function is
52. easy you can insert and remove the memory card even if the power feed is switched on without the risk of losing data Loading or saving circuit diagrams You can only transfer circuit diagrams in STOP mode Behaviour of easy device without integrated keypad display when loading the memory card If a memory card is inserted in easy variants without an on board keypad and LCD the circuit diagram is automatically transferred from the memory card to the EASY X when the power supply is switched on If the memory card contains an invalid circuit diagram the circuit diagram installed in the easy is retained For Immediate Delivery call KMParts com at 866 595 9616 249 Inside easy 05 04 AWB2528 1508GB The memory card is detected when the card is inserted and you move from the main menu to the program menu As read access to EASY M 8K EASY M 16K and EASY M 32K cards is possible the card can only be removed in the Status display This ensures that the correct card is always detected Only the EASY M 32K memory card can be written to gt Switch to STOP mode gt Select PROGRAM from the main menu gt Select the CARD menu option PROGRAM DELETE FROG The CARD menu option will only appear if you have inserted a functional memory card You can transfer a circuit diagram from easy to the card and KAE A i tai from the card to the easy memory or delete the content of CARD DEVICE the car
53. gt If you press the OK button again you will access the password entry area If no password has been entered easy changes directly to the password display and displays for XXXX characters No password present gt Press OK four zeros will appear gt Set the password using the cursor buttons lt gt select position in the password A set a value between 0 to 9 gt Save the new password by pressing OK Use OK to exit the password display and proceed with ESC and v to the RANGE menu The scope of the password has not yet been defined The password is now valid but not yet activated 204 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB CIRC DIAG FARAHETER CLOCK OFRTHG MODE INTERFACE DELETE FUNCT _ Password protection Selecting the scope of the password gt Press the OK button gt Select the function or the menu to be protected gt Press the OK button in order to protect the function or menu tick protected Standard protection encompasses the programs and circuit diagram At least one function or menu must be protected e CIRCUIT DIAG The password is effective on the program with circuit diagram and non enabled function relays e PARAMETER The PARAMETER menu is protected e CLOCK Date and time are protected with the password e OPRTNG MODE The toggling of the RUN or STOP operating mode is protected e INTERFACE T
54. inserted into the socket Figure 88 Do not touch the interface gt Carefully remove the cover with a screwdriver Figure 89 Remove the cover To close the slot again push the cover back onto the slot For Immediate Delivery call KMParts com at 866 595 9616 247 Inside easy 05 04 AWB2528 1508GB Memory card The card is available as an accessory EASY M 32K for easy500 and easy700 Compatibility with EASY M 8K EASY M 16K memory cards Circuit diagrams with all the data can transferred to the easy500 and easy700 from the EASY M 8K easy412 and EASY M16K easy600 memory card A transfer however in the other direction is not possible Each memory card can hold one easy circuit diagram Information stored on the memory card is non volatile and thus you can use the card to archive transfer and copy circuit diagrams On the memory card you can save e the circuit diagram e all parameter sets of the function relays e all display texts with functions e the system settings debounce P buttons password retention on off e card start e summer time start end time settings gt Insert the memory card in the open interface slot 248 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB easy500 EASY M 32K Memory card easy700 EASY M 32K 2 Gi _ Lap 2 n Figure 90 Inserting the memory card With
55. make contact switches if the actual value at 17 reaches the setpoint The make contact switches off when the actual value at I7 falls below the setpoint minus hysteresis Example Analog value comparator as two step controller If for example the temperature goes below a value A1 switches on the output Q1 with the enable input 15 If the temperature exceeds the set value A2 will switch off If there is no enable signal output Q1 will always be switched off by 15 Parameter settings of both analog value comparators Switching on Switch off Ai LT Ar GT Ii I1 Ii I1 Fi 0 Fi I I2 0500 I2 0550 Fe 0 Fe 10 os 1 os i HY i HY D015 A simple circuit can be implemented if a switching point of the controller is assigned to the digital switching point of the analog input This switching point has a 8 V DC easy DA easy DC and 9 5 V easy AB signal Parameter settings Switching on Switch off Ai LT The switch point is Ii I implemented via I7 digital Fi 0 switching signal I2 O500 Fe 0 Oo 1 HY For Immediate Delivery call KMParts com at 866 595 9616 115 Wiring with easy 05 04 AWB2528 1508GB Example analog value comparator detection of operating states Ab iHi Al THE states are evaluated A iH First operating state Several analog value comparators can be used to evaluate different ope
56. next time the actual value is overwritten Factory setting The retention function is not activated Permissible markers and function relays It is possible to retentively store non volatile memory the actual values status of markers timing relays and up down counters The following markers and function relays can be set to have retentive actual values e Markers M9 to M12 M13 to M16 N9 to N16 e Up down counters C5 C6 C7 C8 C13 to C16 e Text function relays D1 to D8 e Timing relays T7 T8 T13 to T16 To ensure that easy500 and easy700 are fully compatible with easy400 and easy600 devices the retentive data settings were divided into the above areas 4 Attention The retentive data is kept every time the power supply is switched off Data security is assured for 1000000 write cycles Setting retentive behaviour Requirement easy must be in STOP mode gt Switch to the System menu 230 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB _ RUN MODE lt CARD MODE CYCLE TIME RETENTION H g Miz Mid MIE H Nib ch C1 d CE Fi Cia Cib Di O8 T1 TE Tid Tib H g Miz ft Hid Hib No Nib co C1 d CE j cia Cib Di o8 T1 TE i Tid Ti Retention non volatile data storage If easy is password protected the System menu can only be accessed after easy has first been un
57. on the memory card Power flow display does not show changes to the rungs easy is in STOP mode Select RUN mode Association connection not fulfilled Relay does not activate coil Incorrect parameter values time e Analog value comparison is incorrect e Time value of timing relay is incorrect e Function of timing relay is incorrect Check the circuit diagram and parameter sets and modify as required Relay Q or M does not pick up Relay coil has been wired up several times Check coil field entries 256 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Possible situations when creating circuit diagrams Input not detected Possible situations when creating circuit diagrams Explanation Loose terminal contact No voltage to switch button Broken wire Remedy Check installation instructions check external wiring easy input is faulty Replace easy Relay output Q does not switch and activate the load easy in STOP mode Select RUN mode No voltage at relay contact easy power supply interrupted easy circuit diagram does not activate relay output Broken wire Check installation instructions check external wiring easy relay is faulty Replace easy For Immediate Delivery call KMParts com at 866 595 9616 257 258 What Happens If 05 04 AWB2528 1508GB Event Event The a
58. power flow display All coils after the jump coil are shown with the symbol of the jump coil Example A selector switch allows two different sequences to be set e Sequence 1 Switch on Motor 1 immediately e Sequence 2 Switch on Guard 2 Wait time then switch on Motor 1 Contacts and relays used e 1 sequence 1 e 2 sequence 2 e 3 guard 2 moved out e 112 motor protective circuit breaker switched on e Q1 motor 1 e Q2 guard 2 e T1 wait time 30 00 s on delayed e D1 text Motor protective circuit breaker tripped 172 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Circuit diagram I 1 1 E n d E amp i Fad E p Ge gr TT Ti ta iE Iii i0 Jumps Power flow display 11 selected een eS TY eae a a TSF G2 1a Section from jump label 1 processed Jump to label 8 Section to jump label 8 skipped Jump label 8 circuit diagram processed from this point on For Immediate Delivery call KMParts com at 866 595 9616 173 Wiring with easy 05 04 AWB2528 1508GB Year time switch WH pecan acy val Bi Va 02 easy500 and easy700 devices with the type designation easy C are equipped with an integrated real time clock that you can use as a 7 day time switch and year time switch If you have to implement special on and o
59. process analog signals the device must be fed via a transformer so that the device is isolated from the mains supply The neutral conductor and the reference potential of the DC power feed of analog sensors must be electrically connected Ensure that the common reference potential is grounded or monitored by a ground fault monitoring device Observe the requirements of the relevant regulations F1 i LO1 N01 L OO n QSVOe Q 17 Figure 20 easy AB analog input connection of reference potentials 48 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the inputs Analog setpoint potentiometer easy AB easy DA easy DC ne S 650000505 V OV OV 7 L N N OV 12V Figure 21 Analog setpoint potentiometer with own power feed Use a potentiometer with a resistance of 1 kO e g 1 KO 0 25 W easy DC analog setpoint potentiometer LO1 LO1 1 3 kQ 0 25 W 1 kQ 0 25 W V 0V OV DC 24V DA 12V Figure 22 Analog setpoint potentiometer with 24 V DC power feed For Immediate Delivery call KMParts com at 866 595 9616 49 Installation 05 04 AWB2528 1508GB Brightness sensor easy AB easy DA easy DC Figure 23 Connection of a brightness sensor analog input Temperature sensor easy DA easy DC
60. seas ctc cose ta sree 82 246 251 252 Operating buttons ce ceeeeseseseseeeeeeeeeeeees 75 OVOIVICW aeoe aE a E LER 81 RUNGS iaunari sited onthe 81 SAVING o eeeeseeteseseeeeteteees 82 246 249 250 252 Testing esii a 71 90 WINING esini ene e esea a 70 86 CIOCK ACCULACY aiina aaan 264 Clock battery backup time cccceceeeeeeeeees 264 Clock backup time cccececeseeeeseesesesesesesesees 264 COM ein taatite oie then dte tenet 78 COI field anna 81 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Coil function CONLACLOR vis cata cceshedt secatate cacrdadaceas iteverdatieve cs 92 Impulse relay cecccccecsccsesessscsescssetseseeeseeeees 95 latching relay if sa sista shasta dinate aint 96 Mf EA E E EAST 93 VENIEN dareiredividieticdivnietiedieneds 91 COMMISSIONING c ecceceseseseeeteeseseeeteeeeetetteeeeeeaes 63 Comparator functions ccecesescsteteseseeeeeseeeeees 104 Compare function EqQUal tO pererin 112 Greater than csecescesceseseseseeteseeeeeeeeeeees 114 Greater than equal to ou 113 bess thats E AS 110 Less than equal to cccccccccccsescseeeseetseees 111 Two analog values ou 117 Compatibility of parameters 281 Connect Mode isra variates 283 Connecting 20 MA SENSOF sseinchaninana hanna 51 AC Voltage wits E E tics 36 Analog inputs anii 46 Analog setpoint potentiometer cc 49 Brightness Sensor cccceseseseseseeeseeeeeee
61. the ALT button The wiring arrow works between contacts and relays When you move the arrow onto a contact or relay coil it changes back to the cursor and can be reactivated if required THEN uN THIEN gt easy automatically wires adjacent contacts in a rung up to the coil gt Press ALT to wire the cursor from I 2 through to the coil field The cursor changes into a flashing wiring arrow and Iiki automatically jumps to the next logical wiring position i gt Press the cursor button gt Contact I 2 will be connected up to the coil field You can use the DEL button to erase a connection at the cursor or arrow position Where connections intersect the vertical connections are deleted first then if you press DEL again the horizontal connections are deleted gt Press the cursor button gt once more The cursor will move to the coil field 70 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the menu language gt Press OK Ii I2 i easy will insert relay coil 1 The specified coil function T and the output relay amp 1 are correct and do not have to be changed Your first working easy circuit diagram now looks like this Ii T2 1 arc Press ESC to leave the circuit diagram display finer The menu shown appears CANCEL gt Press OK The circuit diagram is now automatically saved CANCEL exits the ci
62. the additional information about EASY SOFT BASIC that you will need If there are transmission problems easy will display the INVALID PROG message gt Check whether the circuit diagram is suitable for the destination device If the operating voltage fails during communication with the PC repeat the last step It is possible that not all the data was transferred between the PC and easy easy PC CAB Figure 92 Removing the EASY PC CAB gt After transmission remove the cable and close the cover Overview with stand alone display operating unit easy500 and easy700 can be operated with a stand alone display operating unit In this configuration all the display information is transferred via the easy interface This has the advantage that easy can be operated remotely The texts in easy are backlit and displayed on the front of the operator or control panel in twice the size The display operating unit provides protection to IP65 For Immediate Delivery call KMParts com at 866 595 9616 253 Inside easy 05 04 AWB2528 1508GB If a display operating unit with a keypad is used easy can be programmed and assigned parameters from outside gt Card mode operation is not possible when using a stand alone display operating unit The interface can only be used once The MFD 80 IP65 display unit MFD 80 B IP65 display operating unit with the MFD CP4 500 power supply communication unit are cu
63. the count coil of the counter 1 function relay _ Press OK to call up the easy parameter display gt Move the cursor onto the 1 of C1 and press OK The parameter set for the counter is displayed gt Press the cursor button until the cursor is on the plus sign Ci H t on the right of the setpoint z gt H gt Press the OK button gt Press the gt button Ci H 5 Im gt Use gt to move the cursor onto the tens digit Ci H 5 O00i0 p p Use to modify the value of the digit Pi H t gt Confirm the value input with OK 5 20010 100 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB i CEI gt 1 CC Ih RCI Ci TTi TIX 54 Ii 1 Iz i T TL S4 Ii 1 Iz i T Ti ll 3 Ii 1 Iz i T Ti ll 2 Ii 10 000 Iz i T For Immediate Delivery call KMParts com at 866 595 9616 Function relays gt Press ESC to return to the circuit diagram the setpoint 0010 will be stored easy has specific parameter displays for function relays The meaning of these parameters is explained under each relay type gt Enter the circuit diagram up to coil TT1 of the timing relay Set the parameter for T1 The timing relay works like a flashing relay The easy symbol for the flasher blink relay is lL It is set at the top left of the parameter displ
64. the easy parameter display In the last Ci N t line D001 the counter actual value is 7 5 O01 O c 0001 If the actual value is greater than or equal to the setpoint Ci H 10 the left character on the bottom row will change to E 5 Boil The contact of counter 1 switches ECNI The counter contact triggers the timing relay This causes the warning light to flash at output Q1 Power flow of the circuit diagram I cC Ib EC E ZS TTI Tizzzzz2z Doubling the flashing frequency Ti l 3 Si o00 500 gt In the power flow display select T1 Sa 00 250 gt Press OK BT 00 200 gt Change the set time 11 to00 500 andI2 toOl 250 0 5 and 0 25 s gt The set time will be accepted as soon as you press OK The character on the left of the bottom row will indicate whether the contact has switched or not e O Contact has not switched make contact open e E Contact has switched make contact closed You can also modify parameter settings via the PARAMETER menu option gt If you want to prevent other people from modifying the parameters change the access enable symbol from to when creating the circuit diagram and setting parameters You can then protect the circuit diagram with a password For Immediate Delivery call KMParts com at 866 595 9616 103 104 Wiring with easy 05 04 AWB2528 1508GB Analog value comparator threshold value switch Value
65. the same 24 V If you have already integrated easy into a system secure any parts of the system connected to the working area to prevent access and ensure that no one can be injured if for example motors start up unexpectedly Commissioning 05 04 AWB2528 1508GB Setting the menu language FRANCAIS ESPANOL When you switch on easy for the first time you will be asked to select the menu language gt Use the cursor buttons or v to select the language required English German French Spanish Italian Portuguese Dutch Swedish Polish Turkish Czech Hungarian gt Press OK to confirm your choice and press ESC to exit the menu easy will then switch to the Status display You can change the language setting at a later time gt section Changing the menu language page 209 If you do not set the language easy will display this menu and wait for you to select a language every time you switch on 64 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the menu language easy operating modes A easy has two operating modes RUN and STOP In RUN mode easy continuously processes a stored circuit diagram until you select STOP or disconnect the power The circuit diagram parameters and the easy settings are retained in the event of a power failure All you will have to do is r
66. to save modified settings e In the circuit diagram you can also press OK to insert and modify contacts and relay coils In this case easy must be in STOP mode gt Press OK 2 X to enter the circuit diagram display via menu items PROGRAM gt PROGRAM This is where you will create the circuit diagram Circuit diagram display The circuit diagram display is currently empty The cursor flashes at the top left which is where you will start to wire your circuit diagram easy will automatically propose the first contact 11 Use the V lt gt cursor buttons to move the cursor over the invisible circuit diagram grid The first three double columns are the contact fields and the right hand columns form the coil field Each line is a rung easy automatically energizes the first contact to voltage gt Now try to wire up the following easy circuit diagram Switches 1 and S2 are at the input I1 and IR are the contacts for the input terminals Relay K1 is represented by the relay coil T41 The symbol identifies the coil s function in this case a relay coil acting as a contactor amp 1 is one of up to eight easy output relays in the basic unit For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the menu language From the first contact to the output coil With easy you work from the input to the output The first input contact is 14 gt Press OK easy inserts the first con
67. 1 0 0 0 1 1 0 1 0 0 1 0 0 1 1 1 1 0 1 0 1 1 1 1 Latching circuits are used to switch machines on and off The machine is switched on at the input terminals via make contact 1 and is switched off via break contact S2 188 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB S1 make contact at 11 S2 break contact at 12 S1 make contact at 11 Basic circuits S2 breaks the connection to the control voltage in order to switch off the machine This ensures that the machine can be switched off even in the event of a wire break 12 is always closed when not actuated A self latching circuit with wire break monitoring can alternatively be wired using the Set and Reset coil functions If 11 is activated coil Q1 latches 12 executes the break contact signal from 2 and does not switch until S2 is actuated In this way the machine is switched off if or when a wire breaks Make sure that both coils are wired up in the correct order in the easy circuit diagram first wire the S coil and then the R coil This will ensure that the machine will be switched off when 12 is actuated even if 11 is switched on Impulse relay An impulse relay is often used for controlling lighting such as for stairwell lighting Table 24 Impulse relay 11 Status of Q1 Q1 0 0 0 0 1 1 1 0 1 1 1 0 For Immediate Delivery call KMParts com at 866 595 9616 189 Wiring
68. 1 signal 2 mA at 24 V AC 50 Hz 2 mA at 24 V AC 50 Hz 17 18 2 mA at 24 V DC 2 mA at 24 V DC EASY719 also 111 112 Delay time for 0 to 1 and 1 to 0 for 11 to 18 EASY719 also 19 to 112 Debounce ON 80 ms 50 Hz 662 3 ms 60 Hz 80 ms 50 Hz 662 3 ms 60 Hz Debounce OFF 20 ms 50 Hz 162 3 ms 60 Hz 20 ms 50 Hz 162 3 ms 60 Hz Max permissible cable length per input 11 to 18 Normally 40 m Normally 40 m with EASY719 also 19 to 110 EASY 512 AC EASY618 AC E EASY719 AC EASY 512 AC EASY618 AC E EASY719 AC Digital inputs 115 230 V AC Number 8 12 Status display LCD if provided LCD if provided Electrical isolation To power supply No No Between each other No No To the outputs Yes Yes Rated voltage L sinusoidal 0 signal 0 to 40 VAC 0 to 40 V AC 1 signal 79 to 264 V AC 79 to 264 V AC Rated frequency 50 60 Hz 50 60 Hz For Immediate Delivery call KMParts com at 866 595 9616 267 Appendix EASY 512 AC 6 x 0 5 mA at 230 V AC 50 Hz 6 X 0 25 mA at 115 V AC 60 Hz Input current with 1 signal R1 to R12 11 to l6 EASY71 also 19 to 112 05 04 AWB2528 1508GB EASY618 AC E EASY719 AC 10 x 12 0 5 mA at 230 V AC 50 Hz 10 x 12 x 0 25 mA at 115 VAC 60 Hz Input current on 1 signal 2 X 6 mA at 230 V AC 50 Hz 17 18 2 X 4mA at 115 V AC 60 Hz 2 x 6 mA at 230 V AC 50 Hz 2 x 4mA at 115 V AC 60 Hz
69. 10 mV Resolution digital 0 01 10 bit 1 to 1023 0 01 10 bit 0 to 1023 Input impedance 11 2 kQ 11 2 kQ For Immediate Delivery call KMParts com at 866 595 9616 271 Appendix 05 04 AWB2528 1508GB EASY512 AB EASY719 AB EASY512 DA EASY719 DA EASY512 DC EASY719 DC EASY721 DC Accuracy of Two easy devices of actual value 3 of actual value Within a single device 2 of actual value 17 18 0 12 V Conversion time analog digital Debounce ON 20 ms Debounce OFF every cycle Input current at 10 V DC 1mA 1mA Cable length shielded 30m 30m Relay outputs EASY512 R EASY618 RE EASY719 R EASY202 RE EASY512 R EASY618 RE EASY202 RE EASY719 R Number 4 6 2 Type of outputs Relay In groups of 1 1 2 Connection of outputs in parallelto Not permissible increase the output Protection for an output relay Miniature circuit breaker B16 or 8 A fuse slow Potential isolation to mains supply Yes inputs 300 V AC safe isolation 600 V AC basic isolation Mechanical lifespan 10 x 106 switching operations Contacts relays Conventional therm current 8 A 10 A UL Recommended for load gt 500 mA 12 V AC DC Short circuit resistance cos 1 16 A characteristic B B16 at 600 A 272 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Short circuit resistance cos Q 0 5 to
70. 16 Reset coil triggered actual value reset to 00000 Parameter display and parameter set for the counter ci H relay E Iiii ce Counter function relay number 2 H e Mode N up down counter e Mode H high speed up down counter e Mode F frequency counter e appears in the PARAMETER menu e does not appear in the PARAMETER menu H Setpoint constant from 00000 to 32000 In the parameter display of a counter relay you change the mode the setpoint and the enable of the parameter display Compatibility between the easy400 and easy500 easy600 and easy700 counter parameter displays New functions have been added to the parameter display of easy500 and easy700 The easy400 and easy600 parameters can be found at the following points easy400 easy600 easy500 easy700 parameters parameters T T T T w 7a rmi uw tm Il m For Immediate Delivery call KMParts com at 866 595 9616 119 Wiring with easy Ci H MIn O C 0004 e 05 04 AWB2528 1508GB Value range The counter relay counts between 0 and 32000 Behaviour when value range is reached The easy control relay is in RUN mode If the value of 32000 is reached this value will be retained until the count direction is changed If the value of 00000 is reached this value will be retained until the count direction is changed Parameter display in RUN mode Current set
71. 2 DA RC EASY512 DA RC EASY412 DA RCX EASY512 DA RCX EASY412 DC R EASY512 DC R EASY412 DC RC EASY512 DC RC For Immediate Delivery call KMParts com at 866 595 9616 17 18 easy For Immediate Delivery call KMParts com at 866 595 9616 easy400 easy600 EASY412 DC RCX 05 04 AWB2528 1508GB easy500 easy700 EASY512 DC RCX EASY412 DC TC EASY512 DC TC EASY412 DC TCX EASY512 DC TCX EASY719 AB RC EASY719 AB RCX EASY619 AC RC EASY719 AC RC EASY619 AC RCX EASY719 AC RCX EASY719 DA RC EASY719 DA RCX EASY619 DC RC EASY719 DC RC EASY619 DC RCX EASY719 DC RCX EASY621 DC TC EASY721 DC TC EASY621 DC TCX EASY721 DC TCX 05 04 AWB2528 1508GB Overview easy operation N d gt af P n N d gt For Immediate Delivery call KMParts com at 866 595 9616 19 Buttons DEL Delete object in circuit diagram ALT Special functions in circuit diagram Status display Cursor buttons lt gt v Move cursor Select menu items Set contact numbers contacts and values OK Next menu level Save your entry ESC Previous menu level Cancel Moving through menus and choosing values Show System menu Go to next menu level Select menu item Store your entry Return to last menu level Cancel your entry since the last OK v Change menu item Change value lt gt Change position P button function if enabled
72. 3 mA at 12 V DC I1 to 16 3 3 mA at 12 V DC 11 to 16 19 to 112 17 18 1 1 mA at 12 V DC 1 1 mA at 12 V DC Delay time for 0 to 1 Debounce ON 20 ms 20 ms Debounce OFF Normally 0 3 ms 11 to 116 Normally 0 3 ms 11 to 16 19 110 Normally 0 35 ms I7 18 Normally 0 35 ms I7 18 111 112 Delay time for 1 to 0 Debounce ON 20 ms 20 ms Debounce OFF Normally 0 3 ms I1 to 116 Normally 0 4 ms Normally 0 15 ms I7 18 I1 to 16 19 to 110 Normally 0 2 ms I7 18 111 112 Cable length unshielded 100 m 100 m EASY512 DC EASY6 DC E EASY7 DC EASY512 DC EASY6 DC E EASY7 DC Digital inputs Number 8 12 12 2 inputs I7 18 usable 4 inputs 17 18 111 112 as analog inputs usable as analog inputs Status display LCD if provided For Immediate Delivery call KMParts com at 866 595 9616 269 Appendix 05 04 AWB2528 1508GB EASY512 DC EASY6 DC E EASY7 DC Electrical isolation To power supply No No No Between each other No No No To the outputs Yes Yes Yes Rated voltage Rated value 24V DC 24V DC 24 V DC 0 signal lt 5VDC l1 to 18 lt 5VDC R1toR12 lt 5VDC I1 tol12 1 signal gt 8 V DC I7 18 gt 8 V DC I7 18 111 112 gt 15 V DC I1 to l6 gt 15V DC R1 to R12 gt 15 V DC I1 to 16 19 110 Input current on 1 signal 3 3 mA at 24 V DC 11 3 3 mA at 24 V
73. 45 Remoter aonn aa 286 Transfer behaviour scccccicrinrinre 244 Expansion UNITS ardian arts dae eee tycon anian 59 FIXING brackets eneret 33 PLAST Gis sevaides Sets teva Seta eN 167 Frequency Counters eeeeeceeeeceeeeeeeeetereeereeeees 125 Function block inputs list of names c eee 280 FUNCTION FelaYS esesesesssesssseteseteeteteteteeeeees 77 283 Counter high speed cecseeseeeeseseseeeees 131 COUNTERS Tomiie nnn ait 117 EXQMNPIG con ina 98 Frequency Counters neseser 125 A AE EE EEEE EEE AAT 277 stota rant amsa anana 278 List ofina MeS iiia 279 Master reset c ccccccccccsscssecsecessessesseseseeees 181 Operating hours counter sssrin 149 OVENI EW aa a a 97 Paramete Sro nerna a 211 Retention oo eececcecsecsecsecsecseeseesecsecsecseeseeaeens 230 TEJE I unaa a 137 Time switch o eeeeeeeeeececeseesssssessseeseeeees 143 174 TIMING rele onaren Med edi 154 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Improper USO oa td neand anar aap raae 11 Impulse relay cceseseseseseseeseeeeeeeeeeeeees 95 189 284 INPUT vs ede ber eteccts eB aves a 284 Analog resolution c cccceceeeeeseeeeeseeees 108 Analog power Supply sssssssssssississierresrenrnee 48 Connecting a E EAA 39 44 Connecting analog inputs 0 46 Eae a E ERE 83 CUNE e a E 41 46 Current increasing sececccesesseseseeeeseeeseeeeees 43 Delay Setting sissescssscvesdigzcvesdinecosadion
74. 616 e Measures should be taken to ensure the Wherever faults in the automation system proper restart of programs interrupted may cause damage to persons or property after a voltage dip or failure This should external measures must be implemented to not cause dangerous operating stateseven ensure a safe operating state in the event for a short time If necessary emergency of a fault or malfunction for example by stop devices should be implemented means of separate limit switches mechanical interlocks etc Il For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 Content About This Manual 9 Device designation 9 Writing conventions 10 easy 11 Target readership 11 Proper use 11 Improper use 11 Overview 12 Versions 15 Type reference 17 easy operation 19 Buttons 19 Moving through menus and choosing values 19 Selecting main and system menu 20 easy Status display 21 Status display for local expansion 21 Advanced Status display 22 easy LED display 22 Menu structure 23 Selecting or toggling between menu items 28 Cursor display 28 Setting values 29 1 Content 05 04 AWB2528 1508GB 2 Installation 31 Mounting 31 Connecting the expansion device 34 Terminals 35 Tools 35 Cable cross sections 35 Connecting the power supply 35 Cable protection 35 Supplyi
75. 8 1508GB 6 Inside easy easy circuit diagram cycle In conventional control systems a relay or contactor control processes all the rungs in parallel The speed with which a contactor switches in this case depends on the components used and ranges from 15 to 40 ms for relay pick up and drop out With easy the circuit diagram is processed with a microprocessor that simulates the contacts and relays of the circuit concerned and thus processes all switching operations considerably faster Depending on its size the easy circuit diagram is processed cyclically every 2 to 40 ms During this time easy passes through five segments in succession How easy evaluates the circuit diagram Rungs Segment 1 2 3 4 5 Ti 14 81 TT2 I 2 ayy li ii l rag BWDN In the first three segments easy evaluates the contact fields in succession As it does so easy also checks whether the contacts are connected in parallel or series and stores the switching states of all the contact fields In the fourth segment easy assigns the new switching states to all the coils in one pass For Immediate Delivery call KMParts com at 866 595 9616 235 236 Inside easy 05 04 AWB2528 1508GB The fifth segment is outside the circuit diagram and easy uses it to establish contact to the outside world The output relays Q1 to Q are switched and inputs 11 to l are read again easy also copies all the new switching states to t
76. 95 9616 77 Operation of easy Circuit diagram The circuit diagram is that part of the program where the contacts are connected together In RUN mode a coil is switched on and off in accordance with the current flow and the coil function specified Function relays Function relays are program elements with special functions Example timing relays time switches counters Function relays are elements provided with or without contacts and coils as required In RUN mode the function relays are processed according to the circuit diagram and the results are updated accordingly Examples Timing relay function relay with contacts and coils Time switch function relay with contacts Relay Relays are switching devices which are electronically simulated in easy They actuate their contacts according to their designated function A relay consists of at least a coil and a contact Contacts You modify the current flow with the contacts in the easy circuit diagram Contacts such as make contacts carry a 1 signal when closed and 0 when open Every contact in the easy circuit diagram can be defined as either a make contact or a break contact Wiring with easy Coils 05 04 AWB2528 1508GB Coils are the actuating mechanisms of relays In RUN mode the results of the wiring are sent to the coils which switch on or off accordingly Coils can have seven different coil functions Table 6 Contact Usable contacts easy repr
77. DC 3 3 mA at 24 V DC I1 to 16 R1 to R12 to 16 19 110 17 18 2 2 mA at 24 V DC 2 2 mA at 24 V DC easy7 DC also 111 112 Delay time for 0 to 1 Debounce ON 20 ms 20 ms 20 ms Debounce OFF Normally 0 25 ms easy512 DC 11 to 18 easy6 DC R1 to R12 easy7 _DC 11 to 112 Delay time for 1 to 0 Debounce ON 20 ms 20 ms 20 ms Debounce OFF e Normally 0 4 ms Normally 0 4 ms R1 e Normally 0 4 ms l1 11 to 116 to R12 to 16 19 110 e Normally 0 2 ms e Normally 0 2 ms 17 17 18 18 111 112 Cable length 100 m 100 m 100 m unshielded For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Technical Data High speed counter inputs 11 to 14 EASY512 DA EASY512 DC EASY719 DA EASY719 DC EASY721 DC Number 4 Cable length shielded m 20 High speed up and down counters Counting frequency kHz lt 1 Pulse shape Square wave Mark to space ratio Frequency counters 1 1 Counting frequency kHz lt 1 Pulse shape Square wave Mark to space ratio 1 1 EASY512 AB EASY512 DA EASY719 AB EASY719 DA EASY512 DC EASY719 DC EASY721 DC Analog input 17 18 111 112 Number 2 4 Electrical isolation To power supply No No To the digital inputs No No To the outputs Yes Yes Input type DC voltage DC voltage Signal range 0 to 10 V DC 0 to 10 V DC Resolution analog 10 mV
78. DE lt CYCLE TIHE CYCLE TIME Mo s CYCLE TIME 35 HS easy allows you to fix the cycle time To do this move to the SYSTEM menu and from there to the CYCLE TIME menu Factory setting The cycle time is set to 00 ms The cycle time can only be set in STOP mode easy is in STOP mode gt Select CYCLE TIME and press OK The following menu appears gt Press OK You can now enter the set cycle time e lt gt Move between the parameters e Change value gt Press OK to acknowledge the value e g 35 ms The minimum set cycle time is 35 ms The cycle time can be lengthened if easy requires more time to process the program The entry of a set cycle time is only useful in applications involving two step controllers or similar functions With a cycle time setting of 00 ms easy will process the circuit diagram and the program at the fastest possible speed see also inside easy Cycle time Set cycle time value range between 00 and 60 ms For Immediate Delivery call KMParts com at 866 595 9616 229 easy Settings 05 04 AWB2528 1508GB Retention non volatile It is a requirement of system and machine controllers for data storage operating states or actual values to have retentive settings What this means is that the values will be retained safely even after the supply voltage to a machine or system has been switched off and will also be retained until the
79. EFORE 0D HM 13 Date day month HH MM 02 00 Time hour minute DIFF 1 00 Time difference summer time always x xx Time difference winter time always x xx Enter summer time start gt Press OK to reach Entry mode for the summer time start rule SUMMER END The following menu appears This will open the menu for setting the time WO IE gt Set the values for DST time change MONTH 00 HM 19 HH MM 02 00 DIFF 1 00 220 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting date time and daylight saving time gt Press the OK button to access the Entry mode Av Select required value lt gt Move between the places Change the value of a parameter OK Save value ESC Retain previous setting Press ESC to leave the DST setting display The above rule is the EU rule for the start of summer time _ The menu for the end of summer time has the same structure The values are now entered accordingly gt The DIFF time difference value can be modified both for the summer time setting and the winter time setting The value is always the same Summer time means a positive value X XX Winter time means a negative value X XX gt Behaviour on 29 February If the time change is set for 29 02 at HH MM the switch time for years that are not leap years will occur on 01 03 at
80. Figure 6 Connecting expansion units 34 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Terminals gt Open the easy LINK connections on the side of both easy devices gt Fit the easy LINK data connector EASY LINK DS in the opening provided on the expansion device gt Plug the devices together gt Proceed in the reverse order to dismantle the device Terminals Tools Slot head screwdriver width 3 5 mm tightening torque 0 6 Nm Cable cross sections e Solid 0 2 to 4 mm2 e Flexible with ferrule 0 2 to 2 5 mm2 Connecting the power supply gt For Immediate Delivery call KMParts com at 866 595 9616 35 The required connection data for device types easy AB with 24 V AC easy AC with standard voltages of 100 V AC easy DA with 12 V DC and easy DC with 24 V DC are provided in the section Technical Data page 262 The easy500 and easy700 basic units run a system test for two seconds after the power supply has been switched on Either RUN or STOP mode will be activated after these two seconds depending on the default setting Cable protection Connect on easy cable protection F1 rated for at least 1 A slow Installation 05 04 AWB2528 1508GB Supplying AC units Supplying AC basic units EASY AB RC RCX EASY AC R RC RCX VOOVOCVOOVYG L NN Figure 7 Power supply on the AC basic units Supplying AC expansion units EASY
81. Fil Change delete password PASSWORD PROGRAM J PROGRAM J RANGE PARAMETER PARAMETER s TIHE TIME lt HODE MODE INTERFACE INTERFACE lt DEL FROG DEL FROG d 26 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB System menu Overview Only one selection is possible The further menus depend on the SECURITY DEBOUNCE SYSTEM e F BUTTONS LANGUAGE RUN MODE lt CONFIGURATOR CARD MODE SECURITY ENGLISH SYSTEM DEUTSCH lt LANGUAGE F FRANCAIS CONFIGURATOR ESFANOL ITALIANO PORTUGUES NEDERLANDS SVENSKA POLSKI TURKCE CESKY MAGYAR SECURITY SYSTEM LANGUAGE connected expansion device CONFIGURATOR t _ gt For Immediate Delivery call KMParts com at 866 595 9616 27 easy PROGRAM STOF FARAHETER IMFO HH MM 4 23 OO MM 11 03 YEAR 20ih HH MM i4 23 OO MM 11 03 YEAR 20i 05 04 AWB2528 1508GB Selecting or toggling between menu items Cursor v Select or toggle Cursor display The cursor flashes Full cursor E e Move cursor with lt gt e in circuit diagram also witha v Value H M e Change position with lt gt e Change values with v Flashing values menus are shown in grey in this manual 28 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overvi
82. GB Analog input Circuit diagram elements Connect mode Contact behaviour Entry mode Function relays Glossary The device easy AB easy DA and easy DC are provided with the two easy500 and four easy700 analog inputs 17 18 and 111 112 The input voltage range is 0 V to 10 V The measuring data is evaluated with the integrated function relays As in conventional wiring the circuit diagram is made up of circuit elements These include input output and marker relays plus function relays and P buttons Connect mode is used to wire up the circuit elements in your easy circuit diagram The contact behaviour of any circuit element can be defined as either a break contact or a make contact Break contact elements are identified by a line above the identifier Exception jump Entry mode is used to input or modify values when creating circuit diagrams or setting parameters for example Function relays can be used for complex control tasks easy features the following function relays e Timing relay e 7 day time switch e Year time switch e Counter up down high speed frequency e Analog value comparator threshold value switch e Operating hours counter e Master reset e Text marker relay For Immediate Delivery call KMParts com at 866 595 9616 283 Glossary Impulse relay Input Interface Local expansion Memory card Mode 05 04 AWB2528 1508GB An impulse relay is a relay which change
83. KMParts com at 866 595 9616 05 04 AWB2528 1508GB Analog value comparator threshold value switch relay input 11 Mode lt electionat ae value input the function relay Actual value of Actual value of timing relay T1 to timing relay T1 to T16 T16 Less than LT Less than equal to LE Equal to EQ Greater than equalto GE Greater than GT Table 10 Comparison examples A1 function relay A1 function relay Value input 11 Value input 12 17 GE 18 greater than equal to 17 LE 18 less than equal to 17 GE Setpoint greater than equal to 17 LE Setpoint less than equal to 18 GE Setpoint greater than equal to 18 LE Setpoint less than equal to Circuit diagram display with analog value Ii 7Ai 501 comparator Al F 1 j IHi Analog value comparators are integrated as contacts in the circuit diagram For Immediate Delivery call KMParts com at 866 595 9616 105 Wiring with easy Ai EG Ti i Fi i Iz i Fz i oc 1 HY i 05 04 AWB2528 1508GB In the circuit diagram above 11 enables both analog value comparators If a value goes below the set value A1 switches output Q1 If another value exceeds the set value A2 deactivates output Q1 A3 switches marker M1 on and off Table 11 Parameter display and parameter set for analog value comparator Al Analog value comparator function relay 1 E Equal mode The function relay has the
84. KMParts com at 866 595 9616 05 04 AWB2528 1508GB T Hi t 8 SSSaa SMI eee i Tigi2 tit oy HE Expanding easy700 Function monitoring of expansion units If the power supply of the expansion unit is not present no connection can be established between it and basic unit The expansion inputs R1 to R12 R15 R16 are incorrectly processed in the basic unit and show status 0 It cannot be assured that the outputs S1 to S8 are transferred to the expansion unit Warning Ensure the continuous monitoring of easy expansion devices in order to prevent switching faults in machines or systems The status of the internal input 114 of the basic unit signals the status of the expansion device e 14 0 expansion unit is functional e 14 1 expansion unit is not functional When the power supply is switched on basic units and expansion devices may require different power up times to reach full functionality If the basic unit is powered up faster the internal monitoring input 114 will have status 1 indicating that an expansion device is not functional Example The expansion unit may be powered up later than the basic unit This means that the basic unit is switched to RUN when an expansion unit is missing The following easy circuit diagram detects if the expansion unit is functional or not functional As long as 114 is 1 the remaining circuit diagram is skipped If 114 is 0 the circuit diag
85. Monitoring of short circuit overload with EASY D T 242 Expanding easy700 243 How is an expansion unit recognised 244 Transfer behaviour 244 Function monitoring of expansion units 245 Saving and loading circuit diagrams 246 EASY X 246 Interface 246 Memory card 248 Compatibility with EASY M 8K EASY M 16K memory cards 248 Loading or saving circuit diagrams 249 EASY SOFT BASIC 252 Overview with stand alone display operating unit 253 Device version 254 What Happens If 255 Messages from the easy system 255 Possible situations when creating circuit diagrams 256 Event 258 7 Content 05 04 AWB2528 1508GB Appendix 259 Dimensions 259 Technical Data 262 General 262 Special approvals 264 Power supply 265 Inputs 266 Relay outputs 272 Transistor outputs 274 List of the function relays 277 Usable contacts 277 Available function relays 278 Names of relays 279 Names of function relay 279 Name of function block inputs constants operands 280 Compatibility of function relay parameters 281 Parameter display of analog value comparator 281 Parameter display of counters 281 Parameter display of 7 day time switch 282 Parameter display of timing relay 282 Glossary 283 Index 287 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB About This Manual This manual describes the installation commis
86. ODUCED Line 4 gt The corresponding text function block must be displayed in order to change a setpoint The setpoint must be a constant When values are being entered the text is retained Statically on the display The actual values are updated The example shows the following The setpoint of timing relay T1 is to be changed from 12 minutes to 15 minutes For Immediate Delivery call KMParts com at 866 595 9616 141 Wiring with easy STIR H S So M i ACT 008 3 BREAD ROLLE STIR H S So Didedl RCT 008 3 STIR H S So M i RCT 008 3 BREAD ROLLE STIR H S So 15 00 RCT 08 34 BREAD ROLLE STIR H S So ME RCT 08 34 BREAD ROLLE STIR H S So 15 00 RCT 008 34 BREAD ROLLE 05 04 AWB2528 1508GB e Line 2 setpoint of timing relay T1 can be edited e Line 3 actual value of timing relay T1 The text is displayed gt Pressing the ALT button will cause the cursor to jump to the first editable value In this operating mode you can use the cursor buttons v to move between different editable constants gt Press the OK button the cursor will jump to the highest digit of the constant to be modified In this operating mode use the cursor buttons to modify the value Use the cursor buttons lt gt to move between digits Use the OK button to accept the modified value Use the ESC button to abort the entry and leave the previ
87. ON 02 08 OFF 17 42 Total number of channels and behaviour of the contact Y1 The time switch will switch on at 00 00 from 3 May and off at 23 59 on 25 May In June July August September October the time switch will switch on at 00 00 on day 2 of the month and switch off at 23 59 on day 17 In November and December the time switch will switch on at 00 00 on day 2 of the month and switch off at 23 59 on day 17 Master reset The master reset function relay enables you to set with one command the status of the markers and all outputs to 0 Depending on the operating mode of this function relay it is possible to reset the outputs only or the markers only or both Three function blocks are available 7 Wiring of the master reset function relay i S TZI You integrate a master reset function relay into your circuit Ga s TZE in the form of a contact and coil Ii Z 473 73 43 The coils and contacts have the following meanings zi ze Zji md Contact Coil Zi toZ3 Contact of the master reset Zi totz Coil of the master reset For Immediate Delivery call KMParts com at 866 595 9616 181 Wiring with easy If hz acy 1 H1 T1 554 Ma7Ci 303 Hi If pa EHI It Hi T1 3H Hiti 3Mf M4 05 04 AWB2528 1508GB Operating modes The different coils of the master reset have different operating modes e Z1
88. SY620 DC TE installed up to 30 m away from the basic unit The EASY200 EASY coupling unit is fitted to the basic unit The input and output data is exchanged between expansion and basic unit via a two wire cable Retention Data is retained even after the easy power supply is switched off retentive data The following data is retentive e easy circuit diagram e Parameters setpoint values e Texts e System settings e Password e Actual values of marker relays timing relays counters selectable Retentive data See Retention Rungs Each line in the circuit diagram is a rung easy500 and easy700 can take 128 rungs 286 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index 7 day time switch Compatibility of parameters cccceseeees 282 Ambient conditions s s s 262 Analog Comparing two values cecessseeeteeeees 117 INDUt E E E E 46 283 Input power supply cccccceccsesesesesestseeeeeees 48 IMpUt TESOIUTION nercnsnannnonananani 108 Setpoint potentiometer s 49 SIQNAlS ai a A NENE 47 Value comparator ceseceseseseeeseeeeeeeees 104 Value comparator parameters compatibility 281 Value comparator two step controller 115 Value SEANG vidicncanandiandiianian 139 Analog input power Supply sssssssessissiesrsrreseenene 48 AND CiRCUIEE seriuni 184 E E E E E E E O 264 Basic circuit Maintained contact eeen 184 Negation ccccceceecese
89. Selected channel current time only in RUN n MO F F Weekday s from to ON 06 45 Ontime OFF 44 30 Offtime O Contact has not switched E Contact has switched Changing time switch channel You can change time switch channel in either RUN or STOP mode by selecting the channel required with the cursor buttons Av Example Oi A 11 30 l POSS D HO F F The parameter display of the 7 day time switch is active The ON Db 45 cursor is flashing on channel OFF 44 30 E gt Press the button to move the cursor to channel Oi E 11 30 D 3A Press the gt button to reach any value that can be edited ON 06 45 OFF 15 00 E For Immediate Delivery call KMParts com at 866 595 9616 145 Wiring with easy 05 04 AWB2528 1508GB Function of the 7 day time switch The following examples illustrate the function of the 7 day time switch Work days example The time switch 81 switches on Monday to Friday between 6 30 and 9 00 and between 17 00 and 22 30 1 A G1 E D MO F RE D MO F RE ON 6 40 ON 17 01 OFF 04 00 OFF 2 30 MO TU WE TH FR SA SU Figure 59 Work days signal diagram Weekends example Time switch 82 switches on at 16 00 on Friday and switches off at 6 00 on Monday Gi A 0r E D FR D Mo ON i600 0H OFF o OFF 0b 00 FR SA SU MO A on B on Figure 60 Weekend switching signal diagram 146
90. T BASIC PRO from version 6 xx or higher The texts are saved in the EASY SOFT file or on the EASY M 32K memory card for easy500 and easy700 For Immediate Delivery call KMParts com at 866 595 9616 137 Wiring with easy 05 04 AWB2528 1508GB Compatibility with easy600 If you wish to load an existing easy600 circuit diagram the available text display functions are retained The text display in easy500 and easy700 devices operates in the same way as in an easy600 device Wiring a text display You integrate a text display into your circuit in the form of a ra TOE contact and coil ES roel theeSioand have the followi ings Pde ITs e coils and contacts have the following meanings Da Contact Coil Di toDib Coil of the corresponding text display is triggered LLET If a coil is triggered the text is EA shown in the display Di toDib The text display does not have a parameter display in the PARAMETER menu Retention The texts D1 to D8 can be operated with retentive actual values contacts If the text displays are retentive the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode the text displays D1 to D8 continue with the retentively stored actual value 138 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Text display Example of a text d
91. T CLOCK and confirm with OK gt Set the values for time day month and year gt Press the OK button to access the Entry mode lt gt Move between the parameters Change the value of a parameter OK Save day and time ESC Retain previous setting Press ESC to leave the time setting display For Immediate Delivery call KMParts com at 866 595 9616 213 easy Settings 05 04 AWB2528 1508GB Setting summer time start and end Most easy models are fitted with a real time clock The clock has various possibilities for starting and ending the summer time DST setting These are subject to different legal requirements in the EU GB and USA _ Factory setting No automatic DST setting present You can make the following settings e NONE no DST setting rule e RULE a user defined date for the DST change e EU date defined by the European Union Start last Sunday in March End last Sunday in October e GB date defined in Great Britain Start last Sunday in March End fourth Sunday in October e US date defined in the United States of America Start first Sunday in April End last Sunday in October The following applies to all legally stipulated DST settings Summer time start On the day of time change the clock moves forward one hour at 2 00 to 3 00 Summer time end On the day of time change the clock moves back one hour at 3 00 to 2 00 Select SET CLOCK from the main menu
92. a diode e g 1N4007 for 1 A min 1000 V reverse voltage to the easy input Ensure that the diode is pointing towards the input as shown in the circuit diagram otherwise easy will not detect the 1 state L N ali S SISISISISININISIS N Figure 14 AC input with suppression diode for easy AC and easy AB easy AC Inputs 17 and 18 have a higher input current on the easy AC Neon bulbs with a maximum residual current of 2 mA 1 mA at 230 V 115 V can be connected to I7 and 18 Always use neon bulbs that are operated with a separate N connection Caution Do not use reed relay contacts at 17 18 These may burn or melt due to the high inrush current of 17 18 Two wire proximity switches have a residual current with the 0 state If this residual current is too high the easy input may only detect a 1 signal Therefore use inputs I7 and 18 An additional input circuit is required if more inputs are used 42 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 Connecting the inputs Increasing the input current The following input circuit can be used in order to prevent interference and also when using two wire proximity switches L N 100 nF 275 V VWOOOS8OVOO Figure 15 Increasing the input current When using a 100 nF capacitor the drop off ti
93. ach element is entered directly via the easy display For example you can e Connect make and break contacts in series and in parallel e Connect output relays and markers e Use outputs as relays impulse relays or latching relays e Use multi function timing relays with different functions e Use up and down counters e Count high speed counter pulses e Measure frequencies e Process analog inputs easy AB easy DA easy DC EASY512 two analog inputs easy700 four analog inputs e Display any texts with variables enter setpoints e Use year time switches 7 day time switches EASY C X e Count operating hours four retentive operating hours counters integrated e Track the flow of current in the circuit diagram e Load save and password protect circuit diagrams easy 05 04 AWB2528 1508GB If you prefer to wire up easy from a PC then use EASY SOFT BASIC EASY SOFT BASIC allows you to create and test your circuit diagram on the PC EASY SOFT BASIC is also used to print out your circuit diagram in DIN ANSI or easy format 14 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview Versions easy basic units at a glance 86 Figure 2 Versions Power supply Inputs Status LED Buttons Interface socket for memory card or PC connection Outputs LCD display For Immediate Delivery call KMParts com at 866 595 9616 15
94. al approvals Hazardous Locations CLASS Division 2 Groups A B C and D Temperature Code T3C 160 C in 55 C ambient testing in progress For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Power supply Technical Data EASY512 AC EASY719 AC EASY512 AB EASY719 AB EASY512 AB EASY512 AC EASY719 AB EASY719 AC Rated value sinusoidal 24V AC 100 110 115 120 230 240 V AC Operating range 10 15 10 15 20 4 to 26 4 V AC 85 to 264 V AC Frequency rated value tolerance 50 60 Hz 5 50 60 Hz 5 Input current consumption EASY512 AB EASY719 AB EASY512 AB EASY719 AB at 115 120 V AC 60 Hz Normally 40 mA 70 mA at 230 240 V AC 50 Hz Normally 20 mA 35 mA at 24 V AC 50 60 Hz Normally 200 mA normally 300 mA Voltage dips 20 ms IEC EN 61131 2 20 ms IEC EN 61131 2 Power loss EASY512 AB EASY719 AB EASY512 AC EASY719 AC at 115 120 V AC Normally 5 VA normally 10 VA at 230 240 V AC Normally 5 VA normally 10 VA at 24V AC Normally 5 VA normally 7 VA EASY512 DA EASY719 DA EASY512 DC EASY719 DC EASY721 DC EASY512 DA EASY512 DC EASY719 DA EASY719 DC EASY721 DC Rated voltage Rated value 12 V DC 24 V DC 20 15 30 15 Permissible range 10 2 to 15 6 V DC 20 4 to 28 8 Residual ripple 5
95. alog values do not fluctuate excessively and remain clean At the start of the circuit diagram cycle the currently available analog values that have been smoothed are provided for processing in the circuit diagram For Immediate Delivery call KMParts com at 866 595 9616 241 Inside easy 05 04 AWB2528 1508GB Monitoring of short Depending on the type of easy in use it is possible to use the circuit overload with internal inputs 115 and 116 R15 R16 to monitor for short EASY D T circuits or overloads on an output EASY512 T 116 Group fault alarm for outputs Q1 to Q4 e EASY721 T 116 Group fault alarm for outputs Q1 to Q4 115 Group fault alarm for outputs Q5 to Q8 e EASY620 D TE R16 Group fault alarm for outputs 1 to 4 R16 Group fault alarm for outputs 5 to S8 Table 34 Status of error outputs State of outputs Status 115 or 116 R15 or R16 No fault found 0 switched off make contact At least one output has a 1 switched on make contact fault The following examples are for 116 Q1 to Q4 115 indicates in the same way short circuits and overloads on Q5 to Q8 Example 1 Output with fault indication The circuit diagram functions as follows Hj SHib If a transistor output reports a fault M16 is set by 116 The break contact of M16 switches off output Q1 M16 can be cleared by resetting the easy power supply Example 2 Output of operating state
96. amage to the product or components Caution Warns of the possibility of serious damage and slight injury Warning Warns of the possibility of a hazardous situation that could result in major damage and serious or fatal injury or even death Indicates interesting tips and additional information For greater clarity the name of the current chapter is shown in the header of the left hand page and the name of the current section in the header of the right hand page Pages at the start of a chapter and empty pages at the end of a chapter are exceptions For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 1 easy Target readership easy must only be installed and connected up by trained electricians or other persons who are familiar with the installation of electrical equipment Specialist electrical training is needed for commissioning and creating circuit diagrams When active components such as motors or pressure cylinders are controlled parts of the system can be damaged and persons put at risk if easy is connected or programmed incorrectly Proper use easy is a programmable switching and control device and is used as a replacement for relay and contactor control circuits easy may only be operated when it has been correctly and properly installed e easy is designed to be installed in an enclosure switch cabinet or service distribution board Both the power feed and the s
97. at STOF Working with contacts and relays Switching with the cursor buttons With easy you can also use the four cursor buttons as hard wired inputs in the circuit diagram The buttons are wired in the circuit diagram as contacts P1 to P4 The P buttons can be activated and deactivated in the System menu The P buttons can also be used for testing circuits or manual operation These button functions are also useful for servicing and commissioning purposes Example 1 A lamp at output relay Q1 is switched on and off via inputs 11 and 12 or using cursor buttons v Example 2 Terminal 11 is used to control output relay Q1 Terminal 15 switches to Cursor button mode and deactivates rung 11 via M1 The P buttons are only detected as switches in the Status menu The cursor buttons are used for other functions in the menus the power flow display and in the text display The Status menu display shows whether the P buttons are used in the circuit diagram e P button function wired and active e P2 button function wired active and P2 button pressed e P button function wired and not active e Empty field P buttons not used For Immediate Delivery call KMParts com at 866 595 9616 Wiring with easy l 7 104 13 12 p 4 05 04 AWB2528 1508GB Checking the circuit diagram easy contains a built in measuring device enabling you to monitor the switching state
98. at function relay input 11 Analog input 17 18 Comparator functions easy provides 16 analog comparators A1 to A16 for use as required These can also be used as threshold value switches or comparators An analog value comparator or threshold value switch enables you to compare analog input values with a setpoint the actual value of another function relay or another analog input This enables you to implement small controller tasks such as two point controllers very easily All easy AB easy DA and easy DC devices are provided with analog inputs e The analog inputs of the easy500 are I7 and 18 e The analog inputs of the easy700 are 17 18 111 and 112 Compatibility with easy400 and easy600 If you have loaded an existing easy400 or easy600 circuit diagram the previous comparator functions and values are retained The analog value comparator function relay can work in easy500 and easy700 in the same way as in easy400 easy600 The setpoints are converted to the new resolution of the analog inputs The setpoint 5 0 easy400 easy600 is converted to the setpoint 512 easy500 easy 00 The following comparisons are possible Value at function relay value input Mode selection at 2 the function relay Analog input 17 18 111 112 111 112 Setpoint 0000 to Setpoint 0000 to 9999 9999 Actual value of counter relays C1 to C16 Actual value of counter relay C1 to C16 For Immediate Delivery call
99. ator A Tay ThevaluesF 1 0 F2 0 and 1 were not defined No values are used with a gain factor and no offset is used on off Figure 52 Signal diagram of analog value comparator in Greater than equal to mode 1 actual value at I7 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis For Immediate Delivery call KMParts com at 866 595 9616 113 Wiring with easy 05 04 AWB2528 1508GB The make contact switches if the actual value at I7 is equal to the setpoint The make contact switches off when the actual value at 17 falls below the setpoint minus hysteresis Example Function of the Greater than comparison Parameter display and parameter set for Greater than analog Aa GT value comparator Ii 11 Fi I I2 NII Fe I os 0 HY 00285 Circuit diagram with analog value comparator ThevaluesF i 0 F2 0 and amp 0 were not defined No values are used with a gain factor and no offset is used PETT ie Figure 53 Signal diagram of analog value comparator in Greater than mode 1 actual value at 17 2 setpoint plus hysteresis value 3 setpoint 4 setpoint minus hysteresis 114 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ly fii 501 _ LRT Rat I5 Ly fii 501 _ LET p Rat T5 Analog value comparator threshold value switch The
100. ay means here the Seconds time base gt Select the ll symbol by pressing the v button gt Use the gt button to move to the first time setpoint 11 gt Press the OK button gt Press the gt button 101 Wiring with easy 05 04 AWB2528 1508GB gt Use the lt gt buttons to enter the value 01 000 To gt Confirm with OK Ii 11 000 Ie The time setpoint 11 for the pause time is 1 s T gt Use the v button to enter the value of the second setpoint Ti l 5 Ii Ii 01 000 y cot this value to 0 5 s I 00 500 T This is the time value for the pulse time gt Press ESC to leave the parameter entry The values are now stored gt Complete the circuit diagram i CC Ib ECI Ci TTi He Ti gt Press the ESC button SAVE donee ds CANCEL gt Press OK to store the circuit diagram i gt Test the circuit diagram using the power flow display gt Switch easy to RUN mode and return to the circuit diagram Each parameter set can be displayed using the power flow display for the circuit diagram gt Move the cursor onto 21 and press OK The parameter set for the counter is displayed with actual Ci H and setpoint values 5 INi gt Switch the input 15 The actual value changes Oc o000 102 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Function relays This is represented in
101. ber of retentive timing relays in the SYSTEM gt RETENTION menu T7 T8 T13 to T16 can be used as retentive timing relays If a timing relay is retentive the actual value is retained when the operating mode is changed from RUN to STOP and when the power supply is switched off When easy is restarted in RUN mode the timing relay continues with the retentively stored actual value When easy is restarted the status of the trigger pulse must be the same as on disconnection Status 1 with all operating modes e on delayed e single pulse e flashing Status 0 with all operating modes off delayed Status 1 or 0 as with disconnection on delayed 156 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Timing relay modes Parameters Switch function x Switch with on delay ox Switch with on delay and random time range E Switch with off delay Switch with off delay and random time range xE On and off delayed two time setpoints ax On and off delayed switching with random time 2 time setpoints I Single pulse switching 1 Flash switching mark to space ratio 1 1 2 time setpoints i Flash switching mark to space ratio 1 1 2 time setpoints Time range Parameters Time range and setpoint time Resolution 5 00 000 Seconds 0 000 to 99 999 s 1 ms MS 00 00 Minutes Seconds 00 00 to 99 59 1s H M 00 00 Hours Minutes 00 00 to 99
102. ch Y3 Y rat oA ON Oi OFF 2B For Immediate Delivery call KMParts com at 866 595 9616 179 Wiring with easy 05 04 AWB2528 1508GB Example Selecting public holidays The year time switch Y4 is required to switch on at 00 00 on day 25 12 of each year and switch off at 23 59 on day 26 12 of each year Christmas program Circuit diagram display Parameter settings for the year time switch Y4 Y4 rot v4 A OM 25 12 OFF 2b 12 Example Selecting a time range The year time switch Y1 is required to switch on at 00 00 on day 02 05 of each year and switch off at 23 59 on day 31 10 of each year Open air season Circuit diagram display Parameter settings for the year time switch Y1 ae cat HA ON 02 05 OFF HO E 4 N OFF 34 40 Example Overlapping ranges The year time switch Y1 channel C switches on at 00 00 on day 3 of months 5 6 7 8 9 10 and remains on until 23 59 on day 25 of these months The year time switch Y1 channel D switches on at 00 00 on day 2 of the months 6 7 8 9 10 11 12 and remains on until 23 59 on day 17 of these months 180 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Master reset Circuit diagram display Parameter settings for the year time switch Y1 ee cat HO C 4 ON 03 05 OFF 25 40 HOD
103. ct field At this position the ALT button has a different function Insert rung gt Press ALT to switch to Connect mode gt Use lt gt to move the diagonal arrow between the contact fields and coil fields and to move between rungs gt Press ALT to leave Connect mode easy will leave the mode automatically when you move the diagonal arrow onto a contact field or coil field which has already been assigned In a rung easy automatically connects switch contacts and the connection to the relay coil if there are no empty fields in between 86 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 11 04 13 Lre Th ta2 11 04 13 CMi TH I4 Mi Lae Working with contacts and relays Never work backwards You will learn why wiring backwards does not work in section Example Do not wire backwards from page 237 When wiring more than three contacts in series use an M or N marker Deleting connections gt Move the cursor onto the contact field or coil field to the right of the connection that you want to delete Press ALT to switch to Connect mode gt Press DEL easy will delete a connection Closed adjacent connections will be retained If several rungs are connected to one another easy first deletes the vertical connection If you press DEL again it will delete the horizontal connection as well You cannot delete connections that easy has creat
104. ctual values are not being stored retentively Explanation Retention has not been switched on Remedy Switch on retention in the SYSTEM menu The RETENTION menu is not displayed in the SYSTEM menu easy is in RUN mode Select STOP mode The SYSTEM menu is not displayed This easy model does not have this menu Exchange easy if you need retention easy starts only in operating mode STOP No circuit diagram in easy Load input circuit diagram Startup behaviour is set to the function Startup in operating mode STOP Set the startup behaviour in the SYSTEM menu LCD display showing nothing No power supply Switch on the power supply easy is faulty Press the OK button If no menu appears replace the easy Text displayed with too many spaces Enter text or do not select GW flashes on the Status display EASY200 EASY bus coupler detected without I O expansion Connect I O expansion to external EASY LINK For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Appendix Dimensions Figure 94 Dimensions of easy200 in mm for dimensions in inches see page 261 table 35 For Immediate Delivery call KMParts com at 866 595 9616 259 Appendix 05 04 AWB2528 1508GB Figur
105. d DELETE CARD the card repeat the last step since easy may not have gt If the operating voltage fails during communication with transferred or deleted all the data After transmission remove the memory card and close the cover Saving a circuit diagram to the card gt Select DEVICE CARD gt Confirm the prompt with OK to delete the contents of the memory card and replace it with the easy circuit diagram Press ESC to cancel 250 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB DEWICE CARD CBRN NfKELITCeE DELETE CARD V Memory card Loading a circuit diagram from the card gt Select the CARD gt DEVICE menu option gt Press OK to confirm the prompt if you want to delete the easy memory and replace it with the card content Press ESC to go back one menu Attention Once you have started the CARD gt DEVICE transfer the following operation is initiated e The RAM of the device is loaded from the card The internal program memory is cleared e The data is written from the card to the internal retentive program memory This is carried out in blocks A complete program is not transferred to the RAM for space reasons If an invalid program or an interruption occurs during the read or write operation easy500 or easy700 loses the program in the internal memory Deleting a circuit diagram
106. d I2 are switched on Coil amp 1 picks up e Contact Q1 remains switched off since easy evaluates from left to right e 2nd cycle The self latching function now becomes active easy has transferred the coil states to contact Q1 at the end of the first cycle Example Do not wire backwards This example is shown in section Creating and modifying connections It was used there to illustrate how NOT to do it In the third rung easy finds a connection to the second rung in which the first contact field is empty The output relay is not switched When wiring more than three contacts in series use one of the marker relays For Immediate Delivery call KMParts com at 866 595 9616 237 Inside easy 05 04 AWB2528 1508GB Delay times for inputs and The time from reading the inputs and outputs to switching outputs contacts in the circuit diagram can be set in easy via the delay time This function is useful for example in order to ensure a clean switching signal despite contact bounce QOOQOOO vo N Figure 82 easy input assigned with a switch easy DC easy DA easy AB and easy AC units function with different input voltages and therefore also have different evaluation characteristics and delay times Delay times with easy DA and easy DC basic units The delay time for DC signals is 20 ms 1 aaa 1 B 0 O A oE m m Figure 83 Delay times of eas
107. deactivated easy is factory set with the display showing RUN MODE f which means that easy starts in RUN mode when the power supply is switched on Table 33 Startup behaviour Startup behaviour Menu displayed Status of easy after startup easy starts in STOP RUN MODE easy is in STOP mode mode easy starts in RUN RUN MODEY easy is in RUN mode mode Behaviour when the circuit diagram is deleted The setting for the startup behaviour is an easy device function When the circuit diagram is deleted this does not result in the loss of the setting selected For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Startup behaviour Behaviour during upload download to card or PC When a valid circuit diagram is transferred from easy to a memory card or the PC or vice versa the setting is still retained The easy models without a display can only be started in RUN mode Possible faults easy will not start in RUN mode easy does not contain a program e You have put easy in STOP mode RUN MODE menu displayed Card mode behaviour The startup behaviour using a memory card is for applications where unskilled personnel have to change the memory card with easy de energized easy only starts in the RUN mode if a memory card with a valid program is inserted If the program on the memory card is different to the program in easy the program from the card is loaded into easy and easy sta
108. download to card or PC 227 Status display neonuanacucucecannonu nanat 20 21 Status image register sesser 236 Switch Contact ietie ea 83 Contact NaMe cs iccscesiettncedscetarsentedseventventenndts 84 Contact NMUMDED sssisssisesiseeiseiessiersieerreriesren 84 SWItChing ON cand tarned irea e a 63 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Target readership enoia aA 11 Te hnicaldata minea an aa 262 General sparsana tirsns Sinior cosa ed 262 I PUtS a ainmne onnaa 266 Power SUDDIY cecoconoiorosoioionosos 265 Retay QUIDUE rieren eR 272 Transistor OUtpUt nosses 274 Temperature sensor connection s s s 50 LerminalS eiasia tava ta tein data cake 35 Textidisplay sicninennnnnnancnancnannnana 137 Threshold value switch sesser 104 Tightening torque c cceesscscsseeseeeeeeeeeeeees 35 TIM rS WITCH rniou a 143 TOA ETEN A E AE E E EE 143 Changing channel n se 145 176 EXAMPIES ENANAR NRR 146 N OM pouta a tates 174 TIMING telas maara AA 154 Compatibility of parameters cccceeeees 282 PASNING oni AEE REENEN ENNEN 167 Offedelayed ninenin 162 On off delayed cccecccsscesescstssssesssseneseees 164 On delayed ea a 160 Operating modes 0 cece 157 Single Pulse s svss ctevstat ecavetas ceavatat ceavatas ccavatan ce 166 HMEN no 157 Top hat tail wis ccavsvavensrerar cstv evaradyeverdarenvbavenver 32 Transfer behaviour expansion devices 6 244 Transfer cabl
109. e gt Press OK to acknowledge the value SA gt Change the ON value to 19 00 gt Move to the value of ON gt Press OK lt gt Move between the parameters V Change value gt Press OK to acknowledge the value 19 00 gt Set the switching off time to 22 00 gt Press OK easy will save the new parameters The cursor will remain in the contact field on channel identifier B Press ESC to leave the parameter display 212 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting date time and daylight saving time The time switch will now also switch on at 19 00 on Saturdays and switch off at 22 00 Setting date time and daylight saving time SUMMER TIME HH HH DD MM YEAR Tos 24 11 05 2004 The easy500 and easy700 devices are equipped with a real time clock with date and time functions The type reference is EASY C The time switch function relays can thus be used to implement time switch applications Factory setting SA 0 01 01 05 2004 Setting the time If the clock has not yet been set or if the device is switched on after the buffer time has elapsed the clock starts with the setting SA 0 01 01 05 2004 The easy clock operates with date and time so the hour minute day month and year must all be set gt Select SET CLOCK from the main menu This will open the menu for setting the time gt Select SE
110. e Random switching The contact of the timing relay switches randomly within the setpoint value ranges Figure 67 Signal diagram of timing relay on and off delayed 1 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx ts1 pick up time ts2 drop out time e Range A The relay processes the two times without any interruption e Range B The trigger coil drops out before the on delay is reached e Range C The Stop coil stops the timeout of the on delay e Range D The Stop coil has no effect in this range 164 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Figure 68 Signal diagram of timing relay on and off delayed 2 e Range E The Stop coil stops the timeout of the off delay e Range F The Reset coil resets the relay after the on delay has elapsed e Range G The Reset coil resets the relay and the contact whilst the on delay is timing out After the Reset coil drops out the time elapses normally Figure 69 Signal diagram of timing relay on and off delayed 3 e Range H The Reset signal interrupts the timing out of the set time For Immediate Delivery call KMParts com at 866 595 9616 165 Wiring with easy 05 04 AWB2528 1508GB Timing relay single pulse
111. e form of a contact Contact Coil M1 toti Contact of the 7 day time switch For Immediate Delivery call KMParts com at 866 595 9616 143 144 Wiring with easy i A ON OFF Su 05 04 AWB2528 1508GB Parameter display and parameter set for 7 day time switch a 7 day time switch function relay 1 A B Time switch channels CD e appears in the PARAMETER menu e does not appear in the PARAMETER menu D Day setting from to ON On time OFF Off time The parameter display for a 7 day time switch is used to modify the weekdays the on time the off time and enable of the parameter display Compatibility between easy400 and easy500 easy600 and easy700 7 day time switches The parameter display for easy500 and easy700 has been changed The easy400 and easy600 parameters can be found at the following points easy400 easy600 parameters easy500 easy700 parameters Goop For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 7 day time switch Table 13 On and off times Parameters Meaning Meaningful values Day of the Monday to Sunday MO TU WE TH FR week SA SU On time Hours Minutes 00 00 to 23 59 No time set at Off time Hours Minutes 00 00 to 23 59 No time set at Parameter display in RUN mode 1 A 11 40
112. e sitive dit vasavichd dada tedden 252 Transistor output technical data cee 274 TWo step controllers cceeseesesseteteeteeteeeeees 115 Two wire proximity switches 0 43 Type feference ne oiana kak dosed asahaces 17 Unlocking easy csceccsececseceseseetsesesteteeseeseeeatens 207 US IMPFOPeh wenviek avnateieuavnarsneenanan 11 USE PlOPOl aitaita ea oan then ree 11 Using a mounting plate 0 ceeeseseseseeeeeeeeeeeees 33 For Immediate Delivery call KMParts com at 866 595 9616 299 300 Index 05 04 AWB2528 1508GB Valli lentry eea 19 VEISIONS sine datnacadnr ni nnn as 15 Voltage range input oo cece 41 46 Weekday Setting cccccscssessssssssssssssssesseesseees 213 What happens If ccccscssessescssssesesseseseseees 255 WINO rannct ni terre rertcrereecterrerr a 75 Backwards wiaieculeu dined dudduciinuns 237 DOCG e neren e 70 ENTEN sninek A 70 ENE TE E edie 92 AOR CINCU soros n 187 Year time switch oo ceesesseeeesseteseetseeeeeeteeeentens 174 For Immediate Delivery call KMParts com at 866 595 9616
113. e 2 counter drive 2 is connected with input 12 and this with high speed counter C14 e A1 comparison if C13 is less than C14 drive 2 is too fast e A2 comparison if C14 is less than C13 drive 1 is too fast e A3 comparison if C13 and C14 are equal both drives can be activated e The hysteresis value of A1 A2 and A3 depends on the resolution of the transducer and the mechanical system Circuit diagram display Parameter settings of the counter C13 Ti li 1Tb tMia cH Moree fe 5 I fle Alro T a2 aa ise CEH 136 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Text display Parameter settings of the counter C14 Ch H 2 i Parameter setting of analog value comparators A1 and A2 Ai LT AR LT Ti Cw Ti ct Fi 1 Fi 1 I2 Cth I2 Ci Fi 1 Fe 1 0S i 0S 1 HY Di5 HY D045 Parameter settings A3 Ai E Ti Cw Fi 1 T2 CH Fe 1 0S i HY 6020 Text display easy500 and easy700 can display up to 16 user defined texts These texts can be triggered by the actual values of function relays such as timing relays counters operating hours counters analog value comparators date time or scaled analog values The setpoints of timing relays counters operating hours counters analog value comparators can be modified when the text is displayed The text display can only be edited with EASY SOF
114. e 95 Dimensions of easy512 in mm for dimensions in inches see page 261 table 35 260 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 16 25 75 16 25 107 5 For Immediate Delivery call KMParts com at 866 595 9616 Dimensions in inches see table 35 Table 35 Dimensions in inches Figure 96 Dimensions of easy600 easy700 in mm for dimensions mm inches mm inches 4 5 0 177 56 5 2 22 7 5 0 295 58 2 28 10 75 4 23 71 5 2 81 16 25 0 64 75 2 95 35 5 1 4 90 3 54 35 75 1 41 102 4 01 45 1 77 107 5 4 23 41 5 1 87 110 4 33 50 1 97 261 262 Appendix 05 04 AWB2528 1508GB Technical Data Dimensions W x H x D General EASY easy200 easy512 easy600 easy700 mm 35 5 X 90 x 56 5 71 5 X 90 X 56 5 107 5 x 90 x 56 5 inches 1 4 X 3 54 x 2 08 2 81 x 3 54 x 2 08 4 23 X 3 54 x 2 08 Space units SU width 2 space units wide 4 SU space units 6 SU space units wide wide Weight g 70 200 300 lb 0 154 0 441 0 661 Mounting DIN 50022 35 mm rail or screw mounting with 3 ZB101 GF1 fixing brackets accessories with easy200 only 2 fixing brackets required Climatic environmental conditions Cold to IEC 60068 2 1 Heat to IEC 60068 2 2 Ambient temperature Installed horizontally vertically 25 to 55 C
115. e earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the 1 0 interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings For Immediate Delivery call KMParts com at 866 595 9
116. e first option you will have to select some of the elements in order to create and connect up your circuit diagram The second faster option is what you learned in the example In this case you create the entire rung from left to right For Immediate Delivery call KMParts com at 866 595 9616 73 05 04 AWB2528 1508GB 74 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 4 Wiring with easy By working through the example in chapter 3 you should now have gained an initial impression of just how simple it is to create a circuit diagram in easy This chapter describes the full range of easy functions and provides further examples of how to use easy Operation of easy p a For Immediate Delivery call KMParts com at 866 595 9616 75 Buttons for editing circuit diagrams and function relays Delete rung contact relay or empty rung in the circuit diagram Toggle between break and make contact Connect contacts relays and rungs Add rungs v Change value Move cursor up and down lt gt Change position Move cursor to left and right Cursor buttons set as P buttons lt InputP1 Input P2 gt InputP3 Y InputP4 Undo setting since previous OK Exit current display or menu Change add contact relay Save setting Wiring with easy 05 04 AWB2528 1508GB Operation The cursor buttons in the easy circuit diagram perform three functions The current mode is indicated by the appea
117. easy 700 function in the same way as the counters of easy400 and easy600 If required the same counters can also be used for retentive data For Immediate Delivery call KMParts com at 866 595 9616 117 Wiring with easy 05 04 AWB2528 1508GB Table 12 Counter modes Counters Mode C1 to C12 N Up down counters C13 C14 NorH Up down counters or high speed up counters easy DA easy DC C15 C16 Nor F Up down counters or frequency counters easy DA easy DC Wiring of a counter You integrate a counter into your circuit in the form of a contact and coil The counter relay has different coils Toprevent unpredictable switching states use each coil of a relay once only in the circuit diagram Do not use the input of a high speed counter as a contact in the circuit diagram If the counter frequency is too high only a random input value will be used in the circuit diagram easy circuit diagram with counter relay ce Thots pca The coils and contacts have the following meanings A RCE Contact Coil Ci 5M1 C1 to C16 The contact switches if the actual value is greater than or equal to the setpoint 118 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Counters Contact Coil CC1 to CC16 Counter input rising edge counts DC1 to DC16 Counting direction e Coil not triggered up counting e Coil triggered down counting RC1 to RC
118. ed automatically Close the delete operation with ALT or by moving the cursor to a contact or coil field For Immediate Delivery call KMParts com at 866 595 9616 87 Wiring with easy 05 04 AWB2528 1508GB Inserting and deleting a rung The easy circuit diagram shows four of the 128 rungs in the display at the same time If you move the cursor past the top or bottom of the display easy automatically scrolls up or down the display to show hidden rungs even empty ones A new rung is added below the last connection or inserted above the cursor position gt Position the cursor on the first contact field of an empty 0 eta Tah rung 13 gt Press ALT The existing rung with all its additional connections is shifted downwards The cursor is then positioned directly in the new rung iii ru ee I I I I I I r Deleting a rung easy will only remove empty rungs i e those without contacts or coils gt Delete all the contacts and relay coils from the rung gt Position the cursor on the first contact field of the empty rung gt Press DEL The subsequent rung s will be pulled up and any existing links between rungs will be retained 88 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB P2 P1 O P3 P4 l 7 sa Pe l 7 RG F4 I H1 Li H1 7 00 Fi Mi gt I FB FR 15 54 a Pans
119. eeetetseseseeeteereseaes 183 184 Parallel circi ainni 185 Self latching eira 188 Series CINCUIE printi 184 Two way C rCU t eeeeceeeeeseeeseeteereeeeteereetes 187 BASICCIrCU S i a a aE 183 Break contact eeccescccssesssscesseeceesseesseeseeees 78 277 NYerINg iaren eed 85 BUS SYSTE sininusmnunanm nna 62 Button A acuthonnhoanhanana nen 70 DEl stettaseatets ished hae anata dies 70 0 eee erty 68 76 For Immediate Delivery call KMParts com at 866 595 9616 287 288 Index 05 04 AWB2528 1508GB BUTTONS annie nnn an 19 Buttons for circuit diagram editing 75 Cable cross sections sses 35 Cable lengths sisi idintiinniiinntinaniianinnes 41 Cable protection ccccccceeeeseeseeeseeeeees 35 38 Cables Anaien r e A a 35 Changing channel 7 day time switch 145 Changing channel year time switch 06 176 Changing the language cccccceseseeseeseeeees 209 crait dagan ienie anan a 77 CHECKING cscs cszeiees cavaents cavsete e catteces 90 COI ied asaina 81 Contact field S aniani 81 Creation error handling ccceeeceeeeees 256 VIE I Tt E E 235 Deleting akana aR 73 Display aaae nAn OARA 68 81 easy Operation ecsecececececceeteeseeeeteteereeeaes 236 Elements se artana oiea 283 Enter sihrini an aa 66 Eval ati oii ch scuerianteareiamnndiatn 236 Fastentiy sereciiannieni aai 73 GHG irainen nea tiei T 68 81 Internal processing c ccsseeeeeseeeeeeeeees 235 kiadni teat
120. ees 49 50 BUS SYSLOM sao onana 62 Contactors and relays 0 53 DE VOltag Gs sessiccssctzectessezcvssdigeceesdigacuns tay da 37 Digital PUT senn 44 EXPANSION dA CE ss sassitshassaasharshaashaishe avail 34 Frequency generators sessen 51 High speed counters ccccccccceseseseseseseeeeeees 51 INpUt a aaraa aaa aaar iin 39 Neon bulbs ae siustwnadtadasdnataant ae 42 OUTPUT er a arra aea ar ain Mates 53 Power SUPDIY ss dacavaraviaediiedieedigedesedigedvnndae sete a 35 Proximity SWITCH cccccseccscsccceesesesesesteteeeeees 44 Pushbutton actuators and switches 44 Relay OUTPUTS annaa 54 Temperature Sensor seeen 50 Transistor OUTPUTS ssssssisessieeeseereriererrrererenes 56 Connecting AC efo notno ionan aaa 36 For Immediate Delivery call KMParts com at 866 595 9616 289 Index 05 04 AWB2528 1508GB Connecting DC voltage cceeeseeeeeeeeeeees 37 Connecting frequency generators oo 51 Connecting the brightness sensor n s 50 Connecting the setpoint potentiometer 49 Connecting transistor OUTPUTS s s s 56 Connection Cross S CtiONns n se 35 Connections D l ti ng viesvi sensi sone tat test eee ta seat cea ate 87 COMPACT oie egrets Meet Seach ENEE LEA EESE ESA 77 83 BehaviGut ceresna 283 ta ea E E 81 Fii teita ths cee Sa tea So vases tha data te 69 bist of all EEN 277 Conta type arate vera ieiateedie a 85 Chane visnshinansnachudeunadiudouns 84 GUrsor DUTIONS siscastecuti cna nniecnen
121. efore you carry out a protected function enter a protected menu or the System menu 206 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB rae PASSWORD INFO STOF ENT AS I ri al m A 7 STOP PARAMETER INFO ACTIVATE Pill Password protection Unlocking easy Unlocking easy will deactivate the password You can reactivate password protection later via the Password menu or by switching the power supply off and on again gt Press OK to switch to the main menu The PASSWORD entry will flash gt Press OK to enter the password entry menu If easy shows PROGRAM in the main menu instead of PASSWORD this means that there is no password protection active easy will display the password entry field gt Set the password using the cursor buttons gt Confirm with OK If the password is correct easy will switch automatically to the Status display The PROGRAM menu option is now accessible so that you can edit your circuit diagram The System menu is also accessible Changing or deleting the password range gt Unlock easy gt Press DEL and ALT to call up the System menu gt Open the password menu via the menu option SECURITY gt PASSWORD The CHANGE PW entry will flash easy will only show this menu if a password is present For Immediate Delivery call KMParts com at 866
122. elay coils or contacts like the outputs in the basic unit The output relays are S1 to S8 FASY618 RE provides the outputs S1 to S6 The other outputs S7 S8 can be used as markers The following bus modules can also be connected e EASY205 ASI AS Interface e EASY204 DP Profibus DP e EASY221 CO CANopen or e EASY222 DN Device NET For Immediate Delivery call KMParts com at 866 595 9616 243 Inside easy 05 04 AWB2528 1508GB These modules offer considerably more functions than simple I O expansion modules Depending on type all the data of the program can be read and setpoints can be written The functions of the individual devices are described in the relevant documentation How is an expansion unit recognised easy checks cyclically whether a device is sending data on EASY LINK Transfer behaviour The input and output data of the expansion units is transferred serially in both directions Take into account the modified reaction times of the inputs and outputs of the expansion units Input and output reaction times of expansion units The debounce setting has no effect on the expansion unit Transfer times for input and output signals e Local expansion Time for inputs R1 to R12 30 ms 1 cycle e Time for outputs S1 to S6 S8 15 ms 1 cycle e Remote expansion Time for inputs R1 to R12 80 ms 1 cycle e Time for outputs S1 to S6 S8 40 ms 1 cycle 244 For Immediate Delivery call
123. end setting the rule 215 Activating debounce input delay 222 Activating debounce input delay 223 Deactivating debounce input delay 223 5 Content 05 04 AWB2528 1508GB Activating and deactivating the P buttons 224 Activating the P buttons 224 Function of the P buttons 224 Deactivating the P buttons 225 Startup behaviour 225 Setting the startup behaviour 225 Behaviour when the circuit diagram is deleted 226 Behaviour during upload download to card or PC 227 Possible faults 227 Card mode behaviour 227 Setting the cycle time 229 Retention non volatile data storage 230 Permissible markers and function relays 230 Setting retentive behaviour 230 Deleting retentive actual values 232 Transferring retentive behaviour 232 Changing the operating mode or the circuit diagram 233 Changing the startup behaviour in the SYSTEM menu 233 Displaying device information 234 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 Content Inside easy 235 easy circuit diagram cycle 235 easy operation and effects on circuit diagram creation 236 Delay times for inputs and outputs 238 Delay times with easy DA and easy DC basic units 238 Delay time with easy easy AB easy AC basic units 240 Delay times for the analog inputs of easy AB easy DA and easy DC 241
124. es e As a minimum data exchange the input data R1 to R16 and output data S1 to S8 can be exchanged provided that the bus system supports this e If the bus system or bus gateway is capable of this function block date time parameters can be read and written via the bus The states of inputs outputs markers can be read gt The range and the functions of the bus gateways are being continually further developed The current Moeller product line catalogue and the Internet online catalogue contain those bus gateways that are currently available 62 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 3 Commissioning Switching on For Immediate Delivery call KMParts com at 866 595 9616 63 Before switching on easy check that you have connected the power supply terminals and inputs correctly e 24 V AC version easy AB Terminal L Phase conductor L Terminal N Neutral conductor N Terminals 11 to 112 Actuation via same phase conductor L e 230 V AC version easy AC Terminal L Phase conductor L Terminal N Neutral conductor N Terminals 11 to 112 R1 to R12 Actuation via phase conductor L e 12 V DC version Terminal 12 V Voltage 12 V Terminal 0 V 0 V voltage Terminals 11 to 112 Actuation via same 12V e 24 V DC version Terminal 24 V 24 V voltage Terminal 0 V 0 V voltage Terminals 11 to 112 R1 to R12 Actuation via
125. es are cleared if the power supply is switched off or if easy is switched to STOP mode Exception Retentive coils keep their logic state gt section Retention non volatile data storage page 230 Attention The following applies to RUN mode easy processes the function relays after a pass through the circuit diagram The last state of the coils is used for this Only use the coil of a function relay once Exception When working with jumps the same coil can be used several times Example with function relay timer and counter relay A warning light flashes when the counter reaches 10 The example shows function relays C1 and T1 The S1 pushbutton actuator is used for the count signal The S2 pushbutton actuator resets counter P1 98 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Function relays L01 Counter 2s Value 10 Figure 46 Hardwiring with relays The wiring of the easy relay looks as follows I cC Ih FCT ou Ci TTi w Ti Ta QOQLOVYLOYYVO 24V 0V 5 16 OOOO 1 1 2 Q L01 Figure 47 easy wiring and circuit diagram The counter P1 is called C1 in easy The timing relay K1T is called T1 in easy For Immediate Delivery call KMParts com at 866 595 9616 99 Wiring with easy 05 04 AWB2528 1508GB gt Complete the circuit diagram up to 201 C1 is
126. esentation 1 Make contact Open in the rest state 7G M N A G Y C T OF SR rH Break contact j Closed in the rest state easy works with different contacts which can be used in any order in the contact fields of the circuit diagram To ensure compatibility with easy400 and easy600 devices each easy500 and easy700 is provided logically with all possible contacts If contacts are not supported by the device i e devices without a clock their switching state is always zero The contacts make contact of the time switches are always set to logic 0 The advantage of this process is that you can use the same circuit diagram on all easy500 easy700 easy AB easy AC easy DA and easy DC devices Table 7 Contacts Contact type Make Break easy500 easy700 Page contact contact Analog value comparator function A Ai Aib Ai Ath 104 relay Counter function relay m c Seen Glib Ci Cib 117 Text marker function relay D o O1 016 Oi 0i6 137 7 day time switch function relay a G1 08 G1 08 143 78 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operation of easy Contact type Make Break easy500 easy700 Page contact contact easy input terminal I I Ti 18 Ti 1i2 83 0 signal 1i 1i Expansion status 114 245 Short circuit overload Tih 115 116 245 Marker auxiliary relay H M Mi M1 b Mi
127. eset coil RC2 Circuit diagram display Parameter settings of the C2 counter lb CEE Cr H Ci Me gt M00 RCE 122 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Counters Example of a two counter cascade Another counter is added to the previous example As the contact of counter C2 is only set to 1 for one program cycle the carry of counter C2 is transferred to counter C3 The counter C3 prevents further counting when its setpoint is reached Circuit diagram display Parameter settings of the C2 counter Tb Ci CCz2 CR H Cz vide S O1000 Hee cca j acy If 2 FC3 25000 pulses are counted 25 X 1000 25000 Parameter settings of the C3 counter Ci H O0085 Example up down counting with a scan for actual value zero The input I6 contains the necessary counter information and controls the count coil CC6 of counter 6 Marker N2 is set if the setpoint is reached Marker N2 controls the direction coil DC6 of counter C6 If N2 is 1 activated counter C6 counts down If the actual value of the counter is 00000 the analog For Immediate Delivery call KMParts com at 866 595 9616 123 Wiring with easy 05 04 AWB2528 1508GB value comparator A6 resets marker N2 The direction coil DC6 of counter C6 is reset The counter C6 only operates as an up counter Circuit diagram display Parameter set
128. eset the real time clock after the back up time has elapsed Circuit diagram entry is only possible in STOP mode Caution In RUN mode easy will immediately run the saved circuit diagram in the unit when the power supply is switched on This will happen unless STOP mode was set as startup mode In RUN mode outputs are activated according to the switch logic of the circuit diagram When a memory card with a circuit diagram is fitted in an easy model with an LCD display this circuit diagram will not start automatically if there is circuit diagram in the device The circuit diagram must first be transferred from the memory card to the easy unit In RUN mode easy X models load the circuit diagram on the memory card automatically and run it immediately For Immediate Delivery call KMParts com at 866 595 9616 65 Commissioning 05 04 AWB2528 1508GB Creating your first circuit The following small circuit diagram takes you step by step diagram through wiring up your first easy circuit diagram In this way you will learn all the rules quickly enabling you to use easy for your own projects As with conventional wiring you use contacts and relays in the easy circuit diagram With easy however you no longer have to connect up components individually At the push of a few buttons the easy circuit diagram produces all the wiring All you have to do is then connect any switches sensors lamps or contactors you wish to use
129. ettings 24 hour switching example The time switch is to switch for 24 hours On time at 0 00 on Monday and off time at 0 00 on Tuesday 1 A 0i E DMO Db w ON 00 00 ON OFF OFF 0 00 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operating hours counter Operating hours counter I a O17 Ia FO4 TTi Ti aa 24 5 O00000 easy provides 4 independent operating hours counters These operating hours counters enables you to record the operating hours of systems machines and machine parts An adjustable setpoint can be selected within the value range In this way maintenance times can be logged and reported The counter states are retained even when the device is switched off As long as the count coil of the operating hours counter is active easy counts the hours in second cycles You integrate an operating hours counter into your circuit in the form of a contact and coil Contact Coil i to y Oi tofO4 Count coil of the operating hours counter Foi to RO Reset coil of the operating hours counter Parameter display and parameter set for the operating hours counter function block oy Operating hours counter number 4 e appears in the parameter display e appears in the parameter display E Setpoint in hours Oo Actual value of the operating hours counter in ho
130. ew Setting values Select value v Select digit lt gt Change value at digit v HH MM i g DD MM 11 03 YEAR 2004 Store entries Current value at the position can be changed Cursor 3 Retain previous value So A leso For Immediate Delivery call KMParts com at 866 595 9616 29 05 04 AWB2528 1508GB 30 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 2 Installation easy must only be installed and wired up by trained electricians or other persons familiar with the installation of electrical equipment Danger of electric shock Never carry out electrical work on the device while the power supply is switched on Always follow the safety rules e Switch off and isolate e Secure against reclosing e Ensure that the device is no longer live e Cover adjacent live parts easy is installed in the following order e f necessary connect devices together e Mounting e Wiring up the inputs e Wiring up the outputs e Connecting the power supply Mounting For Immediate Delivery call KMParts com at 866 595 9616 31 Install easy in a control cabinet service distribution board or in an enclosure so that the power feed and terminal connections cannot be touched accidentally during operation Clip easy onto a DIN EN 50022 top hat rail or fix easy in place using fixing brackets easy can be mounted vertically or hori
131. ff switching functions on public holidays vacations company holidays school holidays and special events these can be implemented easily with the year time switch The procedure for setting the time is described under section Setting date time and daylight saving time page 213 easy offers eight year time switches Y1 to Y8 for up to 32 switch times Each time switch has four channels which you can use to set four different on and off times The channels are set via the parameter display The time and date are backed up in the event of a power supply failure and continue to run This means that it will continue to run in the event of a power failure although the time switch relays will not switch When easy is in a de energized state the timer contacts remain open Refer to section Technical Data page 264 for information on the buffer time The clock module integrated in easy works within the date range 01 01 2000 to 31 12 2099 Wiring of a year time switch A year time switch can be integrated into your circuit in the form of a contact The coils and contacts have the following meanings Contact Coil Yi to Va Contact of the year time switch 174 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Year time switch Parameter display and parameter set for the year HA time switch i time switch ON OFF i Year time switch
132. following modes e LT less than LE less than equal to Et equal to GE great than equal to amp T greater than appears in the PARAMETER menu does not appear in the PARAMETER menu Ii Comparison value 1 positive value 17 18 111 112 actual value T1 to T16 C1 to C16 Fi Gain factor for Ii Ii F i X actual value at 11 F1 positive value from 0 to 9999 lz Comparison value 2 positive value 17 18 111 112 actual value T1 to T16 C1 to C16 Fi Gain factor for 12 12 F X actual value at 12 F2 positive value from 0 to 9999 of Offset for the value of Ii 11 O5 actual value at 11 OS positive value from 0 to 9999 HY Switching hysteresis for value 18 Value H applies both to positive and negative hysteresis e Tz Actual value at 12 HY e Tz Actual value at 12 HY e H positive value from 0 to 9999 Work normally with analog inputs and setpoints as the parameters for the analog value comparator 106 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Analog value comparator threshold value switch Compatibility between easy400 and easy500 easy600 and easy700 New functions have been added to the parameter display of easy500 and easy700 The easy400 and easy600 parameters can be found at the following points easy400 easy600 easy500 easy700 arameters arameters ANALOG i i Al ci PAL 6
133. function relay 1 A B Time switch channels CD e appears in the PARAMETER menu e does not appear in the PARAMETER menu OH On date day month year two digit 2004 04 OFF Off date day month year two digit 2004 04 The parameter display for a year time switch is used to modify the on time the off time and the enable of the parameter display Table 14 On and off times Parameters Meaning Meaningful values Xx 00 Date day 01 to 31 xx 00 Month 01 to 12 00 Year two digit 00 to 99 Parameter display in RUN mode Wy Selected channel ON 04 04 04 Ontime OFF 34 12 04 Offtime E O Contact has not switched E Contact has switched For Immediate Delivery call KMParts com at 866 595 9616 175 Wiring with easy 05 04 AWB2528 1508GB Changing time switch channel You can change time switch channel in either RUN or STOP mode by selecting the channel required with the cursor buttons Av v4 A A Example oN l 1 4 04 04 The display on the left shows the parameter display of a year OFF 34 03 04 time switch The cursor is flashing on channel A v4 B 4 gt Press the button to move the cursor to channel OM 01 10 04 Press the gt button to reach any value that can be edited OFF 31 12 04 o gt Important input rules The year time switch only operates properly by observing the following rules The on year must not be
134. fy which input and output terminals you wish to use in your circuit Depending on the type and configuration easy has 8 12 or 24 input terminals and 4 6 8 10 or 16 outputs The signal states on the input terminals are detected in the circuit diagram with the input contacts 11 to 112 R1 to R12 are the For Immediate Delivery call KMParts com at 866 595 9616 83 Wiring with easy 05 04 AWB2528 1508GB input contacts of the expansion In the circuit diagram the outputs are controlled via the corresponding output relay coils Q1 to Q8 or 1 to S8 expansion Entering and changing contacts and relay coils I a A switch contact is selected in easy via the contact name and contact number Contact name Contact number T 4 A relay coil is defined by its coil function name and number Coil function Relay name Relay number A full list of all the contacts and relays is given in the overview starting on page 78 Values for contacts and coil fields are changed in Entry mode The value to be changed flashes I gt Ifthe field is empty easy will enter contact I 1 or the coil Chi gt Move the cursor using the buttons lt gt Y to a contact or coil field gt Press OK to switch to Entry mode gt Use lt gt to select the position you wish to change or press OK to jump to the next position gt Use Y to modify the value of the position 84 For Immediate Delivery call KMParts com a
135. he circuit diagram and data You can then make another four attempts to enter the password Changing the menu language easy500 and easy700 provide twelve menu languages which are set as required via the System menu Language LCD display English ENGLISH German DEUTSCH French FRANCAIS Spanish ESPANOL Italian ITALIANO Portuguese PORTUGUES Dutch HEDERLANDS Swedish SVENSKA Polish POLSKI Turkish TURKCE Czech CESKY Hungarian MAGYAR Language selection is only possible if easy is not password protected gt Press DEL and ALT to call up the System menu gt Select LANGUAGE to change the menu language For Immediate Delivery call KMParts com at 866 595 9616 209 easy Settings 05 04 AWB2528 1508GB The language selection for the first entry ENGLISH is DEUTSCH lt FRANCAIS gt Use or v to select the new menu language e g Italian ESPANOL 4 ITALIANO ITALIANO gt Confirm with OK ITALIANO is assigned a tick PORTUGUES gt Exit the menu with ESC NEDERLANDS SVENSKA POLSKI TURKCE CESKY MAGYAR easy will now show the new menu language SICUREZZA SISTEMA Press ESC to return to the Status display CONFIGURA Changing parameters easy allows you to change function relay parameters such as timing relay setpoint values and counter setpoints without having to call up the circuit diagram This is possible regardless of whether easy is runn
136. he interface is disabled for access with EASY SOFT BASIC PRO e DELETE FUNCT The question DELETE PROG will appear on the device after four incorrect password entries have been made This prompt is not displayed if selected However it is no longer possible to make changes in protected areas if you forget the password For Immediate Delivery call KMParts com at 866 595 9616 205 easy Settings CHANGE FW ACTIVATE V 05 04 AWB2528 1508GB Activating the password You can activate a valid password in three different ways e automatically when easy is switched on again e automatically after a protected circuit diagram is loaded e via the password menu gt Press DEL and ALT to call up the System menu gt Open the password menu via the SECURITY menu easy will only show this menu if a password is present Make a note of the password before you activate it If the password is no longer known easy can be unlocked DELETE FUNCT is not active but the circuit diagram and data settings are lost The interface must not be disabled Attention If the password is unknown or lost and the password delete function is not activated The unit can only be reset to the factory setting by the manufacturer The program and all data are lost gt Select ACTIVATE PW and press OK The password is now active easy changes back automatically to the Status display You must unlock easy with the password b
137. he status image register easy only uses this status image for one cycle This ensures that each rung is evaluated with the same switching states for one cycle even if the input signals at 11 to 112 for example change their status several times within a cycle Evaluation in the circuit diagram and high speed counter functions When using high speed counter functions the signal state is continuously counted or measured irrespective of the processing of the circuit diagram C13 C14 high speed up down counters C15 C16 frequency counters easy operation and effects on circuit diagram creation easy evaluates the circuit diagram in these five segments in succession You should therefore remember two points when you create your circuit diagrams e The changeover of a relay coil does not change the switching state of an associated contact until the next cycle starts e Always wire forwards upwards or downwards Never wire backwards For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ii Ii i i i 11 04 13 Lre T4 t02 11 4 13 CMi LH I4 Mi Lae easy circuit diagram cycle Example switching in the next cycle Start condition e 1 12 switched on Q1 switched off This is the circuit diagram of a self latching circuit If 11 and 12 are closed the switching state of relay coil 1 amp 1 is latched via contact Q1 e 1st cycle Inputs 11 an
138. hey are not connected correctly Safety measures with analog signals gt Use shielded twisted pair cables to prevent interference with the analog signals gt For short cable lengths ground the shield at both ends using a large contact area If the cable length exceeds 30 m or so grounding at both ends can result in equalisation currents between the two grounding points and thus in the interference of analog signals In this case only ground the cable at one end gt Do not lay signal lines parallel to power cables gt Connect inductive loads to be switched via the easy outputs to a separate power feed or use a suppressor circuit for motors and valves If loads such as motors solenoid valves or contactors are operated with easy via the same power feed switching may result in interference on the analog input signals The following four circuits contain examples of applications for analog value processing Caution Ensure that the reference potential is connected Connect the 0 V of the power supply unit for the different setpoint potentiometers and sensors shown in the examples to the 0 V and neutral conductor terminal easy AB of the easy power feed Otherwise incorrect switching states may occur if they are not connected correctly For Immediate Delivery call KMParts com at 866 595 9616 47 Installation 05 04 AWB2528 1508GB Power supply of easy AB devices and analog inputs With easy AB devices that
139. i6 Hi Wib Operating hours counter D 01 04 0i 04 149 Cursor button F F Pi PA4 FA P4 89 For Immediate Delivery call KMParts com at 866 595 9616 277 278 Appendix 05 04 AWB2528 1508GB Contact type Make Break easy500 easy700 Page contact contact easy output F amp Bi OH 83 Expansion input terminal j A Ri Fld 83 Short circuit overload with F R Ri5 Rib 242 expansion easy output expansion or S E 5 31 58 51 58 91 auxiliary marker as marker Timing function relay T T T1 Ti1h mesari 154 Jump label H RREA afaa 171 Year time switch y i Vi va Yi Ve 174 Master reset central reset Z z Z1 23 Z1 23 181 Available function relays Relay easy easy500 easy700 Coil Parame display function ters Analog value comparator A Al Ai6 Ai AiE JV function relay Counter relay contact iz C1 Cib Bilasmi JV JV Text marker function relays D O1 016 O1 016 JV JV 7 day time switch function O1 08 O1 08 JV relay Marker auxiliary relay H Hi Hib Hi Hib J Marker auxiliary relay H Hi Wib Hi HWib JS Operating hours counter J 01 04 01 04 JV J easy output relay g G1 04 O1 G8 JV easy output relay expansion 21 58 1 JV auxiliary marker as marker Timer function relay T T1 T1h T1 Ti1h JV JV For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB List of the function relay
140. iate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Activating debounce input delay If easy is password protected you cannot open the System menu until you have unlocked it The input delay debounce is set with the DEBOUNCE menu item F RUH MODE CARD MODE Activating debounce input delay P If a tick f is next to DEBOUNCE this means that the FUN HODE Debounce function has been switched on CARO MODE If this is not so proceed as follows gt Select DEBOUNCE and press OK Debounce mode will be activated and the display will show DEBOUNCE lt Press ESC to return to the Status display Deactivating debounce input delay If easy is showing DEBQUMICE in the display this means that Debounce mode has already been deactivated gt Otherwise select DEEQUMCE 4 and press OK If Debounce mode is deactivated the display will show DEBOUNCE How easy input and output signals are processed internally is explained in section Delay times for inputs and outputs from page 238 For Immediate Delivery call KMParts com at 866 595 9616 223 easy Settings 05 04 AWB2528 1508GB Activating and Even though the cursor buttons P buttons have been set as deactivating the P buttons pushbutton actuator inputs in the circuit diagram this function is not activated automatically This prevents any unauthorised use of the cursor buttons The P button
141. ic circuits Parallel circuit operating like a series connection of break contacts A series circuit with more than three contacts break contacts can be implemented with a parallel connection of make contacts on a negated coil In the easy circuit diagram you can switch as many rungs in parallel as you have rungs available Table 21 Parallel connection of make contacts on a negated coil 11 12 13 14 15 Q1 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 1 1 0 0 0 1 0 0 0 0 0 1 0 1 0 0 0 1 1 0 0 0 0 1 1 1 0 0 1 0 0 0 0 0 1 0 0 1 0 0 0 1 1 1 1 1 0 Two way circuit A two way circuit is made in easy using two series connections that are combined to form a parallel circuit XOR An XOR circuit stands for an Exclusive Or circuit The coil is only energized if one contact is activated For Immediate Delivery call KMParts com at 866 595 9616 187 Wiring with easy IiyIt i gi S1 make contact at 11 S2 break contact at 12 05 04 AWB2528 1508GB Table 22 Two way circuit XOR 11 12 Q1 0 0 0 0 1 1 1 0 1 1 1 0 Self latching A combination of a series and parallel connection is used to wire a latching circuit Latching is established by contact Q1 which is connected in parallel to 11 If 11 is actuated and reopened the current flows via contact Q1 until 12 is actuated Table 23 Self latching 0 0 0 0 0 1 0 0
142. ignal terminals must be laid and covered so as to prevent accidental contact e The installation must comply with regulations for electromagnetic compatibility EMC e The starting up of easy should not cause any hazards arising from controlled devices such as unexpected motor startups or power ups Improper use easy should not be used as a substitute for safety related controls such as burner or crane controls emergency stop or two hand safety controls For Immediate Delivery call KMParts com at 866 595 9616 11 easy 05 04 AWB2528 1508GB Overview Figure 1 easy basic units and expansion devices 12 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 13 Overview Legend for figure 1 easy500 basic unit easy600 I O expansion Q EASY202 RE output expansion EASY200 EASY coupling device EASY LINK DS data connector EASY204 DP PROFIBUS DP slave gateway EASY205 ASI AS Interface slave gateway EASY221 CO CANopen gateway EASY222 DN DeviceNet gateway easy700 basic unit easy is an electronic control relay with logic functions timer counter and time switch functions It is also a control and input device in one that can perform many different tasks in domestic applications as well as in machine building and plant construction Circuit diagrams are connected up using ladder diagrams and e
143. ile data storage from page 230 For Immediate Delivery call KMParts com at 866 595 9616 95 Wiring with easy 11 12 501 05 04 AWB2528 1508GB Latching relay The latch and unlatch relay functions are used in pairs The relay picks up when latched and remains in this state until it is reset by the unlatch function Figure 45 Latching relay signal diagram e Range A The Set coil and the Reset coil are triggered at different times e Range B Reset coil is triggered at the same time as the Set coil e Range C Power supply switched off Representation in easy e Qoutput relays S 1 to G8 RAL tok depending on type e M markers SM1 to 2416 RM1 toRM16 e Text D function relays 01 to S08 RDI to RDE e Srelays551 to S58 R51 to RSE Use each of the two relay functions 5 and once only per relay If both coils are triggered at the same time priority is given to the coil further down in the circuit diagram This is shown in the above signal diagram in section B 96 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Function relays gt A latched relay is automatically switched off if the power fails or if the device is in STOP mode Exception Retentive coils retain signal 1 gt section Retention non volatile data storage page 230 Function relays Function relays allow you
144. ing a program or is in STOP mode gt Press OK to switch to the main menu gt Start the parameter display by selecting PARAMETER All function relays are displayed as a list T3 l 3 i a i st TE W amp The following preconditions must be fulfilled in order for a ch H parameter set to be displayed TE A function relay must have been included in the circuit Ge diagram Al Et Ad LT 210 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ti ll E Ti 02 0350 I2 05 000 T Changing parameters e The PARAMETER menu must be available e The parameter set must have been enabled for access indicated by the character at the bottom right of the display oon You can enable or disable parameter access using the or parameter set characters respectively in the circuit diagram gt Select the required function block with or gt Press the OK button gt Use the cursor buttons or v to select the parameter required gt Change the values for a parameter set Press OK to enter the Entry mode Press lt gt to change decimal place Press to change the value of a decimal place Press OK to save constants or Press ESC to retain previous setting Press ESC to leave the parameter display Adjustable parameters for function relays You can also modify the function relay parameters used in the c
145. ing place If the frequency counter is not enabled the cycle time of the device is shorter Parameter display and parameter set for frequency Ci F t counter z oon cis Counter function relay number 15 F Mode F frequency counter e appears in the PARAMETER menu e does not appear in the PARAMETER menu E Setpoint constant from 00000 to 01000 32000 is a possible setting the maximum frequency is 1 kHz For Immediate Delivery call KMParts com at 866 595 9616 127 Wiring with easy 05 04 AWB2528 1508GB In the parameter display of a counter relay you change the mode the setpoint and the enable of the parameter display Value range The counter relay counts between 4 and 1000 Hz Parameter display in RUN mode ch F E 020i Current setpoint constant 0309 O cC 0015 O Contact has not switched E Contact has switched Actual value 0153 Retention Setting retention on the frequency counter serves no purpose since the frequency is continuously remeasured 128 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB High speed counters easy DA easy DC Function of the frequency counter 1 QU UU UU gle Will wd th b je oanh ah n Figure 56 Signal diagram of the frequency counter v A WwW N counter input 13 or 14 upper setpoint enable coil CC reset coil RC contact make contact
146. ircuit diagram in the PARAMETER menu Adjustable setpoint values are e With all function relays the setpoints e On and off times with time switches In RUN mode easy operates with a new setpoint as soon as ithas been modified in the parameter display and saved with OK Example Changing switch times for outdoor lighting The outdoor lighting of a building is automatically switched on from 19 00 to 23 30 Mondays to Fridays in the easy circuit diagram For Immediate Delivery call KMParts com at 866 595 9616 211 easy Settings BY A diigi 0 MO FR ON 44 00 OFF 29 30 BY E 15 24 n m ON 00 01 OFF 00 00 BY E 15 24 D SA ON 0 00 OFF 00 00 BY E 15 24 D SA ON 14 01 OFF 00 00 BY E 5 24 D SA ON 44 01 OFF gcill 05 04 AWB2528 1508GB The parameter set for the time switch function relay 1 is saved in channel A and looks like this From the following weekend the outdoor lighting is now also required to switch on between 19 00 and 22 00 on Saturdays gt Select PARAMETER from the main menu The first parameter set is displayed gt Use or to scroll through the parameter sets until channel A of time switch 1 is displayed gt Press to select the next empty parameter set in this case channel B of time switch 1 The current time is 15 21 gt Change the value for the day interval from MO to SA lt gt Move between the parameters Y Change valu
147. isplay SWITCH CONTROL The text display can display the following DISPLAY EASY EASY RUNTIME M S Line 1 12 characters Ti D12 46 Line 2 12 characters a setpoint or actual value Ci 0355 S amp T Line 3 12 characters a setpoint or actual value PRODUCED Line 4 12 characters Scaling The values of the analog inputs can be scaled Range Selectable display Example range 0 to 10 V 0 to 9999 0000 to 0100 0 to 10 V 999 025 to 050 0 to 10V 9 9 5 0 to 5 0 Function The D D Display text display function relay works in the circuit diagram like a normal M marker A 1 signal at the coil will cause a stored text to be displayed in the easy display line For this to take place the easy must be in RUN mode and the Status display must be activated before the text is displayed D2 to D16 If several texts are present and are triggered each text is automatically displayed in turn every 4 s This process will be repeated until e No other text display function block is set to 1 e STOP mode is selected For Immediate Delivery call KMParts com at 866 595 9616 139 Wiring with easy 05 04 AWB2528 1508GB e easy s power supply is no longer present e The OK or DEL ALT buttons are used to switch to a menu e A setpoint is entered The text for D1 is displayed D1 D1 is designed as an alarm text If D1 is activated the text assigned to it will be disp
148. ivery call KMParts com at 866 595 9616 161 Wiring with easy 05 04 AWB2528 1508GB Timing relay off delayed with and without random switching Random switching The contact of the timing relay switches randomly within the setpoint value range Figure 65 Signal diagram of timing relay off delayed with and without random switching 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx t setpoint time Range A The time elapses after the trigger coil is deactivated Range B The Stop coil stops the time from elapsing Range C The Reset coil resets the relay and the contact After the Reset coil drops out the relay continues to work normally Range D The Reset coil resets the relay and the contact when the function block is timing out 162 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Figure 66 Signal diagram of timing relay off delayed with without random switching with retriggering Range E The Trigger coil drops out twice The actual time t4 is cleared and the set time t elapses completely retriggerable switch function For Immediate Delivery call KMParts com at 866 595 9616 163 Wiring with easy 05 04 AWB2528 1508GB Timing relay on delayed and off delayed with and without random switching Time value 11 On delayed time Time value 12 Off delayed tim
149. l have their former actual values Changing the startup behaviour in the SYSTEM menu The retentive actual values in easy will be retained irrespective of the RUN MODE or STOP MODE settings For Immediate Delivery call KMParts com at 866 595 9616 233 easy Settings 05 04 AWB2528 1508GB Displaying device Device information is provided for service tasks and for information determining the capability of the device concerned This function is only available with devices featuring a display Exception Terminal mode with the MFD Titan easy enables the display of the following device information e AC AB AC voltage or DA DC DC voltage e T transistor output or R relay output e C clock provided e LCD display provided e OS 1 10 204 operating system version e CRC 25825 Checksum of the operating system is only displayed in STOP mode e Program name if this was assigned in EASY SOFT BASIC gt Switch to the main menu The device information is always available The password does not prevent access gt Select the main menu PROGRAM STOP J RUN gt Use the cursor button to select the INFO menu PARAMETER gt Press the OK button INFO SET CLO CE pe TE LED This will display all device information 05 41 00 0217 Press ESC to exit the display CRO 02158 PROGRAM0815 234 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB252
150. larity of each terminal is correct Cable protection Connect on easy a cable protection F1 rated for at least 1 A slow gt When easy is switched on for the first time its power supply circuit behaves like a capacitor Use an appropriate device for switching on the power supply and do not use any reed relay contacts or proximity switches 38 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the inputs Connecting the inputs easy inputs switch electronically Once you have connected a contact via an input terminal you can reuse it as a contact in your easy circuit diagram as often as you like L 24V S1 r ov m I1 14 Figure 11 Connecting the inputs Connect to the easy input terminals contacts such as pushbuttons switches relay or contactor contacts proximity switches three wire Connecting easy AC digital inputs Caution Connect the inputs for AC devices in compliance with the safety regulations of the VDE IEC UL and CSA Use the same phase conductor for the input power feed otherwise easy will not detect the switching level and may be damaged or destroyed by overvoltage For Immediate Delivery call KMParts com at 866 595 9616 39 Installation 05 04 AWB2528 1508GB Connecting easy AC digital inputs on the basic unit VOVOOVOVVOG L N N Wl 12 17 Figure 12 Connecting easy AC and easy AB digital inpu
151. later than the off year ON and OFF times must have the same parameters Example ON Year OFF Year ON Year Month OFF Year Month Entry rules The following nine entry rules are possible Display format XX digit used Rule 1 Y1 A on Day ON XX ooo OFF et co OFF Day 176 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB HOA 4 ON XX OFF X HOA 4 ON XX OFF Xx HOA 4 ON XX XX OFF XX XX HOA 4 ON XX KX OFF XX XX HOA 4 ON XKX RX OFF XX XX XX HOA 4 ON XX XX OFF HO B 4 ON OFF XX XX Year time switch Rule 2 ON Month OFF Month Rule 3 ON Year OFF Year Rule 4 ON Day month OFF Day month Rule 5 ON Month year OFF Month year Rule 6 ON Day month year OFF Day month year Rule 7 Two channel Channel A ON Day month Channel B OFF Day month For Immediate Delivery call KMParts com at 866 595 9616 177 Wiring with easy 05 04 AWB2528 1508GB 7 Rule 8 E Two channel ON XALAM MA OFF WY Channel ON Day month year Channel D OFF Day month year v4 D SOA ON ae YY With this rule the same year number must be entered in OFF xx OE YY each channel in the ON and OFF entry area Rule 9 Overlapping channels The first ON date switches on and the first OFF date switches off
152. layed until The coil D1 is reset to 0 STOP mode is selected e easy s power supply is no longer present e The OK or DEL ALT buttons are used to switch to a menu Text entry The text can only be entered with EASY SOFT BASIC PRO from version 6 xx or higher Character set All ASCII characters in upper and lower case are permissible eABCDEFGHIJKLMNOPQRSTUVWXYZ eabcdefghijklmnopqrstuvwxyz The following special characters are permissible l amp 0123456789 140 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Text display Counter with actual value Analog input scaled as D1 as error message on temperature value fuse failure QUANTITY TEMPERATURE FUSE PCE 0042 QUT 0101 DEG FAILURE TCOUNT ING IN 018 DEG HEAT HOUSE 1 Figure 58 Text output examples Entering a setpoint in a display A text can contain two values such as actual values and setpoints of function relays analog input values and time and date The position of setpoints and actual values is fixed to the centre of lines 2 and 3 The length depends on the value to be displayed Setpoint entries in the text display are useful if the PARAMETER menu is not available for display or entry Also when the operator is to be shown which setpoint is being modified RUNTIME H S Line 1 Ti 212 46 lLine 2 setpoint can be edited Ci 8355 T Line 3 setpoint can be edited PR
153. llowing functions are possible e Frequency counters C15 and C16 e High speed counters C13 and C14 Frequency counters easy provides two frequency counters C15 and C16 for use as required The frequency counters can be used for measuring frequencies The high speed frequency counters are permanently connected to the digital inputs 13 and 14 Frequency counters C15 and C16 can be used for determining motor speeds volume measurement using volume meters or the running of a motor For Immediate Delivery call KMParts com at 866 595 9616 125 Wiring with easy 05 04 AWB2528 1508GB The frequency counter allows you to enter an upper threshold value as a comparison value The C15 and C16 frequency counters are not dependent on the cycle time Counter frequency and pulse shape The maximum counter frequency is 1 kHz The minimum counter frequency is 4 Hz The signals must be square waves We recommend a mark to space ratio of 1 1 If this is not the case The minimum mark to space ratio is 0 5 ms 1 tmin 0 5 x fmax tmin minimum time of the pulse or pause duration fmax Maximum count frequency 1 kHz gt Frequency counters operate independently of the program cycle time The result of the actual value setpoint comparison is only transferred once every program cycle for processing in the circuit diagram The reaction time in relation to the setpoint actual value comparison can therefore be up to
154. locked gt section Unlocking easy from page 207 gt Switch to STOP mode gt Switch to the System menu gt Move to the SYSTEM menu and continue to the RETENTION menu gt Press the OK button The first screen display is the selection of the marker range gt Select a range gt Press OK to select the marker the function relay or the range that is to be retentive tick on the line Press ESC to exit the entry for the retentive ranges Example M9 to M12 counters C5 to C7 C8 as well as timing relays T7 and T8 are retentive Indicated by the tick on the line The default setting of easy is selected so that no retentive data is selected In this setting easy works without retentive actual values if a valid circuit diagram is present When easy is in STOP mode or has been switched to a de energized state all actual values are cleared For Immediate Delivery call KMParts com at 866 595 9616 231 232 easy Settings 05 04 AWB2528 1508GB Deleting retentive actual values The retentive actual values are cleared if the following is fulfilled applies only in STOP mode e When the circuit diagram is transferred from EASY SOFT BASIC or the memory card to the easy control relay the retentive actual values are reset to 0 This also applies when there is no program on the memory card In this case the old circuit diagram is retained in easy e When the selected retentive markers functio
155. lt Input P1 InputP2 gt Input P3 Input P4 05 04 AWB2528 1508GB easy Selecting main and system menu Status display easy500 8 inputs 4 outputs Das Ena EE p Q 1 Pa gh and RS ay RUN Moi 2 5 A No J password t Current selection flashes in FROGRAM SECURITY the easy menu STOP RUN SYSTEM PARAMETER LANGUAGE INFO Clock menu on SET CLOCK devices with clock 1st menu level 1st menu level Main menu easy500 or easy700 System menu SECURITY SYSTEM LANGUAGE CONFIGURATOR The CONFIGURATOR menu appears if a configurable expansion module is connected such as EASY204 DP Profibus DP bus gateway 20 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview Toggling between weekday time display and date display only on devices with clock MO 14 50 Be hes 74 RUN a na RUH easy Status display E PE Q Fe MO 11 50 2 94 STOF oo F 01 04 2008 amp J4 STOF easy500 input 1 to 8 easy700 input 1 to 12 Inputs f a SA FS AC F Weekday Time H 10 42 or Weekday Date Outputs J1 1 FUH RUN STOP mode easy500 output 1 to 4 On 1 2 3 4 easy700 output 1 to 6 or 8 Off Status display for local expansion Inputs Pern Expansion Fs AC F Weekday Time Hi
156. ltage required for the installation environment concerned In the event of a fault ground leakage short circuit serious damage or injury to persons may otherwise occur A cable such as NYM 0 with a rated operational voltage of Ue 300 500 V AC is normally sufficient 60 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Expanding inputs outputs E E EASY719 po 4 5 EASY6 RE EASY721 1 of EASY6 TE EASY200 EASY E E Ue 300 500 V EASY AC E Figure 36 Connecting remote expansion units to easy Terminals E and E of the EASY200 EASY are protected against short circuits and polarity reversal Functionality is only ensured if E is connected with E and E with E For Immediate Delivery call KMParts com at 866 595 9616 61 Installation 05 04 AWB2528 1508GB Connecting bus systems The EASY LINK connection is designed to allow bus connections apart from I O expansions Special bus connection devices are available for the bus systems in use gt Only one device expansion device or bus connection can be connected to the EASY LINK connection At present easy700 can communicate with the following bus systems or networks e AS Interface Actuator Sensor Interface e Profibus DP e CANopen e DeviceNET The different bus systems offer different functions The following appli
157. me of the input increases by 80 66 6 ms at 50 60 Hz A resistor can be connected in series with the circuit shown in order to restrict the inrush current 100 nF 275 V GSOOOOOOSS L N Figure 16 Limitation of the input current with a resistor 43 Installation 05 04 AWB2528 1508GB Complete devices for increasing the input current are available under the type reference EASY256 HCI Figure 17 easy with EASY256 HCI _ The increased capacitance increases the drop off time by approx 40 ms Connecting easy DC digital inputs Use input terminals 11 to 112 R1 to R12 to connect pushbutton actuators switches or 3 or 4 wire proximity switches Given the high residual current do not use 2 wire proximity switches 44 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the inputs Connecting DC digital inputs on the basic unit LO1 LO1 DC 24V DA 12V Figure 18 Connecting easy DC easy DA digital inputs Connecting DC digital inputs on the expansion device QQ VCOOOVSVGSO QVOOVLOO E E R1 R2 R3 R4 R5 R6 R7 R8 RI R10 R11 R12 24V OV OV UL Input 24 V 24V EASY DC D Figure 19 Connecting EASY DC E digital inputs For Immediate Delivery call KMParts com at 866 595 9616 45 05 04 AWB2528 1508GB
158. me switch 174 Parameter display and parameter set for the year time switch 175 Changing time switch channel 176 Entry rules 176 Function of the year time switch 178 Master reset 181 Operating modes 182 Function of the master reset function relay 182 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 Content Basic circuits 183 Negation contact 183 Negation coil 184 Maintained contact 184 Series circuit 184 Parallel circuit 185 Parallel circuit operating like a series connection of make contacts 186 Parallel circuit operating like a series connection of break contacts 187 Two way circuit 187 Self latching 188 Impulse relay 189 Cycle pulse on rising edge 190 Cycle pulse on falling edge 190 Example circuits 191 Star delta starting 191 Ax shift register 193 Running light 197 Stairwell lighting 199 easy Settings 203 Password protection 203 Password setup 204 Selecting the scope of the password 205 Activating the password 206 Unlocking easy 207 Changing the menu language 209 Changing parameters 210 Adjustable parameters for function relays 211 Setting date time and daylight saving time 213 Setting the time 213 Setting summer time start and end 214 Setting summer time start and end 215 Summer time start and
159. mmediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Reaction time for O v cccccsecsesssscssseserees 244 Reed relay contacts ceeseseseseseseseseseseseeeseeteeesees 42 Relay 2s cise scve Sede Sed ccd set sete dean sed Sewn Sete deen Sod Seon beke 77 83 Connecting analog outputs ss 54 Contactor FUNCTION vo cesses teeeeeees 92 IMpulse n wiwtawndidadananadawadawada 95 LiStOf all ennegi hannen ana 279 Name sisina ananas 84 Negate resna hada ti 93 NUM be e a a 84 Output technical data ccceeeeeeees 272 RESET issteissiisdiasdsinstis dnastdesseaines istncahesseeatadade 96 SOU etnan anaana ioi 96 TIMING Sythe 154 Relay coil Change sksnananodinnananodnnananhnns 84 Coil FUNCTION oo ceeeeecescesseeseseeeseseeeeeseatens 84 91 Deleting fawavavacanacacasanasachaans 85 ENTOT eescedczSdvccca asses ideas Berd ania 71 84 Relays OVERVIEW aiina Sata tea Sash ae 79 RESCE E A AS ET 96 Reset markers disci stzcnsiaretzadiidacciatiettanzerd 182 ROESCE MaSLOM EE E E E A 181 Retention dasanan 230 286 MeO aar a r a aera raar aa a aat 264 Permissible markers and function relays 230 Retention non volatile data storage 06 230 Retentive actual value deleting cccccceee 232 Retentive behaviour On circuit diagram transfer ccccceeeeees 233 S ttinQvcisisisussicueh tanita dhahaiete 230 Waistetsses tia tetitediatnuies 232 RUN Start behaviour naisser 65 RUN STOP changeover
160. mps into your circuit in the form of a Tp T 4 contact and coil Jumps consist of a jump location and a areata 2 jump label i Ti i J Contact Coil 1 to f can only be used as first leftmost contact Ti tot d Function If the jump coil is triggered the rungs after the jump coil are no longer processed The states of the coils before the jump will be retained unless they are overwritten in rungs that were not missed by the jump Jumps are always made forwards i e the jump ends on the first contact with the same number as that of the coil e Coil jump when 1 e Contact only at the first leftmost contact Jump label The Jump label contact point is always set to 1 For Immediate Delivery call KMParts com at 866 595 9616 171 Wiring with easy 05 04 AWB2528 1508GB gt Backward jumps are not possible with easy due to the way it operates If the jump label does not come after the jump coil the jump will be made to the end of the circuit diagram The last rung will also be skipped Multiple use of the same jump coil and jump contact is possible as long as this is implemented in pairs i e Coil 1 jumped section Contact 1 Coil T 4 jumped section Contact 1 etc Attention The states of jumped rungs are retained The time value of timing relays that have been started will continue to run Power flow display Jumped sections are indicated by the coils in the
161. n e Q1 Output relay for light ON OFF e M1 Marker relay This is used to block the switch off automatically after 6 minutes function for continuous lighting e T1 Cycle pulse for switching Q1 on and off 11 single pulse with value 00 00 s e T2 Scan to determine how long the button was pressed If pressed longer than 5 s continuous lighting is switched on x on delayed value 5 s e T3 switch off after a lighting time of 6 min on delayed value 6 00 min e T4 Switch off after 4 hours continuous lighting on delayed value 4 00 h If you are using an easy with a time switch you can define both the stairwell lighting and the continuous lighting periods via the time switch For Immediate Delivery call KMParts com at 866 595 9616 201 Wiring with easy 05 04 AWB2528 1508GB If you use an easy with analog inputs you can optimise the stairwell lighting with a brightness sensor to suit the lighting conditions 202 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 5 easy Settings Settings can only be carried out on easy models provided with buttons and LCD display EASY SOFT BASIC can be used to set all models via the software Password protection The easy can be protected by a password against unauthorised access In this case the password consists of a value between 0001 and 9999 The number combination 0000 is used to delete a password Factory setti
162. n four menus PROGRAM DELETE FROG CARD PROGRAM DELETE FROG Circuit diagram SAVE CANCEL S STOP Circuit diagram display Parameter display Parameters neutr apr Pool arr 3 We SLELARLE PEPLALE CARO DEVICE DELETE CARD DEVICE CARD DELETE CARD CARD DEVICE REPLAt DEVICE CARDE CARO DEVICE Ne ete reen VELA IE MARL nepeTe pO LEY For Immediate Delivery call KMParts com at 866 595 9616 23 05 04 AWB2528 1508GB easy Main menu PROGRAM STOP RUM J PARAMETER IMFO SET CLOCHE PROGRAM 4 Parameter display a a ROH Txo E amix Et PRRPPEIEm A INFO Hi y a Fe i SET CLOCK gi 4 T PROGRAM Information display of the device STOP RUN lt PARAMETER INFO gt De TE LCD SET CLOCK OZ 14 00 021 CRC 021752 FROGFAM A STOP RUN Display for date and time PARAMETER setting IMFO SET CLOCK ET CLOCK sare SUMMER aes TIME ih 11 03 e004 24 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview
163. n relays or text display are deactivated e When the circuit diagram is deleted via the DELETE FUNCT menu The operating hours counters are always retentive The actual values can only be reset by means of a special reset operation from the circuit diagram Transferring retentive behaviour The setting for retentive behaviour is a circuit diagram setting in other words the retention setting is on the memory and is transferred with the circuit diagram when uploading or downloading from the PC For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Retention non volatile data storage Changing the operating mode or the circuit diagram When the operating mode is changed or the easy circuit diagram is modified the retentive data is normally saved together with their actual values The actual values of relays no longer being used are also retained Changing the operating mode If you change from RUN to STOP and then back to RUN the actual values of the retentive data will be retained Modifying the easy circuit diagram If a modification is made to the easy circuit diagram the actual values will be retained Attention Even if the markers and function relays that were retentive are deleted from the circuit diagram the retentive actual values remain when changing from STOP to RUN and when switching the device off and on Should these relays be used again in the circuit diagram they will stil
164. ng 0000 no password present and none active circuit diagram area selected Password protection inhibits access to selected areas The System menu is always protected when a password is activated The password can protect the following entries and areas e Start or modification of the program e Transfer of a circuit diagram from and to the memory card e Change of the RUN or STOP mode e Calling and modification of function block parameters e All settings of the real time clock e Modifications of all system parameters e Communication with the individual device e Switching off the password delete function For Immediate Delivery call KMParts com at 866 595 9616 203 easy Settings ENTER FASSI Bs Cak Daa Ta ENTER FASS D042 05 04 AWB2528 1508GB A password that has been entered in easy is transferred to the memory card together with the circuit diagram irrespective of whether it was activated or not If this easy circuit diagram is loaded back from the memory card the password will also be transferred to easy and is activated immediately Password setup A password can be set up via the System menu in either RUN or STOP mode You cannot change to the System menu if a password is already activated gt Press DEL and ALT to call up the System menu gt Select the menu option SECURITY to enter the password gt Press the OK button and move to the PASSWORD menu
165. ng AC units 36 Supplying DC units 37 Connecting the inputs 39 Connecting easy AC digital inputs 39 Connecting easy DC digital inputs 44 Connecting easy DC analog inputs 46 Connecting high speed counters and frequency generators 51 Connecting the outputs 53 Connecting relay outputs 54 Connecting transistor outputs 56 Expanding inputs outputs 59 Local expansion 59 Remote expansion 60 Connecting bus systems 62 3 Commissioning 63 Switching on 63 Setting the menu language 64 easy operating modes 65 Creating your first circuit diagram 66 Circuit diagram display 68 From the first contact to the output coil 69 Wiring 70 Testing the circuit diagram 71 Deleting the circuit diagram 73 Fast circuit diagram entry 73 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 Content 4 Wiring with easy Operation of easy Buttons for editing circuit diagrams and function relays Operation Relay function relays Saving and loading circuit diagrams Working with contacts and relays Input and output contacts Creating and modifying connections Inserting and deleting a rung Switching with the cursor buttons Checking the circuit diagram Coil functions Function relays Example with function relay timer and counter relay Analog value comparator
166. nterrupted Remedy Switch on the power supply easy LCD faulty Replace easy Continuous display TEST AC Self test aborted TEST EEPROM TEST DISPLAY TEST CLOCK Replace easy ERROR 2C Memory card removed or not inserted correctly before saving Insert memory card Memory card faulty Replace memory card easy is faulty Replace easy ERROR EEPROM The memory for storing the retentive values or the easy circuit diagram memory is faulty Replace easy For Immediate Delivery call KMParts com at 866 595 9616 255 What Happens If 05 04 AWB2528 1508GB easy system Explanation Remedy messages on the LCD ERROR CLOCK Clock error Replace easy ERROR LCD LCD is faulty Replace easy ERROR ACLOW Incorrect AC voltage Test the voltage easy is faulty Replace easy Possible situations when creating circuit diagrams Possible situations when creating circuit diagrams Cannot enter contact or relay in circuit diagram Explanation easy is in RUN mode Remedy Select STOP mode Time switch switches at wrong times Incorrect time or time switch parameters Check time and parameters Message when using a memory card PROG INVALID easy memory card contains no circuit diagram Circuit diagram on the memory card uses contacts relays that easy does not recognise Change the version of easy or change the circuit diagram
167. o not clear the actual value of the operating hours counter Example operating hours counter Operating hours counter for the operating time of a machine The time in which a machine easy is energized is to be measured Circuit diagram display Parameter settings of operating hours counter 01 cot i DO0000 Example maintenance meters for different machine areas Machine areas have to be maintained after different times have elapsed Markers N1 and N2 are the on markers of two different machine areas These markers control the associated operating hours counters Output Q4 switches on a warning light if the setpoint of an operating hours counter has been reached A keyswitch at input 18 resets the associated operating hours counter after maintenance has been completed Circuit diagram display Parameter settings of operating hours counter 02 Hi Oe Oe Hi r0 5 O00500 Oz7 Cay TE TivQ2 rO lo3 R0 For Immediate Delivery call KMParts com at 866 595 9616 151 Wiring with easy 05 04 AWB2528 1508GB Parameter settings of operating hours counter 03 Og O00800 Example maintenance meter for different machine sections with text output The entire machine operating time is to be counted Machine areas have to be maintained after different times have elapsed Markers N1 and N2 are the On markers of two different machine a
168. on relay number 13 H H high speed counter mode H high speed e appears in the PARAMETER menu e does not appear in the PARAMETER menu 3 Setpoint constant from 00000 to 32000 132 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB ci H D0450 O C 008117 High speed counters easy DA easy DC In the parameter display of a counter relay you change the mode the setpoint and the enable of the parameter display Value range The counter relay counts between 0 and 32000 Behaviour when value range is reached The easy control relay is in RUN mode The value is retained if the counter reaches 32000 If the counter counts down and reaches 0 this value is retained Parameter display in RUN mode Current setpoint constant 1250 O Contact has not switched E Contact has switched Actual value 877 Retention The high speed counter can be run with the retentive actual value You can select the retentive counter relays in the SYSTEM gt RETENTION menu C5 to C7 C8 and C13 to C16 can be selected If a counter relay is retentive the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode the counter relay continues with the retentively stored actual value For Immediate Delivery call KMParts com at 866 595 9616 133 Wiring with easy 05
169. on the card gt Select the DELETE CARD menu option gt Press OK to confirm the prompt and to delete the card content Press ESC to cancel For Immediate Delivery call KMParts com at 866 595 9616 251 Inside easy 05 04 AWB2528 1508GB EASY SOFT BASIC A EASY SOFT BASIC is a PC program with which you can create store test simulate and manage easy circuit diagrams You should only transfer data between the PC and easy using the special PC interface cable which is available as an optional accessory EASY PC CAB DANGER of electric shock with easy AC units Only the EASY PC CAB cable will guarantee reliable electrical isolation from the interface voltage a EA Figure 91 Plug in the EASY PC CAB gt Connect the PC cable to the serial PC interface gt Insert the easy plug in the opened interface gt Activate the Status display on the easy easy cannot exchange data with the PC while the circuit diagram display is on screen Use EASY SOFT BASIC to transfer circuit diagrams from your PC to easy and vice versa Switch easy to RUN mode from the PC to test the program using the current wiring EASY SOFT BASIC provides extensive help on how to use the software gt Start EASY SOFT BASIC and click on Help For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Overview with stand alone display operating unit The help provides all
170. one cycle Measurement method The pulses on the input are counted for one second irrespective of the cycle time and the frequency is determined The measurement result is provided as an actual value Wiring of a frequency counter The following assignment of the digital inputs apply e 3 counter input for frequency counter C15 e 4 counter input for frequency counter C16 126 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB High speed counters easy DA easy DC _ gt If you use C15 or C16 as frequency counters coils DC15 or DC16 will have no function The counter signals are transferred directly from the digital inputs 13 and 14 to the counters A frequency counter measures the actual value and does not measure a direction You only integrate a frequency counter into your circuit in Tog oe CET the form of a contact and enable coil The coils and contacts N a 21 have the following meanings If RCE Contact Coil Ti to The contact switches if the Cib actual value is greater than or equal to the setpoint CCis CCib Enable of the frequency counter on 1 state coil activated RCi5 RCI Reset coil triggered actual value reset to 00000 The frequency counter can also be enabled specifically for a special operating state This has the advantage that the cycle time of the device is only burdened with the frequency measurement when it is tak
171. ontactor function T The output signal follows immediately after the input signal and the relay acts as a contactor on Figure 40 Signal diagram of contactor function Representation in easy e Output relays Q 1 amp 1 to T amp E depending on type e Markers M N fM1 tofM16 CH1 tofhib e Function relays Text D 04 to CO1 b e Output relays S 21 to T248 e Jumps T tof 6 92 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 595 9616 93 Working with contacts and relays Contactor function with negated result inverse contactor function I The output signal is simply an inversion of the input signal the relay operates like a contactor with contacts that have been negated If the coil is triggered with the 1 state the coil switches its make contacts to the 0 state Figure 41 Signal diagram of inverse contactor function Representation in easy e Output relays Q 1 to HE depending on type e Markers M N FM1 to M16 IN1 to M16 e Function relays Text D F014 to 7016 e Output relays S F541 to 58 e Jumps 3 1 tot Falling edge evaluation cycle pulse Ir This function is used if the coil is only meant to switch on a falling edge With a change in the coil state from 1 to 0 the coil switches its make contacts to the 1 state for one cycle
172. ontrolled together with its function and designation in the coil field e Every line in the circuit diagram forms a rung Up to 128 rungs can be wired in a circuit diagram Contact fields Coil field nn Th iIi ey i Rungs Current paths Rungs 4 L 110 4 TE TE e Connections are used to produce the electrical contact between switch contacts and the coils They can be created across several rungs Each point of intersection is a connection For Immediate Delivery call KMParts com at 866 595 9616 81 Wiring with easy 05 04 AWB2528 1508GB The circuit diagram display performs two functions e In STOP mode it is used to edit the circuit diagram e In RUN mode it is used to check the circuit diagram using the Power flow display Saving and loading circuit diagrams There are two ways of saving circuit diagrams in easy externally e By saving to a memory card e By saving to a PC running EASY SOFT BASIC Once they have been saved programs can be reloaded into easy edited and run All circuit diagram data is saved in easy In the event of a power failure the data will be retained until the next time it is overwritten or deleted Memory card Each EASY M 32K memory card contains a circuit diagram which is inserted into the easy interface The program is stored retentively on the memory card The way the memory card works and a description of how to
173. osese 241 For easy AC easy AB eee 240 For easy DA easy DC eee 238 Inputs ANd OUTPUTS ceeeeeeecsescseseseeteeeteeees 238 Deleting retentive actual values oo cece 232 Detecting operating states s 116 Device information csscseeeeeeseeeeeeteeeees 234 Device versigi oo seseseseseseseseeeeeeeseeeseseneeeneneneneees 254 Dielectric Strength ceeeseseseseseseseeeseseeseeeeeeees 263 Dimensi ns sis oiiarsiriiarsosiiianiia ia 259 Display and operating unit s sssssissesseserreeneeeee 253 DSE STUN Quis te avrternering cava dannii 214 easy OVENVIOW ss hovit dor savlnteen fot eenrentich 15 16 EASY SOF I friisi araara 82 252 Edge ire a AA EE E ES 190 Falling evaluate ccccccccesssescsesesseteeeeeeees 93 RISING ainsas aaas 190 RISING evaluate m vssscctecessieteceseiatevesaietevetaver eee 94 Electromagnetic compatibility EMC 00 263 Enty mod sess sesv scan sve Seaside aaa 283 Error handling During circuit diagram creation n 256 see What happens If w ccecscsseeseeeeteseees 255 With Venits iiye and 258 For Immediate Delivery call KMParts com at 866 595 9616 291 292 Index 05 04 AWB2528 1508GB Example circuits rcn 191 Expanding easy sicasssssesiavcaslaruaivcavitseses 243 EXPANSION isisisi inan aisanana ianen 243 CONNECTING a toe asa Sete i 34 Detecting E A AN 244 kcal prainiana aai 284 Monitoring sssssssesessssissesieresrsiesrsresrerenrerenren 2
174. ounter function relays E eerie Ci Cib JV JV Text marker function relays D O1 016 Oi 016 JV JV 7 day time switch function i 01 04 JV relays Markers auxiliary relay H Mi M1 6 Hi Hib vA Markers auxiliary relay H H1 H1 6 Hi Wib JV Operating hours counters a 01 04 01 04 JV JV easy output relays in G1 G1 QE JV easy output relay expansion 31 1 JV auxiliary markers as marker Timer function relays T me Ti T1h JV JV Conditional jump een oe JV Year time switch y Weil oot YW JV Master reset central reset Z Z1 24 Z1 23 JV You can set the switching behaviour of these relays by means of the coil functions and parameters selected The options for setting output and marker relays are listed with the description of each coil function 80 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operation of easy The coil functions and parameters are listed with the description of each function relay Circuit diagram display In the easy circuit diagram contacts and coils are connected up from left to right from the contact to the coil The circuit diagram is created on a hidden wiring grid containing contact fields coil fields and rungs It is then wired up with connections e You can add switch contacts in the three contact fields Easy adds the first energized contact field automatically e You add the relay coil to be c
175. ous value gt Press the OK button the cursor will move from constant to constant The modified value is accepted Press the ESC button to leave Entry mode For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 7 day time switch 7 day time switch si eae cat easy500 and easy700 with type suffix EASY C are provided with a real time clock The time switches can only be used effectively in these devices The procedure for setting the time is described under section Setting date time and daylight saving time on page 213 easy offers eight 7 day time switches amp 1 to H for up to 32 switch times Each time switch has four channels which you can use to set four on and off times The channels are set via the parameter display The timer has a back up battery This means that it will continue to run in the event of a power failure although the time switch relays will not switch When the timer is disconnected from the power supply the contacts remain open Information on the battery back up time are provided on page 264 Compatibility with easy400 and easy600 If you wish to load an existing easy400 or easy600 circuit diagram the existing 7 day time switch functions are retained The 7 day time switch in easy500 700 devices operates in the same way as in an easy400 600 device A 7 day time switch can be integrated into your circuit in th
176. ovides 16 timing relays T1 to T16 for use as required A timing relay is used to change the switching duration and the make and break times of a switch contact The delay times can be configured between 2 ms and 99 h 59 min You can use positive values values of analog inputs actual values of counter relays and timing relays You can also use easy as a multi function relay in the application easy is more flexible than any hardwired timing relay since you can wire all the functions at the push of a button as well as program additional functions The timing relays of easy500 and easy700 function in the same way as the timing relays of easy400 and easy600 Exception The flash function starts on easy500 and easy700 with the pulse With easy400 and easy600 the flash function starts with the pause If required the same timing relays can also be used for retentive data You integrate a timing relay into your circuit in the form of a contact and coil Contact Coil Ti toTib Contact of a timing relay TTi toTTib Enable timing relay trigger FTI toRTi amp b Reset coil of the timing relay HTi to HTI b Stop coil of the timing relay H Stop S means the Set coil function To prevent unpredictable switching states use each coil of a relay once only in the circuit diagram 154 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays
177. pause duration fmax Maximum count frequency 1 kHz LO1 LO1 OGO OOSSYS 24V Figure 26 Connecting high speed counters and frequency generators 52 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the outputs Inputs that are used as high speed counter inputs should not be used in the circuit diagram as contacts If the counter frequency is high Not all the signals of the high speed counter can be monitored for processing in the circuit diagram easy will only process a randomly logged state Connecting the outputs For Immediate Delivery call KMParts com at 866 595 9616 53 The Q outputs function inside easy as isolated contacts lL ia Figure 27 Output Q The associated relay coils are controlled in the easy circuit diagram via the following outputs e Q1 to Q4and Q1 to Q8 Q6 basic units e S1 to S8 S6 expansion devices You can use the signal states of the outputs as make or break contacts in the easy circuit diagram to provide additional switching conditions The relay or transistor outputs are used to switch loads such as fluorescent tubes filament bulbs contactors relays or motors Check the technical thresholds and data of the outputs before installation gt section Technical Data page 262 Installation 05 04 AWB2528 1508GB Connecting relay outputs EASY512
178. point constant 0309 O Contact has not switched E Contact has switched Actual value 00042 Retention Counter relays can be operated with retentive actual values You can select the retentive counter relays in the SYSTEM gt RETENTION menu C5 to C7 C8 and C13 to C16 can be selected If a counter relay is retentive the actual value is retained when the operating mode changes from RUN to STOP as well as when the power supply is switched off When easy is restarted in RUN mode the counter relay continues with the retentively stored actual value Determining counter frequency The maximum counter frequency depends on the length of the circuit diagram in easy The number of contacts coils and rungs used determines the run time cycle time required to process the easy circuit diagram Example When using EASY512 DC TC with only three rungs for counting resetting and outputting the result via the output the counter frequency may be 100 Hz 120 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Counters The maximum counter frequency depends on the maximum cycle time The following formula is used to determine the maximum counter frequency 1 fkt x 0 8 2X te lt Maximum counter frequency te maximum cycle time 0 8 Correction factor Example The maximum cycle time is te 4000 us 4 ms 1 2x 4ms fe x 0 8 100 Hz Function of the counte
179. r function relay Figure 54 Signal diagram 1 Count pulses at the count coil CC For Immediate Delivery call KMParts com at 866 595 9616 121 Wiring with easy 05 04 AWB2528 1508GB Count direction direction coil DC Reset signal at the reset coil RC Counter setpoint the setpoint in the figure 6 actual value of the counter contact of the counter C Range A The relay contact of counter with setpoint value 6 switches when the actual value is 6 e Range B If the counting direction is reversed B the contact is reset when the actual value is 5 e Range C Without count pulses the current actual value is retained e Range D The reset coil resets the counter to 0 Dum AUN Example counters counting unit quantities manual counter value reset The input I6 contains the necessary counter information and controls the count coil CC1 of counter 1 Q4 is activated if the setpoint is reached Q4 remains switched on until 17 resets counter C1 to zero with the RC1 coil Circuit diagram display Parameter settings of the C1 counter lb cei Ci H C Tay gt O0100 11 G4 kCl Example counting unit quantities automatic counter value reset The input I6 contains the necessary counter information and controls the count coil CC2 of counter 2 M8 will be switched on for one program cycle if the setpoint is reached The counter C2 is automatically set to zero by the R
180. r result Number of hours remainder is the number of minutes Value e g analog Time setpoint in input H M 0 00 00 100 01 40 300 05 00 606 10 06 1023 17 03 For Immediate Delivery call KMParts com at 866 595 9616 159 Wiring with easy 05 04 AWB2528 1508GB Function of the timing relay function block Timing relay on delayed with and without random switching Random switching The contact of the timing relay switches randomly within the setpoint value range Figure 63 Signal diagram of timing relay on delayed with and without random switching 1 trigger coil TTx 2 Stop coil HTx 3 Reset coil RTx 4 switch contact make contact Tx ts setpoint time e Range A The set time elapses normally e Range B The entered setpoint does not elapse normally because the trigger coil drops out prematurely e Range C The Stop coil stops the time from elapsing 160 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Timing relays Figure 64 Signal diagram of timing relay on delayed with and without random switching e Range D The Stop coil is inoperative after the time has elapsed e Range E The Reset coil resets the relay and the contact e Range F The Reset coil resets the time during the timeout sequence After the Reset coil drops out the time elapses normally For Immediate Del
181. ram is processed If the expansion unit drops out for any reason the circuit diagram is skipped M1 detects whether the circuit diagram was processed for at least one cycle after the power supply is switched on If the circuit diagram is skipped all the outputs retain their previous state The next example should be used if this is not desired For Immediate Delivery call KMParts com at 866 595 9616 245 Inside easy 05 04 AWB2528 1508GB Example with LCD output and reset of the outputs I Hi 1 S SSS 5 SMi el IiyIi i gi St rO Foi HE Saving and loading circuit You can either use the easy interface to save circuit diagrams diagrams to a memory card or use EASY SOFT BASIC and a transmission cable to transfer them to a PC EASY X easy models without a keypad can be loaded with a circuit diagram via EASY SOFT BASIC or automatically from the fitted memory card every time the power supply is switched on Interface The easy interface is covered 246 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB A Saving and loading circuit diagrams DANGER of electric shock with easy AC units If the voltage terminals for phase L and neutral conductor N are reversed the connected 230 V 115 V voltage will be present at the easy interface There is a danger of electric shock if the plug is not properly connected or if conductive objects are
182. rance of the flashing cursor e Move e Enter e Connect p In Move mode you can use v lt gt to move the cursor around the circuit diagram in order to select a rung contact or relay coil I 4 Use OK to switch to Entry mode so that you can enter or change a value at the current cursor position If you press ESC in Entry mode easy will undo the most recent changes Press ALT to switch to Connect mode for wiring contacts and relays Press ALT again to return to Move Press ESC to leave the circuit diagram and parameter display asy performs many of these cursor movements automatically For example easy switches the cursor to Move mode if no further entries or connections are possible at the selected cursor position Opening the parameter display for function relays with contacts or coils If you specify the contact or coil of a function relay in Entry mode easy automatically switches from the contact number to the function relay parameter display when you press OK Press gt to switch to the next contact or coil field without entering any parameters Program A program is a sequence of commands which easy executes cyclically in RUN mode An easy program consists of the necessary settings for the device password system settings a circuit diagram and or function relays 76 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB For Immediate Delivery call KMParts com at 866 5
183. rating buttons These are used to select menu functions and create circuit diagrams The large round button in the middle is used to move the cursor DEL ALT ESC and OK all perform additional functions You can connect various loads to the four easy outputs such as contactors lamps or and motors In the easy circuit diagram the outputs are controlled via the corresponding output relay coils Q1 to Q8 or 1 to S8 The P buttons can be used to simulate four additional inputs which are controlled directly by the four cursor buttons rather than via external contacts The switch contacts of P buttons are connected up in the circuit diagram Parameters enable the user to set the behaviour of a function relay Possible values include switching times or counter setpoints They are set in the parameter display easy AB is supplied with an 24 V AC supply The terminals are labelled L and N easy AC is powered by AC voltage at 85 to 264 V AC 50 60 Hz The terminals are labelled L and N easy DA is supplied with a 12 V DC supply The terminals are labelled 12 V and 0 V easy DC is powered by DC voltage at 24 V DC The terminals are labelled 24 V and 0 V The terminals for the power feed are the first three terminals on the input side For Immediate Delivery call KMParts com at 866 595 9616 285 05 04 AWB2528 1508GB Glossary Remote expansion 1 0 expansion with the expansion unit e g EA
184. rating states In this case 3 different operating Parameter settings of three analog value comparators Ab EG Ii 17 Fi I I2 D50 Fe 10 os 1 HY 0025 Second operating state Third operating state Al EG Fa EG Ii 11 Ii 11 Fi 0 Fi 0 I2 DI I2 DESI Fe 0 Fe I Oo 1 os 1 HY 0025 HY 0025 116 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Counters Example analog value comparator comparison of two analog values To compare two analog values you can use the following Ais TH circuit In this case the comparison determines whether I7 is less than 18 Parameter settings of the analog value comparator Al LT Ii 11 Fi 0 I2 I Fe 0 os 0 HY 0025 Counters easy provides 16 up down counters C1 to C16 for use as required The counter relays allow you to count events You can define an upper threshold value as a comparison value The contact will switch according to the actual value High speed counters frequency counters up to 1 kHz counter frequency easy DA and easy DC feature four high speed counters C13 to C16 The function is defined by the mode selected The counter input is connected directly to a digital input The high speed digital inputs are 11 to 14 Possible applications include the counting of components lengths events and frequency measurement The counters of easy500 and
185. rcuit diagram Changes that have been made to the circuit diagram are not saved easy saves all the necessary circuit diagram and program data retentively in the internal data memory Once you have connected buttons S1 and S2 you can test your circuit diagram straight away Testing the circuit diagram gt Switch with ESC to the main menu and select the TOF PROGRAM RUN menu option PARAMETER with TOF RUN lt andSTOP lt RUN you switch INFO to the RUN or STOP operating modes easy is in RUN mode if the tick is present at the corresponding menu item i e STOF RUN lt _ The tick next to a menu item indicates which operating mode or function is currently active For Immediate Delivery call KMParts com at 866 595 9616 71 Commissioning PROGRAM PARAMETER INFO CEE I MO OB 00 ean RUN lis pmm G 1i 1z 0i 05 04 AWB2528 1508GB gt Press OK The tick changes to STOP RUN The Status display shows the current mode and the switching states of the inputs and outputs gt Change to the Status display by pressing ESC and press pushbutton actuator 1 The contacts for inputs 11 and 12 are activated and relay Q1 picks up Power flow display easy allows you to check rungs in RUN mode This means that you can check your circuit diagram via the built in power flow display while it is being processed by ea
186. reas These markers control the associated operating hours counters Output Q4 switches on a warning light if the setpoint of an operating hours counter has been reached This should flash A keyswitch at input 18 resets the associated operating hours counter after maintenance has been completed The entire machine operation time is to be displayed continuously The run time of the machine sections should only be displayed once the maintenance interval has elapsed Circuit diagram display Parameter settings of operating hours counter 01 roy i cO DO0000 Ni coz Nz 104 027 TT4 TE T4 coy Of li F0 Coe O3718 F03 C03 152 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operating hours counter Parameter settings of Parameter settings of operating hours counter O2 operating hours counter 03 a TE 2o DO0500 QO0800 Parameter setting of timing Text of text display D2 relay T1 Ti ll 2 MAINTENANCE Ii 2 000 REQUIRED I2 01 500 HRS 000504 T MACHINE i Text of text display D3 Text of text display D4 MAINTENANCE RUNTIME REQUIRED MACHINE HFS 200800 HRS 001955 MACHINE D2 For Immediate Delivery call KMParts com at 866 595 9616 153 Wiring with easy 05 04 AWB2528 1508GB Timing relays Ti 14 TTi gt easy pr
187. red for applications involving the filling of sacks bags or the cutting of foil The count signals are continuously present at 11 The high speed counter C13 counts these pulses The counter is automatically set to zero if the actual value equals the setpoint Contact C13 is then set for one program cycle The output Q3 is set at the same time This is then reset by input 18 Circuit diagram display Parameter settings of the C13 counter Hi cca CHH Ci SoH S 1000 Ci RCH f Rod For Immediate Delivery call KMParts com at 866 595 9616 135 Wiring with easy 05 04 AWB2528 1508GB Example running motors or spindles in parallel Applications may involve motion control with the parallel control of two drives Only certain deviations are permissible so that the mechanical system does not jam These tasks can be implemented with the following solution 18 starts the drives I7 and I6 carry the feedback signals of the motor protective circuit breakers The drives are stopped if a motor protective circuit breaker trips The analog value comparators control the difference of the path distance The appropriate drive is stopped temporarily if one path distance is outside of the set tolerance The coils and contacts have the following meanings e M8 enable for all drives Q1 drive 1 counter drive 1 is connected with input 11 and this with high speed counter C13 Q2 driv
188. rison can therefore be up to one cycle in length Wiring of a high speed counter The following assignment of the digital inputs apply e 1 high speed counter input for counter C13 e 2 high speed counter input for counter C14 For Immediate Delivery call KMParts com at 866 595 9616 131 Wiring with easy 05 04 AWB2528 1508GB If you use C13 or C14 as high speed counters you must enable them with the coil CC13 or CC14 accordingly You integrate a high speed counter into your circuit in the ieee CCH form of a contact and coil Cil EE Thadi Dci The coils and contacts have the following meanings TH C RFCi Contact Coil The contact switches if the actual value is greater than or equal to the setpoint Enable of the high speed counter on 1 signal coil activated Counting direction e Status 0 not activated up counting e Status 1 activated down counting Cid to ci4 cCi9 cci4 DCi DCi RCiJ RCi4 Reset coil triggered actual value reset to 00000 gt The high speed counter can also be enabled specifically for a special operating state This has the advantage that the cycle time of the device is only burdened with the counting when it is taking place If the high speed counter is not enabled the cycle time of the device is shorter Parameter display and parameter set for the high ci H t speed counter p 00350 Cig Counter functi
189. rker states of M8 or M9 Circuit diagram display Parameter settings of timing relay T5 TTS THX 5S4 TSpHB 03 11 02 000 Mi 104 I2 04 000 Example on delayed timing relay with retentive actual value Select a retentive timing relay if you wish to retain the actual value of a timing relay even after a power failure or a change from RUN to STOP For Immediate Delivery call KMParts com at 866 595 9616 169 Wiring with easy Hig Hib Hib f i LE EE od bE EE db Wd OA AAAI SSS 05 04 AWB2528 1508GB gt Select the required timing relay in the SYSTEM gt RETENTION menu The example shows the timing relays T7 T8 as retentive timing relays Markers M9 to M12 were also selected as retentive Circuit diagram display Parameter settings of timing relay T8 Ha TTE TEX M8 Ti cat I 18 00 li Figure 73 Function the circuit 1 power supply 2 status of marker M9 and thus trigger signal T8 3 status of make contact T8 170 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Jumps Jumps Jumps can be used to optimise the structure of a circuit diagram or to implement the function of a selector switch Jumps can be used for example to select whether manual automatic operation or other machine programs are to be set You integrate 1 ju
190. rrently available for use as stand alone display operating units gt The MFD CP4 communication unit establishes permanent communication with the easy control relay This increases easy s cycle time and must be taken into account during engineering Device version Every easy has the device version number printed on the left of the device housing The device version is indicated by the first two digits of the device number DC 20 4 28 8 V 3 W 01 900000042 Figure 93 Example of device version This device is of device version 01 The device version provides useful service information about the hardware version and the version of the operating system The device version is important for selecting the correct control relay for EASY SOFT BASIC 254 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB 7 What Happens If You may sometimes find that easy does not do exactly what you expect If this happens read through the following notes which are intended to help you solve some of the problems you may encounter You can use the power flow display in easy to check the logic operations in the easy circuit diagram with reference to the switching states of contacts and relays Only qualified persons should test easy voltages while the device is in operation Messages from the easy system easy system Explanation messages on the LCD No display Power supply i
191. rts in RUN mode Factory setting Card mode is not activated gt Switch to the System menu If easy is password protected the System menu can only be accessed after easy has first been unlocked gt section Unlocking easy from page 207 For Immediate Delivery call KMParts com at 866 595 9616 227 easy Settings 05 04 AWB2528 1508GB Activation of card mode Displayed in easy as CARD MODE f this means that when the power supply is switched on easy will only start in RUN mode if a memory card with a valid program has been inserted gt Otherwise select CARD MODE and press the OK button DEBOUNCE F BUTTONS easy will start up with the program on the card ul a RUN MORE i gt Press ESC to return to the Status display _ Card mode only functions with the EASY M 32K memory card Previous EASY M 8K or EASY M 16K memory cards did not support this function Deactivating card mode DEBOUNCE l p Select CARD MODE J and press the OK button F BUTTONS RUM MODE f The Card mode function is deactivated CaRn HODE easy is factory set with the display showing CARD MODE which means that easy without a memory card starts in RUN mode when the supply voltage is applied 228 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the cycle time Setting the cycle time F BUTTONS RUN MODE lt CARD MO
192. s Relay easy easy500 easy700 Coil display function Conditional jump E oesi Bil nao JV Year time switch y aif aeai il scoir Master reset central reset Z Z1 Z8 Z1 Z8 vA Names of relays Relay Meaning of Function relay designation Page abbreviation A Analog value comparator Analog value comparator 104 E counter Counter 117 D display Text display 137 iL week Software 7 day time switch 143 a operating time Operating hours counter 149 T timing relay Timing relay 154 y year Year time switch 174 Fa zero reset Master reset 181 Names of function relay Function relay Meaning of Description coil abbreviation C count input Counter input counter D direction input Counter direction counter H hold stop Stopping of timing relay stop timing relay R reset Reset of actual value to zero operating hours counters counters text displays timing relays T trigger Timing coil timing relay For Immediate Delivery call KMParts com at 866 595 9616 279 280 Appendix 05 04 AWB2528 1508GB Name of function block inputs constants operands Input Meaning of abbreviation Description F1 Factor 1 Gain factor for 11 11 F1 x Value F2 Factor 2 Gain factor for 12 I2 F2 x Value HY Hysteresis Switching hysteresis for value 12 Value HY applies to positive and negative hysteresis D Day Day 1 Input 1 1st setpoint comparison value 12 Input 2 2nd setpoint
193. s can be activated in the System menu _ If easy is password protected you cannot open the System menu until you have unlocked it Factory setting The P buttons are not activated The P buttons are activated and deactivated via the P BUTTONS menu gt Press DEL and ALT to call up the System menu gt Select the SYSTEM menu gt Move the cursor to the P BUTTONS menu DEBOUNCE Ej ITTAN RUN MODE CARO MODE Activating the P buttons DEBOUNCE F BUTTONS feasyis displaying BUTTONS J this means that the FU N HODE P buttons are active CARO MODE Otherwise select P BUTTONS and press OK easy changes the display to F BUTTONS and the P buttons are activated gt Press ESC to return to the Status display Function of the P buttons The P buttons are only active in the Status display In this display you can use the P buttons to activate inputs in your circuit diagram If a text is displayed the P buttons only function if a value entry is not carried out 224 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Startup behaviour Deactivating the P buttons gt Select F BUTTONS and press OK easy changes the display toF BUTTONS and the P buttons are deactivated gt When deleting a circuit diagram in easy500 the P buttons are deactivated automatically If a circuit diagram is loaded from the memory
194. s its switching state and retains its new state latched when a voltage is applied to the relay coil for a short time The inputs are used to connect up external contacts In the circuit diagram inputs are evaluated via contacts 11 to 112 and R1 to R12 easy AB easy DA and easy DC can also receive analog data via the inputs 17 18 and 111 I 12 The easy interface is used to exchange and save circuit diagrams to a memory card or PC Each memory card contains one circuit diagram and its associated easy settings The EASY SOFT BASIC software allows you to control easy from your PC which is connected using the easy PC CAB cable 1 0 expansion with the expansion unit e g EASY620 DC TE installed directly on the basic unit The connector is always supplied with the expansion unit The memory card is used to store your easy circuit diagram together with its parameter and easy settings The data on the memory card will be retained even if the power supply fails or is switched off The memory card is inserted into the interface slot on the easy device easy has two operating modes RUN and STOP RUN mode is used to process your circuit diagram with the controller running continuously In STOP mode you can create your circuit diagrams 284 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operating buttons Output P buttons Parameters Power supply Glossary easy has eight ope
195. s of contacts and relay coils during operation gt Complete the small parallel connection and switch easy to RUN mode via the main menu gt Return to the circuit diagram display You are now unable to edit the circuit diagram If you switch to the circuit diagram display and are unable to modify a circuit diagram first check whether easy is in STOP mode The circuit diagram display performs two functions depending on the mode e STOP Creation of the circuit diagram e RUN Power flow display gt Switch on 13 In the power flow display energized connections are thicker than non energized connections You can follow energized connections across all rungs by scrolling the display up and down The power flow display will not show signal fluctuations in the millisecond range This is due to the inherent delay factor of LCD displays 90 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Working with contacts and relays Coil functions You can set the coil function to determine the switching behaviour of relay coils The following coil functions are un available for relays Q M S D Table 8 Coil function Circuit diagram easy Coil function Example symbol display I Contactor igi i02 054 function I i 41 Contactor 381 302 754 function with negated result t Cycle pulse with bgg bM4
196. s only four space units A fully functioning stairwell lighting system can be set up with five terminals and the easy circuit diagram Figure 79 Conventional stairwell lighting Up to twelve such stairwell circuits can be implemented with one easy device For Immediate Delivery call KMParts com at 866 595 9616 199 Wiring with easy 05 04 AWB2528 1508GB S1 GD NU 92 H1 Ho oy so LSH He H3 N ie 4 2 QSOGSOSee9s D 9999 Figure 80 Stairwell lighting with easy Button pressed Light ON or OFF The impulse relay briefly function will even switch off Continuous lighting Light off after 6 min with Continuous lighting this function is not active Button pressed for Continuous lighting more than 5 s 200 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Example circuits The easy circuit diagram for the The enhanced easy circuit functions described above looks diagram after four hours the ike this continuous lighting is also switched off I TTi o TTT T SMi LTT oo rat Ti SHI Ta Ti I amp i G1 H1 TT4 G1 RM THe 81 rHt TT4 TTi 1 RHI Figure 81 easy circuit diagram stairwell lighting Meaning of the contacts and relays used e 1 ON OFF pushbutto
197. sioning and programming circuit diagram generation of the easy500 and easy700 control relay Specialist electrical training is needed for commissioning and creating circuit diagrams When active components such as motors or pressure cylinders are controlled parts of the system can be damaged and persons put at risk if the device is connected or programmed incorrectly Device designation This manual uses the following abbreviated designations for different easy models easy412 for all EASY412 devices Type designation of the control relay the dots represent placeholders for all characters used easy500 for EASY512 AB EASY512 AC EASY512 DA and EASY512 DC easy600 for all EASY61 AC RC X EASY62 DC TC X easy700 for EASY719 AB EASY719 AC EASY719 DA EASY719 DC and EASY721 DC easy AB for EASY512 AB EASY719 AB easy AC for EASY512 AC EASY618 AC RE and EASY719 AC easy DA for EASY512 DA EASY719 DA For Immediate Delivery call KMParts com at 866 595 9616 9 10 About This Manual 05 04 AWB2528 1508GB easy DC for EASY512 DC EASY6 DC EASY719 DC and EASY721 DC easy E for EASY2 EASY618 AC RE EASY618 DC RE and EASY620 DC TE Writing conventions 1 P lt Symbols used in this manual have the following meanings gt indicates actions to be taken Attention Warns of a hazardous situation that could result in d
198. sunediavenst 222 Delay times ccccccccccccscscsesescsesessenseeneteeeeees 238 EXPANGING sia saisnisaishashassasashashasta daa 59 Reaction tIMG ieina aankan Ea 244 Technical data erener 266 TQrMiMal sizes esesesesesevisssciavaacsensviaassievaesscueitias 83 Voltage tage ssorononoronsnokini 41 46 Inrush current limitation sesser 43 Inserting a MEW FUNG e eeeeeceseseseeeeeeseeeeceeeeeetataees 70 INSIDE aisia 235 Installation wisi sis Seasie svi sae caida data anaes 31 Interfaces ventas wisiasanashbaieas 246 284 Int rferen CO vez inna 41 INVertNg missini asiaa aniani 85 JUMPS ainiaan iaie aiil 171 Latching relay beaa aa 96 LED display N 22 List CONTACTS visits siesta 277 Function relays sisecscsserseiersenienvenienienss 278 Relay esn An 279 For Immediate Delivery call KMParts com at 866 595 9616 293 294 Index 05 04 AWB2528 1508GB Main menu OVGNMIOW A esaitiiadh a a a 23 S lECtION enalia a 20 Maintenance meters ccceecececeeeeeeseeteteereeeees 151 Make contact ic oc fcsceecra cette dara setae 78 277 INVERING e E A A 85 Marker relay rep 91 237 Markers Ion EnEn EE 91 Master roseta tenaooidnonan iana 181 Memory card ssssssssississiesierresrerrerrerrnres 82 248 284 Compatibility sistiese ae 248 aa E E 251 INS RUING srtsie tetera da eenta daha te tees 248 Radin E E E E 251 WEDO ctetrsaz ss dee ioe aaan ad 250 Menu Changing menu level ccceeseseseseseeeeeeeees 68 Changing the lang
199. switch contacts 0 make contact open break contact closed e 1 make contact closed break contact open For Q relay coils e 0 coil not energized e 1 coil energized Negation contact Negation means that the contact opens rather than closes when it is actuated NOT circuit In the easy circuit diagram press the ALT button to toggle contact 11 between break and make contact Table 15 Negation 11 Q1 1 0 0 1 For Immediate Delivery call KMParts com at 866 595 9616 183 Wiring with easy Ti T2 13 T amp 1 Ti 12 13 02 05 04 AWB2528 1508GB Negation coil Negation means in this case that the coil opens when the make contact is actuated NOT circuit In the easy circuit diagram example you only change the coil function Table 16 Negation 11 Q1 1 0 0 1 Maintained contact To energize a relay coil continuously make a connection of all contact fields from the coil to the leftmost position Table 17 Maintained contact Q1 Series circuit Q1 is controlled by a series circuit consisting of three make contacts AND circuit Q2 is controlled by a series circuit consisting of three break contacts NOR circuit In the easy circuit diagram you can connect up to three make or break contacts in series within a rung Use M marker relays if you need to connect more than three make contacts in series 184 For Immediate Delivery call KMParts com at
200. sy gt Switch to the circuit diagram display confirm PROGRAM menu with OK and actuate pushbutton S1 The relay picks up and easy displays the power flow gt Press pushbutton actuator S2 that has been connected as a break contact The rung is interrupted and relay Q1 drops out Press ESC to return to the Status display A circuit diagram does not have to be completed before you can test parts of it with easy easy simply ignores any incomplete wiring that is not yet working and only uses the finished wiring For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Setting the menu language Deleting the circuit diagram gt Switch easy to STOP mode The display shows TOF lt RUN _ easy must be in STOP mode in order to extend delete or modify the circuit diagram gt Use PROGRAM to switch from the main menu to the PROGRAM next menu level ELETE PROG y Select DELETE PROGRAM easy will display the prompt DELETE gt Press OK to delete the program or ESC to cancel Press ESC to return to the Status display Fast circuit diagram entry You can create a circuit diagram in several ways The first option is to enter the elements in the circuit and then to wire all the elements together The other option is to use the enhanced operator guidance of easy and create the circuit diagram in one go from the first contact through to the last coil If you use th
201. t 866 595 9616 05 04 AWB2528 1508GB Working with contacts and relays Change 11 to 12 in the Change f amp 1 to T amp A in the coil field contact field It Ti tei fet Tei The a Biome is Ea N Biome e H OK J b tj OK J y R S gt or gt or R OK OK For Immediate Delivery call KMParts com at 866 595 9616 85 easy will leave Entry mode when you press lt gt or OK to leave a contact field or coil field Deleting contacts and relay coils gt Move the cursor using the buttons lt gt Y to a contact or coil field gt Press DEL The contact or the relay coil will be deleted together with any connections Changing make contacts to break contacts Every switch contact in the easy circuit diagram can be defined as either a make contact or a break contact Wiring with easy 05 04 AWB2528 1508GB gt Switch to Entry mode and move the cursor over the contact name gt Press ALT The make contact will change to a break contact gt Press OK 2 X to confirm the change Figure 39 Changing contact 13 from make to break Creating and modifying connections Switch contacts and relay coils are connected with the wiring arrow in Connect mode easy displays the cursor in this mode as an arrow gt Use lt gt Y to move the cursor onto the contact field or coil field from which you wish to create a connection Do not position the cursor on the first conta
202. t Sunday in March 02 00 03 00 Georgia Last Sunday in March Last Sunday in October 00 00 00 00 Azerbaijan Last Sunday in March Last Sunday in October 01 00 01 00 Kirgistan Last Sunday in March Last Sunday in October 02 30 02 30 Syria 1st April 1st October 00 00 00 00 Iraq 1st April 1st October 03 00 04 00 Pakistan 1st Sunday after the 2nd 1st Saturday in October 00 00 00 00 April Namibia 1st Sunday in September 1st Sunday in April 02 00 02 00 Paraguay 1st Sunday in September 1st Sunday in April 02 00 00 00 Canada 1st Sunday in April Last Sunday in October 00 01 00 01 Newfoundland 1 2 3 4 HOHE EU GE T gt Select the RULE menu gt Press the OK button Relevant local time to which the clock should be set forward Relevant local time to which the clock should be set back Persian calendar Summer time standard time 0 5 hours For Immediate Delivery call KMParts com at 866 595 9616 219 easy Settings 05 04 AWB2528 1508GB The two SUMMER START start of summer time and SUMMER END end of summer time menus are shown SUMMER START set the DST time for the start of summer SUMMER END set the DST time for the end of summer If a standard rule has been selected this will be accepted as the rule This menu appears for entering the required time settings DAY L Rule for day 1st 2nd 3rd 4th Lst WO SU Weekday MONTH Rule 2 MONTH AFTER B
203. tact 14 at the cursor position Ti gt The I flashes and can be changed for example to aF for a button input by using the cursor buttons or v However nothing needs to be changed at this point gt Press OK 2 X to move the cursor across the 1 to the second contact field You could also move the cursor to the next contact field using the cursor button gt gt Press OK Ii I Again easy creates a contact I at the cursor position Change the contact number to I so that break contact 2 can be connected to input terminal 12 gt Press OK so that the cursor jumps to the next position and use cursor buttons or V to change the number to gt Press DEL to delete a contact at the cursor position gt Press OK to move the cursor to the third contact field You do not need a third switch contact so you can now wire the contacts directly to the coil field 1i E For Immediate Delivery call KMParts com at 866 595 9616 69 Commissioning 05 04 AWB2528 1508GB Wiring easy displays a small arrow in the circuit diagram for creating the wiring Press ALT to activate the arrow and press the cursor buttons AY lt gt to Move it ALT also has two other functions depending on the cursor position e From the left contact field press ALT to insert a new empty rung e The contact under the cursor can be changed between a make and break contact by pressing
204. tching frequency Operations h 1500 f 0 5 Hz Maximum duty factor DF 50 DC13 Utilization factor g 0 25 To 95 72 ms P A R480 Relative duty factor 100 L 1 15H Maximum switching frequency Operations h 1500 f 0 5 Hz Maximum duty factor D 50 Other inductive loads 276 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB List of the function relays To 95 15 ms Utilization factor g 0 25 R 48Q l 7 1 024H Relative duty factor h 100 Maximum switching frequency Operations h 1500 f 0 5 Hz Maximum duty factor DF 50 Inductive load with external suppressor circuit for each load see section Connecting transistor outputs on Utilization factor g 1 Relative duty factor 100 Max switching frequency Operations h Depends on the Max duty factor suppressor circuit List of the function relays Usable contacts Contact type Make Break easy500 easy700 Page contact contact Analog value comparator A A Al Aib Ai Aib 104 function relay Counter relay contact E c Ci C16 C1 Cib 117 Text display function relay D o O1 016 O1 016 137 7 day time switch function relay amp O1 8 1 08 143 easy input terminal I i Ti 18 Wilsont 83 0 signal 1i Tid Expansion status 114 245 Short circuit overload Tif 115 116 242 Marker auxiliary relay H H Mi M1 G Hi Mib 91 Marker auxiliary relay H H Mi M
205. threshold value switch Circuit diagram display with analog value comparator Compatibility between easy400 and easy500 easy600 and easy700 Parameter display in RUN mode Resolution of the analog inputs Function of the analog value comparator Counters Function of the counter function relay High speed counters easy DA easy DC Frequency counters High speed counter Text display Wiring a text display Retention Scaling Function Text entry Character set Entering a setpoint in a display 75 75 75 76 79 82 83 83 86 88 89 90 91 97 98 104 105 107 108 108 109 117 121 125 125 131 137 138 138 139 139 140 140 141 3 Content 05 04 AWB2528 1508GB 7 day time switch 143 Parameter display and parameter set for 7 day time switch 144 Changing time switch channel 145 Function of the 7 day time switch 146 Operating hours counter 149 Value range of the operating hours counter 150 Accuracy of the operating hours counter 150 Function of the operating hours counter function block 150 Timing relays 154 Parameter display and parameter set for a timing relay 155 Retention 156 Timing relay modes 157 Time range 157 Function of the timing relay function block 160 Timing relay examples 168 Jumps 171 Function 171 Power flow display 172 Year time switch 174 Wiring of a year ti
206. tings of counter C6 Ih CCh Ch H Ch SNe 01000 Hi OCh Ab N2 FNe Parameter settings of analog value comparator A6 Ab EQ Ti Cb Fi 1 I D000 Fe i o 1 HY i gt The above example scans the value zero However any permissible value within the range of the analog value comparator function block can be entered Example counter with retentive actual value Select a retentive counter if you wish to retain the actual value of a counter even after a power failure or a change from RUN to STOP gt Select the required counter in the SYSTEM gt RETENTION menu 124 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Ma Mie Mid Mik N44 Nik ca c1d ca cla Cib T1 TA Tid Tib Di o8 High speed counters easy DA easy DC The example shows the counters C5 to C7 as retentive counters Circuit diagram display Parameter settings of counter C5 Ib ccs c5 H L jammen tog LELE Ta Gi RCS The counter has the value 450 before the power supply is switched off Figure 55 Retentive counter The numerical value 450 is retained even after a power outage U supply voltage of the device High speed counters easy DA easy DC easy provides various high speed counter functions These counter function blocks are coupled directly to digital inputs The fo
207. tings of the Parameter settings of the analog value comparator A1 analog value comparator A2 Ail GE Ad GE Ii ch Ii ch Fi 1 Fi 1 TI D600 Td D400 Fe i Fe i 0s i 0s 1 Hi i HY i For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB High speed counters easy DA easy DC High speed counter You can use the high speed counters to count high frequency signals reliably easy provides two high speed up down counters C13 and C14 for use as required The high speed counter inputs are permanently connected to the digital inputs 11 and 12 These counter relays allow you to count events independently of the cycle time The high speed counters allow you to enter an upper threshold value as a comparison value The C13 and C14 high speed counters are not dependent on the cycle time Counter frequency and pulse shape The maximum counter frequency is 1 kHz The signals must be square waves We recommend a mark to space ratio of 1 1 If this is not the case The minimum mark to space ratio is 0 5 ms tmin 0 5 x max tmin minimum time of the pulse or pause duration fmax Maximum count frequency 1 kHz High speed counters operate independently of the program cycle time The result of the actual value setpoint comparison is only transferred once every program cycle for processing in the circuit diagram The reaction time in relation to the setpoint actual value compa
208. to simulate the functions of different conventional control engineering devices in your circuit diagram easy provides the following function relays Table 9 Function relays easy circuit diagram Function relays symbol Ai Az Analog value comparator threshold value switch only useful for devices with an analog input 01 001 001 Ci Counter relay up down counter high speed counter frequency counter Dr De Text output user defined texts enter values 1 02 Time switch weekday time 0i fe Operating hours counter with limit value entry Ti Timing relay on delayed TTi FT1 HTI Timing relay on delayed with random HOIR switching Tih Timing relay off delayed TTi FT1 HTI Timing relay off delayed with E E random switching Th Timing relay on off delayed TTE FTE HTB Timing relay on off delayed with XE E random switching Te Timing relay single pulse TT2 FT2 HTE L For Immediate Delivery call KMParts com at 866 595 9616 97 Wiring with easy 05 04 AWB2528 1508GB easy circuit diagram Function relays symbol Ti Timing relay flashing TTH RTJ HTI ll ig Jump iz YI Year time switch date 21 23 Master reset central reset of outputs markers A function relay is started via its relay coil or by evaluating a parameter It switches the contact of the function relay according to its function and the set parameters Current actual valu
209. transfer a program to the card is given in section Memory card on page 248 gt EASY M 8K memory cards of easy400 devices can be read in easy500 EASY M 8K memory cards of easy400 devices and easy600 EASY M16K memory cards can be read in easy700 Write operations from easy500 and easy700 are only possible to the EASY M32K memory card EASY SOFT BASIC EASY SOFT BASIC is a PC program with which you can create store test simulate and manage easy circuit diagrams 82 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Working with contacts and relays Completed circuit diagrams are transferred between your PC and easy via the connecting cable Once you have transferred a circuit diagram simply run easy straight from your PC Details on the program and transferring circuit diagrams are given in section EASY SOFT BASIC from page 252 Working with contacts In easy circuit diagrams the switches buttons and relays of and relays conventional circuit diagrams are connected up using input contacts and relay coils Conventional circuit easy circuit diagram easy terminal Connect make contact 1 to input SIF S2F KI terminal 12 Connect make contact S2 to easy input terminal 13 Connect load H1 to easy output Q4 S1 or S2 switches on H1 K1 H1 9 easy circuit diagram d oe li7 co I Input and output contacts First speci
210. ts Connecting AC digital inputs on the expansion device OO COVOVYSOYOGGS OVOVOG E E R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 RI1RI2 L N N ie Figure 13 Connecting EASY AC E digital inputs 40 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Connecting the inputs Table 2 easy AB input signal values Input signal voltage range Input current OFF signal ON signal easy500 11 to l6 0 to 6 VAC 14 to 26 4 V AC 4 mA at 24 V AC easy 700 17 18 greater than 7 V AC 2 mA with 24 V AC and or greater than 24 V DC 9 5 V DC easy700 19 110 14 to 26 4 V AC 4 mA at 24 V AC 111 112 greater than 7 V AC 2 mA with 24 V AC and or greater than 24 V DC 9 5 V DC Table 3 easy AC input signals Input signal voltage range Input current OFF signal ON signal easy500 11 to l6 0 to 40 V 79 to 264 V 0 5 mA at 230 V AC easy 00 0 25 mA at 115 V AC 17 18 6 mA at 230 VAC 4 mA at 115 V easy700 19 to 112 0 5 mA at 230 V AC easy600 R1 to 0 25 mA at 115 V AC R12 Cable lengths Severe interference can cause a 1 signal on the inputs without a proper signal being applied Observe therefore the following maximum cable lengths 17 18 100 m without additional circuit 19 to 112 40 m without additional circuit RItORI2 For Immediate Delivery call KMParts com at 866 595 9616 41 Installation 05 04 AWB2528 1508GB For longer lengths connect in series
211. uage cccceeeceeeeees 209 GUIDANCE ovisccisecisecttectznisttrlasltveashasanect 19 Language Setting 0 ceeeeececeeseseeeeteteeeeeeees 64 Selecting main MENU ceceeseseseseeeeeeeeeeeees 20 System menu selection ceeceseeeseseeeeeeeeeees 20 Message INVALID PROG sosser 253 256 Syste M 2 wnt dicidad akoldaatedad 255 Mode sacacununncusncatnnsaunananae 284 CHANGING ersero a EN 71 Monitoring of expansion unit c cceceeseeeeeee 245 MOUNTING 23 eis tte aed adaie datas 31 S CHEW TIMING AOS E AT tebe e dota 33 Topshat rails ere 32 NAND Circuito eeeceeseseeeceeeeseeeeeeeeeeeeteeeeeeetaes 185 Neon bulbs is sittin a a iti iiais 42 NO WWeIrCUiE mernani 183 184 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Index Operating DUROS cenna 75 285 Operating hours Counter cccececeseseeeseseeeeeeeees 149 Operating MOdES eecseriertosaloneiere aieri 65 Operating unit sssssssssssissesisiesisrerisrerrsrenrsrererenes 253 Operation ceva se teeta eras 19 75 76 OR TIOU aena ENN 185 OUtD tnan e eed a eaotent 285 CONNECTING E E 53 Connecting relay outputs ceeeeeeeteeeeees 54 Connecting transistor outputs s s s 56 CONTAC irankiai ta taaan aik 83 Delay times ccccccccccccccscsesescscssensestenseeneeees 238 EXPANGING cedoroienoronodonero noian 59 R ACtION UME oo ee eeeeeeeeeeeeeeeeeeteeeeeeeeeeeeneees 244 Relay sscasdasiissitensentensadtensentenantenteais 83 RESET isani asisas
212. urs h In the parameter display of an operating hours counter you change the setpoint in hours and the enable of the parameter display For Immediate Delivery call KMParts com at 866 595 9616 149 Wiring with easy i 5 o 101000 O 0003045 05 04 AWB2528 1508GB Parameter display in RUN mode Set time in hours Actual time in hours O Contact has not switched E Contact has switched Value range of the operating hours counter The operating hours counter counts in the range from 0 hours to way over 100 years Accuracy of the operating hours counter The operating hours counter counts in seconds When the device is switched off up to 999 ms can be lost Function of the operating hours counter function block When the coil of the O operating hours counter is set to 1 the counter increments its actual value by 1 basic pulse 1 second If the actual value of the operating hours counter reaches the setpoint of S the contact O switches for as long as the actual value is greater than or equal to the setpoint The actual value is kept stored in the device until the Reset coil RO is triggered The actual value is then set to zero 150 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Operating hours counter Operating mode change RUN STOP power On Off Delete program Change program Load new program All these functions d
213. utputs Expandable easy Expansion units basic units EASY7 R EASY618 RE 115 230 V AC power supply EASY7 T e 12 AC inputs e 6 relay outputs 24 V DC power supply e 12 DC inputs e 6 relay outputs EASY620 TE e 12 DC inputs e 8 transistor outputs EASY202 RE 2 relay outputs Special expansion units see current catalogue Local expansion Local expansion units are connected directly next to the basic unit gt Connect the easy expansion unit via the EASY LINK connection EASY LINK EASY719 poe Sd EASY6 TE EASY721 ie EEN EASY6 RE EASY200 EASY Figure 35 Connecting local expansion with easy For Immediate Delivery call KMParts com at 866 595 9616 59 Installation 05 04 AWB2528 1508GB Warning The following electrical isolation is implemented between the EASY7 C basic unit and the expansion device isolation always in local connection of expansion unit e Basic isolation 400 V AC 10 e Safe isolation 240 V AC 10 Units may be destroyed if the value 400 V AC 10 is exceeded and may cause the malfunction of the entire system or machine Basic unit and expansion unit can be provided with different DC power supplies Remote expansion Remote expansion units can be installed and run up to 30 m away from the basic unit Warning The two wire or multi core cable between units must have the necessary insulation vo
214. valuating the change from 11 OFF to 11 ON the rising edge In this way therefore the cyclical processing of easy is used to trigger the shift pulse When 11 is activated for the first time the marker relay break contact M7 is closed during the first pass through the cycle Thus the series circuit consisting of 11 break contact M7 closed and M8 is activated Although M7 is now also activated this does not yet have any effect on contact M7 The contact of M8 make contact was still open during the first cycle so a shift pulse cannot yet be generated When the relay coil M8 is activated easy transfers the result to the contacts For Immediate Delivery call KMParts com at 866 595 9616 195 196 Wiring with easy 05 04 AWB2528 1508GB In the second cycle break contact M7 is open The series circuit is opened The contact M8 is activated from the result of the first cycle Now all the storage locations are either set or reset in accordance with the series circuit If the relay coils were activated easy transfers the result to the contacts M8 is now open again No new pulse can be formed until 11 has opened since M7 is open for as long as 11 is closed How does the value reach the shift register When shift pulse M8 ON the state of 12 VALUE is transferred to storage location M1 If 12 is activated M1 is set If 12 is deactivated M1 is deactivated via break contact 12 How is the result shifted easy
215. with easy 05 04 AWB2528 1508GB Cycle pulse on rising edge You can create a cycle pulse on a rising edge if you use the Lae Pat appropriate coil function This is very useful for count pulses jump pulses Table 25 Cycle pulse on rising edge 11 Status of Status of Q1 Q1 cycle n cycle n 1 S1 make contact at 11 0 0 0 1 1 0 0 0 0 Cycle pulse on falling edge You can create a cycle pulse on a falling edge if you use the 1 ae bat appropriate coil function This is very useful for count pulses jump pulses Table 26 Cycle pulse on falling edge 11 Status of Status of Q1 Q1 cycle n cycle n 1 S1 make contact at 11 1 0 0 0 1 0 1 0 0 190 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Example circuits Example circuits Star delta starting You can implement two star delta circuits with easy The advantage of easy is that you can select any changeover time between star and delta contactors and any wait time between switching off the star contactor and switching on the delta contactor L s H S2 KIM K3M K1M K1T y L K5M K3M KIT X K1M K3M K5M N 4 4 4 2 A Figure 74 Star delta circuit with conventional contactors For Immediate Delivery call KMParts com at 866 595 9616 191 Wiring with easy 05 04 AWB2528 1508GB
216. y DC and easy DA basic units 238 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Delay times for inputs and outputs An input signal S1 must therefore be 15 V or 8 V easy DA for at least 20 ms on the input terminal before the switch contact will change from 0 to 1 range A If applicable this time must also include the cycle time range B since easy does not detect the signal until the start of a cycle The same time delay range C applies when the signal drops out from 1 to 0 If the debounce is switched off easy responds to an input signal after just 0 25 ms T Ieg Figure 84 Switching behaviour with input debounce disabled Typical delay times with the debounce delay switched off are e On delay for 11 to 112 0 25 ms DC 0 3 ms easy DA e Off delay for 11 to l6 and 19 to 112 0 4 ms easy DC 0 3 ms easy DA 7 and 18 0 2 ms DC 0 35 ms easy DA Ensure clean input signals when the debounce is deactivated as easy reacts even to very short signals For Immediate Delivery call KMParts com at 866 595 9616 239 Inside easy 05 04 AWB2528 1508GB Delay time with easy easy AB easy AC basic units The input delay with AC voltage signals depends on the frequency The appropriate values for 60 Hz are given in brackets e On delay 80 ms at 50 Hz 66 ms at 60 Hz e Off delay for 1 to 16 and 19 to 112 80 ms 66 ms
217. zontally When using easy with expansion units connect the expansion concerned before mounting gt page 34 05 04 AWB2528 1508GB Installation For ease of wiring leave a gap of at least 30 cm between easy terminals and the wall or adjacent devices ere a a 30 30 a a 7 i 7 Figure 4 Clearances to easy Mounting on top hat rail gt Hook easy to the top edge of the top hat rail and hinge into place while pressing down slightly Press the device lightly downwards and against the top hat rail until it snaps over the lower edge of the top hat rail easy will clip into place and will be secured by the built in spring mechanism gt Check that the device is seated firmly easy is mounted vertically on a top hat rail in the same way wir 32 For Immediate Delivery call KMParts com at 866 595 9616 05 04 AWB2528 1508GB Mounting Using a mounting plate Mounting on a mounting plate requires the use of fixing brackets which are fixed to the back of easy The fixing brackets are available as an accessory easy600 and easy700 Fasten each device with at least three fixing brackets EASY200 EASY easy500 easy600 easy700 af i E i n ld a Figure 5 Using a mounting plate For Immediate Delivery call KMParts com at 866 595 9616 33 Installation 05 04 AWB2528 1508GB Connecting the expansion device

User Manual - Klockner Moeller Parts

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