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1. 91 15 3 USB Driver Setup ident centes reiten ee ie deed 91 15 3 2 Wizard ehe petite eti deett ra read ein edd een 93 15 3 8 Configuring Target Network ID in nennen 94 15 3 4 Configuring Network ID in 5 nnns nnne 94 15 3 5 Communicating via MJ1 Serial nennen 95 15 3 6 Communicating via On Board Ethernet Port For XL6 XL10 Only 95 15 4 Models supported thecae ien the i epe ee eere Een 95 15 5 Gonfigur ation tme vata ada 95 15 6 Local l O ConfIguratiOn ette dtr teet ea a eter uin de oed 97 15 6 1 Digital Input HSC Configuration ennemis 99 15 6 2 Digital Output PWM Configuration 101 15 6 3 Analog Input Configuration nitet ada Peter eter a beds 102 15 6 4 Analog Output Configuration Model 5 sse 103 CHAPTER 1 6 FAIE SAFE SYSTEM lt che tette tre ieientesedis 105 16 1 E 105 16 2 Setting Sesi aeeai ont tet coi eT a Arr toe ad 106 16 3 Backup Restore Data tet entente t eet ene dae 106 16 4 irs Hor o dar e I CD E 110 16 5 AUTORI eco e Se coin 112 GHAPTER 17 CLONE UNIT 5 2
2. 17 3 9 Mounting Orientation s c uie etc tite ente ert te uellet me ede Stet E devo esa 18 3 3 1 XL6 e XL10OCS Mounting Clip entente nnn 18 3 3 2 XL6 e XL10OCS Mounting nnne 18 E MEE LU 6S MIS 19 3 5 er eed ee icta PUER t 20 3 6 Factors Affecting Panel Layout Design and 21 3 6 1 Clearance Adequate Space sse ener nennen nne 21 EX NEM Cte EE 21 3 60 3 Temperature sss nennen 21 3 6 4 OrientaliOni tta aUe PA Hao Pha ETEA 22 3 6 5 Meiner E 22 3 6 6 Shock and Vibrations uei foe ns 22 3 6 7 Panel Layout Design and Clearance Checklist ssssssssseeeeeee 22 CHAPTER 4 ELECTRICAL INSTALLATION 24 441 Grounding coa coa ecouter tn vate 24 4 2 round SpecificallOns ecco ea coepere era bna a Rd Lun 24 4 3 Howto Test for Good Ground 24 44 Primary Power POTE
3. 113 17 1 eI e EE 113 17 2 GIONG EU 113 October 10 2014 Page 7 of 127 1037 Table of Contents 883 06 17 3 Load GlonG iste fs eee ee 115 CHAPTER 18 117 18 1 Firmware Updates ie contest inode 117 18 2 Backup Battery AiG ei ete ttt temp Res 117 18 2 1 Indications the battery needs 117 18 2 2 i hei ees 118 CHAPTER 19 TROUBLESHOOTING TECHNICAL SUPPORT nennt 119 19 1 Connecting to the XL6 e XL10 5 nennen nnne 119 19 1 1 Connecting Troubleshooting Checklist serial port MJ1 Programming 120 19 1 2 Connecting Troubleshooting Checklist USB Port Mini B Programming 120 19 1 8 Connecting Troubleshooting Checklist port programming For XL6e only 120 19 2 kocalContro llerand Eocal Qs reri 120 19 2 1 Local I O Troubleshooting Checklist essen 121 19 3 GSOAN N6etWOIK ieee decet ed iei ite rectas erudite e et 121 19 3 1 CsCAN Network Troubleshooting Checklist sesssseeeeneneennns 121 19 4 Bhemovable Medi a bee d
4. ia iia dia dette eee deeds 49 CHAPTER11 HIGH SPEED I O HSC 50 11 1 ei EE 50 11 2 High Speed Counter HSC Functions esses 51 112 1 Erequengy ot eee ette eene eed S 51 11 2 2 Totallz6 aee Rete trente 51 11 23 Pulse Width Measurement EARNS 52 11 24 QuadratUlre ciu stie rete etre nt a tte eda 53 11 3 HSC Functions Register 56 11 4 High Speed Output FUnctions cente ree dete ete in eed 56 IMBRE 56 T1452 PWM uini reote eene od tendi et Coen ie Leod eri tent E oda 56 October 10 2014 Page 6 of 127 311037 883 06 Table of Contents 11 4 8 High Speed nens 58 11 4 4 Stepper Function innen enters 58 11 5 PWM functions register meer nnne 59 11 6 PWM Examples i tei AERE etn 59 11 7 SIP mcos mI IE 60 CHAPTER 12 SYSTEM SETTINGS AND 61 12 1 System Menu OVervieW uiid coin etin dte Pe dn een en eet de er eda 61 12 2 System Menu Navigation and Editing nnne 62 12 3 System dat ete Ee
5. nene 75 Figure 13 2 Alpha numeric Keypad 77 Figure 13 3 Typical Screen Jump Object XL6 e XL10 78 Figure 13 4 Force and Switch Coils in Ladder Programming ssesssseeeeeeeenns 79 Figure 13 3 Alarm Object Figure 13 4 Alarm Viewer Figure 13 5 Removable Media renes rennen nes 81 Figure 13 6 Removable media 81 Figure 13 7 Example application segment for safe removal of removable 82 Figure 15 1 Front Panel and USB Programming 91 Figure 15 2 Digital Input HSC Configuration Dialog sesssesseeeneeeeneneneneneneen eene 99 Figure 15 3 Digital Output PWM Configuration Dialog esseeeenneenemenenen 101 Figure 15 4 Analog Input Configuration Dialog eene 102 Figure 15 5 Analog Output Configuration 0 0 nennen 103 Figure 16 1 Fail Safe System Menu 105 Figure 16 2 Backup Restore Data nennen nennen nennen nnne 106 Figure 16 3 Backup Registers nnne nn
6. ssssssssse eene nennen 31 7 2 Ethernet System 4 ener 31 7 3 Ethernet Module Specifications 1 nnne nennen 31 7 4 Ethernet Configuration ssesssssssssssssseee enne enne tnn entente 31 7 4 1 Ethernet Module Register Usage Standard 33 7 4 2 Ethernet Module Register Usage Enhanced Configuration 34 7 4 3 Ethernet Module Register Usage General sss 34 7 4 4 Ethernet Module Protocol Configuration 1 34 CHAPTER 8 COMMUNICATION 36 S51 OVOtVIOW ic atenta team d xen ah Po et 36 8 1 1 MU S rlal P O fE cett eb tte rne tee i tede 36 8 2 Ethernet COM Module Option for non Ethernet XL6 36 8 3 Modem COM Module Option nre en 37 CHAPTER 9 REMOVABLE enne nennt nnn nnnn inna sata sn tnn nsn sas 38 Qe chu m 38 9 2 Micro SD Gards sin eee codem ete co Eo 38 9 3 Micro SD File System ot ate ete ettet eoi
7. NO AutoRun Enabled OCS put in IDLE Mode YES OCS put in RUN Mode Figure 16 8 Flow Chart for AutoLoad CH 16 October 10 2014 Page 111 of 127 1037 CH 16 MANO883 06 EN 16 5 AutoRun This system menu option when enabled YES allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation When the AutoRun setting is disabled NO the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation SR164 5 can be set by putting the system into RUN mode automatically once an AutoLoad has been performed or an Automatic Restore has occurred If for any reason the AutoLoad Run Loading the AUTOLOAD PGM automatically and OCS put in RUN mode sequence does not succeed a pop up message box saying AUTO LOAD RUN SEQUENCE FAILED will be displayed It will also show the reason for its failure On acknowledging this message box the AutoLoad Run sequence will be terminated controller will return to the first user screen and will be placed in IDLE mode Enable AutoRun No AUT IONS Auto Enters RUN after fiutoLoad or Battery Fail Figure 16 9 AutoRun Menu October 10 2014 Page 112 of 127 1037 MAN0883 06 EN CH 17 CHAPTER 17 CLONE UNIT 17 1 Overview Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones applicat
8. Ethernet Port XL6e USB A Port J3 Additional I O Model Dependent October 10 2014 Page 13 of 127 1037 CH 2 MANO883 06 EN 2 1 1 Where to Find Information about the XL6 e XL10 OCS a Datasheets The datasheets are primary reference documents for key information related to specific XL6 e XL10 OCS models A datasheet is provided in the box with the unit Datasheets for all XL6 e XL10 OCS models are available at www heapg com Datasheets contain pin outs jumper settings and other model specific information b User Manual This manual provides general information that is common to XL6 e XL10OCS models and can be downloaded from the web Visit our website at http www heapg com to obtain user documentation and updates 2 1 2 Four main types of information are covered in the manual a Safety and Installation guidelines instructions Mechanical and Electrical b Descriptions of hardware features Serial ports Removable Media Communication Options etc c Configuration and Use of the XL6 e XL10 OCS d Maintenance and Support 2 1 3 Manual Index Index Major topics of interest may be found in the Index towards the end of this manual 2 1 4 Table of Figures Table of Figures Location of important drawing illustrations etc may be found in the Table of Figures 2 2 Connectivity to the XL6 e XL10 OCS The XL6 e XL10 OCS has excellent capabilities for connecting to a variety of
9. eesti Rae 25 CHAPTER 5 SERIAL COMMUNICATIONS 26 26 5 2 Port Descriptions oed EE 26 BiB 26 54 85 485 eoa et ea ku ee 28 5 5 RS 485 Blasirngi er detecte bete e 28 5 6 Cscape Programming via Serial Port essen enne nnne nennen 28 5 7 Ladder Controlled Serial Communication sees 28 5 8 Downloadable Serial Communication Protocols sssssssseseseeeeee enne 28 October 10 2014 Page 5 of 127 311037 Table of Contents 883 06 CHAPTER 6 CAN 29 EEG ul RM 29 6 2 Port De SCIIptiOIm iiie tienes iere ito i an eMe e quere qo TORT ete dive ere ap N 29 6 3 GAN NET31 Port Wiring eicit e ear e PR teeta e b dvd 30 6 4 Cscape Programming via nennen nsi nennen 30 6 5 Ladder Controlled CAN Communication enne 30 6 6 Using CAN for Expansion Network sse nennen nennen 30 CHAPTER 7 ETHERNET COMMUNICATION XL6E XL10 ONLY cene 31 7 1 Ethernet Module Protocols and Features
10. 5 156 RADIUS CORNERS 131mm WHEN REQUIRING DUST OR WATER TIGHT SEAL PER NEMA 4 4X OR 12 6 875 175mm 0010CS003 R1 Figure 3 4 XL6 above and XL10 below Panel Cutout Tolerances 8 505 216 0 mm 11 360 288 5 mm 0010CS013 October 10 2014 Page 19 of 127 1037 CH 3 MANO883 06 EN 3 5 Dimensions 5 653 143 6 7 326 186 1 ron Figure 3 5 XL6 XL6e XL6m above and XL10 below OCS Dimensions 8 468 I 6 266 F4 2 1 113 1 326 8 356 11 326 October 10 2014 Page 20 of 127 1037 MAN0883 06 EN CH 3 3 6 Factors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow all applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors 3 6 1 Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and sides of cabinet Minimum Distance between base of device and wiring ducts If more than one device installed in panel box or on door Minimum Distance between bases of each device When door is closed
11. Model number of this XL6 e XL10 OCS unit yz indicates the installed module 00 no module XL6 e XL10 OCS is in Idle mode XL6 e XL10 OCS is in Do mode XL6 e XL10 OCS is in Run mode XL6 e XL10 OCS is not in Run mode Average number of mS for each ladder scan CAN network bandwidth 96 used by this XL6 e XL10 OCS CAN network bandwidth 96 used by all nodes Number of bytes in application ladder program Number of bytes in application I O configuration Number of bytes in application graphic screens Number of bytes in application string table Number of bytes in application bitmaps Number of bytes in application text tables Number of bytes in application font tables Number of bytes in application downloaded protocols Number of bytes in application SMS protocol configuration Current firmware version Current CPLD Complex Programmable Logic Device version Current FPGA Floating Point Gate Array version October 10 2014 Page 64 of 127 1037 MAN0883 06 EN Self Test View Diags Ok Fault CH 12 All power on self tests passed One or more power on self tests failed Logic Error User Program User Graphics 1 0 System Battery The View Diags Sub Menu displays up to 14 System Diagnostics none of which are editable The first two System Diagnostics are critical If any of them indicate a Fault condition the XL6 e X
12. 0 165535 SR127 GBMP CRC Graphics Bitmap Table CRC 0 165535 5 18 GTXT CRC Graphics Text Table CRC JO 65535 58129 GFNT Graphics Font Table CRC O 165535 SR130 PROT CRC Protocol Tabe CRC 0 165535 5 131 163 Reserved Read bit indicating Auto Restore of Register Data has been performed Fail Safe SR164 4 Read bit indicating Backup of Register Data has been performed Fail Safe SR164 5 EnableAUTORUN FalSafe o o To SR164 6 EnableAUTOLOAD FalSafe o Jo o To SR164 7 Backup trigger bit SR164 8 Clear Backuptriggerbit_ SR164 9 MAKE CLONE trigger bit doo 965816410 LOAD_CLONE ST Status indicating Make Clone Fail This bit goes ASRIGA high when Make Create clone fails SR164 12 Status indicating Load Clone Fail This bit goes high when Load clone fails EI SR165 174 SR175 Removable Current Removable Media interface status Media Removable Indicates free space on the Removable Media card 931 9 SR178 179 peur Indicates the total card in bytes Media SR180 Alarm high bit indicates what SR181 ALM_UNACK group ALM_ACT Active Alarm high bit indicates what group
13. 13 9 Removable Media The removable media object is generally used to inform the operator on the current state of the removable media device and allow access to its file structure The removable media object is displayed as a button that changes colors to indicate the current state of the removable media device The following indicates the device states and the default colors associated with these states Figure 13 5 Removable Media Object To view and perform file operations the operator must access the removable viewer This is accomplished by either touching an enabled removable media object or through the system menu When accessed the removable media viewer is displayed as pop up removable media dialog similar to that shown in Figure 13 8 Note that the removable media object can be configured to open the removable media viewer at a certain directory complete with restrictions on transversing back up the file path This may be used to restrict operator access to non critical files Media Directory SCREENGO1 153654 61 13 96 1 13p SCREEN26 BHP 153654 61 13 96 1 08 Free 992257808 Total 992739328 A V Del For Save Del 11 mat Pgm Esc Figure 13 6 Removable media viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is
14. 19 3 1 CsCAN Network Troubleshooting Checklist 1 Use the proper Belden wire type or equivalent for the network as specified in 799 2 The XL6 e XL10 OCS does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix 3 Check voltage at both ends of the network to insure that voltage meets specifications of attached devices 4 Propertermination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed across the CAN HI and CAN LO terminals 5 Measure the resistance between CAN HI and CAN LO If the network is properly wired and terminated there should be around 60 ohms 6 Check for duplicate node ID s 7 Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN and CAN LO 8 Make sure the baud rate is the same for all controllers on the network 9 Assure shields are connected at one end of each segment they are not continuous through the network 10 Do not exceed the maximum length determined by the baud rate and cable type 11 Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length 12 Network should be wired in straight line fashion not in a star pattern 13 In applications requiring multiple power supplies make sure the V of all supplies is connected
15. 6 3 CAN 1 Port Wiring Note The V connection is not required on the XL6 XL6e OCS The XL6 XL6e OCS network port is self powered Supporting devices require this connection and this pin can be used to land the extra wire required for those devices CAN Connector Use the CAN Connector when using CsCAN network Torque rating 4 5 7 Lb In 0 50 0 78 N m Figure 6 2 NET1 Port Connector Table 6 1 NET1 Port Pin Assignments Signal Signal Description Direction 1 V Power 2 CN_L CAN Data Low In Out 3 SHLD Shield 4 CN CAN Data High In Out NC Power Note V not required but can be landed on the plug for convenience Shield connection is not connected internally to the OCS but can be landed for convenience as well 6 4 Cscape Programming via CAN The NET1 port supports CsCAN Programming Protocol If a PC has a CAN interface installed via PCI card USB and the PC CAN port is connected to the XL6 e XL10 OCS NET1 port Cscape can access the OCS for programming and monitoring In addition the XL6 e XL10 supports single point programming of all OCS RCS devices that are connected to a CAN network If the PC COM port is connected to the XL6 e XL10 MJ1 serial port the OCS can act as a pass through gateway allowing Cscape to access all devices that are attached to the CAN network 6 5 Ladder Controlled CAN Communication Using P
16. e Configured Counts per Rev value When configuring the quadrature function a value may be specified under the Counts per Hev column When rotation produces an increasing count the quadrature accumulator resets to zero on reaching the Counts per Rev count Alternately when rotation produces a decreasing count the quadrature accumulator is set to Counts per Rev 1 on the count following zero Specifying zero for this value allows the totalizer to count through the full 32 bit range before resetting For example if your encoder outputs 1024 counts per revolution the value of 1024 can be entered into the configuration for Counts per rev This will result in a counter that produces counts in the range of 0 to 1023 e Ladder control Setting registers 17 or Q19 resets quadrature HSC 1 or quadrature HSC 3 respectively with no additional configuration Setting registers 96018 Q20 sets quadrature HSC 1 or quadrature HSC respectively to Counts per Rev 1 e Direct digital input control HSC3 Marker When HSC input 1 and 2 are used for quadrature inputs an additional choice of marker input becomes available for HSC input 3 The marker input is typically part of an encoder or motion System that signals when a cycle of motion is complete When the marker input is triggered the accumulator is reset to zero or to Counts per rev 1 based on rotation direction Marker reset operation is enabled when HSC3 is configured for Ma
17. Figure 13 3 Alarm Object To view acknowledge and or clear alarms the operator must access the alarm viewer This is accomplished by touching an enabled alarm object When accessed the alarm viewer is displayed as pop up alarm viewer dialog similar to that shown in Figure 13 6 Figure 13 4 Alarm Viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position The current state of the displayed alarm is indicated by its color and optionally by an abbreviated indicator after the date time stamp ALM ACK RTN The operator can acknowledge an alarm by selecting it from the list and touching the ACK button The operator can also clear an alarm if that function is enabled in the alarm object If not enabled the Clear buttons are grayed and do not respond to touch Once view operations are complete simply touch the Esc button to remove the pop up alarm viewer October 10 2014 Page 80 of 127 1037 MAN0883 06 EN CH 13 Note that OCS registers SR181 and SR182 are available for ladder use which indicate presence of unacknowledged or acknowledged alarm respectively The screen designer may implement these registers to switch screens or activate the beeper to attract the operator s attention
18. Useful S and SR registers Table 14 1 Common S Register Definitions Register Description 9681 Indicate First Scan 9682 Network is OK 9683 10mS timebase 9684 100mS timebase 9685 1 second timebase 9656 I O is OK 9697 Always ON 58 Always OFF 96859 Pause n Load soon 96810 Pause Load done 96811 I O being forced 96812 Forcing is enabled 96813 Network I O is OK 96816 Ethernet COM module is OK October 10 2014 Page 84 of 127 311037 MAN0883 06 EN CH 14 Table 14 2 SR Registers Register Name Descripion Min Val MaxVal SR2 ALRM_SCR___ Current Alarm Screen Number 0 none 0 11023 SR3 SYS SCR Current System Screen Number 0 none o 14 9584 SELF TEST BitMappedSelfTestHesut O 65535 SR5_ CS MODE ControlStation Mode 0 Idle 1 Do VO 2 Run 0 2 SR6 SCAN RATE Average Scan Rate 10 1000 9587 MIN RATE MinimumScanRate 10 1100 SR8 MAX_RATE Maximum Scan Rate 10 1000 SR9 10 EDIT_BUF Data Field Edit Buffer SR11 12 LADDER_SIZE Ladder Code Size SR 13 16 Reserved SR17 18 lO SIZE Configuration Table Size 16 SR19 20 NET SIZE Network Configuration Table Size 34 SR21 22 SD_SIZE Security Data Table Size 5 23 LADDER CRC Ladder Code CRC _ JO 165535 SR 24 25 Reseved o d d O SR26 IO CRC l O
19. Active Total Number of Active TCP Connections Connections SSGaN SATP modbus creer 7 41 Ethernet Module Register Usage To perform Standard Configuration simply leave the Enhanced Configuration checkbox unchecked In this case Net Mask and Gateway cannot be assigned to OCS registers while IP Address Status and Version must be assigned to OCS registers Note that the assigned IP Address register s Direction can set to Configuration Read only or Register reads writes from register value October 10 2014 Page 33 of 127 1037 CH 7 MANO883 06 EN If the register is set to Configuration the Default IP Address becomes the unit s IP Address and is loaded into the assigned register where it can be read by the application In this case the low octet of the IP Address can be replaced with the unit s CAN Network ID by checking the Use CAN ID for last Octet checkbox If the register set to the Register option the application should write an IP Address to the assigned register and this value will then be the unit s IP Address In this case the Default IP Address is used only if communication is lost during an configuration download otherwise the Default IP Address is ignored 7 42 Ethernet Module Register Usage Enhanced Configuration In this case IP Address Net Mask Gateway Status and Version can all be optionally assigned to OCS registers By default the register edit boxes are empty indicat
20. BadLadderCodeErmorindex O 65534 _ 855 F SELF TEST Filtered BitMapped Self TestResult_ 0 165535 9eSR56 LAST KEY Key Code of Last Key Press or Release ___ 0 125 9 SR57 BAK LITE LCD Backlight Dimmer Register 0 0 On 25 2596 On 100 255 100 On SR58 USER_LEDS User LED Control Status o 65535 SR59 60 Reseved o o de e y October 10 2014 Page 85 of 127 1037 CH 14 MANO883 06 EN Table 14 2 SR Registers Register Name Description MinVal MaxVal SR61 NUM IDS This Station s Number of Network IDs SR63_ SS BASE SmarStacklOBaseSelector FOZ SR64_ SS STATUS SmarStackl OBaseStatus TO 2 5 65 76 SS INFO 1 SmartStack I O Module 1 Information Structure 5 77 88 SS INFO 2 SmartStack I O Module 2 Information Structure 5 89 100 55 INFO 3 SmartStack Module 3 Information Structure 5 101 112 SS INFO 4 SmartStack I O Module 4 Information Structure SR113 114 SIZE Graphics Object Table Size 8 OK SR115 116 GSTR SIZE Graphics String Table Size 8 BK SR119 120 GTXT SIZE Graphics Text Table Size 8 128K SR121 122 SIZE Graphics Font Table Size 8 5 SR125 GOBJ CRC Graphics Object Table CRC O 165535 9eSR126 GSTR CRC GraphicsString Table
21. CAN1 CsCAN Config CAN2 Config LAN1 ErN300 Config LAN2 Config Serial Ports Contig m Figure 7 1 Configuration Dialog 4 the LAN1 Configuration window configure the following options to set up communications Register Usage Default Settings Register Get settings from IP Address Wme s Use CAN ID for last Octet NeMask 255 255 255 0 5 Configuration 0 0 0 0 Nme Configuration Status wm Version Name deb nm Protocol Support Resident Protocols C ICMP Ping O EGD Ethernet Global Data Configure Selected Protocol SRTP Slave 90 30 Service Request Modbus TCP Slave Ethernet IP O FIP File Server HTTP Web Server ASCI Over TCP IP Downloadable Protocols ETNIA None Network evices Scan List ETN1 2 None Network Scan List October 10 2014 Page 32 of 127 14037 MAN0883 06 EN CH 7 5 Configure the Ethernet Module parameters as follows Enter the static IP Address for the Ethernet Module being configured P Addre Note IP Addresses are entered as four numbers each ranging from 0 to 255 These four numbers are called octets and they are always separated by decimal points Enter the Net Mask sometimes called Subnet Mask being used by al
22. Fail Safe System Page 113 Clone Unit Page 121 October 10 2014 Page 9 of 127 1037 883 06 INTENTIONALLY LEFT BLANK October 10 2014 Page 10 of 127 1037 MAN0883 06 EN CH 1 CHAPTER 1 SAFETY COMPLIANCE 1 1 Safety Warnings and Guidelines When found on the product the following symbols specify N Warning Consult user documentation Warning Electrical Shock Hazard WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class Division 2 WARNING The USB parts are for operational maintenance only Do not leave permanently connected unless area is known to be non hazardo
23. Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for the OCS 2 inches 50 80mm 1 5 inches 38 10mm 4 inches between bases of each device 101 60mm 3 6 2 Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panelbox The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference 3 6 8 Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door October 10 2014 Page 21 of 127 1037 CH 3 MANO883 06 EN 3 6 4 Orientation When panel mounted there are no orientation restrictions on the XL6 e XL10 OCS 3 6 5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the XL6 e XL100CS and noisy devices such as relays
24. Q7 Q12 Unused Reserved Digital Outputs Digital Outputs Digital Outputs Q13 Q16 Unused Reserved Reserved Digital Outputs Reserved 17 Unused Totalizer Clear HSC1 Quadrature Clear Quad1 Q18 Unused Totalizer Clear HSC2 Quadrature Set Quad1 Table 14 3 Register Map Registers Description z XLx with no I O XLx with 102 O XLx with 103 XLx with 1041 0 XLx with 105 I O 19 Unused Totalizer Clear HSC3 Quadrature Clear Quad2 20 Unused Totalizer Clear HSC4 Quadrature Set Quad2 Q21 Q24 Unused Reserved MAI1 AIl2 Unused Analog Inputs Analog Inputs Analog Inputs Analog Inputs MAI3 Al4 Unused Analog Inputs Reserved Reserved Reserved MAI5 AI6 Unused HSC1 Accumulator MAI7 AI8 Unused HSC2 Accumulator MAI9 AI10 Unused HSC3 Accumulator MAI11 Al12 Unused HSC4 Accumulator MAQ1 AQ2 Unused Unused PWM1 Duty Cycle MAQ3 AQ4 Unused Unused PWMe Duty Cycle 5 6 Unused Unused PWM Prescale 7 8 Unused Unused PWM Period 9 10 Unused Unused Unused Unused Analog Outputs Unused These registers can be used as general purpose registers October 10 2014 Page 87 of 127 1037 CH 14 MANOS883 06 EN 14 4 Resource Limits Table 14 4 Resource Limits Resource Value S 13 SR 192 T 2048 M 2048 R 9999 5 0 1023 Al 2048 2048 AI 512 AQ 512 VIG 64 per ID QAG 64 per
25. controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape Local If a number shows next to Local then communication is established to the local controller Cscape is unable to access the COM port of the PC This could mean that Cscape is configured for a COM port that is not present or that another program has control of the Local No Port COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the controller This typically occurs when the controller is not physically connected Unknown communication error Close Cscape power cycle the controller and reopen Local Cscape with a blank project Check Local If idle run or D do shows next to Target number then communication is larges established to the target controller Communication is not established to the target controller Check node ID of controller and set Target to match Make sure local connection is established Target October 10 2014 Page 119 of 127 1037 CH 19 19 1 1 19 1 2 19 1 3 19 2 MANO883 06 EN Connecting Troubleshooting Checklist serial port MJ1 Progr
26. established between the XL6 e XL10 OCS and the Cscape program Components of the Cscape Status Bar are explained below Message Line The contents of these messages stored in the Target Controller are context sensitive The Message line can Controller be empty compared to the Target Controller Current User indicates who is logged for security purposes Equal Indicator indicates whether the current program in Cscape is equal to the program If Equal the program in Cscape is the same as the program stored in the Target Controller If Not Equal the program in Cscape is not the same as the program stored in the Target If Unknown there may have been a change since the last time the program in Cscape was File Modified Indicator indicates that the file in the selected window has been modified but has not been saved Ready User NONE HE XExx1 CsCAN Model Equal MOD Local 1 Target 2 R no forces Controller Model Network Model Confirmation Communications Status indicates the current status of the pass through Connector Controller Model indicates the controller model for which the program in Cscape is configured Network indicates the type of network that the program in Cscape expects to use e g CSCAN Model Confirmation provides the following e indications Model the actual Target Controller matches the configured Controller Model and Network
27. motor starters etc 3 6 6 Shock and Vibration The XL6 and XL10 OCS have been designed to operate in typical industrial environments that may inflict some shock and vibration on the unit For applications that may inflict excessive shock and vibration please use proper dampening techniques or relocate the XL6 e XL10OCS to a location that minimizes shock and or vibration 3 6 7 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded L Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the OCS Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance L between the base of the OCS and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the s
28. 019 and press Enter Set Network ID Set Network Baud View OCS Status View OCS Diags View I 0 Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Set Screen Removable Media Press ESC to exit October 10 2014 Page 94 of 127 1037 MAN0883 06 EN CH 15 3 Set Controller Network ID to Match Target ID in Cscape 15 3 5 Communicating via MJ1 Serial Port 1 Start by configuring Cscape to use the correct communications port This can be done using the Tools Application Settings Communictions Configure dialog in Cscape or through the Connection Wizard 2 Next connect the PC s serial port to the port labeled MJ1 on the XL6 e XL10 3 lf communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured 15 3 6 Communicating via On Board Ethernet Port For XL6 XL10 Only 1 From Cscape go to Controllerl O Configure and do auto configuration for the connected controller Then Click on Config of Ethernet amp go to Module Setup 2 In Module configuration dialog go to IP Addr
29. 106 Battery Backup 117 Replacement 118 Warnings 118 When to Replace 117 Battery backed RAM 72 113 CAN Comm Cscape Programming 30 Expansion Network I O 30 Ladder Controlled 30 Overview 29 Ports 29 CAN Communications 29 CE 12 Clone Unit 72 113 CLONE DAT 73 114 COM 26 28 30 36 37 65 66 68 84 119 120 COM port 119 120 Communicating via MJ1 Serial Port 95 Communication options 36 Communication Options Ethernet COM Module XEC 36 Modem COM Module XMC 37 Overview 36 Communications Port 120 Compliance CE 12 Count 51 56 57 58 59 100 Counts per Hev 52 54 Csape Program Via Serial Port 28 Cscape 2 15 16 26 28 29 30 36 37 39 40 43 46 48 49 50 66 67 79 87 90 91 94 96 117 119 120 121 Analog In Configuration 102 Analog Out Configuration 103 Configuration Procedures 96 100 Digita In HSC Configuration 99 Digital Out PWM Configuration 101 Establishing Communications 91 Models Supported 96 CH 19 Overview 90 Status Bar 90 CSCAPE CONFIGURATION 90 datasheet 9 14 17 24 43 48 49 Default Gateway 33 Device Manager 120 Devices to Connect to XL6 14 Digital Inputs 48 Dimensions 20 DIP Switches 27 Duty Cycle 57 59 Duty Cycle Examples 59 60 ELECTRICAL INSTALLATION 24 Ethernet 26 36 84 91 120 Ethernet COM Module XEC 36 Ethernet Communication 31 Ethernet Module Default Gateway 33 IP Address 33 Net Mask 33 Sta
30. 232 Receive Data Out RX TX IN OUT 1 RX TX IN OUT 5 on XLe Rev E and later 5 on all revisions XLt and XL6 and QX351 Signals are labeled for connection to a DTE device October 10 2014 Page 26 of 127 1037 MANO883 06 EN CH 5 MJ2 Pins Direction Table 5 2 MJ2 Serial Port Pin Assignments PD ZEE Pin Signal Signal Description Direction 1 RS 485 Receive Positive In 2 RX RS 485 Receive Negative In 3 RS 485 Transmit Positive Out RCM 4 TX RS 485 Transmit Negative Out n 5 5 5 VDC 60mA max Out 1 6 ov Ground 7 TD RS 232 Transmit Data In 8 RS 232 Receive Data Out MJ2 Pins Signal Direction MJ2 Half Duplex Mode Position 4 Figure 5 2 MJ Serial Port Connectors and DIP Switches for RS 485 Port Termination October 10 2014 Page 27 of 127 1037 5 883 06 The DIP Switches are used for termination of the RS 485 ports The XL6 is shipped un terminated SW1 ON enables MJ2 RS485 port termination 121 Ohms OFF disables MJ2 RS485 port termination SW2 amp SW3 ON places MJ2 RS485 port in half duplex mode OFF places MJ2 RS485 port in full duplex mode To terminate select one of the DIP Switches and configure it based upon the option that is desi
31. Eee ie etre d e Ee E Feed ee ere ie eee 30 Figure 7 1 Configuration Dialog nene 32 Figure 9 1 Removable Micro SD Memory Card Slot 38 Figure 9 2 Installing Removable Memory Card sse nennen nennen renes 38 Table 8 1 Filename Special Symbols sssssssssssseseseeeneeee eene nnne nennen nnne nnne neret enne 41 8 2 RM Status Values reinigen tete cess rais S radere Ric pre iiA 42 Figure 10 1 Removing the I O Cover nennen nennen reset nnne nnns enne nnne nns 43 Figure 10 2 XL6 e XL10 I O Cover sample nene nennen renes 44 Figure 10 4 Example Jumper Diagram 45 Figure 10 5 Typical Output eene nennen rene n nennen nnne nnne nes 46 Figure 10 6 Relay 2 2 ea 47 Figure 10 7 Positive and Negative 48 Figure 11 1 Sync pulse mode illustration nennen renes 55 Fig re 12 1 System Menu necne er ere pe de eae tree Dee due Ye EE epe e Deed ee ede ce eee den Deae n 61 Figure 12 2 System Menu XL6 XL6e nennen neret 62 Figure 13 1 Example Screen XL6 e XL10 only
32. HSC3 function Accumulator Quad 2 Acc AI1 1 12 HSC4 function Accumulator 96AQ1 2 HSC1 Preset 4 HSC2 Preset Clear HSC1 Clear Quad 1 Clear HSC2 Set Quad 1 Clear HSC3 Clear Quad 2 Clear HSC4 Set Quad 2 11 4 High Speed Output Functions On units that high speed output functions two dedicated outputs are available that can be configured for one of four modes of operation Those modes are Normal PWM HSC count PV and Stepper 11 4 1 Normal When either Q1 or Q2 is configured for Normal operation the digital output registers 1 and 96Q2 drives that respective output 11 4 PWM When either Q1 or Q2 is configured for PWM the PWM function drives that respective output Both PWM channels may be individually enabled however when both PWM outputs are enabled both share the same output frequency with the low going pulses synchronized Otherwise each PWM s pulse width can be independently adjusted The PWMs require three parameters AQs to be set for operation These parameters may be set at run time e Prescale Count The prescale 96AQ5 6 count sets the resolution of the internal counter used for generating the PWM output The prescale count 1 is a divisor applied to a 16MHz clock that drives the internal PWM counter For the highest resolution PWM output this value should be set as low as possible 0 provides a 1 16 micro second resolution Both the Period and Duty
33. REPLACE JUMPERS OR CONNECTORS WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN BE FREE OF IGNITIBLE CONCENTRATIONS OF FLAMMABLE GASES OR VAPORS Figure 10 3 XL6 Cover Removed sample I O board 1037 Page 44 of 127 October 10 2014 MAN0883 06 EN CH 10 Once the back is removed the jumper selection can be changed The jumper settings are documented on each data sheet using a diagram such as Figure 9 4 below and a description of the jumper settings J4 A Figure 10 4 Example Jumper Diagram 001XLEO05 R1 To re install the cover place the I O cover back on the unit Place the screw back into the hole and turn the screw slowly counter clockwise until it clicks into the threads This prevents the screw from being cross threaded Now turn the screw clock wise until the cover is firmly secured Repeat this process for all four 4 screws 10 3 Model and I O Overview Table 10 1 1 0 and Model Overview Model XL6 XL6e XL10e Solid State Digital Outputs Relay Outputs Digital Inputs Analog Inputs Universal Analog Inputs Analog Outputs HE XL1x0 HEXTxxxC100 HE XL1EO HEXT351C100 HE XV1EO HEXT501C100 HE XL1x2 HEXTxxxC112 HE XL1E2 HEXT351C112 HE XV1E2 HEXT501C112 HE XL1x3 HEXTxxxC113 HE XL1E3 HEXT351C113 HE XV1E3 HEXT501C113 HE XL1x4 HEXTxxxC114 HE XL1E4 HEXT351C114 HE XV1E4 HEXT501C114 HE XL1x5 HEXTxxxC115 HE X
34. Removable Media Hedia SCR0001 14272 07 10 08 680002 JPG 15209 07 10 08 12 h6 SCR0003 JPG 29708 07 10 08 12 46 SCROGO4 JPG 29582 07 10 08 12 57 680005 JPG 23263 07 10 08 12 57 680006 JPG 145643 07 10 08 12 57 SCR0007 JPG 14976 07 10 08 12 680008 JPG 15994 02 10 08 12 680009 JPG 17561 07 10 08 12 Free 511672320 Total 511959040 Del For Save 4 Del All Pgn Esc The Removable Media Sub Menu displays the Removable Media Manager After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear No Micro SD card has been installed in the Memory slot No Card Micro SD card is installed but it is still initializing Initializing Micro SD card is installed and initialized but contains no files Dir Empty Micro SD card is installed and initialized and it contains files Hedia Directory SCR0001 5 14272 97 18 08 12 SCROOO2 JPG 15209 07 10 08 12 46 SCROOO3 JPG 29708 07 10 90 SCROOO4 JPG 29582 07 10 08 12 147 SCROOO5 JPG 23263 07 10 08 12 97 SCROO06 JPG 15653 07 10 08 12 SCROOO7 JPG 15976 07 10 08 12 47 80008 JPG 15994 07 10 08 12 47 SCROO09 JPG 17561 07 10 08 12 57 v Free 511672320 Total 5119590540 Shows size of highlighted file or shows DIR if directory is highlighted Shows the date file or directory was created or last modified hows the time file or directory was created o
35. Steps for updating the firmware 1 Establish communication between Cscape and the controller using a direct serial connection to 2 Make sure your application is available on your PC or upload the application 3 Make sure the machinery connected to the XL6 e XL10 OCS is in a safe state for firmware update see warning above 4 Start the firmware update by selecting File Firmware Update Wizard 5 The correct product type should be selected if it is not select the type of controller from the drop down list and press the OK button Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and comm port setting and try again 9 Firmware updates typically delete the user applications to ensure compatibility You will need to reload your application 10 Test the operation of the equipment with the new firmware before returning the XL6 e XL10 OCS system to an operation mode 18 2 Backup Battery The XL6 e XL10 OCS contains a run time battery monitor that checks the voltage of the internal lithium battery This battery is used to run the real time clock and maintains retentive registers when power is disconnected Under normal conditions the battery in the XL6 e XL10 OCS should last 7 to 10 years Higher operating temperatures or variations in batteries may reduce this time 18 2 1 Indications the battery needs replacing The XL
36. Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired the J and 7 keys can be used to select a different System Setting to be edited At this point either press ESC to exit the Sub Menu returning to the Main Menu or press Enter to edit the highlighted System Setting If Enter is pressed the System Setting s value will be highlighted indicating that it is ready to be modified When modifying a System Setting s value use either the arrow keys lt gt J f or the numeric keys or the appropriate touch screen icons to select a new value The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings f TU o In addition to edit a single numeric digit use the lt or key to select the digit and then either press a numeric key or use J or 1 to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit October 10 2014 Page 62 of 127 1037 883 06 CH 12 123 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID Netwo
37. Total 1004257280 Load Hake Clone V A Esc After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM October 10 2014 Page 73 of 127 1037 CH 12 MANO883 06 EN Load Clone Selecting Clone Unit menu will open the following menu screen Select Load Clone CLONE 24570 07 15 09 12 11a Free 1804208128 Total 1004257280 Load Hake Clone Clone V Esc NOTE For security enabled files Load clone asks for password validation before loading the application 12 4 Touch screen calibration The touch screen is calibrated at the factory and rarely needs modification However if actual touch locations do not appear to correspond with responding objects on the display field adjustment is available To access the field adjustable touch screen calibration dialog press and hold both the SYS and F1 key for longer than 2 seconds and a dialog similar to figure 9 2 should appear Thereafter use a plastic tip stylus and follow the dialog instructions Note that special system keys may be locked out from user access If the SYS F1 combination does NOT respond verify that the system menu s Set Fkeys sub menu s parameter SYS Fn is enabled Touch Calibration Screen Touch crosshair with stylus calculated tou
38. and Modbus Slave Protocols In addition external modems can be connected and accessed using Init Dial and Answer Modem function blocks 5 8 Downloadable Serial Communication Protocols Both MJ1 and MJ2 also support downloadable protocols such as Allen Bradley DF1 CSCAN Master GE Fanuc SNP and Modbus Master Note Refer download section of website for the list of latest supported protocols http www heapg com Pages TechSupport Downloads html October 10 2014 Page 28 of 127 1037 MAN0883 06 EN CH 6 CHAPTER 6 CAN COMMUNICATIONS Note For additional CAN information refer to the CAN Networks manual MAN0799 on our website 6 1 Overview All XL6 XL6M XL6e OCS models provide a CAN networking port which is implemented with a 5 pin connector The connector is labeled NET1 Figure 6 1 NET 1 Connector Like the MJ1 serial port the NET1 port can be used for XL6 e XL10 OCS programming by connecting it to the CAN port of a PC running Cscape The NET1 port also allows the XL6 e XL10 OCS to exchange global data with other OCS RCS controllers and to access remote Network devices SmartStix Modules 6 2 Port Description The OCS 1 port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the NET1 port is powered by an internal isolated power supply external CAN power is not required October 10 2014 Page 29 of 127 1037 6 883 06
39. compatible with standard database and spreadsheet PC programs In addition an application ladder program can use Rename and Delete Removable Media function blocks to rename and delete files October 10 2014 Page 39 of 127 1037 CH 10 MANO883 06 EN 9 6 Using Removable Media to Load and Save Applications A special file type with a PGM extension is used to store OCS application programs on Micro SD To load an application from Micro SD to the OCS use the Removable Media Manager 1 Open the Removable Media Manager in the System Menu 2 Find and highlight the desired PGM file and then press the Enter key EI To save an application from the OCS to Micro SD 1 Open the Removable Media Manager in the System Menu Save 2 Press the Save F9 function key The application will be saved in a file called DEFAULT PGM in the Micro SD root directory Note Saving an application to Micro SD can only be done from the Removable Media System Menu and is not available on a Removable Media Manager object that was placed on an application graphics screen by Cscape Cscape can also save an application directly to a Micro SD card which is plugged into the PC s Micro SD compatible card reader by selecting the Export to Removable Media item on the Cscape File menu 9 7 Using Removable Media to View and Capture Screens The OCS File System uses bitmap files with the BMP extension to store XL6 e XL10 OCS graphic Screen captures To vi
40. corruption to the file system if the removable media is removed during a file write sequence The graphic objects should set OCS register SR174 1 when requesting the card be removed and provide an indicator based on OCS register SR174 2 which indicates that it is safe to remove the removable media Halt RM Activity Safe for Removal ix Figure 13 7 Example application segment for safe removal of removable media 13 10 Screen Saver The XL6 e XL10 screen backlight life is typically 5 years when in continuous use If the application does not require interaction with the XL6 e XL10 for long periods of time the backlight life can be extended by using the screen saver function When enabled through the system menu the backlight is shut off screen goes black after a specified time of no touch activity on the screen When the screen saver shuts off the backlight any operator touch on the screen or function keys reactivates the backlight Note that when the screen saver is active backlight shut off any initial touch activity on the screen or function key to reactivate the backlight is otherwise ignored by the XL6 e XL10 Any additional touch activity is also ignored by the XL6 e XL10 for approximately one second thereafter October 10 2014 Page 82 of 127 1037 883 06 CH 13 It is possible for the application to temporarily disable the screen saver by generating a positive transition to SR57 16 coi
41. cycles to occur within the deceleration Deceleration Count phase The frequency of the cycles within this phase will vary linearly between the specified Run and Stop frequency The Decel count must not equal 1 or an error is generated Setting this value to zero disables this phase The stepper provides two Boolean registers to provide stepper status Ready Done A high indication on this register 130 indicates the stepper sequence can be started i e not currently busy Error A high indication on this register 131 indicates that one of the analog parameters specified above is invalid or the stepper action was aborted before the operation was complete This register is cleared on the next start command if the error was corrected The stepper requires one discrete register Q1 to control the stepper action Setting this register starts the stepper cycle This register must remain set to complete the entire cycle Clearing this register before the cycle is complete aborts the step sequence and sets the error bit Note that setting the PLC mode to Stop while the stepper is in operation causes the stepper output to immediately drop to zero and the current stepper count to be lost October 10 2014 Page 58 of 127 1037 MAN0883 06 EN CH 11 Note that stepper output level may cause damage or be incompatible with some motor driver inputs Consult drive documentation to determine if output level and typ
42. devices The diagram below shows some examples of devices that can be used with the XL6 e XL10 OCS Other OCS Devices Other OCS Devices Smart Stix I O Serial Drives PLCs OPC Server Bar Code Readers Printers OCS SCADA OPC Servers Serial I O Sy Cscape XL6e XL10 OPC Server Models Only Modbus TCP Devices Sensors Ethernet Indicators Alarms USB Encoders Pumps Relays Flash Drive Solenoids Cscape Figure 2 3 Visual Overview of Types of Devices that can be connected to XL6 e XL10 OCS October 10 2014 Page 14 of 127 1037 MAN0883 06 EN CH 2 2 3 Features of XL6 XL6M XL6e XL10 OCS units The XL6 e XL10 OCS are all in one industrial control devices They combine control user interface and networking into a single integrated package Unique features of the XL6 e XL10 OCS include e Bright 32768 color graphical touch sensing LCD display in all models of XL6 e XL10 XL6M has 16 shade grey scale display e Display of complex graphical objects including trends gauges meters and animations e Advanced control capabilities including floating point multiple auto tuning PID loops and string handling capabilities e Removable media for up to two gigabytes of storage of programs data logging or screen captures CsCAN networking port for communication with remote I O other controllers or PCs USB networking port for communication with PCs and programming of controller Configu
43. function the corresponding PWM function output Q1 or Q2 must be configured for HSCx Output Note that Q1 and Q2 are PWM function outputs that may be configured independently as one of the following standard digital output PWM HSCx or stepper output Preset values may be modified during run time A preset value of zero disables resets the totalizer compare function output causing the output to remain low 11 2 3 Pulse Width Measurement In pulse mode the high speed input can measure the width or period of a pulse stream in one of four modes and provides a continuous indication of the last sampled value Width High 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is high I 4 Width High October 10 2014 Page 52 of 127 1037 883 06 CH 11 Width Low 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is low H Width Low Period Rising Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the rising edge of the input Td Period from Rising Edge Period Falling Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the falling edge of the input lilt EE Period from Falling Edge 11 2 4 Quadrature Two HS
44. illustration The accumulator is reset to zero on the specified edge if rotation is clockwise as shown in figure 10 1 above However if rotation is reversed the accumulator is alternately set to Counts per rev 1 on that same physical edge When direction is reversed that same physical edge is seen by the internal decoder as having the opposite edge polarity as shown below Async Reset on rising edge Direction A B HSC1 HSC2 Marker Reset HSC3 Value Rising Async Reset on falling edge Falling Async Reset on both edge Both High Reset on 1 rising Clockwise Rising High Counter Falling High Low Reset on 1 rising Clockwise Rising Low Counter Falling Low Clockwise Rising High High Reset on 1 falling Counter Falling High Low Reset on 1 falling Clockwise Rising Low October 10 2014 Page 55 of 127 1037 CH 11 883 06 Counter Falling High Reset on 2 rising Clockwise Rising Falling Low Reset on 2 rising Clockwise Rising Counter Falling High Reset on 2 falling Clockwise Rising Counter Falling Low Reset on 2 falling Clockwise Rising T Counter Falling 11 3 HSC Functions Register Map Register Frequency Totalize AI5 6 HSC1 function Accumulator Quad 1 Acc AI7 8 HSC2 function Accumulator 96AI9 10
45. itd edere dene D eda 39 9 4 Using the Removable Media Manager essssssseeene eene nennen nennen nennen nnns 39 9 5 Using Removable Media to Log Data sse nennen eene nnns 39 9 6 Using Removable Media to Load and Save Applications 40 9 7 Using Removable Media to View and Capture Screens sse 40 9 8 Removable Media RM Function Blocks in 41 9 9 Filenames used with the Removable Media RM Function 41 9 10 System Registers used with ener snnt entere erii nnns intent 42 CHAPTER 10 GENERAL O e 1 1er 43 10 1 COVEIVICW ifo p ree Ain a Pr tein n Hetero verd 43 10 2 Removing the XL6 e XL10 OCS 43 10 3 Model and l O OVetVIGW onn ettet tete eerie eui e per end 45 10 4 Solid State Digital Outputs dte eee e ate red dte e tie pee xtd 46 10 5 Relay d iat iode detta adiit Det eese t e ede 46 10 6 Digital Inputs e ed t bd edet ee fend 48 10 7 Analog ln puts x texte eto ed eret ob EO texte oret eel ent editas Ert oi e eet 48 10 8 Universal Analog Inputs iier pen tenete qe d qute ee neg 49 10 9 Analog Outputs
46. never reset NOTE Backup of registers in flash memory is not performed by Clone Feature If user desires Backup should be done as explained in Chapter 16 Fail Safe System 17 3 Load Clone This option loads the application all unit settings and register values from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then resets the OCS for the settings to take effect User needs to perform the following to Load Clone 1 Select Clone Unit from main system menu of OCS as shown below Set Network ID Set Network Baud Uieu Status View Diags View 1 0 Slots View Protocols Set Fkeys Hode Set Serial Ports Set Time Date Set Beeper Set Screen Removable Hedia Fail Safe System Clone Unit Figure 17 6 System Menu October 10 2014 Page 115 of 127 1037 CH 17 MANO883 06 EN 2 Selecting Clone Unit menu will open the following menu screen Select Load Clone CLONE DAT 24570 07 15 09 12 11a Free 1904208128 Total 1904257280 Load Hake Clone Clone V A Esc Figure 17 7 Clone Unit Menu after Cloning 3 User needs to confirm Load Clone as shown below Load Clone Files You Sure Cancel Free 1904208128 Total 1904257280 Load Hake Clone Clone V Esc Figure 17 8 Load Clone Confirm Screen 4 After confirmation all unit settings and register values will be loaded from Removable media to the Batter
47. optional extension with up to 3 characters Directories and sub directories can be nested up to 16 levels deep as long as each pathname string does not exceed 147 characters 9 4 Using the Removable Media Manager The Removable Media Manager is an interactive XL6 e XL10 OCS screen that performs the following functions Display number of total and free bytes Browse file and directory lists Delete files and directories Format a Micro SD card Load and save application programs View screen capture bitmaps ooocp The Removable Media Manager can be accessed via the System Menu or by using Cscape to place a Removable Media Manager object on an application graphics screen Media Directory SCROOOG IPG 26267 07 J Us 12 680001 JPG 14272 07 10 08 680002 JPG 15209 07 10 08 12 SCROO03 JPG 29708 07 10 08 12 SCROOG4 JPG 29582 67 10 68 12 SCROOD5 JPG 23263 07 10 08 12 680006 JPG 15643 07 10 08 12 SCRO007 JPG 145976 07 10 08 12 680008 JPG 15994 07 10 08 12 680009 JPG 17561 07 10 08 Free 511672320 Total 5119590540 al V Del For Save Del A11 Pgm Esc Figure 9 3 XL6 XL10 Removable Media Submenu 87 48 82 4 9 5 Using Removable Media to Log Data Using Read and Write Removable Media function blocks an application ladder program can read and write XL6 e XL10 OCS register data in the form of comma delimited files with a CSV extension These files are
48. or Automatic Restore Yes OCS will be automatically placed into RUN mode after AutoLoad or Automatic Restore Enable AutoLoad displays the following options which can be selected Enable AutoLoad No RutoLoad from Removable AUTOLOAD PGH file when triggered Enable AutoLoad No Does not load AUTOLOAD PGM automatically when application program is absent or corrupted Yes Loads AUTOLOAD PGM file automatically from RM when application program is absent or corrupted Clone Unit Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 9 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC October 10 2014 Page 72 of 127 1037 MAN0883 06 EN CH 12 Clone Selecting Clone Unit menu will open the following menu screen Directory Empty Free 1804257280 Total 1004257286 Load Hake V A Free Total displays number of free and total bytes in Removable Media Note Selecting Make Clone brings up the screen below for the user Make Clone Files fre You Sure Cancel Free 1004257280
49. pop up alpha numeric keypad when the object is touched An example of the alpha numeric keypad invoked from a numeric input object is shown in Figure 13 2 Once invoked the operator may touch the appropriate keys to enter a specific value When entering a value the alpha numeric keypad is in one of two modes new value or edit value New value mode Generally when the alpha numeric keypad is first invoked it is placed in new value mode Initially the alpha numeric keypad displays the current value with all the digits being highlighted Once the first digit is entered the current value is erased from the display and the new digit is placed in the first location Thereafter no digits are highlighted and new digits are added to the rightmost position while the other digits are shifted left Edit value mode Edit value mode may be entered from the initial new value mode by pressing either the left or right arrow key before any digit key is pressed The result will be a single character highlighted The user may then either touch a key to change the digit at the selected position or the up and down arrows may be used to add or subtract respectively from the selected digit The user may then use the left or right arrow keys to select a new position October 10 2014 Page 76 of 127 1037 MAN0883 06 EN CH 13 Figure 13 2 Alpha numeric Keypad Once the desired value is entered pressing the Enter key moves that value into the ob
50. together and to earth ground at one place only October 10 2014 Page 121 of 127 1037 CH 19 MANO883 06 EN 14 In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add additional nodes and or distance to the network and protect the signal against noisy environments The Horner APG repeater is part HE200CGM 100 19 4 Removable Media 19 4 1 Basic Troubleshooting Description Action The media card should be formatted with the XL6 e XL10 OCS does not read media card XL6 e XL10 OCS Make sure the project file is saved as a pgm file and not a csp file XL6 e XL10 OCS will not download project file In addition to file must be pgm the file s configuration must match the XL6 e XL10 configuration for it to download 19 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations North America Tel 317 916 4274 Fax 317 639 4279 www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 4353 21 4321826 www horner apg com Email tech support hornerapg com October 10 2014 Page 122 of 127 1037 883 06 Index bits 46 Accessories 15 accumulator 51 52 53 54 55 Analog Inputs 48 Analog Outputs 49 Asynchronous 54 AutoLoad 110 AutoRun 112 Back Cover Replacing the back up battery 118 Backup Restore
51. value When configuring the Totalize function a value may be specified under the Counts per Hev column When the totalizer accumulator reaches this value 1 the accumulator will reset to zero on the next count Specifying zero for this value allows the totalizer to count through the full 32 bit range before resetting e Ladder control Setting registers Q17 20 reset HSC 1 4 respectively with no additional configuration When these registers are asserted the associated totalizer accumulator is reset and held at zero level sensitive See also Section 10 6 e Direct digital input control HSC1 and HSC2 only 96111 and HSC4 96112 may be configured as hardware digital reset signals for HSC1 and HSC2 respectively To enable these inputs as reset signals specify the type as Totalize Reset note that the corresponding Totalize HSC must be previously configured before this option is available The direct digital reset controls are edge sensitive with the edge polarity configurable Maximum direct digital reset latency is 100 ys The totalize function also supports an option which compares the current accumulator value with a supplied Preset Value PV which is provided through a AQ and drives a physical digital output based on the that comparison e This option available for HSC1 and HSC2 only drives Q1 or Q2 output point respectively once the associated totalizer accumulator reaches or exceeds the PV value To enable this
52. 014 Page 120 of 127 1037 MAN0883 06 EN CH 19 e Loaded firmware versions e Loaded protocols e Removable media access To view the system menu press the System key 19 2 1 Local l O Troubleshooting Checklist 1 Verify the controller is in RUN mode 2 Check diagnostics to insure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to insure proper wiring Insure that hardware jumpers and software configuration for match Check data sheets for voltage and current limits Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some problems are only a result of a mistake in the ladder program o gra co WARNING Setting outputs ON in Do I O mode can result in injury or cause machinery to engage in an unsafe manner depending on the application and the environment 19 3 CsCAN Network For complete information on setting up a CSCAN network refer to CAN Networks manual 799 by visiting our website for the address to obtain documentation and updates Network status node ID errors and baud rate in the controller system menu are all in reference to the CsCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting
53. 120C out 2 1004 4 HSC 2 Analog Out cmon October 10 2014 Page 98 of 127 1037 MAN0883 06 EN CH 15 15 6 1 Digital Input HSC Configuration The following figure illustrates the Digital Input HSC Configuration dialog Digital HSC Input Configuratio X Digital inputs active mode Positive Logic Note This setting must match that of the jumpers C Negative Logic product m High Speed Counters Counts per Rev 0 full 2 counts ype Disabled Disabled X Disabled Totalize Pulse Quadrature Figure 15 2 Digital Input HSC Configuration Dialog The Active mode group box allows the user to select if inputs are active high Positive logic or active low Negative logic It is important that this setting match what the jumper settings are on the hardware The High Speed Counters group box contains all of the windows that are used for configuring the 4 available high speed counters on the XL6 e XL10 OCS In configuring a counter the user needs to set the type mode and counts per rev The type drop down includes the following options Disabled Frequency Totalize Pulse Quadrature Marker Only available in counter 3 if counter 1 is set to quadrature For detailed descriptions of the High Speed Counter types available within the drop down menu see Chapter 11 of this manual Octob
54. 3 To turn PWM 1 output OFF all the time October 10 2014 Page 59 of 127 1037 CH 11 MANO883 06 EN 11 7 STP Examples Example 1 Start Run Accel Count Run Count Decel Count Frequency Frequency 10 000 000 Set AQ3 4 Set AQ5 6 Set AQ7 8 steps control ce poe 1 000 000 8 000 000 1 0000 000 sequence Steps Steps Steps When the start bit is energized the example starts at 2 5 kHz and ramps up to 5 kHz during the first 1 000 000 steps Then it runs at 5 kHz for the next 8 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Example 2 Start Run Accel Count Run Count Decel Count Frequency Frequency 5 000 000 _ Set AQ3 4 Set AQ5 6 Set AQ7 8 steps control ae 2 000 000 2 000 000 1 000 000 sequence Steps Steps Steps When the start bit is energized the example starts at 0 5 kHz and ramps up to 1 kHz during the first 2 000 000 steps Then it runs at 1 kHz for the next 2 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Example 3 Start Run Accel Count Run Count Decel Count Frequency Frequency Q steps control 9 1 1 Set AG2 Set Aas 4 SS 500000 350000 7 sequence 50 Hz 250 Hz 150 000 Steps Steps Steps When the start bit is energized the following example starts at 50 Hz and ramps up to 250 Hz during the first 150 000 steps Then it runs at 250 Hz for the next 5 500 000 ste
55. 4 Don t Know Show connection wizard on startup Cancel October 10 2014 Page 93 of 127 1037 15 MANO883 06 EN 15 3 3 Configuring Target Network ID in Cscape The Target ID in Cscape must match the Network Local ID of the Controller To set Target ID in Cscape 1 Click Controller2 Set Target Network ID from the top dropdown menu 2 Enter correct target ID and press OK Controller Debug Scre M Hardware Configuration Set Target Network ID Set Network Baud Rate Set Local Network ID Current Network ID 127 fO Data Watch New Network ID 27 Hex O7F Diagnostics View Set Clock Clear Memory ldle Stop Run Monitor Do Mode Connection Wizard oom If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above in this chapter section Cscape Status Bar USB COM4 User NONE CsCAN Model Equal Not Equal Local 127 Target 127 I no forces MOD 15 8 4 Configuring Network ID in OCS The Target ID allows directing communications to a particular unit when multiple units are connected via a CsCAN network in Cscape Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the XL6 e XL10 OCS 1 Press the system menu key on the controller 2 Highlight
56. 6 e XL10 OCS indicates the battery is low failed or missing in a variety of ways At power up an error message is displayed indicating the low or missing battery The user program can monitor the battery using SR55 13 This bit will turn on if the battery is low or missing The system menu also contains a battery status message under the diagnostics sub menu see the chapter on System Settings and Adjustments October 10 2014 Page 117 of 127 1037 CH 18 MANO883 06 EN 18 2 2 Battery Replacement Warning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture Warning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery The XL6 e XL10 OCS uses a coin lithium battery available from Horner APG Horner Part BAT00013 Below are the steps to replace the battery Make sure the user program and any data stored in retentive memory is backed up Disconnect all power from the XL6 e XL10 OCS unit including I O power Remove the battery cover Note there are two connectors X1 and X2 in the battery comp
57. AND ADJUSTMENTS 61 Sytem Menu Overview 61 Table of Contents 5 target ID 95 Target ID 94 95 target indicator 94 95 Technical Support 2 16 48 96 118 119 122 Contacts 122 Testing for Good Ground 24 totalize 51 52 58 Totalize 51 Totalize Reset 52 Troubleshooting Common problems 119 Connecting Checklist 120 CsCAN Checklist 121 CsCAN Network 121 Removable Media 122 troubleshooting technical support 119 October 10 2014 Page 124 of 127 1037 Table of Figures MANO883 06 EN Troubleshooting Checklist serial port MJ1 Programming 120 Troubleshooting Checklist USB Port Mini B Programming 120 Troubleshooting Checklist Ethernet port Programming For XL6e only 120 Two Point Ground Connection Test 24 Types of Devices that can be connected to XL6 14 Universal Analog Inputs 49 USB 15 30 91 120 User Interface Ladder Based Navigation 78 Screen Navigation 78 Using Removable Media to View and Capture Screens 40 Visual Overview of XL6 and Topics 13 Where to Find Information 14 XEC 36 XL6 Dimensions 20 XL6 I O Cover Photograph 44 XL6 I O Cover Removed sample board Photograph 44 XL6 Manual PREFACE 2 15 XL6 OCS Dimensions 20 XL6 OCS Mounting Clip 18 XL6 OCS Mounting Orientation 18 XL6 OCS with Mounting Clips 18 XMC 37 October 10 2014 Page 125 of 127 1037 883 06 Table of Figures Table of Figures Figure 2 1 Visual Over
58. Analog Input Configuration The following figure illustrates the Analog Input Configuration dialog Channel 1 4 20m Channel 2 0 10 0 20 4 20m Channel 4 z Channel 5 z Filter Constant 0 Cancel Figure 15 4 Analog Input Configuration Dialog The Channel x drop down windows allow the user to specify the mode for each analog input to operate The Channel x drop down windows are enabled disabled according to which model is being configured All of the models have the following modes available 0 10V 0 20mA 4 20 On model 005 channels 3 and 4 also have the following modes available 100mV PT100 DIN RTD 1 20 C Type J Thermocouple 1 20 C Type K Thermocouple 1 20 C Type N Thermocouple 1 20 C Type T Thermocouple 1 20 Type E Thermocouple 1 20 C Type Thermocouple 1 20 Type S Thermocouple 1 20 C Type B Thermocouple 1 20 C The Filter Constant provides filtering to all channels October 10 2014 Page 102 of 127 1037 883 06 CH 15 15 6 4 Analog Output Configuration Model 5 The following figure illustrates the Analog Output Configuration dialog Output value on STOP 34 r utput Mode 09 Goto o Hold Last Value ERE 4010 Goto 0 Hold Last Value m M Figure 15 5 Analog Output Configuration Dialog The
59. C inputs are consumed for each of the two possible Quadrature counters For example selecting quadrature mode for HSC 1 will use HSC inputs 1 and 2 which correspond to A and B quadrature signals Therefore HSC 1 and 3 may be configured for quadrature input Alternately HSC 3 may be configured to reset HSC1 quadrature count on a marker input Quadrature mode works much like the totalizer except the accumulator will automatically increment or decrement based on the rotation phase of the two inputs See the following example for more details Quadrature inputs are typically used for reporting the value of an encoder Two modes are available for quadrature that select whether the accumulator counts up or down when the phase of input 1 leads input 2 Check your encoder s documentation to determine the output form it uses or try both modes to determine if the encoder counts up when expected October 10 2014 Page 53 of 127 1037 CH 11 MANO883 06 EN 1 leading lagging Using the above waveforms and a HSC input configuration of Quadrature 1 leads 2 count up the accumulator will count up when 1 is rising and 2 is low 1 is high and 2 is rising 1 is falling and 2 is high and when 1 is low and 2 is falling This results in 4 counts per revolution So in order to determine the number of cycles the accumulator would have to be divided by 4 Three different options are available to reset or set the current count They are
60. Configuration Table CRC 0 165535 SR27 __ Network Configuration Table CRC TO 165535 SR28 SD Security Data Table JO 165535 SR30 NET BAUD Network Baud Rate CsCAN 0 125KB 1 250KB 2 500KB 3 1MB Network Mode 0 network not required 1 network SR31 NET_MODE required 2 network optimized 3 network required and optimized 9eSH32 LCD CONT LCD Display Contrast setting 0 125 Function Key Mode 0 Momentary 1 Toggle o o oi RS232 Serial Protocol Mode o O Firmware Update RISM 1 CsCAN 2 Generic opas SERIAL PROT i adder Controlled 3 Modbus 4 Modbus 1 ASCII 5 35 36 SERIAL NUM This Station s 32 bit Serial Number Jo 27 1 SR37 MODEL NUM This Station s Binary Model Number 0 165535 SR39 CPLD REV BlOSRevNumber 100 00 25 5 0 FPGA REV FPGAlmageRevNumber 10 00 255 SR41 LCD COLS Vertical Pixel Count o S SR42_ LCD ROWS Horizontal Pixel Cout o S SR43 KEY KeypadType 1 0 0 0 0 1 SR44 RTC SEC Second 0 59 9eSR45 MIN ReaTimeClockMinue 0 59 95846 RTC HOUR Real Time ClockHour lo 23 SR51 NET CNT Network Error Count O 165535 SR52 WDOG CNT Watchdog Tripped Error Count 0 165535 5 53 54 BAD LADDER
61. ID AIG 32 per ID AQG 32 per ID Ethernet XL6e Only CsCAN Ping EGD SRTP Modbus TCP Master Downloadable protocol amp Slave Ethernet IP FTP or HTTP 10 MBd or 100 MBd 125 250 kBd 500 or CsCAN 1 MBd Serial Ports 2 RS 232 RS 485 Ports Software Selectable 64 w o repeat 253 w 3 repeaters Keypad 6 keys 5 fn keys and a System Key Display 320 x 240 5 7 TFT 32K colors 16 shade grey scale XL6M only Screen Memory 2 75 User Screens 1023 Data Fields Per 50 User Screen Ladder Code 256k October 10 2014 Page 88 of 127 1037 883 06 CH 14 NOTES October 10 2014 Page 89 of 127 1037 MAN0883 06 EN CHAPTER 15 CSCAPE CONFIGURATION 15 1 Overview CH 15 XL6 e XL10 OCS hardware is programmed with a Windows based PC application called Cscape This application can be used to program configure monitor and debug all aspects of the XL6 e XL10 OCS unit Please see the on line help provided with Cscape for additional details To download the latest version of Cscape visit www hornerautomation com and go to Support gt Downloads Or www horner apg com and go to Products gt Software 15 2 Cscape Status Bar When the XL6 e XL10 OCS is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been
62. L10 OCS will not enter or remain in Run mode and the problem must be investigated and corrected Logic Error User Program Ok Fault Ok Fault All executed ladder instructions are legal for loaded firmware A ladder instruction not supported by firmware was found Ladder program and I O configuration loaded successfully Ladder program or I O configuration not loaded or load failed The last nine System Diagnostics are informational If any of them indicate a Warning condition the XL6 e XL10 OCS can still enter and remain in Run mode but the problem should be investigated and corrected User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error System Ok Fault 0 X 0 Ok Warning Ok Warning Ok Warning Ok Warning Ok Application graphics objects loaded successfully Application graphics objects not loaded or load failed Watchdog timer has not tripped since the last power up Number of times watchdog timer has tripped No CAN network bus off errors have occurred Number of CAN network bus off errors that have occurred At least one other node was found on the CAN network No other nodes were found on the CAN network This node s CAN Network ID is in the range 1 to 253 This node s CAN Network ID was out of range at power up This node s Network ID is unique on the CAN network This node s Network ID is duplicat
63. L1E5 HEXT351C115 HE XV1E5 HEXT501C115 Y Table 10 1 shows the different types of I O included with the various XL6 XL10 OCS models Specific specifications jumper settings and wiring diagrams can be found on the data sheets attached at the end of the manual Descriptions and applications of the different type of I O can be found below October 10 2014 Page 45 of 127 1037 CH 10 883 06 10 4 Solid State Digital Outputs Solid state digital outputs are generally used to activate lamps low voltage solenoids relays and other low voltage and low current devices Note The digital outputs used on the XL6 e XL10 OCS are sourcing outputs This means the output applies a positive voltage to the output pin when turned ON When turned off the output applies approximately zero volts with respect to the I O ground 10 30VDC V 2 5 1o t Tomb Figure 10 5 Typical Output Wiring The digital outputs used in the OCS have electronic short circuit protection and current limiting While these electronic protections work in most applications some application may require external fusing on these outputs The digital outputs in the OCS are typically controlled via bits in the register mapping Some of the outputs are designed for high speed applications and can be used for PWM or frequency
64. Model Notz the actual Target Controller does not match the configured Controller Model and Network Model there may have been a change since the last time the Target Controller was compared to the configured Controller Model and Network Local xx indicates the Network ID of the XL6 QX351 OCS to which the Cscape program is physically connected through its serial port It can serve as a pass through device to other nodes on the network Target yy R indicates the Network ID of the device with which the Cscape program is exchanging data Note The Local unit and Target unit can be the same unit or they can be separate units The following are status indicators Running D Do l o 1 Idle Cscape is communicating with the remote unit no forces indicates no I O has been forced October 10 2014 Page 90 of 127 1037 MAN0883 06 EN CH 15 15 3 Establishing Programming Communications The preferred method of communicating between Cscape and the OCS is via USB port The OCS can communicate with Cscape using USB to USB USB to serial adapters serial port communications via MJ1 Port Ethernet with an Ethernet adapter board onboard Ethernet Port XL6e XL10 only CAN CsCAN or modems For communications other than USB or the MJ1 port please refer to the manual which ships with the communications adapter hardware being used for programming 15 3 1 USB Driver Setup Wi
65. Output value on Stop group box contains items that allow the user to specify how the analog output channels behave when the controller is stopped The outputs can either hold their value or default to a value when the controller is stopped The Output Mode group box allows the user to select the operating modes for each of the analog outputs The modes include the following 0 10V 0 20mA 4 20mA October 10 2014 Page 103 of 127 1037 15 883 06 NOTES October 10 2014 Page 104 of 127 1037 MAN0883 06 EN CH 16 CHAPTER 16 FAIL SAFE SYSTEM 16 1 Overview The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event The Fail Safe System has the following capabilities e Manually backup the current Battery Backed RAM Register Settings into Flash memory e Manually restore Register Settings from the values previously backed up in Flash to Battery Backed RAM e Detect corrupted Register Settings at power up and then automatically restore them from Flash e Detect corrupted or empty application in Flash memory at power up and then automatically load the AUTOLOAD PGM application file from Removable Media Compact Flash or MicroSD e f an automatic Register Restore o
66. S Rev FPGA Rev Self Test CO CO OO N E ON ON he Press ESC to Exit YN Saver enable Yes Timeout min 15 Popup Status Off Update Time mS 5 Update time sets the maximum time used by graphics in the logic scan Logic Error User Program User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Media Directory Media Card Not Present n Directory Empty Beeper Enable Yes Slot 1 I O Empty Use to adjust Slot 2 I O Empty Slot 3 I O ETN300 Figure 12 1 System Menu October 10 2014 Page 61 of 127 1037 CH 12 MANO883 06 EN Set Network ID Set Network Baud Uieu Status View Diags View 1 0 Slots Uieu Protocols E 1 and keys Set Fkeys Hode 7 Set Serial Ports Set Time Date Set Beeper Set Screen Removable Media Fail Safe System Clone Unit 41 Enter key Figure 12 2 System Menu XL6 XL6e Screenshot 12 2 System Menu Navigation and Editing As mentioned above the System Menu is started by pressing the System key on the XL6 e XL10 Next press ESC to exit the System Menu or use 4 and 7 to select an item and press Enter display the item s Sub Menu A Sub Menu generally shows a list of System Settings and their values After opening a
67. SYS_BEEP System Beep Enable 0 disabled 1 enabled USER __ Software configurable 0 OFF 1 ON SCR SAVER __ Screen Saver Enabled 0 disabled 1 enabled SCR_SA_TM Screen Saver Time in minutes delay NET_USE Average Net Usage of all units on the CAN network SR188 NET MIN Net Usage of all units on the CAN NET MAX Maximum Net Usage of all units on the CAN October 10 2014 Page 86 of 127 1037 MAN0883 06 EN Table 14 2 SR Registers Sa CH 14 network SR190 NT_TX_AVG Average Net Usage of this unit SR191 NT_TX_MIN Minimum Net Usage of this unit SR192 TX MAX Maximum Net Usage of this unit For additional information on system bits and registers refer to the on line help found in Cscape 143 Register Map for XL6 e XL10 OCS I O Table 14 3 Register Map Registers Description Lx with no XLx with 102 I O XLx with 103 XLx with 104 XLx with 105 I O 91 912 Unused Digital Inputs Digital Inputs Digital Inputs Digital Inputs 913 916 Unused Reserved Reserved Digital Inputs Reserved Ml17 l24 Unused Unused Reserved Digital Inputs Reserved 125 931 Unused Unused Reserved Reserved Reserved Ml32 Unused Unused Output Fault Output Fault Output Fault M Q1 Q6 Unused Digital Outputs Digital Outputs Digital Outputs Digital Outputs
68. al characters first in upper case followed by the same 3 characters in lower case followed by the corresponding numeric digit Thereafter continued presses of the same key repeat the sequence The key generates the following mathematical character sequence repeat sequence key generates the following punctuation character sequence 7 1 repeat sequence Once the desired alpha numeric character is obtained use the left or right arrow to select a new position Alternately pressing different key moves to the next position October 10 2014 Page 77 of 127 311037 CH 13 MANO883 06 EN When editing a Text Table Object all the keys except the Up and Down arrow keys are grayed and disabled The next text selection is made by pressing either the Up or Down arrow Text Table Object When editing a Time Date Table Object all the keys except the Up Down Left and Time Date Object Right arrow keys are grayed and disabled The specific field i e hour or minutes is selected using the Left and Right arrows The value in the selected field is changed by pressing either the Up or Down arrow 13 4 Screen Navigation To allow the operator to change screens a screen jump object is generally used This object may be visually represented as a 3 D button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be c
69. ame conduit Are there other requirements that impact the particular system which need to be considered October 10 2014 Page 22 of 127 1037 MAN0883 06 EN CH 3 NOTES October 10 2014 Page 23 of 127 1037 MAN0883 06 EN CH 4 CHAPTER 4 ELECTRICAL INSTALLATION Note Each XL6 XL10 OCS unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XL6 e XL10 OCS models such as pin outs jumper settings and other key installation information Visit our website to obtain datasheets user documentation and updates 4 1 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit disruption often caused by radio frequency interference RFI 4 2 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed twenty five 25 ohms Horner APG recommends ess than fifteen 15 ohms resistance from our equipment to ground Resistance greater than twenty five 25 ohms can cause undesirable or harmful interference to the device 4 3 How
70. amming Programming and debugging must use MJ1 or USB Mini B Port Controller must be powered up Ensure that the correct COM port is selected in Cscape Tools Editor Options Communications Port Ensure that a straight through non null modem serial cable is being used between PC and controller port MJ1 Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape Make sure the COM port of the PC is functioning An RS 232 serial loopback and Microsoft HyperTerminal can determine positively if the COM port is working Or connect to an alternate device to determine if the port is working Successful communications with USB to serial adapters vary If in doubt Horner APG offers a USB to serial adapter Part number 50005 600 XL6 e XL10 OCS units without Ethernet must use MJ1 or the Mini B USB Port for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted Connecting Troubleshooting Checklist USB Port Mini B Programming Programming and debugging must use Mini B USB Port or MJ1 Controller must be powered up Ensure that the correct COM port is selected in Cscape Tools Editor Opti
71. an Ethernet or Modem COM module is installed and active the MJ1 connector is inactive Internal to the OCS there is a CPU board and up to two installed modules Models HE XL100 HEXT350C100 and HE XV1E0 HEXT501C100 have no installed I O or COM modules All other models have an I O module in Slot 1 and could have a user installed COM module in Slot 2 This chapter briefly describes both the Ethernet and Modem COM module options For detailed information regarding these modules please refer to the individual documents provided with the modules 8 2 Ethernet COM Module XEC Option for non Ethernet XL6 Models Standard XL6 models do not come with built in Ethernet support but the functionality can be added with the Ethernet COM Module XEC option An Ethernet COM module can be installed to allow Cscape programming of an XL6 OCS over a Local Area Network or over the Internet In addition the Horner OPC Server can be installed on a PC to allow other standard PC applications such as database and spreadsheets programs access to XL6 OCS register data The Ethernet COM module supports 10 BaseT 10 MHz and 100 BaseTx 100 MHz as well as both half and full duplex communication Both the connection speed and the duplex are auto negotiated Although the physical connection between the Ethernet COM Module and the Local Area Network is done using a standard Ethernet cable CAT5 or better with RJ45 modular plug a Serial Port Tunnel protocol is e
72. ancel Free 1904257280 Total 1004257286 Load Hake Clone V A Esc Figure 17 3 Clone Unit Confirm Screen After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM CLONE 24570 07 15 09 12 11a Free 1004208128 Total 1804257280 Load Hake Clone Clone V A Esc Figure 17 4 Clone Unit Files NOTE Make Create clone operation automatically includes the security in AUTOLOAD PGM file for security enabled files October 10 2014 Page 114 of 127 1037 MAN0883 06 EN CH 17 4 Once the cloning is successful OCS gives a message as below Cloning Status SUCCESS MAKE CLONE operation Ok Free 1664224512 Total 1004257280 Load Hake Clone Clone V Esc Figure 17 5 Cloning Status Make Create clone can also be triggered by setting 164 9 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Make clone operation is triggered by this SR bit it does not ask the user for confirmation for making clone The success failure of the operation is also not notified on screen to the user In case of failure of Make Clone operation SR164 11 bit is set to 1 by the firmware and
73. and configure the I O that is present in the first slot 7 Thel O configure dialog Specifically the Module Setup tab provides 4 buttons to configure all of the I O Go through each area of I O and configure it 8 Once done configuring the I O OK out of configuration dialogs October 10 2014 Page 96 of 127 1037 MAN0883 06 EN CH 15 15 6 Local I O Configuration Configuring the XL6 e XL10 OCS has four main portions that are covered in this chapter For additional information on I O refer the chapters covering General I O or High Speed I O in this manual The four areas of configuration are Digital in HSC Digital out PWM Analog in Analog out To access Local I O configuration options select Hardware Configuration and click on Local I O tab Click Config next to desired I O r Hardware Configurati Controller Local CAN1 CsCAN LAN1 This will bring up the following menu Options Map Shows the Module Model Number and a brief description of the Module along with a register map of the registers the module uses Module Setup Contains sub menus for configuring Digital In HSC Digital Out PWM Analog In and Analog Out I O depending on what Model of OCS is being used These windows can be viewed on the following page October 10 2014 Page 97 of 127 1037 CH 15 MANO883 06 EN 1 0 Module Setup Module Model HEXEx Description 120C in
74. ard FLASH memory of the OCS This will have the effect of backing up all the registers and controller settings Network ID etc that would otherwise be lost due to a battery failure SR164 4 is set to 1 when backup operation is performed October 10 2014 Page 106 of 127 1037 MAN0883 06 EN CH 16 Backup Restore Data Backup Register Data Overwrite Backup Figure 16 3 Backup Registers Restore OCS Data When initiated this will allow the user to manually copy the backed up data from the onboard FLASH to the Battery Backed RAM A restore operation will be automatically initiated if a backup has been previously created and on power up the Battery Backed RAM registers fail their check The following process will be followed for restoring data e The controller will be placed in IDLE mode e Data will be copied from onboard FLASH to OCS Battery Backed RAM e The controller will reset e The controller will be put in RUN mode if the AutoRun setting is Yes else it will remain in IDLE mode Backup Restore Data Restore Register Data fire You Sure This will cause System Reset Figure 16 4 Restore OCS Data SR164 3 is set to 1 only when an automatic restore operation is performed not on a manual one This bit is reset to 0 when a new backup is created October 10 2014 Page 107 of 127 1037 CH 16 MANO883 06 EN Restoring of data can be manually performed by selecting RESTORE o
75. are Ian nece 11 1 1 Safety Warnings and Guidelines sss eee enne nnne nnns 11 ea EE 12 1535 er Re 12 CHAPTER 2 INTRODUGCTION 13 2 1 Visual Overview of XL6 e 10 13 2 1 1 Where to Find Information about the XL6 e XL10 OCS 14 2 1 2 Four main types of information are covered in the 14 2 1 3 Manual Ind6x e erat ertt Eo ete PEE Ue 14 2 1 4 Tableof Figures utente tee E cte fient cc 14 2 2 Connectivity to the XL6 e XL10 5 14 2 3 Features of XL6 XL6M XL66e XL10 OCS units esssssssssseseeseeeneneneen nennen 15 2 4 Required and Suggested Accessories 1 eene nens 15 2 5 Useful Documents and References sssssssssssssseseeeene nennen eren enn 16 CHAPTER 3 MECHANICAL 17 cette tti eet eee ce ed e i pev ee e ee te v eate a putet Peta ea ea e e ra ea Pe ena 17 3 2 Mounting Requirements 4 22 tnr Eee etes eoa estu band 17 3 2 1 Mounting Procedures Installed in a Panel Door
76. artment that can accommodate the battery connector Plug the new battery into the empty connector X1 or X2 before removal of the old battery Remove the old battery Dispose of the old battery properly see the above warning on disposal regulations Place the battery cover back on the unit Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support Bom Battery Cover Figure 18 1 Back Cover Replacing the back up battery October 10 2014 Page 118 of 127 1037 MAN0883 06 EN CH 19 CHAPTER 19 TROUBLESHOOTING TECHNICAL SUPPORT Chapter 18 provides commonly requested troubleshooting information and checklists for the following topics Connecting to the XL6 OCS controller Local controller and local I O CsCAN Network Removable media In the event that this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 19 1 Connecting to the XL6 e XL10 OCS Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window lLocal 253 Target 253 R no Forces In general the Target number should match the Local number The exception to this is when the
77. at pulse width measurements utilize both the rising and falling edges of the waveform thus the pulse width must exist longer than 100 pS Note The edge polarity selection in the mode parameter for totalize and pulse width functions Digital HSC Input Configuration assume Positive Logic regardless of the associated I O board s jumper setting for the Digital DC inputs polarity If Negative logic is configured when using these functions the opposite edge polarity must be selected in the mode parameter 11 2 1 Frequency In frequency mode the frequency of the input signal is written to the accumulator in terms of Hertz cycles second When using frequency mode four update selections are provided which specify the width of the sample window Note that selecting a shorter sample window provides a quicker measurement faster response but lowers the frequency accuracy resolution and increases the minimum frequency measurement limit In this mode the Disable and Latch special functions are allowed 11 2 2 Totalize In totalize mode the accumulator is simply incremented each time the input transitions in a specific direction Totalize mode is configurable to specify the edge rising or falling on which the accumulator is incremented DEM Rising Edge Signal Falling Edge Signal October 10 2014 Page 51 of 127 1037 CH 11 MANO883 06 EN Three different options are available to reset the current count They are e Configured reset
78. be set for operation These parameters may be set at run time but are latched when the stepper is commanded to start This value AQ1 sets the frequency for the first cycle during the acceleration Start Frequency phase and the frequency of the last cycle during the deceleration phase When cycles per second an acceleration or deceleration count is specified the Start Frequency must be greater than 0 and must not exceed the run frequency or an error is generated Run Frequency cycles per second This value AQ2 sets the frequency for the last cycle during the acceleration phase the consistent frequency during the run phase and the frequency of the first cycle during the deceleration mode The Run Frequency must be greater than 0 and must not exceed 5000 cycles sec or an error is generated This value AQ3 4 sets the number of cycles to occur within the acceleration Acceleration Count phase The frequency of the cycles within this mode will vary linearly between the specified Start and Run frequency The Accel count must not equal 1 or an error is generated Setting this value to zero disables this phase This value AQ5 6 sets the number of cycles to occur within the run phase Run Count The frequency of the cycles within this mode is constant at the specified Run frequency The Run count may be any value Setting this value to zero disables this phase This value 7 8 sets the number of
79. ch point will appear and will auto align with crosshair Repeat until touch point and crosshairs no longer need alignment to match October 10 2014 Page 74 of 127 1037 MAN0883 06 EN CH 13 CHAPTER 13 USER INTERFACE 13 1 Overview This chapter presents the user interface or operator view of the XL6 XL6M XL6e and some of the model specific characteristics of the XL6 e 10 as compared to the rest of the OCS line This chapter does NOT cover building screens or using the CSCAPE graphics editor For instructions on creating screens and using the graphics editor refer to the graphics editor help file NOTE Most example images appearing in this chapter are for XL6 e XL10 in case of XL6M grey scale colors will appear The following aspects are discussed Displaying and entering data Alpha numeric data entry Navigating around screens Beeper acknowledgement Touch slip sensitivity Alarm log dialog RM dialog Screen Saver Dimmer 13 2 Displaying and entering Data Roller 2 A Start ous 5i Figure 13 1 Example Screen XL6 e XL10 only October 10 2014 Page 75 of 127 1037 CH 13 MANO883 06 EN Multiple objects are provided for displaying data such as virtual panel lights push buttons numeric value displays bar graphs meters graphs and animated bitmaps On the XL6 e XL10 these graphical objects through ladder manipulation
80. ck cover adapted for modem operation HE MC1 Removable Media card compatible with standard XL6 OCS Card capacity is 256 MB or larger HE MR1 Media Card Reader for HE MC1 Portable device allows HE MC1 to be plugged into the USB port of personal computers as a portable hard drive HE X24 AS Power supply 100 240VAC or 140 340VDC Switching supply that outputs 1 5 A 3 A HE X24 AS AL at 24 VDC Mounts on Standard DIN rail Designed for X Family products HE X24 AL Power supply 100 240 VAC or 140 340 VDC Switching supply that outputs 1 5 A 3A HE X24 AS AL at 24VDC Mounts on Standard DIN rail Designed for X Family products HE5000SW232 Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ 45 Programming Cable Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet HE500USB600 USB programming kit Includes USB to RS 232 adapter and 6 foot RS 232 cable with D sub connections Requires HE500CBL300 to program the XL6 OCS October 10 2014 Page 15 of 127 1037 CH 2 MANO883 06 EN 2 5 Useful Documents and References The following information serves as a general listing of Horner controller products and other references of interest with their corresponding manual numbers Visit our website to obtain user documentation and updates Table 2 2 OCS Reference Document numbers Note This list is not intended for users to determine which products are appropriate for their ap
81. ck up battery eene 118 No part of this publication may be reproduced without the prior agreement and written permission of Horner Inc Information in this document is subject to change without notice October 10 2014 Page 127 of 127 1037
82. cycle pulse width are based on counts of the internal PWM counter A Prescale Count of 15 makes the period relative to kHz 1 to 1 with clock certain devices might need different prescale October 10 2014 Page 56 of 127 1037 883 06 CH 11 The frequency of the PWM output is calculated using the following formula 16 000 000 Frequency Pr escaleCourt4l xPeriodCourt e Period Count This value AQ7 8 sets the period of the output signal by specifying the number of internal PWM counter counts before the cycle is reset larger count results in a smaller frequency The duration of each count is determined by the prescaler value This parameter affects the Period of both PWM outputs See the previous formula to see how the prescale and period counts create an output frequency For example setting the PWM for 1 us resolution prescale 15 and a period count of 20 000 would result in a 50 Hz output E Period e Duty Cycle Count This value PWM1 AQ1 2 PWM2 AQ3 4 sets the width of the output signal by specifying the number of internal PWM counter counts that the output is maintained high The duration of each count is determined by the prescaler value Each PWM channel has its own duty cycle count parameter Setting the period count to 1000 and the duty cycle count to 500 results in a duty cycle of 50 percent Changing just the duty cycle count to a value of 250 results in a duty cycle of 25 perce
83. d it was originally called TransFlash Cards labeled either Micro SD or TransFlash with up to 32GB of Flash memory see note below are compatible with the XL6 e XL10 OCS Memory slot Note The XL6 and XL10 controllers will only format and use 2GB of this storage but can accept up to a 32GB card The Memory slot is equipped with a push in push out connector and a Micro SD card can be safely inserted into the Memory slot whether the XL6 e XL10 OCS power is On or Off To install a Micro SD card Align its 8 pin gold edge connector down facing the front of the XL6 e XL10 OCS unit as shown in Figure 9 2 then carefully push it all the way into the Memory slot Ensure that it clicks into place To remove the Micro SD card Push down on the top of the card gently to release the spring The card pops up for Figure 9 2 Installing Removable Memory October 10 2014 Page 38 of 127 1037 MAN0883 06 EN CH 10 9 3 Micro SD File System The Micro SD Memory slot uses the PC compatible FAT16 File System This means that a PC with a Micro SD compatible card reader can read files that have been written by the XL6 e XL10 OCS and can write files that can be read by the XL6 e XL10 OCS However the XL6 e XL10 OCS does not support long filenames but instead implements the 8 3 filename format This means that all file and directory names must consist of up to 8 characters followed by an optional dot and an
84. displayed on the right side that also indicates the current relative position October 10 2014 Page 81 of 127 1037 CH 13 MANO883 06 EN File operations are accomplished by pressing the appropriate button at the bottom of the removable media viewer The configuration of the removable media object that invokes the removable media viewer defines what buttons are enabled and available to the user A button is grayed and does not respond to touch if configured as disabled The lt Enter button if enabled performs certain operations based on the selected file s type m change display to parent directory DIR change display to child directory bmp jpeg display bitmap if compatible format pgm load application if compatible model and version Alternately the enter button can be configured to simply load the ASCII representation of the file path including the file name to a group of OCS registers That pathname can then be used by ladder for opening and manipulating that file Once view operations are complete simply touch the Esc button to remove the pop up removable media viewer If the removable media is used in an application the removable media device requires changing by the operator and the application is attempting to write to the removable media when it is removed the screen designer should create objects that allow the operator to temporally halt access to the removable media This prevents
85. dule that has been configured by Cscape one of the following six System Settings appears for Slot 2 Slot Slot Slot Slot Slot Slot Slot 3 2 I O Empty 2 Unsupported 2 1 Missing 2 1 0 XzC 2 1 O XzC 2 I O XzC I O ETN300 No COM module installed or configured Unsupported COM module installed No COM module installed but a COM module is configured z COM module installed but no COM module configured z COM module installed but another COM module configured z COM module installed and configured properly ETN300 has been configured through Cscape October 10 2014 Page 66 of 127 1037 MAN0883 06 EN CH 12 View Protocols Port 1 None Loaded Port 2 None Loaded The View Protocols Sub Menu displays two System Settings neither of which are editable As mentioned in 0 both the MJ1 Port 1 and MJ2 Port 2 serial ports support downloadable protocols To assign a downloadable protocol to an XL6 OCS serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 or Port 2 or both In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for both Port 1 and Port 2 Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned t
86. e time symbols are in lower case The following are examples of the substituted time date filenames Current date and time March 1 2004 3 45 34 PM Filename Data M D csv Data0301 csv Filename Year Y Month M aa D_ h csv Year04 Month03 aa01_15 csv Filename Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15_ 45 34 csv October 10 2014 Page 41 of 127 1037 CH 10 MANO883 06 EN 9 10 System Registers used with RM SR175 Status This shows the current status of the RM interface SR176 Free Space This 32 bit register shows the free space on the RM card in bytes SR178 Card Capacity This 32 bit register shows the total card capacity in bytes Possible status values are shown in the table Table 8 2 RM Status Values RM interface OK Card present but unknown format No card in slot Card present but not supported Card swapped before operation was complete Unknown error o October 10 2014 Page 42 of 127 1037 MAN0883 06 EN CH 10 CHAPTER 10 GENERAL I O Note Each XL6 e 10 OCS unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XL6 e XL10 OCS models such as pin outs jumper settings and other key installation information Visit our website to obtain datasheets user documentation and updates 10 1 Overview The XL6 e XL10 OCS
87. e e E Gad od iced dd 63 12 4 Touchscreen calibration n iniret pt ire ier pp IG rai rer 74 CHAPTER 13 USER INTER A CE 2 5 erento 75 13 1 ehm 75 13 2 Displaying and entering Data eee mener nnne inen nennen 75 13 3 Alpha numeric keypad teet ette tbe eet e il Cr rt ce 76 13 4 screen Navigation s water th eet in Cote dine pate e ui de 78 13 5 Ladder Based Screen Navigation eene 78 13 6 Beeper nennen 79 13 7 Touch Slip Sensitivity tial ei ede ite 79 13 8 DEDE SEE 80 13 9 Removable bate troc n tad redatto s 81 13 10 Sereen Saver ai oisi ei a tien bem deem ein ee te nter pin i etes 82 19 14 Screen Brightness iuit e pep taies Pe Ete ated eae 83 CHAPTER 14 REGISTERS ect facts fics recede Lei Mese 84 14 1 Register cecus trece 84 14 2 Useful S and SR registers 84 14 3 Register Map for XL6 e XL10 OCS WO sse 87 14 4 Resource a e E teo de 88 CHAPTER 15 CSCAPE 90 15 1 eI m 90 15 2 Cscape Status Ner ee tie a 90 15 3 Establishing Programming
88. e is compatible 11 5 PWM functions register map Register PWM HSC Stepper 1 PWM1 Duty Cycle 32 HSC1 Start Frequenc AQ2 bit Preset Value Run Frequency L AQ2 PWM2 Duty Cycle 32 HSC2 Accel Count 4 bit Preset Value 32 bit M OO 32 bit 32 bit 32 bit 32 bit Q1 pM JUR 11 6 PWM Examples All of the PWM examples use the following formula 16 000 000 Frequency Hz 1 kPeriodCour Note Duty Cycle bits are not percentages To calculate Duty Cycle percentage use PWM Duty Cycle divided by PWM period PWM1 Duty PWM2 Duty PWM Prescale PWM Period Example 1 Cycle 32 bit Cycle 32 Bit 25 Duty Cycle 10 AK 8 kHz waveform on PWM1 Set AQ1 2 Set AQ5 6 50 15 200 PWM1 Duty PWM2 Duty 2 Cycle 32 bit Cycle 32 Bit PWM Prescale PWM Period 50 Duty Cycle PW Set AQI 2 3 1 03 4 Set AQ5 6 Set AQ7 8 and 9096 Duty Cycle on 500 900 15 1000 PWM2 1 kHz PWM1 Duty PWM2 Duty Cycle 32 bit Cycle 32 Bit Set AQ1 2 Same Value as AQ7 8 Example 3 PWM Prescale PWM Period Set AQ5 6 Set AQ7 8 Any Value Non zero Value To turn PWM 1 output ON all the time PWM1 Duty PWM2 Duty Cycle 32 bit Cycle 32 Bit Set 1 2 Set AQ5 6 Set AQ7 8 0 Any Value Any Value or 0 PWM Prescale PWM Period Example
89. ed in another node Time and date have been set Time and date need to be set configuration matches the installed I O and COM modules October 10 2014 Page 65 of 127 1037 CH 12 Warning Battery Ok Warning View I O Slots 883 06 configuration needs updating to match installed modules Backup battery operating properly Backup battery needs to be replaced Slot 1 I 0 Empty Slot 2 I 0 Empty Slot 3 1 0 ETN300 The View I O Slots Sub Menu displays three System Settings all of which are not editable Internal to the XL6 e XL10 OCS there is a CPU board and up to two installed modules Model XE100 has no installed I O or COM modules All other models have an module and can have a user installed COM module Depending on which I O module is installed and which module has been configured by Cscape one of the following six System Settings should appear for Slot 1 Slot Slot Slot Slot Slot Slot 1 1 1 1 1 1 I O Empty Unsupported I O Missing XExyy XExyy I O XExyy I O module installed or configured Unsupported module installed No I O module installed but an I O module is configured yy I O module installed but no module configured yy I O module installed but another I O module configured I O module installed and configured properly Depending on the COM module that is installed and the COM mo
90. eed input functional such as counting or frequency measurement 10 7 Analog Inputs Note See the data sheet for the XL6 e XL10 OCS model you are using for jumper settings and see the appropriate page in this manual see Index for details on how to use Cscape to configure the digital filtering October 10 2014 Page 48 of 127 1037 MAN0883 06 EN CH 10 The analog inputs on the XL6 e XL10 OCS allow voltage or current measurement from a variety of devices The voltage or current mode is set though jumpers on the unit and settings in Cscape Each channel can be separately configured for voltage or current mode The analog inputs have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input 10 8 Universal Analog Inputs Note See the data sheet for the XL6 e XL10 OCS model you are using for jumper settings and see the appropriate pages in this manual see Index for details on how to use Cscape to configure the digital filtering The universal analog inputs provide a high resolution very flexible interface for a variety of analog inputs These inputs include voltage current thermocouple RTD and millivolt Each channel can be configured separately using jumpers and configuration settings in Cscape Like the standard analog inputs these inputs have a digital filt
91. ent Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix SmartBlocks SmartRail and CsCAN are trademarks of Horner APG Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of SanDisk Corporation For user manual updates contact Technical Support North America Tel 1 877 665 5666 Fax 817 639 4279 Web www hornerautomation com Email techsppt hornerautomation com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com Email tech support hornerapg com October 10 2014 Page 2 of 127 1037 883 06 Limited Warranty and Liability LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the XL6 XL6e XL10 HE XL HEXT350 HEXT351 HE XV OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or
92. er 10 2014 Page 99 of 127 1037 15 MAN0883 06 EN The mode drop down items are set according to the type selection The Counts Per Rev window is enabled disabled according to the type selection as well The following table shows what is available with each type selection Table 15 1 Count Per Rev Type Mode Counts Per Rev Grayed out Displays lx to indicate to the user that the input devoted to the high speed counter Disabled is just dumb I O and its location RELATIVE to the map Enabled Contains the following 1 sec Frequency 100 msec Grayed out 10 msec Scan resolution Enabled Contains the following Enabled Value Totalize Rising edge can be 0 gt Falling edge Oxffffffff Hex Enabled Contains the following Width high 1usec Counts Pulse Width low 1usec Counts Grayed out Period rising edges 1 Counts Period falling edges 1 Counts Enabled Contains the following Enabled Value Quadrature 1 leads 2 count up can be 0 gt 1 leads 2 count down Oxffffffff Hex Enabled Only available in counter 3 and only when counter 1 is set to quadrature Contains the following Async reset on rising edge Async reset on falling edge Async reset on both edges High reset on 1 rising Low reset on 1 rising High reset on 1 falling Low reset on 1 falling High reset on 2 rising Low reset on 2 rising High reset on 2 falling Low reset on 2 falling Ma
93. er that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input 10 9 Analog Outputs Note Refer to the datasheet for XL6 e XL10 OCS model you are using for details on jumper settings The analog outputs on XL6 e XL10 OCS devices provide high resolution voltage or current outputs The voltage or current selection is controlled with jumpers and configuration settings in Cscape Note that each channel can be separately configured for voltage or current mode When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined value By default analog outputs are set to a value of zero For more information on Stop State refer to the appropriate pages see Index for the configuration chapter for Cscape settings October 10 2014 Page 49 of 127 1037 MAN0883 06 EN CH 11 CHAPTER11 HIGH SPEED I O HSC PWM 11 1 Overview In addition to the compliment of simple analog and digital I O several of the XL6 e XL10 OCS I O modules support High Speed Counting HSC functions and may also support Pulse Width Modulation PWM Output functions The HSC functions include frequency totalizing pulse width and quadrature measurement The PWM functions include traditional PWM with
94. ess field enter unused IP Address and configure unused registers in Register field amp then click OK 3 Download the configuration in to Controller XL6e Connect LAN cable to the Controller in default LAN Port 4 From Cscape go to Tools Application Settings 2 Communications and enter IP address which is configured in the file next to Ethernet Select mode as XL Series mode from drop down list 15 4 Models supported Cscape 8 7 with upgrade supports all models and options offered in the XL6 e XL10 OCS line For the latest version of Cscape or compatibility information contact Technical Support 15 5 Configuration An overview of general configuration 1 Start the configuration by selecting the Controller Configure menu item 2 the XL6 e XL10 OCS is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 Ifthe XL6 e XL10 OCS is not connected press the Config button to the right of the top of the unit This allows the base CPU to be selected October 10 2014 Page 95 of 127 1037 15 883 06 4 Select either XL6 e XL10 OCS Cscan or XL SERIES OCS No Net from the type drop down box 5 Once the type of XL6 e XL10 OCS is selected the model drop down box will provide the XL6 e XL10 OCS model numbers from which to choose from 6 the XL6 e XL10 OCS CPU is selected press OK to exit the dialog
95. ew a captured OCS screen 1 Open the Removable Media Manager 2 Find and highlight the desired BMP file and then press Enter E To capture an OCS screen 1 Turn On the assigned Screen Capture Control Register in Cscape Graphic Editor a Open Edit View Screens b Select Config Screen Capture from the top dropdown menu Assign Control Register optional for a button press or a system key and define file name as below here the screenshot will be processed on F5 key press Screen Capture Co Control Register optional Register k5 Name F5 KEY Es Filename Data M D Note The file will be stored on the SD Card with the appropriate file name Use Table 8 1below for more details on the filename system October 10 2014 Page 40 of 127 1037 MAN0883 06 EN CH 10 9 8 Removable Media RM Function Blocks in Cscape Note For detailed information regarding RM function blocks and parameters refer to the help file in Cscape Software Refer USB Flash Media support for RM Functions for USB flash drive access details The following RM functional blocks are available in Cscape Software These function blocks will reference Micro SD when filename is prefixed with or nothing OR USB A Flash Drive when filename is prefixed with B Ve eile This function allows reading of a comma separated value file from the Micro SD interface into the controller register space Thi
96. ing that no registers are assigned As with the IP Address register described in the Standard Configuration section above Net Mask and Gateway register Directions can be set to Configuration or Register 7 43 Ethernet Module Register Usage General For the Status and Version registers if configured the Direction settings are always Read only The Use CAN ID for last Octet checkbox does not affect Net Mask Gateway Status or Version configuration 7 44 Ethernet Module Protocol Configuration The Protocol Support area contains a list of all the protocols supported by the platform being configured To activate a protocol check its checkbox For protocols that require additional configuration click on a listed protocol to select it and then click the Configure Selected Protocol button This will open a new dialog with configuration options for the selected protocol For detailed information on individual protocol configuration refer latest version of ETN 300 Manual SUP0740 October 10 2014 Page 34 of 127 1037 883 06 CH 7 NOTES October 10 2014 Page 35 of 127 1037 MAN0883 06 EN CH 8 CHAPTER 8 COMMUNICATION OPTIONS 8 1 Overview To supplement the built in MJ1 and MJ2 serial ports additional communication options are available This is accomplished by installing a COM module internal to the OCS controller 8 1 1 MJ1 Serial Port MJ1 shares its serial port with the optional COM module so when
97. ion program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 9 for details in using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC 17 2 Clone User needs to perform the following to Clone 1 The Clone Unit can be accessed by going to the System Menu of the OCS A new menu Clone Unit has been added at the end of the main system menu as shown below Set Network ID Set Network Baud Uiew Status View Diags Uieu 1 0 Slots Uiew Protocols Set Fkeys Set Serial Ports Set Time Date Set Beeper Set Screen Removable Hedia Fail Safe System Clone Unit Figure 17 1 System Menu 2 Selecting Clone Unit menu will open the following menu screen Directory Empty Free 1805257280 Total 18004257280 Load Hake Clone e V Esc Figure 17 2 Clone Unit Menu before Cloning October 10 2014 Page 113 of 127 1037 CH 17 MANO883 06 EN Note Free Total displays number of free and total bytes in Removable Media 3 Make Create Clone option enables user to duplicate Clone application file all unit settings and all register values from Battery Backed RAM Selecting Make Clone brings up the screen below for the user Clone Files You Sure Ok C
98. is a compact unit that contains high density very versatile Using the I O properly requires wiring to the proper terminals configuring jumpers inside the XL6 e XL10 OCS unit and configuring Cscape properly This section will offer some tips and suggestions to configure the I O properly For the register mapping of the I O refer to the Index at the end of this manual for the pages referencing register mapping 10 2 Removing the XL6 e XL10 OCS I O Cover Warning Power including power must be removed from the unit prior to removing the back cover Failure to do so could result in electrocution and or damage to equipment Some I O configurations require jumper settings to be changed inside the XL6 e XL10 OCS unit Examples of these settings are setting positive or negative logic on digital inputs setting current or voltage on analog inputs etc Each XL6 e 10 OCS jumper is set to a factory default Refer to the data sheet for your XL6 e XL10 OCS model to find the default setting to determine if a jumper change is necessary for your application To remove the cover of OCS remove the four 4 Phillips screws from the I O back It may help to place the unit face down on a clean or padded work surface Once the four screws are removed the I O cover can be lifted straight off Figure 10 1 Removing the I O Cover October 10 2014 Page 43 of 127 1037 MAN0883 06 EN CH 10 DO NOT REMOVE OR
99. ject and the corresponding OCS register and the alpha numeric keypad disappears Alternately pressing the ESC key any time before the Enter key cancels the operation leaves the objects current value unchanged and the alpha numeric keypad disappears Note Each numeric entry object has a configured minimum and maximum value If the operator enters a value outside of the configured range the new value is ignored when Enter is pressed and the current object value is NOT changed Since the alpha numeric keypad services several different graphical objects certain keys on the alpha numeric keypad may be disabled grayed when the keypad is invoked for certain objects The following describes the alpha numeric keypad variation based on object Numeric Object When editing a numeric value the or the key are disabled grayed if the object is NOT configured for floating point value or a signed value Password Object When editing a password value the arrow keys and the keys are disabled Additionally overwrite mode is disabled When entering digits the pop up keypad hides the value by displaying alternately for each digit ASCII Object When editing an ASCII value each press of the same key generates a different value For example 1 QZ key generates the following sequence space Z q 2 1 repeat sequence The digit keys except zero sequence the corresponding 3 alphabetic
100. l HORNER AUTOMATION GROUP User Manual for XL6 and XL10 Series OCS XL6 XL6M XL6e HE XL HEXT350 HEXT351 OCS HE XL100 HE XL1M0 50 100 280 100 HE XL102 HE XL1M2 50 112 280 112 HE XL103 HE XL1M3 HEXT350C113 280 113 HE XL104 HE XL1M4 50 114 280 114 105 HE XL1M5 50 115 280 115 HE XL1E0 HEXT351C100 HE XL1E2 HEXT351C112 HE XL1E3 HEXT351C113 HE XL1E4 HEXT351C114 HE XL1E5 HEXT351C115 XL10e HE XV HEXT501 OCS HE XV1E0 HEXT501C100 HE XV1E2 HEXT501C112 HE XV1E3 HEXT501C113 HE XV1E4 HEXT501C114 HE XV1E5 HEXT501C115 MANO6883 06 EN October 10 2014 Page 1 of 127 1037 2 MAN0883 06 EN PREFACE This manual covers use of the XL6 e and XL10e HE XL HEXT350 HEXT351 HEXV OCS Modules Copyright C 2008 Horner APG LLC 59 South State Avenue Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreem
101. l nodes on the local network Typical local networks use Class C IP Addresses in which case the low octet rightmost number is used to uniquely identify each node on the local network In this case the default Net Mask value of 255 255 255 0 should be used Enter the IP Address of a Gateway Server on the local network that allows for communication outside of the local network To prevent the Ethernet Module from communicating outside the local network set the Default Gateway IP Address to 0 0 0 0 the default setting Enter an OCS Register reference such as R100 to indicate which 16 bit OCS register will have the Ethernet Status word written to it Table 7 1 shows how this register value is formatted and explains the meaning of each bit in the Status Word Enter an OCS Register reference such as R101 to indicate which 16 bit OCS register will have the Ethernet Firmware Version written to it The value stored the Version Register is Ethernet Firmware Version 100 For Registe example for Ethernet Firmware Version 4 30 the Version register will contain 430 Table 7 1 Ethernet Status Word Register Format High Byte Low Byte Bit Bit Bit 14 8 7 posee Rx Tx Link TCP Connections Status Bit s Status Indication Status Values Always 0 AlwaysO o y Link Duplex Auto Negotiated 0 Half Duplex 1 Full Duplex 0 MHz Active 1 10 1 Tx 1 TransmtStae O lnacive 1
102. l only at a rate faster than the screen saver timeout value This may be desired while waiting for alarm acknowledgement 13 11 Screen Brightness The XL6 e XL10 provides a feature that allows screen dimming for night operation To enable this feature the application must access and control system register SR57 Display Backlight Brightness Screen brightness is continuously variable by driving SR57 through the range of 100 full bright to 0 full off It is left to the screen designer on if and how to present a Screen Brightness control to the user Note that backlight life may be shorted when screen is dimmed or screen brightness is varied on a repetitive basis October 10 2014 Page 83 of 127 1037 MAN0883 06 EN CHAPTER 14 REGISTERS 14 1 Register Definitions CH 14 When programming the XL6 e XL10 OCS data is stored in memory that is segmented into different types This memory in the controller is referred to as registers Different groups of registers are defined as either bits or words 16 bits Multiple registers can usually be used to handle larger storage requirements For example 16 single bit registers can be used to store a Word or two 16 bit registers can be used to store a 32 bit value Below is a table of the type of registers found in the OCS Register Description Analog Input 16 bit input registers used to gather analog input data such as voltages temperatures and speed settings coming f
103. making any connection to a power line 9 Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections h Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective October 10 2014 Page 11 of 127 1037 CH 1 MANO883 06 EN 1 2 Grounding Grounding is covered in various chapters within this manual 1 3 CE Compliance To check for compliance and updates visit our website at http www heapg com support product certifications October 10 2014 Page 12 of 127 1037 MAN0883 06 EN CH 2 CHAPTER 2 INTRODUCTION 2 1 Visual Overview of XL6 e XL10 OCS Additional Outputs Model 4 Only Cover Removable Media Memory Slot Mini USB B 5 Pin MJ1 Serial Comm Programming Port DIP Switches MJ2 Serial Comm J2 Outputs Model Dependent J1 Inputs Model Dependent CAN Connector Power Port input Ethernet Port XL6e USB A Port J3 Additional I O Model Dependent Figure 2 1 Visual Overview of XL6 e above and XL10e below OCS Cover Additional Outputs 4 Model 4 Only Removable Media Memory Slot Mini USB B 5 Pin MJ1 Serial Comm Programming Port DIP Switches MJ2 Serial Comm J2 Outputs Model Dependent J1 Inputs Model Dependent CAN Connector g E a g Power Port input
104. matically calculated from the Date setting Note that Time and Date are split into three editable fields each Use lt or gt to select a field and then use J or 7 to edit the field Time 16 09 49 Current time hours minutes seconds in 24 hour format Date 10 Jul 2008 Current date day month year Day Thursday Current day of week calculated from the Date setting October 10 2014 Page 68 of 127 1037 MAN0883 06 EN CH 12 Set Beeper Yes Use 1T to adjust The Set Beeper Sub Menu displays one System Setting which is editable Beeper enable Yes default Enables beeper No Disables beeper does NOT affect ladder access Set Screen The Set Screen Sub Menu displays four System Settings all of which are editable Saver enable Timeout min Popup Status Update Time mS Update time sets the maximum time used by graphics in the logic scan Saver enable Yes Enable screen saver No default Disable screen saver Timeout min 5 1200 Amount of time in minutes to expire with NO touch activity before activating screen saver black screen Popup Status Off default Disable popup status Warning Display popup status only if controller status changes to NOT Ok or NOT Run mode ON Display popup status on any controller status change Update Time mS 2 50 Maximum amount of time to allow for graphics update per scan October 10 2014 Page 69 of 127 1037 CH 12 MANO883 06 EN
105. mployed that makes the Ethernet COM Module appear as a serial port to Cscape or OPC Server software running on the PC On the XL6 OCS end of the Serial Port Tunnel the Ethernet COM module should be properly configured using the XL6 System Menu This configuration consists of making Ethernet the Default Programming Port and setting its target IP Address Net Mask and optionally the Gateway IP Address The Gateway IP Address is required if the XL6 OCS will be accessed from outside the Local Area Network e g the Internet On the PC end of the Serial Port Tunnel the PC should be connected to the Local Area Network or to the Internet After installing and configuring the Ethernet COM module Cscape or OPC Server software should be set up to communicate to one of the virtual serial ports at which point they should function as if a real PC serial port was connected to the XL6 OCS MJ1 serial port October 10 2014 Page 36 of 127 1037 MAN0883 06 EN CH 8 8 3 Modem COM Module XMC Option and Alternative Module Options A Modem COM module can be installed to allow Cscape programming of an XL6 e XL10 OCS over a dial up network In addition the application ladder program can take control of the modem for application specific modem communication The Modem COM module supports the standard SAT command set and can connect to the dial up network at speeds up to 14 4 KBaud Connection speed is auto negotiated The Modem COM module connect
106. n there is no application program in the OCS and a valid AUTOLOAD PGM is available in the removable media of the device e When the program residing in onboard memory is corrupted and a valid AUTOLOAD PGM is available in the removable media of the device AutoLoad can be manually initiated when the SYS F3 key is pressed OCS can be in any of the following mode Idle Run DOIO This also requires a valid AUTOLOAD PGM to be present in the removable media of the device When the AutoLoad setting is not enabled set to NO OCS will be in IDLE mode and the application is not loaded If the AUTOLOAD PGM is security enabled the user will be prompted to enter the password before loading the application The application will be loaded from the Removable media only after getting the correct password SR164 6 can be set to enable AutoLoad feature Enable AutoLoad No AutoLoad from Removable Media s AUTOLOAD PGH file when triggered Figure 16 7 AutoLoad Menu October 10 2014 Page 110 of 127 1037 883 06 The OCS follows the following sequence in execution of AutoLoad C Power up OCS V Application Program absent Application Program corrupted NO AutoLoad Enabled OCS put in IDLE mode AutoLoad run sequence failed with reasons for failure AUTOLOAD PGM present in the RM of the device AutoLoad initiated
107. ne nnne rentrer enne rennen 107 Figure 16 4 Restore OCS Data ssssssssssssssseseeeeneenene s enn 107 Figure 16 5 Clear Backup 108 Figure 16 6 Flow Chart for Automatic Restore 109 Figure 16 7 AutoLoad Menu eee re REM 110 Figure 16 8 Flow Chart for AutoLoad 111 Figure 16 9 A toRun Mend 2 iege lve DER a ER 112 Figure 17 1 System Menu odi eed accedat ee ute cede d cdd eed ea 113 Figure 17 2 Clone Unit Menu before nennen nnne nnne 113 Figure 17 3 Clone Unit Confirm nennen nnns nnne nnns enses 114 Figure 17 4 Clone Unit Files uoce d near eee Yee trt i ee Ye eter cree eee dee roe d Re nne d 114 Figure 17 5 Cloning 5 115 Figure 17 6 System Menu ne crecer d ee re pneus eh eet iq ae Dee cote 115 Figure 17 7 Clone Unit Menu after ener nennt nnne nnne 116 Figure 17 8 Load Clone Confirm Screen nennen nnne nnn nennen 116 October 10 2014 Page 126 of 127 1037 Table of Figures MAN0883 06 EN Figure 18 1 Back Cover Replacing the ba
108. nt Duty Cycle At controller power up or during a download the PWM output is maintained at zero until both the Period count and the Duty cycle count are loaded with non zero values When the controller is placed in stop mode the state of the PWM outputs is dependent on the PWM State on Controller Stop configuration This configuration allows for either hold last state or specific prescale period and duty cycle counts Specifying zero for either the period or duty causes the PWM output to remain low during stop mode Note that the nominal output driver turn on time delay to reach 5096 output is 25 microseconds Therefore this limitation should be considered when determining both the minimum pulse width and the duty cycle accuracy of the application October 10 2014 Page 57 of 127 1037 CH 11 11 4 3 11 4 4 MANO883 06 EN HSC High Speed Counter When either Q1 or Q2 is configured for HSC operation HSC1 or HSC2 totalize functions are extended to allow respective direct output control based on a comparison of the current count and a preset value PV See totalize in the HSC section above for more information Stepper Function When Q1 is configured for Stepper the stepper function is enabled at the Q1 output Only one stepper function and output is available Note that when Q1 is configured for stepper operation Q2 operation is limited to direct digital output The Stepper requires five parameters AQs to
109. o MJ2 Protocol version Blank or version of the protocol assigned to MJ2 Set Fkeys Mode Honentary S S Fn enable ves Use 7 to adjust The Set Fkeys Sub Menu displays two System Settings both of which are editable Fkeys Momentary 1 10 bits go On amp Off as F1 F10 are pressed amp released Toggle 1 10 bits toggle each time F1 F10 are pressed SYS Fn enable Yes Reset and all clear system functions enabled No Reset and all clear system functions disabled October 10 2014 Page 67 of 127 1037 CH 12 MANO883 06 EN Set Serial Ports Dflt Pgm Port HJ1 232 No HJ2 RS485 Bias No Use 1T to adjust The Set Serial Ports Sub Menu displays three System Settings all of which are editable and one optional item For the Dflt Pgm Port System setting only MJ1 232 can be selected unless a Modem XMC COM module is installed Dflt Port MJ1 232 MJ1 RS232 port is the default programming port Modem Modem COM module is the default programming port MJ1 RS485 Bias No MJ1 RS485 bias resistors are not switched in Yes MJ1 RS485 bias resistors are switched in MJ2 RS485 Bias No MJ2 RS485 bias resistors are not switched in Yes MJ2 RS485 bias resistors are switched in Set Time Date 16 06 49 Date 10 Jul 2008 Day Thursday Use 1T to adjust each field The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is auto
110. of attribute bits can change color flash or change visibility to attract operator attention On objects that accept user input the input is provided by touching the object or alternately changing an OCS register i e Function key registers Objects that allow input generally have a raised 3D appearance An exception is the binary type objects such as buttons which are shown in a depressed 3D appearance when in the ON state Objects that normally accept touch input may be disabled through program control through ladder manipulation of an attribute bit If an object is disabled the object s representation changes to a 2D appearance On objects that represent non discrete information more action may be required beyond that of simply touching the object For example the slider object requires the operator to touch and s ide the control in the direction desired Alternately alpha numeric entry objects invoke a pop up alpha numeric keypad for additional user input The alpha numeric keypad is discussed below Note that if the numeric entry object displays gt gt gt gt gt gt gt the value is too big to display in the field or is above the maximum for an editable field Likewise if the numeric entry object displays in a numeric field the value is too small to display or is below the minimum for an editable field 13 3 A Alpha numeric keypad To allow entry of a specific number or text several of the input objects invoke a
111. ol Web Server ASCII over TCP IP ASCII over Ethernet Protocol 7 2 Ethernet System Requirements Full Ethernet functionality requires 1 PC running Cscape Programming Software Version 8 7 with upgrade or later for configuration 2 XL6e or XL10 controller with onboard Ethernet port 3 FTP amp HTTP protocols 7 3 Ethernet Module Specifications Speeds 10 BaseT Ethernet 10 Mbps 100 BaseTx Fast Ethernet 100 Mbps Modes Half or Full Duplex Auto Negotiation Both 10 100 Mbps and Half Full Duplex Connector Type Shielded RJ 45 Cable Type or better UTP Recommended Port Auto MDI MDI X 7 4 Ethernet Configuration Note The following configuration is required for all applications regardless of the protocols used Additional configuration procedures must be performed for each protocol used To configure the Ethernet communications use Cscape Programming Software to perform the following steps 1 On the main Cscape screen select the Controller Hardware Configuration Figure 7 1 2 Ensure the correct controller Series Device and Model 3 Click Config to the right of LAN 1 October 10 2014 Page 31 of 127 1037 CH 7 MANO883 06 EN Controller Local 1 0 CAN1 CsCAN 1 0 LAN1 1 0 Sees Description Touch screen Operator Control Station with Device Type fixed 1 0 Model 240 by 320 LCD m Network Ports 5functionkeys
112. on for a period of time the amount of slip while holding a button pressed may exceed the default sensitivity To increase the amount of tolerable s ip and prevent false releases of the button the XL6 e XL10 allows adjustment of the allowable slide up to 5x the default value To enable the touch slip sensitivity first an OCS data register must be allocated through the Graphics editor Configuration menu for Display Settings Once a Touch Sensitivity register is assigned that register may be modified range 1 Low to 5 High to the desired slide amount If a value outside the valid range is entered in the touch sensitivity register it is ignored and the last valid value is used October 10 2014 Page 79 of 127 1037 CH 13 MANOS883 06 EN 13 8 Alarms Alarm presentation to the operator is highly configurable and beyond the scope of this document to describe fully For more information refer to the graphics editor help file This section presents a typical configuration thereby providing an introductory description on what the operator should expect The alarm object is generally used to enunciate alarms to the operator While the display characteristics of this object is configurable it is generally displayed as a button that changes colors to indicate the highest state of the alarm s in the alarm group it is monitoring The following indicates the priority of the alarm states and the default colors associated with these states
113. on pe ed b reget E d iet 122 19 4 1 Basic Troubleshooting oit emet treten e tale reed Hide es 122 19 5 Technical Support Gontacts ecrit ttem tha anaes 122 ave ica ett 123 Table of FIGUE tene i tn rt A 126 October 10 2014 Page 8 of 127 311037 883 06 Visual Visual Map of major tasks and key chapters FIRST STEP of ANY TASK DATASHEET Each XL6 e XL10 OCS unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XL6 e XL10 OCS models such as pin outs jumper settings and other key installation information Visit our website http www heapg com to obtain updates to datasheets manuals and user documentation QUICK START INSTALLATION PROGRAMMING TROUBLESHOOTING Safety Compliance Safety Compliance Safety Compliance Safety Compliance page 9 page 9 page 9 page 9 Introduction Introduction Introduction Introduction page 11 page 11 page 11 page 11 Mechanical Installation Serial Communications Maintenance page 17 Page 25 page 121 Electrical Installation CAN Communications Troubleshooting page 23 page 29 page 123 Ethernet XL6e XL10 Page 31 Communication Options page 37 Removable Media page 39 High Speed I O page 51 System Settings page 61 User Interface page 75 Registers page 85 Cscape Configuration page 91
114. onfigured for display along with the legend which aids in identifying the object as one that causes a screen change shown below in figure 13 3 Reactor Temper ature Figure 13 3 Typical Screen Jump Object XL6 e XL10 Screen jumps can also be triggered on other keys or based on control logic for more advanced applications To allow the operator to change screens a screen jump object is generally used This object may be visually represented as a button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be configured for display along with the legend which aids in identifying the object as one that causes a screen change Ladder logic can use several techniques to control screen navigation Coils can be tied to D registers to make them screen coils These coils have two modes switch and alarm If the ladder program energizes an alarm display coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned The switch display coil switches to the associated screen when it is energized Once it is de energized the screen remains until it is switched by the user or ladder October 10 2014 Page 78 of 127 1037 MAN0883 06 EN CH 13 Input_1 F
115. ons Communications Port Be sure that the USB cable is connected between the PC and controller and check the Windows Device Manager to find out if the USB driver is properly installed and which port it set itself up on Make sure the USB port of the PC is functioning and or connect to an alternate device to determine if the port is working XL6 e XL10 OCS units without Ethernet must use the Mini B USB Port or MJ1 for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted Connecting Troubleshooting Checklist ETN port programming For XL6e only Programming and debugging must use MJ1 or Ethernet Port Controller must be powered up Ensure that correct IP address is given in the Ethernet field and correct Mode is selected in Cscape Tools Editor Options Communications Port Ensure that the Ethernet Cable is connected between the controller and the Ethernet Hub Make sure the Ethernet cable is functioning properly Local Controller and Local I O The system menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage October 10 2
116. or current temperature de rating information for relays Fusing External fusing is generally required to protect the relays devices and wiring from shorts or overloads Warning To protect the module and associated wiring from load faults use external 5 A fuse s as shown Fuses of lower current or fusing for the entire system need to be in place to assure the maximum current rating of the unit is not exceeded Warning Connecting high voltage to any I O pin can cause high voltage to appear at other I O pins 230VAC OR 25VDC 230VAC OR 25VDC 230VAC OR 25VDC 230VAC 25VDC Fo 230VAC OR 25VDC Pu 230VAC N OR 25VDC 12 24VDC OV ON J1 O 001XLE015 Figure 10 6 Relay Fusing October 10 2014 Page 47 of 127 1037 CH 10 MANOS883 06 EN Protection for Inductive Loads Inductive loads can cause reverse currents when they shut off that can shorten the life of relay contacts Some protective measures need to be determined by an engineer Below you will find recommendations that will work for many applications If you have additional questions on protection from inductive load consult an application engineer or HEAPG Technical Support DC Loads General purpose diode IN4004 in reverse bias across the load AC Load MOV Harris V140xxx for 120V V275xx for 220V Output State on Controller Stop When the controller is stopped the ope
117. orce Screen 1 4 doa Screen 1 Input 2 Switch Screen 2 10002 2 Screen 2 Figure 13 4 Force and Switch Coils in Ladder Programming There is also a system register that can be used to for control based screen navigation SR1 can be read to determine the current screen or written to change the current screen Refer to the on line help in Cscape for more information on control based screen navigation 13 6 Acknowledgement The XL6 e XL10 contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that accepts touch input When the graphic object is enabled a short 5ms tone is emitted When the graphic object is disabled a longer 100ms tone is emitted to announce that graphical object is not currently accepting the touch input If beep acknowledgement is not desired the beeper function can be disabled from the system menu 13 7 Touch Slip Sensitivity Touch slip sensitivity is preset to meet most applications however adjustment is available to reduce the sensitivity for touch release Thatis once a graphical object button is touched and held by a finger the default touch slip sensitivity allows for a slight slip of the finger on the graphical object before the XL6 e XL10 assumes touch been released equates to approximately a quarter inch of movement with a stylus In some applications such as jog buttons where the operator is pushing a butt
118. output applications Please see the data sheet and the chapter on High Speed I O for additional information When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined state By default digital outputs turn off For more information on stop state see the Index to find pages referencing Cscape settings The digital outputs feature an output fault bit 132 will turn on if any of the outputs experience a short circuit over current or if the output driver overheats 10 5 Relay Outputs Relay outputs are designed to switch loads that typically have high voltage or current requirements or require the isolation that relays provide Note The design of the XL6 e XL10 OCS does not require external coil power for the relays to function The relays will activate anytime the OCS is powered October 10 2014 Page 46 of 127 1037 MAN0883 06 EN CH 10 There are several factors that should be considered when using relays Relay Life Relays are mechanical devices that have a long but limited life Typically switching more current limits the life of relays Please check the data sheets at the end of this manual for expected relay life Current Temperature De Rating Products containing relays often have total current limits based on the ambient temperature of the application Please see the product data sheet f
119. parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS XL6 XL6e OCS module THIS WARRANTY SHALL NOT APPLY TO THIS XL6 XL6e OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE XL6 XL6e HE XL HEXT350 HEXT351 OCS module IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of
120. plication controller products differ in the features that they support If assistance is required refer to Technical Support Controllers Manual Number 227 MiniOCS e g HE5000CSxxx HE500RCSxxx Other Useful References Manual Number October 10 2014 Page 16 of 127 1037 MAN0883 06 EN CH 3 CHAPTER 3 MECHANICAL INSTALLATION Note Each XL6 e XL10OCS unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XL6 e XL10 OCS models such as pin outs jumper settings and other key installation information Visit our website to obtain datasheets user documentation and updates 3 1 Overview The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit 3 2 Mounting Requirements 3 2 1 Mounting Procedures Installed in a Panel Door N 00105001 0010CS002 Figure 3 1 Panel Mounting of an XL6 e XL10Series OCS Once the panel cutout design has been completed using the criteria and suggestions in the following sections use the following steps to panel mount the XL6 e XL10OCS Remove all connectors from the XL6 e XL10OCS unit 2 Make sure
121. ps During the last 350 000 steps it slows to a stop Note The highest usable frequency is 65 KHz for the XL6 XL10 PWM output October 10 2014 Page 60 of 127 1037 MAN0883 06 EN CH 12 CHAPTER 12 SYSTEM SETTINGS AND ADJUSTMENTS 12 1 System Menu Overview The XL6 e XL10 has a built in System Menu which lets the user view System Settings and makes adjustments To start the System Menu press the SYSTEM key or set SR3 to 1 which will display the Main Menu Then use the 4 and Up Arrow or Down Arrow keys to select a Main Menu item and press Enter Return Arrow to display the item s Sub Menu Sub Menus Sub Menus Network Ok Yes Port 1 Network ID 253 None Loaded Port 2 Network Baud 125 KB XL6 e XL1 0e None Loaded Use to adjust gs Fkeys Momentary Sys Fn enable Yes Main Menu Use to adjust Set Network ID Set Network Baud Dflt Pgm Port MJ1 232 MJ1 RS485 Bias No View OCS Status MJ2 RS485 Bias No View OCS Diags Use to adjust View I O Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Time 10 27 36 Set Screen Date 28 Jun 2009 Removable Media Day Thursday Fail Safe System Clone Unit Use to adjust each field Model OCS Mode Scan Rate mS All Net Use Ladder Size Config Size Graphics Sz String Size Bitmap Size Text Tbl Size Font Tbl Size Protocol Size SMS File Size Firmware Rev BIO
122. ption from the Backup Restore Data menu This will cause the controller to reset Clear Backup Data When initiated the backup data will be erased from the onboard Flash and no backup will exist SR164 4 and SR164 3 is reset to 0 when backed up data is erased Backup Restore Data Clear Backup fire You Sure Figure 16 5 Clear Backup Data Exit Goes back to the previous screen October 10 2014 Page 108 of 127 1037 883 06 CH 16 The OCS follows the following sequence in execution of Automatic Restore OCS Power Cycle UN Ne Battery Backed RAM Registers check failed Backup NO exists YES Controller placed in Application IDLE mode Program erased Data copied from Onboard FLASH to OCS Battery backed RAM Controller Resets NO AutoRun gt OCS put in IDLE Enabled Mode YES OCS put in RUN Mode Figure 16 6 Flow Chart for Automatic Restore October 10 2014 Page 109 of 127 1037 CH 16 883 06 16 4 AutoLoad This system menu option allows the user to specify whether the OCS automatically loads the application AUTOLOAD PGM located in Removable Media When the AutoLoad setting is enabled set to YES it can either be manually initiated or automatically initiated at power up The automatic initiation will happen only in the following two cases e Whe
123. r Application Load occurs the OCS can automatically be placed in RUN mode The fail safe system can be accessed by going to the system menu of the controller A new menu Fail Safe System has been added at the end of the main system menu for this Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable fiutoLoad ESC to exit Figure 16 1 Fail Safe System Menu October 10 2014 Page 105 of 127 1037 CH 16 MANOS883 06 EN 16 2 Settings To use the fail safe feature the user needs to do the following 1 Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options 2 From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media Place the Removable Media with AUTOLOAD PGM in the device Set the Enable AutoLoad option in the device to YES Set the Enable AutoRun option to YES if the controller needs to be placed in RUN mode automatically after automatic restore of data or AutoLoad operation 163 Backup Restore Data Selecting this option brings up a screen having four operations Backup OCS Data Restore OCS Data Clear Backup Data Exit Backup Restore Data Clear Backup Figure 16 2 Backup Restore Data Backup OCS Data When initiated this will allow the user to manually copy Battery Backed RAM contents on to the onbo
124. r last modified Scrollbar If a directory name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory October 10 2014 Page 70 of 127 1037 MAN0883 06 EN CH 12 Fail Safe System The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable fiutoLoad ESC to exit Selecting Backup Restore Data displays the following screen in Backup Restore Data Clear Backup Backup Copies Battery Backed RAM contents on to the onboard FLASH memory of the OCS Restore Copies the backed up data from onboard FLASH to the battery backed RAM Clear Backup The backup data will be erased from the onboard FLASH Exit Goes back to previous menu Enable AutoRun displays the following options which can be selected October 10 2014 Page 71 of 127 1037 CH 12 MANO883 06 EN Enable AutoRun No X CAUTION kk Ruto Enters RUN after AutoLoad or Battery Fail Enable AutoRun No OCS will be in IDLE mode after AutoLoad
125. rable serial protocols for communication to drives PLCs or other serial peripherals Full featured built in including high resolution analog thermocouple high speed counters PWM outputs and relays depending upon the XL6 e XL10 OCS model used e Cscape programming software that allows all aspects of the XL6 e XL10 OCS to be programmed and configured from one integrated application e Optional communication add on modules that allow additional capabilities such as Ethernet or modems e On board Ethernet port 10 100Mbps for Cscape programming and application defined communication with Auto MDI MDI X XL6e XL10 only 2 4 Required and Suggested Accessories The following list contains a sampling of required and suggested XL6 e XL10 OCS accessories Visit our website to view updates on new products and accessories Note The XL6 XL6M XL6e XL10 OCS is not shipped with a programming cable in the box To obtain a programming cable order HE500CBL300 Table 2 1 XL6 OCS Accessories Part Number Description HE XEC 10 100 Ethernet option kit field installable Kit includes all parts necessary for internal installation within the XL6 OCS case including a deeper plastic back cover adapted for Ethernet operation HE XMC 14 4 k Telephone modem option kit field installable Kit includes all parts necessary for internal installation within the OCS case including a deeper plastic ba
126. ration of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined state By default relay outputs turn off For more information on stop state see the Index for Cscape settings pages 10 6 Digital Inputs Note Refer to the datasheet for XL6 e XL10 OCS model you are using for details on jumper settings Note The digital inputs on the OCS are designed for low voltage DC inputs The inputs are designed to support both positive and negative input modes The mode is set by a jumper setting and a configuration parameter in Cscape All the inputs on the unit must be configured to the same mode Positive Logic vs Negative Logic Wiring The XL SERIES OCS can be wired for Positive Logic inputs or Negative B Logic inputs 4 12 24VDC 001XLEO36 Positive Logic In Negative Logic In Figure 10 7 Positive and Negative Inputs In positive logic mode a positive voltage applied to the input will turn the input The internal design of this mode is basically a resistor from the input to ground This mode is sometimes called sourcing In negative logic mode connecting the input to the I O ground or zero volts will turn the input on The internal design of this mode is basically a resistor from the input to the positive I O voltage usually 12 or 24 volts This mode is sometime called sinking Some of the digital inputs may support high sp
127. red SW4 ON enables MJ1 RS485 port termination 121 Ohms OFF disables MJ1 RS485 port termination 5 4 RS 485 Termination Proper RS 485 termination minimizes reflections and improves reliability Both serial ports allow an internal RS 485 termination resistor to be placed across pins 1 and 2 by DIP Switch Setting Only the two devices physically located at the endpoints of the RS 485 network should be terminated 5 5 RS 485 Biasing RS 485 biasing passively asserts a line idle state when no device is actively transmitting which is useful for multi drop RS 485 networking Both serial ports allow internal RS 485 bias resistors to be switched in pulling pin 1 up to 3 3V and pulling pin 2 down to ground The Set Serial Ports item in the System Menu can be used to enable RS 485 biasing Also an application graphics screen that writes to SR164 can do the same thing Setting SR164 1 enables MJ1 biasing and setting SR164 2 enables MJ2 biasing If biasing is used it should be enabled in only one of the devices attached to the RS 485 network 5 6 Cscape Programming via Serial Port The XL6 e XL10OCS serial port supports CSCAN Programming Protocol but MJ2 does not If a PC COM port is connected to the XL6 e XL10OCS serial port Cscape can access the OCS for programming and monitoring 5 7 Ladder Controlled Serial Communication Using Serial Communication function blocks both MJ1 and MJ2 support Generic Modbus Master
128. rk Ok Network ID This Sub Menu displays two System Settings of which only Network ID is editable Network Ok Yes 1 connected to a CAN network and functioning properly No Not ready to communicate on CAN network Network ID 1 to 253 This node s CsCAN Network ID must be unique on network Set Network Baud Lee wero 125 KB Use 11 to adjust The Network Baud Sub Menu only appears for XL6 e XL10 OCS models that have CAN ports XE1xx This Sub Menu displays just one System Setting and it is editable Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1 MB 1 MBaud CAN network October 10 2014 Page 63 of 127 1037 CH 12 MANO883 06 EN View Status Hodel Scan Rate mS OCS Net Use All Net Use Ladder Size Config Size Graphics Size String Size Bitmap Size Text Tbl Size Font Tbl Size Protocol Size SMS File Size Firmware Rev The View Status Sub Menu displays up to 17 System Settings Only the Mode System Setting is editable Model OCS Mode Scan Rate mS OCS Net Use node Net Use 96 Ladder Size Config Size Graphics Size String Size Bitmap Size Text Size Font Size Protocol Size SMS File Size Firmware Rev BIOS Rev FPGA Rev XL1yz Idle DolO Run 0 0 0 1 to 999 9 0 0 to 100 0 0 0 to 100 0 X XX yy 2
129. rker Grayed out October 10 2014 Page 100 of 127 1037 MAN0883 06 EN 15 6 2 Digital Output PWM Configuration The following figure illustrates the Digital Output PWM Configuration dialog Normal C PWM H C HSC1 Output C Stepper Normal C PwM 2 C HSC2 Output PWM State on Controller Stop 1 Duty Cycle default 0 Pw 2 Duty Cycle default 0 PWM Prescale default Do Pwt Period default o Output State on Controller Stop Hold Last State Figure 15 3 Digital Output PWM Configuration Dialog The Q1 and Q2 group boxes allow the user to specify the operation of the multi function outputs The PWM State On Controller Stop group box contains items that allow the user to specify how the Cancel CH 15 PWM outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped Note that the PWM outputs are set to the OFF state at power up and during program download and remain in that state until the unit is placed in RUN October 10 2014 Page 101 of 127 1037 15 MAN0883 06 EN The Output State On Controller Stop group box contains items to allow the user to specify how the remaining digital outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped 15 6 3
130. rkertype Once selected one of several modes is available for marker operation These modes can be sub divided into two groups of marker operation 1 Asynchronous modes ignore the quadrature inputs and reset the quadrature accumulator to zero on the configured edge rising falling or both These are the most common settings used When configuring asynchronous mode selections are prefixed with the word Async October 10 2014 Page 54 of 127 1037 MAN0883 06 EN CH 11 2 Synchronous modes synchronize the reset or set to the selected quadrature input and the selected marker polarity Figure 10 1 below indicates which mode to select based on the markers timing diagram Consult the documentation provided with your encoder to determine the marker pulse timing Note that the Marker input is sampled within 50 micro seconds of the associated quadrature edge Itis left to the user to determine if this meets the time constraints of the measured drive Note that if the Marker input pulse consecutively spans more than one of the specified edges quadrature decoding operation is unpredictable Sync mode selection Waveforms Clockwise Rotation 1 2 High Reset on 2 rising SYNC High Reset on 1 falling SYNC High Reset on 2 falling SYNC High Reset on 1 rising SYNC While not displayed in this figure modes for low level inverse logic are also supported for each state Figure 11 1 Sync pulse mode
131. rom an attached device AQ Analog Output 16 bit output registers used to send analog information such a voltages levels or speed settings to an attached device AIG Global Analog Input Specially defined 16 bit input registers that come from the network 96AQG Global Analog Output Specially defined 16 bit output registers that go to the network 0 Display Bit These are digital flags used to control the displaying of screens on a unit which has the ability to display a screen If the bit is SET the screen is displayed l Digital Input Single bit input registers Typically an external switch is connected to the registers IG Global Digital Input Specially defined single bit inputs that come from the network Key Bit Single bit flags used to give the programmer direct access to any front panel keys appearing on a unit 96M Retentive Bit Retentive single bit registers Q Digital Output Single bit output registers Typically these bits are connected to an actuator indicator light or other physical outputs QG Global Digital Output Specially defined single bit outputs that go to the network R General Purpose Register Retentive 16 bit registers 96S System Bit Single bit coils predefined for system use SR System Register 16 bit registers predefined for system use Temporary Bit Non retentive single bit registers 14 2
132. s function allows writing of a comma separated value file to the Micro SD interface from the controller register space This function allows renaming a file on the RM card The data in the file is not changed Delete R This function allows deleting a file on the RM card R This function allows copying a file on the RM card The data in the file is not changed 9 9 Filenames used with the Removable Media RM Function Blocks The RM function blocks support the flash with a DOS Windows standard FAT 16 file system All names must be limited to the 8 3 format where the filename contains eight characters a period then a three character extension The entire filename including any path must be less than or equal to 147 characters When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the OCS with current time and date information Symbol Description Example SY Substitutes the current 2 digit year 2004 04 M Substitutes the current month with a 2 digit code March 03 D Substitutes the current day 22 22 h Substitutes the current hour in 24 hour format 4 pm 16 m Substitutes the current minute 45 45 5 Substitutes the current second 34 34 Note that all the symbols start with the dollar sign character Date symbols are in upper cas
133. s to the dial up network phone line via a cable with a standard RJ11 modular plug To enable Cscape programming via a dial up network the Modem COM module should first be configured as the Default Programming Port using the OCS System Menu Doing this puts the Modem COM module in auto answer mode so Cscape can call the OCS via a remote modem To program the ladder application to communicate via the Modem COM module standard Cscape Serial and Modem function blocks can be used Additional XL series add on modules I O and Communiction options are listed below Part Number Description HE XDACOO7 2 channel Analog Out mA V HE XDAC107 4 channel Analog Out mA V HE HXSQ 24V Dual High Speed Output HE XHSQ 5 5V Dual High Speed Output HE XEC Add on Ethernet HE XPBS Profibus DP Slave HE XRC9 900 MHz I W Radio Modem HE GSM04 GSM GPRS Cellular Modem HE 200GPS183 GPS Receiver add ANT suffix to include antenna external unit October 10 2014 Page 37 of 127 1037 MAN0883 06 EN CH 9 CHAPTER 9 REMOVABLE MEDIA 9 1 Overview All XL6 XL10 OCS models provide a Removable Media slot labeled Memory Card which supports standard Micro SD Flash memory cards Micro SD cards can be used to save and load applications to capture graphics screens and to log data for later retrieval Figure 9 1 Removable Micro SD Memory Card Slot 9 2 Micro SD Cards When the Micro SD card format was introduce
134. th OCS powered on plug the USB cable into the OCS and into the PC being used The PC will detect a new device has been plugged into the USB port Removable Media User Interface Figure 15 1 Front Panel and USB Programming Connector October 10 2014 Page 91 of 127 1037 15 MAN0883 06 EN The following Found New Hardware Wizard should start 1 Click No not this time then Next gt Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect ta Windows Update to search for software O Yes this time only d every time connect a device Click Next to continue Found New Hardware Wizard This wizard helps you install software for OCS USB COM Port If your hardware came with an installation CD lt gt or floppy disk insert it now What do you want the wizard to do Install from list or specific location Advanced Click Next to continue uu oe 2 Click Install the software automatically Recommended October 10 2014 Page 92 of 127 1037 883 06 15 Hardware Installation A The software you are installing for this hardware OCS USB COM Port has not passed Windows Logo testing to verify its compatibility wi
135. th Windows Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway lt 3 Click Continue Anyways if the notification message shows depends on Windows Version 4 The device should now show up as an option in the COM configuration wizard and manual process outlined below 15 8 2 Wizard Setup A connection wizard is available that will aid in the configuration process It can be found under Controller Connection Wizard alternately this wizard can be configured to show on Cscape Startup 1 Select Communication type USB and click Next gt gt 2 Select USB serial port previously configured here and click Finish How is your PC connected to the local controller gt C Serial Ethernet Can C Modem USB Show connection wizard on startup amm Cancel Controller Debug Tools Scre 2 Hardware Configuration Set Target Network ID Set Network Baud Rate Set Local Network ID O Data Watch Status Diagnostics View Set Clock Clear Memory Idle Stop Run Monitor Do Mode Connection Wizard Configure USB list USB Serial Port COM
136. that indicates a particular position Typically an encoder has a marker output that represents a specific point in the rotation A Polarity pull down box is associated with each function and indicates the manner in which the trigger happens e g High level Low Level Falling Edge Rising Edge A special function used to trigger loading of a value into a register upon an event Not used with Frequency or Period Measurement A high speed device that expresses the phase relationship between two periodic quantities of the same period when the phase difference between them is one fourth of a period A coupler in which the two output signals are 90 out of phase A counter that sums the total number of cycles applied to its input Table 11 1 Glossary of High Speed 1 0 Terms October 10 2014 Page 50 of 127 1037 883 06 CH 11 11 2 High Speed Counter HSC Functions On units that support the HSC four dedicated inputs are available than can be configured for one of four modes of operation Those modes are Frequency Count totalize Pulse width or period pulse and Quadrature measurement For some modes more than one HSC input may be consumed The measurement value is provided to ladder in register see mapping below Note While the high speed input circuitry has a resolution of 1 us measured edge transitions must not occur faster than 100 ps for accurate measurements Keep in mind th
137. the gasket is installed on the XL6 e XL10OCS and is free from dust and debris Check that the corners of the gasket are secure 3 Pass the unit through the panel 4 Insert a minimum of four 4 mounting clips into the slots in the XL6 e XL10OCS case One clip should be installed on each corner Lightly tignten each screw so the clip is held in place Note XL10 units come with 8 mounting clips For IP67 mounting all 8 must be used For NEMA mounting 10 clips must be used in all of the open mounting slots 5 Tighten the screws on the clips such that the gasket is compressed against the panel October 10 2014 Page 17 of 127 1037 CH 3 MANO883 06 EN 3 3 Mounting Orientation 3 3 1 XL6 e 100 5 Mounting Clips t 001XLQX007 001008004 Figure 3 2 XL10 Left XL6 Center OCS with Mounting Clip Orientation Right 3 3 2 XL6 e XL10OCS Mounting Orientation Sle 001 5001 NOTE There NO orientation restrictions on the OCS However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 3 3 Orientation of XL6 e XL10 OCS in Panel October 10 2014 Page 18 of 127 1037 MAN0883 06 EN CH 3 3 4 Panel Cut Out For installations requiring NEMA4X liquid and dust protection the panel cutout should be cut with a tolerance of 0 005 0 1 mm i _ 125 3 mm
138. the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the XL6 e XL10 OCS module to appropriately design the end system to appropriately integrate the OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator October 10 2014 Page 3 of 127 1037 4 883 06 INTENTIONALLY LEFT BLANK October 10 2014 Page 4 of 127 1037 883 06 Table of Contents TABLE OF CONTENTS PREFAGE enenenen deu nein ancienne menu eiua eene 2 For user manual updates contact Technical Support 2 LIMITED WARRANTY AND LIMITATION OF 222 3 ABOUT PROGRAMMING sss ener sens innen en 3 CHAPTER 1 SAFETY COMPLIANCE 2 a ar
139. to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER d GROUND DISCONNECTED eS XP FROM SERVICE A SEY GROUND METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test October 10 2014 Page 24 of 127 1037 CH 4 MAN0883 06 EN 4 4 Primary Power Port Table 4 1 Primary Power Port Pins Pin S Signal Description O 10 30 VDC supply Power Connector Figure 4 2 Power Connector Primary Power Port Connect to Earth Ground Apply 10 30 VDC Screen lights up 24VDC Torque rating 4 5 7 Lb In m 0 50 0 78 N m PIN 1 PIN 2 PIN 3 Figure 4 3 Primary Power Port as Viewed Looking at the XL6 e XL100CS October 10 2014 Page 25 of 127 1037 MANO883 06 EN CH 5 CHAPTER 5 SERIAL COMMUNICATIONS 5 1 Overview All XL6 XL10 OCS models provide two serial ports which are implemented with 8 pin modular RJ45 connectors and are labeled MJ1 and MJ2 The Mu1 serial port is normall
140. ture 21 Panel Box Shock and Vibration 22 Panel Cut out 19 Panel Cutout Tolerances 19 Panel Design Checklist 22 Panel Layout Clearances 21 Panel Mounting of an XL6 Series OCS 17 Power Connector Primary Power Port 25 Primary Power Port 25 Primary Power Port As Viewed Looking at the XL6 OCS 25 25 PROGRAMMING EXAMPLES 3 Pulse 52 pulse mode 52 55 pulse stream 52 Pulse Width Modulation 50 PWM 15 46 50 52 56 57 59 97 101 Examples 59 60 Frequency Formula 57 58 Registers 59 Quadrature 51 53 54 99 100 References Useful documents 16 register mapping 43 46 registers 84 Registers Definitions 84 87 Resource Limits 88 Relay Outputs 46 Removable Media Load Save Applications 40 Log Data 39 Overview 38 Save Applications XL6 40 View Capture 40 REMOVABLE MEDIA 38 Removable Media Manager 39 Removable Media Manager Submenu 39 Removable Media XL6 70 Removable Memory Card Slot Photograph 38 RS 485 Biasing 28 RS 485 Termination 28 safety compliance 11 Safety Warnings Guidelines 1 1 Serial Comm Cscape Programming 28 Downloadable Protocols 28 Ladder Controlled 28 Overview 26 Ports 26 Wiring 26 SERIAL COMMUNICATIONS 26 Set Network ID 63 Solid State Digital Outputs 46 sourcing 46 48 stepper 50 52 58 59 Stop state 46 48 Sub Menus 61 Synchronous 55 System Menu 61 Details 63 Navigate Edit 62 System Menu XL6 Screenshot 62 SYSTEM SETTINGS
141. tus Register 33 Ethernet Module Configuration 31 Ethernet Module Protocol Configuration 34 Ethernet Module Protocols and Features 31 Ethernet Module Specifications 31 Ethernet System Requirements 31 Fail Safe System Overview 105 Fail Safe System Settings 106 Features 15 Firmware Updates 117 Frequency 51 56 57 58 59 99 100 Front Panel and USB Programming Connector 91 fusing 46 47 General I O Overview 43 GENERAL 43 Ground Specification 24 Grounding Locations of Information 12 Grounding Definition 24 High Speed Configure Inputs 51 Frequency 51 High Speed PWM Overview 50 High Speed Counting 50 HIGH SPEED 50 HSC 50 51 52 53 54 56 58 59 97 99 Cover Removal 43 IP Address 33 Jumpers Example 45 LIMITED WARRANTY 3 October 10 2014 Page 123 of 127 1037 883 06 Table of Figures Load Clone 74 115 Maintenance 113 117 Make Clone 113 Manual Index 14 Mechanical installation 17 Micro SD Cards 38 Installing Removing 38 Micro SD System 39 21 MJ Serial Port Connector 26 MJ Serial Port Connectors and DIP Switches for RS 485 Port Termination 27 MJ Serial Port Connectors Photograph 28 Model I O Overview 45 Modem COM Module Option 37 Mounting Orientation 18 Mounting Requirements 17 Panel Door Mounting 17 Net Mask 33 16 Orientation of XL6 OCS 18 Panel Box Clearances 21 Grounding 21 Noise 22 Orientation 22 Tempera
142. us WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS WARNING Battery May Explode If Mistreated Do Not Recharge Disassemble or Dispose Of In Fire WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life a All applicable codes and standards need to be followed in the installation of this product b For wiring discrete use the following wire type or equivalent Belden 9918 18 AWG or larger Adhere to the following safety precautions whenever any type of connection is made to the module a Connect the green safety earth ground first before making any other connections b When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines c Make connections to the module first then connect to the circuit to be monitored d Route power wires in a safe manner in accordance with good practice and local codes e Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits f Ensure hands shoes and floor is dry before
143. ut and Get Network Words function blocks the NET1 port can exchange digital and analog global data with other XL6 e XL10 OCS or OCS RCS devices nodes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 6 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the XL6 e XL10 OCS 1 port allows the XL6 e XL10 OCS I O to be economically expanded and distributed A variety of SmartStix Modules is available for this purpose October 10 2014 Page 30 of 127 1037 MAN0883 06 EN CH 7 CHAPTER 7 ETHERNET COMMUNICATION XL6E XL10 ONLY Note All XL10 models and XL6e Models namely HE XL1Ex HEXT351Cxxx support onboard built in Ethernet port It provides advanced Ethernet Communication capabilities 7 1 Ethernet Module Protocols and Features The following table describes the Ethernet Module Protocols and features supported by XL6e XL10e Protocol Feature Protocol Feature Description ICMP Ping Internet Control Message Protocol EGD Peer GE Fanuc Ethernet Global Data SRTP Server GE Fanuc Service Request Transfer Protocol Modbus TCP Slave Modbus over Ethernet Ethernet IP Server ODVA CIP over Ethernet FTP Server File Transfer Protocol HTTP Server HyperText Transfer Protoc
144. variable rate and duty and a stepper limited functionality with variable acceleration and deceleration rates To determine function availability refer to the associated model s Specification Installation sheet Digital DC Input Output sections This chapter describes the operation of these high level I O functions For configuration details of these functions see Cscape Configuration Below is a list of terms commonly used in HSC functions Accumulator Clear Disable Encoder Frequency Input Latch strobe Marker Polarity Preload load Quadrature Totalizer Register used to accumulate or store up a sum or count of many items or events A special function to zero out the value in a specific register Not used with Frequency or Period Measurement A special function to prevent the counter from running A sensor or transducer for converting rotary motion or position to a series of electronic pulses The number of times an electromagnetic signal repeats an identical cycle in a unit of time usually one second A special function that uses a digital logic circuit to store one or more bits A latch has a data input a clock input and an output When the clock input is active data on the input is latched or stored and transferred to the output register either immediately or when the clock input goes inactive The output retains its value until the clock goes active again Input into the OCS
145. view of XL6 e above and XL10e below 13 Figure 2 3 Visual Overview of Types of Devices that can be connected to XL6 e XL10 OCS 14 Figure 3 1 Panel Mounting of an XL6 e XL10Series OCS seen 17 Figure 3 2 XL10 Left and XL6 Center OCS with Mounting Clip Orientation Right 18 Figure 3 3 Orientation of XL6 e XL10 OCS in Panel esssseeeneeeeeneneen eene 18 Figure 3 4 XL6 above and XL10 below Panel Cutout 19 Figure 3 5 XL6 XL6e XL6m above and XL10 below OCS Dimensions 20 Figure 4 1 Two Point Ground Connection Figure 4 2 Power Connector Primary Power Port Figure 4 3 Primary Power Port as Viewed Looking at the XL6 e XL10OCS 25 Figure 5 1 MJ Serial Port Connector siie arira inredda eana aeaio eai aai aaa ea reset enn 26 Figure 5 2 MJ Serial Port Connectors DIP Switches for RS 485 Port Termination 27 Figure 6 1 NET 1 Connector eoe ERR ERE RIS 29 Figure 6 2 NET1 Port Connector ncn eemper e ene
146. y backed RAM Regardless of AutoLoad settings and then OCS resets for the settings to take effect NOTE For security enabled files Load clone asks for password validation before loading the application Load clone can also be triggered by setting SR164 10 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Load clone operation is triggered by this SR bit it does not ask the user for confirmation for loading clone The success failure of the operation is also not notified on screen to the user In case of failure of Load Clone operation 164 12 bit is set to 1 by the firmware and never reset October 10 2014 Page 116 of 127 1037 883 06 CH 18 CHAPTER 18 MAINTENANCE 18 1 Firmware Updates The XL6 e XL10 OCS products contain field updatable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required Warning Firmware updates are only performed when the equipment being controlled by the XL6 XL6e QX351 OCS is in a safe non operational state Communication or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipment damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode
147. y used although MJ2 can also be used for OCS programming by connecting it to the COM port of a PC running Cscape In addition both MJ1 and MJ2 can be used for application specific communication using a variety of standard data exchange protocols 5 2 Port Descriptions The MJ1 serial port contains both a half duplex RS 485 interface and an RS 232 interface with RTS CTS handshaking Note MJ1 shares its serial port with the optional COM module so when an optional Ethernet or Modem COM module is installed and active the MJ1 connector is inactive The MJ2 serial port contains both a full duplex RS 485 interface and an RS 232 interface with no handshaking Both the MJ1 and MJ2 RS 485 interfaces provide switchable termination and bias resistors internally 5 3 Wiring Figure 5 1 along with Table 5 1 and Table 5 2 show how the MJ1 and MJ2 serial port pins are assigned Note MJ1 and MJ2 look the 8 same but have different pin assignments and functions Figure 5 1 MJ Serial Port Connector Table 5 1 MJ1 Serial Port Pin Assignments Pin E Pin Signal Signal Description Direction 1 RX TX RS 485 Receive Transmit Positive In Out 8 TXD OUT 2 RX TX RS 485 Receive Transmit Negative In Out 8 3 CTS RS 232 Clear to Send Out 6 ov Ground 4 RTS RS 232 Request to Send In 5 60 5 5 5 VDC 60mA max 4 RTS OUT 2 8 ae A 4 RTs OUT CTS IN 7 TD RS 232 Transmit Data In 8 RD RS

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