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User manual IT08 ZT08

1. DATUM peveitiga Version 08 01 January 2008 Heras Fencing Systems B V Hekdam 1 5688 HW Oirschot the Netherlands Contents Te GENERAL cnr a a 3 IT Manufacturer y SUPPIC ereer eea aaa a a a ess ore a 3 I2 IOW CO Use ths Mantala a aaa aa a a a EAEN 3 1 3 Definitions or user Operatory TECNNICIAN is esaia a a a NO 3 1 4 Service Maintenance Department ssssssrrsrrrrrrrsrrrrerrerrrrerrrrrsrrrrrrrerrrrerirrrrrerrrrrsrrerrne 3 1 5 Conformity with Eur pean directives nreirreri can iiaa a a ea 4 2 Safety during use and work activities ssss2 2 2 2 22252222u202u202u202220u20n 5 2 1 General safety requirements view of passage sssssrsrrsrssrsrrsrrrrrererrerrerrrrrsrrrrrrrerrrrnt 5 2 2 Safety during work activities ANd COMMISSIONING cccceeee cece cece cece cece eee eeeeeeeeeeeeeeeeeeeeennnees 5 2 3 Safety facilities OM TNS Gales runian iid au EEEE a E E eee A a E EERE A NE A 6 3 Commissioning and operating the gate s ssssss2222 25252222222222u222002022 2022020 20 8 3 1 COnthOMaUnIE IN AhIVG unt CapNe Eaire e E a o a a 8 3 2 Commissioning the system initialisation technician sssssssrsersrssrrsrerrerrsrrrrerrsrrrrerrerre 8 3 3 Pulse operation operation by means of a Short Signal sssussserererrersrerrrrrrsrerrrrsrerrrrsren 8 3 4 Dead man s operation operation by means of a CONTINUOUS signal cece eee e cece eee ee
2. 1 it will perform an opening movement for approx 2 seconds after which the gate leaf stops and if the automatic closing function is not active waits for a new control command the gate leaf stops and if the automatic closing function is active starts its closing movement after the preset automatic closing time 2 it will perform an opening movement until the gate leaf has reached its open position If the automatic closing function is not active the gate leaf will stop and wait for a new closing command after which the closing movement will be started If the automatic closing function is active the gate leaf will automatically start its closing movement after the preset automatic closing time 3 Commissioning and operating the gate 3 1 Control unit in drive unit cabinet The gate drive control is adjusted to the options agreed with the user The relevant options are laid down during delivery see 5 1 Parameter setting and 5 2 J umper setting ee ee P S1 open ay re E S2 close sp 7 rae in P Ego eel s eee a eS La cree a oe S3 initialise a r Fig 5 Backplane 3 2 Commissioning the system initialisation technician The wiring diagram for the connections can be found in the drive unit cabinet First read section 2 2 Safety during work activities and commissioning L Make sure that the drive unit cabinet is connected to 230 VAC and that the automatic
3. an emergency stop system enabling the gate movement to be stopped at all times When the emergency stop has been activated the gate must be put into use again In that case the following steps must be carried e Once the situation is safe again the emergency stop button must first be reset e If the gate leaf is not in its fully opened position an open command must be given The gate leaf will then start moving in the opening direction at half speed until it has reached its fully opened position The gate is back in use now and it will 1 automatically start its closing movement after the preset automatic closing time if the automatic closing timer is active 2 wait for a new closing command and then start the closing movement if the automatic closing timer is not active e If the gate leaf is in its fully opened position after resetting the emergency stop it will L automatically start its closing movement after the preset automatic closing time if the automatic closing timer is active 2 wait for a new closing command and then start the closing movement if the automatic closing timer is not active 2 3 3 Vehicle safety in passage optional This safety facility infrared cells detection loops prevents the gate from closing when there are vehicles in the passage opening If the vehicle safety is triggered the gate movement will stop immediately after which depending on the configuration set by Heras see 5 2 jumper setting
4. correctly the sliding gate can be opened or closed using the pushbuttons S 1 S2 on the backplane or using the controls provided for this purpose 3 4 Dead man s operation operation by means of a continuous Signal Depending on the parameters set by Heras see 5 1 the sliding gate is operated by pulse or by dead man s operation If the parameter in question has been set to dead man s operation the gate moves only when the operation button is pressed operation is only allowed to take place if there is a direct view of the passage see 2 1 The gate moves for as long as the button in question is pressed 3 5 Closing the gate leaf automatically technician The automatic closing function of the sliding gate can be activated by interconnecting terminals 43 and 44 on the backplane The time for the automatic closing function time for the gate to wait after the open position has been reached and before the closing movement is started automatically is set by Heras by means of a parameter see 5 1 The automatic closing function only works when operating the gate in pulse mode 3 6 Trouble shooting If the gate fails to react to a control element being operated you can proceed as follows 1 Check whether the emergency stop has been activated 2 Check that the anti crushing safety device is not damaged or pressed a red LED will be visible on the backplane then See 2 3 1 Anti crushing facilities and regula
5. fuse is ON 2 Disengage the drive see 3 7 First check that the proximity switch has been connected correctly 3 Slide the gate into its fully opened position and check on the PLC that the left hand LED 7 goes off If not the connections of the open and closed proximity switches on the backplane terminals 37 to 42 must be switched Then slide the gate into its fully closed position to make sure that LED 8 goes off This is very important because if the LED does not go off the safety features devices do not work properly 4 Slide the gate leaf into a random position between the fully opened and fully closed positions and lock the drive see 3 7 5 Then start the initialisation procedure by pressing S3 see 3 1 The gate leaf will now run at a low speed to learn the open and closed positions The gate will automatically stop in closed position LED 8 will be off 6 Now give an open command by pressing S1 see 3 1 and check which LED right hand LED 4 or right hand LED 5 lights up Enter the proper LED indication for the opening and closing movements by marking the appropriate actions on the wiring diagram in the switch box 3 3 Pulse operation operation by means of a short signal Depending on the parameters set by Heras see 5 1 the sliding gate is operated by pulse or dead man s operation If the relevant parameter has been set to pulse operation and the safety facilities have been installed and connected
6. Prewarn If all safety facilities monitoring the closing gate movement are at rest the gate leaf in its fully opened position will start the closing movement after the automatic closing time setting has elapsed The automatic closing function is only active if terminals 43 44 of the backplane have been bridged by a wire This function can only be activated in combination with Pulse operation Pulse operation by giving a short signal Dead man operation by giving a continuous signal Reverse for 2 sec anti crushing safety device in opening direction when the safety device is activated the gate movement stops and the direction of movement is reversed immediately The gate will now close for approx 2 seconds and stop After the gate has stopped and all closing safeties are at rest the gate will close automatically after the automatic closing timer setting has elapsed If the automatic closing function is not active the gate will have to be opened or closed by giving a new command anti crushing safety device in closing direction when the safety device is activated the gate movement stops and the direction of movement is reversed immediately The gate will now open for approx 2 seconds and stop After the gate has stopped and all closing safeties are at rest the gate will close automatically after the automatic closing timer setting has elapsed If the automatic closing function is not active the gate will have to be ope
7. Welting Managing Director Heras Fencing Systems B V
8. area to be automatically closed off These instructions deal with the electrically driven sliding gates listed in the table below Gate leaf Delta Orion SHB Length m 5 15 12 5 7 00 16 6 3 2 see Oo Height m 1 00 3 00 2 00 2 50 Le a2 Max weight kg 120 340 220 550 85 180 Runners PA6G210 PA6G210 PA6G210 Construction Cantilever Cantilever On rails 4 2 Drive ITO8 ZTO8 with anti crushing safety feature The electrically driven Delta and Orion sliding gates listed in the table below can be equipped with either type of drive from the table below SHB sliding gates can only be equipped with drive type ITO8 Type of drive ITO8 ZTO8 Motor HR80 HR80 Supply voltage VAC 230 230 Motor power W 0 37 0 37 Max torque Nm 80 80 Duty cycle 60 70 IP value of drive unit cabinet 54 54 IP value of speed reducer 54 54 Control PLC PLC Anti crushing safety GE 365 GE 499 Crawl speed m s 0 13 0 25 Max speed m s 0 25 0 50 5 Parameter jumper settings at delivery 5 1 Parameter setting Various sliding gate drive control functions can be configured by parameters which can be set by Heras The parameter settings made by Heras have been entered ticked in the table below Parameter Option 1 Option 2 Value Automatic closing SEC Operation Pulse o Dead man o Anti crushing Reverse for 2 o Reverse 100 o safety Sec Prewarn Active o Not active o Automatic closing Operation Anti crushing safety
9. e the gate will have to be opened or closed by giving a new command Reverse 100 when one or more infrared cells have been activated the gate movement stops the direction of movement is reversed immediately and the gate opens all the way If the automatic closing function is active and the fully open position has been reached the gate will close automatically after the preset time if all closing safeties are at rest If the automatic closing function is not active the gate will have to be closed by giving a new command Appendix A Installing anti crushing safety devices The guidelines for installing anti crushing safety devices on sliding gates in various daily situations are listed below A sketch of the top view of the sliding gate is provided For a ZT08 drive with a drive speed of 0 5 m s an anti crushing safety device must be installed on the rear post of the gate as standard Explanation of symbols lt a ae e of wl a ES Anti crushing safety device Drive unit cabinet Mesh fencing line Delta gate with duo gate posts single upper wheel 3x Duo gate post fee ae mo Outside Pi nis i ea ae S 7 glee eames i 7 al am open i E rt eet a rag gd en aL eee ee ge pe ae eee ge eg na ee 1 r wel eg pe N EE a E ee ee en ere ie PG as gt ey arene lag aac Lar ee ar i _ l hee eee e gt wae a ek i TRR 0 5 m s Delta gate with gate posts 9x a Outside ag a ene eee er en E reeE aD 4 open S WE eee eee dt Eo
10. eeeeeees 9 3 5 Closing the gate leaf automatically technician cc cece cece cc cece eset eee ee seen sees eens eeeeeeeeeeeesaeananas 9 3 0 LROUDIC SNOOEING wiatecteudendinwtatiandpiueidiweuteneatuuignkeenannadleneaes duhewatahiat enamateansned joleeanedicnetenndaiy 9 3 7 Manual operation in the event of a failure 00 ccc cece cee cece eee e eee e ee ee ee ee ee eee eee eeeeseeeeenananas 9 4 Gate application and technical details cccceeesseccseeeeeeeessnnneeeeeeeeeeeeeeeessaaannes 10 4 4 SUGING gate descripto siie tease adhe used A eta aa aa tantedeliae i aAA 10 4 2 Drive ITO8 ZTO8 with anti crushing safety feature sssssssrsrrsrssrsrrerrrrerrrrrsrrrrrrrerrerre 10 5 Parameter jumper settings at delivery s sssus2u22u22u22u22222u22u22u22us2zuuzuusuunnnnn 11 Sel Parane tor SEHENG aoaaa a a oa duces haan beeen es 11 oo Uli Del Stl erei a E T N E 13 Appendix 1 Installing anti crushing facilities Appendix 2 Declaration of Conformity 1 GENERAL 1 1 Manufacturer Supplier The manufacturer Heras Productie Maatschappij B V Hekdam 1 5688 JE Oirschot The Netherlands Delivery and installation Heras Fencing Systems B V Hekdam 1 5688 JE Oirschot The Netherlands 1 2 How to use this manual This User Manual describes how to operate the Delta Orion and SHB sliding gates and how to act in case of a failure The sliding gate is hereafter referred to as gate The maintenance and safety aspects of the ga
11. ic closing function is not active waits for a new control command the gate leaf stops and if the automatic closing function is active the gate leaf automatically starts its closing movement after the preset automatic closing time 2 perform its closing movement until the gate leaf has reached its closed position e Check the closing movement all safety strips installed to prevent people being crushed during the gate closing movement are pressed one by one LED 1 gate post safety for closing direction or LED 2 head stile safety for closing direction will light up and the gate movement will stop immediately Depending on the configuration set by Heras see 5 1 parameter setting the gate will then 1 perform an opening movement for approx 2 seconds after which the gate leaf stops and if the automatic closing function is not active waits for a new control command the gate leaf stops and if the automatic closing function is active the gate leaf starts its closing movement after the preset automatic closing time 2 perform an opening movement until the gate leaf has reached its open position If the automatic closing function is not active the gate leaf will stop and wait for a new closing command after which the closing movement will be started If the automatic closing function is active the gate leaf will automatically start its closing movement after the preset automatic closing time 2 3 2 Emergency stop The gate has
12. ned or closed by giving a new command Reverse 100 anti crushing safety device in opening direction when the safety device is activated the gate movement stops the direction of movement is reversed immediately and the gate closes all the way This means that a new opening pulse has to be given to open the gate again anti crushing safety device in closing direction when the safety device is activated the gate movement stops the direction of movement is reversed immediately and the gate opens all the way If the automatic closing function is active the gate will close automatically after a preset time after the open position has been reached provided that all closing safeties are at rest If the automatic closing function is not active the gate will have to be closed by giving a new command Active flash light active for 3 seconds before the gate leaf movement is started Not active the flash light is active at the same time when the gate leaf movement is started 5 2 Jumper setting Heras can set jumpers to configure several sliding gate drive functions related to vehicle safety features detection loops infrared cells The jumper settings made by Heras have been entered ticked in the listing below Options Detections loops to reverse for 2 sec o Detection loops to reverse 100 o Infrared cells to reverse for 2 sec m Infrared cells to reverse 100 o a this function can only be activated if the anti cru
13. peas A a Jig 6 75s ad a _ ae Delta gate with gate posts mesh between gate posts 5x aan OE eg ne ee NA ye Ns a ee eS ae ee Outside 75T oe Open De ee ee ee ge ee ee ge ae ee ae a ne eae a Des a E E em E ge PR ee ne ea E ee Cae Pee eee ton gt i ee So Te Orion gate with wheeled posts no top guide Outside as a bp Appendix B EC Declaration of Conformity Heras Nederland B V Herder Pasmansdreef 1 4 Oirschot the Netherlands hereby declares that the system referred to below complies with the Commission requirements of 14 J une 1989 for harmonisation by the member states in line with the Machine Directive and the corresponding amending directives Type of sliding gate system Sliding Drive s gate Delta ITO8 ZTO8 Orion ITO8 ZTO8 SHB ITO8 EU Directives applied 98 37 EC Machine Directive 73 23 EEC Low Voltage Directive 89 336 EEC EMC Directive electromagnetic compatibility The following harmonised standards have been applied EN 12100 1 EN 12100 2 EN 1050 1996 EN 954 EN 1760 2 EN 60204 1 1997 EN 50081 1 EN 50082 1 EN 12453 2000 EN 12445 2000 EN 13241 1 2003 EN 12604 2000 EN 12605 2000 Heras Nederland B V also declares that the entire system gate with drive must not be put into operation until the machine has been approved in accordance with the provisions of the Machine Directive 98 37 EC and subsequent amendments adopted by national legislation Oirschot August 2008 J
14. r checks 3 Re start the system if necessary set the automatic fuse to the OFF position and switch it on again after 1 minute The gate can only be opened at safe speed Sary and push off E 3 Ea If the failure recurs contact the Service Maintenance Department Pige 7 AUtOMmARIG IURE 1 4 The user is not allowed to carry out further activities on the gate system as this might lead to unsafe situations 3 7 Manual operation in the event of a failure You can manually disengage the drive wheel from the electric motor in the cabinet 1 Open the drive unit cabinet key 2 Set the automatic fuse to OFF 3 Pull the disengagement lever forwards after which the gate can be opened and closed manually 4 When locking the system again you may have to move the gate a little to have the worm engage with the worm wheel 5 Lock the drive unit cabinet after use Option automatic disengagement Versions with automatic disengagement after a power failure can be recognised by a coil which will automatically disengage the drive if a power failure occurs Fig 9 Autom disengagement 4 Gate application and technical details aie et 4 1 Sliding gate description miii inning l el m ann i Ht i Wil i Hee A ji edl T TER ErEcEEEECELEEE k a E g ee Fig 10 Delta type sliding gate Fig 11 Orion type sliding gate The gate was designed to enable an
15. rive unit cabinet The rating plate is applied to the rear of the gate 2 Safety during use and work activities 2 1 General safety requirements view of passage In spite of all the safety features when operating the gate it must be ensured that e the immediate vicinity can be monitored e there are no objects between under or protruding through the gate which might block the gate e a safe distance is kept from the moving gate Warning icons to this effect have been installed in various locations e the passage opening through which people walk is kept free from Snow and ice NL HOUDT VOLOCENDE AFSTAND BW IN BEWEGINGZINDE POCRT D WENN TOR IN BEWEGUNG IST l AUSREICHENDEN ABSTAND HALTEN On a gate with dead man s operation the entire movement and passage GBB KEEP A SAFE DISTANCE WHEN THE of the gate must be visible often without safety facilities see 3 4 GATE IS IN MOTION RESTEZ SUFFISAMMENT ALECART OU PORTAL LORSOUIL SE TROUWE EN MOUVEMENT MANN IS i Fig 3 Warning sign 2 2 Safety during work activities and commissioning Safety instructions e The operator must read the entire user manual before commissioning the gate The instructions stated in the user manual must be observed and complied with All other forms of use can cause unpredictable risks and are prohibited e When work is carried out on the drive unit cabinet the power supply to the system must be switched off and it must be ensured
16. shing safety parameter has been set to reverse for 2 sec see 5 1 Parameter settings Detection loops Infrared cell s Reverse for 2 sec when one or more detection loops have been activated the movement stops and the direction of movement is reversed immediately The gate will now open for approx 2 seconds and stop After the gate has stopped and all closing safeties are at rest the gate will close automatically after the automatic closing time setting has elapsed If the automatic closing function is not active the gate will have to be opened or closed by giving a new command Reverse 100 when one or more detection loops have been activated the gate movement stops the direction of movement is reversed immediately and the gate opens all the way If the automatic closing function is active and the open position has been reached the gate will close automatically after the preset time if all closing safeties are at rest If the automatic closing function is not active the gate will have to be closed by giving a new command Reverse for 2 sec when one or more infrared cells have been activated the gate movement stops and the direction of movement is reversed immediately The gate will now open for approx 2 seconds and stop When the gate has stopped and if all closing safeties are at rest the gate will close automatically after the preset automatic closing time has elapsed If the automatic closing function is not activ
17. te are also explained This Manual was written for those people who operate the gate and for the installer Heas who commissions the gate There is a separate manual for the fitter to install the drive on the gate The installer uses an installation diagram for the drive in question and works according to NEN 1010 If any technical failures occur you must consult a qualified Heras technician Montagehandleiding 10 Mech Elektrisch Aandrijfunit agers Merwe 7261 Fig 1 Installation manual 1 3 Definitions of user operator technician User Anyone who is involved with the gate Operator A user who is familiar with all safety aspects listed in this manual The operator is not allowed to carry out any installation activities on the gate unless this is explicitly stated and allowed Technician The technician is a Heras fitter or a technician employed by the customer who has been explicitly given permission in writing by Heras who is qualified to perform technical actions on the gate 1 4 Service Maintenance Department In the event of problems failures or questions you can contact Tel Fax 1 5 Conformity with European directives The installation complies with the following EU Directives 98 37 EC Machine Directive 72 23 EEC Low Voltage Directive 89 336 EEC EMC Directive electromagnetic compatibility The EC Declaration of Conformity can be found in Appendix B The CE mark has been applied to the d
18. that it cannot be switched on unexpectedly e To move the gate manually first switch the automatic fuse in the drive unit cabinet to off and make sure it cannot be switched on again e g by locking the cabinet e Always lock the drive unit cabinet during use The drive unit cabinet may only be opened by a technician with electrotechnical training The following applies to Heras gates Safety comes before Control 2 3 Safety facilities on the gate 2 3 1 Anti crushing facilities and regular checks Depending on how the gate and the adjoining fence have been installed there may be locations where there is a risk of people being crushed Safety strips are installed in these locations See Appendix A Installing anti crushing safety devices Regularly once a month check these safety Strips visually for damage and check their safe operation BEB d Ei Ea TEN ax iesa dd re DES piai Fig 4 Backplane The safe operation of the safety strips is checked as follows e Check the opening movement all safety strips installed to prevent people being crushed during the gate opening movement are pressed one by one LED 3 gate post safety for opening direction will light up and the gate movement will stop immediately Depending on the configuration set by Heras see 5 1 parameter setting the gate will then 1 perform a closing movement for approx 2 seconds after which the gate leaf stops and if the automat

User manual IT08 ZT08

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