XR-8M and XR-12M - Avery Weigh
Contents
1. ON Weight is displayed in the Time Date Temp Weight Cycle No Cycle Weight is NOT in the Time Date Temp Weight Cycle 5 7 5 Parameter 3 4 Time Threshold Value XR 8M and XR 12M Installation Instructions Description 1 to 20 min Selects the number of minutes that the scale must be at zero 1min lt before the Time Date Temp Weight Cycle is displayed 29 5 8 Dlagnostic Parameters 5 8 1 Parameter 9 0 Com Port Description Displays the currently active Com Port 5 8 2 Parameter 9 1 String Counter Description 0 to 65535 Counter indicates the number of characters received Counter rolls over after 65535 5 8 3 Parameter 9 2 Baud Rate Value Description Displays the baud rate currently being utilized for serial communications 5 8 4 Parameter 9 3 Configuration Lockout 0 Disabled lt When enabled no configuration parameters can be 1 Enabled changed Disable this parameter to allow changes 30 XR 8M and XR 12M Installation Instructions 5 8 5 Parameter 9 4 Number Counter 0 to 65535 Counter indicates the number of numeric characters received Counter rolls over after 65535 5 8 6 Parameter 9 8 Test Display Cycles through time digits annunciators amp decimal characters as applicable 5 8 7 Parameter 9 9 Reset Defaults 0 Do Not Reset Resets Configuration Parameters to factory defaults 1 RESET XR 8M and XR 12M Installa2. IRIVDI DMA M AMD S reteeegrg p Le EE STOOP 9G DH SHP DER DHY Figure 2 6 Display Boards Controller Board Power Supply Board Surge Suppression Board Figure 2 7 Controller and power boards XR 8M and XR 12M Installation Instructions 15 3 Installation 3 1 Receiving Inspection It is always good practice to verify that the XR display is complete and undamaged upon receipt Check over packaging for any signs of damage Remove the XR display from its protective packaging and check for damage Verify that the shipment includes O XR display complete and intact O XR Installation Manual 3 2 Mounting Instructions Dimensions and mounting hole patterns for the XR display XR 8M amp XR 12M are given in Figure 3 1 Hole diameter 3 8 Figure 3 1 Dimensions and hole pattern 1 Inspect the installation site for properly grounded power The socket outlet shall be installed near the equipment and shall be easily accessible 2 Ensure that mounting structures will bear the weight of the display XR 8M amp 12 26 5 Ib 12 kg 3 Allow proper clearance for lifting and removing the front cover 4 Use proper hardware including wall anchors where necessary when mounting the enclosure The hex cap bolt length is specified as minimum The appropriate length must be determined specifically for each application Imperial 5 16 18 UNC Hex Cap Bolts 4pcs unit min 1 long 5 16 Steel Flat W
3. learning mode To lock in the learned string s settings press ENTER XR 8M and XR 12M Installation Instructions 5 6 2 Parameter 2 1 Start up Auto Learn Value Description 0 OFF The XR automatically enters Auto Learn Mode on start up If 1 ON lt OFF the display will startup using settings stored in memory from the last learn Parameter 2 0 must be activated or the LEARN button on the controller board must be pressed before the XR will go into Auto Learn Mode again 5 6 3 Parameter 2 2 Leading Zero Suppression Description In some cases the scale indicator may transmit leading zeros in the output string If leading zeros are NOT required they may be suppressed The XR will automatically remove the leading zeros and replace them with blank spaces on the display Reg ra Leading Zeros may also be disabled using the scale indicator if possible 5 6 4 Parameter 2 3 Set Scale Over Value Description If there is no scale over status character in the weight string or the Value for scale indicator continues to transmit past maximum capacity the unit can be over target set to blank the display when the weight goes past a preset weight weight value Use the UP DOWN keys to set the weight threshold and press ENTER Holding the keys down will cause the weight threshold to change in steps of 10000 Single key presses will cause the weight threshold to change in steps of 100 XR 8M a
4. ports STATUS light NOT blinking OFF Verify that unit has power When powered if the Status light remains OFF the processor is not running STATUS light blinking fast 3 second for longer than 30 seconds The XR is not able to Auto Learn the data string or baud rate See Error Messages Err 1 and Err 2 RS232 light not flashing Verify the RS232 terminal is being used and check communications wiring at the indicator Verify that data is being sent to the XR from the indicator and that the data string contains numeric characters XR 8M and XR 12M Installation Instructions RS485 light not flashing Verify the RS485 terminal is being used and check communications wiring at the indicator Verify that data is being sent to the XR from the indicator and that the data string contains numeric characters 20mA light not flashing Verify the 20mA terminal is being used and check communications wiring at the indicator Verify that data is being sent to the XR from the indicator and that the data string contains numeric characters Make sure the correct mode ACTIVE or PASSIVE is selected on the controller board SW10 RADIO light not flashing XR 8M and XR 12M Installation Instructions Check that the radio module is properly installed Ensure that the internal antenna cable is connected to the radio module and the external antenna No data is being sent from the wireless transceiver conn
5. to control additional features CONTROL COMMAND DECIMAL Turn ON flashing display Turn OFF flashing display FLASH display 3 times Scroll speed 0 fastest to 9 slowest MINIMUM weight for bargraph MAXIMUM weight for bargraph XR 8M and XR 12M Installation Instructions 33 6 3 6 Sample Command Mode Data Strings DATA STRING DISPLAY 34 0 lt CR gt 0 gross 1000 lt CR gt 1000 gross LN 1234 lt CR gt 1234 Ib net 1234 L g lt CR gt hello lt CR gt 1234 Ib gross ELL oi XR 8M lt CR gt lt CR gt XR 8M flashing 3 times Avery Weigh Tronix lt CR gt Avery Weigh Tronix lt CR gt Avery Weigh Tronix scrolling Avery Weigh Tronix scrolling 9 lt CR gt Avery Weigh Tronix lt CR gt Avery Weigh Tronix slow scroll 123456 lt SP gt lt UM gt lt CR gt 6 digits of weight with leading spaces Unit of measure gt 0 lt CR gt lt 5000 lt CR gt Bargraph will display from 0 to 5000 Example At 2500 the bargraph will be at 50 independent of scale units To disable bargraph set both MIN and MAX weights to 0 XR 8M and XR 12M Installation Instructions Displayable Alphanumeric Character Set Control Character Control Character A Control Character D 3 Q Oo a oj El Di l 0
6. 1 2 3 4 5 6 7 8 9 gt N lt x S lt c Al ol o d Of z z m x Eloi n m o o XR 8M and XR 12M Installation Instructions 35 6 3 7 Multi Drop IDs amp Networking XR displays using Multi Drop networking must be in command mode The Multi drop ID 0 to 3 must also be set see Parameter 1 4 Multi Drop ID on page 25 When using Multi drop the XR will only respond after it has been selected To select a display transmit a character ASCII 35 followed by the correct ID number and a lt CR gt character ASCII 13 Once this command is executed control codes alphanumeric messages and weight strings can be transmitted to the selected display as described in Program 5 Command Mode G2 on page 32 An XR will remain selected until it receives a command containing a different ID Examples 1 Select Multi drop ID 1 Transmitting 1 lt CR gt selects the display with ID 1 2 Select Multi drop ID 3 and send a weight of 1000Ib gross 3 lt CR gt 1000LG lt CR gt The ID number may also be embedded with the weight string 3 1000LG lt CR gt 3 Send 3 different weights to 3 different scoreboards 0 2000LG lt CR gt 1 3000LG lt CR gt 2 5000LG lt CR gt 4 Send the text hello to scoreboard ID 3 3 HELLO lt CR gt 36 XR 8M and XR 12M Installation Instructions 7 Time amp Date The XR display has a precision time clo
7. 2M Installation Instructions 25 5 5 6 Parameter 1 5 Radio Channel Select all 0 Ch0 lt Sets the radio frequency channel 0 5 for the optional Integrated 1 Ch1 Wireless Module If there are multiple scale remote display 2 Ch2 installations at a given site each installation must have its own 3 Ch3 unique radio channel selected to prevent interference 4 Ch4 5 Ch5 The XR remote display must be set to the same radio channel as the scale indicator s wireless transceiver If the wireless connection experiences interference problems from another radio site switching radio channels will most likely correct the problem 5 5 7 Parameter 1 6 Utility Program Select 3 Pgm 3 Normal w Cmds 4 Pgm 4 Freeze weight 5 Pgm 5 Command mode G2 Etc Description Several Utility Prorams are pre installed in the XR remote display 1 Pom 1 Green light at 0 For a complete list of programs and descriptions see Utility 2 Pom 2 Red light on motion Programs on page 32 5 6 Auto learn Parameters 5 6 1 Parameter 2 0 Manual Learn Assisted Learn 26 Description Manual Learn activates Auto Learn Mode from inside configuration mode The remote display will analyze and attempt to learn the string The message LEARN will be displayed When the remote display is successful the weight will be shown on the display A blinking L will be displayed in the left hand corner to indicate you are still in
8. A RXA RXA TXB RX B RX B RX B Split Wiring TO XR 1 SCALE CONTROLLER RXA TXA RX B sz TO XR 2 RXA RX B 20 mA Current Loop Wiring Terminate the indicator s communication wires at the 20 mA Current Loop terminal J5 See Fig 3 3 amp table below INDICATOR XR REMOTE DISPLAY 20 mA TX RECEIVE POSITIVE RX 20 mA TX RECEIVE NEGATIVE RX 18 XR 8M and XR 12M Installation Instructions 20 mA Current Loop Mode Switch After the current loop is wired ACTIVE or PASSIVE mode must be selected via the switch on the controller board SW 10 See illustration at left Passive Select ACTIVE if the XR is required to supply the 20 mA current to the communicating device indicator SW10 Select PASSIVE if the communicating device indicator supplies the current to the XR display If unsure of these requirements check the device s manual Active XR 8M and XR 12M Installation Instructions 19 4 START UP 4 1 Power ON OFF The XR has no ON OFF button or switch Plugging the unit into AC power will turn the unit ON Disconnecting AC power will turn the unit OFF Once power is applied the XR performs a self test by counting up 1 to 9 flashing annunciators and decimals and displaying the software revision number Ex 4 00 4 2 Reset Button The RESET button on the controller board allows technicians to cycle power on the unit without disconnecting connecting AC power See Figure 4 1 Fi
9. Avery Weigh Tronix LL XR 8M and XR 12M Alphanumeric Remote Displays Installation Instructions AWT35 500523 Issue AD January 2011 Avery Weigh Tronix LLC 2011 All rights reserved No part of this publication may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders XR8M_12M_i_en_500523 book Table of Contents page Chapter 1 General information and warningS ccccecceeeeeeeeeee eee eeeeeeeeeseeeeeeeeeseeeeeeeeeseneaaeeeeeeeeeeees 7 Leefer ERT IERT 7 OR dee ue 7 SPEClal MOSSAGSS TT 7 Installation cae ceca ete eines Ae 8 Electrical installation s ninen eee lee eee 8 Pluggable equipment 04 deed eege Aster Ee deed nner added deed 8 Permanently wired equipment Isolator requirements ceceeeeeeeeeeeeeeeecaeeeeeet
10. al block and ground posts inside the main enclosure Verify internal power wiring from terminal block to the power supply board and power supply board to the controller board Check fuse on power supply board and controller board Unit has power but there is no display Verify ribbon cable connections from controller board to the 2 display boards Check 12V light and fuse on controller board If the unit is in COMMAND mode the display will remain blank until data is received Dashes across the display Communications have failed Verify the correct terminal RS 232 422 485 20 mA is being used and check wiring Verify cable or radio connection to indicator Verify indicator serial port function Display reads Err 1 Baud Rate Auto Learn has failed Verify the correct terminal RS 232 422 485 20 mA is being used Verify cable to indicator Verify that data is being transmitted to the XR from the indicator and that the data string contains numeric characters Display reads Err 2 Data String Auto Learn has failed or Radio not receiving Verify the correct terminal RS 232 422 485 20 mA is being used Verify cable or radio connection to indicator Verify that a data string is being sent to the XR from the indicator and that the data string contains either an STX character ASCII 02 or a CR character ASCII 13 Display reads Err 3 The XR is receiving data on multiple communications
11. al name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described This applies to hard keys and onscreen or soft keys Displayed messages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard ELECTRICAL WARNING THIS IS AN ELECTRICAL WARNING SYMBOL ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION ARC BURNS EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH have major consequences such as injury or death CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data WARNING This is a Warning symbol Warnings mean that failure to follow specific practices and procedures may aE NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product XR 8M and XR 12M Installation Instructions 7 1 2 Installation A DANGER RISK OF ELECTRICAL SHOCK NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 1 3 Ele
12. asaeeeeeeseeeeseeseeseeniaeeees 39 XR Integrated Wireless Installation cc cccceeeeeeeeeeee eee eeeneeeeeeeeaeeeeeeeenaeeeeeeeneeeeeeeaas 39 Indicator amp Wireless Transceiver c cecccccececeeceeeeeeceeeeaeaeceeeeeeeeeeeeeeesecsaccaeaeeeeeeeeeeds 41 Wireless Connection Test cecceeeecccceccceeceeeeeeeeeeececeaaeaeceeeeeeeeeeeesesecenaaeeeeeeeeeeeeeeees 41 Chapter 9 Temperature Probe Installation 42 Chapter 10 Troubleshooting amp Error Messages c ccccececeeeeee eee eeeeeeeeeseeeeeeeeeeeneaeeeeeteeaaeeeeeeeaaees 44 Chapter 11 Parts emie tee hee Haddad bs ead deed rev a ae eve ded 46 4 XR 8M and XR 12M Installation Instructions Manual revision history Current Date Created Details of Changes Issue May 2010 New manual August 2010 minor changes November 2010 Added parts list and info on bargraphs January 2011 Corrected photo in Figure 8 1 and added Parameter 1 6 to Chapter 5 XR 8M and XR 12M Installation Instructions 5 XR 8M and XR 12M Installation Instructions 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 and 1 1 headings shown above The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manu
13. asher 4pcs unit Metric M8x1 25 Hex Cap Bolts 4pcs unit min 25mm long M8 Steel Flat Washer 4pcs unit 16 XR 8M and XR 12M Installation Instructions 5 Run communication cables up into the enclosure via strain reliefs as necessary See Figure 3 2 Strain Reliefs Figure 3 2 Strain reliefs 3 3 Communications Wiring All communications wiring terminates at the controller board See Figure 3 3 Communications should be wired before applying power to the unit J3 J4 J5 DAT VW 1 ct EH bere Mode e Al sl ES 3 G n e es Tr RS485 20mA RADIO Figure 3 3 Communication terminals RS 232 Wiring Terminate the indicator s communication wires at the RS 232 terminal J3 See Fig 3 3 and the table below INDICATOR XR REMOTE DISPLAY TRANSMIT TX RECEIVE RCX SIGNAL GROUND GND SIGNAL GROUND GND XR 8M and XR 12M Installation Instructions 17 RS 232 Daisy Chain Multi Drop Wiring INDICATOR XR 1 XR 2 XR 3 TX RCX RCX RCX GND ono an GND RX TRX TRX TRX RS 485 422 Wiring Terminate the indicator s communication wires at the RS 485 terminal J4 See Fig 3 3 amp table below INDICATOR XR REMOTE DISPLAY TRANSMIT A TX A RECEIVE A RX A TRANSMIT B TX B RECEIVE B RX B SIGNAL GROUND GND SIGNAL GROUND GND RS 485 Daisy Chain Multi Drop Wiring Parallel Wiring INDICATOR XR 1 XR 2 XR 3 TXA RX
14. ay making them the best choice for remote viewing applications The series has complete alphanumeric messaging capabilities an external keypad and standard time and date Like all Avery Weigh Tronix products the remote displays are designed with durability functionality and versatility in mind If you should need technical assistance please contact your local authorized Avery Weigh Tronix distributor ATTENTION Unauthorized installation and service of this unit may void the warranty XR 8M and XR 12M Installation Instructions 11 2 1 Displays Figure 2 1 shows the displays of the two models XR 8M and XR 12M XR 8M Alphanumeric Display Annunciators XR 12M Alphanumeric Display Annunciators Figure 2 1 XR 8M and XR 12M displays Model of Characters Character Height Character Matrix XR 8M 8 4 0 inches 5x7 12 3 5 inches 5x7 The following annunciators appear on the display of each model GR Gross weighing mode NT Net weighing mode b Pounds kg Kilograms 12 XR 8M and XR 12M Installation Instructions 2 2 Keypad The membrane keypad features an integrated light sensor window to detect changing ambient light conditions and 3 tactile push buttons used to set time and date see Set Time amp Date on page 37 as well as access configuration mode see Entering Configuration Mode on page 23 JE SENSOR TIME DATE ENTER Figure 2 2 Keypad 2 3 Opening the XR Enclosu
15. characters followed by a lt CR gt character Weights are displayed from right to left Example To display 1000 transmit 1000 lt CR gt 32 XR 8M and XR 12M Installation Instructions 6 3 3 Transmit Status Characters Status characters may be embedded anywhere in the weight string to control the annunciator lights Status characters may be upper or lowercase and in any order before or after the weight STATUS COMMAND DECIMAL GROSS weight 71 or 103 NET weight Norn 78 or 110 POUNDS Lorl 76 or 108 KILOGRAMS Kork 75 or 107 Example To display 1000 Ib gross transmit 1000LG lt CR gt OR gl1000 lt CR gt EY ra If no gross net character is sent the GR annunciator will illuminate by default 6 3 4 Transmit an Alphanumeric Message Data String When in Command Mode XR models can display the entire printable ASCII character set and scrolling messages When an alphanumeric data string is longer than the unit s number of display characters the message will scroll right to left The maximum data string length is 40 characters Alphanumeric message data strings must be preceded by the character decimal 34 and followed by a Carriage Return lt CR gt character decimal 13 to differentiate them from weight strings Characters are displayed from left to right 6 3 5 Control Commands Control commands are ASCII characters preceded by and followed by lt CR gt that are transmitted to the XR
16. ck that compensates for variable temperature conditions The battery on the controller board J22 provides back up power for this clock 7 1 Set Time amp Date 7 1 1 Adjust Time 1 Make sure Time is enabled in configuration mode Parameter 3 0 2 Press and hold the UP ARROW TIME key 3 Use the UP and DOWN ARROW keys to select the correct hour and press ENTER 4 Repeat for minutes and AM PM if enabled 12 hour clock 7 1 2 Adjust Date 1 Make sure Date is enabled in configuration mode Parameter 3 1 2 Press the DOWN ARROWIDATE key 3 Use the UP and DOWN ARROW keys to select the correct year month day International or month day year USA and press ENTER XR 8M and XR 12M Installation Instructions 37 7 2 Battery Replacement The XR displays use a 3 Volt lithium battery Power is drawn from the battery only when the unit is disconnected from AC power If time and date are lost when the unit is disconnected from AC power the battery likely needs replacement See Figure 7 1 Figure 7 1 Battery on the controller board 1 Remove the old battery from the J22 terminal on the controller board by hand 2 Observe proper battery polarity before inserting new battery 3 Ensure the battery is seated correctly in the J22 terminal CAUTION Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to their instructions CAUTION Never use metal objects such as screwdrive
17. ctrical installation CAUTION The power cable must be connected to an earth grounded electrical outlet The electrical supply must have a circuit breaker with an appropriate rating to protect from over current conditions For your protection all electrical 110V or 230V equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused power source and protected by an approved ground fault protection device RCD GFCI etc IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN 1 3 1 Pluggable equipment Pluggable equipment must be installed near an easily accessible socket outlet 1 3 2 Permanently wired equipment Isolator requirements Permanently connected equipment must have a readily accessible disconnect device incorporated in the fixed wiring such as an isolator or circuit breaker with at least 3mm contact separation The isolator MUST NOT be installed into the flexible power cable supplied with the unit XR 8M and XR 12M Installation Instructions 1 3 3 Safe handling of equipment with batteries with the same or equivalent type recommended by the manufacturer Dispose Q CAUTION Danger of explosion if battery is incorrectly replaced Replace only of used batteries according to the manufacturer s instructions ATTENTION II y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivale
18. ected to the scale indicator 45 41 Parts XR 8M ONLY AWT20 504328 XR 8M DISPLAY BOARD QTY 2 PER UNIT XR 12M ONLY AWT20 504329 XR 12M DISPLAY BOARD QTY 2 PER UNIT PARTS COMMON TO BOTH AWT20 504327 XR 8M 12M CONTROLLER BOARD AWT20 504391 XR 8M 12M ENCLOSURE AWT20 504331 XR 8M 12M FRONT COVER AWT20 504332 XR 8M 12M ELECTRONICS MTG PLATE AWT20 504333 XR 8M 12M NON GLARE LENS 60339 0022 BREATHE VENT AWT25 500616 EXTERNAL KEYPAD W LIGHT SENSOR 60339 0048 POWER SUPPLY 60339 0055 11 RIBBON CA 60339 0063 21 RIBBON CA 60339 0071 9 GND WIRE 60339 0089 11 GND WIRE 60339 0097 POWER SUPPLY TO CONTROLLER BOARD CABLE ASSEMBLY 60339 0105 EXT PWR CORD OPTIONS FOR BOTH AWT25 500617 TEMPERATURE OPTION AWT05 503348 POLE BRACKET 60339 0113 INTEGRATED RF MODULE W ANT 46 XR 8M and XR 12M Installation Instructions Avery Weigh Tronix ea Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com
19. ed temperature probe contained in a strain relief A 4 conductor cable runs from the temperature probe to a 4 pin connector Ensure the XR display is disconnected from power and open the enclosure Remove the rubber plug from the hole in the bottom of the enclosure Remove the nut from the strain relief and run the cable up through the hole in the bottom of the enclosure Run the connector and cable through the nut and use it to fasten the strain relief to the enclosure Plug the temperature probe connector into the terminal J9 on the controller board Power up the XR display Enter configuration mode and set Parameter 3 2 to 1 for Fahrenheit or 2 for Celsius Exit configuration mode The temperature will be displayed once the remote display has been reading zero for the time specified in Parameter 3 4 Time Threshold J my Figure 9 1 Temperature probe installation XR 8M and XR 12M Installation Instructions EST c15 ERs E E ES mia C17 g PEIS lac mila Figure 9 2 Temperature probe cable connects to J9 on the controller board The XR s Digital Temperature Probe ensures accuracy to within 1 degree and will never need to be calibrated 43 XR 8M and XR 12M Installation Instructions 10 Troubleshooting amp Error Messages 44 Problem Unit won t power up Cause and or Probable Solution Verify AC power source Outlets breakers etc Check power cord connections to termin
20. eees 8 Safe handling of equipment with batteries 2 ceeceeeceeeeeeeceeceeeeeeeeeeeeteteeeensnneeaeees 9 Wet conditions metor seit sof ech EES Ee deele Eed AE 9 Routine maintenance cccccccecceceeeeeeeeeeeeeeeeaeeaeceeeeeeeeeegeceeecaaaeeaeeeeeeeeeeseeeeseenscaneeeaeeees 9 Cleaning the Machine esras aati a RRS ea A ET ea ADLET EEAS rO ATT dea Salia eN AA 9 TRAIAN EE 9 Sharp ODJeCtS a a od r ies eee a ated tele Ses eesti aie 10 FCC and EMC declarations of compliance eccseceeceeee cece eeeeeeeeeeeeeeeeeeeeeeeeetseeeenaeees 10 Chapter E D EE 11 Display S oo er E aE NEE EE NEE a AE ge 12 Keypad egent deeg E dee dee 13 Opening the XR Enclosure 13 Lowering the Electronics Plate A 14 Circuit Boards sexed teeta AE asad eet Se ne ae ds edn a 15 Chapter 3 Installation sed Ee tee a a ed ea eee 16 Receiving Inspection WEE 16 Mounting Instructions eneen E T a 16 COMMUNICATIONS WITING orei erar r R ER E E R 17 Cha pter 4 START UP aurada e aei Aedes Seaside eee ATTRA Laat dete ates 20 Power ON OFF ai a nate eee io SEA ee Lave ate el 20 Reset Button sr Mee e Ee eat ened Ee tae ae on ee 20 AUT CO ET 20 Leann Biet 23ieht AC eeng 21 Diagnostic indicator Ren CT 21 Bargraph FUNCION er e ave teat EELER tees dee ie ee ee ede 22 Chapter 5 Configuration Mode 23 Entering Configuration Mode eeceeceeeeeeceeceeeeeeeeeeeeeteceeeeeeeseceeaeeeeseneeaeeeseeeeaeeeeseeaaeeees 23 Navigating Configuration Param
21. eters c cccccceeceeeeeteeeeeeetenneeeeeeeiceeeeeeseeeeeeeaeeeeenes 23 Editing Configuration Parameters ccccccceeescceeeeeeeeeteeeeeeteieeeeeeeiaeeeeeesieeeeertiaeeeeee 23 Exit amp Save Configuration shae laa E AET A 24 Configuration Parameters s seessssssiiesrrneeitinrsesssnnnestnanaddatannasitanaaaatannnadaaaaddaaanaaaddanaaaaaan 24 Parameter 1 0 Daytime Brightness Level sssseeeessssssrrssseerrrsserrrssrttrrsssrrrrsssreenne 24 Parameter 1 1 Nighttime Brightness Level eceeceeeeeeeeeeeeeeeneeeeeseenteeeeeeeenenees 24 Parameter 1 2 Power Save Mode 25 Parameter 1 3 Mirror Display Mode 25 Parameter 1 4 Multi Drop ID o cceceeceeeeccceccecceeeceeeeeeeeeceaaeceeeeeeeceeeesetseesnnesaneeeeees 25 Parameter 1 5 Radio Channel Select cccccceceeeeeeeeeeeeeceeeeeeeeeeeeeeeseesnneeaeeeeeees 26 Parameter 1 6 Utility Program Select 0 eecceeeeeeeee eee eeeeeeeeeseeeeeeeeeeeaeeeeeeenaeees 26 Auto learn Parameters ccccccccececeeceeeeecnecaeceeeeeeeee ees aceasaenaacaeceeeeeeeeesaesesuincaeeaeeeeeeeress 26 Parameter 2 0 Manual Learn Assisted Learn ccccecceeeeeeeeeeeeeeetteeeeeeeenteeeeees 26 Parameter 2 1 Start up Auto Learn cccceccccceceeceeeeeceeceeeecaeeeeeeeeeeeeeseeeecneesaeeeeeeeeees 27 XR 8M and XR 12M Installation Instructions Parameter 2 2 Leading Zero Suppression cceeeeeeeeeeeeeceeceeeeeeeeeseteeestnaecaeeeeeees 27 Parameter 2 3 Se
22. gure 4 1 RESET button on controller board 4 3 Auto Learn all 20 On power up the XR automatically enters Auto Learn Mode analyzing the serial communications settings and incoming data from the indicator The output string must contain number characters An STX character ASCII 02 and or CR character ASCII 13 must also be included Auto Learn Examples 123456 lt SP gt lt UM gt lt CR gt lt STX gt 123456 lt CR gt nk 12345 lt CR gt The data string for Auto Learn must terminate with a lt CR gt Once Auto Learn is successful about 10 seconds after power up the current weight is displayed Automatic Start up Auto Learn may be disabled for custom applications Please see Auto learn Parameters on page 26 XR 8M and XR 12M Installation Instructions 4 4 Learn Button If Automatic Start up Auto Learn is disabled the LEARN button on the controller board see Figure 4 2 must be pressed to enter Auto Learn Mode Figure 4 2 LEARN button 4 5 Diagnostic Indicator Lights The XR has 7 diagnostic indicator lights located on the controller board Each is pointed out in Figure 4 3 3 3V Light Turns ON when voltage is supplied to the controller board 12V Light Turns ON when voltage is supplied to the Display boards STATUS Light The XR s heartbeat BLINKS when the processor is running Rapid blinking 3 times per second indicates that the XR is in Auto Learn Mode attempting to interpret a data string Reg
23. ion mode parameter P1 0 is displayed ee In configuration mode if no keys are pressed for 10 seconds the scale weight is displayed with a blinking C on the left hand side 5 2 Navigating Configuration Parameters Use the UP and DOWN ARROW keys to find the parameter Configuration parameters are displayed by the letter P preceding the parameter number Ex P1 0 P1 1 P1 2 ey Hold down the UP or DOWN ARROW key for more than 1 second to scroll through the configuration sub blocks for quicker navigation Ex P1 0 P2 0 P3 0 5 3 Editing Configuration Parameters 1 Navigate to the parameter and press ENTER to display the parameter value 2 Use the UP and DOWN ARROW keys to edit the parameter value 3 Press ENTER to confirm the parameter value 0 0 8 ENTER XR 8M and XR 12M Installation Instructions 23 5 4 5 5 Exit amp Save Configuration 1 Press the UP and DOWN ARROW keys together 2 The display flashes SAVE and rESEt before exiting configuration mode All configuration information is saved and the display resets itself for normal operation Configuration Parameters 5 5 1 Parameter 1 0 Daytime Brightness Level SE ra Factory default settings are indicated by a left arrow lt in the tables below Set the brightness of the display for daytime viewing The built in light sensor automatically detects daylight conditions and sets the display brigh
24. n 30 Parameter 9 4 Number Counter cccccceceeceeeeeeeeeeeneaaeeeeeeeeeeeeeseeeecnasaeeeeeeeees 31 Parameter 9 8 Test Display ecccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeteeeeeeeeeeeeeaaeeeeteeeaeeeseeenaees 31 Parameter 9 9 Reset Defaults c cccccccccccceceeeeeeeececeeneaaeeeeceeeeeeeesessensaeaeeaeeneeees 31 Chapter 6 Utility Programs 32 Program 0 Normal Operation nenir aa E a aa E E E 32 Program 4 Freeze Weight Capture Print String seeeesssseseseesrrssseesrrsserrrrrssrrrrnsssrerresss 32 Program 5 Command Mode G2 hraet reae i E A EEE NEEE R NEE 32 Activating Command Mode 32 Transmit a Weight String EE 32 Transmit Status Characters c ccccccccceceeceeeeeeeeeccneeeeeeeeeeeeeeeesecsecscncaesaeeeeeeeeeeeeeetee 33 Transmit an Alphanumeric Message Data String seeeseeeeeeseeereeseeerressrrrrresrrrrrsssee 33 Control Oroi galan Lae eE EAA EEA E E T wath eens AEE 33 Sample Command Mode Data Strings 0 0 0 ccceeeeceeeeenneeeeeeenneeeeeeeenaeeeeseeneeeeeseaas 34 Multi Drop IDs A Networking meeer rana ekanin EEA EEEn AAAA EKEREN EIERN EE EnA PIETII KEEA 36 Chapter 7 Tee Date EE EEA E AA E Se ee A AET 37 Set Time amp Daten enterar a e Paik a naa a Naa 37 DE EIST Weess ee EE 37 el RE 37 Battery Replacement oynai Eege Seene Seege EEN Seed aed ooh zea ty 38 Chapter 8 Wireless Setup cccccccceceeeceeeeeceee eee eeeeeee eee aaaaaaecaeceeeeeeeeeseesecenaa
25. nd XR 12M Installation Instructions 27 5 6 5 Parameter 2 4 Lock Units Value Description 0 Auto lt Weight Units lb kg and t are automatically displayed from 1 IbON ort the indicator s output string The Units annunciators may be 2 kg ON locked on or off as required 3 Both OFF On European models the Ib enunciator is replaced with t 5 6 6 Parameter 2 5 Lock Weighing Mode 0 Auto lt Weighing Mode Gross Net is automatically displayed 1 Gross ON from the indicator s output string The Mode 2 Net ON annunciators may be locked on or off as required 3 Both OFF 5 7 Time Date Temp Parameters XR displays can cycle between displaying weight time and date every 5 seconds when a the weight display is at zero AND b there is no activity on the scale for the selected time period 5 7 1 Parameter 3 0 Time Display 28 Description Activates the TIME function in 12 hour or 24 hour clock formats XR 8M and XR 12M Installation Instructions 5 7 2 Parameter 3 1 Date Display Value Description 0 OFF lt Activates the DATE function in US ISO 1 MMDDYY US or UK format Description Activates the temperature function 1 F degrees in F or C when the optional Fahrenheit temperature probe is installed 2 C degrees Celsius 5 7 4 Parameter 3 3 Weight Display 2 No Cycle lt Description OFF Weight will NOT BE DISPLAYED at all
26. nt recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 3 4 Wet conditions Under wet conditions the plug must be connected to the final branch circuit via an appropriate socket receptacle designed for washdown use Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410 57 This allows the unit to be plugged in with a rain tight cover fitted over the plug 1 4 Routine maintenance Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock Make sure that it is placed securely on a flat and level surface 1 5 Cleaning the machine Table 1 1 Cleaning DOs and DON Ts Wipe down the outside of standard products Attempt to clean the inside of the machine with a clean cloth moistened with water and Use harsh abrasives solvents scouring cleaners or a small amount of mild detergent alkaline cleaning solutions Spray the cloth when using a proprietary Spray any liquid directly on to the display windows cleaning fluid 1 6 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books XR 8M and XR 12M Installation Instructions 9 1 7 Sharp objects Do not use sharp objects such as scre
27. or other communicating device INDICATOR SCALELINK TRANSCEIVER TRANSMIT TX RECEIVE RCX SIGNAL GROUND GND SIGNAL GROUND GND 2 Verify communication settings between the ScaleLink and the indicator or other communicating device The ScaleLink s default communication settings are Baud Rate 9600 Data Bits 8 Parity None Stop Bits 1 3 Ensure the indicator is set up to output continuously 4 Power up the Indicator and transceiver together to transmit radio signals 8 3 Wireless Connection Test 1 Verify that both the Wireless Transceiver and the XR Remote Display are set to the same radio channel 2 Verify that the Wireless Transceiver is ON and transmitting 3 Verify that the Radio LED on the XR controller board is flashing See Figure Om Figure 8 4 RADIO LED on the controller board gt Add weight to the scale a Verify that the XR is correctly displaying Weight Measurement Units kg Ib and Weighing Mode GR NT as shown on the scale indicator If the XR s readings are incorrect erratic or very slow a different radio channel may need to be selected XR Radio Module Field Installation kits are available Please contact the your Avery Weigh Tronix distributor for more information XR 8M and XR 12M Installation Instructions 41 9 Temperature Probe Installation 42 1 Unpack the optional Temperature Probe Assembly This assembly consists of the weather seal
28. re 1 Make sure the unit is disconnected from power 2 Remove the Phillips head screws from each side of the enclosure 3 Slowly guide the front cover off of the main enclosure See Figure 2 3 Figure 2 3 Side view of opening the enclosure XR 8M and XR 12M Installation Instructions 13 2 4 Lowering the Electronics Plate 1 Remove the three 3 captive screws holding the electronics plate to the main enclosure See Figure 2 4 Captive Screws ee amp Figure 2 4 Open enclosure 2 Slowly allow the electronics plate to swing down The controller board and power supply board are now accessible for installation wiring and service See Figure 2 5 Figure 2 5 Electronics plate down 14 XR 8M and XR 12M Installation Instructions 2 4 1 Circuit Boards Display Boards v RORA 40 SSISAS ISIS SS SSS STATS SS TSS HSS SISSEFISSISIIIIITISISIVASISIVEROS SSD SSSISSISSIISISSIISSSISISRIISS FSSSIIIIFITISPIITIIITIIIVS SASS PSV eS FS SSESTSSSSISSISIIIIVIIIS PISSING AIROKSS FS ISIIS ITI SIVMIMIVIIISSIVIPIAI MRIS FISIISIIFIMISIFSITIIS VS RI SNS FSS SSIES EE E EE VTS ae KEE EC KEE Sgesgsg Se dedududedhdcdudeanduacde tacos doak coda anos aaee EE IER EENS ECH Qweeeeces EE EE FEEF S94e8FER 0444 aaggddagdddgagg e e 2 H e e e e b4 K H e LETTET ZTTTTT 499404044464 e 2 Le S s FEPOGFIDFPIPIGH PF
29. rs to remove batteries This may result in personal injury or damage to the unit 38 XR 8M and XR 12M Installation Instructions 8 Wireless Setup 8 1 XR Integrated Wireless Installation The Integrated Wireless Kit includes Radio Module External Antenna Internal Antenna Cable FCC Industry Canada Sticker 1 Ensure the XR display is disconnected from power and open the enclosure 2 Place the radio module in the Radio Module Option terminals on the controller board 3 Connect the internal antenna cable to the threaded SMA terminal on the radio module 4 Remove the rubber plug in the bottom of the XR enclosure See Figure 8 1 Figure 8 1 Rubber plug 5 Remove the nut and lock washer from the threaded SMA terminal on the internal antenna cable Run the threaded SMA terminal through the hole in the bottom of the XR enclosure Use the lock washer and nut to secure the SMA terminal 6 Connect the external antenna to the SMA connector on the bottom of the enclosure XR 8M and XR 12M Installation Instructions 39 7 Power up the XR The XR is ready to receive radio signals Figure 8 2 Radio module on controller board Radio Module Option Controller Board Inside Enclosure Outside Enclosure Antenna Figure 8 3 Wireless kit installation XR 8M and XR 12M Installation Instructions 8 2 Indicator amp Wireless Transceiver 1 Wire the ScaleLink Transceiver to the indicator
30. t Scale Over cccceccccceccceceeeeeeeeeeeeeeeeaeeeeeeeeeeeeeesesecssaneeaeeeeees 27 Parameter 2 4 LOCK Units c cccccceceeeeeeecccceeceeeeeeeeeeeeseceaeaaeaeeeeeeeeeeesegeessennaeeeeeeees 28 Parameter 2 5 Lock Weighing Mode cceccececeeeceeeeeseeneeeeeseeeeeeeeteeeaeeeeneeaees 28 Time Date Temp Parameters cccccceceeeeeeeeeeeeceeaeeeeeeeeeeeeeeeeeecanaaeeeeeeeeeeeeeeees 28 Parameter 3 0 Time Display 0 cc ccceeceeceeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeeeeaeeeeseeeaeeeeseeenaees 28 Parameter 3 1 Date Display cc cece ceeeeeeeeeeeneeeeeeeeeeeeeeeeeeeaeeeeseeeeaeeeeseeneeeeeenenaeess 29 Parameter 3 2 Temperature Display 29 Parameter 3 3 Weight Display cceceececeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeneeaeeeseeeaaeeeteeeaaees 29 Parameter 3 4 Time Threshold ssssssssnennsesssessersrtnrrerrenestestttntttnntnnnnnsntrnrennrnn nnn 29 Diagnostic Parameters cteccccesecdeneeedeedeneeeeeeecceceeeeedcaneeeesecceneneedecdacenseeeeaneeeeeeeeeneeeedens 30 Parameter 9 07 Com POM y dere aaaea a tehestec avarats wees aaa a ee E oaa SEN 30 Parameter 9 1 String Counter oo ec ceeeeee cette eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeeseeaeess 30 Parameter 9 2 Baud Rate 0 ccccecceeecenccccceecceeeee eee eeseecaaeeaeceeeeeeeeesesesescsueaeeaeeeeeees 30 Parameter 9 3 Configuration Lockout sssesssessrirrrrrsensstsetttntrnnnennstnsnnntnnn tenne
31. tion Instructions 31 6 Utility Programs The XR displays have several auxiliary functions that may be activated via Parameter 1 6 in configuration mode 6 1 Program 0 Normal Operation No Utility Program is selected 6 2 Program 4 Freeze Weight Capture Print String This program is useful in applications where a weight value must be displayed regardless of what is happening on the scale Aweigh ticket using ASCII characters must be created on the scale indicator that sends the scale weight and a lt CR gt character to the XR display with a button press Example 123456 Ib g lt CR gt When the XR receives the ticket it displays the weight and keeps displaying it until the next weigh ticket is received py S This application assumes a legal for trade indicator is used to send the weigh ticket Please review local Weights and Measures requirements 6 3 Program 5 Command Mode G2 All XR displays can be setup to receive commands directly from the scale system or PC Supported commands include transmitting weights basic alphanumeric messaging and additional display functions Command Mode disables Auto Learn and fixes communications at 9600 N 8 1 The XR looks only for specific commands sent by the indicator or scale controller 6 3 1 Activating Command Mode To enable Command Mode for the XR 8M and XR 12M set Parameter 1 6 in configuration mode to 5 6 3 2 Transmit a Weight String Use numeric ASCII
32. tness to this level Set the brightness of the display for nighttime viewing The built in light sensor automatically detects night conditions and sets the display brightness to this level 24 SEY Lowering the brightness level at night helps reduce nighttime glare and energy costs Passing headlights spotlights etc will NOT activate the daytime brightness level XR 8M and XR 12M Installation Instructions 5 5 3 Parameter 1 2 Power Save Mode Value Description 1 Mirror 2 Cycle Automatically dims display brightness one level below the selected brightness level day or night as applicable if there is no activity on the scale for 10 minutes Brightness levels are restored when motion is detected on the scale This feature saves power and increases LED longevity Description Mirror display for viewing from a vehicle s rear view or side view mirrors When Cycle is selected the display will cycle between Normal and Mirror Display Modes every 5 seconds aL Description Sets the unit ID if multiple remote displays are networked together Up to four 4 XR displays can be networked on a single serial or radio connection Messages are sent to individual displays using control codes and these IDs For Multi Drop instructions see Multi Drop IDs amp Networking on page 36 zA If Multi Drop is not being used it is very important that the Multi Drop ID be set to 0 XR 8M and XR 1
33. ular blinking Once per second indicates that the XR has successfully learned a data string and is running properly RS232 Light FLASHES ON each time the XR receives a character through the RS232 com port RS485 Light FLASHES ON each time the XR receives a character through the RS485 com port 20mA Light FLASHES ON each time the XR receives a character through the 20 mA Current Loop port RADIO Light FLASHES ON when the XR s Radio Module receives data This light will only illuminate if the Radio Module is installed XR 8M and XR 12M Installation Instructions 21 Figure 4 3 Controller board diagnostic lights 4 6 Bargraph Function There is a bargraph feature in the XR remote displays This allows you to graphically represent the weight as a bargraph on the display To setup the bargraph see Control Commands on page 33 and Sample Command Mode Data Strings on page 34 fay ee To disable bargraph set both MIN and MAX weights to 0 in Control Commands on page 33 Set the minimum and maximum weights you want displayed and as the weight increases or decreases the bargraph will move across the display Halfway between the MIN and MAX weight the bargraph will be at 50 independent of scale units 22 XR 8M and XR 12M Installation Instructions 5 Configuration Mode 5 1 Entering Configuration Mode 1 Press amp hold the UP and DOWN ARROW keys together 2 ConFig is flashed on the display 3 The first configurat
34. wdrivers or long fingernails to operate the keys 1 8 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada European Countries 10 XR 8M and XR 12M Installation Instructions 2 Introduction The XR 8M and XR 12M remote displays incorporate the most features and highest performance standards of any weighing displ
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