1756-IN512C-EN-P, ControlLogix Installation Instructions
Contents
1. e NY 20854 M 3 Slide the locking tab down to lock the RTB onto the module Publication 1756 IN512C EN P October 2000 10 ControlLogix DC 10 30V Isolated Output Module Check the Indicators The indicators show individual I O status yellow for each point and a bi colored LED for module OK red green G gt DC OUTPUT 3 ST 012345670 ST 891011213415 K 40457 M During power up an indicator test is done and the following occurs e The OK indicator turns red for 1 second and then turns to flashing green if it has passed the self test e The I O status indicators turn ON for a maximum of 2 seconds and then turn OFF LED This Means Take this action indicator display OK Steady The outputs are actively None green light being controlled by a system processor OK Flashing The module has passed Configure the module green light internal diagnostics but is not actively controlled OK Flashing red Previously established Check controller and chassis light communication has communication timed out OK Steady red An unrecoverable error has Replace the module light occurred on the module 1 0 State Yellow The output is active None This completes installation of the module Use the information below to remove the module Publication 1756 IN512C EN P October 2000 ControlLogix DC 10 30V Isolated Outp2. Removal and Insertion Under Power RIUP This module is designed so you can remove and insert it under backplane power and field side power When you remove or insert a module while field side power is applied you may cause an electrical arc An electrical arc can cause personal injury or property damage because it may e send an erroneous signal to your system s field devices causing unintended machine motion or loss of process control e cause an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Publication 1756 IN512C EN P October 2000 4 ControlLogix DC 10 30V Isolated Output Module Understand Compliance to European Union Directive If this product bears the CE marking it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in par
3. b DC DC 15 iq 34 3 Not used 4 Not used z Not used O D36 35 a J DCI AK Daisy chain to other RTBs 30242 M NOTES4 All terminals with the same name are connected together on the module For example DC can be connected to either terminal marked DC 15 2 When you use the second DC 15 terminal to daisy chain to other RTBs always connect the daisy chain to the terminal directly connected to the supply wire as shown in the example above 3 Outputs can be wired ina sink or source configuration as shown above 4 If separate power sources are used do not exceed the specified isolation voltages After completing field side wiring secure the wires in the strain relief area with a cable tie Publication 1756 IN512C EN P October 2000 8 ControlLogix DC 10 30V Isolated Output Module Assemble the Removable Terminal Block and the Housing 1 Align the grooves at the bottom of the housing with the side edges of the RTB Groove Side edge of the RTB Strain relief area Side edge of the RTB 2 Slide the RTB into the housing until it snaps into place 20858 M Install the Removable Terminal Block onto the Module The RTB is designed to support Removal and Insertion WARNING Under Power RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature It is
4. If this product contains batteries they must only be changed in an area known to be nonhazardous Publication 1756 IN512C EN P October 2000 ControlLogix DC 10 30V Isolated Output Module 15 Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu a une utilisation en environnements de Classe I Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du systeme Les combinaisons d quipements dans le systeme sont sujettes 4 inspection par les autorit s locales qualifi es au moment de l installation RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit La substitution de composants peut rendre
5. Software configurable RTB Screw Torque Cage clamp 4 4 inch pounds 0 4Nm max RTB Keying User defined mechanical keying RTB and Housing 36 Position RTB 1756 TBCH or TBS6H Screwdriver Blade Width for RTB 1 8 inch 3 2mm max Environmental Conditions Operating Temperature Storage Temperature Relative Humidity 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 noncondensing Conductors Wire Size 22 14 gauge 2mm2 stranded 3 64 inch 1 2mm insulation max Category 123 Agency Certification when product or packaging is marked Listed Industrial Control Equipment Certified Process Control Equipment Certified Class Division 2 Group A B C D lt gt Approved Class I Division 2 Group A B C D C Marked for all applicable directives Marked for all applicable acts N223 level installation manual Maximum wire size will require extended housing 1756 TBE Use this conductor category information for planning conductor routing as described in the system Refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Additional Notes The ControlLogix system must be mounted within a suitable enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollut
6. recommended that field side power be removed before installing the RTB onto the module When you remove or insert a module while field side power is applied you may cause an electrical arc An electrical arc can cause personal injury or property damage because it may e send an erroneous signal to your system s field devices causing unintended machine motion or loss of process control e cause an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Publication 1756 IN512C EN P October 2000 ControlLogix DC 10 30V Isolated Output Module 9 Before installing the RTB make certain e field side wiring of the RTB has been completed e the RTB housing is snapped into place on the RTB e the RTB housing door is closed e the locking tab at the top of the module is unlocked 1 Align the side and top bottom RTB guides with the side top and bottom module guides 20853 M 2 Press quickly and evenly to seat the RTB on the module until the latches snap into place
7. Installation Instructions ControlLogix DC 10 30V Isolated Output Module Catalog Number 1756 0B16 To See page Obtain a User Manual Identify the Module Components Prevent Electrostatic Discharge See Removal and Insertion Under Power RIUP Understand Compliance to European Union Directive Note the Power Requirements Install the Module Key the Removable Terminal Block Interface Module Wire the Module Assemble the Removable Terminal Block and the Housing Install the Removable Terminal Block onto the Module Check the Indicators Remove the Removable Terminal Block from the Module Remove the Module See 1756 0B161 Specifications Hazardous Location information a EIN Nl 2 al ao A ww nN Obtain a User Manual This product also has a user manual pub no 1756 6 5 8 To view it visit www ab com manuals or www theautomationbookstore com You can also purchase a printed manual by e contacting your local distributor or Rockwell Automation representative e visiting www theautomationbookstore com and placing an order Publication 1756 IN512C EN P October 2000 2 ControlLogix DC 10 30V Isolated Output Module e calling 800 963 9548 USA Canada or 001 320 725 1574 outside USA Canada Identify the Module Components You received the following components with your order e 1756 OB16I module e Removable Terminal Bloc
8. cet quipement inadapt une utilisation en environnement de Classe 1 Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Publication 1756 IN512C EN P October 2000 Reach us now at www rockwellautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Aten Bradiey EME Doce Americas Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4244 ma Rockwell European Headquarters SA NV avenue Hermann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 ockwe Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Automation Publication 1756 IN512C EN P October 2000 PN 957424 14 Supersedes Publication 1756 5 12 September 1999 2000 Rockwell International Corporation Printed in USA
9. ch 9 5mm maximum length of wire wire 2 Insert the screwdriver into the inner hole 2 Insert the wire into the open terminal of the RTB 3 Turn the screw clockwise to close the terminal on the wire 3 Insert the wire into the open terminal and remove the screwdriver 20860 M SE Publication 1756 IN512C EN P October 2000 icy jen ment pen 20859 M I ControlLogix DC 10 30V Isolated Output Module 7 Wire the Module You can only connect wiring to your module through an RTB or IFM The example below shows how to wire the module 1756 0B161 Isolated sourcing Isolated wiring Ne output wiring DC 0 DC 0 2 1 4 OUT 0 DC 0 DC 1 Io OUT 1 a 3 p A DC 2 DC 2 is s ourz o DC 2 DC 3 AY 8 OUT 3 q J i DC 4 G10 9 OUT 4 Sinking output wiring DC 5 12 1114 OUT 5 DC 6 ons Def 4 13 OUT 6 Oo DC6 DC 7 16 15 OUT 7 Jumper bar DC 8 Dhs 176 OUT 8 Cut to length DC 9 D 196 OUT 9 DC 10 92 21 D OUT 10 DC 1 A T Non isolated r Be 2D a 1 Non isolated wiring DC 12 26 zo OUT 12 e sourcing DC 13 Eh 27 OUT 13 e output DC 14 D 2 OUT 14 j e ing DC 15 q 32 310 OUT 15 ___
10. ion Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating Publication 1756 IN512C EN P October 2000 14 ControlLogix DC 10 30V Isolated Output Module Hazardous Location information The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class I Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation warning EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class I Division 2 e
11. k RTB door label If you did not receive these components contact your Rockwell Automation sales office This module mounts in a ControlLogix chassis and uses a separately ordered RTB or a Bulletin 1492 Interface Module IFM to connect all field side wiring This module uses one of the following RTBs e 1756 TBCH 36 position Cage clamp RTB e 1756 TBSG6H 36 position Spring clamp RTB Use an extended depth cover 1756 TBE for applications with heavy gauge wiring or requiring additional routing space When using an IFM consult the documentation that came with it to connect all wiring IMPORTANT Before you install your module you should have already e installed and grounded a 1756 chassis and power supply e ordered and received an RTB or IFM and its components for your application Publication 1756 IN512C EN P October 2000 ControlLogix DC 10 30V Isolated Output Module 3 Prevent Electrostatic Discharge Electrostatic discharge can damage integrated circuits or ATTENTION semiconductors if you touch backplane connector pins Follow these guidelines when you handle the module e Touch a grounded object to discharge static potential e Wear an approved wrist strap grounding device Do not touch the backplane connector or connector pins Do not touch circuit components inside the module e If available use a static safe work station e When not in use keep the module in its static shield box
12. lLogix Chassis Backplane Current 350mA 5 1V de amp 2 5mA 24V de 1 8W Total backplane power Max Power Dissipation Module 3 gw 60 C Thermal Dissipation 12 28 BTU hr Output Voltage Range 10 30V de Output Current Rating Per Point Per Module 2A max 30 C amp 1A max 60 C Linear derating 8A max 30 C amp 4A max 60 C Linear derating Surge Current Point 4A for 10ms each repeatable every 2s Minimum Load Current 1mA per point Max On State Voltage Drop 1 2V de 2A Max Off State Leakage Current 0 5mA per point Output Delay Time OFF to ON 1ms max ON to OFF 2ms max Scheduled Outputs Synchronization within 16 7s max reference to the Coordinated System Time Configurable Fault States Point Hold Last State ON or OFF OFF is the default Configurable States in Program Mode Point Hold Last State ON or OFF OFF is the default Fusing Not protected Fused IFM is recommended to protect outputs See publication 1492 2 12 Publication 1756 IN512C EN P October 2000 Con rolLogix DC 10 30V Isolated Output Module 13 Reverse Polarity Protection None If module is wired incorrectly outputs may be damaged Isolation Voltage Channel to channel User to system 100 tested at 2546V dc for 1s 250V ac max continuous voltage between channels 100 tested at 2546V dc for 1s Module Keying Backplane
13. t documented in a technical construction file e EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 e Automation Systems Catalog publication B111 This equipment is classified as open equipment and must be installed mounted in an enclosure during operation as a means of providing safety protection Publication 1756 IN512C EN P October 2000 ControlLogix DC 10 30V Isolated Output Module 5 Note the Power Requirements This module receives power from the 1756 chasis power supply and requires 2 sources of power from the backplane 350mA at 5 1V de e 2 5mA at 24V de Add this current power value 1 8W to the requirements of all other modules in the chassis to prevent overloading the power supply Install the Module You can install or remove the module while chassis power is applied The module is designed to s
14. upport Removal and Insertion Under Power RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature 1 Align circuit board with top and 2 Slide module into chassis until bottom chassis guides module locking tabs click Locking tab Printed Circuit Board AN 20861 M Publication 1756 IN512C EN P October 2000 6 ControlLogix DC 10 30V Isolated Output Module Key the Removable Terminal Block Interface Module Wedge shaped keying tabs and U shaped keying bands came with your RTB to prevent connecting the wrong wires to your module Key positions on the module that correspond to unkeyed positions on the RTB For example if you key the first position on the module leave the first position on the RTB unkeyed Key the Module Key the RTB IFM 1 Insert the U shaped band as shown 1 Insert the wedge shaped tab with rounded edge first 2 Push the band until it snaps in place 2 Push the tab until it stops Wedge shaped tab Z U shaped bands 20850 M 20851 M Reposition the tabs to rekey future module applications Wire the Removable Terminal Block Wire the RTB with a 1 8 inch 3 2mm maximum flat bladed screwdriver before installing it onto the module Spring Clamp RTB Cage Clamp RTB 1 Strip 7 16 inch 11mm maximum length of 1 Strip 3 8 in
15. ut Module 11 Remove the Removable Terminal Block from the Module Shock hazard exists If the RTB is removed from the module while the field side power is applied the module will be electrically live Do not touch the RTB s terminals Failure to observe this caution may cause personal injury The RTB is designed to support Removal and Insertion Under Power RIUP However when you remove or insert an RTB with field side power applied unintended machine motion or loss of process control can occur Exercise extreme caution when using this feature It is recommended that field side power be removed before removing the module When you insert or remove the module while backplane power is on or you connect or disconnect the RTB with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is non hazardous before proceeding Before removing the module you must remove the RTB 1 Unlock the locking tab at the 2 Open the RTB door and pull the top of the module RTB off the module 20855 M Publication 1756 IN512C EN P October 2000 12 ControlLogix DC 10 30V Isolated Output Module Remove the Module 1 Push in top and bottom locking tabs 2 Pull module out of the chassis 1756 0B16l Specifications Number of Outputs 16 individually isolated Module Location 1756 Contro
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