PicoTCA Shelf
Contents
1. System Klimatisierung System climate control Climatisation Soluzioni di climatizzazione WM AF IT Salutions Solutions IT stemas comunicacion 08 2008 CONTACT INFORMATION Europe Telephone Number 49 2772 505 1700 Telefax Number 49 9125 2982 50 Email Address RES Support Gr ital de Mailing Address Rittal Electronic Systems GmbH amp Co KG Dr Otto Leich Stra e 16 D 90542 Eckental E schenau Germany Website www rittal com North America Telephone Number 1 519 725 0101 Telefax Number 1 519 725 0414 Email Address ATCA CS kaparel com Mailing Address Kaparel A Rittal Company 87 Randall Drive Unit B Waterloo Ontario N2V 105 Canada Website www kaparel com Asia Telephone Number 85 21 5115 7799 Telefax Number 86 21 5115 7788 Email Address marketing rittal cn Mailing Address Rittal Electro Mechanical Technology Co Ltd No 1658 Minyi Road aongjiang Industrial District Shanghai 201612 China Website www rittal cn Switch to perfection RITTAL Doc No P0249900RV74 322. 15 Figure 3 12 Filler 2 16 ene nee e 18 Figure 4 2 Fan Tray Replacement nennen nnne nnne renes 19 Figure 4 3 AC Power Supply 20 Figure 4 4 Replacing the Power Management Board 21 Figure 4 5 Replacing snd OR 22 Figure 5 1 Backplane Block 23 Figure 5 2 Backplane vo Fut Duk veu ar ag neveu s a SERRE 24 Figure 5 3 Backplane rear SIGE 24 Figure 5 4 Backplane Front side eene nennen nnne nennen nnne nnns 25 Figure 6 1 Section of Backplane Connector 27 List of Tables Table 3 1 PMB Technical 8 Table 3 2 Pin Assignment of the Front
3. GND TRST A06 GND GND A05 A05 GND TDO A06 TMS A06 GND TDI A05 TCK A05 PPOW M1 TDI A06 TCK A06 A07 PPOW 2 TRST A08 GND A07 A07 GND TDO 08 TMS A08 GND GND A07 TCK A07 SLC TDI A08 TCK A08 GND GND GND TRST A09 GND GND TRST A10 GND GND A09 5 A09 MPOW M2 08 TMS A10 GND GND TDI A09 TCK A09 MPOW M2 TDI A08 TCK A10 GND GND GND TRST A11 GND TMREQ 2 TRST A12 GND GND TDO A11 TMS A11 TDO A12 TMS A12 GND GND A11 TCK A11 GND TDI A12 TCK A12 GND GND PM2 TMS PM2 TRST4 amp PM2 TDO TDI PM2 GND GND TCK TMS_M2 TRST _M2 2 TDI M2 GND Table 6 1 Connector P1 SDA and SLC is the I2C bus MCH tongue I PIN 129 and 130 from MCH to EPROM PIN 5 and 6 26 PicoTCA Shelf Integrator User s Guide 6 2 Backplane Connector s Figure 6 1 illustrates the backplane connector TT c BIBIEI ME BIBI BIBIEIBIBIGIBTEIE 6 Figure 6 1 Section of Backplane Connector 6 3 JTAG Connector m mm TI TI A JTAG Switch Module JSM connector on the backplane enables a JSM that provides a mechanism for system level test based on the JTAG architecture in a star topology A JSM model supporting this platform is planned 27 PicoTCA Shelf Integrator User s Guide RITT
4. The filter is located on the right side of the right fan tray and can be accessed from the front Follow the procedure outlined to replace the filter in an operating shelf 1 Refer to section 4 3 1 on page 19 for proper fan tray removal procedure Figure 4 1 illustrates the location of the air filter Figure 4 1 Air Filter 2 With the fan tray handle pull the fan tray together with the filter out partially from the shelf WARNING Extreme care should be taken while handling the fan tray It is N recommended to pull the fan tray out partially and wait until the fan s impellers have stopped spinning WARNING Operating the shelf with the fan tray removed may cause the shelf to steadily heat up and possibly start to power down Replace the fan tray with the filter immediately after removal J Loosen the air filter screw and by holding the filter frame remove the filter from the shelf 4 Place the new filter to the fan tray and tighten filter screw 5 Reinstall the fan tray air filter back into the shelf 6 Refer to section 4 3 2 on page 19 for proper fan tray installation procedures 18 Shelf Integrator User s Guide 4 3 Replacing the Fan Trays The shelf is equipped with two fan trays The fan trays are located on the right and left side of the shelf as viewed from the front There is a separate procedure when removing the left and right fan trays the right fan tray also incorporates the air filter
5. panel connector Telco Alarm 11 Table 3 3 Country specific power 14 i e 35 PEE mm 26 Table 8 1 Recommended Torque Values for the PicoTCA Shelf 31 Table 8 2 Accessories of the PICOTCA 31 Vii PicoTCA Shelf Integrator User s Guide RITTAL Section One 1 0 Introduction This section provides a brief overview about Rittal Electronic Systems This section describes the following Rittal Electronic Systems e Contact Information e Background Information e Applicability e Documentation 1 1 Rittal Electronic Systems Friedhelm LOH Group Reliable solutions depend on expertise in every detail be it standard or customized As one of the leading suppliers in the systems sector Rittal Electronic Systems meets every requirement in the field of electronic packaging from the integration of innovative components through to complete plug and play solutions For telecommunications industrial automation medical transport and security technology The result is always the same a performance which meets market specific and standard related requirements as well as individual customer requests Rittal Electronic Systems ensures the required customer proximity worl
6. 4 3 1 Removing a Fan Tray The steps required for removing a fan tray are as follows 1 Rotate the knob on the fan tray to completely anticlockwise direction When a fan tray is taken out of operation the MCH may compensate for the loss by increasing the speed of the remaining fan tray WARNING Extreme care should be taken while handling the fan tray It is recommended to wait until the fan s impellers have stopped spinning before removing the fan tray 2 With the fan tray handle pull the fan tray toward the front of the shelf and remove The same steps are required for removing a non functioning fan tray A non functioning fan tray can be characterized in one of two ways One depending on the internal failure is when the fan tray no longer communicates with the MCH and the fans will be either at its last programmed speed or at 100 speed Two is when one or more of the fans no longer respond to speed commands and depending on the internal failure the fan is at 0 RPM speed Figure 4 2 illustrates replacing the fan tray Figure 4 2 Fan Tray Replacement 4 3 2 Installing a Fan Tray The steps required for installing a fan tray are as follows 1 Insert the replacement fan tray into the shelf guide rails and ensure that the interface connectors align 19 Shelf Integrator User s Guide WARNING Do not force the fan tray the connector should seat easily into position Forcing the fan tray may caus
7. Critical Alarm 5559 3 7 8 LED RED Major Alarm 61046109 2 pls P3 jay 93 RN LED AMBER Minor Alarm a 5 5 Telco Reset Button mue ae C76 Z 2 T RPI gr arr EA BP REYE Q Bi SH 29 ES 08 BER EE plod Bes ENERO aes DNE De Figure 3 5 PMB Assembly Drawing Power Status Indicators Led Green PP Good Payload Power good indicator Led Green MP Good Management Power good indicator Operation Solid green power is in range Flashing power is not ok Telco Alarm Indicators Led Red Critical Alarm Indicates a Telco critical alarm condition Led Red Major Alarm Indicates a Telco major alarm condition Led Amber Minor Alarm Indicates a Telco minor alarm condition Telco Alarm Connector MTCA compliant alarm connector for external alarm monitoring Telco Reset Button Button to clear a Telco alarm condition Telco Alarm Connector 0815 The following table shows the pin assignment of the signals of the Telco Alarm connector in the form of a Sub DB15 connector 10 PicoTCA Shelf Integrator User s Guide 9 __ Minor Alarm ss 6 L9 Critical Alarm NC PWR Alarm NO Critical Alaam COM PWR Alarm Minor Alarm NO pe Table 3 2 Pin Assignment of the Front panel Connector Telco Alarm 3 1 5 Cooling Units CUs e 2fantrays
8. If you have any questions on the policy of Rittal regarding the Directive 2002 95 EC of the European Commission on the Restriction of the use of certain Hazardous Substances in Electrical and Electronic Equipment RoHS or the Directive 2002 95 EC of the European Commission on Waste Electrical and Electronic Equipment WEEE please contact Rittal by phone or e mail 2 3 Compliance to CE Directive Compliance to the CE directive is declared A CE sign can be found on the Chassis 2 4 Product Safety The board complies to EN60950 and UL 1950 PicoTCA Shelf Integrator User s Guide Section Three 3 0 Features The PicoTCA designed and manufactured by Rittal Electronic Systems as part of its standard MicroTCA product offering The shelf accepts up to 12 AMCs in full size compact form factor and an MCH in full size As an option AMC in double full size is also supported This section provides set up information and operation of the shelf Shelf Components Inspecting the Shelf Components Guarding Against Electromagnetic Interference EMI Preparing the Shelf 3 1 Shelf Components The PicoTCA shelf comes equipped with the following components e 1 system 482 6 mm 19 20 250 mm deep 2 fan tray modules 1 air filter e power management board e 1 power supply unit 1 backplane 13 slots a Refer to figure 3 1 for the location of component on the shelf Note Figure 3 1 illustrates the
9. Integrator User s Guide FRIEDHELM LOH GROUP PicoT CA Shelf 9911 803 RITTAL Copyright 2007 by Rittal Electronic Systems All rights reserved No part of this manual including the products and or software described in it may be reproduced transmitted transcribed stored in any retrieval system or translated in any language in any form or by any means excluding documentation that is kept by the purchaser for backup purposes without the express written permission of Rittal Electronic Systems Every effort has been made to ensure all information contained herein is accurate at the time of printing and is subject to change without notice and should not be construed as a commitment on the part of Rittal Electronic Systems Neither Rittal Electronic Systems its employees directors officers or nor it s agents are responsible for any damages direct or consequential to any and all equipment as a result of use of this product in a configured system All warranties expressed or implied are void if the product has a been repaired damaged modified or altered in any way unless such repair modification or alterations are authorized in writing by Rittal Electronic Systems or b the serial number of the product is defaced or missing Products and corporate names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies and are used only for identification or explanation
10. PICMGG CompactPCI8 MICA amp and AMC logos are registered trademarks of the PCI Industrial Computer Manufacturer s Group Any changes or modifications to this product not expressly approved by the manufacturer could void any assurances of safety or performance Typographical Conventions Used in This Document Items Convention You will see the following icons periodically throughout this manual The WARNING icon cautions you against an action or treatment that could threaten the responsiveness of the equipment or the integrity of your current work m gt The Note icon notifies you of the information that makes procedure easier or clarifies an earlier description Not Headings titles sections or These items appear in bold typeface words of importance Example Any changes or modifications Variable placeholders These items appear in italic typeface references to other Example documents new or special terminology and emphasis Table 3 1 displays References to chapters and These items appear in quotation marks sections of documents and Example CANONS For more information refer to Connections section 3 displayed to users Document s History e 19 08 2008 N J Jujagiri Table of Contents Section One 1 police m 1 1 1 Rittal Electronic Systems Friedhelm LOH Group 1 1 2 B
11. Fuse gently with screw drivers as show in the figure 3 8 13 Shelf Integrator User s Guide Figure 3 8 illustrates removal of Mains Fuse Figure 3 8 Removal of Mains Fuse Country specific power cables are available as Rittal standard products Part Number Voltage Volt Country version 7200 210 230 D F B 7200 214 230 115 USA CDN Table 3 3 Country specific power cables Technical specifications PVC cable 3 pole with IEC connector C19 C20 non heating appliances with contact protection CEE22 3 4 3 Installing Boards The shelf is compliant with 0 R1 0 MicroTCA and accepts boards that are compliant with 0 R1 0 0 R1 0 8 R2 0 WARNING Boards should slide easily when installing or removing them N from the shelf Should boards not slide easily verify the alignment of the mechanicals and the backplane to prevent any damage to the backplane or the board s There is no preset order to inserting boards into the shelf For more information on inserting boards refer to the user manual s supplied with the board s 14 Shelf Integrator User s Guide Figure 3 9 illustrates AMC board types Full Size Figure 3 9 AMC board types Figure 3 10 illustrates the logical slot locator Figure 3 10 Physical Logical Slot Locations Figure 3 11 illustrates the front ESD Jack ESD Jack Figure 3 11 Front ESD Jack The figure 3 10 defines the physical
12. Remove the four faceplate mounting screws and the faceplate from the power supply set aside 7 Reinstall the faceplate to the new power supply with four screws and torque to 0 6Nm 5 3lbf in 8 Reconnect the PCB connector to the new power supply 9 Ground wiring 10 Put on the faston connectors in the main input 11 Install the power supply to the shelf with the four thumbscrews on the power supply mounting plate 12 Reconnect power to the shelf and set the AC switch to the ON position by pressing 1 13 The fans will begin to operate after 2 5 seconds to indicate that the power supply is operational 4 5 Installing the Power Management Board The power management board is a custom size board Follow the procedure outlined when installing or removing the PMB To install the PMB 1 Ensure that the AC switch is set to the OFF position by pressing O 2 Connect wrist unit to the shelf by attaching it to the ESD jack 3 Slide the Board into the slot 4 Tighten the retaining screw Figure 4 4 illustrates replacing the Power Management board Figure 4 4 Replacing the Power Management Board 21 Shelf Integrator User s Guide To remove the PMB Ensure that the AC switch is set to the OFF position by pressing O Connect the wrist unit to the shelf by attaching it to the ESD jack Relax the retaining screw Slide the Board out of the slot NM WARNING Boards should slide easily wh
13. cle bi E 7 1 Shelf Environmental 7 2 Shelf Physical eter cert T Fan Tray er Section Eight iiinn A DI vi List of Figures Fig re hell Moe E 5 Figure CT 6 Figure 3 3 Power Management Board PMB Module 8 Figure 3 4 PMB Block 9 Figure 3 5 PMB Assembly Drawing cccccccececeeeeeeeeeeeeeeeeeeeeeseeeceeeaeeeseeeaeesaneeeeeseeeseeeseeeaeeees 10 Figure 3 6 Shelf Mounting Brackets 12 Figure 3 7 AC Inlet and 13 Figure 3 8 Removal of Mains Fuse ccccceccseceeeeneeeceeseeesseeseeeneeecseceeeeeeeseeeteeenseeteeeneseeeenes 14 AMO Board Types t 15 Figure 3 10 Physical Logical Slot Locations 15 Figure 3 11 Front EOD aa
14. logical slot allocation MCH shall be mounted in the slot as shown in the figure 3 10 AMC Slots are numbered 1 to 12 for the PicoTCA shelf To install Boards important to follow ESD safe handling practices when installing boards into the Shelf 1 Connect the wrist unit to the shelf by attaching it to the front lower middle ESD jack see figure 3 11 on page 15 WARNING prevent ESD damage to the shelf and its components it is 2 Ensure that the handle on the board is in the open state Align the board with the left and right lead ins and insert until the handle engages 4 Close the handle towards the faceplate in the lock position 15 Shelf Integrator User s Guide 3 4 4 Installing Filler Boards The MTCA specification specifies that in a partially populated shelf filler boards with integrated air baffles are mandatory to ensure consistent cooling performance across all slots within the shelf WARNING Boards should slide easily when installing or removing them from the shelf Should boards not slide easily verify the alignment of the N mechanicals and the backplane to prevent any damage to the backplane or the board s important to follow ESD safe handling practices when installing boards into the Shelf To install filler board A WARNING To prevent ESD damage to the shelf and its components it is 1 Before installing a filler board in the shelf follow the ESD procedures ESD shelf
15. removal There are four ways to clean the shelf filter 1 Vacuum Clean A few passes of a vacuum cleaner can remove accumulated dust and dirt 2 Oil Free Compressor Air Point the compressed air nozzle in the opposite direction of the filter s operating airflow blow from the filter s exhaust side toward the intake side 3 Cold Water Rinse Collected dirt is washed away using just a standard hose nozzle with plain water Let stand till completely dry before returning to service 4 Immersion in Warm Soapy Water Dip the filter in a solution of warm water and mild detergent Then rinse the filter in clear water and let stand until completely dry before returning to service 4 1 2 Storing Filters It may be best to keep extra filters on hand to make changing the Shelf filter easier The ideal storage condition for polyurethane foam is a cool dry dark environment High temperature humidity and ultraviolet light adversely affect the filter media Foam also degrades when exposed to solvents and sulfates such as engine exhaust 17 PicoTCA Shelf Integrator User s Guide Controlling relative humidity between 40 80 and temperature between 4 4 32 2 C 40 F 90 F yields an acceptable environment Covering the filters with dark plastic keeps the foam dry and protects it from ultraviolet light 4 2 Replacing the Air Filter Filter replacement frequency will depend on the environment the system is subjected to Note
16. s eb aesti 17 LEES 25 1 ME 17 Ae OEE 17 4 2 Replacing the Alr PANG 18 4 3 Replacing the Fan Trays cicscisocranctaentiaventnowsiateessncnlaietiacstiaestiacnttemdedeataiiedadaaenetieandansies 19 4 3 1 Removing Fan 19 19 4 4 Replacing the AC Power Supply 20 4 5 Installing the Power Management Board seems 21 4 6 Swapping or Installing and Removing the 22 Section Five 23 2 9 Funcional DOSCHPBUOI 23 Seins e I LL E Eei 23 5 1 1 Backplane ConfiguratiOnss issuer nerd 24 Ia TT 24 S2 Fan Tray 25 5 3 oystem Mod le S srsti 93 1 MCH Management _ ________________ iE Section Six 6 0 Connectors 6 1 Communication line connectors nnn nn nnn 6 2 Backplane 5 HI emen nnns 6 3 JTAG COMEC vadit ee E REDDERE DUCES Section Seven
17. with 2 fans each push pull e Each tray provides up to 62 CFM 105 m h air pressure 48 3 2 Inspecting the Shelf Components During the course of handling shipping and assembly pins shrouds mounting screws blowers and other items can become damaged and or loose WARNING Before utilizing the shelf perform a thorough inspection to ensure the shelf and its components are not damaged Operating a damaged shelf can cause serious damage to the shelf and or the devices that interface to it To inspect the shelf 1 Visually inspect the shelf to ensure that all of the connector pins are straight shrouds are properly seated screws are tight and so on m During inspection it helps to know the specific products that are included with the metal enclosure of the subrack For a listing of specific Note componenis refer to shelf components section 3 1 on page 5 2 Check air filter is properly installed 3 Check the EMI gaskets for damage 4 Repair any bent pins and shrouds also tighten loose screws before proceeding f Carefully repair any bent pins shrouds loose screws etc before proceeding If unsure how to proceed or if the damage to the Shelf is Note extensive contact Customer Service for assistance 3 3 Guarding Against Electromagnetic Interference The system contains gaskets at the shelf and board level to guard against electromagnetic interference EMI Ensure that the shelf system is grounded and tha
18. AL Section Seven 7 0 Specifications 7 1 Shelf Environmental Specifications Temperature Operating Storage Transport Humidity Operating Storage Transport Shock amp Vibration Altitude Regulatory Compliance 0 C to 45 C 40 C to 85 C 40 C to 85 C 5 to 90 non condensing 5 to 90 non condensing 5 to 90 non condensing IEC 61587 1 DL1 60 m to 1800 m ASL NEBS Level 3 GR 63 CORE EN60950 1 UL 60950 LVD 2006 95 EG EN 55022 Class A FCC Part 15 Class A EN 55024 EN 61000 3 2 EN61000 3 3 7 2 Shelf Physical Specifications Weight Height Width Depth Rack Mounting Max Single Full size Module Weight 7 3 Fan Tray Specifications Air Flow Static Pressure Noise MTBF Nominal Voltage Voltage Range 5 9 Kg 87 mm 2U 482 6 mm 19 in 250 mm 10 in 19 482 6 mm 0 35 Kg 0 77 Ib 105 m h 62 CFM per fan tray of 2 fans 48 Pa per fan tray Full speed 38 db A per fan tray Full speed 70 000 hr at 40 C Full speed 35 000 hr at Tmax 12 VDC 10 8 VDC to 13 2 VDC Shelf weight includes one AC power supply one backplane one filter one PMB and two fan trays 28 Shelf Integrator User s Guide section Eight 8 0 Appendix 8 1 Acronyms The following list will provide definitions of acronyms used throughout this document ACRONYM DEFINITION ASL Above Sea Level AMC Advanced Mezzanine Card ATCA Advanced Tel
19. H and power subsystem provide support for hot insertion and extraction of AMC cards Direct serial console access to the embedded management firmware is enabled via a front panel connector on the MCH A convenient Command Line Interface CLI provides easy access and control of the firmware The IPMI based management architecture provides all hardware management support The MTCA Carrier Management Controller MCMC located on the MCH provides the primary management function Radial IPMB L connections are routed from the MCH to individual AMC slots Dual Redundant 0 buses are routed from the MCH to the power subsystem and CUs For more information please refer MCH Manual 5 3 2 AMC Boards PicoTCA Chassis is compatible to all AMC cards available in the market Tests were conducted with AMC cards from GeFanuc like Telum ASLP 10 Telum 200 SATA Telum 2001 VGA Telum GE QT etc 25 PicoTCA Shelf Integrator User s Guide Section Six 6 0 Connectors 6 1 Communication line connectors Table 6 1 displays the Connector P1 TCK_M1 TMS_M1 TRST 1 1 TDI M1 GND GND TCK 1 TMS_PM1 TRST 1 TDI PM1 GND GND GND TRST A01 GND TMREQ M1 TRST A02 GND GND A01 TMS A01 TDO A02 TMS A02 GND GND TDI A01 TCK A01 GND TDI A02 TCK A02 GND GND GND A03 MPOW_M1 GND TRST_A04 GND GND TDO 03 TMS_A03 MPOW M1 A04 TMS A04 GND GND A03 TCK A03 GND TDI A04 TCK A04 GND GND GND TRST A05
20. TCA backplane supports 0 AMC 4 modules JIAG connector for debug and test AMC connectors based on con card design Processor AMC communicates with adjacent SAS SATA module via point to point connection 3 1 3 Power Supply Unit The AC input to the power unit accepts any voltage between 90 V and 264 V of alternating current The integrated power subsystem provides up to 450 W of power to the various boards and other electrical devices Power is supplied in two categories management power and payload power AC Input Voltage 90 264 VAC Input Frequency 47 63 Hz Power Factor per 61000 3 2 gt 0 95 W VA Hold up time at 115 VAC after last line peak full rated load 20 ms Input current at 90 VAC full rated load 6 A rms Inrush Surge current at 264 VAC at 25 C Excluding Xcap 15 Apk Over temperature shut down 62 3 C Over current Short Circuit protection Latching Mode 12 V 38 4 to 47 6 A 3 9 V 3 210 6A Over voltage protection Latch Style 12V 15V 3 3 V 4 3 V 3 1 4 Power Management Board PMB The power management board is in a separate slot in the PicoTCA chassis PMB compromises the following functionalities e Power Management Cooling Management e Telco Alarm Optional lt enables a central management instance like a MCH to individually control the management and payload power supply the AMC slots and fan units The cooling unit module provides control and supervis
21. ack ound VETO 1 vello 2 LOC M mt 2 Section Two 3 2 0 Statement on Environmental Protection 3 2 1 Compliance to RoHS Directive 3 2 2 Compliance to WEEE cu 3 JOM plane t0 C 4 2 4 Product oale T 4 Section Three 5 o 011 me P 5 9 1 Shelf SOMO OMI NS RR DT 5 sites gt _________________ 6 91 2 ____ _ ___ __ 7 smod ae 7 3 1 4 Power Management Board 31 5 Cooling Unte CUS m ____________ _ 11 3 2 Inspecting Shelf COMPONESMS a bk br tao e ROGER DE d aac 11 Guarding Against Electromagnetic Interference 11 CR ING OMG UM 12 341 Mounting the Shelf 12 13 SAMSTAG DOAN ______________ _ _ 14 3 4 4 ________ _ 10 Section Four 17 EC Rete M 17 aT Maintaining the Air TI Es
22. dwide in every area from consultancy through to distribution This is achieved thanks to a global network of production sites centers of excellence and agencies coupled with a quality management system which ensures high standards of service and uniform product quality throughout all the world s markets Getting customer satisfaction also means driving developments forward in the systems sector Rittal Electronic Systems plays an active role in the principle standardization bodies The resultant expertise is channeled directly into our product development In this way Rittal Electronic Systems is continuously optimizing its range of services to secure you an unbeatable competitive edge 1 2 Background Information When designing MicroTCA systems use the following documents for reference e R1 0 Micro Telecommunications Computing Architecture e 0 R2 0 Base Advanced Mezzanine Card AMC e AMC 1 R1 0 PCI E Mapping e 2 R1 0 Ethernet Mapping e AMC 3 R1 0 Storage Mapping e AMC 4 SRIO Mapping Under development 9911803 Shelf Integrator User s Guide 1 3 Applicability This User s Guide 15 applicable to the following shelf 9911 803 PicoICA 20 19 12 AMC 1 4 Documentation For more information on the system components refer to the following documents e AC Power Supply Data Sheet PicoTCA Shelf Integrator User s Guide Section Two 2 0 Statement on Environmental P
23. e Presence Table data base of logical resources Service Availability Forum http www saforum org SDR Sensor Data Record sensor description System Event Log Shelf Manager DE gt Z SMI System Management Interrupt SMIC Server Management Interface Chip type of interface to an IPMI BMC SMS System Management Software SW running on BMC SNMP Simple Network Management Protocol SSID System Software Identifier SSOID System Sensor Owner Identifier Software TCA Telecom computing Architecture Unit vertical height UDP User Datagram Protocol o z CO Shelf Integrator User s Guide 8 2 Torque Values Table 8 1 displays the recommended torque values for fasteners used on the Shelf Sww Torque 0 6 Nm 5 3 Ibf in 2 5 Nm 22 Ibf in 7 12 Nm 63 Ibf in Table 8 1 Recommended Torque Values for the PicoTCA Shelf 8 3 Accessories Table 8 2 displays the accessories of the PicoTCA Shelf Part Number Description 9910 104 Ri MCH base12 GbE 9909 923 Ri MCH base12 GbE SSC x24 9906 621 Ri MCH base12 GbE SSC x48 3666 000 Ri MCH base12 GbE TC SRIO x48 Table 8 2 Accessories of the PicoTCA Shelf 31 PicoTCA Shelf Integrator User s Guide Kastsystemen Apparatskapssystem zx arm F teilung listribution Distribucion de corriente dm Elektronik Aufbau 5 Electronic packaging Electronique
24. e damage to the interface connector pins Rotate the knob on the fan tray in the clockwise direction until it is fully tight 2 3 The MCH will communicate with the fan tray The fan tray is now under control of the MCH e When replacing the right side fan tray integrated with the air filter refer to section 4 2 on page 18 for additional installation procedures Note 4 Query the MCH to ensure the fan tray is operating properly Refer to the MCH manual for additional information 4 4 Replacing the AC Power Supply The shelf is equipped with one AC power supply The power supply is located at the rear of the shelf m For more information on the power supply refer to the AC power supply instruction manual Note The steps required for removing and inserting the power supply are as follows Disconnect AC power to the shelf and ensure that the AC switch is set to the OFF position by pressing Figure 4 3 illustrates replacing the AC power supply AC inlet and Switch Power supply Face plate mounting screws mounting screws veto mounting screws Figure 4 3 AC Power Supply Replacement Loosen the four thumbscrews on the power supply mounting plate and carefully pull the power supply away from the shelf 3 Disconnect faston connectors from the main inlet socket 2 20 Shelf Integrator User s Guide 4 Unscrew the earth contact to the rear panel 5 Unplug the PCB connector 6
25. e eS ee eee ee eee ee es MISSES ees Se T a e sedveesesde EEE ERED e005 95606925 o 292299900906 00 9 2222 92 COP 9999999900900 60 6944222929099 _ Figure 5 3 Backplane rear side 24 PicoT CA Shelf Integrator User s Guide Figure 5 4 illustrates Backplane front side aa D BER DOR 0007 P1 Figure 5 4 Backplane front side 5 2 Fan Tray Functionality The EMMC enabled fan tray responds to all mandatory and fan tray specific commands as defined in 0 1 0 On power up the EMMC defaults the fan tray speed to 100 The MCH is responsible for all subsequent speed adjustments Should the EMMC fail the fan tray will automatically default to 100 speed There is no closed loop control present in the fan tray All soeed changes must be initiated by the MCH 5 3 System Module Options 5 3 1 MCH Management MTCA specified IPMI management networking and clock infrastructure are supplied by the MCH The power subsystem provides power conversion management and distribution Both the MC
26. ecom Computing Architecture Backplane An interconnecting device with connectors allowing Modules to plug into it EMI Electromagnetic Interference EMMC Enhanced Module Management Controller used on Cooling Units Power Modules and OEM Modules ESD Electrostatic Discharge FRU Field Replaceable Unit Any entity that can be replaced by a user in the field FRU Info Information stored in a nonvolatile memory on a device Hot Swap To remove a component e g an AMC module from a system e g a Shelf and plug in a new one while the power is still on and the system is still operating Hardware Platform Interface SW management interface defined by SAF IS H Hot Swap International Electro technical Commission Input Output IPMI Intelligent Plattorm Management Interface Specification detailing the hardware and software interfaces required for system management IPMB Intelligent Plattorm Management Bus Two wire serial bus specified in IPMI used to transmit management information 0 dual redundant IPMB that connects MCMCs and EMMCs ina MicroTCA Carrier Electrically and logically separate from the Local IPMB IPMB L IPMB A IPMB B Intelligent Platform Management Buses A and respectively Refers to the two redundant IPMBs that aggregate into 0 IPMB L Connects AMC s MMC with the MCH s Electrically and logically separate from the MCMC s 0 Inter integrated Circuit bus a m
27. en installing or removing them N from the shelf Should boards not slide easily verify the alignment of the mechanicals and the backplane to prevent any damage to the backplane or the board s 4 6 Hot Swapping or Installing and Removing the MCH The MCH should be complaint with MTCA 0 and AMC O WARNING Boards should slide easily when installing or removing them N from the shelf Should boards not slide easily verify the alignment of the mechanicals and the backplane to prevent any damage to the backplane or the board s The figure 3 10 identifies the physical logical slot allocation MCH should be mounted in the slot 0 as shown in the figure 3 10 WARNING To prevent ESD damage to the shelf and its components it is important to follow ESD safe handling practices when installing boards into the Shelf To install Boards 1 Connect the wrist unit to the shelf by attaching it to the front lower middle ESD jack see figure 3 11 on page 15 2 For hot swapping inserting or removal refer to the user manual supplied with MCH Figure 4 5 illustrates replacing the MCH Figure 4 5 Replacing the MCH 22 Shelf Integrator User s Guide RITTAL Section Five 5 0 Functional Description This section describes the primary operational functionality of the PicoTCA chassis 5 1 System Backplane The PicoTCA system backplane is a key part of the PicoTCA system that allows for high bandwidth l
28. et Telco Alarm conditions PicoTCA Shelf Integrator User s Guide LEDs LED indicators on the faceplate are available for the following functions 1 Payload power good indicator 2 Management power good indicator 3 Telco Alarm Indicators for minor major and critical alarm Telco option only Face Plate Backplane IPMB 0A IPMB 0B External 5 Alarm 4 Control 2 VA Ge Cooling Unit Power Module Registers p CPU CPU D8 me ower M 16 1 6 Alarm Reset Power Critical Alarm Telco A Major Alarm Alarm Minor Alarm optional Drivers PS1 Latches _____ PWR_ON PP Good MP Good Fan Bays Temperature 4 Y Onboard Temperature Sensor PicoPM Block Diagram Figure 3 4 Power Management Board PMB Block Diagram Operation Power Management The power management part of the PMB manages the payload and management power of any connected AMC and Cooling unit After power up the power module starts in autonomous mode and supplies payload power to the cooling units and the MCHs As soon as the MCH has taken over control of the power module the power module changes to normal mode and reacts to power commands from the MCH Cooling Management The main purpose of the C
29. jack is located on the front lower middle see figure 3 11 on page 15 2 Ensure that the handle on the filler board is in the open position 3 Align the filler board s with the left and right lead ins and insert until the handle engages 4 Close the handle towards the faceplate in the lock position Figure 3 12 illustrates a filler board Figure 3 12 Filler Board 16 PicoTCA Shelf Integrator User s Guide RITTAL Section Four 4 0 Maintaining the Shelf WARNING Only qualified trained personnel should service this equipment Follow the proper grounding and safe power handling procedures The following maintenance procedures may be required to keep the shelf operating efficiently Maintaining the Air Filter Replacing the Air Filter Replacing the Fan Trays Replacing the AC Power Supply Replacing the Power Management Board Replacing the MCH 4 1 Maintaining the Air Filter Routine filter maintenance is required to ensure that the shelf operates efficiently The following procedures will ensure that the filter is properly maintained Cleaning the Filter e Storing Filters e Replacing the Filter 4 1 1 Cleaning the Filter The shelf filter needs to be clean to ensure effective filtration and airflow Filter maintenance frequency will depend the environment the system is subjected to the shelf air filter refer to replacing the air filter section 4 2 on page 18 for filter
30. location of the shelf components PicoT CA Shelf Front view Backplane Air Filter FHSS i Fan tray LES gt Til Mounting brackets ESD Jack Power Management Board Shelf Rear view AC inlet and switch AC Power Supply Figure 3 1 Shelf Components Shelf Integrator User s Guide 3 1 1 Chassis Scalable and reconfigurable with up to 12 plug in AMC modules e Single MTCA Carrier Hub MCH e Power Management Board for 12 AMC modules 1 MCH and 2 CUs e Integrated AC Power supply module up to 450 W for payload power 90 264 V AC 47 63 Hz with PFC e 2U 19 chassis usable in 300 mm deep telecom racks System Dimensions without connectors HxWxD 87 mm x 482 60 mm x 250 00 mm 20 x 19 00 x 10 Approximate weight with backplane and power supply 5 9 kg e Reliable cooling mechanism for AMC modules 20 W to 60 W power dissipation 40 W for installed MCH modules Upto 40 GB s data rate on the backplane System Mounting Use standalone or mounted in a 19 inch rack e Includes 2 hot swappable cooling units e Exchangeable air filter Figure 3 2 illustrates the PicoTCA Chassis Figure 3 2 PicoTCA Chassis Shelf Integrator User s Guide 3 1 2 Backplane e Backplane support e 1x Gigabit Ethernet on port 0 2x SATA SAS on ports 28 3 e 4x PCI Express on ports 4 5 6 amp 7 M
31. ooling Unit is the controlling and monitoring of the attached fan units PMB considering the two fan trays in PicoTCA chassis as one cooling unit The other functionality of the Cooling management unit of the PMB is reading the temperature locally on the PMB and additional temperature sensors on the backplane It supports up to eight temperature sensors connected to the one wire bus Telco Alarm Assembly Option The onboard Telco Alarm module provides the telco alarm functionality as defined by the PICMG 3 0 Revision 2 0 ATCA specification The telco alarm system consists of a distinct Shelf Integrator User s Guide dry contact relay that corresponds to each alarm state Besides that for each alarm state a distinct LED indicator is available Alarm states can be resetted by a front panel push button switch Connectors and Indicators at the Face Plate T Td ganesh p 9 po Co fa 1 TP52 DO ag RESRES n5 Eq LED GREEN MP Good 02 2 MI d CORRER m a 3 gt man 2 x FERRARE B a i N pe poor ee B o __ 08 recep ve aig EIE Ged mAN 8 E n SEU s Telco Alarm Connector R72 pure 5 i m4 ence EI 8 z 3 23 m ds 7 LED RED
32. ory functionality for two fan bays The cooling units monitors several temperature sensors within the chassis The implemented Telco Alarm unit provides telco alarm functionality as specified by the MTCA specification 1 Input voltage is from the integrated power supply Output is to 15 independent channels of 12 V for payload power and 3 3 V for management power e Management and payload power for 12 AMCs 1 MCH and 2 CUs EMMC with IPMB to facilitate communication with the Carrier Manager e Status LEDs Shelf Integrator User s Guide Figure 3 3 illustrates the PMB Module Figure 3 3 Power Management Board PMB Module Board Specification 3 4V 5 3A Power Drive Capability Payload Power 8 A max Management Power 150 mA max without any connected units Table 3 1 PMB Technical Data PMB Features CPU and Memory Dual ATMega 16 CPU with onboard 16 KByte Flash Power Management PMB power module supports Power Management for 12 AMCs 2 cooling units 1 Cooling Management The onboard cooling provides support for e Up to two fan bays One local and up to seven temperature sensors on the backplane e Two tacho sensors Telco Alarm The Pico PMB supports as an assembly option the Telco Alarm functionality External Connectors and Buttons compliant 0815 Connector for external Telco Alarm actors is available on the faceplate e One push button to res
33. ow latency communications between system modules The following is a high level block diagram of the backplane and system architecture Figure 5 1 Backplane Block Diagram example of a prevalidated configuration Figure 5 1 Backplane Block Diagram The platform provides Common Option CO and Fat Pipe FP region connectivity to each installed AMC These are non blocking Gigabit Ethernet channels to Port 0 of each AMC slot that are provided by the MCH for CO connectivity External access to the CO interconnect is available via a RJ 45 connector on theMCH front panel X4 PCI Express FP connections to each AMC slot are supported Point to point backplane connections between AMC slot ports 2 and 3 provide support for SATA or SAS AMGs in the system 23 PicoTCA Shelf Integrator User s Guide 5 1 1 Backplane Configuration Figure 5 2 illustrates Backplane configuration H H 4 zi H Figure 5 2 Backplane configuration 5 1 2 Backplane Schematics Figure 5 3 illustrates Backplane rear side COR 99999999909999299999999999 9 9 199299999099999999999929922999999 99999099999299599999099 99009999 _ RD HH ee
34. rer of electrical and electronic equipment which is put on the European market has to contribute to the reuse recycling and other forms of recovery of such waste so as to reduce disposal Moreover this directive refers to the Directive 2002 95 EC of the European Commission on the Restriction of the use of certain Hazardous Substances in Electrical and Electronic Equipment RoHS Having its main focus on private persons and households using such electrical and electronic equipment the directive also affects business to business relationships The directive is quite restrictive on how such waste of private persons and households has to be handled by the supplier manufacturer however it allows a greater flexibility in business to business relationships This pays tribute to the fact with industrial use electrical and electronical products are commonly integrated into larger and more complex environments or systems that cannot easily be split up again when it comes to their disposal at the end of their life cycles As Rittal products are solely sold to industrial customers by special arrangement at time of purchase the customer agreed to take the responsibility for a WEEE compliant disposal of the used Rittal product Moreover all Rittal products are marked according to the directive with a crossed out bin to indicate that these products within the European Community must not be disposed with regular waste PicoTCA Shelf Integrator User s Guide
35. rotection 2 1 Compliance to RoHS Directive Directive 2002 95 EC of the European Commission on the Restriction of the use of certain Hazardous Substances in Electrical and Electronic Equipment RoHS predicts that all electrical and electronic equipment being put on the European market after June 30th 2006 must contain lead mercury hexavalent chromium polybrominated biphenyls PBB and polybrominated diphenyl ethers PBDE and cadmium in maximum concentration values of 0 196 respective 0 0196 by weight in homogenous materials only As these hazardous substances are currently used with semiconductors plastics i e semiconductor packages connectors and soldering tin any hardware product is affected by the RoHS directive if it does not belong to one of the groups of products exempted from the RoHS directive Although many of hardware products of Rittal are exempted from the RoHS directive it is a declared policy of Rittal to provide all products fully compliant to the RoHS directive as soon as possible For this purpose since January 31st 2005 Rittal is requesting RoHS compliant deliveries from its suppliers Special attention and care has been payed to the production cycle so that wherever and whenever possible RoHS components are used with Rittal hardware products already 2 2 Compliance to WEEE Directive Directive 2002 95 EC of the European Commission on Waste Electrical and Electronic Equipment WEEE predicts that every manufactu
36. t each of the shelf system s individual components contact the gaskets such as stainless steel springs and large surface conductive connections 11 PicoTCA Shelf Integrator User s Guide The shelf guide rails are also fitted with electrostatic discharge ESD contacts for each AMC card These ESD contacts ensure that the boards are fully discharged to prevent electro static caused by electro static as they are plugged into the system 3 4 Preparing the Shelf The shelf measures 87 mm high x 482 6 mm wide x 250 mm deep 2U high x 19 in wide x 10 in deep Side flanges are provided to allow the shelf unit to be mounted in a 19 482 6 mm cabinet In preparing the shelf system perform the following e Mounting the Shelf e Powering the Shelf e Installing Boards e Installing Filler Panels 3 4 1 Mounting the Shelf The PicoTCA shelf comes with integrated mounting brackets mounted see figure 3 6 on page 12 that can be used for rack mounting When mounting the shelf into a rack follow the customer defined rack mounting procedures The mounting brackets adhere to the IEC 60297 1 and EIA 310 D Section 1 standards When rack mounting the bracket mounting holes will accept bolts screws up to 6 mm 0 24 in diameter Figure 3 6 illustrates the shelf rack mounting brackets Figure 3 6 Shelf Mounting Brackets WARNING To prevent ESD damage to the shelf and its components it is important to follow ESD safe handling prac
37. tices when mounting the shelf 12 Shelf Integrator User s Guide 3 4 2 Powering the Shelf Before inserting boards power the shelf to ensure that it is operating properly The power connections and the mains switch are located at the top right rear of the shelf Follow the procedure outlined when powering the shelf for the first time To power the shelf for the first time 2 Figure 3 7 illustrates the location of the AC inlet with mains fuse and AC switch Ensure that the AC switch is set to the OFF position by pressing O Connect the AC Inlet via AC cable C13 10 Amp not supplied to the 110 220 V AC feed Turn the mains switch to the ON position by pressing 1 After 1 2 seconds all the system fans will begin to operate at 10096 speed Visually check that all fans are operating If the fans are not operating check that the mains cable is properly e inserted the mains switch is set to the ON position 1 and that the mains AC feed is on Note After 4 seconds the LEDs on Management board are shining green The system fans operate at 6096 speed at 25 C ambient If there is no MCH in the chassis the Payload power and Management power LEDs will be green and fans will run at 10096 speed Figure 3 7 AC Inlet and AC Switch To replace mains Fuse 1P 2 3 Ensure that the mains switch is set to the OFF position by pressing O Disconnect the AC cable from the 110 220 V AC feed Replace
38. ulti master two wire serial bus used as the basis for IPMBs IPM Controller e g MCH CPU 29 Shelf Integrator User s Guide JTAG Switch A Module that controls the distribution of JTAG signaling to the Module JSM AMCs and MCHs within a MicroTCA Carrier Keyboard Controller Style A Local Area Network LED ID Light Emitting Diode Identifier LUN Logical Unit Number LVDS Low Voltage Differential Signal MicroTCA Carrier Management Controller management controller on MCH The required management controller that interfaces to AMC via IPMB L and to CU PM and OEM module EMMCs via IPMB 0 A o r MicroTCA Carrier An assembly providing MicroTCA Carrier functions needed to Hub support up to 12 AMCs including MCMC optional ShMC optional abric switch and clock MMC The required management controller on an AMC module which interfaces to the MicroTCA Carrier Manager on the MCH IPMB L OEM Module A Module proprietary to a specific Original Equipment Manufacturer managed over 0 Open HPI Specific HPI implementation http www openhpi org PCB Printed Circuit Board Peripheral Component Interconnect Platform Event Filtering PICMG PCI Industrial Computer Manufacturers Group Power Module PU POH Power On Hours Power Unit PM PWR Power RCS Remote Console Software SW running on a remote system RMCP Remote Management Control Protocol UDP based IPMI over Resourc
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